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CAPACITIES AND

SPECIFICATIONS
H8.0-12.0XM-6 (H190-280HD 2) [J007];
H13.0-14.0XM-6 (H300-330HD 2) [H019];
H16.0XM-6 (H360HD 2) [H019];
H10.0-12.0XM-12EC (H360HD 2-EC) [H019]

PART NO. 4034170 8000 SRM 1501


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity
to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.

Wear safety glasses.

DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

Keep the unit clean and the working area clean and orderly.

Use the correct tools for the job.

Keep the tools clean and in good condition.

Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.

Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.

Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.

Be sure to follow the WARNING and CAUTION notes in the instructions.

Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.

Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Capacities and Specifications Table of Contents

TABLE OF CONTENTS

Counterweight Weights ..................................................................................................................................... 1


Lift Truck Weights ............................................................................................................................................. 1
Capacities ........................................................................................................................................................... 2
Engine Specifications......................................................................................................................................... 2
Hydraulic System............................................................................................................................................... 3
Electrical System ............................................................................................................................................... 3
Tire Sizes ............................................................................................................................................................ 3
Mast Speeds ....................................................................................................................................................... 4
Torque Specifications, Cummins Diesel ........................................................................................................... 5
Lubrication System ....................................................................................................................................... 5
Torque Specifications, General.......................................................................................................................... 5
Transmission TE-10 ...................................................................................................................................... 5
Transmission ZF ............................................................................................................................................ 5
Driveline and Axle ......................................................................................................................................... 6
Counterweight ............................................................................................................................................... 6
Differential..................................................................................................................................................... 6
Brakes - Wet................................................................................................................................................... 6
Brakes - Dry ................................................................................................................................................... 6
Steering .......................................................................................................................................................... 6
Wheel Nuts..................................................................................................................................................... 6
Hydraulic System .......................................................................................................................................... 6
Mast................................................................................................................................................................ 7
Carriage.......................................................................................................................................................... 7
Tilt Cylinders ................................................................................................................................................. 7
Wiper Arms, Front......................................................................................................................................... 7

This section is for the following models:

H8.0-12.0XM-6 (H190-280HD 2) [J007];


H13.0-14.0XM-6 (H300-330HD 2) [H019];
H16.0XM-6 (H360HD 2) [H019];
H10.0-12.0XM-12EC (H360HD 2-EC) [H019]

2011 HYSTER COMPANY i


"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1501 Lift Truck Weights

Counterweight Weights
Table 1. Counterweight Weights

Model Weight
H8XM-6 (H190HD2) 3,070 kg (6,768 lb)
H9XM-6 (H210HD2) 3,385 kg (7,463 lb)
H10XM-6 (H230HD2) 4,295 kg (9,469 lb)
H10XMS (H250HD2/H230HD2S) 4,470 kg (9,855 lb)
H12XM-6 (H280HD2) 5,150 kg (11,354 lb)
H13XM-6 (H300HD2) 5,360 kg (11,817 lb)
H14XM-6/H10XM-EC (H330HD2) 5,995 kg (13,217 lb)
H16XM-6/H12XM-EC (H360HD2 H360HD2-EC) 7,050 kg (15,543 lb)

Lift Truck Weights


Table 2. Basic Truck

Model "MIN" Weight "MAX" Weight


H190HD2 H8-12XM 9,400 kg (20,723 lb) 10,150 kg (22,376 lb)
H210HD2 H8-12XM 9,700 kg (21,384 lb) 10,450 kg (23,038 lb)
H230HD2 H8-12XM 10,700 kg (23,589 lb) 11,450 kg (25,242 lb)
H250HD2 H8-12XM 10,900 kg (24,030 lb) 11,600 kg (25,573 lb)
H280HD2 H8-12XM 11,550 kg (25,463 lb) 12,300 kg (27,116 lb)
H300HD2 H13-14XM 12,500 kg (27,557 lb) 13,700 kg (30,203 lb)
H330HD2 H13-14XM 13,200 kg (29,101 lb) 14,350 kg (31,636 lb)
H360HD2 H16XM-6 14,250 kg (31,415 lb) 15,400 kg (33,951 lb)
H16XM-12EC H10-12XM-12EC 13,200 kg (29,101 lb) 14,350 kg (31,636 lb)
H12XM-12EC/H360HD2-EC4 14,900 kg (32,848.8 lb) 16,050 kg (35,384 lb)
NOTE: Add 90 kg (198.4 lb) for a completely topped off fuel tank.
NOTE: The minimum weight indicates the weight for trucks with an open cab and pneumatic tires. The
maximum weight indicates the weight for trucks with an open cab and solid tires. To calculate the total
weight of the basic truck include the weight of following options:
Add 200 kg (440.9 lb) for a closed cab.
Add 50 kg (110 lb) for air conditioning.
Add 90 kg (198.4 lb) for a completely topped up fuel tank.

1
Engine Specifications 8000 SRM 1501

Capacities
Item Quantity
Engine Oil, QSB6.7, With Oil Filter 18.9 liter (20 qt)
Cooling System 25.5 liter (27 qt)
Hydraulic Tank (FULL mark) 125 liter (33 gal)
Hydraulic System (Total Capacity) 160 liter (42.3 gal)
Transmission TE-10 16 liter (16.9 qt)
Transmission ZF 16 liter (16.9 qt)
Drive Axle and Differential
8 to 12 ton 19 liter (5 gal)
12 to 16 ton 21 liter (5.5 gal)
Planetary Gears
8 to 12 ton 2.8 liter (2.95 qt)
12 to 16 ton 2.4 liter (2.5 qt)
Fuel Tank (Diesel Engines) 128 liter (33.8 gal)

Engine Specifications
Item Specification
Type Cummins QSB6.7
Number of Cylinders 6
Firing Order 1-5-3-6-2-4
Bore 102 mm (4.02 in.)
Stroke 120 mm (4.62 in.)
Displacement 6.7 liter (409 in. 3 )
Compression Ratio 17.2:1
Oil Pressure (Minimum, at 2500 rpm and normal 345 kPa (50 psi)
operating temperature)
Oil Pressure (At low idle) 69 kPa (10 psi)
Governed Speed (Full power at Normal Operating 2300 rpm with load
Temperature) 2450 30 no load
Idle Speed 800 rpm 2%
Stall Speed (Broken-in Engine) 1950 to 2100 rpm
Thermostat
Begin to open 83C (181F)
Fully open 91C (196F)

2
8000 SRM 1501 Tire Sizes

Item Specification
Valve Clearance (Cold)
Intake 0.25 mm (0.01 in.)
Exhaust 0.51 mm (0.02 in.)
Minimum Cranking Speed 125 rpm
Weight (Dry) 485 kg (1069 lb)

Hydraulic System
Item Quantity
Cummins Diesel Hydraulic Pump Capacity @ 2300 rpm
90 cc (3 oz) 196 liter/min (51.7 gal/min)
120 cc (4 oz) 262 liter/min (69.2 gal/min)
Relief Pressures *
Main Control Valve 22.5 MPa (3262.5 psi)
Steering Circuit 16 1 MPa (2320 145 psi)
*Oil temperature 60C (140F)

Electrical System
All Models 24 Volt, Negative Ground
Alternator Output at 24C (75F)
21 amps at 750 rpm
All Engines
76 amps at 2200 rpm

Tire Sizes
Model Tire Size
H13XM (H300HD2) 11.00 20-14 ply
H13-14XM (H300-330HD2); H16XM-6 (H360HD2) 12.00 20-16 ply
H10-12XM-12EC (H360HD2-EC) 12.00 20-16 ply
Tire inflation pressure: 690 kPa (100 psi)

3
Mast Speeds 8000 SRM 1501

Mast Speeds
Lifting and Lowering Speeds
90 cc/Rev @2050 rpm 120 cc/Rev @2050 rpm
Unit m/ ft/ m/ ft/
sec min sec min
Rated Load Rated Load
H190HD2 2 STG NFL 0.46 90.5 0.55 108
H8XM 3 STG FFL (2ND/FREE) 0.33/0.30 65/59 0.37/0.32 72.8/63
H210HD2 2 STG NFL 0.46 90.5 0.55 108
H9XM 3 STG FFL (2ND/FREE) 0.33/0.30 65/59 0.37/0.32 72.8/63
H230HD2 2 STG NFL 0.35 69 0.42 82.7
H10XM 3 STG FFL (2ND/FREE) 0.32/0.28 63/55 0.39/0.34 77/67
H250HD2 2 STG NFL 0.35 69 0.42 82.7
3 STG FFL (2ND/FREE) 0.32/0.28 63/55 0.39/0.34 77/67
H280HD2 2 STG NFL 0.35 69 0.42 82.7
H12XM 3 STG FFL (2ND/FREE) 0.32/0.28 63/55 0.39/0.34 77/67
H300HD2 2 STG NFL 0.28 55 0.33 65
3 STG FFL (2ND/FREE) 0.25/0.24 49.2/47.2 0.30/0.29 59/57
H13XM 2 STG NFL 0.28 55 0.33 65
3 STG FFL (2ND/FREE) 0.25/0.24 49.2/47.2 0.30/0.29 59/57
H330HD2 2 STG NFL 0.28 55 0.33 65
3 STG FFL (2ND/FREE) 0.25/0.24 49.2/47.2 0.30/0.29 59/57
H14XM 2 STG NFL 0.28 55 0.33 65
3 STG FFL (2ND/FREE) 0.25/0.24 49.2/47.2 0.30/0.29 59/57
H360HD2 2 STG NFL 0.28 55 0.33 65
3 STG FFL (2ND/FREE) 0.25/0.24 49.2/47.2 0.30/0.29 59/57
H16XM 2 STG NFL 0.28 55 0.33 65
3 STG FFL (2ND/FREE) 0.25/0.24 49.2/47.2 0.30/0.29 59/57
H10XM-12EC 2 STG NFL 0.41 80.7 0.49 96.5
H360XM-EC 2 STG NFL 0.41 80.7 0.49 96.5
H12XM-12EC 2 STG NFL 0.41 80.7 0.49 96.5

4
8000 SRM 1501 Torque Specifications, General

Torque Specifications, Cummins Diesel


LUBRICATION SYSTEM Plug, Oil Sump, Steel Oil Pan
80 Nm (59 lbf ft)
Plug, Oil Sump, Aluminum Oil Pan
60 Nm (44 lbf ft)

All other Torque Specifications are found in Cummins Engine Manual. Contact Cummins Engine for any torque
specifications not listed for this engine.

Torque Specifications, General


TRANSMISSION TE-10 Capscrews, Tubes and Suction Tube Into
Front Transmission Cover
Nuts, Mount Bolts for Isolator 23 Nm (17 lbf ft)
155 Nm (114 lbf ft)
Capscrews, Rear Transmission Cover to
Capscrews, Mount Bracket to Transmission Front Transmission Cover
270 Nm (200 lbf ft) 4 Nm (34 lbf ft)
Capscrews, Transmission to Flywheel Housing Capscrews, Output Flange to Trans-
25 Nm (19 lbf ft) mission Housing
34 Nm (25 lbf ft)
Capscrews, Drive Plate to Flywheel
36 Nm (26.5 lbf ft) Capscrews, Torque Converter Bell Housing
to Transmission Housing
Nut, Output Yoke
46 Nm (34 lbf ft)
270 to 339 Nm (200 to 250 lbf ft)
Oil Fill Tube with Dipstick and Oil Drain Plug
Capscrews, Drive Plate to Torque Convertor
80 Nm (59 lbf ft)
50 Nm (37 lbf ft)
Capscrews, Torque Converter Bell Housing
Oil Screen Assembly
to Transmission Housing
14 to 20 Nm (10 to 15 lbf ft)
46 Nm (34 lbf ft)
Oil Filter
Capscrews, Transmission Oil Filter Head
27 to 34 Nm (20 to 25 lbf ft)
23 Nm (21 lbf ft)
See the sections Transmission Repair, Dana Capscrews, Torque Converter Housing
Spicer 1300 SRM 1356 and Transmission, Repair to Flywheel Housing
(ZF-WG161) 1300 SRM 1456 for other torque values. 46 Nm (34 lbf ft)

TRANSMISSION ZF Capscrews, Hydraulic Pumps to Transmission


25 Nm (18 lbf ft)
Nuts, Locking System Pressure Tubes Into
Rear Transmission Cover See the sections Transmission Repair, Dana
42 Nm (31 lbf ft) Spicer 1300 SRM 1356 and Transmission, Repair
(ZF-WG161) 1300 SRM 1456 for other torque values.
Screw, Holding Segment on Pressure Tubes
23 Nm (17 lbf ft)

Capscrews, Screen Into Front Trans-


mission Cover
23 Nm (17 lbf ft)

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Torque Specifications, General 8000 SRM 1501

DRIVELINE AND AXLE Capscrews, Bearing Cap


75 Nm (55 lbf ft)
Capscrews, Universal Yoke
50 Nm (37 lbf ft) Nut, Wheel Bearing
Initial 203 Nm (150 lbf ft)
Bolts, Axle to Frame Final 34 Nm (25 lbf ft)
920 Nm (679 lbf ft)
Note: Torque lock nut to Initial torque while
COUNTERWEIGHT rotating wheel hub. Back off lock nut until wheel hub
turns freely with no end play. (Torque at this point
Top Capscrews
should be less than 27 Nm (20 lbf ft)). Retorque
1500 Nm (1106 lbf ft)
to Final torque and lock in place at first alignment
Rear Capscrews position which occurs at or above final torque spec.
1500 Nm (1106 lbf ft)
Capscrews, Steer Axle Mount
DIFFERENTIAL 270 Nm (199 lbf ft)

See the section Differential 1400 SRM 46. WHEEL NUTS

BRAKES - WET Drive Wheels (Final Torque Value)


615 to 710 Nm (454 to 524 lbf ft)
See the sections Planetary Drive Axle, (Wet Sys-
tem) 1400 SRM 944 and Brake and Hydraulic Steer Wheels (Final Torque Value)
Cooling System 1800 SRM 1498. 615 to 710 Nm (454 to 524 lbf ft)

BRAKES - DRY HYDRAULIC SYSTEM

Air Fittings in Air Chambers Priority Valve (A)


34 Nm (25 lbf ft) 217to 231 Nm (160 to 170 lbf ft)

Nuts Air Chamber Ring Clamps Check Valve (K)


H8-12XM (H170-280HD2) 27 to 34 Nm 27 to 34 Nm (20 to 25 lbf ft)
(20 to 25 lbf ft) Check Valve (L)
H13-16XM (H300-360HD2) 34 to 47 Nm 122 to 136 Nm (90 to 100 lbf ft)
(25 to 35 lbf ft)
Check Valve (Q)
Jam Nut, Clevis 9 to 12 Nm (7 to 9 lbf ft)
47 to 68 Nm (35 to 50 lbf ft)
Shuttle Valves
Lock Nuts, Air Chamber Studs 26 to 30 Nm (34 to 40 lbf ft)
13.5 Nm (10 lbf ft)
Full Flow Relief Valve (C) and (G)
Capscrew, Brake Anchor Pin 217to 231 Nm (160 to 170 lbf ft)
13.5 Nm (10 lbf ft)
Pilot Supply Valve (F)
Capscrew, Spider See the section Dry Brake 45 to 50 Nm (33 to 37 lbf ft)
System 1800 SRM 1477.
Load Sense Selector Valve (D)
STEERING 35 to 40 Nm (26 to 30 lbf ft)
Nut, Steering Wheel Coil Retaining Nut for Load Sense
68 Nm (50 lbf ft) Selector Valve (D)
4 to 6 Nm (35 to 53 lbf in)
Capscrews, Steer Cylinder Mount
435 Nm (321 lbf ft) Lift Pressure Selector Valve (B)
35 to 40 Nm (26 to 30 lbf ft)

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8000 SRM 1501 Torque Specifications, General

Coil Retaining Nut for Lift Pressure CARRIAGE


Selector Valve (B)
4 to 6 Nm (35 to 53 lbf in) Capscrew, Bearing Block
9 Nm (7 lbf ft)
Solenoid Capscrews
6.3 Nm (56 lbf in) Capscrews, Bearing Block Bracket
44 Nm (32 lbf ft)
Mount Capscrews
14 Nm (124 lbf in) Nut, Sideshift Cylinder Rod
675 Nm (498 lbf ft)
Pump Flangehead Screws
46 to 49 Nm (34 to 36 lbf ft) TILT CYLINDERS
Pump to Motor Capscrews Nut, Cylinder Rod
25 Nm (221 lbf in) H13-14XM-6 (H300-330HD2); H16XM-6
(H360HD2); H10-12XM-12EC (H360HD2-EC)
Suction Hose Adapter to Hydraulic Pump 949 to 983 Nm (700 to 725 lbf ft)
91 to 100 Nm (67 to 74 lbf ft) H13-16XM-6 (H300-360HD2) 1105 to
1140 Nm (815 to 841 lbf ft)
Pressure Line Fitting to Hydraulic Pump
49 to 59 Nm (36 to 44 lbf ft) Retainer
H8-12XM-6 (H170-280HD2) 542 to 610 Nm
Counterbalance Valves
(400 to 450 lbf ft)
60 Nm (44.3 lbf ft)
H13-14XM-6 (H300-330HD2); H16XM-6
(H360HD2); H10-12XM-12EC (H360HD2-EC)
MAST
610 to 675 Nm (450 to 498 lbf ft)
Capscrews, Pivot Pin
Lock Nut, Rod End
435 Nm (321 lbf ft)
66 Nm (49 lbf ft)
Capscrew, Bearing Block
Capscrew, Pin Anchor
9 Nm (7 lbf ft)
165 Nm (122 lbf ft)
Capscrews, Bearing Block Bracket
44 Nm (32 lbf ft) WIPER ARMS, FRONT

Nuts, Wear Plate Capscrews, Bracket to Cab


53 Nm (39 lbf ft) 20 to 25 Nm (14.7 to 18.4 lbf ft)

Retainer, Lift Cylinder Capscrews, Arm to Bracket


H8-9XM-6 (H170-210HD2) 400 to 475 Nm 22 to 27 Nm (16.2 to 19.9 lbf ft)
(295 to 350 lbf ft)
Capscrews, Blade to Arm
H10-12XM-6 (H230-280HD2) 475 to 550 Nm
8 to 10 Nm (6 to 7.4 lbf ft)
(350 to 406 lbf ft)
H13-14XM-6 (H300-330HD2); H16XM-6 Capscrew, Arm Set
(H360HD2); H10-12XM-12EC (H360HD2-EC) 35 to 45 Nm (25.8 to 33.2 lbf ft)
550 to 625 Nm (406 to 461 lbf ft)

7
NOTES

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TECHNICAL PUBLICATIONS

8000 SRM 1501 3/11 Printed in U.S.A.

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