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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Full chain energy analysis of biodiesel production from palm oil in Thailand
Somporn Pleanjai, Shabbir H. Gheewala *
The Joint Graduate School of Energy and Environment, King Mongkuts University of Technology Thonburi, 126 Pracha-Uthit Road, Bangmod, Tungkru, Bangkok 10140, Thailand
a r t i c l e i n f o a b s t r a c t
Article history: Biodiesel from palm oil has been considered for partial substitution of diesel fuel for transportation in
Received 15 January 2009 Thailand. The Government of Thailand recently has set up a production target of 8.5 million liters per
Received in revised form 6 May 2009 day of palm oil-based biodiesel by 2011. The aim of this study is to investigate the energy consumption
Accepted 10 May 2009
of palm methyl ester (PME) production in Thailand using a life cycle approach compared to other possible
Available online 2 June 2009
oil crops for biodiesel production including jatropha and coconut. The main contributors to the energy
This article is sponsored by the Asian use are cultivation, oil production, transesterication and transportation. Taking into account only fossil
Development Bank as part of the fuel or petroleum inputs in the production cycle, the energy analysis provides results in favour of PME in
Supplement Biofuels in Asia. Thailand. The net energy balance (NEB) and net energy ratio (NER) of PME and co-products are 100.84 GJ/
ha and 3.58, respectively. The NER of PME without co-products is 2.42, which is still higher than one indi-
Keywords: cating a favourable result. The results are important in selecting an appropriate feedstock for biodiesel
Biodiesel production and this study will support policy makers in the energy sector to make informed decisions
Palm methyl ester vis--vis promotion of oil palm plantation for biodiesel. This will also support the Government of Thai-
Net energy balance land in its policy to promote the use of indigenous and renewable sources for transportation fuels.
Net energy ratio 2009 Elsevier Ltd. All rights reserved.
Life cycle assessment
1. Introduction concept has also been used in full chain energy analysis of fuel eth-
anol from molasses in Thailand [7].
In order to reduce the dependence on import and to improve This study is therefore focused on evaluation of energy balance
energy security of the country, biodiesel for transportation has of biodiesel production from palm oil in Thailand using a life cycle
been one of the options being promoted by the Government of assessment (LCA) approach for supporting the policy makers in the
Thailand. Also, the Government of Thailand has planned to increase energy sector to make informed decisions vis--vis promotion of
the national renewable energy share from 0.5% in 2002 to 8% by oil palm plantation for biodiesel. This will also support the Govern-
the year 2011 [1]. Palm oil has been considered as a prospective ment of Thailand in its policy to promote the use of indigenous and
feedstock for biodiesel production, particularly due to the fact that renewable sources for transportation fuels.
it has the highest yield among Thailands oil yielding plants [2]. As
palm biodiesel is being promoted at the policy level, it is impera- 2. Methodology
tive to consider a full chain energy analysis as a rst step to address
energy gain or loss of renewable energy production. 2.1. Goal and scope of work
Life cycle assessment (LCA) is one method for such an evalua-
tion. LCA studies the environmental aspects and potential impacts The goal of this study is to (1) present a full chain analysis of bio-
throughout a products life from raw material extraction through diesel production for palm oil in Thailand to evaluate whether the
production, to use and disposal (i.e. from cradle to grave) [3]. production and use of the fuel can help reduce petroleum diesel im-
LCA has become an important decision-making tool for promoting ports and (2) assess supply potentials of palm oil for biodiesel in the
alternative fuels because it is very important to study the fuel life country based on the government target through net energy bal-
cycle systematically in terms of energy efciencies, environmental ance (NEB) and net energy ratio (NER). The NEB is the difference be-
impacts and cost benets before implementing a fuel policy. Many tween the total energy outputs (the energy content of biodiesel and
LCA studies have been carried out on alternative fuels such as bio- its co-products or without its co-products) and total energy inputs
diesel, methanol, ethanol, and fuel cell, etc. [46]. The life cycle (the total fossil energy inputs in the fuel production cycle). It is one
of the accepted indices for analyzing the energy efciency of biofu-
els [8]. In the same way, NER is the ratio of total energy outputs to
total energy inputs and reects the energy efciency of the process.
* Corresponding author. Tel.: +662 4708309 10x4139; fax: +662 8729805. Both NEB and NER will be used as indicators for investigating the
E-mail address: shabbir_g@jgsee.kmutt.ac.th (S.H. Gheewala). results of this full chain energy analysis.
0306-2619/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.apenergy.2009.05.013
S210 S. Pleanjai, S.H. Gheewala / Applied Energy 86 (2009) S209S214
2.2. Palm oil-based biodiesel production cycle: system boundary and palm oil extraction rate in Thailand is around 1617% [12]. The
data sources plantation has 2122 trees per rai (1 ha = 6.25 rai), and 2.72.8
ton fresh fruit bunch (FFB) per rai per year (or around 17 ton FFB
The analysis included the four main stages: oil palm plantation, per ha per year). Various materials inputs (e.g. fertilizers, herbi-
palm oil production (crude palm oil extraction and palm oil ren- cides and seeds) are needed for the production of FFB at the oil
ing), biodiesel production or transesterication into biodiesel palm plantation. While most of the harvest is done manually, some
(palm methyl ester or PME) and transportation at all stages. The machinery, farm equipment, and trucks for FFB transport require
analysis excluded the assessments of energy consumption associ- fossil energy. Young palm are harvested with a chisel whereas
ated with facilities construction i.e. manufacturing machines, irri- old and tall palms with a long-handled sickle, there is no fossil en-
gating structures, vehicles, etc. as well as manual labour. The ergy input to harvesting.
calculations are based on 1 hectare (ha) per year of oil palm farm-
ing area. Although parts of co-products such as glycerol can be 2.3.1.1. Fertilizers and herbicides. Fertilizers applied at the oil palm
exploited for cosmetics, kernel can be exploited for frying oil, salad plantation are obtained from the eld study. Total amount of ap-
oil, oleochemical industry, etc., these are currently being utilized plied fertilizers in oil palm plantation was calculated (as the aver-
for energy and will be considered as such. The decanter cake and age of 9 months at the nursery stage and 25 years at the eld stage)
empty fruit bunches (EFB) are used for fertilizer because of their per year. The applied fertilizers were 7.79 kg/ton FFB for N-fertil-
high nutrient content and will not be included explicitly as energy izer, 0.05 kg/ton FFB for P2O5-fertilizer and 14.41 kg/ton FFB for
outputs [9]. Also bre will not be included because it is used as fuel K2O-fertilizer. Glyphosate and paraquat are used as herbicides.
in the crude oil extraction process itself. However, the effects of all Herbicides are applied at an average of 13 times per year at
these are indirectly included anyway as they displace fertilizers 0.30.5 kg per rai per time for glyphosate (0.28 kg/ton FFB) and
and fuels in the life cycle of palm itself. The system boundary of 0.10.2 kg per rai per time for paraquat (0.10 kg/ton FFB) from
PME life cycle is shown in Fig. 1. the study site. In Thailand, nearly all chemical fertilizers and herbi-
cides are imported. Fossil fuel energy requirement for fertilizer and
2.3. Estimation of energy inputs herbicides production included transport estimated from West and
Marland [13] are as follows: N-fertilizer 57.47 MJ/kg, P2O5-fertil-
2.3.1. Oil palm plantation izer 7.04 MJ/kg, K2O-fertilizer 6.85 MJ/kg, and glyphosate (it as-
The oil palm is mainly grown in the southern part of the coun- sumed that is equal to paraquat) is 266.56 MJ/kg.
try, where more than 70% of the oil palm cultivation area is located
[10]. The oil palm plantations are concentrated in three southern 2.3.1.2. Seeds. Seeds of oil palm were applied at 168 kg/ha [14]. The
provinces; Krabi, Chumporn and Suratthani. The water require- energy input for seeds has been estimated by using the ratio of -
ment for the oil palm plantation is mostly met by rainwater in nal energy consumption to gross domestic product (GDP) of year
the 25 years lifetime of the plant [11]. Oil palm start bearing 2006 (0.66 MJ/Baht [15]) and average oil palm price, between years
bunches 23 years after eld planting. The usual frequency of a 19982006 (1.5 Baht/kg (Ofce of Agricultural Economics)) yield-
harvesting round is 1015 days or 23 times a month. The crude ing a value of 0.99 MJ/kg [16].
Production of Fertilizers
Oil Palm Plantation
Fertilizer and Fuel Stock
Production of Seed
Transport of
Fresh Fruit Bunch
Production of Herbicides (FFB) Ash, EFB, Fiber, Shell,
POME, Decanter Cake,
Palm Kernel
Diesel
Crude Palm Oil (CPO)
Extraction and Palm Oil
Steam and Refining
Electricity
Electricity
co-generation Electricity
Transport of Production
Refined Palm Oil
Fuel Stock (RPO)
Transesterification Production of
Glycerol into Biodiesel Catalyst
(PME) NaOH
Production of
Methanol
Use in Diesel
Transport of MeOH
Ve hicle
PME
2.3.2. Palm oil production: crude palm oil extraction and palm oil of products per ton of FFB are as follows: 0.066 0.005 ton of shell
rening and 0.054 0.005 ton of kernel. The caloric values of these were
The palm oil mill, with a capacity of around 45 tons of FFB per obtained from many sources as follows: PME 38.07 MJ/kg [24],
hour (1000 tons of FFB per day), was assumed to be located next to glycerol 19 MJ/kg [25], palm kernel 17 MJ/kg [26] and shell
palm oil renery. Data information is obtained from monthly re- 18.46 MJ/kg [27].
port of the selected mill. The amount of crude palm oil (CPO)
was 0.163 0.038 ton/tonFFB (1.073 tonCPO yields 1 ton rened 3. Results and discussion
palm oil (RPO)). Fiber residues are used as a fuel to generate pro-
cess steam and electricity in the palm oil processing mill itself. 3.1. Net energy results
The electricity generated in the factory is about 97.6% of total elec-
tricity consumption, the rest being purchased from the grid. Fiber It is convenient to display net energy value per ton of PME. A
is a biomass fuel which acts as primary fuel. The electricity pro- summary of materials, direct energy and energy-related material
duced on-site and from the grid used for CPO extraction process inputs and various energy outputs in PME system are presented
is 13.560 1.349 kWh/ton FFB and 0.329 0.340 kWh/ton FFB, in Table 1. It can be seen that the main energy inputs through
respectively. The electricity from the grid used for RPO rening the life cycle of biodiesel are from N-fertilizer production and
was 1.17 kWh/tonRPO. Diesel oil used for diesel generator for start methanol production. Energy input for transportation is also signif-
up of boiler is 0.870 0.322L (0.87 kg/L). icant; however, this is unavoidable as most of the palm oil is being
produced in the south of Thailand but is used in Bangkok. Energy
2.3.3. Transesterication into biodiesel outputs from co-products (glycerol, palm kernel and shell) are also
The biodiesel plant has capacity of 6000 L per day. The feed- signicant contributing almost one third of the total energy output.
stock is rened palm oil, methanol (CH3OH or MeOH) is the alco-
hol, and sodium hydroxide (NaOH) or potassium (KOH) the 3.2. Full chain energy analysis
catalyst. The reactor time is 8 h per batch. The operating tempera-
ture is 5060 C. Transesterication of the palm oil produces palm The analysis starts with energy consumption in each process to
methyl ester (PME) and glycerol. The mixture is allowed to sepa- produce biodiesel per ha per year as shown in Figs. 2 and 3. On the
rate by gravity and the ester is separated from the glycerol and whole, the energy consumption for biodiesel production phase has
washed with water until the washing water is neutral. The ester relative in %. It was found that 19.7% of the total biodiesel produc-
is then dried by heating. The materials used based on on-site data tion energy consumption from N-fertilizer energy consumption to
are as follows: RPO:MeOH = 5:1 (v/v), NaOH:MeOH = 1:20 (w/v). produce N-fertilizer. Thus, using of the fertilizer should greatly re-
Efciency of the process reaches 95% by weight. Glycerol produced
is 0.18 kg/kg PME. Electricity consumption is 0.03 kWh/kg PME.
Table 1
The energy used for MeOH production is 30.29 MJ/kg [17] and Energy inputs and energy outputs in PME system.
NaOH production is 18.25 MJ/kg [18].
Life cycle biodiesel production Per ton PME MJ/kg PME
50 160
40
120
GJ/ha
GJ/ha
30
80
20
10 40
0 0
Oil Palm Palm Oil Biodiesel Transport Total PME Glycerol Palm Shell Total
Plantation Production Production Kernel
Fig. 2. Energy consumption for life cycle PME production. Fig. 4. Energy outputs from PME and co-products for life cycle PME production.
7080% of the total production cost of biodiesel. This result sup- this study. This resulted in a higher biodiesel yield of 3.07 t/ha/year
ports the decision of the Government of Thailand which has been from the literature [3738] as compared to 2.49 t/ha/year for this
promoting palm oil as a feedstock for biodiesel production. study. The higher yield in the literature is reasonable as it also in-
From the Figs. 5 and 6 the system starts from coconut cultiva- cludes data from Malaysia and Indonesia where the productivity of
tion and transportation of copra to coconut oil (CCO) crushing fac- palm is higher.
tory, transportation of CCO to the biodiesel production plant. CME
conversion process is by transesterication using methanol and so- 3.4. Opportunities for improvement
dium hydroxide as catalyst. The production of 1 kg of CME requires
1.1 kg CCO which is from 1.667 kg copra. About 2.08 MJ of heat and The effects of the following factors on NER are estimated: (1)
3.25 MJ of electricity are required per kg of CME [32]. replacement of methanol by bio-ethanol and (2) energy recovery
After allocating the energy inputs and outputs between CCO from biogas in wastewater treatment at the palm oil mill.
and copra based on economic value (as copra is not used for energy A reduction in energy consumption in transesterication pro-
but has substantial economic value), the total energy consumption cess would improve NER. The greatest life cycle energy consump-
for producing 1 kg CME is 9.13 MJ. The average price of copra in tion input fraction corresponds to the one related to the
2008 was 15.83 Baht/kg and for CCO was 30.00 Baht/kg. The total methanol used. The replacement of methanol by bio-ethanol from
energy output from biodiesel and its co-product, glycerol, is cane molasses could result in the increase of NER (without co-
39.78 MJ/kgCME. The main contributors to the energy use are products) from 2.42 to 2.48. The energy consumption can reduce
methanol manufacturing, N-fertilizing process and transportation 2.7% from base case. The other important factor is recovering bio-
contributing approximately 31%, 16.5% and 9%, respectively. The gas from anaerobic treatment of palm oil mill wastewater and
NEB of CME (with co-products) is 66.99 GJ/ha and the NER is using it for energy. This results in the NER increasing from 3.58
4.36 (with its co-product) and 4.16 (without co-product). Thus, it (with co-products) to 3.70.
could be promoted for biodiesel production from CCO in Thailand.
However, the data for this study are not from commercial scale and 3.5. Potential of palm oil for biodiesel in Thailand
therefore indicative.
Energy analysis of the JME in Thailand was carried out by Pruek- In Thailand, oil palm has quantitatively the highest commercial
sakorn and Gheewala [33]. The analysis included Jatropha curcas production among the existing major oil crops. The palm oil har-
Linnaeus (JCL) cultivation, oil extraction, biodiesel production, vested area, palm oil production and the price of palm oil in the
and transportation at all stages. Within 1 year, JCL starts producing years 20032007 are shown in Table 2 [39]. The information re-
seeds but the maximum productivity is after 4 or 5 years. Its life veals that the trend of palm oil production is increasing but the
span is over 20 years [34]. After, drying by sunlight, JCL dry fruit price has uctuated widely, reaching a level of US$ 88 per ton in
is transformed to JCL oil, seed cake, and dry peel by cracking, press- the year 2007 (1 US$ = 35 Baht). The crude palm oil (CPO) is sent
ing, and ltering process. JME from JCL by transesterication using mainly to rening plant; however it can be used as a feedstock
CH3OH (23% v/v) and NaOH (0.70.9% w/v), which is the major for biodiesel production in Thailand. The consumption and produc-
trend in Thailand due to lower prices than CH3CH2OH and KOH. tion of CPO is shown in Fig. 7 [39]. It can be seen that the CPO ex-
The average JCL biodiesel yield for best case is 2.7 ton/ha/year. port is reduced due to the local demand for biodiesel production.
The energy consumption in each process to produce biodiesel According to the Energy Policy and Planning Ofce, in the year
was calculated per ha per year. The main contributors to the en- 2003, the objective of renewable energy development was to seek
ergy use are transesterication, irrigation, and fertilizing process for alternative energy to replace non-renewable energy from fossil
contributing approximately 40%, 23% and 22%, respectively. The fuels [15]. The target was to increase the share of renewable energy
NEB and NER of JME and its co-products from the life cycle of JCL from 0.5% of the commercial primary energy in 2002 to 8% of the
are 236 GJ/ha and 6.03, respectively. The NER of JME without its
co-products is 1.42. It implies that the biodiesel production from
JCL can be promoted in Thailand. It must be noted that jatropha CPO Production CPO Consumption
2
is not being planted on a commercial scale in Thailand; hence, 1.8 Biodiesel from CPO CPO Export
the values obtained may overestimate what could be actually 1.6
achieved. Also, utilization of all the co-products assumes the pres- 1.4
Million ton
Table 2
Palm oil harvested area, palm oil production and the price of palm oil during 20032007 [39].
Year Palm oil harvested area (hectare) Palm oil production (metric ton) Price of power crop (baht/metric ton)
Central South Total Central South Total Palm oil
2003 19,023 268,880 287,903 293,392 4,609,183 4,902,575 2340
2004 21,062 288,553 309,615 310,358 4,871,439 5,181,797 3110
2005 22,515 301,677 324,192 311,647 4,691,023 5,002,670 2760
2006 28,436 351,436 379,872 428,707 5,812,046 6,240,753 2390
2007 32,718 405,530 438,248 497,508 6,880,722 7,378,230 3080
S214 S. Pleanjai, S.H. Gheewala / Applied Energy 86 (2009) S209S214
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