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The Balanced

Scorecard: A Vision
Report Card
BY CHARLES J. PINENO, PH.D., AND CURTIS R. CRISTINI

THE ALPINE PRESSED METALS DIVISION OF METAL POWDER PRODUCTS CO. HAS

BEGUN A PROJECT TO IMPLEMENT A BALANCED SCORECARD TO CHANGE

ITS CULTURE AND BECOME MORE COMPETITIVE.

s with most companies, the bottom line tive systems. Each of the following Change Steps

A has always run the business and has been


the indicator of a successful or unsuccess-
ful financial period. Although a plausible
gauge, this short-term view hides the
long-term issues.
More than a gauge, the balanced scorecard (BSC), a
technique in strategic management, provides a compre-
requires much thought and systems implementation:
Check mapknow where you are
Have a goalknow where you want to be
Assemble a plan
Negate barriers
Get commitment
Employee involvement
hensive set of measures used to communicate and eval- Share ideas
uate achievement of an organizations mission and Trend progress
strategy. This tool traditionally includes both objective Elasticize thoughts
and subjective measures divided into four major areas: Plan again
Financial Perspective, Customer Perspective, Internal Sustain the momentum
Business Process, and Learning Process and Growth
Perspective.1 The balanced scorecard becomes a vital Approximately 50% of Fortune 1,000 companies in
tool in the changing of a culture. By providing the abili- North America and about 40% in Europe use a version
ty to translate strategy into action rapidly, measurably, of the BSC, according to a recent report by Bain & Co.
and knowledgeably, a balanced scorecard aligns that For example, Philips Electronics has used the balanced
strategy within an organizational structure to tap into scorecard to align company vision, focus employees on
hidden assets and knowledge. how they fit into the big picture, and educate them on
To implement a balanced scorecard, managers need what drives the business to achieve positive results.
to direct the change process and remove the fear that They assembled a team to establish a performance
may inhibit change. From day one, they need to take management system that measures progress toward the
steps to implement the new production and administra- corporate vision.2

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Another such company is Alpine Pressed Metals, the 2. Makes organizational strategies updated and
focus of our research. Well look at how the balanced highly visible.
scorecard evolved, Alpines background, how to handle 3. Improves communication within the organization.
change, setting the course for where Alpine wants to be, 4. Improves alignment among divisional or individ-
determining optimal targets, and implementing the ual goals and the organizations goals and
scorecard. strategies.
5. Aligns annual or short-term operating plans with
HOW THE B A L A N C E D S C O R E C A R D E V O LV E D long-term strategies.
Throughout the history of performance measurement 6. Aligns performance-evaluation measurement and
and performance pay, there has been a persistent prob- long-term strategies.7
lem with monitoring and paying on one dimension of a
job. The result is often a decline in one or more other ALPINE PRESSED
dimensions. For example, pay based on patients han- Lets look at Alpine Pressed Metals. The powder met-
dled may cause quality to suffer. als manufacturing industry consists of taking base
In 1986, as a possible solution to such a problem, metals (iron, stainless steel, aluminum, bronze, brass,
Glenn Felix and James Riggs introduced the perfor- exotic metals) that are already in powder form and com-
mance matrix consisting of a group of priority-weighted pacting them at a known tonnage to form a near net
performance measures. The sum of the weighted mea- shape for industrial application. Once formed, compo-
sures is computed to reflect a balanced performance nents are sintered to attain the necessary structural and
index or success indicator, so pay based on the index, physical properties. Additional operations that may be
rather than the individual performances, ensures that completed to move to final component forms and prop-
employees attend to all the key performances associat- erties are drilling, tapping, machining, heat treatment,
ed with their jobs. In 1992, Robert Kaplan and David coatings, and so forth.
Norton expanded the concept of balanced performance In 1981, two primary investors, one of which man-
to include future organizational outcomes and learning aged the facility full-time, started Alpine Pressed Met-
and growth. The basic concept came to be called the als. Alpine Pressed gained success producing primarily
balanced scorecard.3 lawn and garden products along with a few products in
Corporations across the world have begun leveraging the automotive sector. Additional sales were seen in
the power of balanced scorecards for converting vision small hand tools and recreation. Since automotive sales
and strategy into measurable targets.4 The results, how- were attained in 1999, Alpine has met the requirement
ever, have been mixed. Companies seem to have a dif- of QS9000.
ficult time adopting the proper set of metrics and In 1998, Metal Powder Products Company, located in
linking them to support a meaningful, continuous Carmel, Ind., purchased Alpine Pressed. Today, MPP-
improvement and assessment effort.5 Alpine accounts for more than 30% of the worlds pow-
According to Allan Bailey, Chee Chow, and Kamal der metal. Alpines current customer base has remained
Haddad, a partial list of users of balanced scorecards relatively the same, except for additional automotive
includes AT&T, Brown and Root, Intel, 3Com, Elf components, government tier-two components, and
Atochem, the AM&R division of Mobil Oil, Philips original equipment others segment. Sales for Alpine
Electronics, and Tenneco. In the service sector, grew from $9 million in 1991 to $14 million in 2000,
adopters include the international accounting firms with a budgeted sales value for 2001 at $18 million.
KPMG Peat Marwick and Ernst & Young.6 Metal Powder Products Company consists of seven
Bailey, Chow, and Haddad summarized the following facilities: three in Pennsylvania and one each in Califor-
scorecard benefits: nia, Michigan, Mexico, and Canada. Sales for MPP-
1. Promotes the active formulation and implementa- Alpine topped $100 million for the calendar year 2001,
tion of organizational strategies. the time period we are discussing.

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The manufacturing system consisted of 100% batch The culture at the Alpine facility was very centralized,
production and little or no automation. The operators although corporate culture was decentralized. The tall
would load the powder onto the press and unload com- and narrow organizational structure of corporate head-
ponents from the press by hand. Production quantities quarters was set in a manner that created communica-
ran between lots of 500 pieces and +100,000 pieces. tion, reaction, and reporting issues and that did not allow
Setups accounted for approximately 10%-15% of for the responsibility and accountability for actions to be
capacity. set.
Both the Alpine facility and corporate headquarters Due to a lack of direction and vision, employee
used various measurement systems. A management morale was low. Consistent delivery issues, low quota-
review of the basic income statement items was at the tion acceptance, and high returns and allowance contin-
forefront. Alpine lacked trending knowledge and did ued to push old and potential customers away, while
not gather other data to check progress. The progress current volume and efficiencies created a facility with
was seen in sales and profit, but they made no relation- large spending and efficiency variances.
ships or correlations between quality levels, production Beyond morale, operator involvement was also lack-
levels, customer service, etc. ing. There was no employee handbook, no formalized
Alpines vision boiled down to make as much as you suggestion programs, and no formal teams. The one
can and sell as much as you can. The mission was a bonus was the nonunion workforce, which gave the
quality policy stating price, quality, and delivery as im- facility the ability to make sweeping changes for
portant factors. Leadership and lack of planning were at improvement and implement incentive-based sugges-
a low because the initial owner had been promoted and tion programs.
was unavailable. Overall, the facility had been running the same way

Table 1: Key Internal Strengths and Weaknesses of MPP-Alpine


Strengths Weight Value* Weighted Value
1. Location 0.1 3 0.3
2. Core Competence 0.1 4 0.4
3. Theory Training 0.05 2 0.1
4. Diverse Customer Base 0.175 4 0.7
5. Component Knowledge 0.05 5 0.25
6. Certified Quality System 0.025 2 0.05
1.8

Weaknesses Weight Value* Weighted Value


1. Overburdened Resources 0.1 3 0.3
2. Management and Facility Culture 0.1 1 0.1
3. Facility Layout/Space Constraints 0.1 3 0.3
4. Capacity Constraints 0.05 4 0.2
5. Supplier Management 0.1 2 0.2
6. Cash Flow Constraints 0.05 3 0.15
1.25
3.05
*On a scale of 1-5, with 5 being the highest.

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for 20 years. With the downturn in the economy, a new should be a priority. This leads to growth and security
management team was given the task of rectifying more for the organization.
than 20 years of habits, so the need for change was As values are instilled in each level of an organization
great. Management had made no significant improve- and a show of commitment is attained, change becomes
ments in costing, and the drops in profits had begun to easier and part of an organizations culture. If total com-
affect relations with customers, especially with price mitment is not attained, the scorecard may fail.
reductions forced on the company. The competitive To continue employee involvement, many compa-
edge and risk taking had been lost. nies use teams and meetings to solve problems.
Table 1 rates the strengths and weaknesses of MPP- Depending on the status of an organizations quality
Alpine, with five being the highest value. management, the use of team impact varies. Lower per-
formers should emphasize teams, especially departmen-
DECISION TO CHANGE tal and cross-functional; medium performers should
How was Alpine gong to change? The first step was focus on problem-solving teams at the department
understanding the process. Understanding change level; higher performers should minimize department-
begins with knowing that it is difficult and constant. level teams.9
Because there is no single guaranteed way to succeed, The next step after the development of teams or
each organization requires a careful analysis of both the similar approaches is to give people the tools and the
individuality and the culture of the people. training to change and to solve problems. Used with a
When it comes to change, managers are either proac- balanced scorecard, a Total Quality Management
tive or reactive. Being proactive requires a manager to (TQM) system has three distinct sets of management
be a futurist and see an organizations long-term objec- tools:
tives. Most managers, however, have been reactive, and 1. The seven tools of quality (Ishikawa diagram, con-
their organizations became followers and only advanced trol charts, Pareto diagram, scatter plots, etc.).
in dire situations. Being reactive is not a downfall, but 2. The seven new management tools of quality
no reaction at all is. (affinity diagram, matrix diagram, tree diagram,
Regardless of responsibility, an organizational manag- arrow diagram, process decision diagram, etc.).
er is driven to change by three factors. They are: 3. The seven product-planning tools (group inter-
demands of customers, which include price, time to views, questionnaire surveys, positioning analysis,
delivery, and service; competition in the marketplace; concept checklist, table-type conceptualizing, con-
and an expectation that the organization will produce a joint analysis, and quality tables). The product-
quality product. These three factors represented more planning phase determines 70% of the value
than 75% of the issues presented by Birkner & added in products and services for customers.
Birkner.8
To start getting employees involved in the change Yet no matter what training and involvement an orga-
process, the organizational leader must sellnot nization tries, resistance will surface. The formula is
mandatethe idea of transforming the organization to simple: 70% of people buy into good ideas, 10% never
everyone. To sell the concept, the leader must know buy in and will fight to the death, and 20% hold the
the audience. Because each group within an organiza- opinion of the last person they talked with. To accom-
tion is different, information must be tailored to the plish a major change program, management needs 85%
needs and wants of the group. For example, middle to 90% of the organization to accept the change, and to
managers focus on results, so they want to know that do this management has to keep those who hate new
the systems will enable higher production and ideas away from those who love them and spend a lot of
increased savings. Hourly employees, however, focus on time selling change. Therefore, managers must antici-
job security and increased performance expectations, pate, understand, and effectively respond to resistance.
which means removing fears and instilling worker pride Far too many managers depend on charts, data, and so

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forth and fail to assess the feelings, attitudes, and com- inception, it does not remove itself from this part. Com-
munications required during change.10 munication is important because quality begins inside
To motivate employees, managers should offer an organization and works its way out. If employees do
rewards based on ideas and implementation cost reduc- not understand the progress made toward the objective
tions. Kaizen Teian, or continuous improvement and see how the initiative fits together, customers will
through small incremental improvements, shows several not realize the effect.
ways to instill involvement and initiate change. This is A data-gathering and data-communication system is
done by cash rewards for implemented ideas, regardless key to a company knowing where it is and where it
of cost savings, which contrasts with the American sug- wants to be. Many small- and medium-sized companies
gestion system that bases the rewards on total cost sav- gather data only to conform to their quality system for
ings. Each system has its good and bad points. While certification, which means the information is incom-
the Kaizen programs receive more suggestions and have plete, unused, and not communicated effectively. The
lower payoff, the American system receives a lower balanced scorecard can move a company from where it
number of suggestions but rewards the big cost savings is to where it wants to be.
with high payoffs. Newer systems can use both aspects
of the suggestion systems to influence a greater number ALPINE BEGINS ITS CHANGE PROCESS
of suggestions with relative payoff levels. An overhaul of the Alpine division began with a new
Managers can meet resistance head-on by sitting and vice president of manufacturing. Corporate required
talking one-on-one with employees, understanding data on some basic trends for production, delivery, qual-
their concerns and determining if they fully understand ity, and costs. The main changes required at the corpo-
the desired changes and why. If the issues are real, the rate level came in April 2001. A strategic planning
manager should initiate a plan to change, and if they are session took place with various corporate team mem-
perceived, he/she should remove the issues by a mutual bers and with plant personnel, and from this session
understanding. they developed a new vision statement, a new mission
The more proactive approach to change is to focus on statement, and core values. (Creating a strategic mission
the organizations readiness. By implementing and should be the most ambitious, most debated, and most
assessing a persons individuality within the system, analyzed piece of the puzzle. The mission statement is
managers, especially front-line supervisors, can initiate the ultimate goal to strive for and must clearly state the
ideas and practices with much less resistance. They can organizational position and plan.)
do this face-to-face rather than through large meeting-
type introductions to change, such as videos, memos, Here is Alpines statement (key words are capitalized):
and so on.
Once change has begun, sustaining it can be difficult. Vision: Incorporating our core VALUES we will be the
Managing momentum requires the same discipline as acknowledged industry leader for the supply of
managing accounts within a budget. It requires aligning INNOVATIVE custom-engineered products of
the organization around the principal objectives of the EXCEPTIONAL value.
system and moving everyone in a common direction. Mission: To create value by DELIGHTING our cus-
Momentum killers include an organizational structure tomers by ENHANCING the capabilities of the
that prevents departments or personnel from communi- entire company.
cating effectively, leaders or managers who do not fol- Core Values: We are a manufacturing company with the
low the system, fear, and lack of amnesty for risk takers following core values: uncompromising
and innovators. Building amnesty for these risk takers INTEGRITY, exceptional customer SERVICE,
removes fear, which is good because an organization can continuous IMPROVEMENT in all we do, and
learn from the mistakes of a group or individual. recognize the contributions of our employees.
As communication is important in the programs

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Table 2: Opportunities and Threats Matrix
Strengths Weaknesses
Aluminum Lack of capital
GC bearing High cost/overhead
PCF Efficiency/automation
Geography Old equipment
Management team Production organization
Tool design Cost structure
Material specialists Leverage
Opportunities Strengths/Opportunities Weaknesses/Opportunities
(SO) Strategies (WO) Strategies
GC bearing Differentiation Plant conversions
PCF Technology leader Value-added processing
Aluminum Application conversions Joint ventures
Sachs High-tech materials Market penetration
Excess capacity
Plant focus
New markets
Threats Strengths/Threats Weaknesses/Threats
(ST) Strategies (WT) Strategies
Price pressures Vertical integration Low-cost provider
Low margin Acquisitions Preventative maintenance
Other technologies Foreign facilities Quotation program
NFTAA and FTAA Joint ventures

Following Alpines mission statement are both finan- primary contributor to continuous process and
cial and nonfinancial goals. As directed by MPP, product improvement.
Alpines primary goal is to attain an EBITDA (earnings 2. A capable and well-designed process is the most
before interest and taxes plus depreciation and amorti- important element in determining cost and
zation) of 25%. Additional goals are to reduce the cost quality.
of goods sold by more than 10% or to a level of less 3. A comprehensive equipment maintenance plan
than 69%. The only conflicting goals between Alpine that includes operators and die-setters is essential
and MPP, at least temporarily, is the EBITDA of 25% to continued process effectiveness.
and the inventory turns of 18. 4. Suppliers must be involved as true partners in our
Table 2 shows a matrix that includes the opportuni- success, contributing technology as well as quality
ties and threats determined during the strategic plan- material and components.
ning meeting. 5. Visual controls are the most effective and efficient
The internal vision and mission incorporates a manu- means of controlling plant operations.
al dedicated to the reduction of waste, which involves 6. Product design must reflect not only the require-
six corresponding philosophies: ments but must also provide for efficient and
1. Well-trained and involved employees will be the error-free production for internal customers.

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P R E PA R I N G THE BALANCED SCORECARD A cost system doesnt have to measure everything
Alpines next step was to prepare a balanced scorecard. down to the finest degree. A good cost system trades off
One main feature of the balanced scorecard is to pre- informational errors in order to minimize total cost as
sent a comprehensive set of measures covering perfor- product and services diversity increasesas high vol-
mance of the business and its success in strategy ume is mixed with low volume or labor intensity is
implementation. A strategy is a set of relationships mixed with automation or new technology. For
(hypotheses) about cause and effect. According to instance, the more low-volume products or services
Kaplan and Norton, the measurement system should offered, the more setup-related overheads are incurred.
make the relationships among the objectives and mea- The more complex products or services offered, the
sures explicit so that they can be managed and validat- more complexity-related overheads are incurred. The
ed. Achieving comprehensiveness includes measures activity hierarchy recognizes types of activities and costs
that interact on the basis of established cause-and-effect that are expected to be influenced by changes in pro-
relationships. For example, the subjective measure of duction or services volume or mix.13 A good cost system
customer satisfaction is usually correlated with the systematically analyzes a majority of all costs incurred
market-share growth of the business. Philips Electron- by a significant business unit.14 It also helps manage-
ics uses a more sophisticated approacha value map to ment understand what resources are consumed and
devise customized critical success factors from a survey. what outputs are produced by each activity and process
The analysis reflects a perceived performance relative within the organization, enabling better decision
to the price for competing products.11 making.15
Over the past decades, recessionary environments
D E T E R M I N I N G O P T I M A L TA R G E T S have given birth to cost-reduction programs that actual-
The realistic approach may help determine optimal tar- ly resulted in several million U.S. managers and work-
gets for each measure in the balanced scorecard. One ers having to accept pay cuts or lose their jobs. The
approach weighs the measures of the balanced score- downsizing trend has increased over the last five years
card and calculates a weighted average success indica- because of extreme pressures brought on by a changing
tor. Measures that maximize the success indicator economy and intense global competition. These cost-
should be targets in the balanced scorecard. A perfor- reduction programs only provided short-term cost com-
mance index developed by Matthew J. Liberatore and petitiveness because valuable, trained managers and
Tan Miller may be used in the analysis to determine workers lost their jobs, and many U.S. firms failed to
optimal targets for the balanced scorecard.12 adopt a long-term perspective for a strategic business
Most accounting systems generate product or service plan. Current reports indicate that companies have not
data that are precise, objective, verifiable, and good for achieved the necessary cost reductions through down-
external reporting but that do not always provide rele- sizing, so the stage is set for potential long-term
vant data for management decisions. Developed failure.16
decades ago and used without any significant changes, During this period, many organizations also revised
these cost accounting techniques cannot handle infor- their cost systems significantly as they reorganized to
mation requirements for decision making in todays become more competitive in an environment that
economic environment. demands excellent service, high quality, and reasonable
Even though the strategies may be conceptually bril- prices. Customers expectations are higher as a result of
liant, if they are based on inaccurate information about unprecedented scientific and technological progress.
costs of products or services, the company will lose its Along with the intense global competition, this will
competitive marketing edge. In fact, if inaccurate infor- cause new management philosophies and policies, such
mation is the basis of management decisions, a compa- as corporate partnerships, to be an essential factor in
ny may not survive long in the current intense global meeting these changing demands.17
competition.

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Figure 1
Vision
and
Mission

Scanning (S&W) Scanning (O&T)

Communicate

Internal (Facility and Corporate) Align Strategies (Corporate) Align External Environment

Communicate Strategies (Facility) Align Facility Plan Communicate

Internal Business
Financial
Process

Performance
Learning and
Customer
Growth

Innovation

Balanced Scorecard

THE BALANCED SCORECARD: VISION business environment:


REPORT CARD 1. Translates the vision, mission, and strategies.
Figure 1 shows the thinking process for the Alpine divi- 2. Defines and aligns objectives and measurements.
sion regarding a balanced scorecard. Each item was 3. Communicates the objects and measures.
addressed and communicated during the implementa- 4. Aligns strategic initiatives.
tion process. 5. Aligns people.
The balanced scorecard is part of the management 6. Aligns compensation with performance.
system, which enables a company to correlate key per- 7. Provides feedback on strategy.
formance indicators to the firms goals. These goals, in
new terminology, are the vision and the mission. The The balanced scorecard translates the vision, mission,
scorecard accomplishes seven main objectives in todays and strategies into four or five basic categories that can-

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not be conflicting: financial, customer, internal business tutors, and coaches leading workers within the organiza-
process, employee (learning and knowledge), and/or tion, easing the process, and improving communications
innovation. The result is a Vision Report Card. Each to readily improve problem solving and decision
category contains a mission to accomplish. making.18

Financial: How do we want our stakeholders to view us? Innovation: How can we continue to improve our
Kaplan and Norton do not dismiss the old-style man- processes to create value?
agement need for financial data. This type of data will Continuous improvement of our people, processes,
always be a priority, and most managers will do whatever and systems are vital to the long-term success of our
possible to accomplish the task. As network systems grow, business because what happens today may not be
data can be centralized and automated to create timely enough for tomorrow. Each of these metrics needs to be
and accurate reports. The financial goals, however, cannot referenced back to the first four categories, and, as
be attained at the sacrifice of the other categories. innovation happens, change occurs in performance. If
the continuous improvement metrics are not utilized,
Customer: How do we want our customers to view us? employees may believe that the goals set are the high-
The importance of customers comes down to basic est attainable, so long-term failure is inevitable.
need because without them we have no business. Thus,
customer service and satisfaction should be the fore- I M P L E M E N TAT I O N
front of all indicators. After all, if customers are not sat- After understanding the process of developing and
isfied, they will find someone else to supply the service using the balanced scorecard, Alpine was ready to
or product. implement. The actual timelines and objectives of the
plan were laid out with details. Once this was accom-
Internal business process: What are the processes at plished, ownership had to be attained. Within the
which we should excel? details, a communication process was established with
This category allows a manager to know how the more timelines and information dispersements.
operation is running. Aligned with the first two, it MPP-Alpines timeline was set at nine months. The
shows the production efficiency, quality levels, etc., in initial project moved from data gathering and review on
relation to what the customer wants and expects. These a monthly basis to communication with an in-depth
processes can be split into two unitsproduction (ser- philosophy manual and monthly management review
vice) processing and support processing. Support pro- meetings. The intent was to change the culture, which
cessing, such as maintenance (internal and external), had been instilled for years. Financial and quality data
engineering, quality, etc., can be rated by many vari- were introduced to all management team members in
ables similar to those in the service industry. writing, while monthly meetings provided the avenue
for divulging information to other employees. Confi-
Employees: How do we support, satisfy, and develop our dential data were either converted to percentage
employees into excellence? change or eliminated from the meeting.
A companys most valuable resource is its people. Further plans include incorporating meetings to
Therefore, just like equipment, people need mainte- develop the missions for the five balanced scorecard
nance and improvement, which includes training, re- items. The meetings will continue throughout the dura-
training, evaluations, and so forth. In the current tion of the project and through innovations or needs.
technological explosion, it is imperative that workers The most common failures in the introduction of a sys-
are in a continuous learning mode. Measurement met- tem are barriers that may not stop the project but could
rics guide managers in focusing training funds to the destroy the projects effect, such as fear of change, cul-
most important areas. Kaplan and Norton emphasize, ture, communication, trust, etc. Each project must
Learning is more than training, and include mentors, therefore focus on how the barriers can be removed.

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Communication, communication, and communica- ensure the system focuses on several items that address
tion are the three most important steps to removing what the customer wants, not what the company can
these barriers. Meetings, memos, personnel discussions, give them. In other words, it must maintain a customer
and surveys (with responses) help to alleviate many orientation instead of a production orientation.
issues. The organization as a whole must know its role
in such a system. The initial team members must KEY WORDS ADDRESSED
understand the why and what of the processes that After Alpine completed the process just discussed, it
will be measured to ensure alignment between the finished the vision, mission, and core values, and it
processes and measurements as well as to gain commit- addressed separate missions for each of the sections
ment. True leadership ensures people know what the determined. These missions correlated to the original
job is and what is expected. The key is to communicate corporate mission and statement, with most including
effectively and efficiently. the key words pulled from the corporate statements:
Part of the communication process is to ask people Values, Innovative, Exceptional, Delighting, Enhanc-
what they believe is important. A strategy of one-on- ing, Integrity, Service, Improvement, and People.
one conversations with employees, customers, and sup- Addressing these key words within the five sections
pliers will help to get everyone thinking about the of Innovation, Customer, Learning and Growth, Finan-
project. Major weaknesses in a company are often cial, and Internal Business Process to fully align them
pointed out by the obvious but most often ignored was next. The Alpine kick-off of the program consist-
source, the people who do the job. ed of data gathering and data recording. Eight key areas
Management must use the full capabilities of not were addressed for analysis. These measurements had
only the equipment or processes but also the people. no correlation to the mission, but they forced a culture
Innovations occur through Management by Walking change because the review was more than the finan-
Around, instilling full involvement in the program by cials. The eight key areas are production control, manu-
all hourly employees. When employees begin to man- facturing, quality, human resources, customer service,
age their areas, managers can move from a production engineering, accounting, and overall. Each key area was
orientation to a customer orientation at a much more broken down into further subcategories for analysis:
rapid pace. 1. Production control
A simple interview form can help find the defects in a. Inventory control
the system and provide ideas to rectify the situation. b. Inventory variance
Suggestion systems, comment programs, and hands-on c. Delivery
training with reports, along with the interview process, d. Freight costs
also enhance involvement. e. Capacity
The key to continued involvement lies in three areas f. Vendor
(3Rs): realize, respond, and reward. Employees must 2. Manufacturing
realize management is using their ideas, responding to a. Production efficiency variances
them for their ideas, and rewarding them accordingly. b. Scrap and rework
The lack of any response could make an employee put c. Downtime
up another barrierthe sense of Why tell them? d. Workplace organization and visual controls
Nothing will change. e. Labor costing
During the whole process, discussions and meetings 3. Quality
give management the opportunity to bounce ideas off a. Returns and allowance
many different individuals. A manager must be willing b. Parts-per-million rejection
to listen to the criticism of the idea, which is sometimes c. Corrective action review
difficult to do, and must also be willing to change. As an d. QS9000 nonconformance review
organization moves closer to implementation, it must e. QS9000 updates

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 37 SUMMER 2003, VOL. 4, NO. 4


f. Cost of quality f. Setup costs
4. Human Resources 7. Accounting
a. Safety a. Cost of goods sold
b. Training b. EBITDA review
c. Absenteeism c. Budget review
d. Turnover d. Balance sheet review
e. Satisfaction review e. Cash flow review
5. Customer Service f. Costing system review
a. Satisfaction review 8. Overall
b. Quotations a. Total plant efficiency rating
c. Pricing review b. Facility plan
d. Credit review c. Facility continuous improvement
e. Customer visits d. Action listing
f. Sales review e. Needs assessment
6. Engineering
a. Tooling quotations Each of these sections contained many graphs and/or
b. Tooling costs written text. The objectives related to the graphs corre-
c. New parts launch lated back to the corporate goals and individual goals
d. Maintenance review determined from the initial Where are we and where
e. Preventative maintenance do we want to be? planning sessions.

Figure 2: Flow Diagram for Key Words


How do we follow our values? No

Can it be measured?

What is the measurement?

What is the goal?

Who is to measure it?

Who is to act upon it?

What else does this trend affect?

What else affects this trend?

Are there any other measurements?

No

Next word?

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 38 SUMMER 2003, VOL. 4, NO. 4


Setting the objectives or goals was the next step. AC H I E V I N G A LEADERSHIP POSITION
(They are the set of critical goals that must be achieved Although the process is in mid-stream, implementation,
in order to accomplish the mission within the section.) communication, and discussion are being completed
These objectives addressed the opportunities and throughout MPP-Alpine. Training will be a major
weaknesses identified during the assessment. Deter- aspect in the future to address poor or miscommunicat-
mining which measurable objective could be utilized ed issues. As part of MPP-Alpines strategy, the bal-
took time and knowledge of the system. Some measur- anced scorecard will be integral to achieving a
able objectives may be subjective, which is not bad and leadership position in the market of both low-cost pro-
will still give the information needed. ducer and innovative supplier. Innovation does not
occur by part conversions or process changes or cost
THE NEXT STEP reductions aloneit also includes management process-
The next part of the process for Alpine is to ask several es and theories. Again, communication and involvement
questions for each of the nine key words, using the flow are imperative to the success of the program. The
diagram in Figure 2. change steps outlined above give MPP-Alpine the nec-
A key to the process is to be honest in regard to the essary path to implementation.
data integrity. Managers will want to pick data that make But the balanced scorecard is only part of the
them look good. Just as in budgets, games will be played, changes to the facilitys management. Activity-based
so the project administrator must ensure both direct and costing is being introduced in parallel to the BSC.
indirect coverage and correlation. For example, sales per There is a near-perfect correlation when looking at
employee may be skewed with sales per direct hour by a activities and cost drivers, and these cost drivers
multitude of overtime, and sales per direct hour may be become part of the balanced scorecard data review.
affected by use of indirect labor or part-time labor classi- There are many such systems and computer packages
fication. Thus, the data integrity may be held with sales that incorporate the two systems, so Alpine will develop
per clock hour converted to full-time equivalents plus its approach through the use of spreadsheets and con-
the number of salaried individuals. This is an example vert them into a database program.
that the facility already has seen and has rectified. Competition necessitates a flexible, dynamic system
Alpine will calculate the current major facility index that can lead to continued success. The balanced score-
prior to BSC implementation: card is a major part of the solution.
1) Internal Efficiency Factor (IEF) = Availability *
Efficiency * Int. Yield (PPMs) Charles J. Pineno, Ph.D., is a professor of accountancy at
2) External Efficiency Factor (EEF) = Ext. Yield Clarion University of Pennsylvania and the director of the
(PPMs) * Delivery Center for Accounting Education and Research. He can be
3) Total Efficiency Factor (TEF) = Ext. Yield * Int. reached at (814) 393-2614 or cpineno@clarion.edu.
Yield * Availability * Efficiency * Delivery
Availability = (Total Equipment Hours Curtis R. Cristini is a former plant manager at Metal
Downtime)/Total Equipment Hours Powder Products Company.
Efficiency = Standard Cost of Goods
1 Robert S. Kaplan and David P. Norton, Why Does Business
Manufactured/Actual Cost of Goods
Need a Balanced Scorecard? Journal of Cost Management,
Manufactured May/June 1997, pp. 5-11.
Internal Yield = (1,000,000 Internal 2 Andra Gumbus and Bridget Lyons, The Balanced Scorecard
at Philips Electronics, Strategic Finance, November 2002,
PPMs)/1,000,000 pp. 46-48.
External Yield = (1,000,000 External 3 William Abernathy, Balanced Scorecards Make Teamwork
a Reality, The Journal for Quality and Participation,
PPMs)/1,000,000
November/December 1997, pp. 58-59.
Delivery = Number of Orders on Time/Number 4 Tim Fielden, Pilot Refines Decision Support, Info World,
of Orders Scheduled Nov. 29, 1999, pp. 77-78.

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 39 SUMMER 2003, VOL. 4, NO. 4


5 B. Douglas Clinton, Sally A. Webber, and John M. Hassell,
Implementing the Balanced Scorecard Using the Analytic
Process, Management Accounting Quarterly, Spring 2002,
p. 1.
6 Allan R. Bailey, Chee W. Chow, and Kamal M. Haddad, Con-
tinuous Improvement in Business Education: Insights from
the For-Profit Sector and Business School Deans, Journal of
Education for Business, January-February 1999, pp. 165-181.
7 Ibid.
8 Lawrence R. Birkner and Ruth K. Birkner, Managing
ChangeA Strategy, Occupational Hazards, 1997, p. 55.
9 Arlene H. Heiss, Quality as Change Management, The Public
Manager: The New Bureaucrat, 1993, pp. 57-60.
10 Heiss, 1993.
11 Gumbus and Lyons, 2002.
12 Matthew J. Liberatore and Tan Miller, A Framework for Inte-
grating ABC and the Balanced Scorecard into the Logistics
Strategy Development and Monitoring Process, Journal of
Business Logistics, 1988, pp. 131-155.
13 Neil Hartnett, John Lowry, and Robert Luther, ABC and
Australian Accounting Standards, Australian Accountant,
December 1994, pp. 19-21.
14 Deborah J. Fisher, Richard E. Westney, and Vipal Kumar
Gupta, Total Cost Management: A New Approach,
Industrial Management, May-June 1994, pp. 1-4.
15 Margaret May, Activity-Based Management Accounting,
Management Accountant, January 1995, p. 40.
16 Godwin J. Udo and Russell C. Kick, Effectiveness of Infor-
mation System Downsizing: A Survey of the Top IS Users,
Industrial Management & Data Systems, 1994, pp. 16-22.
17 Ted R. Compton, Using Activity-Based Costing in Your
Organization, Part 2, Journal of Systems Management, April
1994, pp. 36-39.
18 Kaplan and Norton, 1997.

M A N A G E M E N T A C C O U N T I N G Q U A R T E R LY 40 SUMMER 2003, VOL. 4, NO. 4

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