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Progress in Nuclear Energy, Vol. 1, pp. 41 to 61. Pergamon Press 1977.

Printed in Great Britain

ELECTROMAGNETIC FLOWMETERS FOR FAST REACTORS


Roo~ C. B ~
Mechanical Engineering Department, Imperial College of Science and Technology, London, U.K.

(Received 30 November 1976)

Almtract--This paper is in four parts. Section I explains the theory of the induced-voltage electromagnetic
flowrneter and then considers various types which have been used. For the primary circuit of fast reactors
both flow-through type and probe type have been proposed, although obtaining magnets which operate
satisfactorily at high temperatures has been a problem. In the secondary circuit the high magnetic Reynolds
numbers cause the field to be swept out of the magnet gap and this has led to the use of the long saddle-coil
fiowmeter.
In Section 2 flux-distortion flowmeters are described. These have been proposed mainly for monitoring the
primary circuit flow and again both flow-through and probe types have been tested. Sections 3 and 4 continue
the discussion of the flux-distortion fiowmeter by introducing two methods of analysing its performance.
The first is a finite difference method which solves the non-linear problem by using a time marching method.
It is shown that a linear approximation is adequate for the likely levels of flow encountered in the fast reactor
and consequently two linearised solutions are used. The first method is a finite difference one and allows
the instantaneous response of a step change in velocity to be observed as well as the effect of bubbles.
In Part 4 the second linearized method uses current rings to divide up the conducting material. By con-
sidering the interaction of all the rings, it is possible to obtain the current distribution and hence the magnetic
field. In conclusion it is suggested that further development would be useful of the devices which are most
suited to the liquid metal fast breeder reactor.

NOMENCLATURE V voltages generated in secondary coils


A magnetic vector potential velocity of fluid
a typical length scale ~m mean velocity
tube internal diameter (ID) W weight function
probe radius W weight vector
coil radius Z axial coordinate
ring radius magnetic field function
B magnetic flux density 0 cylindrical coordinate
u pipe wall conductivity
b tube wall outside diameter (OD)
C coefficient in eq. (39) ff permeability o
D coefficient in eq. (48) ff p variable of integration
d diameter of tube o fluid conductivity
E electric field variable of integration for flowmeter volume
E elliptic integral contact resistance per unit area
F coefficient in eq. (56) magnetic field scalar potential function
defined by eq. (28) go excitation angular frequency
I electric current
i currents in core model
Jo primary coil current INTRODUCTION
J current density The development of the fast reactor with sodium
j~ virtual current density
K cooling circuits gave incentive in several countries to
elliptic integral
k as defined in eq. (35) the development of new instruments for monitoring
k' as defined in eq. (38) the sodium. The problems of designing such instru-
??! as defined in eq. (38) ments are severe: high temperature; radiation; restric-
tip prin~ry coil turns per metre ted access; hydraulic shock; reliability. However the
Ms secondary coil turns per metre
R right hand side of eq. (44) ff use of sodium presented the possibility of applying
R= magnetic Reynolds number electromagnetic devices. (Duncombe and Thomasson,
r radial coordinate 1970; Evans et al., 1966). In this paper we are
S sensitivity interested in the application of electromagnetic
coefficient in eq. (53) ff
flowmeters to the primary and secondary circuits.
t time coordinate
U electric potential The primary circuit items are submerged in a
AUz~ potential differences between electrodes sodium pool at about 430C. The coolant flow to

41
42 ROGER C. BAKER

the core and breeder is provided by a number of flow


loops through the core ducts. Temperatures as high
Magnetic
~Electrodes
as 700C may be experienced and must be withstood.
In the British Prototype Fast Reactor (PFR), flux
distortion (eddy-current) flow monitors were used to
obtain pump flow by insertion into a containment
pocket leading, round various curves, 40 ft down into
the reactor and they had to perform at 450C. They
were also used to monitor core flows in temperatures
for normal operation in the range 350--475C but Fig. I. Induced voltage electromagnetic flowmeter.
they were also able to operate up to 700C (Dean
et al., 1970).
equations are set down for low conductivity fluids.
The problem of monitoring the primary flow
The equations leading to the electromagnetic flow-
behaviour in future liquid-metal fast breeder reactor
meter equation are:
(LMFBR) designs is more complex still and the final
methods for doing this are still under consideration. Ohm's Law j = ~(E + v B); (1)
One obvious candidate for this is the flux-distortion
flowmeter but necessary instrument redundancy for V x E= - B; (2)
safety reasons would require large numbers of these
instruments.
The difficulties of accurate measurement of flow
in the primary circuit make accurate measurement
of prime importance for heat balance purposes in the
Field equations

I V x B ffi#uj;

V . B -- 0.
where j is current density, o is conductivity, E is
(3)

(4)

electric field, v is fluid velocity, B is magnetic flux


more accessible secondary circuit (Duncombe and
density and ~ is permeability.
Thomasson, 1970). The design which has been
For a steady magnetic field, I~ will be zero, and
favoured for the PFR is the saddle-coil flowrneter,
equation (2) will lead to
an electromagnetic induced-voltage flowmeter with
a field long in the axial direction. This is satisfactory E = - VU (5)
in performance, but its long length is rather restric-
tive for siting in a secondary circuit and there appears where U is the electricpotential.
to be a need for more accurate short flowmeters for If wc assume that the currents in the fluid are
small enough so that their effect on the magnetic
incorporation in future fast reactors.
field m a y be neglected we can obtain the magnetic
In this paper the main divisions are made by
flowmeter type and the features which are peculiar fieldwithin the fluidby solving .
to primary or secondary flow circuits have been V2,/, = 0 (6)
indicated. In Section 1 the induced-voltage flow- where
meter is described in theory and then the various B -- V~b. (7)
types which have been developed are discussed. In
Section 2 the same pattern is followed for flux- This condition is known as one of very low
distortion flowmeters. In Sections 3 and 4 analyses magnetic Reynold's number, R., where (if a is a
are presented in some detail of the behaviour of the typical length scale)
eddy-current flowmeter, one type of flux-distortion Rm= / ~ v , . a . (8)
flowmeter.
a dimensionless number which compares the
magnetic field resulting from motion induced
1. INDUCED-VOLTAGE ELECTROMAGNETIC currents with the applied magnetic field for a mean
FLOWMETERS velocity v=.
Introduction If we n o w take the divergence of equation (I) wc
In his book, Shercliff (1962) gives the basis of obtain the flowmeter equation by substituting for
operation of these flowmeters which depend on the E from equation (5)
measurement of motion-induced voltage resulting V2U = B.V x v (9)
from the flow of fluid through a magnetic field
(Fig. I). where equation (7) has been used to simplify the
The theory may be understood most simply if the right hand side.
Electromagnetic flowmeters for fast reactors 43

One simple solution of this equation results from


introducing an axisymmetric velocity profile v(r). ) *_.._, .":':=,o
Equation (9) becomes

V~U = - B0 dv ( r ) (10)
dr
For a non-conducting pipe wall the boundary
condition is
~u
c~'-'r-= -- v (r)Bs (11)
Fig. 3. Shercliff weight function for uniform field point
and it is shown by Baker (1968) that a solution of electrode flowmeter.
this is
U = - S[{v(x/pr) + v ( a , . / p / r ) } Bs(p,O)d p function to a weight vector W where the output
(12) signal of the flowmeter was given by
for a very long field (Fig. 2 gives the geometry). If AUEE -- Sv.WdT (I 5)
and where the integration is over the whole volume of

Non

/X 1 I__I A
Magnet(c Flux
the flowmeter. He showed (Bevir, 1970) that the
weight vector is given by
W = B L (16)
where j,, is the current density which would pertain
in the fluid if unit current entered by one electrode
and left by the other. It is known as the virtual
current.
Bevir showed that for an ideal flowrneter the curl
of the weight vector must be zero and that as a
result no point electrode circular pipe flowmeter
Fig. 2. Long ttowmeter geometry.
with insulating walls is ideal in the sense of providing
a signal which is always proportional to the mean
Be (r, 1)/2) is uniform the potential difference between flow. One important design of flowmeter which is
two electrodes separated by diameter d is ideal and which is frequently used for liquid metal
flow measurement is the rectangular section flow-
AUE~ = dB)'= (13) meter with large electrodes and uniform magnetic
and a flowmeter sensitivity is defined as field. This flowmeter measures the flow correctly
whatever the velocity profile.
5" = A U ~ (14) Shercliff (1962) also discussed the effect of a con-
dBv,, " ducting tube on the flowmeter signal. This has the
effect of shorting out some of the signal and the
The deceptively simple results of equation (13), sensitivity is reduced for a uniform field flowmeter
which seems to imply that the flowmeter is ideal in to
the sense of measuring mean velocity directly, has 2a'
led to a mistaken view of theflowmeter's performance S -- (a 2 + b2 ) + (k'/o')(1 + uz/a)(b 2 - a 2) (17)
and to balance this Shercliff0954, 1962) derived his
weight function plot to show the extent to which a where ,~ is wall conductivity, , is fluid conductivity,
flowmeter with uniform field is prone to error due T is the contact resistance Ixtween fluid and wall,
to non-axisymmetric profiles(Fig. 3). This plot gives 2a is the ID of tube, and 2b is the OD of the tube
a weight function by which any velocity in the tube wall.
must IX multiplied. Thus flow near electrodes will This effect is important in sodium flowmeters
be overweighted and away from electrodes, under- where the wall is usually of conducting material and
valued. Bevir extended this concept of a weighting is not insulated from the fluid (see Fig. 4). Equation
ROGER C. BAKER

I I ~M
Unatfogrnet.i
[
J Flux
characteristic to droop at high velocities and the
linearity of the flowmeter is lost.

Core flow-through type


For flow monitoring within the core of a fast
reactor the values of R, are generally low enough
to allow field sweeping to be neglected. It has been
~ ' \ i ~'~7"~ reslsta nce
possible to design heads which may be inserted into
a duct to form either a modification of the conven-
tional flow-through meter, or a probe type meter
situated centrally in which flow passes around it in
an annulus.
Fig. 4. Flowrneters with conducting pipe. A device of the flow-through type is described by
Popper and Glass (1967) and the calibration and
17 is valid when the voltage is measured between testing are discussed in Glass and Popper (1968).
points on the outside of the tube wall, a common A typical form of this flowmeter is shown in Fig. 5.
design for this situation where the fluid has a con- It is basically the well-known electromagnetic flow-
ductivity high compared with the wall. In aqueous meter using permanent magnets, but designed for in-
liquids an insulating liner on the wall is necessary to sertion in a pipe. The magnetic field is produced
avoid signal shorting. by permanent magnets which are positioned behind
Early experiments by Elrod and Fowse (1952) the electrodes while the pole-pieces of soft iron span
which allowed for wall shorting and took some care the gap between these magnets. In order to fit the
to avoid contact resistances generally confirmed this small space, the pole-pieces and magnets may be
theory. However they could not account for a 4 ~o curved (the latter in the direction of magnetization)
low signal. Pfister and Dunham (1957) observed the and the electrodes make contact with the conducting
effects of thermoelectric emf's which caused a small wall of the tube.
error. They also discussed the problem of field As indicated by Popper et al. (1967) this flow-
sweeping. This problem in liquid metal applications meter was at the time favoured for the in-core
is a result of the high currents generated and the application. The advantages were those common to
consequent distortion of the applied magnetic field. the electromagnetic flowmeter.
This effect leads to a non-linear signal response. The Despite its attractions it did have clear dis-
extent of the non-linearity is related to the magnetic advantages for this application. All these could be
Reynolds number. If this is very much less than traced back in various forms to uncertainty in the
unity then the applied field will not be disturbed, but calibration. The change in temperature could affect
if it is of order unity or greater than unity we can dimensions, resistivity of flow tube and liquid
no more assume that the applied field is unchanged. (wetting is also important) and magnet properties.
The effect of these high values of Rm is often referred Of these the most important was the uncertainty of
to as field sweeping. The magnetic field is apparently obtaining a magnet with stability up to 1200F
swept in the flow direction. Since the electrodes are (Forster, 1973). A further problem with permanent
normally situated at a position of maximum strength magnet flowmeters is strong neighbouring fields
the effect of field sweeping is to cause the signal which can alter the field strength in the pole gap.

MAGNETS~-ELEC
TRODE LEADS

ELECTRODES

Fig. 5. Flow-through type core flowmeter.


Electromagnetic flowraeters for fast reactors 45

The tests described by Glass and Popper (1968) Popper and Glass (1967) discuss the various
showed agreement with prediction to within 4% but calibration factors required for their design. They
a change of sensitivity of 30 ~ was experienced after give the equation for wall shorting obtained from
some flow rig modifications. The change was put Elrod and Fouse (1952). This is similar to the one
down to the effect of accidental and large welding given by Shercliff (1962) (equation (17)) except that
currents which had passed through the magnet. he included contact resistance, an unknown which
Having adjusted the predictions to allow for the nevertheless is likely to be significant in this applica-
change in magnetic field, tests at temperatures up to tion. Other correction factors discussed by Popper
1100F were promising. and Glass (1967) are for end-shorting for which a
The use of Alnico V magnets was based on con- graph is given and for magnet property variation.
siderations of temperature, metallurgical change, They did not observe any thermoelectric effects.
impact, nuclear radiation (Popper et al., 1967) and It would be useful to know more of the effect of
its ability to be cast and machined to the required bubbles on the response. Non-uniform distribution
dimensions (Forster, 1971). The flowmeters were of of bubbles would presumably behave like non-
all stainless steel construction apart from magnet uniform conductivity in the flow head, the effects of
and soft iron polepieces, and signal cable insulation which have been discussed by Baker (1970) and
was of high purity alumina (99.8~ Ala 0~). The Bevir (1971a) and shown to be small. The effect of a
flowrneters were filled with helium to aid in initial conducting wall would modify this theory and
leak detection and to help remove gamma heat from would also cause the wall shorting to increase when
the magnets. bubbles appeared.
The field of these flowmeters was fairly uniform The effect of sweeping will be small, and so the
and about 5 diameters long so that the small degree design of these meters should benefit from the
of field sweeping would be negligible, but signals extensive theory built up by Bevit (1970). With this
might have been affected by variation in flow pro- it should be possible to develop a design which had
files even though the profiles were axisymmetric. In low sensitivity to flow profile.
test the signal appeared to have been lower than
calculated by as much as 6 ~o. The cause of this is
not given. Turbulence noise appears to have been
easily observable. Magnet variation could account In-core probe-type flow sensor
for discrepancies as its drift was substantial and An interesting variation on this design is given by
random. Verber et al. (1971). The magnet and electrodes are
Yada (1970) has discussed a similar instrument built into a probe which can then be inserted in the
and he has also used an equation for wall shorting. centre of the ducts leaving an annulus for the sodium
This type of meter is also mentioned in Akiyama and to flow in (Fig. 6). Many of the constructional
Yada (1969). methods are common to the flow-through type
In both references the effect of temperature is discussed above. Cast Alnico XIII was selected for
illustrated by the change in the calibration curve. the magnet because of its high coercive force. The
This change was about a 6 ~o reduction in output for performance was satisfactory and the response linear.
a temperature increase from 250 to 450C. The disadvantage of this type of probe is that its
Both Yada (1970) and Akiyama and Yada (1969) response is heavily dependent on the velocity in the
also show a more conventional design of flowmeter vicinity of the probe and little dependent on the
for flow measurement in a liquid sodium loop. This velocities away from the probe. It does not give a
consists of a horse-shoe type magnet with a circular signal proportional to mean flow rate. This is shown
pipe between its pole-pieces. The whole is encased by the equation for the potential difference between
in a perforated box, presumably to reduce stray field the electrodes (Baker, 1968)
effects.
A UE~ = 2 ~ v ( ~/ar)Be(r,O)dr (18)
The use of coils to generate the magnetic field
(thus overcoming some of the problems associated (see Fig. 7 for geometry). 0 would be ,T/= for the
with permanent magnets) was rejected by Popper usual electrode positions.
et al. (1967) for three main reasons: (1) a large Bevir (1971b) gives a distribution of the weight
amount of power and current is needed to produce function from which it can be seen that the response
a modest flux; (2) the power is not easily transmitted is primarily due to the flow in the vicinity of the
to the meter, and (3) the large coils cannot easily be probe and particularly in the vicinity of the elec-
designed to fit within the limited space available. trodes.
46 ROOER C. BAKER

DUCT

Fig. 6. Probe type core flowmeter.

MAGNETIC

SURFACE
!
1 r

~ ELECTRODE
proportional to flow within an absolute accuracy of
4-3 ~ and requiring no calibration. This flowmeter
which is basically an induced voltage type has a
conducting wall thus allowing signal shorting.
Figure 8 shows the layout of the coils which are laid
on to a tube concentric with the flow tube of dia-
meter greater than 2.5 times that of the flow tube.
The dimensions used for pipe and coils were approxi-
mately:
pipe ID 0.30 m;
Fig. 7. Probe geometry.
coil diameter 0.75 m;
coil length 2.34 m;
Secondary circuit saddle-coil flowmeters
field strength at axis 5 roT.
In the secondary circuit of the fast reactor the
magnetic Reynolds numbers are up to 5 and field The coil was mounted outside the pipe lagging. The
sweeping becomes an important consideration. resulting field was found to be approximately
Correct calibration is also important since a know- uniform across the pipe and remained uniform for
ledge of the reactor coolant flow rate is essential for about half the length of the coil. A number of
safe operation (Meshii and Ford, 1969). These electrode pairs were welded to the stainless steel
authors, using a flowmeter with a length-to-diameter flowtube to allow the saddle coils to be moved to
ratio of about 0.7 observed considerable non- assess the effect of a bend upstream. The test results
linearity due to field sweeping. The purpose of the were in good agreement with the predictions when
saddle-coil flowmeter is to overcome the problem of these were corrected for wall shorting (using
field sweeping. Shercliff's (1962) equation) and field sweeping (a
Thatcher et al. (1970) have described a meter of small effect and tabulated in the paper). The highest
this sort which was claimed would give an output value of R . was 5. For a pipe bend in the magnetic

ELECT.ODE SADDL CO,l


/L CO,LSU T \

DUCT
Fig. 8. Saddle-coil flowmeter.
Electromagnetic flowmeters for fast reactors 47

field plane five diameters upstream from the measur- promising but initial accuracies would need to be
ing electrodes the change in output signal of the improved.
flowmeter was negligible. The effect on the fiowmeter
was also negligible when a venturi orifice was placed
2. FLUX-DISTORTION FLOWMETERS
six diameters away.
Thatcher (1971) discusses the derivation of the Introduction
field sweeping correction factor. The assumptions The basic principle of this type of meter is that the
made about the magnetic field are apparently distortion of the magnetic field due to sweeping by a
acceptable for the small amount of field distortion moving conductor may be sensed by a search coil
which is experienced by the saddle-coil flowmeter. or other means and used as a flow signal. Although
But, as Thatcher points out, they are inadequate for a device of this kind was originally patented by
gross field distortion where substantial departures Lehde and Lang (1948), and in one example proposed
from linearity are expected. for ship speed measurement, its early use was mainly
Komori et al. (1974) have also discussed the in ionized gases. The magnetic Reynolds number
performance of a flowmeter of a similar design to must be of order 0.1 or greater to obtain adequate
the one just described. They give calculated values signals. This occurs in the high speed flow of ionized
of magnetic field distribution for the saddle-coil gas and was exploited for this purpose by Lin et al.
type of winding. Their results using dry calibration (1958), Pain and Smy (1960) and Cowley (1961). One
(deducing the velocity-voltage relationship from feature is that the output signal has a similar
measurement of magnetic field only) do not appear dependence on both velocity and conductivity and
to have given high accuracy. They also discuss the these authors were mainly interested in measuring
use of more than one pair of electrodes as a means of the latter. Meyer (1961) also discussed its use for
obtaining an integrated signal less sensitive to flow conductivity measurement at the skin of a missile as
profile distortion and they consider Shercliff's (1962) it re-enters the Earth's atmosphere. Fuhs in a
two-dimensional weight function plot. number of papers (1964) developed the idea of a
The use of a modified distribution to give a more conductivity/velocity probe.
uniform weight function has been discussed at Mayer (1964) patented a flowmeter which used the
length by Bevir (1971c). He has also considered the change of inductance of the applied field windings
effect of conducting walls. Since the saddle-coil resulting from the flow. Cowley (1965) analysed a
flowmeter approximates a long flowmeter it would device for flow measurement either for installation
be an interesting exercise to optimize the field dis- in the wall of a duct or across the duct in an aerofoil-
tribution using Bevir's approach. The use of multiple section capsule. He examined the effects of high
electrodes or large electrodes are possibilities which values of Rm and a skin effect parameter uo~a z
could be explored further. where ~ is the fluid permeability, a the fluid con-
Another interesting direction for future develop- ductivity, ,o the excitation frequency for the field and
ment is in shaping the magnetic field in such a way a is a typical dimension.
that with a short field a linear signal is retained at Baker (1969) analysed a design in whichthe field
high Rm values by positioning the electrodes down- was produced by two concentric opposed coils
stream. This idea is hinted at by Meshii and Ford spaced axially along a circular pipe, external to the
(1969) and the possibility is further indicated by a pipe, and field sweeping was sensed by an axial Hall
diagram in Thatcher's (1971) paper showing the effect probe midway between these coils. At low
change in induced voltage for an axial array of values of R,, the response was found to be linear and
electrodes. Turner (1960) had earlier tried out this for a certain spacing of the coils it could be shown
idea with some success and it is rather surprising that to be almost insensitive to flow profile. This work
no developments have taken place so far. was extended (Baker, 1970b) to allow for higher
Further work might also be useful on the response values of R,, although it was shown there that
time of large flowmeters (Griffin, 1971). This author linearity persists for the optimum design, to values
describes experiments using an aluminium cylinder. of R,, .--, 5. This work was primarily concerned with
The results indicated a fast response. d.c. fields. Apart from the magnetometer flowmeter
In a recent report (Raptis and Forster, 1975) to be discussed later, interest for reactor applications
experiments are described in which a cross-correla- has been directed towards the a.c. version, the eddy-
tion technique was used with a permanent magnet current flow sensor.
flowrneter and two pairs of electrodes to provide an Popper et al. (1967) saw a number of advantages
in-service meter calibration. This technique looks in using this flowraeter in the Fast Flux Test Facility
48 Rc~ C. BAg~a

and additional advantages if further developed. both primary and secondary coils. It is then possible
Apart from those common to electromagnetic flow- to deduce from the reciprocity principle the second-
meters there was the compact size; the satisfactory ary voltages resulting from fluid motion.
construction; large a.c. signals; sufficient transient As a result of his analysis (described in more
response, and no necessity for ferromagnetic detail in Wiegand (1969)) he obtained operating
materials. However, calibration was likely to be frequencies which gave peak signals. By operating at
sensitive to velocity profile and temperature (because such a peak the maximum signal would be obtained
of conductivity changes). The electronics were also and temperature errors reduced. He also gave curves
considered complex. showing the variation of signal with Reynolds
number. This is a result of the changing profile. It
Eddy-current flow-through type fiowmeter was found that signals increase with Reynolds
Wiegand (1976) discussed a version in which the number which is intuitively reasonable since the
coils are outside the tube, the sodium flowing signal will be more affected by velocity near to the
through, rather than around, the coils (Fig. 9). It was pipe wall than elsewhere, and this is increased pro-
portionally with increased Reynolds number.
Wiegand chose to analyse a five-coil version of the
flowmeter, the two additional end coils being
primary coils. This device was tested (Wiegand and
Michels, 1969) first by using an alumininm rod. The
agreement was very good. The errors in the sodium
loop tests were higher (about 10~) but peak
response position was fairly well confirmed. The
errors seem to have been adequately explained by
test and design problems, but could also have
resulted from anomalous velocity profiles. One
DUCT
major problem experienced in this work was due to
Fig. 9. Eddy-current flow-through type flowrneter. imbalance in the secondary coils. This was a par-
ticular problem at low flow rates. If the dry test
expected to give better coil/fluid coupling. Wiegand's agreement which they achieved is an indication of
analysis of this device made the following assump- the prediction accuracy, then the authors suggest
that calibration may not be required.
tions.
Feng et al. (1975) describe a finite difference
(1) The axial components of the magnetic field relaxation method for the analysis of this meter
within the fluid at the ends of the primary coil is using complex notation for quhdrature signals. They
one-half of that at the centre of a long thin solenoid also conclude that if the velocity across the pipe is
with equivalent current-turns per unit length and to be measured with reasonable accuracy a low
equivalent fluid conditions. frequency should be used (5 kHz).
(2) The secondary coils are sufficiently long and
sufficiently close to the primary that essentially all Eddy-current probe-type flow sensor
the flux in the fluid, which issues from the ends of Popper et al. (1967) in their review of flow
the primary coil, threads through the surfaces of the measurement techniques discussed a device of this
fluid within the lengths of the secondary coils. That type. One possible design is illustrated by Fig. 10.
is, a negligible amount of the primary flux reaches In this form it comprises one central and two outer
the far ends of the secondary coils. field or primary coils which excite an alternating
(3) If an a.c. current is made to flow in the magnetic field around the probe. The probe is
secondary coils, the resulting eddy-currents in the inserted coaxially into a duct and the sodium
fluid within the secondary coils are one half of those flowing through the annulus between the probe and
within a long thin solenoid of equivalent current- the duct wall sweeps the field downstream. Coaxial
turns per unit length. with and between the primary coils are two balanced
search or secondary coils. With no flow their induced
(4) The velocity profile in the fluid is axisym-
voltages exactly balance. But when flow distorts the
metric. magnetic field, the induced signals in the search coils
With these assumptions Wiegand obtained the are unbalanced and the imbalance is used as a flow
force on the fluid when alternating currents flow in signal.
Electromagnetic flowmetcrs for fast reactors 49

SECONDARY The core flowmeter of robust design will operate


up to 500C and can be inserted and withdrawn from
a containment pocket which extends 40 ft down into
a reactor. The excitation frequency was 600 Hz. The
response was linear in the required range.
Thatcher (1971) derives an equation to analyse the
FLOW behaviour of this device and also gives some pre-
~ COILS liminary results. Sheff and Lessor (1972) have also
developed analytical methods to describe the per-
/
DUCT formance of this meter.
Fig. 10. Eddy.current probe-type flowmeter. Two further methods of analysing this device
numerically will be discussed in Sections 3 and 4 of
this paper.
Libby and Jensen (1969) appear to have built a
range of designs of probe: two-coil, in which both
coils produce the field and sense the distortion; Magnetometer flow sensor
three-coil in which the centre coil produces the Recently Wiegand (1972) has proposed a related
field and the outer coils are balanced against each device in which the applied magnetic field is produced
other; a multiple-coil probe (three primaries and by two opposed permanent magnets and a fluxgate
three secondaries). The test procedure was to move magnetometer is set between them at the null point
the probe inside a solid tube. As a result of these of the applied field to sense the induced field due to
tests, one of the two-coil probes was tested by moving motion (Fig. 11). One problem with such a device
it vertically in a cylinder of Wood's metal. The
authors saw potential in this type of flow sensor, but
suggested that the three-coil system might be
MAGNETS
/ ~,,..%M/AGNETOMETE
R
preferable.
Brewer et al. (1971) tested further designs. Three-
coil versions were tested using an oscillating alu-
minium tube around the probe to simulate a
uniform profile. Three- and five-coil probes were
CAPS~/UIE POC~KET ~'~
SHEATHED
tested in a sodium loop. They gave a number of CABLE
results for their latest flow sensor, a three-coil type. Fig. l 1. Magnetometer flowsensor.
Linearity and stability were good.
Costello et al. (1972) have shown the change in
sensitivity resulting if a sensor of this type is un- is the effect of stray fields, and to avoid these Wiegand
pocketed (in contact with sodium) or inserted in a has suggested a variant consisting of one permanent
pocket. A 58 % drop in sensitivity for the latter case magnet with magnetometers positioned at each end,
was observed. Ohgushi et al. (1972) also report so that under no flow or strong fields their signals
results of tests on a five-coil probe. cancel, but for flow-induced fields their signals add.
Dean et al. (1970) have described three-coil probes This device has had less development than those
for use in the British PFR as pump flowmeters and mentioned earlier, and would seem to suffer from the
core flowmeters. The pump flowmeter has stainless problems of inadequate magnet stability.
steel main body construction and is surrounded by However the device appears to have advantages
a stainless steel tube. A stainless steel straining wire in being less susceptible to design imbalance (and
is strapped together with the connecting cables to this can be corrected with the fluxgate magneto-
give flexibility to negotiate the path, and strength for meter), in having higher signal levels, and, since it is
safe withdrawal. Operating frequency was 700 Hz. a d.c. device, penetration problems which result from
Sensitivity variation of 1.2% was found between the skin effect are avoided.
sensors, and the pocket affects the calibration. For
these reasons it was decided to calibrate the probes
in position in the reactor. Diagrams of drive and Other flow-sensing devices using field ch'stortion
amplifier units are given. Careful cable twisting A number of devices have been suggested and
reduced pick-up (primary at 1 turn/it and secondary tested in Riga, Latvian S.S.R. and have been
at 1.6 turns/it). reported in the literature. One family of these is
50 ROGER C. B~d~R
dependent on travelling magnetic fields, the relative Under these conditions the governing equation for
velocity of field and fluid being sensed (Ulmanis, the magnetic field function ), is given by
1962; Kalnin et al., 1966). Another type depends on
a pulsed magnetic field. The rapidly changing field
r~r ~r~r) + ~z2
induces a current ring in the fluid which is convected
with the fluid. The time of transit of this ring can
then be sensed by a search coil downstream (Zepgir =
(0, 0,)
/1~ ~- + vN (21)
and Sermons, 1965). These and other devices are
where
covered by Kisis (1968) and Tsivkunov etal. (1973).
Although these devices could well yield useful Or = - rB, (22)
flowmeters for the fast reactor circuits they do not
appear to have been exploited for this purpose and
either in the United Kingdom or in the U.S.A.
dy rB,. (23)
Oz
This equation is valid everywhere except in the
3. FINITE DIFFERENCE ANALYSIS OF THE vicinity of the primary coils, where the current is
EDDY-CURRENT FLOWMETER WITH TIME
MARCHING h. For these regions we have
Introduction f l dy'~ d27 IzrJs. (24)
In Section 2 we discussed the application of the
eddy-current flowrneter to the fast reactor core flow. These equations may be rewritten in finite-difference
In this section and the following one we analyse the form making use of the conditions that ~, ----0 on all
behaviour of this device. The particular geometry boundaries.
of interest is shown in Fig. 12. The probe is posi-
tioned axially in the centre of a duct, so that the Finite-difference method for full solution
A time-marching solution is used which follows
PRIMARY the time varying field. Consider first the time deriva-
FLOW ,/COIL tive. This may be written in approximate finite-
-- / difference form as
CE CORE
7o - 7eL,, (25)
i i i i i 6t
\\ / where yo and Y0-ASTare the values of ~, for the centre
St- CONDARY of a finite-difference molecule for two successive
COIL
Fig. 12. Geometry of flux-distortion-flow meter. time steps and 8t is the length of the time step. The
values of y at the other four points of the molecule
are indicated by y+,, y_,, y+., v-,. Equation 21 may
sodium flows around it in an annular passage. The now be rewritten in finite-difference form using this
central coil produces an a.c. field, and as the flow notation
increases, so this is distorted. The outer coils are
r),_, [ 1 /zav'~
balanced at no flow and produce no signal. When
the flow increases and distorts the field, a signal is 6r2(r - 6r/2) + ~ z 2 + "~-z/~'-=-
produced by the imbalance. Combining equations
(1) and (3) -- + 6rl------~2+ + + Yo
V x B =/z(r(E + v u B) (19) 1 laav~ r7 +,
and the curl of this, using equation (2), gives + 6Z 2 6Z ] y += + &2(r + 6r/2)
V x V x B = wrG7 x (v x B) - B). (20) le /aaron,,. (26)
= ~r 6r6z 6t
If however we can assume that the geometry is
axisymmetric which is a reasonable assumption we h is the current at lattice points which coincide with
can simplify the equation. the primary coils. Elsewhere h will be zero.
Electromagnetic flowmeters for fast reactors 5]

The ocffichmt matrix resulting from the solution There is a discrepancy between the two sets of values,
of this set o f finite-differenoc equations is solved for numerical and exact, of as much as 20~o. Some
each time step substituting from the previous step likely reasons for this arc the coarseness of the lattice,
in the term containing ~'O~sT. Although the solution the finite extent of the lattice (increasing the error at
takes place at each time step, the matrix m a y be low frequencies) and the simple time stepping
set up once only and part o f the Gaussian elimina- procedure. The lattice is not easily adjusted as the
tion procedure also need be done once only. The actual duct geometry must fall at acceptable lattice
values of ~, are calculated for a series of times and positions and computer storage adds a further
they are found to converge to a sinusoidal repeating restraint. Shorter time steps will increase computing
pattern. The values may then be used to obtain the time. In the values shown in Fig. 14 the lattice
secondary signal. The time derivative may be dimensions were 20 35 and there were 32 time
obtained as steps per cycle.

Applications of the numerical solution


t ~ = t~?ct(t<~t) - tO?o~..cosec(t~t) (27)
We shall discuss later a further development of
this solution. Here we confine our discussion to
where w is the angular frequency o f excitation. This
applications which are relevant to this form of the
form of the derivation was applied to the stepping
solution only.
process first, but was found to cause instability.
The first feature of this solution is that it allows
variation over the whole length of the flowmeter.
Tests for accuracy
It is of interest to examine the effect on the signal
The computer program that resulted from this o f the passage of a bubble through the device. F o r
approach to the solution was first tested against the this purpose we have chosen an excitation frequency
exact theory for an infinitely long core*. The duct of 150 Hz and we use a flow rate of 2 ms-1. The
geometry is shown in Fig. 13 with a typical lattice axisymmetry requires that wc consider a ring bubble
spacing. The response of the secondary coils to a which would be an extreme case. The effect of a
flow of 2 m s - 1 when there is no conducting pocket small bubble moving along the probe wall is shown
surrounding them is shown in Fig. 14 for a range of in Fig. 15. The bubble is a ring of section 3.1 mm
frequencies. The values are in terms of F which is radially by 8.0 mm axially (Fig. 13 gives the duct
given by dimensions). Signal variation of up to about 20%
V = 8npnpn~alF (28) is apparent from Fig. 15. In comparison the effect
of a bubble which fills the annulus radially is very
where V is the voltage generated by the flow, n~ and severe. Figure 16 shows the effect o f the passage of
n, are turns per metre for primary and secondary such a bubble which fills the annulus radially and
coils, a is the coil radius and I is the primary current. has an axial length of 20 mm. The signal rises to
three or four times the normal size. A distribution
of bubbles with spacing approximating to the overall
*Thatcher, G. Private communication. coil length could cause an apparent large increase in

NON-CONDUCTING
,"0 NON-MAGNETIC
MATERIAL
, l PM~Dh~E

II 15mfT~ 4m.~ SOXu~ FLOW


Vs 2 m / s 0".4 545~10 L
i i i
[I
44. ii;i
l/
H
I i i I ~I I ]!oCJCKET iru~eO ) 0;1042xt0'

II l l l l II I I L .,t,c I I | I ~3s~m/ '


I I I I I I I I I T~r e gsmm I ] } I "
I J 1 Ill t t I I I I tO"=I042xI0 ~:r I=r..,.,~
t~--,,m ~7mm I [
IIIZ4- I "1L I, [ ;* Z
I 4 $ 12 16 "[-- - - 34m~.
4 0 mm ~ 14 n ~ m
L 10mm SHORmT C)ORE END
Fig. 13. Dimensions and lattice for finite difference solutions.
52 ROGER C. BAKER

Making use of this linearity, which had previously


been noted by Thatcher* and, in a somewhat
different geometry of flowmeter, by the author
0'3 (Baker, 19701)) the solution described above was
p"
moditicd, as described below, thus avoiding the need
x 10"2
to obtain the flow signal as the difference of two
larl~ numbers.

02 Modified method for linear solution


If it is assumed that the flow will have only a small
0 Exact Theory effect on the magnetic field, it is possible first to
Nurri@f-/cal Values obtain the magnetic field distribution for zero flow
which will have reverse symmetry about the mid-
0.1 plane and then to use this distribution to find the
distribution of the flow-induced perturbation field
which will be symmetrical about the mid-plane. One
benefit of this symmetry is in the reduction of lattice
points which require separate consideration. Thus
I I I ~ I in the first part of the solution the velocity term in
100 200 300 400 500
E x c i t a t i o n Frequency. Hz equation (21) is omitted while in the second part of
Fig. 14. Full finite difference solution compared with the solution it becomes a part of the excitation trrn.
exact theory. In the original solution the value of ~ for the core
could be specified, but the finite-difference boundary
the flow signal which if responded to by the reactor condition was not entirely satisfactory. In the
controls would reduce the flow and possibly accen- modified program an infinite value of ~ was taken
tuate the problem. as being an adequate approximation.
It is of interest to examine the effect on the signal
of the meter being half filled (axially) with sodium. Test of accuracy
The program was run with 150 Hz excitation The computer program resulting from this
frequency at zero velocity and with sodium covering linearized solution was also tested against the exact
the lattice up to and including the central plane theory for an infinitely long magnetic core. The
lattice points. The resulting signal was F = 0.017 or results for the geometry of Fig. 13, without a con-
six times the signal for a flow of 2 ms- ~. ducting pocket, are shown in Fig. 18. The lattice
The second test for which this program was used dimensions for the values at ~00, 200 and 300 Hz
gave the response against magnetic Reynolds were 33 radially by 20 axially with the same spacing
number (R,) for 150 Hz excitation (Fig. 17). Note as for the original program. This indicates a larger
the approximate linearity of the signal up to a value
of R , of 0.7 at which the velocity is over 10 ms -z,
well in excess of the likely velocities in a fast reactor. *Thatcher, G. Private communication.

-0.4

x F'2

Flow slqnal tnthe


, -.o...~__~ ~ absence ot bubbles

-oli

-01

I l l l t l I I I I I I I I I I I i i I
-~ -40 40 oO
Distance of bubble f r o m nnJd plane, m m

Fig. 15. Signal variation for the passage of a small bubble past the probe.
Electromagnetic flowmeters for fast reactors 53

X IF'0-21 .4

~ ~owbgoal,nme

-8(:~ -40 0 40 80
Distanceof bol:~tefrom mid I~ane~mm
Fig. 16. Signal variation for the passage of a large bubble past the probe.

F F~
xlO"=
O3
0.3

OP
02

ExaCt Theory
0 Numerical Values
"0~
0.1

I I t I I I I
1 2 3 4 5 6 7 I I t I I I
Rm 100 2OO 30O aOO50O
Excitation Frequency, Hz
Fig. 17. Response of probe to increasing magnetic
Reynolds number. Fig, 18. Linearized finite difference solution compared
with exact theory.

lattice in both radial and axial directions than was


possible using the original solution. F o r the value at flowmeter with no pocket and an infinitely long core
500 Hz the lattice size was 20 18, considerably of very high relative permeability. The next curve
smaller to match the lower field penetration at the plotted shows the change o f response when the
higher frequency. In all cases there were 32 steps per magnetic core is short (see Fig. 13). It is interesting
cycle. The agreement is satisfactory considering the to note how small the changes in the signal size are.
coarseness of lattice and time marching. The third curve in Fig. 19 gives the flowmeter
response when a conducting pocket surrounds the
Effect o f a short core and a pocket coils and the core is o f short length. All these results
In Fig. 19 we show three curves. The first of these arc for a 33 x 20 lattice except the one value at
is a repeat o f that shown in Figure 18, and gives the 500 Hz and in all oases 32 steps per cycle were used
numerical values for the response of the eddy-current in the time marching system.
54 ROGER C. BAKER

F F
x 10"2
x I(3-:

0 -3 0-3

02-- 02
~ Uniform profile

O Long core pocketles$ V Boundary layer !profile

A Short core Docketless

17 ShOrt core w=thpOckets


0.1 0.1

i,
100 200
Excitation
300 400 500
Frequency, Hz
Fig. 19. Effect of core length and pocket on probe response.
t
100
I
200
I I I
300 400 500
E x c i t a t i o n Frequency. HZ

Fig. 20. Effect of boundary layer on probe response.

Effect of a boundary layer pocketed flowmeter with 100 Hz excitation. The


The linear approximation used in this modified response under these conditions can be seen to settle
solution implies that we can treat the movement of down very quickly.
each layer of the fluid separately since the magnetic
field perturbation resulting from the movement will 4. CURRENT RING ANALYSIS OF THE
EDDY-CURRENT FLOWMETER
be negligible compared to the zero flow field. Thus
from a knowledge of the response of individual layers Introduction
we can build up the response to any profile. In Fig. In this section we discuss another approach to the
20 two curves are shown. In one the velocity is solution of the eddy-current flowrneter. The flow-
uniform at 2 ms-1 (the response is for a short-core meter geometry is axisymmetric and all currents
unpocketed flowmeter). In the other a step velocity generated flow in circular paths. It is therefore
profile is used to simulate the effect of a boundary possible to divide up the flowmeter material into a
layer. The inside annulus with inner and outer radii number of current loops. In each of these a current
of 11.6 mm and 13.2 mm has a velocity of I ms -1. flows generated by the motion and the a.c. field, and
The middle annulus with radii 13.2 mm and 14.7 mm these currents generate their own field. It is possible
has a velocity of 1.667 m s - 1 and the remaining fluid to set up a matrix of in-phase and quadrature
with annulus radii of 1.47 mm and 25.6 mm has a currents in these loops and by solving it, to obtain
velocity of 2 m s - 1. The mean velocity in the bound- the current in each and the induced flow signal.
ary layer profile is 1.90 ms-1, a 5 % reduction over The current induced in one member of this array
the uniform profile. However the reduction in signal of current rings is due to the sum of the fields of all
is about 20~. and as for the pocketed flowmeter the Hngs inducing a current in the one ring either
provides an indication of the sensitivity of the flow- due to frequency or due to motion. Thus we can set
meter to velocity changes close to the coils. up a matrix which gives the effect of one ring on
another. If this effect is due to frequency we have
Response to flow changes that
The time marching solution provides an indication Jo = ~Eo (29)
of the signal change following a sudden flow change and
from rest to 1 ms-1. The change takes place at a
point in time when the primary coil current is at a
VxE---B---V xD, (30)
giving
peak and the subsequent signal change is shown in
Fig. 21 for a uniform velocity, short core, un- Jo = - #"~o (31)
Electromagnetic flowmeters for fast reactors 55

0.6
1 0 -2

0.3

-06f
Fig. 21. Probe response for a step change of velocity.

where jo, Eo and .40 are components of current where m = (1 - k')/(l + k') /
(38)
density, electric field and vector potential in the
circumferential direction. Thus for the interaction of
and k' x/(l - k2). /
one ring on another due to frequency we need to With this information we may now set up the
compute Ao. If the effect is due to flow then field of any array of current rings. First however we
Jo = ~rvB,. (32) consider a simplification of the solution which
reduces the amount of computer storage required.
In this ease we need to know the value of B, the
radial component of the magnetic field. These two
functions are given by Smythe (1968) as: Perturbationapproxhnation
In Section 3 it was shown that for velocities of the
Ao=rtk,r] [(1 - ' ~ ) K - E 1 (33) magnitude to be expected in fast reactor flows the
approximation may be made that the signal is
#1 z directly proportional to velocity. If we make use of
B, = 2"n r[(a + r) 2 + z2] ~ that approximation here, we obtain a considerable
[ a2+r2+z2E] simplification of the problem. It now becomes
-- K + (a- r) 2 + z 2 (34) possible to solve for the field without flow first, and
then to use this solution to obtain the small pertur-
where K and E are complete elliptic integrals of the bation due to flow. The advantages of this are that
first and second kind, I is the loop current, a is the both fields individually have a kind of symmetry while
ring radius, r and z give the position of field measure- the combined field does not. We are therefore
ment relative to the ring and enabled to solve for one half of the axis only and
thereby reduce the computer storage. We also obtain
4ar the output signal directly rather than as the small
k2 = (a + r) 2 d- 22. (35)
difference of two large quantities. We now set up the
The elliptic integrals may be calculated from form of the current ring interaction as a series of
infinite series given by Dwight (1961) in the form equations.

7~ + m)
K=..~(I The unperturbedfield
I 12 12.3 2 12"32"52 1 For the following discussion reference should be
l + ~m" + ~-~m" + 22.42.62 m6 + . . . made to Fig. 22 which illustrates the current ring
interaction. In this diagram two fluid current rings
(36) P and Q are shown and their symmetrical counter-
E= 2(1
- -+ m) parts P' and Q'. R and R ' are symmetrical primary
field coil rings and S and S' symmetrical secondary
m2 12 12"32 1
I + - ~ + ~-~.42 m " + ~ rn6 + . . . (37) search coil rings. We consider first the current
generated in Q by all the current rings P and P', R
56 Roo~a C. BAgvat
,~, = - ~.(co,+ co,.)n"
C~
D p,
0 - ~(co, + co,.)z~/', (4o)
p D
O []
SODIUM
where (?or and Coy, give the effects of induction due
8 . = S__ C~IL$ to equations (31) and (33) of P' on Q. F o r this pur-
CORE pose the cross-sectional area of the ring Q is also used.
.-z Since the coefficients Cot and CQr, always appear
together we may replace their sum by C'op, and with
Fig. 22. Diagram of current ring interaction. C'op we can rewrite equations (39) and (40) as
1~/2 = ZC~pI + EC~, I u, (41)
and R'. I f we use superscripts o to indicate in-phase P R
components o f the current in these rings and s/2 to I~ = - ~Copl~/2 - ~Co,I~/'. (42)
indicate quadrature components, we obtain:
These form a set of simultaneous equations in
I~'~ = E ( c o ~ + Co,.)~ +
P unknowns I and I "/2 which may be written in
(Cox + C o , . ) ~ , (39) matrix form as:

1 o ... o cl, Clz... c;. I0 -- ECI R l~/2


R

o l ... o c;, c;,... c;,. - Zc;, I~ :2

o 0... , C... io - y c ' , z ~ :2


R

c;, C12... C',. - l 0 . . 0 11 'z -Y.cl, 10


R

C'2... C~. 0 -l ... - Z c h 10


R

c:, c;,.., c;o o o ... -1 -Xc;,,


R
a

(43)

and it is apparent that the square matrix is made up It is now possible to treat this matrix equation as
o f two identical quadrants and two unit bands, one a pair of simultaneous equations in matrices, the
positive and one negative. Replacing the vector solution of which permits us to compute the currents
matrices on the right by - - R and - - R "/" we obtain from a matrix one quarter the original size and
consequently to re4uce the required computer
storage. We achieve this as follows:

1 f ,o 1 I "/2
C'P/" --
+ C'l =

I =
- R ,
- R "/z
(45)

(46)
Premultiplying equation (46) by C' and adding the
-- I R (44) result to equation (45) gives
R,/2 (CC' + I)1=12 = - (R + C'R"/2). (47)
Electromagnetic flowmeters for fast reactors 57

Having obtained I"/2 by the solution of this equation The solution of this follows the same course as used
it is then possible to substitute back into equation in equations (44), (45) and (46). Thus we obtain the
(46) to obtain I . set of currents due to the flow perturbation and we
By this procedure the values of 1 and I ~/2 for the can compute the signal induced in the secondary
unperturbed field have been found. It should be noted coils due to them as:
that these values are symmetrical with respect to the
mid-plane, so that current rings positioned at V "/" = 4 n a ~ ~ ( S s p - Ssr)I (53)
symmetrical points upstream and downstream will
have current circulation on the same sense. We now V = -- 4 t t a ~ ( $ s ~ -- Ss~,)I~,/2 (54)
$ P
proceed to apply the same procedure to obtain the
flow perturbation. But in this case, although sym- where J"ttt/2 and V are the induced voltages, a is the
metrically placed points will have current rings of the secondary coil radius, and S is obtained from
same size, they will now be of opposite sign. The equations (30) and (33). The 4 includes a factor of
reason for thb difference is that the symmetry of the two to allow for the two secondary coils.
unperturbed rings stemmed from the symmetry of This concludes the discussion of the theory and
the primary coil currents, whereas the excitation for we now present some results which show the
the perturbed field is current rings generated by the accuracy of this method.
interaction of the flow with the radial component of
the unperturbed magnetic field, and it is this which
Test of accuracy
caused the sign change.
The output signal was computed in terms of F
which is defined by
The flow-perturbed field
For the perturbation currents we replace equa- V = 8npn~aIF. (28)
tions (39) and (40) by
The array of current rings used in the computation
I~/2 = ~(Cop- Cop.)l is shown in Fig. 23. Although conductivity and
velocity could be varied for each ring, it was assumed
+ y'
P and R
(Do + (48) that the velocity in the fluid was uniform for these

I~ = - ~ ( C o p - CQr)I~,/2

+ ~, (Doe + DQp,)I^ (49) Tr NON-M&GNETIC TUBE (FOR OOCKETLESS CASE)


PandR v 2m/$ 6
Cr , 4.545 10 (FOR POCKETED CASE )
, tl!ilt~!i * i
the main differences being that the two terms with
C coefficients are subtracted due to the symmetry
change, that the D coefficients give the effects of F iii! , soo,uM
flow due to equations (32) and (34), and that the I,.. ] i i i i J
I [ r ] I I I r I ] ~OCKETt,FVSED1 o.l.o4v,'~0~
"
8 !
'

summation of the D terms is now taken over both [ co,s; , ' II


the primary field coil currents and also the induced ] T i] I i } I~
I / ! .q,-M.G.E,T,C CO~E
currents calculated already in the absence of a flow
perturbation. --. L~_~10~m$4mm ~ 34t~m
I i i |J
~ Z
We therefore write:
Fig. 23. Typical current loop arrangement with
I~/2 = E C o p I + pa~.d D'QpI~,/2 (50) dimensions.

.z?, = -
P tests and that the conductivity was uniform within
+ E D,pIO (51) each region with the values given in Fig. 23, since
Pandg
these were the conditions for Thatcher's values.
giving
One hundred rings were used, of axial length 4 ram.
The results of this computation are shown by the

I I (52)
circles in Fig. 24 and 25 which provide a comparison
with Thatcher's exact theory shown by the lines.
Fig. 24 gives the response for varying frequency
when the oofls are contained in a conducting pocket,
58 ROGER C. BAKER

while Fig. 25 shows the same but for a flowmeter discrepancy which seems most likely is that the
without a pocket and with fluid surrounding the restricted region of conducting material which has
coils in to a radius equal to the radius of the inside been used, while adequate at higher frequencies at
of the pocket. The radial dimensions of current which the field has less penetration, is inadequate in
rings for the results in Fig. 24 was 1.55 mm for core Fig. 24 at low frequencies since for this graph the
rings, 1.8 mm for pocket rings and 2.0 mm thick for fluid in Thatcher's solution was supposed to extend
fluid rings. For Fig. 25 all rings had a radial dimen- to infinity.
sion of 1.55 mm.
The agreement in Fig. 25 is very satisfactory, but Notes on the solution
that in Fig. 24 is less so. The explanation of this
The extent of the current rings in the z-direction is
quite limited. In order to test the effect of this, a
0"3 fluid RnnB]us USing only four layers radially, again
F of 1.55 ram thickness, was analysed first with nine
x ld: Exact Theory axial rings and then with fourteen axial rings and it
Coml~JteO Values
was found that the signal change was only about
O
0.3%.
02 The program was found to be highly sensitive to
the arrangement of the current rings. Large cross-
sectional area rings caused the program to give
spurious results. A similar problem also occurred
O under certain conditions when some coils with low
0"1
conductivity were used. The reason for this appeared
to lie in the pivotting procedure used in the Gaussian
elimination when solving the matrix equation. Since
in any row of the matrix the elements around the
leading diagonal predominate, it is possible by
pivotting to cause the matrix to become ill-condi-
500 1000 2000 tioned. It has been found that one way to overcome
Excitation Frequency, HZ
this problem is to arrange the matrix rows in the
Fig. 24. Cm'rent ring model compared with exact theory order of decreasing product of area and conductivity:
for pocketed flowmeter (non-magnetic core). Another way around the problem is to omit the
pivotting routine from the solution to avoid up-
setting the inherent physical order of the matrix.
03--

F Exact Theory Possible extension to magnetic materials


x l O ":
The current ring model has much to commend it
0 ComputeO Values
but as described above it is unable to allow for a
core of magnetic material. Two important modi-
0.2-
fications to the solution as described are apparent if
it is to be suitable for this. It will be necessary to
model the core and its boundary conditions using
current rings and it will then be necessary to manipu-
late the resulting, and more complex, matrix. Other
O.t- modifications may appear but we suggest here an
approach to these two.

Modelling the magnetic core


We shall consider only a nonconducting core in
s [oo 1
looo I
2000 l
3000 which ~ can be taken as infinite. As a first step this
ExcJlalion Frequency, Hz core is removed and in its place current rings are set
Fig. 25. Current ring model compared with exact theory where the core surface was. These are imagined to
for immersed flowmeter (non-magnetic core). be of finite surface length defined by their spacip.g
Electromagnetic flowmete~ for fast reactors 59
(axially or radially) and of negligible thickness. The The various regions of this may be identified.
problematic step is now to obtain the right boundary c, is the effect of core-model currents on the field in
condition. We require that the magnetic field entering the fluid and other conducting material, ca is that
the core shall be perpendicular to the core surface. part of the core boundary condition which relates the
In other words we require that the combined tangential field at the core ~u-face due to currents in
tangential field of all the current rings which the fluid and conducton to the core currem ring
simulate the core shall at every point of the core strength at that point, c, is the other part of the core
surface exactly balance the tangential field from all boundary condition which relates the tangential field
other sources. at the core surface due to core current rings to the
core current ring strength at that point.
It is reasonably straightforward to reduce equation
Modified equations (57) to the form of equation (44). It is first necessary
Equations (39) and (40), (48) and (49) will now to find the reciprocal matrix of c3 and with this it is
possible to eliminate/o and i "/2. Once the form of
be modified to include the core terms. However we
equation (44) is recovered, the solution may proceed
now have to consider the equations for IQ separately
for currents in real conducting material and for as before.
currents in the core model. We will distinguish these
by giving the latter the symbol tu. We now write for CONCLUSIONS
the equations In this paper we have reviewed the state of the art
of electromagnetic induced-voltage and flux-distor-
ffi Z(co, + CQ .)I tion finwmeters. We have also looked in some detail
p
at methods of analysing the eddy-current fiowmeter
+ (cQ. + cQ.,)1 (one type of flux-distortion flowmeter) using numeri-
cal techniques.
+ + cQ ,)x (55) The design of fast reactors for the future is still
developing. The fiowmeters which have been dis-
- (Ew + Eup,)l 12 cussed have certainly not arrived at their ultimate
design and ff the fast reactor programme proceeds
+ ~(EuR + EuRo)I~/2 there is room for some useful further development
of several types of flowmeter. The displaced electrode
+ ~(EUT 4- EuT.)i~/2 (56) type of large finwmeter for secondary circuits has
been mentioned. Other types such as the pulsed
and similar equations for Io and i . In these equa- field type may also be useful. Recent experiments on
tions E is obtained from an equation like equation correlation techniques look particularly promising
(34) which provides the axial field component for for the future of in-core calibration and accurate
the cylindrical surface and from equation (34) for flow measurement.
the end surfaces of the core. The value of E also The methods of analysis discussed in Sections 3
includes the boundary condition discussed briefly in and 4 provide tools which could prove useful in
the previous section. A further similar set of equa- this future development and the current ring model,
tions will also replace equations (48) and (49). in particular, which should be extended to magnetic
cores, may have wider applications in pumps and
other devices with axial symmetry.
Modified matrix
Acknowledgements Sections 3 and 4 of this paper were
We can now construct the general form which the undertaken as part of an agreement (5R52107B) with
resulting matrix will take the United Kingdom Atomic Energy Authority, Reactor

1 0 CI o Ro

c2 C3 --OI-- _0
-- -- R~/2 (57)
cl ---1- -7-

0 0 2 C3 J i=/ r./2
60 Rotter C. BAr~R

Group, Risley, Warrington, Cheshire, England. I am Forster G. A. (1971) Performance of permanent magnet
grateful to UKAEA for permission to publish, to Mr. flow-through-type sodium fiowmeters in EBR-II
E. Duncombe for his interest and support and to Mr. G. instrumented subassemblies. IEEE Trans. NS 18(1) 363.
Thatcher for many useful discussions. Sections 1 and 2 Forster G. A. (1973) Long-term stability of Alnico 5 and
could not have been written without the co-operation and 8 Magnets at 700 to 1200F. Argonne National Lab.
patience of Miss Edna Archer and her colleagues in the Ill (USA) Report No. ANI.,-CF-73-16, November, 29p.
Mechanical Engineering Library at Imperial College and Fuhs A. E. (1964a) Techniques for obtaining the elec-
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Plasma Sheath Symposium, Ed. Rotman W. Moore H.
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