GEC Pvt. Ltd.

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JOB No. / CODE :

DESIGN OF PURLIN FOR ROOF TRUSS:

The analysis and design of Purlin for roof truss is presented in this design sheet.

16.7

A
4 4

PLAN

1.4

SECTION-A

Span of purlin = 4 m
Maximum spacing b/n purlins = 1.4 m
(A) Load Calculation:
(i) Dead Load:
Weight of sheeting = 0.17 kN/m2
Load on purlin due to sheeting = 0.17*1.4 = 0.238 kN/m
Self weight of purlin = 0.221 kN/m (Assumed size of purlin is MC200)
Total Dead Load = 0.221+0.238
= 0.459 kN/m
(ii) Live Load:
Intenisty of Live load = 0.75 kN/m2
Assuming that there is no access is provided to the roof. Hence Intensity of live load is reduced by 2 kg/m2
for each one degree above 10 degree slope.
Slope of roof w.r.t horizontal = 18 deg = 0.314 radians
Intensity of Live load = 0.75-0.02*(18-10)
= 0.59 kN/m2
Live load on purlin = 0.59*1.4 = 0.826 kN/m
Total Dead Laod + Live load = 0.459+0.826 = 1.285 kN/m
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JOB No. / CODE :

Component of DL+LL normal to roof = 1.285*COS(0.315) = 1.22 kN/m

Component of DL+LL parallel to roof = 1.285*sin(0.315) = 0.40 kN/m
(iii) Wind Load:
Wind Loads are calculated as per IS:875 (Part-3) - 1987.

As per cl.5.3 of IS:875(Part-3)-1987,

Design wind speed, Vz = Vb x k1 x k2 x k3
Where, Vb = Basic Wind speed depends on locality of structure
= 73.61 m/sec (Located in Satna, MP)
k1 = Probablity factor
= 1.08 (As per Table:1 of IS:875-Part-3-1987 &
Considering Important building of 100yr life)
k2 = terrain, height and structure size factor
Height of structure from GL = 20 m
Considering Terrain category 2 and Class A structure (by the definitions as per IS:875-part-3),
k2 = 1.05
k3 = Topography factor
= 1.0
Design wind speed, Vz = 73.61*1.08*1.05*1
= 83.47 m/sec
Design wind pressure, Pz = 0.6 x Vz2
= 0.6*83.48^2 = 4180.7 N/m2
= 4.181 kN/m2
Wind Load on purlin member = 4.181*1.4 = 5.853 kN/m

(B) ANALYSIS & DESIGN:

The channel section is provided with sag rod at centre of purlin member.
No. of sag rods in purlin = 1
Effective length of purlin in Major axis, Lxx = 4 m
Effective length of purlin in Minor axis, Lyy = 2 m

(i) Check for Stress due to DL+LL:

Total DL+LL Normal to roof = 1.22 kN/m
Total DL+LL parallel to roof = 0.40 kN/m
BM in major axis = 1.23*4^2/8
= 2.44 kNm
BM in minor axis = 0.4*2^2/8
= 0.199 kNm
Let us try size of purlin -------- MC 125
Properties of ISMC125,
Yield stress of steel, fy = 250 N/mm2
C/s area, A = 1619 mm2
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JOB No. / CODE :

Section modulus along major axis, Zxx = 66600 mm3
Centre of gravity, Cyy1 = 19.4 mm
Width of flange, bf = 65 mm
M.I about minor axis, Iyy = 599000 mm4 Cyy1
Centre of gravity, Cyy2 = 65-19.4
= 45.6 mm
Zyy1 = 599000/19.4
= 30876.3 mm3 Cyy2
Zyy2 = 599000/45.6
= 13136.0 mm3
Thickness of flange, tf = 8.1 mm
Thickness of web, tw = 5.0 mm
Overall depth, D = 125.0 mm
M.I about minor axis, Ixx = 4164000.0 mm4
Calculation of bending compressive stress:
Comp. stress in top fiber due to Mx = 2.45*10^6/66600 = 36.7 N/mm2
Comp. stress in top fiber due to My = 0.199*10^6/13136 = 15.11 N/mm2
Total Bending Compressive stress = 36.7+15.2
= 51.9 N/mm2
Permissible bending compressive stress = 0.66 x fy = 165 N/mm2
Hence provided section size is adequate
Calculation of bending tensile stress:
Tens. stress in top fiber due to Mx = 2.45*10^6/66600 = 36.7 N/mm2
Tens. stress in top fiber due to My = 0.199*10^6/30876.3 = 6.43 N/mm2
Total Bending Tensile stress = 36.7+6.5
= 43.2 N/mm2
Permissible bending tensile stress = 0.66 x fy = 165 N/mm2
Hence provided section size is adequate
Check for Shear:
Design Shear force = 1.23*4/2 = 2.44 kN
Design Shear stress = 2.45*1000/((125-2*8.1)*5)
= 4.49 N/mm2
Permissible shear stress = 0.40 x fy = 100 N/mm2
Hence provided section size is adequate

(ii) Check for stress due to DL+LL+WL:

Total DL+LL+WL Normal to roof = 5.854-1.23 = 4.63 kN/m
Total DL+LL+WL parallel to roof = 0.40 kN/m (No wind load Parallel to roof)
BM in major axis = 4.64*4^2/8
= 9.26 kNm
BM in minor axis = 0.4*2^2/8
= 0.199 kNm
Calculation of bending compressive stress:
Comp. stress in top fiber due to Mx = 9.27*10^6/66600 = 139.1 N/mm2
Comp. stress in top fiber due to My = 0.199*10^6/13136 = 15.11 N/mm2
Total Bending Compressive stress = 139.1+15.2
= 154.2 N/mm2
Permissible bending compressive stress = 0.66 x fy*1.33 = 219.945 N/mm2
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JOB No. / CODE :

Hence provided section size is adequate
 GEC Pvt. Ltd. Design By KC Date:
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JOB No. / CODE :

Calculation of bending tensile stress:
Tens. stress in top fiber due to Mx = 9.27*10^6/66600 = 139.1 N/mm2
Tens. stress in top fiber due to My = 0.199*10^6/30876.3 = 6.43 N/mm2
Total Bending Tensile stress = 139.1+6.5
= 145.5 N/mm2
Permissible bending tensile stress = 1.33x0.66 x fy = 219.45 N/mm2
Note: As per Cl.3.9.2 of IS:800-1984, Permissible stresses in the members can be increased by 33.33%
in the load combinations of Wind loads.
Hence provided section size is adequate
Check for Shear:
Design Shear force = 4.64*4/2 = 9.26 kN
Design Shear stress = 9.27*1000/((125-2*8.1)*5)
= 17.03 N/mm2
Permissible shear stress = 1.33x0.40 x fy = 133 N/mm2
Hence provided section size is adequate
(iii) Check for stress due to DL+WL:
Total DL+WL Normal to roof = 5.854-(0.459*COS(0.315)) = 5.416 kN/m
Total DL+WL parallel to roof = 0.459*SIN(0.315)
= 0.14 kN/m (No wind load Parallel to roof)
BM in major axis = 5.42*4^2/8
= 10.83 kNm
BM in minor axis = 0.15*2^2/8
= 0.071 kNm
Calculation of bending compressive stress:
Comp. stress in top fiber due to Mx = 10.84*10^6/66600 = 162.7 N/mm2
Comp. stress in top fiber due to My = 0.071*10^6/13136 = 5.40 N/mm2
Total Bending Compressive stress = 162.7+5.4
= 168.1 N/mm2
Permissible bending compressive stress = 0.66 x fy*1.33 = 219.945 N/mm2
Hence provided section size is adequate
Calculation of bending tensile stress:
Tens. stress in top fiber due to Mx = 10.84*10^6/66600 = 162.7 N/mm2
Tens. stress in top fiber due to My = 0.071*10^6/30876.3 = 2.30 N/mm2
Total Bending Tensile stress = 162.7+2.3
= 165.0 N/mm2
Permissible bending tensile stress = 1.33x 0.66 x fy = 219 N/mm2
Hence provided section size is adequate
Check for Shear:
Design Shear force = 5.42*4/2 = 10.83 kN
Design Shear stress = 10.84*1000/((125-2*8.1)*5)
= 19.91 N/mm2
Permissible shear stress = 0.40 x fy*1.33 = 133 N/mm2
Hence provided section size is adequate
Note: As per Cl.3.9.2 of IS:800-1984, Permissible stresses in the members can be increased by 33.33%
in the load combinations of Wind loads.
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JOB No. / CODE :

( C) CHECK FOR DEFLECTION:
Deflection normal to the roof plane = 5 x w x L4
384 x E x I
Young,s modulus of steel = 200000 N/mm2 (As per Cl.5.1 of IS:800-1984)
Load on purlin, w = 1.22 kN/m
Deflection normal to the roof plane = 5*1.23*4^4*1000^4/384/200000/4164000
= 4.89 mm
Deflection along the roof plane = 0.00 (Since sag rod is provided @ centre of span)
Resultant deflection = 4.89 mm
Permissible deflection = Span / 150 = 26.67 mm
Deflection is within the Permissible limit

(D) Design of Sag rod:

No. of purlins effectively held by sag rod = 2
Spacing b/n purlins = 1.4 m
Span in vertical bending = 4 m
Load on sag rod = 0.398*4*2/1
= 3.177 kN
Assume Dia. Of sag rod = 12 mm
Axial tensile stress in sag rod = 3.177*1000/(1*0.8*PI()*12^2*0.25)
= 35.1 N/mm2 OK
Note: The factor 0.8 is used for calculating net effective area.
Permissible axial tensile stress = 0.6 x fy (As per Cl.4.1 of IS:800-1984)
= 150 N/mm2
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JOB No. / CODE :

DESIGN OF SIDE RUNNER:

Span of side runner = 4 m

Vertical spacing b/n side runners = 1.4 m
No. of sag rods in runner = 1
Effective length of purlin in Major axis, Lxx = 4 m
Effective length of purlin in Minor axis, Lyy = 2 m

(A) LOAD CALCULATION:

(i) Dead Load:
Weight of sheeting = 0.17 kN/m2
Load on purlin due to sheeting = 0.17*1.4 = 0.238 kN/m
Self weight of purlin = 0.221 kN/m (Assumed size of purlin is MC200)
Total Dead Load = 0.221+0.238
= 0.459 kN/m
(ii) WIND LOAD:

By referring the design of purlin,

Wind Load on side runner = 5.853 kN/m
Dead Load

Wind Load Column

Side runner

Bending moment in major axis, Mx = 5.854*4^2/8 = 11.71 kNm

Bending moment in minor axis, My = 0.459*2^2/8 = 0.23 kNm

Let us try size of purlin -------- MC 125

Properties of ISMC125,
Yield stress of steel, fy = 250 N/mm2
C/s area, A = 1619 mm2
Section modulus along major axis, Zxx = 66600 mm3
Centre of gravity, Cyy1 = 19.4 mm
Width of flange, bf = 65 mm
M.I about minor axis, Iyy = 599000 mm4
Centre of gravity, Cyy2 = 65-19.4
= 45.6 mm
Zyy1 = 599000/19.4
= 30876.3 mm3
Zyy2 = 599000/45.6
= 13136.0 mm3
Thickness of flange, tf = 8.1 mm
Thickness of web, tw = 5.0 mm
Overall depth, D = 125.0 mm
M.I about minor axis, Ixx = 4164000.0 mm4
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JOB No. / CODE :

Calculation of bending compressive stress:
Comp. stress in top fiber due to Mx = 11.71*10^6/66600 = 175.8 N/mm2
Comp. stress in top fiber due to My = 0.23*10^6/13136 = 17.47 N/mm2
Total Bending Compressive stress = 175.8+17.5
= 193.3 N/mm2
Permissible bending compressive stress = 0.66 x fy x1.33 = 219.45 N/mm2
Hence provided section size is adequate
Calculation of bending tensile stress:
Tens. stress in top fiber due to Mx = 11.71*10^6/66600 = 175.8 N/mm2
Tens. stress in top fiber due to My = 0.23*10^6/30876.3 = 7.43 N/mm2
Total Bending Tensile stress = 175.8+7.5
= 183.2 N/mm2
Permissible bending tensile stress = 0.66 x fy*1.33 = 219.45 N/mm2
Hence provided section size is adequate
Check for Shear:
Design Shear force = 5.86*4/2 = 11.71 kN
Design Shear stress = 11.71*1000/((125-2*8.1)*5)
= 21.52 N/mm2
Permissible shear stress = 0.40 x fy x 1.33 = 133.3 N/mm2
Hence provided section size is adequate

( C) CHECK FOR DEFLECTION:

Deflection normal to the roof plane = 5 x w x L4
384 x E x I
Young,s modulus of steel = 200000 N/mm2 (As per Cl.5.1 of IS:800-1984)
Load on purlin, w = 5.85 kN/m
Deflection normal to the roof plane = 5*5.86*4^4*1000^4/384/200000/4164000
= 23.43 mm
Deflection along the roof plane = 0.00 (Since sag rod is provided @ centre of span)
Resultant deflection = 23.43 mm
Permissible deflection = Span / 150 = 26.666667 mm
Deflection is within the Permissible limit