Inverter Control

Service Section
Technical Training
Dec 2004
Technical Training
Inverter
Inverter Control
Control
Contents
1. Introduction
2. Inverter Technology
3. Features
4. Self Diagnosis
Technical Training
5. Troubleshooting
Inverter
Inverter Control
Control
INTRODUCTION
Technical Training
Inverter
Inverter Control
Control
INTRODUCTION
What is Inverter Air Conditioners?
Electrical supply has fix frequency
Inverter type air conditioner have frequency changer

which can change the electrical frequency to control
the speed of the compressor.
This in turn, can control the capacity accordingly.

Technical Training
Inverter
Inverter Control
Control
INTRODUCTION
Difference between Inverter System and Conventional
System
Conventional air conditioners control temperature by switching

the compressor on and off.
Compressor capacity Conventional compressor

Technical Training
Full capacity
Time
Inverter
Inverter Control
Control
INTRODUCTION
System
Inverter air conditioners control the rotation speed of

compressor smoothly to maintain room temperature.
Compressor
capacity
Inverter
Technical Training
High rotation speed Slow down Maintain room Time

to pull down as temperature at low
temperature temperature speed
drops
Inverter
Inverter Control
Control
INTRODUCTION
System
Room temp >> Set temp

high speed to reach set temp.
Room
Temp. Inverter air
conditioner
Set temp ~ Room temp

low speed
Technical Training
Set
Temp.
Conventional AC
Fluctuating of temp.
Time Not comfortable
Inverter
Inverter Control
Control
INTRODUCTION
Low Starting Current
Running Conventional air conditioner:

current High starting current
Frequent on/off cycle
Technical Training
Inverter air conditioner:

Low starting current
Smooth operation
Hours of operation
Inverter
Inverter Control
Control
INTRODUCTION
Comparison between DC Inverter and AC Inverter
DC Inverter AC Inverter
DC Brushless Motor Compressor AC Induction Motor Compressor

- Higher Efficiency - Lower Efficiency
DC Inverter
Technical Training
90
Efficiency (%)
80
70 AC Inverter
60
50
[ kW]
0.5 1.0 Motor Output
Inverter
Inverter Control
Control
INTRODUCTION
Advantage of Inverter Air Conditioning
Stable room temperature

Fast cooling
Less on/off cycle of compressor
Low starting amp soft start
Protection against over-current and over-temperature
Energy saving
Technical Training
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Technical Training
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Changing Frequency
U (V) U (V)
t(s) t(s)
Technical Training
f = 50 Hz f = 70 Hz
We can change Compressor Speed by

changing the Frequency
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Inverter System Block Diagram
Energy Rectifying Inverter

Motor
Source Circuit Circuit
Technical Training
Control & Protection Feedback

Circuitry
Only for DC Inverter Model
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Rectifier Circuit
V
Result: AC DC
V
V
Technical Training
t(s)
t(s)
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Smoothing the DC Voltage
V By using a Capacitor
V
Technical Training
t(s)
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Inverter Circuit
(1) (2)
S1 S2 S1 S2
R R
Technical Training
V V
t(s) t(s)
f (Hz)
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
P.W.M. = Improving the Current
Pulse Width Modulation

Technical Training
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Overview of the different phases
AC 50 Hz
DC 50 Hz
Smooth DC
Technical Training
Var. Hz
P.W.M. Var. Hz
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Inverter Air-Conditioning
IN OUT
M
Technical Training
Diode Reactor Electrolytic capacitor IPM(Inverter Module)
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Inverter Air-Conditioning
IN OUT
M
Technical Training
AC-DC Rectifier Inverter

with Smoothing with P.W.M.
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Technical Training
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Summary
OUT
Inverter (PWM)
IN
Rectifier
Compressor
Technical Training
Vin: 240V Vout : variable

f : 50Hz f : variable
Inverter
Inverter Control
Control
INVERTER TECHNOLOGY
Existing OYL Inverter Models

DC Inveter (5SLX10/15CR) Single Split
AC Inverter (MSV25/35A) Multi Split
Technical Training
Inverter
Inverter Control
Control
FEATURES
Technical Training
Inverter
Inverter Control
Control
FEATURES
Indoor Fan Motor (SCR Motor)
Speed is controlled by micro-processor by means of phase
angle control
Additional 3 wires connected to PCB for speed feedback
(Error if no feedback)
No fan relay (no clicking noise when changing speed)
Recommend to use Auto Fan Mode for small room (fast
Technical Training
cooling and low noise)
Inverter
Inverter Control
Control
FEATURES
Electronic Expansion Valve (EXV)
Provide precise capacity control
Control through Fuzzy Logic Method
Technical Training
Expansion Valve Body Solenoid Coil
For MSV25/35A (Multi Split)
Inverter
Inverter Control
Control
FEATURES
Electronic Expansion Valve (EXV)
Make use of thermister as sensors to determine suitable super
heat value for best capacity control
p
Technical Training
Superheat 5C Ideal
Suction sensor
h
ID coil sensor
For MSV25/35A (Multi Split)
Inverter
Inverter Control
Control
FEATURES
Function - Operating Modes
The system has 5 operating modes. The mode selection is done in

Inverter (indoor) controls.
The operating modes are:

Cool
Dry
Heat
Technical Training
Auto
Fan
Inverter
Inverter Control
Control
FEATURES
Function Cold Start
Compressor 20 min
capacity
Max
Rated
Technical Training
Time
Inverter
Inverter Control
Control
FEATURES
Compressor Running Frequency (Single Split)
5SLX10CR 5SLX15CR
Cooling Max Frequency (Hz) 60 85
Heating Max Frequency (Hz) 85 100

Technical Training
Cooling / Heating Min Frequency (Hz) 15 20
Cooling Rated Frequency (Hz) 42 60
Heating Rated Frequency (Hz) 58 70
Inverter
Inverter Control
Control
FEATURES
Compressor Running Frequency (Multi Split)
MSV25A MSV35A
Cooling Max Frequency (Hz) 90 100
Cooling Min Frequency (Hz) 20 20

Technical Training
Inverter
Inverter Control
Control
FEATURES
Function - Starting Control

A minimum torque is provided during start up.
When target frequency > 85Hz,

40Hz for one min and at
85Hz for 1 min
Technical Training
(2nd Platform Freq) 85Hz
(1st Platform Freq) 40Hz
0
1 min 1 min
When target frequency > 40Hz,
40Hz for one min.
Inverter
Inverter Control
Control
FEATURES
Function - Starting Control
40Hz
Technical Training
0
1 min
When target frequency is < 40Hz,

40Hz for one min
Inverter
Inverter Control
Control
FEATURES
Function - Cool Mode
When Tr >= Ts + 1C
- Comp, ID Fan and OD Fan ON
When Tr <= Ts - 1C
- Comp and OD Fan OFF
- ID Fan remain ON
Technical Training
Tr = Room Temperature
Ts = Set Temperature
Inverter
Inverter Control
Control
FEATURES
Function - Cool Mode
At beginning of cooling operation, compressor operate at

higher frequency to reduce the room temperature.
When set temperature is achieved, operation frequency will

be reduced to stabilize the room temperature.
Technical Training
Inverter
Inverter Control
Control
FEATURES
When will Compressor Stop?

When cooling load is too small, even with lowest operation
frequency, room temperature still fall below compressor cut off point,
compressor will stop.
Compressor
Technical Training
capacity
Lowest Freq
Time
Tr <= Ts - 1C
Comp will stop
Inverter
Inverter Control
Control
FEATURES
Function - Dry Mode
When Tr > Ts + 2C (Unit operates in Cooling mode)

When Tr <= Ts + 2C (Unit enters Dry operation)
- Compressor will run at 30Hz and 60Hz alternately.
- ID Fan run at low speed.
6 min 10 min
Technical Training
60 Hz 30 Hz 60 Hz
When Tr < Ts - 2C
- Comp & OD Fan Off
- ID Fan On
Inverter
Inverter Control
Control
FEATURES
Function - Heating Mode

Ts = Ts_user + 3C
When Ts >= Tr + 1C
- Comp, 4WV and OD Fan ON
When Ts <= Tr 1C
- Comp, 4WV and OD Fan OFF
- Indoor Fan run at low speed for 40 sec and OFF
Technical Training
Inverter
Inverter Control
Control
FEATURES
At beginning of heating operation, compressor operate at

higher frequency to increase the room temperature.
When set temperature is achieved, operation frequency will

be reduced to stabilize the room temperature.
Technical Training
Inverter
Inverter Control
Control
FEATURES
When will Compressor Stop?

When heating load is too small, even with lowest operation
frequency, room temperature still rises above compressor cut off
point, compressor will stop.
Compressor
Technical Training
capacity
Lowest Freq
Time
Ts+1C <= Tr
Comp will stop
Inverter
Inverter Control
Control
FEATURES
Cold Air Prevention Control

Ti_coil < 23C (ID Fan Stop)
Ti_coil >= 28C (ID Fan Run at Low Speed)
Ti_coil >= 38C (ID Fan Run at User Set Speed)
Technical Training
Inverter
Inverter Control
Control
FEATURES
Function - Auto Mode
Room temperature >= 23C

Cool mode
Features of cool mode
Room temperature < 23C
Heat mode
Features of heat mode
Technical Training
Inverter
Inverter Control
Control
FEATURES
Function - Auto Fan (Cool Mode)
Tr - Ts (C)
1
Technical Training
L M H M L
Inverter
Inverter Control
Control
FEATURES
Function - Auto Fan (Heat Mode)
Ts - Tr (C)
1
Technical Training
L M H M L
Inverter
Inverter Control
Control
FEATURES
Function Outdoor Fan Speed Control (Single Split)
Cooling Operation
When outdoor temperature is low, outdoor fan motor will run at
low speed to reduce noise level.
Tambient
Technical Training
29C
26C
20C
16C
Fan Speed
L H L
Inverter
Inverter Control
Control
FEATURES
Cooling Operation
When Fan Speed is running at Low fan, O/D coil sensor will
determine whether the fan speed need to be increased back or
not (to ensure Capacity).
To_coil
Technical Training
37C
35C
30C
28C
Fan Speed
L H L
Inverter
Inverter Control
Control
FEATURES
Heating Operation
high speed
Tambient
17C
Technical Training
15C
11C
9C
Fan Speed
L H L
Inverter
Inverter Control
Control
FEATURES
Function Outdoor Fan Speed Control (Multi Split)
Cooling Operation
low speed to reduce noise level.
Tambient
Technical Training
29C
26C
20C
16C
Fan Speed
L M H M L
Inverter
Inverter Control
Control
FEATURES
Cooling Operation
When Fan Speed is running at Medium or Low fan, O/D coil
sensor will determine whether the fan speed need to be
increased back or not (to ensure Capacity).
To_coil
Technical Training
37C
35C
30C
28C
Fan Speed
L M H M L
Inverter
Inverter Control
Control
FEATURES
Heating Operation
high speed
Tambient
17C
15C
Technical Training
11C
9C
Fan Speed
L M H M L
Inverter
Inverter Control
Control
FEATURES
Function - Turbo Function
Turbo function is not available in Auto and Fan mode.
If higher cooling or heating is required during operation,

press Turbo button on the remote control to increase the
cooling or heating capacity to maximum.
When activated, the set temperature will be:

Technical Training
Reduced by 3C for Cool mode

Reduced by 3C for Dry mode
Increased by 3C for Heat mode
Inverter
Inverter Control
Control
FEATURES
Function - Defrost Operation

Only available in Heat mode.
Activated when controller detect difference between outdoor coil temp

(To_coil) and outdoor air temp (Ta)
Condition for entering defrost operation

a) Comp run time > 20 min, Ta > 5C & To_coil <= -3C for 5 min OR
Technical Training
b) Comp run time > 20 min, Ta - To_coil >= 7C for 5 min OR

C) Ta <= -15C & compressor run time >= 3 hours
Inverter
Inverter Control
Control
FEATURES
During Defrost Operation

1. Comp reduces speed to 30Hz
2. 4WV off
3. Outdoor Fan stop
4. Comp will increase speed to 90Hz
Technical Training
5. Indoor Fan off under Cold Prevention Function
Inverter
Inverter Control
Control
FEATURES
Defrost Termination
Timer Control
- Defrost operation = 8 min
Temperature Control
- To_coil >= 14C
Technical Training
Inverter
Inverter Control
Control
FEATURES
30 Hz 90 Hz
COMP ON
OFF
OD fan ON
OFF
ID fan ON
OFF
Technical Training
4WV ON
OFF
28s 2s 6min 2min 50s 10s
Heating Mode Defrost Cycle Defrost Heating Mode

Terminate
Inverter
Inverter Control
Control
FEATURES
Protection Control Compressor
3 minutes Minimum OFF time

Technical Training
Inverter
Inverter Control
Control
FEATURES
Protection Control - Oil Return
During low frequency operation, oil might be trap in the

system. The controller will ensure that the oil is properly
return.
If the compressor has been continuously operating below

50Hz for 1 hour, the compressor will operate
at 60Hz for 2 minutes to assist oil return.
Technical Training
Inverter
Inverter Control
Control
FEATURES
Protection Control - Current Control
Current Detector
Technical Training
Multi Split
Inverter
Inverter Control
Control
FEATURES
Protection Control - Current Control (Single Split)

Total Current
Compressor stops
I2
Frequency step down
I1
Normal Operation
Technical Training
1 HP 1.5 HP
Total Current
Cooling Heat Pump Cooling Heat Pump
I1 8.5 A 9.5 A 9.5 A 10.0 A
I2 12.5 A 13.5 A 13.5 A 14.0 A
Inverter
Inverter Control
Control
FEATURES
Protection Control - Current Control (Multi Split)

Current Limit Selection
Technical Training
Inverter
Inverter Control
Control
FEATURES

Current Limit Selection
Technical Training
Inverter
Inverter Control
Control
FEATURES

For 2 x WMX10G @ OD 30C< air temp < 40C (With Current Limit = 17A)
Total Current
Compressor stops
I2
Frequency step down
I1
Technical Training
Normal Operation
Total Current
I1 13 A Rated Running Current
I2 14.3 A = 13A * 110%
Inverter
Inverter Control
Control
FEATURES
Protection Control - Compressor Discharge

Temperature Control
Compressor
Discharge
Temperature
Compressor stops
115C
Frequency step down
100C
Technical Training
Maintain frequency
85C
No limit
Inverter
Inverter Control
Control
FEATURES
Protection Control - Low Refrigerant (Gas Leak)
Low refrigerant is checked by compressor discharge

temperature. When there is a leak, compressor will operate
at high discharge temperature.
Technical Training
Inverter
Inverter Control
Control
FEATURES
Protection Control - Outdoor Coil Overload Control

The outdoor coil overload control is performed in Cool
and Dry mode.
Outdoor Coil
Temperature
Compressor stops > 70C for 30 sec continuously
70C
Technical Training
Frequency step down
60C
Maintain frequency
50C
No limit
Inverter
Inverter Control
Control
FEATURES
Protection Control - Indoor Coil Overload Control
The indoor coil overload control is performed in Heat mode.
Indoor Coil
Temperature
Compressor stops > 70C for 30 sec continuously
70C
Technical Training
Frequency step down
52C
Maintain frequency
46C
No limit
Inverter
Inverter Control
Control
FEATURES
Protection Control - Indoor Coil Anti-freeze
The indoor coil Anti-freeze is performed in Cool Mode.
Indoor Coil
Temperature
No limit
10C
Technical Training
Maintain frequency
7C
Frequency step down
-1C
Compressor stops < -1C for 5 min continuously
Inverter
Inverter Control
Control
FEATURES
Protection Control - Data Communication Error Between
Indoor and Outdoor (Single Split)
Indoor controller board will transmit signal to Outdoor

controller board every 2 second.
If the data communication line between indoor and outdoor
occurs error for 30 seconds continuously, compressor will
stop.
Technical Training
Indoor A
Send Signal
Acknowledge
Outdoor
Inverter
Inverter Control
Control
FEATURES
Indoor and Outdoor (Multi Split)
Normal Operation
Indoor A Indoor B
Technical Training
Send Signal
Acknowledge
Outdoor
Inverter
Inverter Control
Control
FEATURES
Normal Operation
Indoor A Indoor B
Technical Training
Send Signal
Acknowledge
Outdoor
Inverter
Inverter Control
Control
FEATURES
Communication Error
Indoor A Indoor B
No Signal
Technical Training
From
Indoor B
For 10 sec
Outdoor
Inverter
Inverter Control
Control
FEATURES
Communication Error
Indoor A Indoor B
Technical Training
Will Switch to
Indoor A and
Communicate
Outdoor
Inverter
Inverter Control
Control
FEATURES
Communication Error
Indoor A Indoor B
Indoor B is
Technical Training
confirmed in ERROR
if no Signal from it
for 2 min
continuously
Outdoor
Inverter
Inverter Control
Control
SELF DIAGNOSIS
Technical Training
Inverter
Inverter Control
Control
SELF DIAGNOSIS
When fault is detected during operation, it can

be indicated by LED light (indoor & outdoor)
Simplify and ease the troubleshooting process

Technical Training
Inverter
Inverter Control
Control
SELF DIAGNOSIS
Inverter Cooling Unit - Indoor Unit LED Indication (WMX-F series)
Operation / Fault Condition

Timer Sleep Power Dry
Timer ON
Cool mode
Sleep mode ON
Dry mode
Indoor temperature sensors contact loose / short
Outdoor temperature sensors contact loose/short
Technical Training
Gas leak / compressor overload

Communication error between indoor and outdoor
IPM / PFC error
Outdoor total current trip / DC peak
Indoor fan feedback error
ON ON or OFF Blinking
Inverter
Inverter Control
Control
SELF DIAGNOSIS
Inverter Heatpump Unit - Indoor Unit LED Indication (WMX-F series)
COOL DRY HEAT STANDBY TIMER
Cooling mode
Dry mode
Stand-by / Fan mode
Heat mode
Auto mode
Defrost operation
Compressor overload protection (Current Overload)

Technical Training
Outdoor temperature senors contact loose / short
Gas leak / compressor overheat
Inverter error
Outdoor total current trip /DC peak

ON ON or OFF Blinking
Inverter
Inverter Control
Control
SELF DIAGNOSIS
Inverter Cooling Unit - Indoor Unit LED Indication (WMX-G series)
Self Diagnosis Table -- Indoor LED Display

Sleep Mode Cool Timer Ionizer
Cool mode
Sleep mode ON
Timer ON
Ionizer ON
RED Defrost Operation
Technical Training
Yellow
Coil temperature sensor contact loose / short
Outdoor temperature sensors contact loose/short
Gas leak / compressor overload
IPM / PFC error
Outdoor total current trip / DC peak
Inverter Control
InverterON
Control ON or OFF Blinking
SELF DIAGNOSIS
LED Location (Single Split)
Inverter Module
LED
(Blinking in RED)
Technical Training
IPM PCB
Inverter
Inverter Control
Control
SELF DIAGNOSIS
LED Location (Multi Split)
Power PCB
Technical Training
LED
Power PCB
Inverter
Inverter Control
Control
SELF DIAGNOSIS
Inverter Module - Normal Running Mode LED Indication

Common for Single Split & Multi Split
1s 1s
1s
Blink Indication
1# Normal
2# Under/Over Voltage Limit
Technical Training
3# Outdoor Coil Temperature Limit

4# Total Current Limit
5# Discharge Temperature Limit
6# Indoor Coil Temperature Limit
7# Indoor Fan Speed Limit
8# Outdoor Frequency Adjustment
Inverter
Inverter Control
Control
SELF DIAGNOSIS
Inverter Module Compressor Stopped LED Indication

0.5s 0.5s
For Single Split 0.5s
Blink Errors Corrective Action
1# Outdoor Sensor Problem Check ambient sensor wire and

connection
2# Coil Sensor Problem Check coil sensor wire and connection
Technical Training
3# Discharge Sensor Problem Check discharge sensor wire and

connection / Not enough refrigerant /
Indoor overload
4# DC Compressor Feedback Call local dealer
5# Communication Error Check Interconnection communication
wire
Inverter
Inverter Control
Control
SELF DIAGNOSIS
6# Over Current Call local dealer
7# No Load Check compressor wire and connection

Technical Training
8# Under/Over Voltage Check power supply
9# DC Compressor Start Failure Compressor fail to start

10# Cooling Overload Check whether outdoor unit is blocked
or not
Inverter
Inverter Control
Control
SELF DIAGNOSIS
11# Defrost Wait till defrost is over then it will

--- NA restart
- - - automatically
12# IPM Protection Check DC supply on IPM board
Technical Training
13# EEPROM Reading Error Change EEPROM
14# EEPROM Writing Error Change EEPROM
Inverter
Inverter Control
Control
SELF DIAGNOSIS

For Multi Split
1# Outdoor Sensor Problem Check ambient sensor wire and

connection
2# Coil Sensor Problem Check coil sensor wire and connection
Technical Training
3# Discharge Sensor Problem Check discharge sensor wire and

connection / Not enough refrigerant /
Indoor overload
4# DC Compressor Feedback - - - NA - - -
5# Communication Error Check Interconnection communication
wire
Inverter
Inverter Control
Control
SELF DIAGNOSIS
6# Over Current Call local dealer
7# No Load Check compressor wire and connection

Technical Training
8# Under/Over Voltage Check power supply
9# DC Compressor Start Failure - - - NA - - -

10# Cooling Overload Check whether outdoor unit is blocked
or not
Inverter
Inverter Control
Control
SELF DIAGNOSIS
11# Defrost
- - - NA -Wait
- - till defrost is over then it will
restart automatically
12# IPM Protection Check DC supply on IPM board
Technical Training
13# EEPROM Reading Error Change EEPROM
14# EEPROM Writing Error Change EEPROM

15# DC Fan Motor Feedback
Error --- NA - - -
Inverter
Inverter Control
Control
SELF DIAGNOSIS
16# AC Peak Current Error Call local dealer
17# Outdoor Suction Sensor Error Check suction sensor wire and
connection
19# DC Compressor Speed
Technical Training
Control Error - - - NA - - -
21# Outdoor Suction A Sensor Check A suction sensor wire and
Error connection
22# Outdoor Suction A Sensor Check B suction sensor wire and
Error connection
Inverter
Inverter Control
Control
SELF DIAGNOSIS
23# Outdoor Suction C Sensor Check C suction sensor wire and

Error connection
24# Outdoor Suction D Sensor Check D suction sensor wire and
Error connection
31# Indoor A Communication Check Interconnection
Error communication wire to Indoor A
Technical Training
32# Indoor B Communication Check Interconnection

Error communication wire to Indoor B
33# Indoor C Communication Check Interconnection
Error communication wire to Indoor C
34# Indoor D Communication Check Interconnection
Error communication wire to Indoor D
Inverter
Inverter Control
Control
Troubleshooting
Technical Training
Inverter
Inverter Control
Control
TROUBLESHOOTING
Indoor Unit
Any beep No -Check remote control
Power ON handset
(Set temp to the sound when
remote -Check if there is any direct
lowest for cooling; sunlight, flashing lamp
Set temp to the control is
pressed? shine onto the receiver.
highest for -Check indoor PCB
heating)
Yes
Is indoor
No -Check indoor fan motor
fan running
-Check indoor PCB
normally?
Yes
Check terminal block

Technical Training
1 and 2.
Check:
-indoor sensor
Is there any
No -wiring between indoor main
power
board and switch board
supply to
-indoor PCB
outdoor
unit?
Yes
Check outdoor unit
Inverter
Inverter Control
Control
TROUBLESHOOTING
INDOOR PCB
SIG
3
L 1
N Relay
2
E E
Technical Training
Single Split Multi Split

1 2 3 L N 1 2 3 L N
To Outdoor From Outdoor

Inverter
Inverter Control
Control
TROUBLESHOOTING
Outdoor Unit (Single Split & Multi Split)
Check from Power Supply till Compressor

P
N Main Board
Technical Training
Inverter
Inverter Control
Control
TROUBLESHOOTING

P
N Main Board
Technical Training
1) Make sure
power supply
is sufficient.
2) Fuse Blown?
Change Fuse
Inverter
Inverter Control
Control
TROUBLESHOOTING

P
N Main Board
Technical Training
+ ~ 3) Diode Checking
Turn Off power & remove cables
Use a multi-meter and select diode measurement
Measure each of the diode, value should be 0.4 ~ 0.6 V
If value is 0, change the diode bridge
~ -
+ve pin
-ve pin
Inverter
Inverter Control
Control
TROUBLESHOOTING

P
N Main Board
Technical Training
4) While maintaining power supply,

use multi-meter to check DC Voltage on the electrolytic capacitor OR
the IPM board. The reading should be around 300 Vdc.
(With 300Vdc, If LED is blinking for IPM error, then replace IPM)
Inverter
Inverter Control
Control
TROUBLESHOOTING
-ve +ve
Technical Training
Electrolytic Capacitor
(Multi Split Model)
Inverter
Inverter Control
Control
TROUBLESHOOTING
-ve
+ve
Electrolytic Capacitor
Technical Training
(Single Split Model)
+ve -ve More Convenience!!
IPM Board
+ - U V W
Inverter
Inverter Control
Control
TROUBLESHOOTING

P
N Main Board
Technical Training
5) Check the connection wire for compressor.

Make sure the U,V,W are connected correctly.
Inverter
Inverter Control
Control
TROUBLESHOOTING

P
N Main Board
Technical Training
6) If everything is all right and the unit wont run, change

main board / entire control box.
Inverter
Inverter Control
Control
Thank You
Technical Training
Inverter
Inverter Control
Control

Inverter Control

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Service Section

Electrical supply has fix frequency

Inverter type air conditioner have frequency changer

This in turn, can control the capacity accordingly.

Conventional air conditioners control temperature by switching

Compressor capacity Conventional compressor

Inverter air conditioners control the rotation speed of

High rotation speed Slow down Maintain room Time

Room temp >> Set temp

Set temp ~ Room temp

Running Conventional air conditioner:

Inverter air conditioner:

DC Brushless Motor Compressor AC Induction Motor Compressor

Stable room temperature

We can change Compressor Speed by

Inverter System Block Diagram

Energy Rectifying Inverter

Control & Protection Feedback

Only for DC Inverter Model

Smoothing the DC Voltage

P.W.M. = Improving the Current

Pulse Width Modulation

Overview of the different phases

Diode Reactor Electrolytic capacitor IPM(Inverter Module)

AC-DC Rectifier Inverter

Vin: 240V Vout : variable

Existing OYL Inverter Models

cooling and low noise)

Expansion Valve Body Solenoid Coil

For MSV25/35A (Multi Split)

Function - Operating Modes

The system has 5 operating modes. The mode selection is done in

The operating modes are:

Function Cold Start

Compressor Running Frequency (Single Split)

Cooling Max Frequency (Hz) 60 85

Heating Max Frequency (Hz) 85 100

Cooling / Heating Min Frequency (Hz) 15 20

Cooling Rated Frequency (Hz) 42 60

Heating Rated Frequency (Hz) 58 70

Compressor Running Frequency (Multi Split)

Cooling Max Frequency (Hz) 90 100

Cooling Min Frequency (Hz) 20 20

Function - Starting Control

When target frequency > 85Hz,

(2nd Platform Freq) 85Hz

(1st Platform Freq) 40Hz

Function - Starting Control

When target frequency is < 40Hz,

Function - Cool Mode

Function - Cool Mode

At beginning of cooling operation, compressor operate at

When set temperature is achieved, operation frequency will

When will Compressor Stop?

Function - Dry Mode

When Tr > Ts + 2C (Unit operates in Cooling mode)

Function - Heating Mode

Function - Heating Mode

At beginning of heating operation, compressor operate at

When set temperature is achieved, operation frequency will

When will Compressor Stop?

Function - Heating Mode

Cold Air Prevention Control

Function - Auto Mode