& Boyce Mfg. Co. Ltd.

, process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079

MDC No. Client : Page No. :

Job No. Consultant : Rev. :

Made By Eqpt. No. : Date :

DESIGN OF TAILING LUG

Erection weight of equipment We [ kgf ] 3,150.00

No. of lugs N [ - ] 1
Load to be lifted by lug (Half Load of Equipment) W [ kgf ] 1,575.00
Impact Factor I [ - ] 1.50
Material of lug [ - ] IS 2062 Gr A
Yield stress of lug Sy [ kgf/cm2 ] 2,345.29

R
d

fw h

w
Dimensions of lug
Width w [ mm ] 290.00
Thickness t [ mm ] 30
Diameter of hole in lug d [ mm ] 73
Radius of outer profile R [ mm ] 145.00
Height of CL of lug hole from channel cover OD h [ mm ] 205.00

Shear stress
Induced shear stress = 100WI/[2t(R-d/2)] Ss [ kgf/cm2 ] 36.29
Allowable shear stress = 0.4Sy Ssa [ kgf/cm2 ] 938.116

Since Ss < Ssa, design is safe for shear stress

Bearing stress at lug hole

Bearing stress = 100WI/(t.d) Sb [ kgf/cm2 ] 107.88
Allowable bearing stress = 0.9Sy Sba [ kgf/cm2 ] 2110.76

Since Sb < Sba, design is safe for bearing stress

Bending stress on lug

Moment = W.I.h M [ kg-mm ] 484312.5
Section modulus at bending section = t.w2/6 Z [ mm3 ] 420500.00
Bending stress = 100M/Z Sn [ kgf/cm2 ] 115.18
Allowable bending stress = 0.66Sy Sna [ kgf/cm2 ] 1547.89

Since Sn < Sna, design is safe for bending stress

 & Boyce Mfg. Co. Ltd., process Equipment Division, Plant - 15, Vikhroli, Mumbai - 400079

MDC No. Client Page No. :

Job No. PMC Rev. :

Made By Eqpt. No. Date :

Weld design

Weld size fw [ mm ] 10.00

Shear load on weld = W.I Ws [ kgf ] 2,362.50
Shear stress on weld = 100Ws/(2(w+t).fw) Sws [ kgf/cm2 ] 36.91
2
Allowable shear stress = 0.4Sy Ssa [ kgf/cm ] 938.12

Since Sws < Ssa, weld size is sufficient for shear stress

Bending stress in weld

Bending moment on weld = Ws.h Mw [ kg-mm ] 484,312.50

3
Combined section modulus of welds = fw(tw+w2/3) Zw [ mm ] 367,333.33
2
Bending stress in weld = 100.Mw/Zw Swb [ kgf/cm ] 131.85
Allowable bending stress = 0.66Sy Sna [ kgf/cm2 ] 1,547.89

Since Swb < Sna, weld size is sufficient for bending stress

Shear stress in connecting link

Link rod diameter d [ mm ] 70.00

Cross-sectional area of link rod A [ mm2 ] 3848.45
Shear load on link rod = W.I Ws [ kg ] 2362.50
Shear stress Ss [ kgf/cm2 ] 0.61
Allowable shear stress = 0.4Sy Ssa [ kgf/cm2 ] 938.12

Since Ss < Ssa, link rod size is sufficient for shear stress