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Fig. 3. Signal stage MC3 LLC resonant LED driver with PWM dimming
control.
Fig. 5. Six operation modes of MC3 LLC LED driver. (a) Mode I. (b) Mode II.
Fig. 4. LED PWM dimming. (c) Mode III. (d) Mode IV. (e) Mode V. (f) Mode VI.
during the PWM dimming on-time; thus, the overall efficiency tracked in one-pulse time. Thus, there is no dynamic oscillation
will be higher. In addition, there is no chromaticity shift when on the output current, and the LED intensity can be controlled
using the PWM dimming [12]. more precisely under all dimming conditions.
The control scheme for the LED PWM dimming is shown in This paper is organized as follows: Section II describes the
Fig. 3. The PWM dimming frequency is set to be 200 Hz, so first-pulse-tuning optimal switching pattern for LED PWM dim-
the discontinue PWM signal is not visible to the human eyes. ming; Section III describes the last-pulse-tuning optimal switch-
VS 1,2,3,4 are same with the PWM dimming signal. As shown ing pattern; finally, Section IV reports the experimental perfor-
in Fig. 4, when the PWM dimming signal is ON, the MC3 LLC mance obtainable with the proposed solutions.
resonant converter is regulated to provide the constant full-load
current (IFull ) to the LED strings. When the PWM dimming
II. FIRST-PULSE-TUNING OPTIMAL SWITCHING PATTERN
signal is OFF, the MC3 LLC stops working, and the LED lights
become OFF as well. Therefore, by controlling the PWM duty In order to determine the optimal switching patterns when
cycle, the LED intensity can be controlled to get the needed MC3 LLC LED driver starts to work from the idle status, the
dimming ratio. state-trajectory is introduced. Like conventional LLC resonant
However, due to the fast dynamic characteristic of the LLC converters [20][22], the MC3 LLC LED driver can be viewed as
resonant tank, there will be serious oscillations when switching a piecewise linear system switching among six possible modes
between the working status and the idle status. The state trajec- as shown in Fig. 5. To simplify the analysis, a two-channel MC3
tory has been presented to analyze the dynamic behavior of the LLC LED is analyzed. It is assumed that there is no difference
resonant tank for series resonant converters (SRC) and parallel between the LED channels; thus, the bias on the dc blocking
resonant converters (PRC) [13][19]. Recently, in [20][22], the capacitor Cdc is zero (i.e., Vdc = 0).
state trajectory analysis has been extended to the LLC resonant In Modes I, II, IV and V, the resonant inductor Lr and the res-
converters. In this paper, based on the graphic state-plane anal- onant capacitor Cr are in series resonance, and the magnetizing
ysis, the optimal trajectory control is proposed. By tuning the inductor Lm is clamped by the output voltage. Normalize the
switching patterns, the steady state of the full-load condition is capacitor voltage vC r with the voltage factor Vin , and inductor
FENG et al.: OPTIMAL TRAJECTORY CONTROL OF LLC RESONANT CONVERTERS FOR LED PWM DIMMING 981
vC r
vC r N = (1)
Vin
iL r
iL r N = (2)
Vin/ Fig. 7. Dynamic oscillation when MC3 LLC starts to work.
Z0
where Z0 = Lr /Cr is the characteristic impedance. The sub- As shown in Fig. 6, the peak value of iL r N reflects the circle
script N refers to normalized state variables. radius in the state plane, thus
After mapping the normalized iL r N and vC r N to the state
2IRM S
plane, the state trajectories are circles [20][22]. The cen- = . (5)
Vin /Z0
ters are determined by the equivalent voltages across the res-
onant tank. In Mode III and VI, there is no current flowing Times t0 , t1 , and t2 are the switching instants, where the reso-
through the secondary side. Since the magnetizing inductor nant current is equal to the magnetizing current (i.e., iL r =iL m ).
Lm is in the resonance now, the tank impedance will change Thus, at time t1 moment
to Z1 = (Lr + Lm )/Cr , which is much larger than Z0 . If nVo T 1
drawing the trajectory on the same state plane with the same iL r N (t1 ) = iL m N (t1 ) = . (6)
Lm 4 Vin /Z0
current normalizing factor Vin /Z0 , it looks like a circle has been
squeezed on the iL r N axis, which is an ellipse [20][22]. Solving the right triangle in Fig. 6, the normalized resonant
Under the full-load steady state, the MC3 LLC operates near capacitor voltage at time t1 , that is, at Q1 turned off moment, is
the resonant frequency point (fs =f0 ). As shown in Fig. 6, the obtained as
resonant current iL r and voltage vC r are sinusoid. The magne- Ifull 1
vC r N (t1 ) = 2 iL r N (t1 )2 + 0.5 = + 0.5.
tizing current iL m linearly changes, which is independent from n Vin /Z0
the resonance. When mapping the normalized iL r N and vC r N (7)
to the state plane, it will be a whole circle combining with the Therefore, under the steady state, the LLC resonant tank status
state-trajectories of Mode I and IV. can be investigated from (3) to (7).
To the MC3 LLC LED driver, the resonant period is When it comes to the PWM dimming, it is a dynamic pro-
cess. Fig. 7 shows the simulation waveforms during the PWM
dimming on-time. In this switching pattern, the up-switch Q1
T0 = 2 Lr Cr . (3)
is first turned ON and last turned OFF, in order to reduce the
first switching turn-on loss at the moment when the LLC starts to
Under the full-load steady state, from [23], the expression of
work [22]. Since when Q1 is last turned OFF, the resonant capac-
RMS value IRM S of the resonant current iL r for the voltage-
itor voltage would be charged to a high value vC r (tn ). During
doubler structure
the PWM dimming off-time, vC r stays constant (i.e., vC r (t0 ) =
2 vC r (tn )). Then, Q1 is first turned ON again, the drain to source
1 n2 Vo2 T02 2Ifull voltage of Q1 is approximately equal to Vin vC r (t0 ), which
IRM S = + 4 2 (4)
4 2 L2m n is relatively small. Thus, the first hard switching turn-on loss is
minimized.
where n is the transformer turn ratio, Ifull is the full-load output However, as shown in Fig. 7, there are dynamic oscillations
current, and Vo is the forward voltage of the LED string under when the MC3 LLC LED driver starts to work from the idle
the full-load condition. status. As a result, the large RMS value of the resonant current
982 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 2, FEBRUARY 2014
iL r will make the additional conduction loss. Moreover, the Fig. 9. Time-domain waveforms of the first-pulse-tuning optimal switching
oscillation on the output current will reduce the control accuracy pattern.
of the LED intensity.
To analyze this dynamic oscillation, the time-domain vC r
and iL r shown in Fig. 7 are mapped to the state plane in Fig. 8.
The red circle represents the full-load steady-state trajectory.
When Q1 is first turned ON, the secondary side will not conduct
[22]. As a result, the magnetizing inductor Lm will be in the
resonance, which represents the Mode III. It is a partial ellipse
trajectory on the state plane, as shown in Fig. 8 with green color.
This first-pulse ellipse trajectory will cross the desired full-load
steady state, and then results in serious dynamic oscillations by
pulling the larger circles to the smaller steady-state red circle.
Therefore, the first-pulse-tuning optimal switching pattern is
proposed, that is, during the PWM dimming on-time, the first-
pulse width of Q1 gate driving signal is tuned to just hit the
full-load steady circle rather than crossing it. Figs. 9 and 10
show the simulated time-domain waveform and corresponding
state-trajectory with the optimal switching pattern. By tuning
the first-pulse width, the state variables (vC r and iL r ) will track
to the full-load steady state within the minimum time. There
is almost no dynamic oscillation inside the LLC resonant tank. Fig. 10. State-trajectory of the first-pulse-tuning optimal switching pattern.
The lower RMS current will improve the overall efficiency.
Moreover, the output current is tuned to be flat; thus, the LED
the next PWM dimming cycle, the resonant capacitor voltage at
intensity can be controlled perfectly.
t0 moment is the same with vC r (tn )
The Q1 first-pulse width from time t0 to t1 could be estimated.
By tuning the first-pulse width, the full-load steady state will be vC r N (t0 ) = vC r N (tn ). (9)
tracked quickly. Thus, when the PWM dimming on-time ends,
the resonant capacitor voltage vC r (tn ) is equal to the full-load From t0 to t1 , it follows the ellipse trajectory of Mode III.
steady-state value when Q1 is turned OFF as in (7), that is And t1 is the connection point of the ellipse and the circle
of the full-load steady state. From Fig. 10, at t1 moment, the
Ifull 1 resonant capacitor voltage vC r N (t1 ) can be approximated to be
vC r N (tn ) = + 0.5. (8)
n Vin /Z0 the maximum value, that is
During the PWM dimming off-time, because both Q1 and vC r N (t1 ) = vC r N = + 0.5 (10)
M AX@Ifull
Q2 are OFF and the circuit is lossless, the resonant capacitor
voltage vC r stays constant. Then, Q1 is first turned ON again in which could be derived from (5).
FENG et al.: OPTIMAL TRAJECTORY CONTROL OF LLC RESONANT CONVERTERS FOR LED PWM DIMMING 983
Fig. 13. Q 1 first-pulse width is 20% smaller than the desired one.
Fig. 12. Q 1 first-pulse width is 20% larger than the desired one.
Fig. 17. Q 1 last-pulse width is 20% smaller than the desired one.
TABLE I
THE PARAMETERS OF MC3 LLC RESONANT CONVERTER
Fig. 22. First-pulse and last-pulse tuning optimal switching pattern under 1%
IV. EXPERIMENTAL RESULTS dimming.
The optimal trajectory approaches for the PWM dimming are
verified on the 200 W, 4-channel MC3 LLC resonant LED driver Table I. The proposed optimal switching pattern is built in a
prototype as shown in Fig. 18, whose parameters are shown in Cyclone III FPGA [24] using VerilogHDL.
986 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 2, FEBRUARY 2014
Fig. 23. Experimental trajectory comparison. (a) without optimal switching pattern. (b) first-pulse-tuning optimal switching pattern. (c) last-pulse-tuning optimal
switching pattern.
will eliminate the dynamic oscillations in the resonant tank. [23] B. Lu, W. Liu, Y. Liang, F. C. Lee, and J. D. van Wyk, Optimal design
Thus, flat output current can be achieved. Under low dimming methodology for LLC resonant converter, presented at the IEEE Appl.
Power Electron. Conf., Blacksburg, VA, USA, Mar. 2006.
conditions, the LED intensity can be controlled more precisely. [24] A. Corporation. (2011, Dec.). Cyclone III device handbook, volume
Moreover, the best efficiency can be achieved. 1. [Online]. Available: http://www.altera.com/literature/hb/cyc3/cyc3_
ciii5v1.pdf
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resonant converter burst mode control with constant burst time and optimal and government projects.
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pp. 612. POWER ELECTRONICS. From 2005 to 2010, he was the Industrial Power Con-
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ON INDUSTRY APPLICATIONS. For terms 20032006 and 20062009, he was
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Appl. Power Electron. Conf., Feb. 2012, pp. 10961103. also a member-at-large of the IEEE Power Electronics Societys Administrative
[22] W. Feng, F. C. Lee, and P. Mattavelli, Optimal trajectory control of burst Committee. He also received in 2005 and 2006 the Prize Paper Award in the
mode for LLC resonant converter, IEEE Trans. Power Electron., vol. 28, IEEE Transactions on Power Electronics and in 2007, a second place in the
no. 1, pp. 457466, Jan. 2013. Prize Paper Award at the IEEE Industry Application Annual Meeting.