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MASTER PNEUMATIC, INC.

Master Pneumatic The Most


Respected Name in Pneumatic Products
For over 60 years Master Pneumatic has been bringing WE WORK WITH YOU ON YOUR NEEDS
industry the finest in pneumatic products. Now we are FOR CUSTOMIZED PRODUCTS
proud to introduce our newest catalog showing the length
and breadth of our product line. If any of your questions Designing specialized products to satisfy special needs
about our products are not answered here, your Master is one of our recognized strong points. One of our sales
Pneumatic distributor will be pleased to assist you. engineers will be pleased to discuss any of your unique
pneumatic problems and offer a cost-effective solution.
In addition to our fine products, we are well known for our
commitment to customer service and satisfaction. Here are
just a few of the reasons why our customers are pleased
SEE OUR SEVEN-YEAR WARRANTY
to deal with Master Pneumatic.
Our seven-year product warranty is shown below. It is
your assurance of our commitment to your complete
WE HELP TO REDUCE satisfaction with our products.
YOUR INVENTORY NEEDS
SEVEN-YEAR WARRANTY
Our Just-in-Time inventory program ensures a reliable supply
of products to our wide network of distributors. This means that The Company warrants to the Purchaser that the equip-
ment described in this catalog will be free from defects
you dont have to maintain large stocks of parts. If a distributor in material and workmanship for seven years. This
should ever be temporarily out of any standard product, he can warranty does not cover normal service parts (such as
have it drop-shipped directly to you. filter elements) or parts that fail due to chemical attack*,
abuse, improper service, or improper use. This warranty
does not cover product not manufactured by Master
Pneumatic, Inc. These prodcts will be covered by the
ALL OUR PRODUCTS original manufacturer's warranty, if any. The foregoing
ARE FACTORY-TESTED warranty is exclusive and in lieu of all other warranties
whether written, oral, express, or implied. There is NO
Our products are designed, produced, and then factory- WARRANTY OF MERCHANTABILITY OR FITNESS OF
tested so that they perform properly as soon as they are PURPOSE. If it appears within seven years from the
put into service. And this also means that they are built to date of shipment by the Company that the equipment
give you long-term reliability. That is why Master Pneumatic has not met the warranties specified above and the
purchaser notifies the Company promptly, the Company
products can be found in large and small plants in all parts shall correct any defect, at its option, either by repairing
of the world. any defective part or parts or by making available at the
Company's plant a repaired or replacement part. Except
as otherwise specified by manufacturer, these parts
are specifically designed for compressed air service.
WHEN PRODUCTS GO ABROAD, Use with any other fluid must be approved by Master
OUR SUPPORT GOES WITH THEM Pneumatic, Inc.
We have been in export markets since 1960. Our products In no event will Master Pneumatic, Inc., be liable for busi-
ness interruptions, loss of profits, harm, injury, damage,
can be specified for overseas plants, or for use on OEM personal injury, cost of delay, or any special, indirect,
products shipped abroad, with the assurance that they are incidental, or consequential losses, costs, or damages.
fully accepted, and supported by the worldwide network
of Master Pneumatic distributors.
*It is extremely important that our products be used in a
proper environment. Polycarbonate, acetal, nylon, ABS and
other plastics are especially vulnerable to attack by certain
chemicals and their fumes including compressor oils, clean-
ers, solvents, etc. When in doubt, please ask your chemical
We have been a proud member of the supplier if their products are injurious to the parts used in
National Fluid Power Association the Master Pneumatic products.
for over forty years. Please note the metal bowl options
available in each product section.

2 Master Pneumatic, Inc.


CONTENTS CONTENTS
PAGE PAGE
SAFETY LOCKOUT and DELAYED Minature (FCD50) coalescing filter ........... 82-83
PRESSURE BUILDUP VALVES. Guardsman (FCD60) modular .................. 84-85
Custom Products ................................... 6-7 coalescing filter.
Lockout valves general ........................... 8-11 Guardsman II (BFCD70) modular ............. 86-87
Sentry (V10) slide lockout valve .............. 12-13 coalescing filter.
Guardsman (V10) lockout valve ............... 14-15 Series 350 (FC350) modular coalescing ...88-89
Vanguard (V40) lockout valve ................. 16-17 filter.
High-flow vanguard (V40) lockout valve ... 18-19 Full-size Vanguard (FC101) modular ........ 90-91
Vanguard (V450) manual pilot 3/2 valve .. 20-21 coalescing filter.
with lockout control. Full-size Vanguard (FCD380) modular ...... 92-93
Vanguard (V460) solenoid pilot 3/2 valve .. 22-23 coalescing filter.
with lockout control. High-flow Vanguard (FCD101) modular ....94-95
Vanguard (V470) remote air pilot 3/2 ........ 24-25 coalescing filter.
valve with Delayed-pressure-buildup High-flow Vanguard (BFCD201) ............... 96-97
function. coalescing filter.
Vanguard (V475) solenoid pilot 3/2 valve .. 26-27 High-flow Vanguard (BFCD201) ............... 98-99
with Delayed-pressure-buildup function. coalescing filter.
Vanguard (V495) 2/2 valve with ............... 28-29 High-flow Vanguard (BFC6A401) ............. 100-101
Delayed-pressure-buildup function. coalescing filter.
Manual control consolidated lockout ........ 30-31 High-flow Vanguard (BFC6A401H)........... 102-103
valve (V45M) Delayed-pressure-buildup coalescing filter.
function. ADSORBING FILTERS, DRYERS, and
Manual Control consolidated lockout ....... 32-33 CLEAN AIR PACKAGES.
(V380) valve with delayed-pressure- Adsorbing filters, dryers and clean air ..... 104-105
buildup function. general.
Compact manual control high-flow / ........ 34-35 Guardsman II (BFC70-E9) oil vapor ......... 106-107
exhaust lockout valve (V382 and V383) removal (Adsorbing) filter.
with delayed-pressure-buildup function. Series 350 (FC350-E9) modular oil .......... 108-109
Vanguard (V480) remote air pilot 3/2 ........ 36-37 vapor removal (Adsorbing) filter.
lockout valve with delayed-pressure- Full-size (FC380-E9) modular oil vapor ... 110-111
buildup function. removal (Adsorbing) filter.
Vanguard (V485) solenoid pilot 3/2 .......... 38-39 Guardsman II (BMFDFCDFC70-E9) ....... 112-113
lockout valve with delayed-pressure- Clean air package
buildup function. Series 350 (BAG1D0A6A93) ................... 114-115
Auxilary equipment general ...................... 40-41 Clean air package.
Shuttle valve (SV20) ................................ 42-43 Full-size (AAM1D0A1A9) Modular clean .. 116-117
Right-angle flow control valve (V50) ........ 44-45 air package.
Inline flow control valve (V55) ................... 46-47 High-flow Vanguard (BFDFCD100-E8) .... 118-119
Check valve (V60) ................................... 48-49 clean air package.
FILTERS MP-Filenco dryer/filter (25) ...................... 120-121
Filters general ......................................... 50-53 MP-Filenco dryer/filter (36 and 38) .......... 122-123
Sentry (FD10) modular filter ..................... 54-55 MP-Filenco dryer/filter (418) .................... 124-125
Minature (FD50) in-line filter ..................... 56-57 MP-Filenco dryer/filter (625 and 832) ...... 126-127
Minature (F50S) stainless steel filter ......... 58-59 REGULATORS, INTERNAL and EXTERNAL PILOTED,
Guardsman (FD60) modular filter ............. 60-61 HIGH-RELIEF, CO2, and RELIEF VALVES.
Guardsman II (BFD70) modular filter ........ 62-63 Regulators general ................................. 128-129
Series 350 (F350) modular filter ............... 64-65 Sentry (R10M and R11M) modular ......... 130-131
Full-size Vanguard (FD100) modular filter . 66-67 general purpose regulator.
Full-size (FD380) modular filter ................ 68-69 Minature (R55M and R56M) general ....... 132-133
High-flow Vanguard (FD100) filter ............ 70-71 general purpose regulator.
High-flow Vanguard (BFD200) filter .......... 72-73 Minature (R56S) stainless steel general ... 134-135
High-flow Vanguard (BF6A400) filter ........ 74-75 purpose regulator.
High-flow Vanguard (BFD200) filter .......... 76-77 CO2 Minature (CX) regulators .................. 136-137
COALESCING FILTERS Guardsman (R60) modular general .......... 138-139
Coalescing filters general ........................ 78-79 purpose regulator.
Sentry (FCD10) modular coalescing filter.. 80-81

Master Pneumatic, Inc. 3


CONTENTS CONTENTS
PAGE PAGE

REGULATORS, INTERNAL and EXTERNAL PILOTED, INTEGRAL FILER/REGULATOR (Continued)


HIGH-RELIEF, CO2, and RELIEF VALVES. Miniature (CFDR55M and CFDR56M) .... 202-203
(Continued) integral filter/regulator.
Guardsman II (R75) modular regular ....... 140-141 Guardsman (CFDR60) modular integral ... 204-205
High pressure regulator (R67) .................. 142-143 filer/regulator.
Series 350 (R350) modular regulator ....... 144-145 Guardsman II (BCFDR70) modular .......... 206-207
Full-size Vanguard (R100) modular .......... 146-147 integral filter/regulator.
regulator. Series 350 (CFR350) modular integral ..... 208-209
Full-size modular regulator (R380) ........... 148-149 filter/regulator.
High-flow Vanguard (R180M) regulator .... 150-151 Full-size Vanguard (CFDR100) modular ... 208-211
High-flow Vanguard (R180) regulator ....... 152-153 integral filter/regulator.
Minature (R57M) precision regulator ........ 154-155 Full-size (CFDR380) modular integral ...... 212-213
Full-size (IR380) internally piloted ............. 156-157 filter/regulator.
precision regulator. CO2 Miniature (CX) intergral coalescent ... 214-215
Full-size (IR100) internally piloted ............. 158-159 filter / relief valve.
precision regulator. AIR LINE LUBRICATORS
High-flow Vanguard (IR180M) internally ... 160-161 Lubricators general ................................. 216-217
piloted precision regulator. Sentry (L10) modular lubricator ............... 218-219
Sentry (PR11M) modular externally .......... 162-163 Miniature (L50 and L50-Y) lubricator ....... 220-221
piloted regulator. Guardsman (L60D) modular lubricator .... 222-223
Miniature (PR55M and PR56M) .............. 164-165 Guardsman II (BL70D) modular lubricator. 224-225
externally piloted regulator. Series 350 (L350D) modular lubricator .... 226-227
Full-size (PR380) modular externally ........ 166-167 Full-size Vanguard (L28D) modular .......... 228-229
Piloted regulator. lubricator.
Full-size (PRH380) modular external ........ 168-169 Full-size Vanguard (L28W) modular .......... 230-231
relief piloted regulator. lubricator.
Full-size (PR100) modular externally ........ 170-171 Full-size Vanguard (L380D) modular ........ 232-233
piloted regulator. lubricator.
Full-size (PRH100) modular external ........ 172-173 High-flow Vanguard (L29D) lubricator ...... 234-235
relief piloted regulator. High-flow Vanguard (L100) lubricator ....... 236-237
Full-size (HPR100) high-relief externally ... 174-175 High-flow Vanguard (BL237D) lubricator .. 238-239
piloted regulator. SERV-OIL INJECTION LUBRICATION
High-flow (PR180M) externally piloted ..... 176-177 Serv-Oil general ...................................... 240-243
regulator. SPL (A640 and A600) injection ................244-247
High-flow (PRH180M) external relief ........ 178-179 lubrication for air tools.
piloted regulator. SPL (D640 and D600) downstream ......... 248-249
High-flow (HPR180) high-relief externally . 180-181 injection lubrication for equipment except
piloted regulator. air tools.
High-flow (R200) Vanguard externally ...... 182-183 Pneumatic cylinder lubrication general ..... 250-251
piloted regulator. Filter, Regulator, SPL and Hose general ... 252
High-flow (PR300) Vanguard externally .... 184-185 Hose assemblies (H-) .............................. 253
piloted regulator. Filter, regulator, SPL with Hose ................ 254-254
Sentry (R13M and R14M) acetal-body .... 186-187 assemblies (HA-).
water pressure regulator. Low flow filter, regulator SPL with hose .... 256
Miniature (R53MB and R54MB) brass- ... 188-189 assemblies general.
body water pressure regulator. Low flow Hose assemblies (H-) ................ 257
Minature (RV56) relief valve ...................... 190-191 Low flow filter, regulator SPL with hose .... 258-259
CO2 Miniature (CX) relief valve ................. 192-193 assemblies (HB-)
Electro-Pneumatic servo valve (ER) ......... 194-196 MPL - Multiple Point Lubrication general .. 260-261
INTEGRAL FILER/REGULATOR
Integral filer/regulator general .................. 198-199
Sentry (CFDR10M and CFDR11M) ........ 200-201
modular integral filter/regulator.

4 Master Pneumatic, Inc.


CONTENTS CONTENTS
PAGE PAGE

SERV-OIL INJECTION LUBRICATION (Continued) FILTER/REGULATOR and LUBRICATOR


Servo-meter kit (710-720) ....................... 262 ASSEMBLIES. (Continued.)
Servo-meter kit (7A0) .............................. 263 Full-size modular filter, regulator and ....... 326-327
Servo-meter kit (730) .............................. 263 lubricator (MVFDRL108D).
Servo-meter kit (740 and 770) ................ 264 Full-size modular filter, regulator and ....... 328-329
Servo-meter kit (750 and 760) ................ 264 lubricator (MVFDRL108W).
Serv-oil multiple point injection ............... 266-267 Full-size modular filter, regulator and ....... 330-335
lubrication (710 and 720). lubricator (AAMV1A1B1A1).
Serv-oil electronically controlled multiple . 268-269 High-flow vanguard filter, regulator and .... 336-337
point lubrication (7A0). lubricator (FDRL180).
Serv-oil automation pacs (730) ............... 270-271 High-flow vanguard filter, regulator and .... 338-339
Serv-oil pneumatic injection lubrication ... 272 lubricator (FDRL189D).
chart. High-flow vanguard filter, regulator and .... 340-341
Multiple point lubrication with reservoir .... 273 lubricator (BFDRL289D).
Liquid dispenser (740 and 770) ............... 274-275 ACCESSORIES
Serv-oil Jetmaster liquid dispenser .......... 276-277 Sentry modular accessories for FRL's ...... 342
(750 and 760). 350/380 Series modular accessories ....... 345
Scorpion general ..................................... 278-279 FRL's.
Scorpion - solenoid or pneumatic ............ 280-281 Mounting accessories ............................. 346
actuation (800, 830, and 850). Tube-away kits for filter drains ................. 347
Scorpion Jr - pneumatic actuation (890) .. 282-283 Pressure gauges ..................................... 347
Servo-meter controller (PC100) ............... 284 Quick-fill caps for lubricators ................... 347
Servo-meter controller (PC110) ............... 285 Quick-fill hose coupler ............................. 347
INTEGRAL FILTER/REGULATOR and MUFFLERS, SILENCERS and RECLASSIFIERS.
LUBRICATOR ASSEMBLIES. Mufflers-silencers (M200 and M201) ....... 348-349
Integral filter/regulator and lubricator ........ 286-287 Silencer-reclassifiers ................................ 350-351
general. (RS100 and MRS100).
Sentry modular integral filter/regulator ..... 288-289 DRAINS
and lubricator (VCFDRL10 and VCFDRL11). Hydro-Jector external drain (E100) .......... 352
Minature integral filter/regulator and ......... 290-291 MP-Filencer dryer filter drains .................. 354
lubrcator (CFDRL55 and CFDRL56). Electronically controlled warrior ............... 354-355
Guardsman modular integral filter/ ........... 292-293 drain (DED-).
regulator and lubricator (MVCFDRL60D). SWITCHES
Guarsman II modular integral filter/ .......... 294-295 Pressure / vacuum switch ....................... 356-357
regulator and lubricator (BMVCFDRL70D). RESERVOIRS
Series 350 modular integral fil/reg ........... 296-301 Serv-oil reservoir (M481R and 482R) ....... 358
and lubricator (BAGV3A1B6A13). Serv-oil reservoir (M476R) ....................... 359
Vanguard modular integral filter/regulator . 302-303 Serv-oil reservoir (M570R) ....................... 360
and lubricator (MVCFDRL108D). Serv-oil reservoir (473R, 477R and .......... 361
Vanguard modular integral filter/regulator . 304-305 479R).
and lubricator (MVCFDRL108W). MISCELLANEOUS
Full-size modular integral filter/regulator .. 306-311 Serv-oil SPL tool and accessories ........... 362
and lubricator (AAMV3A0B1A1). Block plate for MPL ................................ 363
FILTER/REGULATOR and LUBRICATOR Check valves for SPL .............................. 363
ASSEMBLIES. Connectors for MPL ............................... 363
Sentry modular filter, regulator and ......... 312-313 Replacement kits for Servo-meters ......... 363
and lubricator (VFDRL10 and VFDRL11). Coolant for Scorpion ............................... 363
Miniature filter, regulator and lubricator ... 314-315 Index ...................................................... 364
(FDRL55 and FDRL56).
Guardsman modular filter/regulator ........ 316-317
and lubricator (MVFDLR60D).
Guardsman II modular filter/regulator ...... 318-319
and lubricator (BMVFDRL70D).
Series 350 modular filter/regulator .......... 320-325
and lubricator (BAGV101V6A13).

Master Pneumatic, Inc. 5


CUSTOM PRODUCTS
For many years Master Pneumatic has participated in the specifications. Our manufacturing equipment allows for quick
development and manufacture of custom filters, regulators response, with tested prototypes, for customer evaluation.
and lubrication systems. Designed as solutions for specific
application problems, these custom products have ranged
from simple, standard product modifications, using exist- The units shown here illustrate some of the more than 700
ing parts and minimal engineering time, to others requiring specialty products we have already offered. We encourage
specialty parts and extensive engineering time. you to inquire about possible specialized solutions for your
individual application situation. A custom product request
form, that may be copied and faxed, has been included on
Our sales staff, manufacturing team, and experienced engi- the facing page. Please note that some custom product
neers work to produce quality products that meet required development may have minimum quantity requirements.

PILOT OPERATED
MANIFOLD REGULATOR

CO2 FILTER-RELIEF
VALVE WITH CHECK

COMBINATION START-RUN
AND CONTROL VALVE

SPECIAL ANODIZED FILTER

6 Master Pneumatic, Inc.


MASTER PNEUMATIC, INC.
SPECIAL PRODUCT REQUEST FORM
Fax Number: (586) 254-6055

Date of Request:

Requested by:

Company Name:

Phone Number: Fax:

Customer Requirements:

DESIGN REQUIREMENTS

Media Used in Product:

Inlet Pressure: Outlet Pressure: Flow: scfm

Are Buna N Seals Acceptable: Yes No

Maximum Temp.: Minimum Temp.:

MISCELLANEOUS INFORMATION

Is comparable product currently being used?: Yes No

Estimated Annual Usage:

Master Pneumatic, Inc. 7


LOCKOUT VALVES and
DELAYED-PRESSURE-BUILDUP VALVES
OSHA Requirements Clearly State, In short, each piece of equipment must have a shutoff
Energy Isolating Devices, Such As valve to isolate the equipment from its air supply. The
Lockouts, Are Now Required. shutoff valve must be lockable in the closed position
so that it cannot inadvertently be opened. When closed
Federal regulation 29 CFR 1910.147 of the the shutoff valve must have an exhaust port to exhaust
Occupational Safety and Health Administration downstream pressurized air.
(OSHA) de tails safety requirements for the
con trol of hazardous energy during the LOCKOUT VALVES
servicing and maintenance of machines and Lockout valves are offered in a full range of port sizes, and
equipment in which the unexpected startup with different actuation modes. Each valve is designed
could cause injury Here are a few other to satisfy the OSHA requirements for energy isolation
highlights from the regulation:
ENERGY SOURCE. Any source of electrical, mechanical,
hydraulic, pnematic, thermal, or other energy. Basic Lockout Function
Lockout
LOCKOUT DEVICE. A device that utilizes a positive Control
means such as a lock, whether key or combination, to hold
an energy isolating device in the safe position
PURPOSE. This section requires employers to establish
a program and utilize procedures for affixing appropriate
lockout devices . . . to prevent unexpected energization,
startup or release of stored energy Lockout handle pulled Lockout handle pushed
outward.Inlet air flows in ward. Inlet air flows up
TIMING. After October 31, 1989, whenever major re- up, through lock- to lockout con trol but is
placement, repair, renovation or modification of machines out control to top of blocked by lockout spool.
valve actuating piston. Valve is closed; no air flows
or equipment are installed, energy isolating devices for Valve is opened so that from inlet to outlet. Down-
such machines or equipment shall be designed to accept inlet air flows to outlet. stream air is vented to ex-
haust.
a lockout device.
GUIDE to LOCKOUT VALVES and DELAYED-PRESSURE-BUILDUP VALVES
Port Sizes
Valve Series 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 Pages
SENTRY
V10 Lockout Models X X 12-13
GUARDSMAN
V35 Lockout Models X X X X 14-15
VANGUARD Lockout
V40 Manual Models X X X X X 16-19
V450 Manual Pilot Models X X X X X 20-21
V460 Solenoid Pilot Models X X X X X X X X X 22-23
DELAYED PRESSURE BUILDUP
V470 Air Pilot Models X X X X X 24-25
V475 Solenoid Pilot Models X X X X X 26-27
V495 Models X X X X X X X 28-29
LOCKOUT plus DELAYED
PRESSURE BUILDUP
V45M Manual Models X X X 30-31
V380 Slide Lockout Models X X X X 32-33
V382 and V383 manual control high-flow X X X X 34-45
exhaust lockout valve.
V480 Air Pilot Models X X X X X 36-37
V485 Solenoid Pilot Models X X X X X 38-39
AUXILIARY VALVES (Flow Control, Shuttle, Check) 40-49
Also available with quick-connect tube fittings up to 10 mm.

8 Master Pneumatic, Inc.


and lockout. They This valve has a sliding sleeve to control the lockout function.
are not, how ev er, A built-in slide latch holds the lockout control in the closed
intended as emer-
gency stop devices. position, and for further security the valve can be padlocked
in this position. The valve has the built-in colors safety yel-
They lock out the low and caution red to make the valve conspicuous in the
supply air in a sys- workplace. The operating sleeve resists accidental shutoff,
tem with an easy yet because it is Teflon-coated it slides without sticking even
push ing or sliding after a long period on standby.
motion, and also
exhaust down- The V35 valve is available in port sizes from 1/4 to 3/4
stream air pressure. and with flow coefficients (Cv) from 2.4 to 7.3.
Even after extended
periods on standby,
the valves are de- VANGUARD V40 MANUAL LOCKOUT VALVE
signed with seals The valve has a large
and materials that red operating handle for
allow the lockout high visibility. A short in-
control to move smoothly into the lockout position. ward push of the handle
All Master Pneumatic lockout valves can be secured in the closes off the flow of air,
closed position by means of a padlock so that the valve and quick ly ex hausts
cannot be inadvertently opened to cause a potentially down stream air. The
hazardous situation. Shown above is one of the manual exhaust port is threaded
lockout valves padlocked in the closed position. for the in stal la tion of
a silencer or a line for
remote exhausting. Of
SENTRY V10 SLIDE LOCKOUT VALVE. course, the valve can be
padlocked in the closed
This lockout valve was devel-
position.
oped for use with the SEN-
TRY series of modular FRLs. The V40 valve is built in
A slide controls the lockout two body sizes with port sizes from 3/8 to 1-1/4. Flow
func tion. Sen try mod ules coefficients (Cv) range from 6 to 20 so that these valves
and assemblies are available are useful in a wide range of applications.
with this valve in stalled, or
the valve can be retrofitted in
the field. VANGUARD V450 and V460 PILOTED VALVES with
LOCKOUT CONTROL.
As a separate component the
SENTRY lockout valve is avail- Series V450 valves are air piloted valves, while the Series
able with a choice of two pipe V460 valves employ a solenoid pilot. Both valves can
sizes and six sizes of quick- be operated remotely. In other respects the valves are
connect tube fittings. similar.

GUARDSMAN V35 SLEEVE LOCKOUT VALVE.

(continued on next page)

Master Pneumatic, Inc. 9


They are 3-way poppet valves with a lockout control inter- Some of the DPB valves described below also have a
posed between the pilot signal and the valves actuating lockout control, so that they serve the double functions
poppet. The lockout control has a conspicuous red handle of delayed-pressure-buildup and lockout control. Those
which, when pushed inward, cuts off the pilot signal and with the added lockout feature can all be padlocked in
renders the valve inoperative. The handle can then be the closed position.
padlocked for complete safety.
The V450 valves are built in two body sizes with port
SERIES V470 and V475 DELAYED-PRESSURE-
sizes ranging from 1 to 2-1/2, and flow coefficients (Cv)
BUILDUP VALVES.
ranging from 23 to 70. The V460 valves are built in four
body sizes with port sizes ranging from 1/4 to 2-1/2, and Series V470 valves are air piloted valves, while the Series
flow coefficients (Cv) ranging from 2.5 to 70, making them V475 valves employ solenoid pilots to permit remote
suitable for nearly all applications. See individual product control. In other respects they are similar.
page for available voltages.
They are 3-way poppet valves with a DPB device inter-
posed between the pilot signal and the valves actuating
poppet. An adjustable control determines the rate of
DELAYED-PRESSURE-BUILDUP VALVES
delayed pressure buildup. There is also an exhaust port
When actuated, valves with the delayed-pressure-buildup through which downstream air is exhausted when the
(DPB) feature allow a gradual buildup of downstream air valve is de-energized. Threads in the exhaust port allow
pressure. This allows cylinders and other work elements the installation of a silencer or a line for remote exhaust-
to move slowly and more safely into their normal working
positions. After downstream pressure has reached a cer-
tain level the valve opens fully and downstream pressure
is at its maximum level.
The DPB function is achieved by requiring the initial flow of
air to pass through a restricted orifice so that the buildup
of downstream pressure is slowed. The restricted orifice
may be fixed or adjustable to control the rate of pressure
buildup. The change of air flow from restricted to full flow is
accomplished either manually or by a built-in timing device.
The functioning of a basic valve with DPB is shown in the
sketches at the bottom of the page.

DELAYED-PRESSURE-BUILDUP (DPB) FUNCTION


The illustrations below show the DPB function of a 2-way valve. They
show the use of a restricted orifice to delay pressure buildup and to
time the full opening of the valve. Three-way valves require a slightly
more complex arrangement, and also have the advantage of a specific
port for exhasting downstream air. See following pages for operating
details of other DPB valves.

When air pressure When downstream When inlet pres-


is first applied to pressure reaches a sure is re moved,
the inlet, air flow to certain percentage downstream air is
the actuating pis- of inlet pressure, it exhausted through
ton is restricted by PISTON is enough to ac- PISTON
the inlet port and PISTON
the needle. Down- tu ate the valves around the point
stream pres sure piston and the inlet of the ad just ing
gradually builds poppet opens. The needle.
up at a rate de- valve is now open
ter mined by the to full air flow.
needle setting.

10 Master Pneumatic, Inc.


ing. These valves should be used in conjunction with A sliding Delrin plate with a detent is used to go from the
lockout valves. closed position, to the delayed-pressure-buildup position,
and then to the ful ly open
They are built in two body sizes with port sizes ranging
position. An override button
from 1/4 to 1, and flow coefficients (Cv ) ranging from 2.5
must be depressed to move
to 8. See individual product page for available
from the DPB position to the
voltages.
fully open position. If a fast
SERIES V495 DELAYED-PRESSURE-BUILDUP start is re quired, the slide
VALVES. can be moved directly from
the closed to the fully open
A V495 valve is a 2-way valve
position by holding the over-
with a DPB function. An ad-
ride button down, while lifting
just able restrictor within the
the slide.
valve determines the buildup
rate of downstream air pres-
sure. When downstream pres-
sure reach es ap prox i mate ly
40% to 60% of inlet pressure, SERIES V480 and V485 LOCKOUT plus DELAYED-
the valve shifts to the fully PRESSURE-BUILDUP VALVES.
open position. The V495 valves
Series V480 valves are air piloted valves, while the Series
should be used in conjunction
V485 valves employ solenoid pilots. Both allow remote
with lockout valves.
control. In other respects the valves are similar.
The valves are made in three body sizes with ports rang-
They are 3-way poppet valves with both lockout and DPB
ing from 1/4 to 1-1/2, and flow coefficients (Cv) from 2.3
devices interposed between the pilot signal and the valves
to 29.
actuating piston. When the handle on the lockout control is
pulled outward the DPB function allows a gradual buildup
of downstream air pressure before the valve opens to full
SERIES V45M MANUAL LOCKOUT plus DELAYED-
flow. An adjustable control determines the rate of pres-
PRESSURE-BUILDUP VALVES.
sure buildup. There is also an exhaust port through which
When opened by an outward pull of its blue handle, the downstream air is exhausted when the valve is de-energized
valve allows a gradual buildup of downstream air pressure. or the lockout control is actuated. Threads in the exhaust
It opens to full flow when it's outlet pressure is 25 psi less port allow the installation of a silencer or a line for remote
than it's inlet pressure. An adjustable screw in the top exhausting.
of it's handle sets the rate of
When the handle of the lockout control is pushed inward
pressure buildup.
the valves lockout function is like that of the V470 or V475
When the handle is pushed lockout valves described above. Inlet air is blocked, and
inward the valves lockout downstream air is exhausted.
function is like that of the
These valves are built in two body sizes with port sizes
V40 lockout valve described
ranging from 1/4 to 1, and flow coefficients (Cv) ranging
above. Inlet air is blocked,
from 2.5 to 8. See individual product page for available
and downstream air is ex-
voltages.
hausted.
The valves have ports rang-
ing from 3/8 to 3/4, and flow
coefficients (Cv) from 6 to 8.6.

SERIES V380 SLIDE LOCKOUT plus DELAYED-


PRESSURE-BUILDUP VALVES.
The V380 valve is specifically designed to be used with
Series 380 FRL's. It is modularly connected to the FRL,
and can be rotated to any of eight positions for the most
convenient operation.

Master Pneumatic, Inc. 11


SENTRY Slide Lockout Valves V10 Models
Port Sizes: 1/8, 1/4
Model Shown: V10-2 Tube Fittings

S 3-Way lockout valve specifically for use with SENTRY


FRL's
S Threaded ports or quick-connect fittings for tubing up
10 mm in diameter.
S Available pre-assembled on FRL assembly, or as a
single component for retrofitting in the field.
S Can be padlocked only in the closed position.
S Slide moves smoothly even after long period
on standby.
S NPTF port threads; optional BSPP threads or
tube fittings.

FLOW CHART
Inlet Pressure: 100 psig (7 bar)

SPECIFICATIONS psi
10
DIFFERENTIAL PRESSURE PSI

9
Ambient/Media Temperature: 8
40 to 125F (4 to 52C). 7
6
Elastomers: Nitrile. 5
4
Fluid Media: Compressed air. 3
2
Inlet Pressure: 150 psig (10 bar) maximum. 1
0
Screws: Zinc-plated steel. scfm 0 20 40 60 80 100 120 140 160
Slide: Acetal. FLOW

Valve Color: Yellow.

VALVE OPERATION

VALVE OPEN VALVE CLOSED


With the yellow slide depressed, With the slide fully pushed out, sup-
supply air flows freely from inlet ply air is blocked from the outlet, and
to outlet, and flow to the exhaust downstream air is exhausted via the
is blocked. The slide cannot be opening at the bottom of the valve.
padlocked in the open plosition so The slide can be padlocked in the
that it is always ready for immedi- closed position.
ate closing.

12 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Ports A B C CLOSED

No Ports 1.8 (45) 2.3 (57) 0.6 (14) INLET INLET


B
1/8, 1/4 1.8 (45) 2.5 (64) 2.0 (51)
Models below have quick-connect fittings for tubing.
OPEN

1/4 1.8 (45) 2.5 (64) 2.3 (58)


3/8 1.8 (45) 2.5 (64) 2.9 (74) C Open Closed
Position Position
4 mm 1.8 (45) 2.5 (64) 2.5 (64)
6 mm 1.8 (45) 2.5 (64) 2.1 (53) ASSEMBLED SENTRY UNITS
8 mm 1.8 (45) 2.5 (64) 2.1 (53)
10 mm 1.8 (45) 2.5 (64) 2.9 (74) Assembled SENTRY FRLs with V10 lockout at the
inlet can be ordered. Model VCFDRL10-2 is shown
below.

ISO Symbol 4.70 (119)


4.20 (107)
2
12 10 3.25 (83)
1.63
(41)
2.60
3 1 (60)
5 6
7
4 80
100

0.5 (13)
60

8
3
40 120

9
2
WALL MOUNTING: To mount a complete
20 140

10
1
0 160

11
0
2
PO 10KPa H
UN
DS I NC
P E R S QU AR E
bar

valve with threaded ports or tube fittings, use


two 10-24 x 2-1/4" pan-head Philips screws 3.90
(Part number 10R-19) (99) R MASTER PNEUMATIC-DETRO

XXXXXXXXXXXXXXX
XX
XX
XX XXX XX XX

Depth
1.78 (45)

ORDERING INFORMATION
Change the letters in the sample model number below to specify the valve you want.
To order V10 lockouts installed on a SENTRY FRL, see Options on FRL pages.

V10 P 1 X W
PORT TYPE
MOUNTING HOLE LOCATION As specified in INLET PORT .... Leave Blank
Bottom mount (Standard) .............. Leave Blank BSPP threads on both ports ............ W
Top mount ........................................... P
OUTLET PORT SIZE
Same as inlet port ..............Leave Blank
INLET PORT SIZE
Threaded:
No Inlet and Outlet fittings............ Leave Blank
1/8 NPTF ............................... 1
Includes seals and screws for retrofitting.
1/4 NPTF ............................... 2
Threaded: Fittings for Tubing:
1/8 NPTF ........................................... -1 1/4 ....................................... 04
1/4 NPTF ........................................... -2 3/8 ....................................... 06
Fittings for Tubing: 4 mm................................... M4
1/4 ................................................... -04 6 mm................................... M6
3/8 ................................................... -06 8 mm................................... M8
4 mm .............................................. -M4 10 mm.................................M10
6 mm .............................................. -M6
8 mm .............................................. -M8
10 mm .......................................... -M10

Master Pneumatic, Inc. 13


GUARDSMAN Sleeve Lockout Valves V35 Models
Port Sizes: 1/4 to 3/4

Model Shown: V35-2 S 3-Way lockout valve specifically for use


with GUARDSMAN FRLs.
S Each unit has a safety yellow barrel and a
caution red slide.
S Can be padlocked only in the closed position.
S Sleeve rotates for most convenient location of
padlock.
S Sleeve moves smoothly even after long period
on standby.
S Controlled exhaust rate muffles exhaust noise.
S NPTF port threads; optional BSPP threads.

FLOW CHART
Inlet Pressure: 100 psig (7 bar)

bar psi
SPECIFICATIONS 0.8 12
Ambient/Media Temperature: 1/4
0.7 10
40 to 125F (4 to 52C).
PRESSURE DROP

0.6 3/8
8
Body: Nylon and Aluminum. 0.5
Fluid Media: Compressed air. 0.4 6 1/2
Inlet Pressure: 150 psig (10 bar) maximum. 0.3 4 3/4
Lock Mechanism: Nylon. 0.2
2
0.1
Sleeve: Aluminum.
0 0
Valve Color: Safety yellow and caution red. scfm 0 20 40 60 80 100 120 140 160
FLOW
l/s 0 10 20 30 40 50 60 72

VALVE OPERATION
VALVE OPEN VALVE CLOSED
With the sleeve in the W ith the sleeve in
open position (against the closed po si tion
the stop at the outlet (against the stop at
port), supply air flows the inlet port), sup-
freely from inlet to out- ply air is blocked from
let, and flow to the the outlet, and down-
ex haust is blocked. stream air is exhausted
The sleeve cannot be to atmosphere. A built-
padlocked in the open in sliding latch can be
po si tion so that it is used to keep the valve
always ready for im- in the closed position.
mediate closing. In addition the sleeve
can be padlocked in
the closed position.

14 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm)


Port Average
Size Cv A B C
B
1/4 2.4
3/8 4.6 2.7 2.3 2.2
1/2 5.9 (68) (59) (56)
3/4 7.3
C

ISO Symbol
2
12 10

3 1

ORDERING INFORMATION
Select the port size in the sample model number below to specify the valve you want.

V35 2 W
PORT TYPE
PORT SIZE NPTF threads ................... Leave Blank
1/4 NPTF .................................2 BSPP threads ........................... W
3/8 NPTF .................................3
1/2 NPTF .................................4
3/4 NPTF .................................6

Master Pneumatic, Inc. 15


VANGUARD Manual Lockout Valves V40 Models
Port Sizes: 3/8 to 1-1/4

S 3-Way spool lockout valve. Available in two body


sizes and five port sizes.
S Large operating handle is red so it will be easily
seen in the workplace.
S Can be padlocked only in the closed position.
S Spool moves smoothly even after a long period
on standby.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

VALVE OPERATION
Model Shown: V40-3N8

VALVE OPEN
With the red handle
pulled outward, sup-
ply air flows freely from
in let to out let, and
flow to the exhaust is
SPECIFICATIONS
blocked. The sleeve
Ambient/Media Temperature: cannot be padlocked
40 to 175F (4 to 80C). in the open plosition
Fluid Media: Compressed air. so that it is always
ready for immediate
Inlet Pressure: 15 to 150 psig (1 to 10 bar). closing.

VALVE CLOSED
With a short inward
push of the red handle,
supply air is blocked
from the out let, and
d o w n s t re a m a i r i s
ex haust ed to at mo -
sphere via the exhaust
port at the bottom of
the valve. The valve
can be padlocked in
the closed position.

16 Master Pneumatic, Inc.


DIMENSIONS inches (mm) C

Port Sizes Average Cv


In-Out Exh 1 to 2 2 to 3 A B C
3/8 3/4 6.0 8.0
1/2 3/4 7.1 8.3 6.4 (163) 8.8 (224) 2.0 (51)
3/4 3/4 8.6 9.5 B

3/4 1-1/4 13 12
1 1-1/4 13 14 7.7 (196) 10.8 (274) 2.3 (58)
1-1/4 1-1/4 20 14

ISO Symbol
2
12 10

3 1

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V40 - 3 N6 W
PORT TYPE
INLET/OUTLET PORTS NPTF threads ................... Leave Blank
3/8 NPTF ................................. 3 BSPP threads ........................... W
1/2 NPTF ................................. 4 EXHAUST PORT SIZE:
3/4 NPTF ................................. 6 3/4 exhaust port ......................... N6
1 NPTF ................................. 8 for 3/8, 1/2, 3/4 inlet / outlet ports
1-1/4 NPTF............................. 10 1-1/4 exhaust port....................... N10
for 3/4, 1, 1-1/4 inlet / outlet ports

Master Pneumatic, Inc. 17


High-Flow VANGUARD V40 Models
Manual Lockout Valves Port Sizes: 1-1/2 to 2

S Easily identified by unique shape


S Lockable only in the OFF position
S Large exhaust port for rapid release of pressure.
S Special Teflon seals help to ensure "shift-ability" even
after long periods of non-use.
S Positive action (2 positions only).
S Simple push/pull of the large red handle provides
direct manual operations.
S Pressure sensing port allows installation of either the
popup indicator or pressure switch to verify pressure
downstream to the next obstruction is released.
S NPTF port threads; optional BSPP threads.

Model Shown: V40-12N16


VALVE OPERATION
VALVE OPEN
When the red handle is pulled
out, supply air flows freely
from inlet to outlet and flow to
exhaust is blocked. A detent
SPECIFICATIONS
keeps the handle in the open
Ambient/Media Temperature: position. The handle is not
40 to 175F (4 to 80C). designed to be locked in this
Fluid Media: position, thereby providing for
Compressed air. (5 micron recommended) ready shut-off when neces-
sary.
Inlet Pressure:
15 to 300 psig (1 to 20 bar).
Lock hole diameter:
0.38 inch (9.6 mm). VALVE CLOSED
Length of hole: With a short push of the red
0.75 inch (19.1 mm). handle inward, the flow of
supply air is blocked and
downstream air is exhausted
via the exhaust port while
servicing or maintaing machin-
ery. Padlock the valve in this
position to prevent the handle
from being pulled outward
inadvertently to avoid potential
for human injury while servic-
ing machinery.

18 Master Pneumatic, Inc.


DIMENSIONS inches (mm) Valve shown in
closed position
VALVE IN A CLOSED POSITION
D A
Port Sizes Average Cv Weight
In-Out In-out Out-Exh A B C D lb (kg)
1-1/2 3.00 6.98 7.84 8.2 8.2
38 47
2 (76.21) (177.3) (199.1) (209) (3.57) B

VALVE IN A OPENED POSITION


Port Sizes Average Cv Weight
In-Out In-out Out-Exh A B C D lb (kg)
1-1/2 3.00 8.93 5.89 8.2 8.2
38 47 C
2 (76.21) (226.8) (149.6) (209) (3.57)

ISO Symbol B
2
12 10

C
3 1

Valve shown in
Open position

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V40- 12 N16 W
INLET/OUTLET PORTS PORT TYPE
1-1/2 NPTF .............................. 12 NPTF threads ......................... Leave Blank
2 NPTF ............................... 16 BSPP threads ................................. W

Master Pneumatic, Inc. 19


VANGUARD Manual Pilot 3/2 Valves V450 Models
with Lockout Control Port Sizes: 1 to 2-1/2

Model Shown: V450-8N12


S 3-Way poppet valve. Available in two body sizes
and five port sizes.
S Large operating handle is red so it will be easily
seen in the workplace.
S Can be padlocked only in the closed position.
S Lockout spool moves smoothly even after long
period on standby.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

VALVE OPERATION

VALVE OPEN
With the red handle
pulled outward, sup-
ply air flows to the top
of the piston causing it
to open the inlet pop-
pet. Supply air then
flows freely from inlet to
outlet, and the exhaust
port is blocked.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 80C).
Fluid Media: Compressed air. VALVE CLOSED
With a short inward
Inlet Pressure: See DIMENSIONS for port sizes.
push of the red handle,
1-1/2 exhaust port: 15 to 150 psig (1 to 10 bar).
supply air is blocked
2-1/2 exhaust port: 30 to 150 psig (2 to 10 bar).
from the out let, and
downstream air is ex-
hausted to atmosphere
via the exhaust port.
The valve can be pad-
locked in the closed
position.

20 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm)

Port Sizes Average C v


In-Out Exh 1 to 2 2 to 3 A B C
1 1-1/2 23 34 B

1-1/4 1-1/2 30 32 7.6 (193) 8.5 (216) 6.6 (166)


1-1/2 1-1/2 30 31

1-1/2 2-1/2 68 70
2 2-1/2 70 70 8.8 (222) 10.5 (267) 7.1 (180)
2-1/2 2-1/2 70 71

Y2
ISO
Symbol
2

3 1

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V450 - 8 N12 W
PORT TYPE
INLET/OUTLET PORTS NPTF threads ......................... Leave Blank
1 NPTF ................................ 8 BSPP threads ................................. W
1-1/4 NPTF .............................. 10
EXHAUST PORT SIZE:
1-1/2 NPTF .............................. 12
1-1/2 exhaust port.............................N12
2 NPTF ............................... 16
for 1, 1-1/4, 1-1/2 inlet / outlet ports
2-1/2 NPTF .............................. 20
2-1/2 exhaust port.............................N20
for 1-1/2, 2, 2-1/2 inlet / outlet ports

Master Pneumatic, Inc. 21


VANGUARD Solenoid Pilot 3/2 Valves V460 Models
with Lockout Control Port Sizes: 1/4 to 2-1/2

Model Shown: V460-8N8 S 3-Way poppet valve. Available in four body sizes
and nine port sizes.
S Solenoid pilot for remote control.
S Solenoids CSA approved.
S Large lockout handle is red so it will be easily
seen in the workplace.
S Can be padlocked only in the closed position.
S Lockout spool moves smoothly even after long
period on standby.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Media Temperature:
40 to 175F (4 to 80C).
Ambient Temperature:
40 to 120F (4 to 50C).
Fluid Media: Compressed air.
Inlet Pressure:
15 to 150 psig (1 to 10 bar) except largest body which is
30 to 150 psig (2 to 10 bar).
Solenoid Voltages: 110 volts 50/60 Hz standard.
Optional available voltages shown on following page.

VALVE OPERATION

With solenoid pilot de-energized the With solenoid pilot energized and the With the lockout handle pushed inward
inlet poppet is always closed. Down- lockout handle pulled outward, pres- air to the piston is cut off. The inlet
stream air pressure is exhausted via the sure on the piston opens the in let poppet closes, and downstream air
exhaust port. poppet and air flows freely from inlet to pressure is exhausted via the exhaust
outlet. The exhaust port is closed. port.

22 Master Pneumatic, Inc.


DIMENSIONS inches (mm)

Port Sizes Average C v


C A
In-Out Exh 1 to 2 2 to 3 A B C

1/4 1/2 2.5 3.1


3/8 1/2 3.6 5.3 6.1 (153) 8.2 (208) 6.3 (160)
1/2 1/2 3.3 5.3
1/2 1 6.3 9.2 B
3/4 1 7.7 11 6.6 (167) 8.9 (227) 6.3 (160)
1 1 8.0 12
1 1-1/2 23 34
1-1/4 1-1/2 30 32 7.6 (193) 11.5 (291) 6.6 (166)
1-1/2 1-1/2 30 31
1-1/2 2-1/2 68 70
2 2-1/2 70 70 8.8 (222) 13.4(339) 7.1 (180)
2-1/2 2-1/2 70 71

1 3 3 3

ISO
Symbol

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V460 - A - 2 N4 W
VOLTAGE REQUIREMENT
110/50Hz, 110-120/60Hz (AC) ........ Leave Blank PORT TYPE
12/50-60Hz (AC) ..................................... A NPTF threads ................... Leave Blank
24/50-60Hz (AC) ..................................... B BSPP threads ........................... W
48/50-60Hz (AC) ..................................... C
220/50, 220-240/60Hz (AC) .................... D EXHAUST PORT SIZE:
12v (DC) .................................................. E 1/2" exhaust port...............................N4
24v (DC) ...................................................F for 1/4, 3/8, 1/2 inlet / outlet ports
48v (DC) .................................................. G 1" exhaust port ..................................N8
120v (DC) ................................................ H
for 1/2, 3/4, 1 inlet / outlet ports
INLET/OUTLET PORTS 1-1/2" exhaust port ......................... N12
1/4 NPTF............................................ 2 for 1, 1-1/4, 1-1/2 inlet / outlet ports
3/8 NPTF............................................ 3 2-1/2" exhaust port ..........................N20
1/2 NPTF............................................ 4 for 1-1/2, 2, 2-1/2 inlet / outlet ports
3/4 NPTF............................................ 6
1 NPTF ............................................... 8
1-1/4 NPTF ....................................... 10
1-1/2 NPTF ....................................... 12
2 NPTF ............................................ 16
2-1/2 NPTF ....................................... 20

Master Pneumatic, Inc. 23


VANGUARD Remote Air Pilot 3/2 Valves with V470 Models
Delayed-Pressure-Buildup Function Port Sizes: 1/4 to 1

S Delayed pressure buildup (DPB); rate of


pressure buildup adjustable.
S 3-Way poppet valve. Available in two body sizes
and five port sizes.
S Uses remote pilot control.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

Model Shown: V470-2N4


SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 80C).
Fluid Media: Compressed air.
Inlet Pressure: 15 to 150 psig (1 to 10 bar).

VALVE OPERATION

No pilot signal. Inlet air is Pilot signal applied. Pilot air When the pressure on piston A Pilot signal removed. Air above
blocked by poppet C. Piston B forces piston B downward to reaches 50% of inlet pressure, pistons A and B is exhausted
slides on the valve stem and is close exhaust port. Pilot air the piston is forced downward, through the exhaust port of the
pushed upward if there is any also flows past the metering opening inlet poppet C. Full inlet remote pilot valve. Air above
downstream pressure. This pin, opens the ball check, and pressure now flows freely to the poppet C forces sliding piston
opens the exhaust and vents slowly pressurizes the outlet line. outlet port. B up so that the main exhaust
the downstream line. Pressure is also building up on port is opened and pressurized
piston A. air is exhausted.

24 Master Pneumatic, Inc.


DIMENSIONS inches (mm)

Port Sizes Average C v


In-Out Exh 1 to 2 2 to 3 A B C

1/4 1/2 2.5 3.1 B C


3/8 1/2 3.6 5.3 4.2 (107) 5.3 (136) 3.2 (79)
1/2 1/2 3.3 5.3
1/2 1 6.3 9.2 A
3/4 1 7.7 11 4.7 (118) 6.1 (155) 3.6 (92)
1 1 8.0 12

12
3

ISO
Symbol 2

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V470 - 2 N4 W
PORT TYPE
INLET/OUTLET PORTS NPTF threads ................... Leave Blank
1/4 NPTF................................... 2 BSPP threads ........................... W
3/8 NPTF................................... 3
EXHAUST PORT SIZE:
1/2 NPTF................................... 4
1/2 exhaust port ......................................... N4
3/4 NPTF................................... 6
1/4, 3/8, 1/2 inlet / outlet ports
1 NPTF ...................................... 8
1 exhaust port .......................................... N8
1/2, 3/4, 1 inlet / outlet ports

Master Pneumatic, Inc. 25


VANGUARD Solenoid Pilot 3/2 Valves with V475 Models
Delayed-Pressure-Buildup Function Port Sizes: 1/4 to 1

Model Shown: V475-4N4

S Delayed pressure buildup (DPB); rate of


pressure buildup adjustable.
S 3-Way poppet valve. Available in two body sizes
and five port sizes.
S Solenoid pilot allows remote control.
S Solenoids CSA approved.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Media Temperature:
40 to 175F (4 to 80C).
Ambient Temperature:
40 to 120F (4 to 50C).
Fluid Media: Compressed air.
Inlet Pressure: 15 to 150 psig (1 to 10 bar).
Solenoid Voltages: 110 volts 50/60 Hz standard.
Optional available voltages shown on following page.

VALVE OPERATION

Solenoid not energized. Inlet Solenoid energized. Pilot air When the pressure on piston A Solenoid de-energized. Air
air is blocked by poppet C. Pis- forces piston B downward to reaches 50% of inlet pressure, above pistons A and B is ex-
ton B slides on the valve stem close ex haust port. Pilot air the piston is forced downward, hausted through the exhaust
and is pushed upward if there is also flows past the metering opening inlet poppet C. Full inlet port of the pilot valve. Air above
any downstream pressure. This pin, opens the ball check, and pressure now flows freely to the poppet C forces sliding piston
opens the exhaust and vents the slowly pressurizes the outlet line. outlet port. B up so that the main exhaust
downstream line. Pressure is also building up on port is opened and pressurized
piston A. air is exhausted.

26 Master Pneumatic, Inc.


DIMENSIONS inches (mm)

Port Sizes Average C v


In-Out Exh 1 to 2 2 to 3 A B C
1/4 1/2 2.5 3.1 B
3/8 1/2 3.6 5.3 4.2 (107) 8.8 (224) 3.2 (79)
1/2 1/2 3.3 5.3
1/2 1 6.3 9.2 C
3/4 1 7.7 11 4.7 (118) 9.6 (243) 3.6 (92)
1 1 8.0 12
A

ISO 2
Symbol

1
Y3

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V475 - A - 2 N4 W
VOLTAGE REQUIREMENT
110/50Hz, 110-120/60Hz (AC) ........ Leave Blank PORT TYPE
12/50-60Hz (AC) .................................... -A NPTF threads ........................ Leave Blank
24/50-60Hz (AC) .................................... -B BSPP threads ................................. W
48/50-60Hz (AC) .................................... -C
220/50, 220-240/60Hz (AC) ................... -D EXHAUST PORT SIZE:
12v (DC) ................................................. -E 1/2" exhaust port...............................N4
24v (DC) ................................................. -F for 1/4, 3/8, 1/2 inlet / outlet ports
48v (DC) ................................................. -G 1" exhaust port ..................................N8
120v (DC) ............................................... -H for 1/2, 3/4, 1 inlet / outlet ports
INLET/OUTLET PORTS
1/4 NPTF............................................ 2
3/8 NPTF............................................ 3
1/2 NPTF............................................ 4
3/4 NPTF............................................ 6
1 NPTF ............................................... 8

Master Pneumatic, Inc. 27


VANGUARD 2/2 Valves with V495 Models
Delayed-Pressure-Buildup Function Port Sizes: 1/4 to 1-1/2
Model Shown: V495-2

S Delayed pressure buildup (DPB); rate of


pressure buildup adjustable.
S 2-Way poppet valve. Available in three body
sizes and seven port sizes.
S Use in conjunction with a lockout valve to
provide an exhaust port as well as the
lockout function.
S NPTF port threads; optional BSPP threads.

VALVE OPERATION

When air pressure is first applied


to the inlet, air flow to the piston
is restricted by the adjusting
Lockout 2/2 DPB Operating needle. Downstream air pres-
FRL Valve Valve Valve sure gradually builds up at a rate
determined by the setting of the
DPB and lockout func-
adjusting needle.
tions can also be com-
bined in a single valve.
See following pages.

The lockout valve in the sketch above provides an exhaust


port for exhausting downstream air when pressure is re-
moved from the inlet of the 2/2 DPB valve. When downstreaam air pressure
reaches the range of 40% to
60% of inlet pressure, the valve
element shifts to the full open
position and there is full air flow
to the downstream com po -
nents. This condition continues
as long as there is air pressure
SPECIFICATIONS
at the inlet.
Ambient/Media Temperature:
40 to 175F (4 to 80C).
Fluid Media: Compressed air.
Inlet Pressure: 30 to 150 psig (2 to 10 bar). When inlet pressure is removed,
the exhausting downstream air
pressure keeps the inlet poppet
open until the downstream pres-
sure drops by approximately 90
percent. The remaining pressure
is exhausted via the delay ori-
fice. An upstream exhaust port
(as in a separate lockout valve) is
needed for proper operation.

28 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Port Average
Size Cv A B C
1/4 2.3
3/8 3.8 4.3 (108) 3.9 (99) 3.1 (79)
1/2 4.0
1/2 7.7
C B
3/4 9.0 4.7 (119) 4.6 (116) 3.1 (79)
1 9.0
1 24
1-1/4 29 5.7 (146) 7.6 (193) 6.0 (153)
1-1/2 29
A

ISO Symbol
2

ORDERING INFORMATION
Select the port size in the sample model number below to specify the valve you want.

V495 - 2 W
INLET/OUTLET PORTS
PORT TYPE
1/4 NPTF (Cv = 2.3)................V495-2
NPTF threads ................... Leave Blank
3/8 NPTF (Cv = 3.8)................V495-3
BSPP threads ........................... W
1/2 NPTF (Cv = 4.0)................V495-4
1/2 NPTF (Cv = 7.7).............. V495M-4
3/4 NPTF (Cv = 9.0)................V495-6
1 NPTF (Cv = 9.0) ................V495-8
1 NPTF (Cv = 24) ............... V495M-8
1-1/4 NPTF (Cv = 29) ............V495-10
1-1/2 NPTF (Cv = 29) ............V495-12

Master Pneumatic, Inc. 29


Manual Control Consolidated V45M Models
Lockout and DPB Valves Port Sizes: 3/8, 1/2, 3/4
S 3-Way spool lockout valve with added delayed
pressure buildup function.
S Large operating handle is blue so it will be easily
Model Shown: V45M-6N6
seen in the workplace.
S Manual lockout control; valve can be padlocked
only in the closed position.
S Adjustable rate of delayed pressure buildup.
S Spool moves smoothly even after a long period
on standby.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

VALVE OPERATION

Valve closed. With the blue


handle pushed inward, air pres-
sure at the inlet is blocked.
Pressurized air remaining down-
stream is exhausted through the
exhaust port.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 80C). Valve activated. With the blue
handle pulled outward, inlet air
Fluid Media: Compressed air. passes through the metered
Inlet Pressure: 30 to 150 psig (2 to 10 bar). orifice (size set by adjusting
screw) and begins to pressurize
the outlet. High pressure inlet air
on the top of the flyback piston
prevents the spring behind it
from sliding the piston along the
spool. The position of the piston
keeps the outlet blocked from
the main flow of inlet air.

Valve open. Air through the me-


tering orifice gradually increases
the pressure on the spring side
of the flyback piston. At about
25 psi less than inlet pressure
the force on the piston is enough
to slide it along the main spool.
Valve Padlocked in Closed Position Inlet air then flows freely to the
outlet.

30 Master Pneumatic, Inc.


C
DIMENSIONS inches (mm)

Port Sizes Average C v


In-Out Exh 1 to 2 2 to 3 A B C

3/8 3/4 6.0 8.0 B


1/2 3/4 7.1 8.3 6.4 (163) 8.8 (224) 2.0 (51)
3/4 3/4 8.6 9.5

ISO
Symbol

1 3

ORDERING INFORMATION
Select the port size in the sample model number below to specify the valve you want.

V45M - 3 N6 W
PORT TYPE
INLET/OUTLET PORTS NPTF threads ................... Leave Blank
3/8 NPTF................................... 3 BSPP threads ........................... W
1/2 NPTF................................... 4
3/4 NPTF................................... 6

Master Pneumatic, Inc. 31


Manual Control Consolidated V380 Models
Lockout and DPB Valves Port Sizes: 1/4, 3/8, 1/2, 3/4

S Modular or inline mounting.


S Provides positive lockout of supply air and
exhausting of downstream air.
S Provides delayed pressure buildup for safe starts.
S 3-Port valve.
S Can be padlocked only in the closed position.
S NPTF port threads; optional BSPP threads.

Model Shown: V380-6

Patent No.: U.S. 6,893,002 B2 FLOW CHARTS


Inlet Pressure psig (bar)
bar psi 36(2.5) 92(6.3) 145 (10)
0.35 5

SPECIFICATIONS 0.28 4
PRESSURE DROP

3/8 Ports
Ambient/Media Temperature: 0.21 3
40 to 175F (4 to 79C). 0.14 2
Body: Die-cast zinc. 0.07 1
Color: Black body, yellow lockout sleeve.
0 0
Fluid Media: Compressed air. bar psi
0.35 5
Elastomers: Nitrile.
0.28 4
PRESSURE DROP

Inlet Pressure: 200 psig (13.8 bar) maximum. 1/2 Ports


0.21 3
Ports: Tapped inlet and outlet; untapped exhaust.
0.14 2
Slide: Acetal.
0.07 1

0 0
VALVE OPERATION bar
0.35
psi
5
Slide Fully Extended: Inlet pressure blocked; 0.28 4
PRESSURE DROP

downstream air exhausted to atmosphere.


0.21 3
Slide Inserted to Detent: Inlet air allowed to build up 3/4 Ports
downstream pressure gradually through a 0.050-inch 0.14 2

orifice. 0.07 1

Detent Button Pressed and Slide Fully Inserted: Full 0 0


pressure applied to downstream line. scfm 0 20 40 60 80 100 120 140 160 180 200 220 240
FLOW l/s 0 10 20 30 40 50 60 70 80 90 100 110

32 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A

Port Average
Size Cv A B C D
1/4 3.2

TOP
D
3/8 5.8 2.3 (58) 2.6 (66) 0.9 (23) 2.9 (74)
1/2 7.0
3/4 8.6
Dimension with valve closed; with valve open, 2.3 (58).
C

FLOW CHART

Inlet pressure psig (bar): Theoretical


bar psi 36.3 (2.5) 91.3 (6.3) 145 (10)
1.11 16

0.97 14

0.83 12
PRESSURE DROP

0.69 10
ISO Symbol
0.56 8
1/4 Ports 2
0.42 6 12 10
0.28 4

0.14 2 3 1
0 0
scfm 0 20 40 60 80 100 120 140 160
FLOW
l/s 0 10 20 30 40 50 60 70

ORDERING INFORMATION
Select the port size in the sample model number below to specify the valve you want.

V380 3 W
INLET/OUTLET PORTS PORT TYPE
1/4 NPTF................................... 2 NPTF threads ................... Leave Blank
3/8 NPTF................................... 3 BSPP threads ........................... W
1/2 NPTF................................... 4
3/4 NPTF................................... 6

Master Pneumatic, Inc. 33


COMPACT Manual control V382 & V383 Models
high-flow / exhaust lockout Port Sizes: 1/4, 3/8, 1/2, & 3/4
valve and DPB (Delayed-
Pressure-Buildup) lockout Valve
S High-Flow threaded Exhaust port to accommodate
muffler or a line for remote exhausting.
S Compact modular (series 380 and 350) or inline.
S Optional slow start (delayed-pressure-buildup)
function.
View shown S 3 ported valve.
(above) using
S 1/8" downstream pressure ports.
padlock in
closed S Options available to indicate downstream pressure.
position. S NPTF port threads; optional BSPP threads.
S Carboxilated Buna O-Rings & Acetal Slide for low
break away friction, even after a long standby period.
S PUSH to close, PULL to open (DPB-Pull to open
as soft start, press button and continue to PULL for
full flow).
S Preferred installation is downstream of F-R-L. NOTE:
If installed up-stream of regulator, the regulator must
Model Shown: V383-4N6A0A be capable of Quick Exhaust (reverse flow).
With DPB option S LOTO (lockout Tag out)

V382-3 and V383-3 FLOW CHARACTERISTICS


Inlet Pressure PSIG (bar)
36.3 91.3 145.0
0.34 5.00

SPECIFICATIONS 0.31 4.50

Ambient/Media Temperature: 0.28 4.00

40 to 175F (4 to 79C). 0.24 3.50

Body: Zinc.
PRESSURE DROP

0.21 3.00

Color: Black body, red lockout slide 0.17 2.50

Fluid Media: Compressed air. 0.14 2.00

Inlet Pressure: 200 psig (13.8 bar) maximum. 0.10 1.50

Elastomers: Nitrile. 0.06 1.00

Ports: Tapped inlet, outlet and exhaust ports. 0.03 0.50


Slide: Acetal. 0 0
Maximum lock shank diameter: 0.260. bar psid
scfm 0 20 40 60 80 100 120 140 160

l/s 0 9.4 18.9 28.3 37.8 47.2 56.6 66.0 75.5

V382-2 and V383-2 FLOW CHARACTERISTICS V382-4 and V383-4 FLOW CHARACTERISTICS
Inlet Pressure PSIG (bar)
36.3 91.3 145.0 Inlet Pressure PSIG (bar)
0.34 5.00 36.3 91.3 145.0
0.34 5.00

0.31 4.50
0.31 4.50

0.28 4.00
0.28 4.00

0.24 3.50
0.24 3.50
PRESSURE DROP

PRESSURE DROP

0.21 3.00
0.21 3.00
0.17 2.50
0.17 2.50

0.14 2.00
0.14 2.00

0.10 1.50
0.10 1.50

0.06 1.00
0.06 1.00

0.03 0.50
0.03 0.50

0 0
bar psid 0 0
scfm 0 20 40 60 80 100 120 140 160 bar psid
scfm 0 20 40 60 80 100 120 140 160
l/s 0 9.4 18.9 28.3 37.8 47.2 56.6 66.0 75.5
l/s 0 9.4 18.9 28.3 37.8 47.2 56.6 66.0 75.5

34 Master Pneumatic, Inc.


DIMENSIONS Inches (mm) A

Port
Sizes A B C D E F
4.01 2.90 4.05 3.14 1.24 1.75
All B
(101.9) (73.7) (102.9) (79.8) (31.5) (44.5)

Lockout slide hole diameter: 0.29.


Lockout accepts maximum padlock shackle diameter: 0.26
Maximum lockout hasp diameter: 0.26.

Flow at 5 PSID
C
NFPA 36.3 91.3 145
SCFM SCFM SCFM
V382-2 CV = 3.7 53 78 96
V382-3 CV = 4.9 70 109 132 E
F
V382-4 CV = 4.9 67 103 128
V382-6 CV = 5.3 73 114 141 D

NOTE: These units can be padlocked in the closed


position only.

V382-6 and V383-6 FLOW CHARACTERISTICS


Inlet Pressure PSIG (bar)
36.3 91.3 145.0
0.34 5.00

0.31 4.50

0.28 4.00
ISO Symbol
0.24 3.50
PRESSURE DROP

0.21 3.00 2
12 10
0.17 2.50

0.14 2.00

0.10 1.50 3 1
0.06 1.00

0.03 0.50

0 0
bar psid
scfm 0 20 40 60 80 100 120 140 160

l/s 0 9.4 18.9 28.3 37.8 47.2 56.6 66.0 75.5

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lockout valve you want.

V38 3 - 3 N 6 A 1 A W
LOCKOUT TYPE
PORT TYPE
Lockout (Push-Pull) ..................................... 2
NPTF threads ........... Leave blank
Lockout with (0.050 Orifice) delayed- ........... 3
BSPP threads ........... W
Pressure-Buildup function. MUFFLER TYPE
INLET / OUTLET PORT SIZE None ........................ A
1/4 NPTF .................................................... 2 Muffler (M200-6) ....... B
3/8 NPTF .................................................... 3 GAUGE OPTIONS
1/2 NPTF .................................................... 4 None ................................................... 0
3/4 NPTF .................................................... 6 0-30 PSI .............................................. 1
EXHAUST PORTS 0-60 PSI .............................................. 2
3/4 NPTF .................................................... 6 0-160 PSI ............................................ 3
Pressure sensor (118-122) ................... 4

Master Pneumatic, Inc. 35


VANGUARD Remote Air Pilot 3/2 Valves V480 Models
with Lockout and DPB Functions Port Sizes: 1/4 to 1

Model Shown: V480-8N8


S Manual lockout control; can be padlocked in the
closed position.
S Delayed pressure buildup (DPB); rate of
pressure buildup adjustable.
S 3-Way poppet valve. Available in two body sizes
and five port sizes.
S Uses remote pilot control.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 80C).
Fluid Media: Compressed air.
Inlet Pressure: 15 to 150 psig (1 to 10 bar).

VALVE OPERATION

Lockout open and no pilot Lockout open and pilot signal When the pressure on piston A Lockout closed. At any time
signal. Inlet air is blocked by applied. Pilot air forces piston reaches 50% of inlet pressure, the lockout handle can be
inlet poppet C. Any downstream B downward to close exhaust the piston is forced downward, pushed inward, closing off the
pressure forces sliding piston B port. Pilot air also flows past opening inlet poppet C. Inlet air flow of pilot air. Pilot air above
upward. This opens the exhaust the metering pin, opens the ball now flows freely to the outlet pistons A and B is then vented
port and vents the downstream check, and slowly pressurizes port. through the exhaust port. Pis-
air. the outlet line. Pressure is also ton A moves upward closing
building up on piston A. inlet poppet C. Sliding piston
B moves upward opening the
exhaust port and venting the
downstream line.

36 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A C
Port Sizes Average C v
In-Out Exh 1 to 2 2 to 3 A B C

1/4 1/2 2.5 3.1


3/8 1/2 3.6 5.3 6.1 (153) 6.3 (161) 6.3 (161) B
1/2 1/2 3.3 5.3
1/2 1 6.3 9.2
3/4 1 7.7 11 6.6 (167) 7.1 (180) 6.3 (161)
1 1 8.0 12

ISO Y3
2
Symbol 12

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V480 - 2 N4 W
PORT TYPE
INLET/OUTLETPORTS NPTF threads ................... Leave Blank
1/4 NPTF................................... 2 BSPP threads ........................... W
3/8 NPTF................................... 3
1/2 NPTF................................... 4 EXHAUST PORT SIZE:
3/4 NPTF................................... 6 1/2 exhaust port ....................................... N4
1 NPTF ................................... 8 for 1/4, 3/8, 1/2 inlet / outlet ports.
1 exhaust port ......................................... N8
for 1/2, 3/4, 1 inlet / outlet ports.

Master Pneumatic, Inc. 37


VANGUARD Solenoid Pilot 3/2 Valves V485 Models
with Lockout and DPB Functions Port Sizes: 1/4 to 1

S Manual lockout control; can be padlocked in the


closed position.
Model Shown: V485-4N4
S Delayed pressure buildup (DPB); rate of
pressure buildup adjustable.
S 3-Way poppet valve. Available in two body sizes
and five port sizes.
S Uses solenoid pilot control.
S Solenoids CSA approved.
S Threaded exhaust port to accommodate a
silencer or a line for remote exhausting.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Media Temperature:
40 to 175F (4 to 80C).
Ambient Temperature:
40 to 120F (4 to 50C).
Fluid Media: Compressed air.
Inlet Pressure: 15 to 150 psig (1 to 10 bar).
Solenoid Voltages: 110 volts 50/60 Hz standard.
Optional available voltages shown on following page.

VALVE OPERATION

Lockout open and pilot not Lockout open and pilot en- When the pressure on piston A Lockout closed. At any time
energized. Inlet air is blocked ergized. Pilot air forces piston reaches 50% of inlet pressure, the lockout handle can be
by inlet poppet C. Any down- B downward to close exhaust the piston is forced downward, pushed inward, closing off the
stream pressure forces sliding port. Pilot air also flows past opening inlet poppet C. Inlet air flow of pilot air. Pilot air above
piston B upward. This opens the metering pin, opens the ball now flows freely to the outlet pistons A and B is then vented
the exhaust port and vents the check, and slowly pressurizes port. through the exhaust port. Pis-
downstream air. the outlet line. Pressure is also ton A moves upward closing
building up on piston A. inlet poppet C. Sliding piston
B moves upward opening the
exhaust port and venting the
downstream line.

38 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm)

Port Sizes Average C v


In-Out Exh 1 to 2 2 to 3 A B C

1/4 1/2 2.5 3.1 B


3/8 1/2 3.6 5.3 6.1 (153) 9.8 (249) 6.3 (161)
1/2 1/2 3.3 5.3
1/2 1 6.3 9.2
3/4 1 7.7 11 6.6 (167) 10.6 (268) 6.3 (161)
1 1 8.0 12

ISO Y3
Symbol 2

1 Y3

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

V485 - A - 2 N4 W
VOLTAGE REQUIREMENT
110/50Hz, 110-120/60Hz (AC) ........ Leave Blank PORT TYPE
12/50-60Hz (AC) .................................... -A NPTF threads ................... Leave Blank
24/50-60Hz (AC) .................................... -B BSPP threads ........................... W
48/50-60Hz (AC) .................................... -C
220/50, 220-240/60Hz (AC) ................... -D EXHAUST PORT SIZE:
12v (DC) ................................................. -E
1/2" exhaust port...............................N4
24v (DC) ................................................. -F
48v (DC) ................................................. -G
for 1/4, 3/8, 1/2 inlet / outlet ports.
120v (DC) ............................................... -H 1" exhaust port ..................................N8
for 1/2, 3/4, 1 inlet / outlet ports
INLET/OUTLET PORTS
1/4 NPTF............................................ 2
3/8 NPTF............................................ 3
1/2 NPTF............................................ 4
3/4 NPTF............................................ 6
1 NPTF ............................................... 8

Master Pneumatic, Inc. 39


AUXILIARY EQUIPMENT
Auxiliary valves are those used in pneumatic circuits to
make the major components of the circuit work with
greater versatility and efficiency. An example of the use
of auxiliary valves is shown in the simple pneumatic
circuit below.

Air
Supply

Silencer/Reclassifier Silencer/Reclassifier

Two-Station Cylinder Actuation.


Either of the two 3-way valves can
actuate the cylinder below because
of the action of the shuttle valve.

Shuttle Valve. This valve


has two inlets and one
outlet. The inlet that is
pressurized is connected
to the outlet by the mov-
Silencer ing shuttle ball.
Flow Control Valve. Air
flow from the cylinder
goes through an ad-
justable orifice, thereby
controlling the rate of
air flow and the speed
of the cylinder. Air flow
back into the cylinder is
unrestricted.

Single-acting
Cylinder with
spring return.

40 Master Pneumatic, Inc.


FLOW CONTROL VALVES
Flow control valves have an adjustable orifice which re-
stricts the flow of air in one direction through the valve.
Free, unrestricted flow is allowed in the opposite direction.
The restricted flow can be used at the outlet of a cylinder,
for example, (see diagram on the facing page) to control
the speed with which the cylinders piston can move. Air
returning to the cylinder is unrestricted. In such an appli-
cation a flow control valve is sometimes called a speed
control valve. For versatility in installation flow control valves
are available for straight-through flow (V55 models) or for SHUTTLE VALVES
right-angle flow (V50 models).
Shuttle valves have two inlet ports, but only one outlet
port. The inlet port with the higher pressure is automatically
connected to the outlet port. This allows an output signal
to be initiated from two different locations. See circuit on
the facing page.

SV20 shuttle valves are available with either 1/8 or 1/4


ports.

CHECK VALVES
Check valves are flow actuated. They are used to allow
air flow in one direction only, and to prevent flow in the
opposite direction. V60 check valves are available with
ports from 1/8 to 1.

Master Pneumatic, Inc. 41


Shuttle Valves SV20 Models
Port Size: 1/8, 1/4

Model Shown: SV20-2


S Valve has two inlets and one outlet. Valve is
pressure actuated so that the inlet with the
higher pressure is connected to the outlet.
S Nitrile or Teflon seals. Teflon seals are resistant
to xylene and mek (methyl ethylketone).
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
SV20-2 FLOW CHARACTERISITICS
Ambient/Media Temperature: 36.3 P.S.I. Inlet 91.3 P.S.I. Inlet 145 P.S.I. Inlet
9
40 to 175F (4 to 79C).
8
Body: Aluminum.
Differential Pressure PSID

7
Fluid Media: Compressed air.
6
Inlet Pressure:
5 to 150 psig (0.3 to 10 bar) maximum. 5

Seals: Nitrile or Teflon. 4

0
0 200 400 600 800 1000 1200 1400

Flow Rate SCFH

42 Master Pneumatic, Inc.


DIMENSIONS inches (mm)

1.98 (50)

0.75
(19)

Outlet Port

Two 0.22 (5.6) dia thru holes


1.00 (25)

0.44 2
(11)

1.25
(32)

1a 1b

Inlet Port 1a Inlet Port 1a

2
ISO Symbol
for 1A 1B
Shuttle Valve

ORDERING INFORMATION
Select the port sizes in the sample model number below to specify the valve you want.

SV20 -1 T W
INLET/OUTLET PORTS PORT TYPE
1/8 NPTF............................................ 1 NPTF threads ......................... Leave Blank
1/4 NPTF............................................ 2 BSPP threads ................................. W
SEALS:
Nitrile .........................................Leave Blank
Teflon.................................................. T

Master Pneumatic, Inc. 43


Right-Angle Flow Control Valves V50 Models
Port Size: 1/8 to 1/2
Model Shown: V50-4
and Tube Fittings

S Screws directly into a cylinder port.


S Inlet port swivels for optimum placement.
S Models available with either knurled-knob
adjustment or screwdriver-slot adjustment.
S Four body sizes.
S NPTF port threads; optional BSPP threads. Also
push-on tube fittings.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 79C).
Flow Adjustment: Knurled knob or screwdriver slot.
Fluid Media: Compressed air.
Inlet Pressure:
5 to 150 psig (0.3 to 10 bar) maximum.

44 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Port or
C
Tube OD Average Cv Type of
Size (Full Flow) Adjustment A B C
Slot 1.0 (25) 1.4 (36) 0.63 (16)
1/8 0.3
Knob 1.0 (25) 1.9 (48) 0.63 (16)
Slot 1.3 (33) 1.6 (41) 0.79 (20)
1/4 0.6
Knob 1.0 (25) 2.2 (56) 0.63 (16) R

Slot 1.5 (38) 2.2 (56) 0.94 (24) B


3/8 1.9
Knob 1.5 (38) 3.0 (77) 0.94 (24)
Slot 1.9 (47) 2.7 (68) 1.2 (30)
1/2 2.8
Knob 1.9 (47) 3.7 (93) 1.2 (30)

A
Flow adjustment by screw-
driver slot or knurled knob
(dotted line).

O-ring seals on adjusting stem


provide friction to keep stem in
its set position.

Inlet is a swivel port which


rotates 360 for optimum
placement.

Threads are coated with pipe


sealant. Screw directly into
cylinder port.
Removable tubing
release ring.

ORDERING INFORMATION
Order by the model number given below.
For BSPP port threads add W to
the end of the model number.

Port or Model Numbers


ISO Symbol
2 1 Tube OD Average Cv Type of Threaded Tube
for Size (Full Flow) Adjustment Inlet Fitting
Slot V50S-1 V50S-02
Flow Control 1/8 0.3
Knob V50-1 V50-02
Valve Slot V50S-2 V50S-04
1/4 0.6
Knob V50-2 V50-04
Slot V50S-3 V50S-06
3/8 1.9
Knob V50-3 V50-06
Slot V50S-4
1/2 2.8
Knob V50-4

Master Pneumatic, Inc. 45


Inline Flow Control Valves V55 Models
Port Size: 1/4 to 1-1/4

S Straight-through design provides high air flow


into a cylinder.
S Flow out of a cylinder can be precisely
controlled. Adjustable flow can range from
near zero to full flow.
S Adjustment control can be locked in position to
prevent a change due to vibration.
S Three body sizes.
S NPTF port threads; optional BSPP threads.

Model Shown: V55-6

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 79C).
Body: Aluminum with brass adjusting stem.
Fluid Media: Compressed air.
Inlet Pressure:
5 to 150 psig (0.3 to 10 bar) maximum.

46 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Port Average C v B +
Size (Full Flow) A B C
1/4 2.3 2.8 1.3 2.5
3/8 2.6 (70) (32) (64)
1/2 7.5 3.8 1.6 3.1 A
3/4 8.3 (95) (40) (78)
1 17 5.0 2.5 4.4
1-1/4 22 (127) (64) (111)

C
R

1 2

Brass stem gives visible indication of flow rate.

Large non-rising adjusting knob allows


precise adjustment. Turn clockwise to
reduce flow. Positive locking screw prevents change
of adjustment due to vibration.

Durable, cast-aluminum body.

Combination check poppet and metering


device has high dirt tolerance.

ORDERING INFORMATION
Order by the model number given below.
For BSPP port threads add W to
the end of the model number.
2 1 Port Average Cv Model
ISO Symbol Size (Full Flow) Number
for 1/4 2.3 V55-2
Flow Control 3/8 2.6 V55-3
Valve 1/2 7.5 V55-4
3/4 8.3 V55-6
1 17 V55-8
1-1/4 22 V55-10

Master Pneumatic, Inc. 47


Check Valves V60 Models
Port Size: 1/8 to 1
Model Shown: V60-4

S Flow-actuated so that they allow full air flow in


one direction, but are fully closed to air flow in
the opposite direction.
S Self-cleaning poppet design tolerates dirty air.
S NPTF port threads; optional BSPP threads.

Model Shown: V60-8

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 79C).
Fluid Media: Compressed air.
Inlet Pressure:
5 to 150 psig (0.3 to 10 bar) maximum.
Cracking Pressure: Less than 1.5 psi (0.1 bar).

48 Master Pneumatic, Inc.


Style X

C
DIMENSIONS inches (mm)
Valve Port Weight A B
Style Size Average C v A B C lb (kg)
Style Y
1/8 0.5 2.7 1 .2 1.0 0.5
X 1/4 0.5 (69) (30) (25) (0.23)

1/4 2.9 2.8 (71) 1.6 (40) 1.4 (35) C


Y 3/8 3.7 2.8 (71) 1.6 (40) 1.4 (35) 0.5 (0.23)
1/2 3.9 3.7 (94) 1.6 (40) 1.4 (35)
A B
3/4 8.6 4.8 1.8 3.2 0.9
Z 1 8.3 (122) (46) (81) (0.41)
Style Z

A B

ISO Symbol
for 1 2
Check
Valve

ORDERING INFORMATION
Order by the model number given in the chart below.
For BSPP port threads add W to
the end of the model number.

Valve Port Model


Style Size Average Cv Number
1/8 0.5 V60-1
X
1/4 0.5 V60-2
1/4 2.9 V60M-2
Y 3/8 3.7 V60-3
1/2 3.9 V60-4
1/2 5.2 V60M-4
3/4 8.6 V60-6
Z
1 8.3 V60-8
1 17 V60M-8

Master Pneumatic, Inc. 49


GENERAL PURPOSE FILTERS
FILTER FUNCTION FILTER SELECTION

General purpose compressed air filters remove water and General purpose filter elements are available with 5-m
particulate material from the air stream to protect down- and 40-m ratings; some units can also be provided with
stream equipment from contamination. As air enters the 20-m-rated elements. The most efficient filter element
filter, internal baffles create a swirling motion to the air so is one selected by taking into consideration the dirtiness
that entrained dirt and liquids are thrown against the sides of the ambient air and the needed cleanliness of the air
of the filter bowl and then fall to the sump area at the bot- after filtration.
tom of the bowl.
Some high-flow filters have 40-m elements which are
Additional baffling keeps the air in the sump area relatively satisfactory for general piping. At point of use, and with
quiet; this ensures that the removed material is not returned smaller filters, the standard 5-m element is most com-
to the air flow going to the filter element. The filter element monly used and recommended. See coalescing filters for
will then collect smaller particles. finer filtration.

The most frequently used element in Master Pneumatic


general purpose filters is rated at 5 m, so that nearly all
particles larger than 5 m (half the diameter of a human
hair) will be collected in the filter element.

GUIDE to GENERAL PURPOSE FILTERS

Modular Port Sizes


Filter Series Construction 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 Pages

SENTRY
FD10 models yes X X 54-55

MINIATURE
FD50 models no X X 56-57
F50S stainless steel models no X 58-59

GUARDSMAN
FD60 models yes X X X 60-61

GUARDSMAN II
BFD70 models yes X X X 62-63

Modular
F5A350 models yes X X X 64-65

Full-Size VANGUARD
FD100 models yes X X X X 66-67

Full-Size SERIES 380


FD380 models yes X X X 68-69

High-Flow VANGUARD
FD100, BFD100 models no X X X X X 70-71
BF6A400 models no X X X 74-75
BFD200 models no X X X X 72-73 &
76-77
Also available with quick-connect tube fittings up to 10 mm.

50 Master Pneumatic, Inc.


FILTER MAINTENANCE Just a few of the substances that can harm polycarbonate
bowls are: acetone, ammonia, benzene, brake fluids, car-
Filters must be attended to on a regular basis in order to bon disulfide, carbon tetrachloride, ethyl acetate, ethylene
rid them of water and other contaminants. The use of an glycol, Freon, lacquer thinner, nitrocellulose lacquer, sodium
automatic drain is highly recommended because it greatly hydroxide, toluene, turpentine, and many others.
reduces the need for frequent individual attention. This is
especially important if access to the filter is difficult, be- Small bowls (i.e., Sentry and Miniature bowls) do not need
cause difficult access makes it much more likely that regular bowl guards. However, metal shatterguards are supplied
maintenance will be overlooked. If a filter is equipped with a with larger bowls and must always be used.
manual drain, accumulated water must be removed regularly
so that it does not clog the filter. Never use polycarbonate bowls at temperatures above
125F (52C) or pressures above 150 psig (10 bar). For
Pressure drop across filter elements increases as they con- conditions exceeding these limits use metal bowls.
tinue to remove dirt from the air. They should be inspected
on a regular basis, and replaced to restore full efficiency.

Under average conditions filter elements should be replaced BOWL DRAINS


each year.
Manual drains are the simplest bowl drains, but they require
frequent attention to rid the bowl of accumulated water and
dirt particles. If a filter is located where it is difficult to ac-
cess, it might not be drained as often as it should be. For
this reason, and to save a lot of maintenance manpower,
CARE OF PLASTIC BOWLS automatic drains (see next page) are standard equipment
and provide a cost-effective way to maximize filter perfor-
Plastic bowls are made of high-strength polycarbonate, mance and reduce maintenance.
a very tough transparent material. Bowls are intended for
use with compressed air, but can be adversely affected if Tube-Away kits (see ACCESSORIES) supply tubing for
contaminants such as alcohol or liquified petroleum gas are VANGUARD filters with automatic drains to carry water
in the intake air. Some compressor oils, solvent fumes, and and dirt to a suitable drainage outlet.
other substances can attack the bowl and lead to failure.
HYDRO-JECTOR external drains (see next page) for
When a bowl is cleaned (by wiping inside and outside with a SERIES 380 and VANGUARD filters are for use wherever
clean dry cloth) it should be inspected for cracks or scarring severe condensate problems exist. They operate automati-
on the surface. If either condition occurs it is an indication cally whenever liquid in the bowl raises the float activating
that the ambient air contains harmful substances, and the the drain.
bowl should be replaced, preferably with a metal bowl.
The WARRIOR drain (see ACCESSORIES) is electroni-
cally controlled, and allows filter draining to occur at specific
intervals and for specific lengths of time.

IMPORTANT NOTE

Before inspecting or servicing a filter (or any other


pneumatic component) be sure that the pneumatic
pressure to the component is shut off and exhausted,
and cannot be inadvertently turned on.

Master Pneumatic, Inc. 51


BOWL DRAINS
MANUAL DRAIN automatic drain to expel accumulated liquid. The drain
activates whenever the air supply is shut down and ex-
Manual drains are the simplest bowl drains, but hausted. An adjusting knob at the bottom of the filter on
they require frequent attention to rid the bowl of all products (exxcept sentry and miniature series) can be
accumulated water and dirt particles. If a filter set for sensitivity
is located where it is difficult to access, it might
not be drained as often as it should be. For
this reason, and to save a lot of maintenance
Upper Drain Piston
manpower, automatic drains are the standard Lifts Drain valve
equipment and provide a cost effective way to maximize Disengaging Seal
98
filter performance and reduce maintenance. PSIG
Drain Valve
Lower Drain
100 Piston
Tube-Away kits supply tubing for filters with automatic drains PSIG

to carry water and dirt to a suitable drainage outlet.


Filter
External drains for filters are used for use wherever severe Seal
Sump
Area
Screen
condensate problems exist. They operate automatically
Manual Drain
whenever liquid in the bowl raises the float activating the and Adjusting Knob Drain Cock
drain.

INTERNAL AUTOMATIC DRAIN INTERNAL FLOAT DRAIN

Manual draining is often inconvenient, Float drains are used as an alternative


and overlooked. Manual drains require for continuous flow applications where
frequent attention to rid the bowl of accu- pressure drop might only occur at the
mulated water and dirt particles. If a filter start of the duty cycle. When liquid is
is located where it is difficult to access, it present the float will rise and the bowl
might not be drained as often as it should will empty.
be. Automatic drains are standard on
M/P Filters (D option), and we strongly Operating pressure: 200 psig (13.8
recommend their use to improve filter bar) maximum and 30 psig (2.1 bar)
effectiveness, lengthen service life, and minimum.
reduce maintenance needs.
Internal float drain is available with plas-
The automatic drain operates when liquids have accumu- tic or brass drain stem.
lated in the filter bowl and a presure drop of 2 psi (0.14
bar) or more occurs (e.g., when a valve or other device
downstream is actuated). The pressure drop triggers the

HYDRO-JECTOR EXTERNAL DRAINS


HYDRO-JECTOR drains are for use with the loss compared to convential drains. There is a
SERIES 380 and VANGUARD filters wherever manual override on the drain valve for clean-
severe condensate problems exist. They can out and emer gen cy use. HY DRO-JECTOR
also be used to drain water separators, drip legs, drains are available with 1/8 or 1/4 nipples. The
and compressor receiver tanks. They operate 1/4 size is used with SERIES 380 and VAN-
with continuous, intermittent, or no air flow, and GUARD filters.
drain only when liquids are present.
The HYDRO-JECTOR is not rec om mend ed
Discharge rate is 300 gallons (1135 where heavy oil or foam is present, as can
liters) per hour at 100 psig (6.9 bar). Flush- be the case in sep a ra tors or large after-
Model Shown: E100-2 ing action is instantaneous with minimal air coolers.

52 Master Pneumatic, Inc.


A COST-EFFECTIVE SOLUTION TO THE
REMOVAL OF WATER FROM A COMPRESSED AIR SYSTEM

Compressing ambient air to 100 psig creates air tempera- fective means for draining water from the system before it
tures as high as 360F (182C) in the compressor cylinders. can do harm. Smaller plants, those with 100 to 500 scfm
Typically, at this high temperature and with an air compres- compressors, will find this an especially economical way
sor rated at 450 scfm (210 l/s), the amount of water vapor to cope with the water problem.
generated will convert to 3.5 gallons (13 liters) of water for
each hour of operation.

The hot air will be 100% saturated with water vapor, i.e., at FILTER/HYDRO-JECTOR Installation: The VANGUARD
its dew point. Even the smallest reduction in temperature and SERIES 380 filters must be ordered with the option
will result in a rain storm within the compressed air sys- designated LDC. This option removes the drain cock,
tem, and liquid water will accumulate. This water must be and replaces it with a 1/4 threaded adapter. This will then
removed before it finds its way downstream where it can receive the HYDRO-JECTOR drain which has a rubber
do considerable damage. spacer that goes between the filter and the drain.

VANGUARD or SERIES 380 heavy-duty filters paired See the sample compressor circuit below to see how the
with HYDRO-JECTOR drains provide a low-cost, and ef- filter and HYDRO-JECTOR drains are used.

TYPICAL COMPRESSOR CIRCUIT EMPLOYING HYDRO-JECTOR DRAINS


VANGUARD FILTER and HYDRO-JECTOR
AUTOMATIC DRAIN remove 97% to 100% of any
water, 5 m particle filtration, reliable automatic
discharge of liquids, and less than a 2 psi (0.14 bar)
Note: Temperatures pressure drop at maximum rated air flows.
shown are typical for
industrial applications.
175F VANGUARD filter providing
to 115F clean, dry air to application.
250F RECEIVER
TANK
HYDRO-JECTOR Drain
COMPRESSOR
COOLER
(When air is
compressed,a
lot of moisture Copper tubing to direct
vapor is created, Compressed ai r 100F condensate to receptacle that
but little water.) moisture and will ensure environmentally
condensing water. sound disposal. (Tubing
This distance provided by user.)
should be as large
as possibleto allow
for maximum
condensation of
Collected air with
condensed water moisture.
due to cooling

Manual drain HYDRO-JECTOR Drain


for gross
contaminates
1/8 tubing to drain
(provided by user)

Master Pneumatic, Inc. 53


SENTRY Modular FD10 Models
General Purpose Filters Port Sizes: 1/8, 1/4;
Tube Fittings

S Modular assembly and mounting.


S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl;
optional metal bowl.
S Internal automatic drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

Model Shown: FD10-2

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature:
40 to 125F (4 to 52C).
STANDARD 5-m ELEMENT
Body: Acetal. bar psi Inlet Pressure100 psig (7 bar)
0.35 5
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic;
optional aluminum bowl. 0.28 4
PRESSURE DROP

Bowl Drain: 0.21 3


Internal automatic drain; optional manual drain.
0.14 2
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze. 0.07 1
Fluid Media: Compressed air.
0 0
Inlet Pressure: scfm 0 5 10 15 20 25 30 35 40
FLOW
15 psig (1 bar) minimum with automatic drain. l/s 0 2.5 5 7.5 10 12.5 15 17.5
150 psig (10 bar) maximum.
Seals: Nitrile.

54 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
C
Ports A B C Depth lb (kg)

No Port 1.7 (43) 3.9 (99) 0.5 (13) 1.8 (45) 0.27 (0.12)
1/8, 1/4 3.0 (76) 3.9 (99) 0.5 (13) 1.8 (45) 0.49 (0.22)
Models below have quick-connect fittings for tubing.
B
1/4 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
3/8 3.9 (99) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
4 mm 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
6 mm 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
8 mm 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
10 mm 3.9 (99) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)

Dimension for plastic bowl; metal bowl is 4.3 (109).


REPLACEMENT FILTER ELEMENT KITS
ISO Element Type Kit Number
Filter 5-m polyethylene (Std element)................KA130-27PE5
Symbols
5-m bronze ...................................KA130-27E5
20-m bronze ..................................KA130-27E4
Manual Automatic 40-m bronze ..................................KA130-27E3
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FD 10 P 2 X Y W
BOWL TYPE PORT TYPE
Plastic bowl ................. Leave Blank As specified in INLET PORT .... Leave Blank
Metal bowl ................... B BSPP threads on both ports .....W
BOWL DRAIN OPTIONS (More than one option can be
Internal automatic drain ........... FD chosen. Add in alphabetical order.)
Manual drain ............................ F None ....................................... Leave Blank
Polyethylene filter element:
MOUNTING HOLE LOCATION 5-m rating .......................... Leave Blank
Bottom mount (standard) ......... Leave Blank Bronze filter element:
Top mount ............................... P 5-m rating .......................... E5
INLET PORT SIZE 20-m rating ........................ E4
No inlet & outlet ports .............. Leave Blank 40-m rating ........................ E3
Threaded: No Drain (lubricator bowl) ......... LDC
1/8 NPTF ............................. -1 Use manual drain option under
1/4 NPTF ............................. -2 BOWL DRAIN SECTION as well.
Fitting for tubing: OUTLET PORT SIZE
1/4 ....................................... -04 Same as inlet port .................... Leave Blank
3/8 ....................................... -06 Threaded:
4mm .................................... -M4 1/8 NPTF ............................. -1
6mm .................................... -M6 1/4 NPTF ............................. -2
8mm .................................... -M8 Fitting for tubing:
10mm .................................. -M10 1/4 ....................................... -04
3/8 ....................................... -06
4mm .................................... -M4
6mm .................................... -M6
8mm .................................... -M8
10mm .................................. -M10

Master Pneumatic, Inc. 55


MINIATURE FD50 Models
General Purpose Filters Port Sizes: 1/8, 1/4

S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl;
optional metal bowl.
S Internal automatic drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

Model Shown: FD50-2

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature:
Plastic bowl: 40 to 125F (4 to 52C).
Metal bowl: 40 to 150F (4 to 66C). STANDARD 5-m ELEMENT
bar psi Inlet Pressure100 psig (7 bar)
Body: Aluminum. 0.35 5
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic; 0.28 4
PRESSURE DROP

optional aluminum bowl. 1/8 1/4


0.21 3
Bowl Drain:
Internal automatic drain; optional manual drain. 0.14 2
Filter Element: 5-m-rated polyethylene; optional
0.07 1
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air. 0 0
scfm 0 5 10 15 20 25 30 35 40
Inlet Pressure: FLOW
15 psig (1 bar) minimum with automatic drain. l/s 0 2.5 5 7.5 10 12.5 15 17.5
Plastic bowl: 150 psig (10 bar) maximum.
Metal bowl: 200 psig (14 bar) maximum.
Seals: Nitrile.

56 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
C
Weight
Bowl Ports A B C Depth lb (kg)
Plastic 1/8, 1/4 1.6 (41) 3.9 (99) 0.4 (9.5) 1.6 (41) 0.33 (0.15) B
Metal 1/8, 1/4 1.6 (41) 4.3 (109) 0.4 (9.5) 1.6 (41) 0.35 (0.16)

ISO REPLACEMENT FILTER ELEMENT KITS


Filter Element Type Kit Number
Symbols 5-m polyethylene (Std element)................KA130-27PE5
5-m bronze ...................................KA130-27E5

Manual Automatic 20-m bronze ..................................KA130-27E4


Drain Drain 40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FD 50 2 Y W
BOWL TYPE PORT TYPE
Plastic bowl ................. Leave Blank As specified in INLET PORT .... Leave Blank
Metal bowl ................... B BSPP threads on both ports .....W
BOWL DRAIN OPTIONS (More than one option can be
Internal automatic drain ........... FD chosen. Add in alphabetical order.)
Manual drain ............................ F None ....................................... Leave Blank
Polyethylene filter element:
PORT SIZE 5-m rating .......................... Leave Blank
1/8 NPTF ................................. 1 Bronze filter element:
1/4 NPTF ................................. 2 5-m rating .......................... E5
20-m rating ........................ E4
40-m rating ........................ E3
No Drain (lubricator bowl) ......... LDC
Use manual drain option under
BOWL DRAIN SECTION as well.
Tapped modified head to allow... T
50-01 bracket assembly.

Master Pneumatic, Inc. 57


MINIATURE Stainless Steel F50S Models
General Purpose Filters Port Size: 1/4

Model Shown: BF50S-2V

S Meets NACE specifications.


S High-strength stainless steel filter bowl.
Stainless steel construction provides unique
corrosion resistance.
S Viton elastomers throughout.
S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Manual drain.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature:
40 to 150F (4 to 66C).
STANDARD 5-m ELEMENT
Body: Stainless steel. bar psi Inlet Pressure100 psig (7 bar)
0.35 5
Bowl: 2-Ounce (60-ml) capacity stainless steel.
0.28 4
Bowl Drain: Manual.
PRESSURE DROP

Filter Element: 5-m-rated polyethylene; optional 0.21 3


5-m, 20-m, or 40-m sintered bronze.
0.14 2
Fluid Media: Compressed air.
0.07 1
Inlet Pressure: 0 to 200 psig (14 bar) maximum.
Seals: Viton 0 0
scfm 0 5 10 15 20 25 30 35 40
FLOW
l/s 0 2.5 5 7.5 10 12.5 15 17.5

58 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
C
Weight
Bowl Ports A B C Depth lb (kg) R MASTER PNEUMATIC-DETROI

XXX
XXXXXXXXXXXXXXX XXX
XX XXX XX XXX

Plastic 1/4 1.6 (41) 3.6 (92) 0.4 (9.5) 1.6 (41) 0.33 (0.15)
Metal 1/4 1.6 (41) 4.3 (109) 0.4 (9.5) 1.6 (41) 0.35 (0.16) B

REPLACEMENT FILTER ELEMENT KITS


Element Type Kit Number
5-m polyethylene (Std element)................KA130-27PE5
ISO Filter
Symbol 5-m bronze ...................................KA130-27E5
20-m bronze ..................................KA130-27E4
Manual
Drain 40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B F 50S 2 Y V W
BOWL TYPE PORT TYPE
Plastic bowl ................. Leave Blank As specified in INLET PORT .... Leave Blank
Metal bowl ................... B BSPP threads on both ports .....W
OPTIONS (More than one option can be
chosen. Add in alphabetical order.)
None ....................................... Leave Blank
Polyethylene filter element:
5-m rating .......................... Leave Blank
Bronze filter element:
5-m rating .......................... E5
20-m rating ........................ E4
40-m rating ........................ E3
Tapped modified head to allow... T
50-01 bracket assembly.

Master Pneumatic, Inc. 59


GUARDSMAN Modular FD60 Models
General Purpose Filters Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl
with zinc shatterguard; optional zinc bowl.
S Internal automatic drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

Model Shown: FD60-2

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature:
Plastic Bowl: 40 to 125F (4 to 52C).
Metal Bowl: 40 to 175F (4 to 79C). STANDARD 5-m ELEMENT
bar psi Inlet Pressure100 psig (7 bar)
Body: Zinc. 0.35 5
Bowl: 4-Ounce (120-ml) capacity polycarbonate plastic 1/4
0.28 4 3/8
with zinc shatterguard; optional zinc bowl.
PRESSURE DROP

1/2
Bowl Drain: 0.21 3
Internal automatic drain; optional manual drain.
0.14 2
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze. 0.07 1
Fluid Media: Compressed air.
0 0
Inlet Pressure: scfm 0 10 20 30 40 50 60 70 80
15 psig (1 bar) minimum with automatic drain. FLOW
Plastic bowl: 150 psig (10 bar) maximum. l/s 0 5 10 15 20 25 30 35
Metal bowl: 200 psig (14 bar) maximum.
Seals: Nitrile.

60 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight C
Bowl Ports A B C Depth lb (kg)
Plastic 1/4 1/2 2.7 (67) 4.8 (122) 0.6 (16) 2.4 (60) 1.13 (0.51)
B
Metal 1/4 1/2 2.7 (67) 4.9 (123) 0.6 (16) 2.4 (60) 1.50 (0.68)

ISO REPLACEMENT FILTER ELEMENT KITS


Filter
Element Type Kit Number
Symbols
5-m polyethylene (Std element)...................KA60F-03
5-m bronze ...................................KA60F-03E5
Manual Automatic 20-m bronze ..................................KA60F-03E4
Drain Drain
40-m bronze ..................................KA60F-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FD 60 2 Y W
BOWL TYPE PORT TYPE
Plastic bowl ................. Leave Blank As specified in INLET PORT .... Leave Blank
Metal bowl ................... B BSPP threads on both ports .....W
BOWL DRAIN OPTIONS
Internal automatic drain ........... FD Polyethylene filter element:
Manual drain ............................ F 5-m rating .......................... Leave Blank
PORT SIZE Bronze filter element:
1/4 NPTF ................................. 2 5-m rating .......................... E5
3/8 NPTF ................................. 3 20-m rating ........................ E4
1/2 NPTF ................................. 4 40-m rating ........................ E3

Master Pneumatic, Inc. 61


GUARDSMAN II Modular BFD70 Models
General Purpose Filters Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Metal bowl with clear nylon sight glass. Bowl
can be rotated for easy readability.
S Optional extended bowl for greater sump
capacity.
S Internal automatic drain; optional manual and float
drain.
S NPTF port threads; optional BSPP threads.

Model Shown: BFD70-4

SPECIFICATIONS
Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C).
Float drains: 40 to 150F (4 to 66C).
Body: Zinc. FLOW CHART
Bowl: 6-Ounce (180-ml) capacity aluminum with clear
nylon sight glass. Bowl can be rotated for easy readability.
Optional 10-ounce (300-ml) extended aluminum bowl for STANDARD 5-m ELEMENT
greater sump capacity. bar psi Inlet Pressure100 psig (7 bar)
0.35 5
Bowl Drain: 1/4
Internal automatic drain; optional manual and internal float 0.28 4 3/8
PRESSURE DROP

drain.
Bowl Ring: Nylon. 0.21 3 1/2
Filter Element: 5-m-rated polyethylene; optional 0.14 2
5-m or 40-m sintered bronze.
Fluid Media: Compressed air. 0.07 1

Inlet Pressure: 0 0
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (42 scfm 0 10 20 30 40 50 60 70 80
bar) with float drain. FLOW
l/s 0 5 10 15 20 25 30 35
Maximum: 200 psig (14 bar)
Seals: Nitrile.

62 Master Pneumatic, Inc.


C A C
A

DIMENSIONS inches (mm)


Weight
Bowl A B C Depth lb (kg)

XX XXX XX
R

XXXXXXXXXXXXXXX

XX XXX XX
R

MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
B

MASTER PNEUMATIC-DETROIT, INC.


Standard 2.7 (67) 6.5 (165) 0.6 (16) 2.4 (60) 1.25 (0.57)
Extended 2.7 (67) 9.5 (241) 0.6 (16) 2.4 (60) 1.50 (0.68)

XXXX X
XXX XXX
XXXXXXX

XXXX X
XXX XXX
XXXXXXX
B

Standard
Bowl

Extended
Bowl
ISO
Filter REPLACEMENT FILTER ELEMENT KITS
Symbols Element Type Kit Number
5-m polyethylene (Std element).................A60F-03PE5
5-m bronze ...................................KA60F-03E5
Manual Automatic
Drain Drain 40-m bronze ..................................KA60F-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFD 70 2 Y W
BOWL and DRAIN TYPE PORT TYPE
Metal bowl, Internal automatic drain ............ BFD As specified in INLET PORT .... Leave Blank
Metal bowl, Manual drain ............................ BF BSPP threads on both ports .....W
Metal bowl, Internal Foat drain..................... BF6A OPTIONS
(brass stem) Polyethylene filter element:
BOWL SIZE 5-m rating .......................... Leave Blank
Standard 6-ounce bowl .............................. 70 Bronze filter element:
Extended 10-ounce bowl ............................ 70H 5-m rating .......................... E5
PORT SIZE 20-m rating ........................ E4
1/4 NPTF .................................................... 2 40-m rating ........................ E3
3/8 NPTF .................................................... 3
1/2 NPTF .................................................... 4

Master Pneumatic, Inc. 63


SERIES 350 Modular F350 Models
General Purpose Filters Port Sizes: 1/4, 3/8, 1/2
Available Color Caps S Modular or inline mounting.
S Designed to remove particulate material to 5 micron
Yellow from the airstream to protect downstream equipment.
(standard)
S Optional bronze 5-m-rated, 20-m-rated, and
40-m-rated. 5-m-rated Polyethylene filter elements
are standard.
Red S Superior removal of free water up to 98% efficiency
(optional)
S Removal of effluents via manual or automatic float
drains.
S Inlet pressure rated at 250 psig (17 bar) with metal
Blue bowls up to 175 F (79 C).
(optional)
S Color caps available for visual management systems.
(Blue,red, yellow and grey). Consult factory for custom
colors.
S Front mounted modular clamping design with
Grey encapsulated screws.
(optional)
S Compatible with modular 380 series of products.

Model Shown: F5A350-4C1 S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
FLOW CHARTS (5-m element)
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). F350-2 FLOW CHARACTERISTICS
Metal Bowl, manual drains: 40 to 175F (4 to 79C). Inlet pressure psig (bar)
bar psi 36.3 91.3 145
Metal Bowl, float drains: 40 to 150F (4 to 66C). 5.0
Body: Die-cast zinc. 4.5
PRESSURE DROP PSID

0.30
4.0
Bowl: 5.1-Ounce (151-ml) capacity polycarbonate plastic 0.25 3.5
with nylon shatterguard; optional 6.0 ounce (177-ml) 0.20 3.0
aluminum bowl with clear nylon sight glass. 0.15
2.5
2.0
Bowl Drain: Internal float drain; by removing the 0.10 1.5
adjustment knob, a 3/16 (5mm) flexible tube can be 0.05
1.0

connected to drain effluents. Optional manual drain. 0.5


0.0
Cap Color: yellow, optional red, blue and grey. scfm 0 10 20 30 40
FLOW
50 60 70 80 90 100
Differential Pressure Gauge: Optional. l/s 5 10 15 20 25 30 35 40 45
Filter Element: 5-m-rated polyethylene; optional
5-m-rated, 20-m-rated or 40-m-rated sintered bronze. F350-3 FLOW CHARACTERISTICS
Inlet pressure psig (bar)
Fluid Media: Compressed air. bar psi 36.3 91.3 145
5.0
Inlet Pressure: 4.5
PRESSURE DROP PSID

0.30
Plastic bowl & manual drain: 0-150 psig (0-10 bar). 0.25
4.0
3.5
Plastic bowl & Float drain: 30-150 psig (2-10 bar).
0.20 3.0
Metal bowl & manual drain: 0-250 psig (0-17 bar). 2.5
Metal bowl & Float drain: 30-200 psig (2-14 bar). 0.15
2.0
0.10 1.5
Seals: Nitrile.
1.0
0.05
0.5
0.0

scfm 0 10 20 30 40 50 60 70 80 90 100

l/s 5 10 15 20 25 30 35 40 45

64 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
Bowl A B C Depth lb (kg) C
Plastic 3.0 (76.2) 5.54 (140.6) 1.12 (28.3) 2.51 (63.8) 1.29 (0.59)
Metal 3.5 (88.9) 6.42 (163.1) 1.12 (28.3) 2.76 (70.1) 1.41 (0.64)
Bowl removal clearance: add 3.1 (79).

REPLACEMENT FILTER ELEMENT KITS


Element Rating Kit Number B
5-m Polyethylene (Std element) ........... A60F-03PE5
40-m Bronze .......................................... A60F-03E3
5-m Bronze .......................................... A60F-03E5
20-m Bronze ........................................ A60F-03E4

F350-4 FLOW CHARACTERISTICS


Inlet pressure psig (bar)
bar psi 36.3 91.3 145
5.0
4.5
PRESSURE DROP PSID

0.30
4.0
0.25 3.5
0.20 3.0 ISO Filter
2.5
0.15 Symbols
2.0
0.10 1.5
1.0
0.05
0.5
0.0
Automatic Drain Manual Drain
FLOW
scfm 0 10 20 30 40 50 60 70 80 90 100

l/s 5 10 15 20 25 30 35 40 45

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BF 350 S 3 E5 W
BOWL AND DRAIN TYPE PORT TYPE
(Metal bowls contain a sight glass) NPTF threads ................................ Leave blank
Plastic bowl, manual drain .................................. F BSPP threads ............................... W
Metal bowl, manual drain .................................... BF OPTIONS (More than one option can be chosen.
Plastic bowl, internal float drain (plastic stem) ... F5A Add in alphabetical order.)
Metal bowl, internal float drain (brass stem) ....... BF6A Cap color:
DIFFERENTIAL PRESSURE GAUGE Yellow (standard) ...................... C1
No gauge (no gauge ports) ................................. 350 Red .......................................... C2
Differential pressure gauge .................................. 350S Mid blue ................................... C3
Grey ......................................... Leave Blank
PORT SIZE
Polyethylene filter element:
1/4 NPTF ........................................................... 2
5-m rating ............................... Leave Blank
3/8 NPTF ........................................................... 3
Bronze filter element:
1/2 NPTF ........................................................... 4
5-m rating ............................... E5
20-m rating ............................. E4
40-m rating ............................. E3

Master Pneumatic, Inc. 65


Full-Size VANGUARD Modular FD100 Models
General Purpose Filters Port Sizes: 1/4 to 3/4

S Modular or inline mounting.


S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl
with steel shatterguard; optional metal bowl with
clear nylon sight glass.
S Internal automatic drain; optional manual drain, float
drain or external Hydro-Jector drain.
S NPTF port threads; optional BSPP threads.

Model Shown: FD100-2

SPECIFICATIONS
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
FLOW CHART
Body: Zinc.
Bowl: 8-Ounce (240-ml) capacity polycarbonate plastic with
steel shatterguard; optional zinc bowl with clear nylon sight STANDARD 5-m ELEMENT
bar psi Inlet Pressure100 psig (7 bar)
glass. 0.35 5
Bowl Drain: Internal automatic drain; optional manual drain, 1/4
0.28 4 3/8
internal float drain or external Hydro-Jector drain. 1/2
PRESSURE DROP

Bowl Ring: Aluminum. 0.21 3 3/4


Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze. 0.14 2
Fluid Media: Compressed air. 0.07 1
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) 0 0
with fload drain. scfm 0 20 40 60 80 100 120 140 160
FLOW
Plastic Bowl: 150 psig (10 bar) maximum. l/s 0 10 20 30 40 50 60 70
Metal Bowl: 200 psig (14 bar) maximum.
Seals: Nitrile.

66 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
C
Bowl Ports A B C Depth lb (kg)
Plastic 1/4 3/4 3.5 (89) 5.8 (146) 0.6 (16) 3.5 (89) 1.93 (0.88)
Metal 1/4 3/4 3.5 (89) 6.4 (163) 0.6 (16) 3.5 (89) 2.90 (1.32) B
With Hydro-Jector external drain, dimension B is increased by 8.0 inches

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


(203 mm), and weight is increased by 2.56 pounds (1.18 kg).

XXXX X
XXX XXX
XXXXXXX
ISO
Filter
Symbols REPLACEMENT FILTER ELEMENT KITS
Element Type Kit Number
5-m polyethylene (Std element)................KA103-03PE5
Manual Automatic 5-m bronze ... ...........................................KA103-03E5
Drain Drain 20-m bronze .............................................KA103-03E4
40-m bronze .............................................KA103-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFD 100 2 Y W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, internal automatic drain .......... FD As specified in INLET PORT .... Leave Blank
Metal bowl, internal automatic drain ............ BFD BSPP threads on both ports .....W
Plastic bowl, manual drain .......................... F OPTIONS (More than one option can be
Metal bowl, manual drain ............................ BF chosen. Add in alphabetical order.)
Plastic bowl, internal float drain ................... F5A None ....................................... Leave Blank
(plastic stem) Polyethylene filter element:
Metal bowl, internal float drain .................... BF6A 5-m rating .......................... Leave Blank
(brass stem). Bronze filter element:
DIFFERENTIAL PRESSURE GAUGE 5-m rating .......................... E5
No gauge .................................................... 100 20-m rating ........................ E4
Large gauge ................................................ 101L 40-m rating ........................ E3
Small gauge ................................................ 101 No bowl drain .......................... LDC
Large gauge with normally OPEN ................ 101E (1/4 NPT female port instead.
reed switch. Also use 'BF' option under BOWL AND
Large gauge with normally CLOSED............ 101E2 DRAIN TYPE section.)
reed switch. PORT SIZE
1/4 NPTF ................................. 2
DIFFERENTIAL PRESSURE GAUGES 3/8 NPTF ................................. 3
1/2 NPTF ................................. 4
Large Dual Face Gauge 3/4 NPTF ................................. 6X
106-35 Note: '6X', 3/4 NPTF has smaller
bowl capacity than '6' 3/4 NPTF.
Large Dual Face Gauge
with Reed Switch
Small Slide Gauge 106-35E (Normally Open)
103-151 106-35EC (Normally Closed)

Master Pneumatic, Inc. 67


Full-Size SERIES 380 Modular FD380 Models
General Purpose Filters Port Sizes: 3/8, 1/2, 3/4

Available Color Caps

Yellow
(optional)
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional 40-m element.
Red
(optional) S Polycarbonate plastic bowl with steel shatter-
guard; optional metal bowl with sight glass.
S Internal automatic drain; optional manual drain,
internal float drain, Hydro-Jector drain, or Warrior
Blue electronic drain.
(optional)
S NPTF port threads; optional BSPP threads.

Grey
(standard)

FLOW CHARTS (5-m element)


Model Shown: FD380-6

STANDARD 5-m ELEMENT


Inlet Pressurepsig (bar)
SPECIFICATIONS bar psi 36(2.5) 92(6.3) 150(10)
0.35 5
Ambient/Media Temperature: 3/8 Ports
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). 0.28 4
PRESSURE DROP

Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C). 0.21 3


Metal Bowl, float drains: 40 to 150F (4 to 66C).
0.14 2
Body: Die-cast zinc.
0.07 1
Bowl: 9-Ounce (270-ml) capacity polycarbonate plastic with
0 0
steel shatterguard; optional aluminum bowl with clear nylon
bar psi
sight glass. 0.35 5
1/2 Ports
Bowl Drain: Internal automatic drain; by removing the 0.28 4
PRESSURE DROP

adjustment knob, a 3/16 (5mm) flexible tube can be 0.21 3


connected to the drain. Optional manual drain, Internal float
drain, Hydro-Jector drain, or Warrior electronic drain. 0.14 2

Bowl Ring: Nylon. 0.07 1

Cap Color: Grey. Yellow, red, and blue optional. 0 0


bar psi
Differential Pressure Gauge: Optional. 0.35 5

Filter Element: 5-m-rated polyethylene; optional 0.28 4


PRESSURE DROP

5-m, 20-m sintered bronze. or 40-m poylethylene 0.21 3


3/4 Ports
Fluid Media: Compressed air. 0.14 2

Inlet Pressure: 0.07 1


Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) 0 0
with internal float drain. scfm 0 20 40 60 80 100 120 140 160 180 200 220
FLOW
Plastic bowl: 150 psig (10 bar). l/s 0 10 20 30 40 50 60 70 80 90 100
Metal bowl: 200 psig (14 bar).
Seals: Nitrile

68 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm) ISO Filter Symbols
Weight
Bowl A B C Depth lb (kg)
R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX
XXXXXXXXXXXXXXX XXX XXX
XX XXX XX XXXX X

Plastic 3.5 (88) 7.7 (195) 1.1 (28) 2.9 (73) 2.13 (0.97)
Metal 3.5 (88) 7.6 (193) 1.1 (28) 3.1 (79) 2.13 (0.97)
Bowl removal clearance: add 3.1 (79).
Automatic Drain
B

REPLACEMENT FILTER ELEMENT KITS


Element Rating Kit Number
5-m Polyethyelene (Std element) ..........A115-106PE5
40-m Polyethyelene ..............................A115-106PE3
5-m Bronze ..........................................A115-106E5
20-m Bronze ........................................A115-106E4
Manual Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.
BFD 380 3 Y W
BOWL AND DRAIN TYPE (Metal bowls PORT TYPE
contain a sight glass) NPTF threads ................................ Leave blank
Plastic bowl, internal automatic drain .................. FD BSPP threads ............................... W
Metal bowl, internal automatic drain .................... BFD OPTIONS (More than one option can be chosen.
Plastic bowl, manual drain .................................. F Add in alphabetical order.)
Metal bowl, manual drain .................................... BF None ............................................ Leave Blank
Plastic bowl, internal float drain (plastic stem) ... F5A Cap color:
Metal bowl, internal float drain (brass stem) ....... BF6A Grey ......................................... Leave Blank
Metal bowl, external Hydro-Jector drain ........... BFE MP yellow ................................. C1
(LDC option is not needed; under OPTIONS) Red .......................................... C2
Metal bowl, warrior electronic drain .................... BF2A Mid blue ................................... C3
DIFFERENTIAL PRESSURE GAUGE Polyethylene filter element:
No gauge ........................................................... 380 5-m rating ............................... Leave Blank
Large gauge ....................................................... 380L 40-m rating ............................. E3
Small gauge ....................................................... 380S Bronze filter element:
Large gauge with normally OPEN reed switch..... 380E 5-m rating ............................... E5
Large gauge with normally CLOSED................... 380E2 20-m rating ............................. E4
reed switch No bowl drain ................................ LDC
PORT SIZE (1/4 NPT female port instead. Also use 'BF'
3/8 NPTF ........................................................... 3 option under BOWL AND DRAIN TYPE section.)
1/2 NPTF ........................................................... 4
3/4 NPTF ........................................................... 6

DIFFERENTIAL PRESSURE GAUGES

Large Dual Face Gauge Small Slide Gauge Large Dual Face Gauge
106-35 103-151 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 69


High-Flow VANGUARD FD100 Models
General Purpose Filters Port Sizes: 3/4, 1

S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl
with steel shatterguard; optional metal bowl with
clear nylon sight glass.
S Internal automatic drain; optional manual drain,
internal float drain, or external Hydro-Jector drain.
S NPTF port threads; optional BSPP threads.

Model Shown: FD100-8

SPECIFICATIONS
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Body: Aluminum.
Bowl: 16-Ounce (480-ml) capacity polycarbonate plastic with FLOW CHART
steel shatterguard; optional aluminum bowl with clear nylon
sight glass.
Bowl Drain: Internal automatic drain; optional manual drain, STANDARD 5-m ELEMENT
bar psi Inlet Pressure100 psig (7 bar)
internal float drain, or external Hydro-Jector drain. 0.35 5
Bowl Ring: Aluminum.
0.28 4
PRESSURE DROP

Filter Element: 5-m-rated polyethylene; optional


3/4
5-m, 20-m, or 40-m sintered bronze. 0.21 3
Fluid Media: Compressed air. 1
0.14 2
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) 0.07 1
with internal float drain.
Plastic Bowl: 150 psig (10 bar) maximum. 0 0
scfm 0 50 100 150 200 250 300 350 400
Metal Bowl: 200 psig (14 bar) maximum. FLOW
l/s 0 25 50 75 100 125 150 175
Seals: Nitrile.

* Note: "6", 3/4" NPTF has larger bowl


capacity than "6x", 3/4" NPTF

70 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm)
Weight
Bowl Ports A B C Depth lb (kg)
Plastic 3/4, 1 4.5 (114) 8.0 (203) 0.8 (21) 4.2 (106) 2.44 (1.11)
Metal 3/4, 1 4.5 (114) 8.3 (210) 0.8 (21) 4.2 (106) 3.25 (1.48)
With Hydro-Jector external drain, dimension B is increased by 8.0 inches B

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


(203 mm), and weight is increased by 2.56 pounds (1.18 kg).

XXXX X
XXX XXX
XXXXXXX
ISO REPLACEMENT FILTER ELEMENT KITS
Filter Element Type Kit Number
Symbols 5-m polyethylene (Std element)) .................KA109-3PE
5-m bronze ...................................KA109-03E5
Manual Automatic 20-m bronze ..................................KA109-03E4
Drain Drain
40-m bronze ..................................KA109-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFD 100 6 Y W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, internal automatic drain .................. FD As specified in INLET PORT ......... Leave Blank
Metal bowl, internal automatic drain .................... BFD BSPP threads on both ports ......... W
Plastic bowl, manual drain .................................. F OPTIONS (More than one option can be chosen.
Metal bowl, manual drain .................................... BF Add in alphabetical order.)
Plastic bowl, internal float drain (plastic stem) ... F5A None ............................................ Leave Blank
Metal bowl, internal float drain (brass stem) ....... BF6A Polyethylene filter element:
Metal bowl, external Hydro-Jector drain ........... BFE 5-m rating ............................... Leave Blank
(LDC option is not needed; under OPTIONS) Bronze filter element:
Metal bowl, warrior electronic drain .................... BF2A 5-m rating ............................... E5
DIFFERENTIAL PRESSURE GAUGE 20-m rating ............................. E4
No gauge ........................................................... 100 40-m rating ............................. E3
Large gauge ....................................................... 101 No bowl drain ................................ LDC
Small gauge ....................................................... 101S (1/4 NPT female port instead. Also use 'BF'
Large gauge with normally OPEN reed switch..... 101E option under BOWL AND DRAIN TYPE section.)
Large gauge with normally CLOSED................... 101E2
reed switch
DIFFERENTIAL PRESSURE GAUGES
PORT SIZE
3/4 NPTF ........................................................... 6
Note: '6', 3/4 NPTF has a larger bowl capacity
than '6X' 3/4 NPTF.
1 NPTF .............................................................. 8
Large Dual Face Gauge
106-35

Large Dual Face Gauge


with Reed Switch
Small Slide Gauge
106-35E (Normally Open)
103-151
106-35EC (Normally Closed)

Master Pneumatic, Inc. 71


High-Flow VANGUARD BFD200 Models
General Purpose Filters Port Sizes: 3/4, 1

S Inline mounting.
S 40-m-rated sintered bronze filter element;
optional 5-m-rated sintered bronze element.
S Aluminum bowl with clear nylon sight glass.
S Optional differential pressure gauge.
S Internal automatic drain; optional manual drain,
internal float drain, or external Hydro-Jector drain.
S NPTF port threads; optional BSPP threads.

Model Shown: BFD200-6

SPECIFICATIONS
Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C). FLOW CHART
Float drains: 40 to 150F (4 to 66C).
Body: Aluminum.
Bowl: 35-Ounce (1 liter) aluminum bowl with clear nylon sight
glass. STANDARD 40-m ELEMENT
bar psi Inlet Pressure100 psig (7 bar)
Bowl Drain: Internal automatic drain; optional manual drain, 0.35 5
internal float drain, or external Hydro-Jector drain. 3/4
0.28 4
PRESSURE DROP

Bowl Ring: Aluminum.


1
Differential Pressure Gauge: Optional. 0.21 3
Filter Element: 40-m-rated sintered bronze; optional 5-m 0.14 2
sintered bronze.
Fluid Media: Compressed air. 0.07 1
Inlet Pressure:
0 0
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 scfm 0 100 200 300 400 500 600 700 800
bar) with internal float drain. FLOW
200 psig (14 bar) maximum. l/s 0 50 100 150 200 250 300 350
Seals: Nitrile.

72 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A C
Weight
A B C Depth lb (kg)
4.5 10.3 1.0 4.2 4.25
(114) (263) (25) (106) (193)
With Hydro-Jector external drain, dimension B is
increased by 8.0 inches (203 mm), and weight is increased B

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


by 2.56 pounds (1.18 kg).

XXXX X
XXX XXX
XXXXXXX
ISO
Filter REPLACEMENT FILTER ELEMENT KITS
Symbols
Element Type Kit Number
40-m bronze (Std element) .......................A114-106E3
Manual Automatic 5-m bronze ...................................A114-106E5
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFD 200 6 Y W
BOWL AND DRAIN TYPE PORT TYPE
Metal bowl, internal automatic drain ..... BFD NPTF threads ........................... Leave blank
Metal bowl, manual drain ..................... BF BSPP threads .......................... W
Metal bowl, internal float drain .............. BF6A OPTIONS (More than one option can be
(Brass stem). choosen. Add in alphabetical order).
Metal bowl, external Hydro-Jector ........ BFE None ....................................... Leave blank
drain (LDC option is not needed; 5-m rating bronze element ..... E5
under OPTIONS). 40-m rating bronze element ... Leave blank
Metal bowl, warrior electronic drain ....... BF2A Less drain cock ....................... LDC
HEAD TYPE and DIFFERENTIAL (1/4 NPT female port instead. Also
PRESSURE GAUGE use 'BF' option under BOWL AND
No tapped ports on head, no gauge ..... 200 DRAIN TYPE section.)
Tapped ports on head, large gauge ..... 201 PORT SIZE
Tapped ports on head, small gauge ...... 201S 3/4 NPTF ...................................... 6
Tapped ports on head, large gauge ...... 201E 1 NPTF ......................................... 8
with normally open reed switch.
Tapped ports on head, large gauge ...... 201E2
with normally closed reed switch.
DIFFERENTIAL PRESSURE GAUGES

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 73


High-Flow VANGUARD BF6A400 Models
General Purpose Filters Port Sizes: 1-1/4, 1-1/2, & 2

S Inline mounting.
S 40-m-rated sintered bronze filter element;
optional 5-m sintered bronze element.
S Aluminum bowl.
S Internal float drain; optional manual drain or external
Hydro-Jector drain.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS

STANDARD 40-m ELEMENT


Inlet Pressure psig (bar)
bar psi 36(2.5) 92(6.3) 150(10)
0.35 5

Model Shown: BF6A400-10 0.28 4


PRESSURE DROP

0.21 3
1-1/4 Ports
SPECIFICATIONS 0.14 2

Ambient/Media Temperature: 0.07 1

Manual Drain: 40 to 175F (4 to 79C). 0 0


Float, hydro-jector drain: 40 to 150F (4 to 66C). bar psi
0.35 5
Body: Aluminum.
0.28 4
PRESSURE DROP

Bowl: 120-Ounce (3548-ml) capacity aluminum bowl.


0.21 3
Bowl Drain: Internal float drain; optional manual drain or 1-1/2 Ports
0.14 2
external Hydro-Jector drain.
Filter Element: 40-m-rated sintered bronze; optional 0.07 1

5-m sintered bronze. 0 0


bar psi
Fluid Media: Compressed air. 0.35 5

Inlet Pressure: 0.28 4


PRESSURE DROP

Float Drain: 30 psig (2.1 bar) minimum. 200 psig (14


0.21 3
bar) maximum.
2 Ports
Manual Drain: 0 psig (0 bar) minimum. 300 psig (21 0.14 2
bar) maximum. 0.07 1
Seals: Nitrile. 0 0
scfm 0 100 200 300 400 500 600 700 800 900 1000
FLOW
l/s 0 50 100 150 200 250 300 350 400 450

74 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm)
Weight
A B C Depth lb (kg)
8.1 12.0 2.4 8.0 17
(204.7) (305) (60.3) (203.2) (7.72)
With Hydro-Jector external drain, dimension B is increased by
8.0 inches (203 mm), and weight is increased by 2.56 pounds (1.18 B
kg).

ISO
Filter
Symbols
REPLACEMENT FILTER ELEMENT KITS
Element Type Kit Number
40-m bronze (Std element) ..........................K106-33
Manual Automatic 5-m bronze ....................................K106-33E5
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BF6A 400L - 10 E5 W
DRAIN and BOWL TYPE PORT TYPE
Metal bowl, Internal automatic float drain ... BF6A NPTF ......................... Leave Blank
(brass stem) BSPP ......................... W
Metal bowl, manual drain ............................ BF
Metal bowl, less drain cock, external ........... BF7AE ELEMENT TYPE
Hydro-Jector drain. 5-m rating bronze element ..... E5
Metal bowl, no drain (less drain cock) ....... BF7A 40-m rating bronze elemen ..... E3
Metal bowl, warrior electronic drain ............ BF2A
PORT SIZE
HEAD TYPE and DIFFERENTIAL
1-1/4 NPTF ............ .................. 10
PRESSURE GAUGE
1-1/2 NPTF .............................. 12
No tapped ports on head, no gauge .......... 400
2 NPTF ..................................... 16
Tapped ports on head, no gauge ............... 401
Tapped ports on head, large differential ...... 401L
pressure gauge.
Tapped ports on head, Small differential ...... 401S
pressure gauge DIFFERENTIAL PRESSURE GAUGES
Tapped ports on head, Large differential ...... 401E
pressure gauge with normally open Large Dual Face Gauge
reed switch. 106-35
Tapped ports on head, Large differential ...... 401E2
pressure gauge with normally closed
reed switch.
Large Dual Face Gauge
with Reed Switch
Small Slide Gauge 106-35E (Normally Open)
K103-151 106-35EC (Normally Closed)

Master Pneumatic, Inc. 75


High-Flow VANGUARD BFD200 Models
General Purpose Filters Port Sizes: 1-1/4, 1-1/2
S Inline mounting.
S 40-m-rated sintered bronze filter element;
optional 5-m-rated sintered bronze element.
S Aluminum bowl with clear nylon sight glass.
S Optional differential pressure gauge.
S Internal automatic drain; optional manual drain,
internal float drain, or external Hydro-Jector drain.
S NPTF port threads; optional or BSPP threads.

FLOW CHARTS

OPTIONAL 5-m ELEMENT


bar psi Inlet Pressure100 psig (7 bar)
0.35 5

Model Shown: BFD200-10 0.28 4


PRESSURE DROP

0.21 3
SPECIFICATIONS
0.14 2
Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C). 0.07 1
Float drains: 40 to 150F (4 to 66C).
Body: Aluminum. 0 0
scfm 0 100 200 300 400 500 600 700 800
Bowl: 35-Ounce (1 liter) aluminum bowl with clear nylon sight LOW
glass. l/s 0 50 100 150 200 250 300 350
Bowl Drain: Internal automatic drain; optional manual drain,
internal float drain, or external Hydro-Jector drain. STANDARD 40-m ELEMENT
bar psi Inlet Pressure100 psig (7 bar)
Bowl Ring: Aluminum. 0.35 5
Differential Pressure Gaugfffe: Optional.
0.28 4
PRESSURE DROP

Filter Element: 40-m-rated sintered bronze; optional 5-m


sintered bronze. 0.21 3 1-1/4 1-1/2
Fluid Media: Compressed air.
0.14 2
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain 30 psig (2 bar) 0.07 1
with float drain.
200 psig (14 bar) maximum. 0 0
Seals: Nitrile. scfm 0 100 200 300 400 500 600 700 800
FLOW
l/s 0 50 100 150 200 250 300 350

76 Master Pneumatic, Inc.


A
C
DIMENSIONS inches (mm)
Weight
A B C Depth lb (kg)
5.5 10.7 1.4 4.2 4.50
(140) (271) (36) (106) (2.04)
B

XX XXX XX
R

XXXXXXXXXXXXXXX
With Hydro-Jector external drain, dimension B is increased by

MASTER PNEUMATIC-DETROIT, INC.


8.0 inches (203 mm), and weight is increased by 2.56 pounds (1.18

XXXX X
XXX XXX
XXXXXXX
kg).

ISO
Filter REPLACEMENT FILTER ELEMENT KITS
Symbols Element Type Kit Number
40-m bronze (Std element) .......................A114-106E3
5-m bronze ...................................A114-106E5
Manual Automatic
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFD 200 10 Y W
BOWL AND DRAIN TYPE PORT TYPE
Metal bowl, internal automatic drain ..... BFD NPTF threads ........................... Leave blank
Metal bowl, manual drain ..................... BF BSPP threads .......................... W
Metal bowl, internal float drain .............. BF6A OPTIONS (More than one option can be
(Brass stem). choosen. Add in alphabetical order).
Metal bowl, external Hydro-Jector ........ BFE None ....................................... Leave blank
drain (LDC option is not needed; 5-m rating bronze element ..... E5
under OPTIONS). 40-m rating bronze element ... Leave blank
Metal bowl, warrior electronic drain ....... BF2A Less drain cock ....................... LDC
(1/4 NPT female port instead. Also
HEAD TYPE and DIFFERENTIAL
use 'BF' option under BOWL AND
PRESSURE GAUGE
DRAIN TYPE section.)
No tapped ports on head, no gauge ..... 200
Tapped ports on head, large gauge ..... 201 PORT SIZE
Tapped ports on head, small gauge ...... 201S 1-1/4 NPTF ............ .................. 10
Tapped ports on head, large gauge ...... 201E 1-1/2 NPTF .............................. 12
with normally open reed switch.
Tapped ports on head, large gauge ...... 201E2
with normally closed reed switch.
DIFFERENTIAL PRESSURE GAUGES

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 77


COALESCING FILTERS
A 0.3-m-rated coalescing
filter element is standard in IMPACTION: Particles larger than 1 m collide with
all coalescing units. They
and adhere to the fibers of the element.
remove 99.99% of oil and
solid contaminants larger
INTERCEPTION: Particles 0.3 m to 2 m in size
than 0.3 m. An optional
0.01-m-rat ed el e ment are molecularly attracted to the fibers of the element,
pro vides ex treme ly fine and this causes them to adhere.
filtration, but at some re-
duction in air flow. How- DIFFUSION: Particles 0.001 m to 0.3 m in size
ever, in GUARDSMAN, move by random Brownian motion, thereby con-
GUARDSMAN II, SERIES tacting and adhering to the fibers of the element.
380, and VANGUARD
filters there are available DRAINING: Tiny droplets of oil coalesce (merge) until
extended bowls with high- they form drops large enough to fall off the filter ele-
er ca pac i ty co a lesc ing ment and into the bowl sump. The automatic drain
elements for significantly then expels them.
increased air flows.
The filter element will continue to coalesce liquids until solid
Coalescing filters have
contaminants accumulated in the filter element cause the
ep oxy-resin-coated, bo-
pressure drop across the element to become excessive.
rosilicate, glass-fiber ele-
ments. Liquids and solids At this point the filter element must be changed. A built-in
are removed from the air differential pressure gauge (see next page) will indicate
stream by several different when the point is reached that requires the element to be
actions, namely: changed.

GUIDE to COALESCING FILTERS


Modular Port Sizes
Filter Series Construction 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 Pages
SENTRY
FCD10 models yes X X 80-81
MINIATURE
FCD50 models no X X 82-83

GUARDSMAN
FCD60 models yes X X X 84-85
GUARDSMAN II
BFCD70 models yes X X X 86-87

SERIES 350
F5A350 models yes X X X 88-89

Full-Size VANGUARD
FCD101 models yes X X X X 90-91

Full-Size SERIES 380


FCD380 models yes X X X 92-93

High-Flow VANGUARD
FCD101 models no X X 94-95
BFC6A401 models no X X X 100-103
BFCD201 models no X X X X 96-99

Also available with quick-connect tube fittings up to 10 mm.

78 Master Pneumatic, Inc.


DIFFERENTIAL PRESSURE GAUGES
GUARDSMAN, SERIES 350, 380, and VANGUARD coalescing filters in-
clude a differential pressure gauge which measures the pressure drop across
the coalescing filter element. This monitors the condition of the coalescing
element, and such a gauge should always be used with co a lesc ing fil-
ters. When the pres sure drop increases into the range of 7 to 10 psi
(0.5 to 0.7 bar) the gauge indicates that the element must be changed. The
types of gauges are shown below.

The Full-Size VAN GUARD and High-Flow VANGUARD filters employ The large gauge is also available with a
SERIES 380 filters use the small the large 106-35 gauge as shown reed switch: normally open (106-35E)
K103-151 gauge kit. GUARDSMAN above. It is a dual face gauge color or normally closed (106-35EC). See op-
units use the A60F-28 gauge kit. coded to show the condition of the tions for specific filters under Ordering
Series 350 units use the A125-09 coalescing element. Optionally available Information. Gauge face readings are
gauge kit. All three are slide-type for other units. unchanged.
gauges, and are color coded to show
the condition of the coalescing element. Green Clean (Up to 6 psi) Green Clean (Up to 6 psi)
Yellow Change (6 to 9 psi) Yellow Change (6 to 9 psi)
Green Clean (Up to 7 psi)
Red Dirty (Over 9 psi) Red Dirty (Over 9 psi)
Red Change (7 to 10 psi)

IMPORTANT NOTE
A general purpose filter must be installed ahead of a
coalescing filter to ensure good performance and to
extend the life of the coalescing element.

INTERNAL AUTOMATIC BOWL DRAIN

Automatic drains are standard on Master Pneumatic


coalescing filters and we strongly recommend their use
to improve filter effectiveness, lengthen service life, and Upper Drain Piston
reduce maintenance needs. Lifts Drain valve
Disengaging Seal
98
The Master Pneumatic automatic drains operate when PSIG
liquids have accumulated in the filter bowl and a pres- Drain Valve
Lower Drain
sure drop of 2 psi or more occurs (e.g., when a valve or 100 Piston
other device is actuated). The pressure drop triggers the PSIG
automatic drain to expel accumulated liquid.

The drain is also activated whenever the air supply is Filter


shut down and exhausted. Although the unit is set at Sump
Seal
Area
the factory an adjusting knob at the bottom of the filter Screen
can be manually set for optimum performance with very Manual Drain
high or low flows of air. and Adjusting Knob Drain Cock

Master Pneumatic, Inc. 79


SENTRY Modular FCD10 Models
Coalescing Filters Port Sizes: 1/8, 1/4;
Tube Fittings

S Modular assembly and mounting.


S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S 0.3-m-rated coalescing filter element; optional
0.01-m-rated element.
S High-strength polycarbonate plastic filter bowl;
optional aluminum bowl.
S Internal automatic drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS
0.3 m element 1/8
1/4
Inlet Pressure psig (bar)
36 91 150
bar psi (2.5) (6.3) (10)
0.35 5
Model Shown: FCD10-2
0.28 4
PRESSURE DROP

0.21 3
SPECIFICATIONS
0.14 2
Ambient/Media Temperature:
40 to 125F (4 to 52C). 0.07 1

Body: Acetal. 0 0
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic; scfm 0 2 4 6 8 10 12 14
FLOW
optional aluminum bowl. l/s 0 1 2 3 4 5 6
Bowl Drain:
0.01m element 1/8
Internal automatic drain; optional manual drain. 1/4
Filter Element: 0.3-m-rated borosilicate-glass-fiber Inlet Pressure psig (bar)
coalescing element; optional 0.01-m-rated element. bar psi
36 91 150
(2.5) (6.3) (10)
Fluid Media: Compressed air. 0.35 5

Inlet Pressure: 0.28 4


PRESSURE DROP

15 psig (1 bar) minimum with automatic drain.


0.21 3
150 psig (10 bar) maximum.
Seals: Nitrile. 0.14 2

0.07 1
APPLICATION NOTE: A general purpose filter must
be installed ahead of a coalescing filter to ensure good 0 0
performance and to extend the life of the coalescing scfm 0 2 4 6 8 10 12 14
FLOW
element. l/s 0 1 2 3 4 5 6

80 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
Ports A B C Depth lb (kg) C
No Port 1.7 (43) 3.9 (99) 0.5 (13) 1.8 (45) 0.27 (0.12)
1/8, 1/4 3.0 (76) 3.9 (99) 0.5 (13) 1.8 (45) 0.49 (0.22)
Models below have quick-connect fittings for tubing.
1/4 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21) B
3/8 3.9 (99) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
4 mm 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
6 mm 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
8 mm 3.4 (86) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)
10 mm 3.9 (99) 3.9 (99) 0.5 (13) 1.8 (45) 0.47 (0.21)

Dimension for plastic bowl; metal bowl is 4.3 (109).

ISO REPLACEMENT FILTER ELEMENT KITS


Filter Element Rating Kit Number
Symbols 0.3 m (Std element) ...............................KA10F-09
0.01 m
For models with E8 option .........................KA10F-09E8
Manual Automatic
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FCD 10 P 2 X Y W
BOWL TYPE PORT TYPE
Plastic bowl .............. Leave blank As specified in INLET PORT... Leave Blank
Metal bowl .........................B BSPP threads on both ports.......... W

BOWL DRAIN OPTIONS: (More than one option can be


Internal automatic drain ...........FCD chosen. Add in alphabetical order)
Manual drain............................. FC None................................. Leave Blank
0.01-m-rated coalescing ........E8
MOUNTING HOLE LOCATION element
Bottom mount (Standard) ...... Leave Blank No Drain (Lubricator bowl) ....... LDC
Top mount ................................... P (Use manual drain option under BOWL
DRAIN section as well)
INLET PORT SIZE OUTLET PORT SIZE
No inlet and outlet ports.. .. Leave blank Same as inlet port ............. Leave Blank
Threaded: Threaded:
1/8 NPTF .............................. 1 1/8 NPTF .............................. 1
1/4 NPTF .............................. 2 1/4 NPTF .............................. 2
Fittings for Tubing: Fittings for Tubing:
1/4 ....................................... 04 1/4 ....................................... 04
3/8 ....................................... 06 3/8 ....................................... 06
4 mm ...................................M4 4 mm ...................................M4
6 mm ...................................M6 6 mm ...................................M6
8 mm ...................................M8 8 mm ...................................M8
10 mm ................................M10 10 mm ................................M10

Master Pneumatic, Inc. 81


MINIATURE FCD50 Models
Coalescing Filters Port Sizes: 1/8, 1/4

S Inline mounting.
S 0.3-m-rated coalescing filter element; optional
0.01-m-rated element.
S High-strength polycarbonate plastic filter bowl;
optional metal bowl.
S Internal automatic drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS

0.3 m element 1/8


1/4
Inlet Pressure psig (bar)
36 91 150
bar psi (2.5) (6.3) (10)
Model Shown: FCD50-2 0.35 5

SPECIFICATIONS 0.28 4
PRESSURE DROP

Ambient/Media Temperature: 0.21 3


Plastic bowl: 40 to 125F (4 to 52C).
Metal bowl: 40 to 150F (4 to 66C). 0.14 2

Body: Aluminum. 0.07 1


Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic;
0 0
optional aluminum bowl. scfm 0 2 4 6 8 10 12 14
FLOW
Bowl Drain: l/s 0 1 2 3 4 5 6
Internal automatic drain; optional manual drain.
Filter Element: 0.3-m-rated borosilicate-glass-fiber 0.01m element 1/8 & 1/4
coalescing element; optional 0.01-m-rated element. Inlet Pressure psig (bar)
36 91 150
Fluid Media: Compressed air. bar psi (2.5) (6.3) (10)
0.35 5
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain. 0.28 4
PRESSURE DROP

Plastic bowl: 150 psig (10 bar) maximum.


0.21 3
Metal bowl: 200 psig (14 bar) maximum.
Seals: Nitrile. 0.14 2

0.07 1
APPLICATION NOTE: A general purpose filter must
be installed ahead of a coalescing filter to ensure good 0 0
scfm 0 2 4 6 8 10 12 14
performance and to extend the life of the coalescing FLOW
element. l/s 0 1 2 3 4 5 6

82 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
Bowl Ports A B C Depth lb (kg) C
Plastic 1/8, 1/4 1.6 (41) 3.9 (99) 0.4 (9.5) 1.6 (41) 0.33 (0.15)

Metal 1/8, 1/4 1.6 (41) 4.3 (109) 0.4 (9.5) 1.6 (41) 0.35 (0.16) B

ISO
Filter REPLACEMENT FILTER ELEMENT KITS
Symbols Element Rating Kit Number
0.3 m (Std element) ................................ A10F-16
Manual Automatic 0.01 m
Drain Drain For models with E8 option ..........................A10F-16E8

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FCD 50 2 Y W
PORT TYPE
BOWL TYPE
NPTF threads ................ Leave Blank
Plastic bowl ....................... Leave blank
BSPP threads ........................ W
Metal bowl ................................. B
OPTIONS: (More than one option can
BOWL DRAIN be chosen. Add in alphabetical order)
Internal automatic drain ...........FCD None ................................ Leave Blank
Manual drain............................. FC 0.01-m-rated coalescing ....... E8
element
Tapped modified head to ......... T
to allow 50-01 bracket assy.
No Drain (Lubricator bowl) ....... LDC
(Use manual drain option under BOWL
DRAIN section as well)

PORT SIZE
1/8 NPTF................................... 1
1/4 NPTF................................... 2

Master Pneumatic, Inc. 83


GUARDSMAN Modular FCD60 Models
Coalescing Filters Port Sizes: 1/4, 3/8, 1/2

S Modular or inline mounting.


S 0.3-m-rated coalescing filter element;
optional 0.01-m-rated element.
S High-strength polycarbonate plastic filter bowl
with zinc shatterguard; optional zinc bowl.
S Differential pressure gauge to indicate when
filter element needs changing.
S Internal automatic drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS
Inlet Pressure100 psig (7 bar)
bar psi 0.3- m element 0.01-m element
0.35 5

0.28 4

PRESSURE DROP
1/4 Ports
0.21 3

0.14 2

0.07 1

0 0

Model Shown: FCD60-4 bar psi


0.35 5

0.28 4
PRESSURE DROP

3/8 Ports
SPECIFICATIONS 0.21 3

Ambient/Media Temperature: 0.14 2


Plastic Bowl: 40 to 125F (4 to 52C).
Metal Bowl: 40 to 175F (4 to 79C). 0.07 1

Body: Zinc. 0 0
Bowl: 4-Ounce (120-ml) capacity polycarbonate plastic bar psi
with zinc shatterguard; optional zinc bowl. 0.35 5

Bowl Drain: 0.28 4


PRESSURE DROP

Internal automatic drain; optional manual drain.


0.21 3
Differential Pressure Gauge: A60F-28.
1/2 Ports
Filter Element: 0.3-m-rated borosilicate-glass-fiber 0.14 2
coalescing element; optional 0.01-m-rated element
0.07 1
(reduces flow by 20%).
Fluid Media: Compressed air. 0 0
scfm 0 5 10 15 20 25 30 35 40 45
Inlet Pressure: FLOW
15 psig (1 bar) minimum with automatic drain. l/s 0 2.5 5 7.5 10 12.5 15 17.5 20
Plastic bowl: 150 psig (10 bar) maximum.
Metal bowl: 200 psig (14 bar) maximum. APPLICATION NOTE: A general purpose filter must
Seals: Nitrile. be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing
element.

84 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
C
Bowl Ports A B C Depth lb (kg) R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
XX XXX XX
XXXXXXX
XXX XXX
XXXX X

Plastic 1/4 1/2 2.7 (67) 4.8 (122) 1.8 (46) 2.4 (60) 1.13 (0.51)
Metal 1/4 1/2 2.7 (67) 4.8 (122) 1.8 (46) 2.4 (60) 1.65 (0.75)
B
Note: Remove 1.23 (31) from (C) dimension if no differential pressure gauge is ordered.

ISO REPLACEMENT FILTER ELEMENT KITS


Filter Element Rating Kit Number
Symbols 0.3 m (Std element) ................................. 60F-23
0.01 m
For models with E8 option ........................... 60F-23E8
Manual Automatic
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FCD 60 2 Y W
PORT TYPE
BOWL TYPE
NPTF threads .......................... Leave blank
Plastic bowl ............ Leave blank
BSPP threads .......................... W
Metal bowl ...................... B
OPTIONS: (More than one option can be
BOWL DRAIN chosen. Add in alphabetical order)
Internal automatic drain ...........FCD None .......................................Leave blank
Manual drain............................. FC 0.01-m rating .........................E8
With differential pressure ..........Leave blank
PORT SIZE
gauge.
1/4 NPTF................................... 2
No differential pressure gauge .. NG
3/8 NPTF................................... 3
1/2 NPTF................................... 4

Master Pneumatic, Inc. 85


GUARDSMAN II Modular BFCD70 Models
Coalescing Filters Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting.
S 0.3-m-rated coalescing filter element; optional
0.01-m-rated element.
S Aluminum bowl with clear nylon sight glass.
Bowl can be rotated for easy readability.
S Optional extended bowl with higher flow
filter element.
S Differential pressure gauge to indicate when
filter element needs changing.
S Internal automatic drain; optional manual drain and
internal float drain.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS

Inlet Pressure100 psig (7 bar)


bar psi 0.3- m element 0.01-m element
.35 5
H
.28 4
PRESSURE DROP

1/4 Ports
.21 3

.14 2

.07 1

0 0
Model Shown: BFCD70-4 bar psi
.35 5
SPECIFICATIONS H H
.28 4
PRESSURE DROP

Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C). .21 3
Float drains: 40 to 150F (4 to 66C). 3/8 Ports
.14 2
Body: Zinc.
.07 1
Bowl: 6-Ounce (180-ml) capacity aluminum with clear nylon
sight glass. Bowl can be rotated for easy readability. Optional 0 0
10-ounce (300-ml) extended aluminum bowl has higher bar psi
.35 5
capacity filter element for increased air flow.
Bowl Drain: .28 4
PRESSURE DROP

H H
Internal automatic drain; optional manual drain and internal
.21 3
float drain.
1/2 Ports
Bowl Ring: Nylon. .14 2

Differential Pressure Gauge: A60F-28. .07 1


Filter Element: 0.3-m-rated borosilicate-glass-fiber 0 0
coalescing element. Optional 0.01-m-rated element scfm 0 10 20 30 40 50 60 70 80 90 100
(reduces flow by 20%). LOW
l/s 0 5 10 15 20 25 30 35 40 45
Fluid Media: Compressed air. H designates models with extended bowls.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar)
with internal float drain. APPLICATION NOTE: A general purpose filter must
Maximum: 200 psig (14 bar). be installed ahead of a coalescing filter to ensure good
Seals: Nitrile. performance and to extend the life of the coalescing element.

86 Master Pneumatic, Inc.


A B

C C

DIMENSIONS inches (cm)


Weight
Bowl A B C Depth lb (kg)
B

XX XXX XX
R

XXXXXXXXXXXXXXX

XX XXX XX
R

MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


Standard 2.7 (67) 6.5 (165) 1.8 (45) 2.4 (60) 1.75 (0.80)

XXXX X
XXX XXX
XXXXXXX

XXXX X
XXX XXX
XXXXXXX
B
Extended 2.7 (67) 9.5 (241) 1.8 (45) 2.4 (60) 2.00 (0.91)

Note: Remove 1.23 (3.2) from (C) dimension if no differential pressure


gauge is ordered.
Standard
Bowl

Extended
Bowl

ISO
Filter REPLACEMENT FILTER ELEMENT KITS
Symbols Element Type Kit Number
0.3 m Standard bowl (Std element)........... A60F-29
0.3 m Extended bowl (Std element) .......... A60F-32
Manual Automatic
Drain Drain 0.01 m Standard bowl ........................... A60F-29E8
0.01 m Extended bowl ........................... A60F-32E8

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFCD 70 2 Y W
BOWL and DRAIN TYPE PORT TYPE
Metal bowl, internal automatic drain ............ BFCD NPTF threads .......................... Leave blank
Metal bowl, manual drain ............................ BFC BSPP threads .......................... W
Metal bowl, internal internal float drain ........ BFC6A OPTIONS: (More than one option can be
(Brass stem). chosen. Add in alphabetical order)
BOWL SIZE 0.3-m rating ...........................Leave blank
Standard 6-ounce bowl .............................. 70 0.01-m rating .........................E8
Extended 10-ounce bowl with higher flow ... 70H With differential pressure ..........Leave blank
filter element. gauge.
No differential pressure gauge .. NG
PORT SIZE
1/4 NPTF ................................. 2
3/8 NPTF ................................. 3
1/2 NPTF ................................. 4

Master Pneumatic, Inc. 87


SERIES 350 Modular FC350 Models
Coalescing Filters Port Sizes: 1/4, 3/8, 1/2
Available Color Caps S Modular or inline mounting.
S Designed to remove particulate material 99.98% of
Yellow free oils and solid contaminants 0.3 microns and
(standard) larger.
S Optional 0.01-m-rated element.
S Removal of effluents via manual or automatic drains.
Red
S Inlet pressure rated at 250 psig (17 bar) with metal
(optional)
bowls up to 175F (79C).
S Color caps available for visual management systems.
(Blue,red, yellow and grey). Consult factory for custom
Blue colors.
(optional)
S Front mounted modular clamping design with
encapsulated screws.
S Compatible with modular 380 series of products.
Grey
S Coalescent elements are absolute rated.
(optional)
S Polycarbonate plastic bowl with shatterguard.
Optional metal bowl.
S Differential pressure gauge to indicate when filter
Model Shown: FC5A350-3C1 element needs changing.
SPECIFICATIONS S NPTF port threads; optional BSPP threads.
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). APPLICATION NOTE: A general purpose filter must
Metal Bowl, manual drains: 40 to 175F (4 to 79C). be installed ahead of a coalescing filter to ensure good
Metal Bowl, float drains: 40 to 150F (4 to 66C). performance and to extend the life of the coalescing element.
Body: Die-cast zinc.
FLOW CHARTS
Bowl: 5.1-Ounce (151-ml) capacity polycarbonate plastic with
FLOW CHARACTERISTICS
nylon shatterguard; optional 6.0 ounce (177-ml) aluminum Inlet pressure psig (bar)

bowl with clear nylon sight glass. Optional 10-ounce (300-ml) FC350-2
36.3 145
FC350H-2
36.3 145
bar psi
extended aluminum bowl with clear nylon sight glass and higher 5.0
91.3 91.3

flow filter element. 4.5


PRESSURE DROP PSID

0.30
4.0
0.25 3.5
Bowl Drain: Internal float drain; by removing the adjustment 3.0
0.20
knob, a 3/16 (5mm) flexible tube can be connected to drain 0.15
2.5
2.0
effluents. Optional manual drain. 0.10 1.5
1.0
Cap Color: Yellow, optional red, blue and grey. 0.05
0.5
0.0
FLOW
scfm 0 10 20 30 40 50 60 70 80 90 100
Differential Pressure Gauge: A125-09
l/s 5 10 15 20 25 30 35 40 45
Filter Element: 0.3-m-rated borosilicate-glass-fiber; optional
FLOW CHARACTERISTICS
0.01-m-rated element (reduces flow by 20%). Inlet pressure psig (bar)
FC350-3 FC350H-3
Fluid Media: Compressed air. bar psi
36.3 145 36.3 145
91.3 91.3
5.0
Inlet Pressure: 4.5
PRESSURE DROP PSID

0.30
Plastic bowl & manual drain: 0-150 psig (0-10 bar). 0.25
4.0
3.5
Plastic bowl & Float drain: 30-150 psig (2-10 bar). 0.20 3.0
2.5
Metal bowl & manual drain: 0-250 psig (0-17 bar). 0.15
2.0
Metal bowl & Float drain: 30-200 psig (2-14 bar). 0.10 1.5
1.0
Seals: Nitrile. 0.05
0.5
0.0
FLOW
scfm 0 20 40 60 80 100 120

l/s 10 20 30 40 50

88 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight
A A
Bowl A B C Depth lb (kg)
Std plastic 3.0 (76.2) 5.54 (140.7) 2.33 (59.3) 2.51 (63.8) 1.30 (0.59) C C
Std metal 3.0 (76.2) 6.42 (163.1) 2.33 (59.3) 2.76 (70.1) 1.42 (0.65)
Ext metal 3.0 (76.2) 9.51 (241.6) 2.33 (59.3) 2.76 (70.1) 1.54 (0.70)
Bowl (standard) removal clearance: add 3.1 (79) B
Bowl (extended) removal clearance: add 6.1 (155)

REPLACEMENT FILTER ELEMENT KITS


Element Type Kit Number B
Standard Plastic
0.3 m Standard for plastic bowl A60F-23 Bowl
0.3 m Standard for metal bowl A60F-29
0.3 m Extended for metal bowl A60F-32
0.01 m Standard for plastic bowl A60F-23E8 Extended Metal Bowl
0.01 m Standard for metal bowl A60F-29E8
0.01 m Extended metal bowl A60F-32E8

FLOW CHARACTERISTICS
Inlet pressure psig (bar)
FC350-4 FC350H-4
36.3 145 36.3 145
bar psi
91.3 91.3
5.0
4.5
PRESSURE DROP PSID

0.30
4.0 Float Drain
0.25 3.5
0.20 3.0 ISO Filter
2.5
0.15
2.0 Symbols
0.10 1.5
1.0
0.05
0.5
Manual Drain
0.0

scfm 0 20 40 60 80 100 120 140

l/s 10 20 30 40 50 60

ORDERING INFORMATION
Change the letters in the sample model number below to specify the coalescing filter you want.

BFC 350 H S - 3 E8 W
BOWL AND DRAIN TYPE PORT TYPE
(Metal bowls contain a sight glass) NPTF threads ................. Leave blank
Plastic bowl, manual drain .................................. FC BSPP threads ................. W
Metal bowl, manual drain .................................... BFC OPTIONS (More than one option can be chosen.
Plastic bowl, internal float drain (plastic stem) ... FC5A Add in alphabetical order.)
Metal bowl, internal float drain (brass stem) ....... BFC6A Cap color:
BOWL LENGTH Yellow (standard) ...................... C1
Standard length .................................................. Leave Blank Red .......................................... C2
Extended bowl length ......................................... H Mid blue ................................... C3
(Must be used with metal bowl option shown Grey ......................................... Leave Blank
in BOWL AND DRAIN TYPE). Filter element: (borosilicate-glass-fiber)
0.3-m rating ............................ Leave Blank
DIFFERENTIAL PRESSURE GAUGE 0.01-m rating .......................... E8
No gauge (No gauge ports) ................................ Leave Blank
Differential pressure gauge ................................. S PORT SIZE
1/4 NPTF ...................................... 2
3/8 NPTF ...................................... 3
1/2 NPTF ...................................... 4

Master Pneumatic, Inc. 89


Full-Size VANGUARD Modular FC101 Models
Coalescing Filters Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting.
S 0.3-m-rated coalescing filter element;
optional 0.01-m element.
S Differential pressure gauge.
S High-strength polycarbonate plastic filter bowl
with steel shatterguard; optional metal bowl with
clear nylon sight glass.
S Optional extended bowl with higher flow
filter element.
S Manual filter drain; optional internal automatic
drain and internal float drain.
S NPTF port threads; optional BSPP threads.

APPLICATION NOTE: A general purpose filter must


be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing element.

FLOW CHARTS

Model Shown: FC101-2 STANDARD 0.3-m ELEMENT


Inlet Pressure psig (bar)
bar psi 36(2.5) 92(6.3) 150(10)
SPECIFICATIONS 0.35 5
PRESSURE DROP

Ambient/Media Temperature: 0.28 4 H H


H 1/4 Ports
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). 0.21 3
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C). 0.14 2
Metal Bowl, float drains: 40 to 150F (4 to 66C).
0.07 1
Body: Zinc. 0 0
Bowl: 8-Ounce (240-ml) capacity polycarbonate plastic with bar psi
steel shatterguard; optional zinc bowl with clear nylon sight 0.35 5
PRESSURE DROP

glass. Optional 20-ounce (600-ml) extended polycarbonate or 0.28 4 H H


zinc bowl has higher flow filter element. 0.21 3
H 3/8 Ports
Bowl Drain: Manual. Optional internal automatic drain and 0.14 2
internal float drain.
0.07 1
Bowl Ring: Aluminum.
0 0
Differential Pressure Gauge: Small 103-151. bar psi
Filter Element: 0.3-m-rated borosilicate-glass-fiber 0.35 5
PRESSURE DROP

coalescing element; optional 0.01-m-rated element. 0.28 4 H H H


1/2 Ports
Fluid Media: Compressed air. 0.21 3

Inlet Pressure: 0.14 2


Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) 0.07 1
with internal float drain. 0 0
Plastic Bowl: 150 psig (10 bar) maximum. scfm 0 15 30 45 60 75 90 105 120 135150 165
Metal Bowl: 200 psig (14 bar) maximum. FLOW
l/s 0 15 30 45 60 75
Seals: Nitrile. H designates models with extended bowls.

90 Master Pneumatic, Inc.


A A

C C

DIMENSIONS inches (mm)


Weight
B B

XX XXX XX
R

Bowl A B C Depth lb (kg)

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX
Standard 3.5 (89) 5.8 (146) 1.8 (45) 3.5 (89) 2.13 (0.95)

Extended 3.5 (89) 10.3 (260) 1.8 (45) 3.5 (89) 3.25 (1.54) Standard
Bowl

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX
Extended
Bowl

REPLACEMENT FILTER ELEMENT KITS


ISO Element Type Kit Number
Filter
Symbols 0.3 m Standard bowl (Std element).......... A103-160
0.3 m Extended bowl ............................. A103-160L
Models with E8 option:
Manual Automatic 0.01 m Standard bowl ........................... A103-160E8
Drain Drain 0.01 m Extended bowl ......................... A103-160LE8

BFC 101 2 Y W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, internal automatic drain .......... FCD NPTF threads ................................ Leave blank
Metal bowl, internal automatic drain ............ BFCD BSPP threads ............................... W
Plastic bowl, manual drain .......................... FC
Metal bowl, manual drain ............................ BFC OPTIONS (More than one option can be
Plastic bowl, internal float drain ................... FC5A chosen. Add in alphabetical order.)
Metal bowl, internal float drain .................... BFC6A Filter element:
0.3-m rating ............................ Leave Blank
BOWL SIZE and DIFFERENTIAL PRESSURE GAUGE 0.01-m rating .......................... E8
Standard Bowls: No bowl drain ................................ LDC
Tapped ports on head, no gauge ............. 101 (1/4 NPT female port instead. Also
(Add 'NG' option under OPTION section). use 'BFC' option under BOWL
Tapped ports on head, small gauge ......... 101 and DRAIN TYPE section.)
Tapped ports on head, large gauge ......... 101L No differential gauge ..................... NG
Tapped ports on head, large gauge ......... 101E (Add '101' option under BOWL
with normally OPEN reed switch. SIZE and DIFFERENTIAL
Tapped ports on head, large gauge ......... 101E2 PRESSURE GAUGE section).
with normally CLOSED reed switch.
PORT SIZE
Extended Bowls:
1/4 NPTF ...................................... 2
Tapped ports on head, no gauge ............. 101H
3/8 NPTF ...................................... 3
(Add 'NG' option under OPTION section).
1/2 NPTF ...................................... 4
Tapped ports on head, small gauge ......... 101H
Tapped ports on head, large gauge ......... 101HL
Tapped ports on head, large gauge ......... 101HE
with normally OPEN reed switch.
Tapped ports on head, large gauge ......... 101HE2 DIFFERENTIAL PRESSURE GAUGES
with normally CLOSED reed switch.

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 91


Full-Size SERIES 380 Modular FCD380 Models
Coalescing Filters Port Sizes: 3/8, 1/2, 3/4
Available Color Caps S Modular or inline mounting.
S 0.3-m-rated coalescing filter element; optional
Yellow 0.01-m-rated element.
(optional)
S Polycarbonate plastic bowl with steel shatter-
guard; optional metal bowl with sight glass.
S Optional extended metal bowl with higher
Red capacity filter element included.
(optional) S Differential pressure gauge to indicate when
filter element needs changing.
S Internal automatic bowl drain; optional manual
Blue drain, internal float drain, or Warrior electronic drain.
(optional) S NPTF port threads; optional BSPP threads.
APPLICATION NOTE: A general purpose filter must
be installed ahead of a coalescing filter to ensure good
Grey performance and to extend the life of the coalescing
(standard) element.

Model Shown: FCD380S-4 FLOW CHARTS


STANDARD 0.3-m ELEMENT
Inlet Pressure psig (bar)
bar psi 36(2.5) 92(6.3) 150(10)
SPECIFICATIONS 0.35 5
Ambient/Media Temperature: H 3/8 Ports
0.28 4 H
PRESSURE DROP

Plastic Bowl, all drain types: 40 to 125F (4 to 52C). H


0.21 3
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C). 0.14 2

Body: Die-cast zinc. 0.07 1


Bowl: 9-Ounce (270-ml) capacity polycarbonate plastic with 0 0
steel shatterguard; optional aluminum bowl with clear nylon bar psi
sight glass. Optional 15-ounce (450-ml) extended aluminum 0.35 5

bowl with a clear nylon sight glass and higher flow filter H 1/2 Ports
0.28 4
PRESSURE DROP

element. H H
0.21 3
Bowl Drain: Internal automatic drain; optional manual drain,
internal float drain, or Warrior electronic drain. 0.14 2

Bowl Ring: Nylon. 0.07 1

Cap Color: Grey. Yellow, red, and blue optional. 0 0


bar psi
Differential Pressure Gauge: Small K103-151. 0.35 5

Filter Element: 0.3-m-rated borosilicate-glass-fiber; optional 0.28 4 H


PRESSURE DROP

0.01-m-rated element (reduces flow by 20%). H H


0.21 3 3/4 Ports
Fluid Media: Compressed air.
0.14 2
Inlet Pressure:
0.07 1
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar)
with internal float drain. 0 0
Plastic bowl: 150 psig (10 bar). FLOW
scfm 0 15 30 45 60 75 90 105 120 135150 165 180 195

Metal bowl: 200 psig (14 bar). l/s 0 15 30 45 60 75 90


H designates models with extended bowls.
Seals: Nitrile.

92 Master Pneumatic, Inc.


A A

DIMENSIONS inches (mm)


C C
Weight
Bowl A B C Depth lb (kg)
R MASTER PNEUMATIC-DETROIT, INC. R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX XXXXXXX
XXXXXXXXXXXXXXX XXX XXX XXXXXXXXXXXXXXX XXX XXX
XX XXX XX XXXX X XX XXX XX XXXX X

Polycarbonate 3.5 (88) 7.7 (195) 2.2 (55) 2.9 (73) 2.13 (0.97)
9-Ounce Metal 3.5 (88) 7.6 (193) 2.2 (55) 3.1 (79) 2.13 (0.97) B
Extended Metal 3.5 (88) 11.2 (284) 2.2 (55) 3.1 (79) 2.31 (1.05)
B
Bowl removal clearance: add 3.1 (79) for 9-ounce bowl; 6.1
(155) for extended bowl.
Standard
Re-entrainment Curves Plastic
bar psi for 0.3-m Coalescing Filters
11.2 160 Bowl
Standard
Y PRESSYRE

8.4 120 Bowl Extended


Extended Metal
5.6 80 Bowl
Bowl
SUPPL

2.8 40

0 0
scfm 0 10 20 30 40 50 60 70 80 90 100 110 REPLACEMENT FILTER ELEMENT KITS
FLOW
l/s 0 5 10 15 20 25 30 35 40 45 50 Element Type Kit Number
0.3 m Standard bowl A115-117
Automatic Drain
0.3 m Extended bowl A115-118
ISO Filter
0.01 m Standard bowl A115-117E8
Symbols 0.01 m Extended bowl A115-118E8
Manual Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFCD 380S 3 Y W
BOWL AND DRAIN TYPE (Metal bowls PORT TYPE
contain a sight glass) NPTF threads ................................ Leave blank
Plastic bowl, internal automatic drain .................. FCD BSPP threads ............................... W
Metal bowl, internal automatic drain .................... BFCD
OPTIONS (More than one option can be chosen.
Plastic bowl, manual drain .................................. FC
Add in alphabetical order.)
Metal bowl, manual drain .................................... BFC
None ............................................ Leave Blank
Plastic bowl, internal float drain (plastic stem) ... FC5A
Cap color:
Metal bowl, internal float drain (brass stem) ....... BFC6A
Grey ......................................... Leave Blank
Metal bowl, warrior electronic drain .................... BFC2A
MP yellow ................................. C1
BOWL SIZE and DIFFERENTIAL PRESSURE GAUGE Red .......................................... C2
Standard Bowls - 9 ounce: Mid blue ................................... C3
Tapped ports on head, no gauge .................... 380 Filter element:
Tapped ports on head, small gauge ................ 380S 0.3-m rating ............................ Leave Blank
Tapped ports on head, large gauge ................ 380L 0.01-m rating .......................... E8
Tapped ports on head, large gauge ................ 380E No bowl drain ................................ LDC
with normally OPEN reed switch. (1/4 NPT female port instead. Also use 'BFC'
Tapped ports on head, large gauge ................ 380E2 option under BOWL AND DRAIN TYPE
with normally CLOSED reed switch. section.)
Extended Bowls - 15 ounce high flow:
(Only available with metal bowl option. Also use 'B' PORT SIZE
options under BOWL AND DRAIN TYPE section.) 3/8 NPTF ...................................... 3
Tapped ports on head, no gauge .................... 380H 1/2 NPTF ...................................... 4
Tapped ports on head, small gauge ................ 380HS 3/4 NPTF ...................................... 6
Tapped ports on head, large gauge ................ 380HL
Tapped ports on head, large gauge ................ 380HE
with normally OPEN reed switch.
Tapped ports on head, large gauge ................ 380HE2
with normally CLOSED reed switch.

Master Pneumatic, Inc. 93


High-Flow VANGUARD FCD101 Models
Coalescing Filters Port Sizes: 3/4, 1
S Inline mounting.
S 0.3-m-rated coalescing filter element;
optional 0.01-m element.
S Differential pressure gauge.
S High-strength polycarbonate plastic filter bowl
with steel shatterguard; optional aluminum bowl
with clear nylon sight glass.
S Internal automatic drain; optional manual drain and
internal float drain.
S NPTF port threads; optional BSPP threads.

APPLICATION NOTE: A general purpose filter must


be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing
element.
FLOW CHARTS
STANDARD 0.3-m ELEMENT
Inlet Pressure psig (bar)
bar psi 36(2.5) 92(6.3) 150(10)
0.35 5

PRESSURE DROP
0.28 4
0.21 3
3/4 Ports
0.14 2
0.07 1
Model Shown: FCD101-6
0 0

SPECIFICATIONS bar psi


0.35 5
PRESSURE DROP

Ambient/Media Temperature: 0.28 4


Plastic Bowl, all drain types: 40 to 125F (4 to 52C). 0.21 3
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C).
0.14 2
Metal Bowl, float drains: 40 to 150F (4 to 66C). 1 Ports
0.07 1
Body: Aluminum.
0 0
Bowl: 16-Ounce (480-ml) capacity polycarbonate plastic with scfm 0 20 40 60 80 100 120 140 160 180 200 220
FLOW
steel shatterguard; optional aluminum bowl with clear nylon l/s 0 20 40 60 80 100
sight glass.
Bowl Drain: OPTIONAL0.01-m ELEMENT
Inlet Pressure psig (bar)
Internal automatic drain; optional manual drain and internal bar psi 36(2.5) 92(6.3) 150(10)
float drain. 0.35 5
PRESSURE DROP

Bowl Ring: Aluminum. 0.28 4


3/4 Ports
Differential Pressure Gauge: 106-35. 0.21 3

Filter Element: 0.3-m-rated borosilicate-glass-fiber 0.14 2


coalescing element; optional 0.01-m-rated element. 0.07 1
Fluid Media: Compressed air. 0 0
Inlet Pressure: bar psi
0.35 5
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar)
PRESSURE DROP

with float drain. 0.28 4


Plastic Bowl: 150 psig (10 bar) maximum. 0.21 3
Metal Bowl: 200 psig (14 bar) maximum. 0.14 2
Seals: Nitrile. 1 Ports
0.07 1
0 0
scfm 0 20 40 60 80 100 120 140 160 180 200 220
FLO W
l/s 0 20 40 60 80 100

94 Master Pneumatic, Inc.


A
C

DIMENSIONS inches (cm)


H
A D
C N
L I

C
E G R
A E T
N Y

Weight
Bowl A B C Depth lb (kg)
4.5 8.0 3.1 4.5 2.38
Plastic
(114) (203) (78) (114) (1.09)
Metal 4.5 8.3 3.1 4.5 3.20 B
(114) (210) (78) (114) (1.46)

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX
ISO
Filter REPLACEMENT FILTER ELEMENT KITS
Symbols Element Rating Kit Number
0.3 m (Std element) ...............................A109-106
0.01 m
Manual Automatic
For models with E8 option .........................A109-106E8
Drain Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFCD 101 6 Y W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, internal automatic drain .......... FCD NPTF threads ................................ Leave blank
Metal bowl, internal automatic drain ............ BFCD BSPP threads ............................... W
Plastic bowl, manual drain .......................... FC OPTIONS (More than one option can be
Metal bowl, manual drain ............................ BFC chosen. Add in alphabetical order.)
Plastic bowl, internal float drain ................... FC5A None ............................................ Leave Blank
(plastic stem) Filter element:
Metal bowl, internal float drain .................... BFC6A 0.3-m rating ............................ Leave Blank
(brass stem) 0.01-m rating .......................... E8
No bowl drain ................................ LDC
DIFFERENTIAL PRESSURE GAUGE
(1/4 NPT female port instead. Also
Tapped ports on head, no gauge ............. 101
use 'BFC' or 'FC' option under
(Add 'NG' option under OPTION section).
BOWL and DRAIN TYPE section.)
Tapped ports on head, small gauge ......... 101S
No differential gauge ..................... NG
Tapped ports on head, large gauge ......... 101
(Add '101' option under BOWL
Tapped ports on head, large gauge ......... 101E
SIZE and DIFFERENTIAL
with normally OPEN reed switch.
PRESSURE GAUGE section).
Tapped ports on head, large gauge ......... 101E2
with normally CLOSED reed switch. PORT SIZE
3/4 NPTF ...................................... 6
1 NPTF ......................................... 8
DIFFERENTIAL PRESSURE GAUGES

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 95


High-Flow VANGUARD BFCD201 Models
Coalescing Filters Port Sizes: 3/4, 1
S Inline mounting.
S 0.3-m-rated coalescing filter element;
optional 0.01-m element.
S Differential pressure gauge.
S Aluminum bowl.
S Internal automatic drain; optional manual drain and
internal float drain.
S NPTF port threads; optional BSPP threads.

APPLICATION NOTE: A general purpose filter must


be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing
element.

FLOW CHARTS

STANDARD 0.3-m ELEMENT


Inlet Pressure 100 psig (7 bar)
bar psi Standard Bowl Extended Bowl
0.35 5
3/4
Model Shown: BFCD201-6 0.28 4 1
PRESSURE DROP

0.21 3 3/4
SPECIFICATIONS 1
0.14 2
Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C). 0.07 1
Float drains: 40 to 150F (4 to 66C).
0 0
Body: Aluminum. scfm 0 50 100 150 200 250 300
LOW
Bowl: 35-Ounce (1050-ml) capacity aluminum bowl. Optional l/s 0 25 50 75 100 125
62-ounce (1860-ml) extended aluminum bowl has higher
capacity filter element for increased air flow. OPTIONAL 0.01-m ELEMENT
Inlet Pressure 100 psig (7 bar)
Bowl Drain: bar psi Standard Bowl Extended Bowl
0.35 5
Internal automatic drain; optional manual drain and internal
3/4 1 3/4 1
float drain. 0.28 4
PRESSURE DROP

Bowl Ring: Aluminum. 0.21 3


Differential Pressure Gauge: Large 106-35.
0.14 2
Filter Element: 0.3-m-rated borosilicate-glass-fiber
coalescing element; optional 0.01-m-rated element. 0.07 1

Fluid Media: Compressed air. 0 0


scfm 0 50 100 150 200 250 300
Inlet Pressure: LOW
l/s 0 25 50 75 100 125
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2
bar) with internal float drain.
200 psig (14 bar) maximum.
Seals: Nitrile.

96 Master Pneumatic, Inc.


A A
C C
H H
A D A D
C N C N
L I L I
E G R E G R
A E T A E T
N Y N Y

C C

DIMENSIONS inches (mm)


Weight
Bowl A B C Depth lb (kg)

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


Standard 4.5 (114) 10.1 (257) 3.3 (83) 4.2 (106) 3.50 (1.59)

XXXX X
XXX XXX
XXXXXXX
Extended 4.5 (114) 15.7 (399) 3.3 (83) 4.2 (106) 4.25 (1.91) B

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX
Standard
Bowl
ISO
Filter Extended
Symbols Bowl

Manual Automatic REPLACEMENT FILTER ELEMENT KITS


Drain Drain Model Element Rating Kit Number
Standard bowl 0.3-m (Std element) A114-112
ORDERING INFORMATION With E8 option 0.01-m A114-112E8
Change the letters in the sample model number below to Extended bowl 0.3-m A114-113
specify the filter you want. With E8 option 0.01-m A114-113E8

BFCD 201 6 Y W
BOWL DRAIN PORT TYPE
Internal automatic drain .................. BFCD NPTF threads .......................... Leave blank
Manual Drain .................................. BFC BSPP threads .......................... W
Internal Float drain (brass stem) ..... BFC6A
OPTIONS: (More than one option can be
BOWL SIZE & DIFFERENTIAL chosen. Add in alphabetical order)
PRESSURE GAUGE None ....................................... Leave blank
Standard bowl, no gauge................ 201 0.3-m-rated element .............. Leave blank
Also add 'NG' under Option Menu. 0.01-m-rated element ............. E8
Standard bowl & large gauge ......... 201 No bowl drain ........................... LDC
Standard bowl & small gauge ......... 201S (1/4-NPT female port instead.)
Standard bowl & large gauge with .. 201E Use 'BFC' option under BOWL
normally open reed switch. DRAIN menu.
Standard bowl & large gauge with .. 201E2 No differential pressure gauge ... NG
normally closed reed switch.
Extended bowl, no gauge................ 201H
Also add 'NG' under Option Menu. DIFFERENTIAL PRESSURE GAUGES
Extended bowl & large gauge ......... 201H Small Slide Gauge
Extended bowl & small gauge ......... 201HS 103-151
Extended bowl & large gauge with .. 201HE
normally open reed switch. Large Dual Face Gauge
Extended Bowl & large gauge with .. 201HE2 106-35
normally closed reed switch.
PORT SIZE
Large Dual Face Gauge
3/4 NPTF ....................................... 6 with Reed Switch
1 NPTF .......................................... 8 106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 97


High-Flow VANGUARD BFCD201 Models
Coalescing Filters Port Sizes: 1-1/4, 1-1/2

S Inline mounting.
S 0.3-m-rated coalescing filter element;
optional 0.01-m element.
S Differential pressure gauge.
S Aluminum bowl. Optional extended bowl with
higher flow element.
S Internal automatic drain; optional manual drain and
internal float drain.
S NPTF port threads; optional BSPP threads.

APPLICATION NOTE: A general purpose filter must


be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing element.

FLOW CHARTS

STANDARD 0.3-m ELEMENT


Inlet Pressure 100 psig (7 bar)
bar psi Standard Bowl Extended Bowl
0.35 5
1-1/4 1-1/2
Model Shown: BFCD201-10 0.28 4
PRESSURE DROP

1-1/4 1-1/2
SPECIFICATIONS 0.21 3

Ambient/Media Temperature: 0.14 2


Manual & auto drains: 40 to 175F (4 to 79C).
Float drains: 40 to 150F (4 to 66C). 0.07 1

Body: Aluminum. 0 0
Bowl: 35-Ounce (1050-ml) capacity aluminum bowl. scfm 0 75 150 225 300 375 450
FLOW
Optional 62-ounce (1860-ml) extended aluminum bowl has l/s 0 37.5 75 112.5 150 187.5
higher capacity filter element for increased air flow.
Bowl Drain: OPTIONAL0.01-m ELEMENT
Internal automatic drain; optional manual drain and internal Inlet Pressure 100 psig (7 bar)
bar psi Standard Bowl Extended Bowl
float drain. 0.35 5
Bowl Ring: Aluminum. 1-1/4
0.28 4 1-1/2
PRESSURE DROP

Differential Pressure Gauge: Large 106-35.


Filter Element: 0.3-m-rated borosilicate-glass-fiber 0.21 3
coalescing element; optional 0.01-m-rated element.
0.14 2
Fluid Media: Compressed air.
Inlet Pressure: 0.07 1
Minimum: 15 psig (1 bar) with automatic drain, 30 psig
0 0
(2 bar) with internal float drain. scfm 0 75 150 225 300 375 450
Maximum: 200 psig (14 bar) FLOW
l/s 0 37.5 75 112.5 150 187.5
Seals: Nitrile.

98 Master Pneumatic, Inc.


A A
C C
H H

DIMENSIONS inches (mm)


A D A D
C N C N
L I L I
E G R E G R
A E T A E T
N Y N Y

C C
Weight
Bowl A B C Depth lb (kg)
Standard 5.5 (140) 10.6 (270) 3.7 (94) 4.2 (106) 4.31 (1.94)

Extended 5.5 (140) 16.2 (412) 3.7 (94) 4.2 (106) 5.00 (2.27)

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


B

XXXX X
XXX XXX
XXXXXXX
ISO
Filter
Symbols B

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX
Manual Drain Automatic Drain Standard
Bowl
REPLACEMENT FILTER ELEMENT KITS
Element Type Kit Number
Extended
0.3 m Standard bowl (Std element) A114-112 Bowl
0.3 m Extended bowl A114-113
Models with E8 option:
0.01 m Standard bowl A114-112E8
0.01 m Extended bowl A114-113E8

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFCD 201 10 Y W
BOWL DRAIN PORT TYPE
Internal automatic drain ........................ BFCD NPTF Threads ............................... Leave blank
Manual Drain ........................................ BFC BSPP Threads ............................... W
Internal Float drain (brass stem) ........... BFC6A
BOWL SIZE & DIFFERENTIAL OPTIONS: (More than one option can be chosen.
PRESSURE GAUGE Add in alphabetical order)
Standard bowl, no gauge...................... 201 None ............................................ Leave blank
Also add 'NG' under Option Menu. 0.3-m-rated element ................... Leave blank
Standard bowl & large gauge ................ 201 0.01-m-rated element .................. E8
Standard bowl & small gauge ............... 201S No bowl drain ................................. LDC
Standard bowl & large gauge with ........ 201E (1/4-NPT female port instead.)
normally open reed switch. Use 'BFC' option under BOWL
Standard bowl & large gauge with ........ 201E2 DRAIN menu.
normally closed reed switch. No differential pressure gauge ......... NG
Extended bowl, no gauge...................... 201H
PORT SIZE
Also add 'NG' under Option Menu.
1-1/4 NPTF ................................... 10
Extended bowl & large gauge ............... 201H
1-1/2 NPTF ................................... 12
Extended bowl & small gauge ............... 201HS
Extended bowl & large gauge with ........ 201HE
normally open reed switch.
Extended Bowl & large gauge with ........ 201HE2
normally closed reed switch.
DIFFERENTIAL PRESSURE GAUGES

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 99


High-Flow VANGUARD BFC6A401 Models
Coalescing Filters Port Sizes: 1-1/4, 1-1/2
S Inline mounting.
S 0.3-m-rated coalescing filter element;
optional 0.01-m element.
S Differential pressure gauge.
S Aluminum bowl.
S Optional extended bowl with higher capacity
filter element for greater air flow.
S Internal float drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

APPLICATION NOTE: A general purpose filter must


be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing
element.
FLOW CHARTS
STANDARD 0.3- m ELEMENT
Inlet Pressurepsig (bar)
bar psi 36(2.5) 91(6.3) 145(10)
0.35 5

0.28 4

PRESSURE DROP
0.21 3
1-1/4 Ports
0.14 2

0.07 1

0 0
Model Shown: BFC6A401L-10 bar psi
0.35 5

SPECIFICATIONS 0.28 4
PRESSURE DROP

Ambient/Media Temperature: 0.21 3

Manual drain: 40 to 175F (4 to 79C). 1-1/2 Ports


0.14 2
Float drain: 40 to 150F (4 to 66C). 0.07 1
Body: Aluminum.
0 0
Bowl: 120-Ounce (3548ml) capacity aluminum bowl. FLOW
scfm 0 50 100 150 200 250 300 350 400 450 500

Optional 230-ounce (6802ml) extended aluminum bowl l/s 0 25 50 750 100 125 150 175 200 225

has higher flow filter element. OPTIONAL0.01- m ELEMENT


Inlet Pressure psig (bar)
Bowl Drain: bar psi 36(2.5) 91(6.3) 145(10)
0.35 5
Internal automatic float drain; optional manual drain.
0.28 4
PRESSURE DROP

Differential Pressure Gauge: 106-35.


0.21 3
Filter Element: 0.3-m-rated borosilicate-glass-fiber 1-1/4 Ports
0.14 2
coalescing element; optional 0.01-m-rated element.
0.07 1
Fluid Media: Compressed air.
0 0
Inlet Pressure:
bar psi
Float drain: 30 psig (2.1 bar) minimum 200 psig 0.35 5

(14 bar) maximum. 0.28 4


PRESSURE DROP

Manual drain: 0 psig (0 bar) minimum 300 psig 0.21 3


1-1/2 Ports
(21bar) maximum. 0.14 2

Seals: Nitrile. 0.07 1

0 0
scfm 0 50 100 150 200 250 300 350 400 450 500
FLOW
l/s 0 25 50 750 100 125 150 175 200 225

100 Master Pneumatic, Inc.


A A

C C
DIMENSIONS inches (mm)
Weight *
Bowl A B* C Depth lb (kg)
B
Standard 8.1 (204.7) 12 (305.1) 4.6 (117.4) 8 (203.2) 17 (7.8)

Extended 8.1 (204.7) 18.3 (465.1) 4.6 (117.4) 8 (203.2) 26 (11.8)


B

Standard
Bowl

Extended
Bowl

ISO REPLACEMENT FILTER ELEMENT KITS


Filter Element Type Kit Number
Symbols
0.3 m Standard bowl (Std element) A106-24
0.3 m Extended bowl A106-24L
Manual Automatic Models with E8 option:
Drain Drain 0.01 m Standard bowl A106-24E8
0.01 m Extended bowl A106-24LE8

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FC6A 401 H L 10 E8 W
DRAIN TYPE PORT TYPE
Internal automatic float drain (brass stem) ... FC6A NPTF ......................... Leave Blank
Manual Drain .............................................. FC BSPP ......................... W
No drain (less drain cock) ......................... FC7A
ELEMENT TYPE
BOWL SIZE 0.3-m element ......... Leave Blank
Standard Bowl ............................... Leave Blank 0.01-m element ....... E8
Extended Bowl .............................. H PORT SIZE
DIFFERENTIAL PRESSURE GAUGE 1-1/4 NPTF ............ .................. 10
No gauge ...................................... Leave Blank 1-1/2 NPTF .............................. 12
Large differential pressure gauge ... L
Small differential pressure gauge ... S
Large differential pressure gauge ... E
with normally open reed switch.
Large differential pressure gauge ... E2
with normally closed reed switch. DIFFERENTIAL PRESSURE GAUGES

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
K103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 101


High-Flow VANGUARD BFC6A401H Model
Coalescing Filters Port Size: 2

S Inline mounting.
S 0.3-m-rated coalescing filter element;
optional 0.01-m element.
S Differential pressure gauge.
S Aluminum bowl.
S Internal float drain; optional manual drain.
S NPTF port threads; optional BSPP threads.

APPLICATION NOTE: A general purpose filter must


be installed ahead of a coalescing filter to ensure good
performance and to extend the life of the coalescing
element.

FLOW CHARTS
Model Shown: BFC6A401HL-16

STANDARD 0.3- m ELEMENT


Inlet Pressure psig (bar)
SPECIFICATIONS bar psi 36(2.5) 92(6.3) 150(10)
0.35 5
Ambient/Media Temperature:
Manual drain: 40 to 175F (4 to 79C). 0.28 4
PRESSURE DROP

Float drain: 40 to 150F (4 to 66C). 0.21 3


Body: Aluminum. 0.14 2
Bowl: 230-Ounce (6802ml) capacity aluminum bowl;
0.07 1
has higher flow filter element.
0 0
Bowl Drain: scfm 0 100 200 300 400 500 600 700 800 900 1000
Internal automatic float drain; optional manual drain. FLOW
l/s 0 50 100 150 200 250 300 350 400 450
Differential Pressure Gauge: 106-35.
Filter Element: 0.3-m-rated borosilicate-glass-fiber OPTIONAL 0.01- m ELEMENT
coalescing element; optional 0.01-m-rated element. Inlet Pressure psig (bar)
bar psi 36(2.5) 92(6.3) 150(10)
Fluid Media: Compressed air. 0.35 5

Inlet Pressure: 0.28 4


PRESSURE DROP

Float drain: 30 psig (2.1 bar) minimum 200 psig


0.21 3
(14 bar) maximum.
0.14 2
Manual drain: 0 psig (0 bar) minimum 300 psig
0.07 1
(21bar) maximum.
Seals: Nitrile. 0 0
scfm 0 100 200 300 400 500 600 700 800 900 1000
FLOW
l/s 0 50 100 150 200 250 300 350 400 450

102 Master Pneumatic, Inc.


A

DIMENSIONS inches (cm) C


Weight *
A B* C Depth lb (kg)
8.1 18.3 4.6 8.0 26
(204.7) (465.1) (117.4) (203.2) (11.8)

ISO
Filter
Symbols REPLACEMENT FILTER ELEMENT KITS
Element Rating Kit Number
0.3 m (Std element) ............................... A106-24L
Manual Automatic 0.01 m
Drain Drain For model with E8 option..........................A106-24LE8

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FC6A 401H L 16 E8 W
DRAIN TYPE PORT TYPE
Internal automatic float drain (brass stem) ... FC6A NPTF ......................... Leave Blank
Manual Drain .............................................. FC BSPP ......................... W
No drain (less drain cock) ......................... FC7A
ELEMENT TYPE
DIFFERENTIAL PRESSURE GAUGE 0.3-m element ......... Leave Blank
No gauge ...................................... Leave Blank 0.01-m element ....... E8
Large differential pressure gauge ... L PORT SIZE
Small differential pressure gauge ... S 2 NPTF .................................... 16
Large differential pressure gauge ... E
with normally open reed switch.
Large differential pressure gauge ... E2
with normally closed reed switch.

DIFFERENTIAL PRESSURE GAUGES

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
K103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 103


ADSORBING FILTERS, DRYERS,
CLEAN AIR PACKAGES
OIL REMOVAL ADSORBING FILTERS
The adsorbing filters are designed to solid particles larger than 5 micron, while automatic drains
remove vapors from the air line that eliminate liquid water and oil emulsions that collect in the
cannot be removed by a coalesc- sump area. The particulate filter serves as a pre-filter to
ing filter. They produce air that is extend the life of the more costly coalescing element used
virtually free of oil and hydrocarbons for the next stage of filtration.
as required by industries such as
food processing, electronics, and The coalescing filter element will further clean the air of re-
instrumentation. sidual oil mists, aerosols, and minute particles, larger than
The filter cartridges contain activated 0.3 micron. A standard differential pressure gauge warns
carbon to adsorb hydrocarbon vapors when the pressure drop exceeds 8 to 10 psi, indicating that
and odors from alcohols, esters, and the coalescing element should be changed.
ketones. An optional extended bowl Finally, the adsorber filter will provide air, virtually free of oil
includes a higher capacity adsorbing and most hydrocarbons. It effectively eliminates odors from
cartridge which allows as much as 50 freons, alcohols, esthers, ketones, and up to 99% of most
percent greater air flow. hydrocarbons.
Series BFC70-E9 adsorbing filters have aluminum bowls Clean Air Packages are available with port sizes ranging
and are offered with 1/4, 3/8, or 1/2 ports. Series FC350-E9 from 1/4 to 1.
and the FC380-E9 units have either polycarbonate plastic or
aluminum bowls. The FC350-E9 are offered with 1/4, 3/8, or
1/2 ports. The FC380-E9 are offered with 3/8, 1/2, or 3/4 ports. MP-FILENCO DRYER/FILTERS
An adsorbing filter should always be preceded by a particu-
Many compressed air systems require
late filter and a coalescing filter. Such an assembly is one of point-of-use cleaning and drying of
Master Pneumatics Clean Air Packages which will provide the air to supplement a central sys-
air with no more oil than 10 mg/m3 or 0.008 ppm. tem. Dryer/filters do this extremely
well because of their tri ple-action
CLEAN AIR PACKAGES cleaning process and their ability to
substantially reduce pressure dew
points.
Available desiccants for these units in-
clude clay, clay with activated carbon,
and molecular sieves for as much as
80 dew point suppression.
Automatic drains are strongly recom-
mended, although there are a variety
options offered from simple manual
drains to the Warrior electronic drain.

In critical applications when vapor impurities a are a


potential problem, the installation of a Clean Air Package
provides the solution. Ultra clean air is provided by using
the particulate filters as the first line of defense against
gross contaminants found in all air lines. Elements remove

104 Master Pneumatic, Inc.


MP-FILENCO DRYER CROSS SECTION

OUTLET
FILTERS Just clean dry air!
A multiple- layer filter disc
pack provides final filtra-
tion to remove particulates
down to 1 m in size.

DESICCANT
Water is removed in the
desiccant chamber. Different
desiccants are offered to
meet a variety of needs.

INLET
Incoming air swirls around
a conical structure where
water and oil droplets fall
into the drain. Scale
is broken up. DRAIN
Several drain types are
available including elec-
tronic or heated drains.

GUIDE to ADSORBING FILTERS, DRYERS and CLEAN AIR PACKAGES


Port Sizes
Product 1/4 3/8 1/2 3/4 1 1-1/2 2 Pages
ADSORBING FILTERS
BFC70-E9 X X X 106-107
FC350-E9 X X X 108-109
FC380-E9 X X X 110-111
CLEAN AIR PACKAGES
Guardsman II X X X 112-113
Series 350 X X X 114-115
Series 380 X X X 116-117
High-flow BFDFCD100 X X 118-119
MP-FILENCO DRYER/FILTERS
Series 25 X 120-121
Series 36 X 122-123
Series 38 X 122-123
Series 418 X 124-125
Series 625 X 126-127
Series 832 X 126-127

Master Pneumatic, Inc. 105


GUARDSMAN II Modular BFC70-E9 Models
Oil Vapor Removal Port Sizes: 1/4, 3/8, 1/2
(Adsorbing) Filters The adsorbing filter is designed to remove vapors from
the air line that cannot be removed by a coalescing filter.
It produces air virtually free of oil and hydrocarbons as re-
quired by industries such as food processing, electronics,
and instrumentation.
An adsorbing filter must be preceded by a coalescing filter,
and these filters should be preceded by a general purpose
filter. Such a trio of filters constitutes a Clean Air Package
that will provide air with no more than 0.01 mg of oil per
cubic meter. For such clean air assemblies see following
pages.

S Modular or inline mounting.


S Filter cartridge contains activated carbon
S Aluminum bowl. Optional extended bowl with
higher flow cartridge.
S Manual drain.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS

Inlet Pressure100 psig (7 bar)


bar psi Standard bowl Extended bow l
0.35 5

0.28 4
PRESSURE DROP

1/4 Ports
Model Shown: BFC70-4E9 0.21 3

0.14 2

0.07 1

SPECIFICATIONS 0 0
bar psi
Ambient/Media Temperature: 0.35 5

40 to 175F (4 to 79C). 0.28 4


PRESSURE DROP

Body: Zinc. 3/8 Ports


0.21 3

Bowl: 6-Ounce (180-ml) capacity aluminum. Optional 0.14 2


10-ounce (300-ml) extended aluminum bowl has higher 0.07 1
flow filter cartridge.
0 0
Bowl Drain: Manual. bar psi
0.35 5
Bowl Ring: Nylon.
0.28 4
PRESSURE DROP

Filter Cartridge: Activated carbon.


0.21 3
Fluid Media: Compressed air. 1/2 Ports
0.14 2
Inlet Pressure: 200 psig (14 bar) maximum.
0.07 1
Seals: Nitrile.
0 0
scfm 0 10 20 30 40 50 60 70 80 90 100 110
FLOW
l/s 0 5 10 15 20 25 30 35 40 45 50

106 Master Pneumatic, Inc.


A C A C

DIMENSIONS inches (mm)


Weight
Bowl A B C Depth lb (kg)
B

XX XXX XX
R

XXXXXXXXXXXXXXX

XX XXX XX
R

MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


Standard 2.7 (67) 6.5 (165) 0.63 (16) 2.4 (60) 1.50 (0.68)
B

XXXX X
XXX XXX
XXXXXXX

XXXX X
XXX XXX
XXXXXXX
Extended 2.7 (67) 9.5 (241) 0.63 (16) 2.4 (60) 1.75 (0.80)

Standard
Bowl

Extended
Bowl

REPLACEMENT FILTER ELEMENT KITS


ISO Filter Bowl Kit Number
Symbol Standard (Std cartridge) ...........................A60F-29E9
Manual Extended.......................................A60F-32E9
Drain

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

BFC 70 2 E9 W
PORT TYPE
NPTF threads ................ Leave Blank
BOWL SIZE
BSPP threads ........................ W
Standard 6-ounce bowl ............ 70
Extended 10-ounce bowl ......... 70H PORT SIZE
with higher flow filter cartridge 1/4 NPTF................................... 2
3/8 NPTF................................... 3
1/2 NPFT................................... 4

Master Pneumatic, Inc. 107


SERIES 350 Modular FC350-E9 Models
Oil Vapor Removal Port Sizes: 1/4, 3/8, 1/2
(Adsorbing) Filters The adsorbing filter is designed to remove vapors from the air
line that cannot be removed by a coalescing filter. It produces
Available Color Caps air free of oil and hydrocarbons as required by industries such
as food processing, electronics, and instrumentation. An
Yellow adsorbing filter preceded by a coalescing filter and a general
(standard) purpose filter constitute a Clean Air Package as shown on
the following pages.

Red S Modular or inline mounting.


(optional)
S Designed to remove oil vapor that cannot be removed
by a coalescent filter. Also removes odors and tastes.
S Filter cartridge contains activated carbon.
Blue S Inlet pressure rated at 250 psig (17 bar) with metal
(optional) bowls up to or at 175 F (79 C).
S Color caps available for visual management systems.
(Blue, red, yellow and grey). Consult factory for custom
colors.
Grey S Front mounted modular clamping design with
(optional) encapsulated screws.
S Compatible with modular 380 series of products.
S Polycarbonate plastic bowl with shatterguard.
Model Shown: FC350-4C1E9 Optional metal bowl.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS APPLICATION NOTE: General purpose and coalescing


filter must be installed upstream of the Adsorbing filter to
Ambient/Media Temperature: ensure good performance and to extend the life of the
Plastic bowl, manual drain 40 to 125F (4 to 52C) element.
Metal bowl, manual drain 40 to 175F (4 to 79C)
Bowl: 5.1-Ounce (151-ml) capacity Polycarbonate plastic FLOW CHARTS
FC350-2E9 FLOW CHARACTERISTICS
with nylon shatterguard; optional 6.0 ounce (177-ml) Inlet pressure psig (bar)
bar psi
aluminum bowl with clear nylon sight glass. Optional 5.0
36.3 91.3 145

10-ounce (300-ml) extended aluminum bowl with clear 4.5


PRESSURE DROP PSID

0.30
4.0
nylon sight glass and extended flow filter element. 0.25 3.5
0.20 3.0

Bowl Drain: Manual drain. 0.15


2.5
2.0
0.10 1.5
Cap Color: Yellow, optional red, blue and grey. 0.05
1.0
0.5
Filter Cartridge: Activated carbon with urethane seals. 0.0
FLOW
scfm 0 20 40 60 80 100 120 140
Fluid Media: Compressed air. l/s 10 20 30 40 50 60

Inlet Pressure: FC350-3E9 FLOW CHARACTERISTICS


Inlet pressure psig (bar)
Plastic bowl & manual drain: 0-150 psig (0-10 bar). bar psi 36.3 91.3 145
5.0
Plastic bowl & Float drain: 30-150 psig (2-10 bar). 4.5
PRESSURE DROP PSID

0.30

Metal bowl & manual drain: 0-250 psig (0-17 bar). 0.25
4.0
3.5

Metal bowl & Float drain: 30-200 psig (2-14 bar). 0.20 3.0
2.5
0.15
2.0
Seals: Nitrile. 0.10 1.5
1.0
0.05
0.5
0.0
FLOW
scfm 0 20 40 60 80 100 120 140

l/s 10 20 30 40 50 60

108 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A A

Weight
C C
Bowl A B C Depth lb (kg)
Std plastic 3.0 (76.2) 5.54 (140.7) 1.12 (28.3) 2.51 (63.8) 1.29 (0.59)
Std metal 3.0 (76.2) 6.42 (163.1) 1.12 (28.3) 2.76 (70.1) 1.41 (0.64)
B
Ext metal 3.0 (76.2) 9.51 (241.6) 1.12 (28.3) 2.76 (70.1) 1.54 (0.70)
Bowl (standard) removal clearance: add 3.1 (79)
Bowl (extended) removal clearance: add 6.1 (155) B

Standard
Plastic
Bowl

Extended
ISO Filter Metal Bowl
Symbol
Manual
Drain

FC350-4E9 FLOW CHARACTERISTICS


Inlet pressure psig (bar)
bar psi 36.3 91.3 145
5.0
4.5
PRESSURE DROP PSID

0.30
4.0
0.25 3.5 REPLACEMENT FILTER ELEMENT KITS
0.20 3.0

0.15
2.5 Bowl Size Kit Number
2.0
0.10 1.5
1.0
Standard (Std element)............................ A60F-29E9
0.05
0.5 Extended ...................................... A60F-32E9
0.0
FLOW
scfm 0 20 40 60 80 100 120 140

l/s 10 20 30 40 50 60

ORDERING INFORMATION
Change the letters in the sample model number below to specify the adsorbing filter you want.

BFC 350 H - 3 C1 E9 W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, manual drain .................................. FC NPTF threads ................. Leave blank
Metal bowl, manual drain .................................... BFC BSPP threads ................. W
BOWL LENGTH OPTIONS
Standard length .................................................. Leave Blank Cap color:
Extended bowl length ......................................... H Yellow (standard) ...................... C1
(Must be used with metal bowl option shown Red .......................................... C2
in BOWL AND DRAIN TYPE). Mid blue ................................... C3
Grey ......................................... Leave Blank
PORT SIZE
1/4 NPTF ...................................... 2
3/8 NPTF ...................................... 3
1/2 NPTF ...................................... 4

Master Pneumatic, Inc. 109


Full-Size SERIES 380 Modular FC380-E9 Models
Oil Vapor Removal Port Sizes: 3/8, 1/2, 3/4
(Adsorbing) Filters The adsorbing filter is designed to remove vapors from
the air line that cannot be removed by a coalescing filter.
Available Color Caps It produces air free of oil and hydrocarbons as required
by industries such as food processing, electronics,
Yellow and instrumentation. An adsorbing filter preceded by a
(optional) coalescing filter and a general purpose filter constitute a
Clean Air Package as shown on the following pages.

Red S Modular or inline mounting.


(optional) S Filter cartridge contains activated carbon.
S Polycarbonate plastic bowl with steel shatter-
guard; optional aluminum bowl. Optional
Blue extended aluminum bowl with higher flow filter
(optional) cartridge.
S Manual drain.
S NPTF port threads; optional BSPP threads.
Grey
(standard)
FLOW CHARTS

Inlet Pressure psig (bar)


bar psi 36(2.5) 92(6.3) 150(10)
Model Shown: FC380-6E9 0.35 5
3/8 Ports
0.28 4
PRESSURE DROP

H H
0.21 3

0.14 2
SPECIFICATIONS
0.07 1
Ambient/Media Temperature:
Plastic bowl: 40 to 125F (4 to 52C). 0 0
Metal bowl: 40 to 175F (4 to 79C). bar
0.35
psi
5
Body: Zinc. 0.28 4
1/2 Ports
PRESSURE DROP

Bowl: 9-Ounce (270-ml) capacity polycarbonate plastic 0.21 3


H H
with steel shatterguard; optional aluminum bowl.
0.14 2
Optional 15-ounce (450-ml) extended aluminum bowl
includes a higher capacity adsorbing cartridge. 0.07 1

Bowl Drain: Manual. 0 0


bar psi
Bowl Ring: Nylon. 0.35 5

Cap Color: Grey. Yellow, red, and blue optional. 0.28 4 H


PRESSURE DROP

H 3/4 Ports
Filter Cartridge: Activated carbon with urethane seals. 0.21 3

Fluid Media: Compressed air. 0.14 2

Inlet Pressure: 0.07 1


Plastic bowl: 150 psig (10 bar) maximum.
0 0
Metal bowl: 200 psig (14 bar) maximum. scfm 0 15 30 45 60 75 90 105 120 135150 165 180 195
FLOW
Seals: Nitrile. l/s 0 15 30 45 60 75 90
H designates models with extended bowls
.

110 Master Pneumatic, Inc.


A A

C C
R MASTER PNEUMATIC-DETROIT, INC. R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX XXXXXXX
XXXXXXXXXXXXXXX XXX XXX XXXXXXXXXXXXXXX XXX XXX
XX XXX XX XXXX X XX XXX XX XXXX X

DIMENSIONS inches (mm)


Weight
Bowl A B C Depth lb (kg)
Polycarbonate 3.5 (88) 7.7 (195) 1.1 (28) 2.9 (73) 2.13 (0.97) B

9-Ounce Metal 3.5 (88) 7.6 (193) 1.1 (28) 3.1 (79) 2.13 (0.97) B
Extended Metal 3.5 (88) 11.2 (284) 1.1 (28) 3.1 (79) 2.31 (1.05)
Bowl removal clearance: add 3.1 (79) for 9-ounce bowl; 6.1
(155) for extended bowl.

Standard
Plastic
Bowl

Extended Metal Bowl

ISO Filter REPLACEMENT FILTER ELEMENT KITS


Symbol Bowl Size Kit Number

Manual Standard (Std element)........................... A115-117E9


Drain Extended ..................................... A115-118E9

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter you want.

B FC 380 3 Y E9 W
PORT TYPE
BOWL TYPE NPTF threads ................ Leave Blank
Plastic with guard .............. Leave Blank BSPP threads ........................ W
Metal ........................................ B OPTIONS
None ................................. Leave Blank
BOWL SIZE
Cap color: Grey is standard.
Standard 9-ounce bowl ........... 380
MP yellow ............................ C1
Extended 15-ounce high- ....... 380H
Red ...................................... C2
flow (metal only)
Mid blue ............................... C3

PORT SIZE
3/8 NPTF................................... 3
1/2 NPTF................................... 4
3/4 NPTF................................... 6

Master Pneumatic, Inc. 111


GUARDSMAN II BMFDFCDFC70-E9 Models
Clean Air Package Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting.
S 5-m-rated polyethylene general purpose filter element.
S 0.3-m-rated coalescing filter element; optional 0.01-
m element.
S Metal bowls. Clear nylon sight glass on general
purpose and coalescing filters. Bowls rotatable for easy
readability.
S Optional extended bowls include higher capacity filter
elements for coalescing and adsorbing filters.
S Internal automatic filter drain for general purpose and
coalescing filters. Manual drain for adsorbing filter.
S Differential pressure gauge on coalescing filter to
indicate when filter element needs changing.
S NPTF port threads; optional BSPP threads.

Model Shown: BMFDFCDFC70-4E9


These assemblies consist of three filters: a general purpose
filter, a coalescing filter, and an adsorbing filter. The general
purpose filter removes gross contaminants, while the coalesc-
ing filter removes oil mists, aerosols, and minute particles.
Finally, the adsorbing filter virtually eliminates odors from
Freons, alcohols, esters, ketones, and up to 99% of most
hydrocarbons.

SPECIFICATIONS
Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C).
Float drains: 40 to 150F (4 to 66C).
Body: Zinc.
Bowls: 6-Ounce (180-ml) capacity aluminum. Clear nylon
sight glass on general purpose and coalescing filters. Bowls
are rotatable for easy readability. Optional 10-ounce (300- AIR FLOW and CONSTRUCTION DATA
ml) extended aluminum bowls have higher flow elements for See Flow Charts and Specifications for
coalescing and adsorbing filters.
Bowl Ring: Nylon. individual assembly components
Filter Bowl Drains: on preceding pages.
Internal automatic drains for general purpose and coalescing
filters; manual drain for adsorbing filter.
Filter Elements: General purpose: 5-m-rated polyethylene;
optional 5-m sintered bronze.
Coalescing: 0.3-m-rated borosilicate glass fiber; optional
0.01-m-rated element.
Adsorbing: Activated carbon with urethane seals.
Fluid Media: Compressed air.
Inlet Pressure:
Minimum: 15 psig (1 bar).
Maximum: 200 psig (14 bar).

112 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm) B

XX XXX XX
XX XXX XX

XX XXX XX
R R R

XXXXXXXXXXXXXXX
XXXXXXXXXXXXXXX

XXXXXXXXXXXXXXX
MASTER PNEUMATIC-DETROIT, INC.
MASTER PNEUMATIC-DETROIT, INC.

MASTER PNEUMATIC-DETROIT, INC.


Weight

XXXX X
XXX XXX
XXXXXXX
XXXX X
XXX XXX
XXXXXXX

XXXX X
XXX XXX
XXXXXXX
Bowl A B C Depth lb (kg)

Standard 8.4 (213) 6.5 (165) 1.8 (45) 2.4 (60) 5.00 (2.27) Standard
Bowls
Extended 8.4 (213) 9.5 (241) 1.8 (45) 2.4 (60) 5.25 (2.39)
A

REPLACEMENT FILTER ELEMENT KITS


C
Element Model Usage Kit Number
5-m Plastic (Std) General purpose filter A60F-03PE5
5-m Bronze General purpose filter KA60F-03E5

XX XXX XX
R

XX XXX XX

XX XXX XX
R R

XXXXXXXXXXXXXXX
XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
MASTER PNEUMATIC-DETROIT, INC.

MASTER PNEUMATIC-DETROIT, INC.


0.3-m (Std) Standard bowl A60F-29

XXXX X
XXX XXX
XXXXXXX
XXXX X
XXX XXX
XXXXXXX

XXXX X
XXX XXX
XXXXXXX
Coalescing Extended bowl A60F-32
B
0.01-m Standard bowl A60F-29E8
Coalescing Extended bowl A60F-32E8
Adsorbing Standard bowl A60F-29E9
Extended bowl A60F-32E9

Extended
Bowls

ISO
Clean Air 1 2
Package
Symbol

ORDERING INFORMATION
If product number exceeds 15 charactors consult factory for new number:

BMFDFCDFC 70 2 Y E9 W
PORT TYPE
BOWL SIZE NPTF threads ................ Leave Blank
Standard 6-ounce bowls .......... 70 BSPP threads ........................ W
Extended 10-ounce bowls ....... 70H OPTIONS
PORT SIZE None ................................. Leave Blank
1/4 NPTF................................... 2 5-m sintered bronze general
3/8 NPTF................................... 3 purpose filter element ........... E5
1/2 NPTF................................... 4 0.01-m coalescing filter .......... E8
element

Master Pneumatic, Inc. 113


SERIES 350 Modular BAG1D0A6A93 Models
Clean Air Package Port Sizes: 1/4, 3/8, 1/2
GENERAL
S Modular or inline mounting.
S Color caps available for visual management systems.
(Blue,red, yellow and grey). Consult factory for custom
colors.
S Front mounted modular clamping design with
encapsulated screws.
S Compatible with modular 380 series of products.
S NPTF port threads; optional BSPP threads.
S Polycarbonate plastic bowl with shatterguard.
Optional metal bowl.
S Inlet pressure rated at 250 psig (17 bar) with metal
bowls up to 175 F. (79 C).
S This configuration in conjunction with a carbon
Model Shown: BAG1D0A6A93 monoxide monitor, can allow end users to achieve
The general purpose filter in this assembly removes gross "grade D" breathing air as defined by the compressed
contaminants, while the coalescing filter removes oil mists, gas association commodity specification: G-7.1
aerosols, and minute particles. Finally, the adsorbing filter (www.cganat.com). Does not remove carbon monoxide
effectively eliminates odors from Freons, alcohols, esters, or convert CO to CO2, or remove other toxic gases.
ketones, and up to 99% of most hydrocarbons.
FILTER INFORMATION
S Designed to remove particulate material to 5 micron
from the airstream to protect downstream equipment.
SPECIFICATIONS S Optional bronze 5-m-rated, 20-m-rated, and
Ambient/Media Temperature 40-m-rated. 5-m-rated Polyethylene filter elements
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). are standard.
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C). S Superior removal of free water up to 98% efficiency
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Body: Die-cast zinc.
S Removal of effluents via manual or automatic float
Bowl: 5.1-Ounce (151-ml) capacity polycarbonate plastic with drains.
nylon shatterguard; optional 6.0 ounce (177-ml) aluminum
bowl with clear nylon sight glass. (For coalescing and
adsorber filter only) optional 10-ounce (300-ml) extended
COALESCING FILTER
aluminum bowl with clear nylon sight glass and higher flow S Designed to remove particulate material 99.98% of
filter element. free oils and solid contaminants 0.3 microns and
Bowl Drain larger.
filter and coalescing filter: Internal float drain; by S Optional 0.01-m-rated element.
removing the adjustment knob, a 3/16 (5mm) flexible
tube can be connected to drain effluents. Optional
S Removal of effluents via manual or automatic drains.
manual drain. S Coalescent elements are absolute rated.
Adsorber filter: Manual drain only. S Optional differential pressure gauge to indicate when
Cap Color: Yellow, optional red, blue and grey. filter element needs changing.
Differential Pressure Gauge: Cannot be added in the field.
Elements:
Filter: 5-m-rated polyethylene. ADSORBING FILTER
Coalescing: 0.3-m-rated borosilicate-glass-fiber; optional S Designed to remove oil vapor that cannot be removed
0.01-m-rated element (reduces flow by 20%). by a coalescent filter. Also removes odors and tastes.
Adsorbing: Activated carbon with urethane seals.
S Filter cartridge contains activated carbon.
Fluid Media: Compressed air.
Inlet Pressure:
Plastic bowl & manual drain: 0-150 psig (0-10 bar). AIR FLOW and CONSTRUCTION DATA
Plastic bowl & Float drain: 30-150 psig (2-10 bar).
Metal bowl & manual drain: 0-250 psig (0-17 bar). See Flow Charts and Specifications for
Metal bowl & Float drain: 30-200 psig (2-14 bar). individual assembly components
Seals: Nitrile on preceding pages.

114 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
Bowl A B C Depth lb (kg) C
Std plastic 9.58 (243.3) 5.54 (140.7) 2.38 (59.3) 2.51 (63.8) 4.3 (2.0)
Std metal 9.58 (243.3) 6.42 (163.1) 2.38 (59.3) 2.76 (70.1) 4.6 (2.1) B
Ext metal 9.58 (243.3) 9.51 (241.6) 2.38 (59.3) 2.76 (70.1) 4.9 (2.2)
Bowl (standard) removal clearance: add 3.1 (79)
Bowl (extended) removal clearance: add 6.1 (155)
Standard Plastic Bowls
REPLACEMENT ELEMENT KITS
Filter Elements:
5-m Polyethyelene (Std element) ................. A60F-03PE5
40-m Bronze ............................................... A60F-03E3 A
5-m Bronze ................................................. A60F-03E5
20-m Bronze ............................................... A60F-03E4
C
Coalescing Elements:
0.3 m Standard for plastic bowl ............................ A60F-23
0.3 m Standard for metal bowl ............................. A60F-29
0.3 m Extended for metal bowl ............................. A60F-32
0.01 m Standard for plastic bowl .......................... A60F-23E8 B
1 2
0.01 m Standard for metal bowl ........................... A60F-29E8
0.01 m Extended metal bowl ................................ A60F-32E8
Adsorbing Elements:
Standard (Std element) .................................. A60F-29E9 ISO Clean Air Package Symbol
Extended ....................................................... A60F-32E9
Extended Metal Bowls

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Clean Air Package you want.

B A G1 D 0A 6 A 9 3
CAP COLOR PORT SIZE
Yellow (standard) ......................................... B 1/4 NPTF ...................................... 2
Red ............................................................. C 3/8 NPTF ...................................... 3
Mid blue ...................................................... D 1/2 NPTF ...................................... 4
Grey ............................................................ A 1/4 BSPP ...................................... B
BOWL TYPE 3/8 BSPP ...................................... C
All plastic standard bowls ............................. A 1/2 BSPP ...................................... D
All metal standard bowls .............................. B DIFFERENTIAL PRESSURE GAUGE
All metal standard bowl filter, extended ......... D No gauge ................................................. 0
metal bowls on coalescing and adsorber. Gauge on filter and coalescing filter .......... 7
COALESCING AND ADSORBER FILTERS Gauge on Coalescing filter ........................9
FC350 and FC350-E9 ................................. D EXTERNAL PORTS, MOUNTING
FC350-E8 and FC350-E9 ............................ E BRACKETS
No mounting bracket ............................... A
DRAIN TYPE Mounting bracket ..................................... J
Manual drain on all bowls .............................................................. 0 Female external ports with ........................ K
Plastic Bowl only: Float drain on filter and coalescing, manual ..... 6 mounting brackets
drain on adsorber (plastic stem).
Plastic Bowl only: Float drain on filter, manual drain on .............. 7
coalescing and adsorber (plastic stem).
Metal Bowl only: Float drain on filter and coalescing, manual ..... 8
drain on adsorber.
Metal Bowl only: Float drain on filter, manual drain on ................ 9
coalescing and adsorber.

Master Pneumatic, Inc. 115


Full-Size SERIES 380 Modular AAM1D0A1A9 Models
Clean Air Package Port Sizes: 3/8, 1/2, 3/4
S General purpose filter (FD380) with 5-m-rated
polyethylene filter element.
S Coalescing filter with 0.3-m-rated coalescing element;
optional 0.01-m element.
S Adsorbing filter with activated carbon element.
S Modular or inline mounting.
S Polycarbonate plastic bowls with steel
shatterguards; optional metal bowls.
S Optional extended metal bowls for coalescing and
adsorbing filters include higher flow filter elements.
S Internal automatic drains for general purpose and
coalescing filters. Manual drain for adsorbing filter.
S Differential pressure gauge on coalescing filter to
indicate when element needs changing.
Model Shown: AAM1DOA1J9D S NPTF port threads; optional BSPP threads.
The general purpose filter in this assembly removes gross
contaminants, while the coalescing filter removes oil mists,
aerosols, and minute particles. Finally, the adsorbing filter
effectively eliminates odors from Freons, alcohols, esters,
ketones, and up to 99% of most hydrocarbons.

SPECIFICATIONS
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 9-Ounce (270-ml) capacity polycarbonate plastic bowls
with steel shatterguards. Optional aluminum bowls; clear nylon
sight glass on general purpose and coalescing units. Optional
15-ounce (450-ml) extended aluminum bowls with higher flow AIR FLOW and CONSTRUCTION DATA
elements for coalescing and adsorbing filters.
See Flow Charts and Specifications for
Cap Color: Grey. Yellow, red, blue optional. individual assembly components
Filter Drains: Internal automatic drains for general purpose on preceding pages.
and coalescing filters; manual drain for adsorbing filter.
Filter Elements:
General Purpose: 5-m-rated polyethylene.
Coalescing: 0.3-m-rated borosilicate glass-fiber;
optional 0.01-m-rated element.
Adsorbing: Activated carbon with urethane seals.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain.
Plastic bowls: 150 psig (10 bar) maximum.
Metal bowls: 200 psig (14 bar) maximum.

116 Master Pneumatic, Inc.


A A

C C

DIMENSIONS inches (mm) R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
XX XXX XX
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XXX XXX
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R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
XX XXX XX
XXXXXXX
XXX XXX
XXXX X
R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
XX XXX XX
XXXXXXX
XXX XXX
XXXX X
R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
XX XXX XX
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XXX XXX
XXXX X
R MASTER PNEUMATIC-DETROIT, INC.

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XX XXX XX
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XXX XXX
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R MASTER PNEUMATIC-DETROIT, INC.

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XX XXX XX
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Weight
Bowls A B C Depth lb (kg) B B

Standard 10.9 (276) 7.7 (195) 2.2 (55) 2.9 (73) 6.63 (3.01)

Extended 10.9 (276) 11.2 (284) 2.2 (55) 2.9 (73) 7.00 (3.18)

Bowl removal clearance: add 3.4 (86) for 9-ounce bowl; Standard
6.1 (155) for extended bowl. Plastic Bowls

Extended
Metal Bowls

REPLACEMENT FILTER ELEMENT KITS


Element Type Kit Number
General Purpose
5-m (Std element) ............................A115-106PE5
ISO
Clean Air 1
Coalescing:
2
Package 0.3 m Standard bowl (Std element) .... A115-117
0.3 m Extended bowl .......................... A115-118
Symbol
0.01 m Standard bowl ...................... A115-117E8
0.01 m Extended bowl ..................... A115-118E8
Adsorbing:
Standard bowl (Std cartridge) ............. A115-117E9
Extended bowl.................................... A115-118E9

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Clean Air Package you want.

A A M 1D 0 A 1 A 9 6
PORT SIZE
CAP COLOR 3/8 NPTF................................... 3
Grey A 1/2 NPTF................................... 4
Yellow ..................... B 3/4 NPTF................................... 6
Red ...................... C 3/8 BSPP .................................. C
Blue . ...................... D 1/2 BSPP .................................. D
3/4 BSPP .................................. E
BOWL TYPE
9-Ounce plastic ............................ A
DIFFERENTIAL PRESSURE
9-Ounce metal ............................ B
Metal: 9-ounce general purpose ... D GAUGES: For additional gauge
filter; 15-ounce coalescing options see page 291.
and adsorbing filters No gauge on coalescing filter..... 0
Small gauge (K103-151) on ....... 9
COALESCING FILTER ELEMENT coalescing filter (standard)
0.3-m element (Std) ..................... D Large gauge (106-35) on ........... A
0.01-m element ........................... E coalescing filter
DRAIN TYPES
PORTS & MOUNTING BRACKETS
Manual drain for general purpose ... 0
and coalescing filters No end ports or brackets........... A
Internal automatic drain for ............. 1 Mounting brackets only ............. J
general purpose and Female end ports with .............. K
coalescing filters mounting brackets

Master Pneumatic, Inc. 117


HIGH-FLOW VANGUARD BFDFCD100-E8 Models
Clean Air Package Port Sizes: 3/4, 1
S Inline mounting.
S 5-m-rated polyethylene general purpose filter element.
S 0.3-m-rated coalescing filter element; optional 0.01-
m element.
S Metal bowls. Clear nylon sight glass on general
purpose and coalescing filters. Bowls rotatable for easy
readability.
S Internal automatic filter drain for general purpose and
coalescing filters.
S Differential pressure gauge on coalescing filter to
indicate when filter element needs changing.
S NPTF port threads; optional BSPP threads.

Model Shown: BFDFCD100-8E8

These assemblies consist of two filters: a general purpose fil-


ter, and a coalescing filter. The general purpose filter removes
gross contaminants, while the coalescing filter removes oil
mists, aerosols, and minute particles.

SPECIFICATIONS
Ambient/Media Temperature:
Manual & auto drains: 40 to 175F (4 to 79C).
Float drains: 40 to 150F (4 to 66C).
Body: Aluminum.
Bowls: 16-Ounce (480-ml) capacity aluminum. Clear nylon AIR FLOW and CONSTRUCTION DATA
sight glass on general purpose and coalescing filters. Bowls See Flow Charts and Specifications for
are rotatable for easy readability.
Bowl Ring: Aluminum. individual assembly components
Filter Bowl Drains: on preceding pages.
Internal automatic drains for general purpose and
coalescing filters.
Filter Elements: General purpose: 5-m-rated
polyethylene; optional 5-m sintered bronze.
Coalescing: 0.3-m-rated borosilicate glass fiber; optional
0.01-m-rated element.
Fluid Media: Compressed air.
Inlet Pressure:
Minimum: 15 psig (1 bar).
Maximum: 200 psig (14 bar).

118 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
A B C Depth lb (kg)
C
10 (255) 7.8 (199) 2.3 (58) 4.2 (106) 5.00 (2.27)

REPLACEMENT FILTER ELEMENT KITS


Element Model Usage Kit Number
B
5-m Plastic (Std) General purpose filter KA109-3PE
5-m Bronze General purpose filter KA109-03E5
0.3-m (Std) Coalescing filter A109-106
0.01-m Coalescing filter A109-106E8

ISO
Clean Air 1 2
Package
Symbol

ORDERING INFORMATION
If product number exceeds 15 charactors consult factory for new number:

B FD FCD 100 S - 6 E5 E8 W
FILTER BOWL DRAIN PORT TYPE
Internal automatic drain................... FD NPTF ....... Leave Blank
Manual drain .................................. F BSPP ....... W
Internal float drain (brass stem) ..... F6A
COALESCING ELEMENT TYPE
COALESCING FILTER BOWL DRAIN 0.3-m element ......... Leave Blank
Internal automatic drain................... FCD 0.01-m element ....... E8
Manual drain .................................. FC
FILTER ELEMENT TYPE
Internal float drain (brass stem) ..... FC6A
5 micron bronze .......... E5
DIFFERENTIAL PRESSURE GAUGE element.
No gauge ...................................... Leave Blank 5 micron polyethylene .. Leave Blank
(Add NG option after COALESCING element.
FILTER ELEMENT TYPE.) PORT SIZE
Large differential pressure gauge ... Leave Blank 3/4 NPTF ................................ 6
Small differential pressure gauge ... S 1 NPTF ................................... 8
Large differential pressure gauge ... E
with normally open reed switch.
DIFFERENTIAL PRESSURE GAUGES
Large differential pressure gauge ... E2
with normally closed reed switch.

Small Slide Gauge Large Dual Face Gauge Large Dual Face Gauge
K103-151 106-35 with Reed Switch
106-35E (Normally Open)
106-35EC (Normally Closed)

Master Pneumatic, Inc. 119


MP-FILENCO Dryer/Filters Series 25
Port Size: 1/4

Many compressed air systems require point-of-use cleaning


and drying of the air to supplement a central system. MP-
Filenco dryer/filter units perform superbly because of their
triple-action cleaning process and their ability to reduce
the pressure dew point. See the sketch on page 95 for a
cross-section view of a typical dryer/filter.

The filtering and drying functions result in super clean, super


dry air. Several drain options and choices of desiccants are
available to suit various operating needs.

DESICCANTS
The desiccants in MP-Filenco dryer/filters have the ability
Model Shown: CD25-2D3M to drop the pressure dew point thereby preventing the re-
currence of water in the air system. They also adsorb sulfur
compounds that form abrasive, gummy varnish or shellac.
Three different dessicants are available.
SPECIFICATIONS CLAY DESICCANT (CD) This is a general purpose
Ambient/Media Temperature: desiccant which produces initial dew point depressions
40 to 125F (4 to 52C). of 20 to 25 degrees Fahrenheit. It is effective for removing
both water and oil, and requires no air preparation. Life
Drain: Automatic drain; optional manual or electronic
expectancy is up to three months, depending on humidity,
drains.
flow rate, and frequency of use.
Dessicant: Choice of three.
CLAY DESICCANT WITH ACTIVATED CARBON
Flow Rate: 7 scfm (3.3 l/s). (CDC) This desiccant provides a higher degree of air
Fluid Media: Compressed air. purification than the plain clay desiccant. A layer of acti-
Inlet Pressure: 150 psig (10 bar) maximum. Consult vated carbon produces slightly lower initial dew points,
Master Pneumatic for higher pressure ratings. and also provides better removal of noxious gases and oil
aerosols.
MOLECULAR SIEVE DESICCANT (MS) Highly po-
rous alumina-silicate complexes in this desiccant produce
exceptionally low pressure dew points, as much as 80
Fahrenheit degrees initially. A dryer/filter with this desiccant
must be preceded by a coalescing filter. The presence of
oil in the air will contaminate the molecular sieve material
and greatly reduce its efficiency. The coalescing pre-filter, of
course, should be preceded by a general purpose filter.

120 Master Pneumatic, Inc.


DIMENSIONS inches (mm) 3.0
(76)
A with Drain
A D1, D2 WARNING
Shut off air supply
before servicing unit

Series No Drain D3, D4 D6 D7 D8 B Depth R

FILENCO

7.0 12.3 10.5 11.6 9.5 2.6 3.5


25 WARNING

(178) (311) (267) (295) (241) (67) (89) ATTENTION


THREE MONTH MAXIMUM PER CHAN

Last Change Date:


(Mark Date with Ink)

A
Lbs (Kg) CD25 MS25 CDC25
Approx. Weight 2.11 (0.96) 2.11 (0.96) 2.11 (0.96)

FLOW CHART

Inlet Pressure B
100 psig (6.9 bar)
bar psi 150 psig (10.3 bar)
0.42 6 REPLACEMENT DESICCANT ELEMENT KITS
0.35 5 Description Quantity Kit Number
(per case)
0.28 4 Clay Desiccant Elements
PRESSURE DROP

Series 25 ................................4 ..................CD-25NRE


0.21 3
Clay with Activated Carbon
0.14 2 Series 25 ................................4 .................CDC-25NRE
Molecular Sieve Elements
0.07 1
Series 25 ................................4 ..................MS-25NRE
0 0 Note: Replacement kits include parts for both the older and
scfm 0 1 2 3 4 5 6 7 current designs of filter discs.
FLOW
l/s 0 .5 1 1.5 2 2.5 3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the dryer/filter you want.

CD 25-2 D1 M W
PORT TYPE
DESICCANT NPTF threads ................ Leave Blank
Clay ..........................................CD BSPP threads ........................ W
Clay with carbon......................CDC MOISTURE INDICATOR
Molecular sieve .........................MS None ....................................Leave Blank
DRAIN With moisture indicator................ M
None .......................................... Leave Blank MI375
Polycarbonate bowl; plastic bowl guard:
Manual drain PGM-25.................. D1
Automatic float drain.................... D2
PGA-25
Metal bowl with sight glass:
Manual drain MSM-25................. D3
Automatic float drain.................... D4
MBA-25
Air poppet (actuator required);
24v heated drain; ........................ D6
temperature controlled
Air poppet with 24v adjustable ........ D7
cycle heated electronic timer
Warrior electronic 115vac drain ........ D8

Master Pneumatic, Inc. 121


MP-FILENCO Dryer/Filters Series 36 and 38
Port Sizes: 3/8 and 1/2

Many compressed air systems require point-of-use cleaning


and drying of the air to supplement a central system. MP-
Filenco dryer/filter units perform superbly because of their
triple-action cleaning process and their ability to reduce
the pressure dew point. See the sketch on page 95 for a
cross-section view of a typical dryer/filter.

The filtering and drying functions result in super clean, super


dry air. Several drain options and choices of desiccants are
available to suit various operating needs. Units have flanges
and front ports for flush mounting.

Model Shown: CD36-3D1M

DESICCANTS
Model Shown: CD38-4D1M
The desiccants in MP-Filenco dryer/filters have the ability to
drop the pressure dew point thereby preventing the recur-
SPECIFICATIONS rence of water in the air system. They also adsorb sulfur
Ambient/Media Temperature: compounds that form abrasive, gummy varnish or shellac.
40 to 125F (4 to 52C). Three different desiccants are available.
Drain: Automatic drain; optional manual or electronic CLAY DESICCANT (CD) This is a general purpose
drains. desiccant which produces initial dew point depressions
Dessicant: Choice of three. of 20 to 25 degrees Fahrenheit. It is effective for removing
both water and oil, and requires no air preparation. Life
Fluid Media: Compressed air.
expectancy is up to three months, depending on humidity,
Inlet Pressure: 150 psig (10 bar) maximum. Consult flow rate, and frequency of use.
Master Pneumatic for higher pressure ratings.
CLAY DESICCANT WITH ACTIVATED CARBON
Mounting: Flanges and front ports for flush mounting. (CDC) This desiccant provides a higher degree of air
purification than the plain clay desiccant. A layer of activated
carbon produces slightly lower initial dew points, and also
provides better removal of noxious gases and oil aerosols.
MOLECULAR SIEVE DESICCANT (MS) Highly po-
rous alumina-silicate complexes in this desiccant produce
exceptionally low pressure dew points, as much as 80
Fahrenheit degrees initially. A dryer/filter with this desiccant
must be preceded by a coalescing filter. The presence of
oil in the air will contaminate the molecular sieve material
and greatly reduce its efficiency. The coalescing pre-filter,
of course, should be preceded by a general purpose filter.

122 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A with Drain
A D1, D2
Series No Drain D3, D4 D6 D7 D8 B Depth
9.5 13.5 12.3 13.4 12.4 4.0 5.0
36 (241) (343) (311) (295) (314) (102) (127)
A

11.5 15.5 14.3 15.4 14.4 4.5 5.0


38
(178) (311) (362) (391) (314) (114) (127)
FLOW CHARTS Lbs (Kg) CD36 MS36 CDC36
Inlet Pressure Approx. Weight 5 (2.27) 5 (2.27) 5 (2.27)
100 psig (6.9 bar)
bar psi 150 psig (10.3 bar)
0.42 6 Lbs (Kg) CD38 MS38 CDC38 B

0.35 5
Series 36 Approx. Weight 6 (2.7) 6 (2.7) 6 (2.7)
0.28 4
REPLACEMENT DESICCANT ELEMENT KITS
PRESSURE DROP

0.21 3
Description Quantity Kit Number
0.14 2
(per case)
0.07 1
Clay Desiccant Elements
0 0
scfm 0 2 4 6 8 10 12 14 16 18 Series 36 ................................4 ..................CD-36NRE
FLOW
l/s 0 1 2 3 4 5.5 6 7 8 Series 38 ................................4 ..................CD-38NRE
Inlet Pressure Clay with Activated Carbon
100 psig (6.9 bar) Series 36 ................................4 .................CDC-36NRE
bar psi 150 psig (10.3 bar)
0.42 6 Series 38 ................................4 .................CDC-38NRE
0.35 5 Molecular Sieve Elements
Series 38 Series 36 ................................4 ..................MS-36NRE
0.28 4
PRESSURE DROP

Series 38 ................................4 ..................MS-38NRE


0.21 3
Note: Replacement kits include parts for both the older and
0.14 2
current designs of filter discs.
0.07 1

0 0
FLOW
scfm 0 4 8 12 16 20 24 28 32 ORDERING INFORMATION
l/s 0 2 4 6 8 10 12 14 Change the letters in the sample model number below to specify
the dryer/filter you want.

CD 36-3 D1 M W
PORT TYPE
DESICCANT NPTF threads ................ Leave Blank
Clay...... ...................................... CD BSPP threads ........................ W
Clay with carbon......................... CDC MOISTURE INDICATOR
Molecular sieve ........................... MS None ......................................Leave Blank
With moisture indicator ...........M
SIZE (MI375)
3/8 NPTF 18 scfm .............. 36-3 DRAIN
1/2 NPTF 30 scfm .............. 38-4 None ......................................Leave Blank
Polycarbonate bowl; plastic bowl guard:
Manual drain PGM ..................... D1
Automatic float drain ...................D2
PGA
Metal bowl with sight glass:
Manual drain MSM...................... D3
Automatic float drain ................... D4
MBA
Air poppet (actuator required);
24v heated drain; temperature
controlled .................................... D6
Air poppet with 24v adjustable ........ D7
cycle heated electronic timer
Warrior electronic 115vac drain ........ D8

Master Pneumatic, Inc. 123


MP-FILENCO Dryer/Filters Series 418
Port Size: 1

Many compressed air systems require point-of-use cleaning


and drying of the air to supplement a central system. MP-
Filenco dryer/filter units perform superbly because of their
triple-action cleaning process and their ability to reduce
the pressure dew point. See the sketch on page 95 for a
cross-section view of a typical dryer/filter.

The filtering and drying functions result in super clean, super


dry air. Several drain options and choices of desiccants are
available to suit various operating needs. Units have flanges
and front ports for flush mounting.

DESICCANTS
Model Shown: CD418-8D1M
The desiccants in MP-Filenco dryer/filters have the ability
to drop the pressure dew point thereby preventing the re-
currence of water in the air system. They also adsorb sulfur
SPECIFICATIONS compounds that form abrasive, gummy varnish or shellac.
Ambient/Media Temperature: Three different desiccants are available.
40 to 125F (4 to 52C).
CLAY DESICCANT (CD) This is a general purpose
Drain: Automatic drain; optional manual or electronic desiccant which produces initial dew point depressions
drains. of 20 to 25 degrees Fahrenheit. It is effective for removing
Dessicant: Choice of three. both water and oil, and requires no air preparation. Life
expectancy is up to three months, depending on humidity,
Flow Rate: 70 scfm.
flow rate, and frequency of use.
Fluid Media: Compressed air.
CLAY DESICCANT WITH ACTIVATED CARBON
Inlet Pressure: 150 psig (10 bar) maximum. Consult (CDC) This desiccant provides a higher degree of air
Master Pneumatic for higher pressure ratings. purification than the plain clay desiccant. A layer of acti-
Mounting: Flanges and front ports for flush mounting. vated carbon produces slightly lower initial dew points,
and also provides better removal of noxious gases and oil
aerosols.
MOLECULAR SIEVE DESICCANT (MS) Highly po-
rous alumina-silicate complexes in this desiccant produce
exceptionally low pressure dew points, as much as 80
Fahrenheit degrees initially. A dryer/filter with this desiccant
must be preceded by a coalescing filter. The presence of
oil in the air will contaminate the molecular sieve material
and greatly reduce its efficiency. The coalescing pre-filter, of
course, should be preceded by a general purpose filter.

124 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A with Drain
A D1, D2
Series No Drain D3, D4 D6 D7 D8 B Depth
20 24 22.8 23.9 22.9 6.0 6.5
418
(508) (610) (578) (606) (581) (152) (165) A

Lbs (Kg) CD418 MS418 CDC418


Approx. Weight 15.4 (7) 15.4 (7) 15.4 (7)

FLOW CHARTS
B
Inlet Pressure
100 psig (6.9 bar) REPLACEMENT DESICCANT ELEMENT KITS
bar psi 150 psig (10.3 bar)
0.42 6 Description Quantity Kit Number
(per case)
0.35 5
Clay Desiccant Elements
0.28 4
Series 418 ..............................4 .................CD-418NRE
PRESSURE DROP

Clay with Activated Carbon


0.21 3 Series 418 ..............................4 ................CDC-418NRE

0.14 2 Molecular Sieve Elements


Series 418 ..............................4 .................MS-418NRE
0.07 1 Note: Replacement kits include parts for both the older and
current designs of filter discs.
0 0
scfm 0 10 20 30 40 50 60 70
FLOW
l/s 0 5 10 15 20 25 30

ORDERING INFORMATION
Change the letters in the sample model number below to specify the dryer/filter you want.

CD 418-8 D1 M W
PORT TYPE
DESICCANT NPTF threads ................ Leave Blank
Clay CD BSPP threads ........................ W
Clay with carbon......................... CDC
Molecular sieve ........................... MS MOISTURE INDICATOR
DRAIN None.. .................................... Leave Blank
None Remove D1 With moisture indicator ........... M
Polycarbonate bowl; plastic bowl guard: MI750
Manual drain PGM ................. .... D1
Automatic float drain .............. .... D2
PGA
Metal bowl with sight glass:
Manual drain MSM ................. .... D3
Automatic float drain MBA ...... .... D4
Air poppet (actuator required); ......... D6
24v heated drain; temperature
controlled
Air poppet with 24v adjustable ........ D7
cycle heated electronic timer
Warrior electronic 115vac drain ........ D8

Master Pneumatic, Inc. 125


MP-FILENCO Dryer/Filters Series 625 and 832
Port Sizes: 1-1/2 and 2

Many compressed air systems require point-of-use cleaning


and drying of the air to supplement a central system. MP-
Filenco dryer/filter units perform superbly because of their
triple-action cleaning process and their ability to reduce
the pressure dew point. See the sketch on page 95 for a
cross-section view of a typical dryer/filter.

The filtering and drying functions result in super clean, super


dry air. Several drain options and choices of desiccants are
available to suit various operating needs. Units have flanges
and front ports for flush mounting.

Model Shown: CD625-12D1M

DESICCANTS
Model Shown: CD832-16D1M
The desiccants in MP-Filenco dryer/filters have the ability to
drop the pressure dew point thereby preventing the recur-
rence of water in the air system. They also adsorb sulfur
compounds that form abrasive, gummy varnish or shellac.
Three different desiccants are available.
SPECIFICATIONS CLAY DESICCANT (CD) This is a general purpose
Ambient/Media Temperature: desiccant which produces initial dew point depressions
40 to 125F (4 to 52C). of 20 to 25 degrees Fahrenheit. It is effective for removing
both water and oil, and requires no air preparation. Life
Drain: expectancy is up to three months, depending on humidity,
Automatic drain; optional manual or electronic drains. flow rate, and frequency of use.
Dessicant: Choice of three.
CLAY DESICCANT WITH ACTIVATED CARBON
Fluid Media: Compressed air. (CDC) This desiccant provides a higher degree of air
Inlet Pressure: 150 psig (10 bar) maximum. Consult purification than the plain clay desiccant. A layer of activated
Master Pneumatic for higher pressure ratings. carbon produces slightly lower initial dew points, and also
provides better removal of noxious gases and oil aerosols.
Mounting: Flanges and front ports for flush mounting.
MOLECULAR SIEVE DESICCANT (MS) Highly po-
rous alumina-silicate complexes in this desiccant produce
exceptionally low pressure dew points, as much as 80
Fahrenheit degrees initially. A dryer/filter with this desiccant
must be preceded by a coalescing filter. The presence of
oil in the air will contaminate the molecular sieve material
and greatly reduce its efficiency. The coalescing pre-filter,
of course, should be preceded by a general purpose filter.

126 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A with Drain
A D1, D2
SeriesNo Drain D3, D4 D6 D7 D8 B Depth
21.3 25.3 24.0 25.1 24.1 8.5 8.0
625
(540) (641) (610) (638) (616) (216) (203) A

34 38 37.5 39.6 37.6 10 10.5


832
(864) (965) (953) (1007) (956) (254) (267)

FLOW CHARTS Lbs (Kg) CD625 MS625 CDC625


Inlet Pressure Approx. Weight 27.7 (12.6) 27.7 (12.6) 27.7 (12.6)
100 psig (6.9 bar)
B
bar psi 150 psig (10.3 bar) Lbs (Kg) CD832 MS832 CDC832
0.42 6
Series 625 Approx. Weight 63.9 (29) 63.9 (29) 63.9 (29)
0.35 5

0.28 4
REPLACEMENT DESICCANT ELEMENT KITS
PRESSURE DROP

0.21 3
Description Quantity Kit Number
0.14 2 (per case)
0.07 1
Clay Desiccant Elements
0 0 Series 625 ..............................2 .................CD-625NRE
scfm 0 15 30 45 60 75 90 105 120 135 150
FLOW Series 832 ..............................1 .................CD-832NRE
l/s 0 10 20 30 40 50 60 70
Clay with Activated Carbon
Inlet Pressure
100 psig (6.9 bar)
Series 625 ..............................2 ................CDC-625NRE
bar psi 150 psig (10.3 bar) Series 832 ..............................1 ................CDC-832NRE
0.42 6

0.35 5 Series 832 Molecular Sieve Elements


Series 625 ..............................2 .................MS-625NRE
0.28 4
Series 832 ..............................1 .................MS-832NRE
PRESSURE DROP

0.21 3
Note: Replacement kits include parts for both the older and
0.14 2 current designs of filter discs.
0.07 1
ORDERING INFORMATION
0 0
scfm 0 50 100 150 200 250 300 350 400 Change the letters in the sample model number below to
FLOW
l/s 0 25 50 75 100 125 150 175 specify the dryer/filter you want.
CD 625-12 D1 M W
PORT TYPE
DESICCANT NPTF threads ................ Leave Blank
Clay ..........................................CD BSPP threads ........................ W
Clay with carbon......................CDC
MOISTURE INDICATOR
Molecular sieve .........................MS
None ......................................Leave Blank
SIZE With moisture indicator ...........M
MI750
1-1/2 NPTF 150 scfm ....625-12
2 NPTF 300 scfm .....832-16 DRAIN
None ......................................Leave Blank
Polycarbonate bowl; plastic bowl guard:
Manual drain PGM ...................... D1
Automatic float drain ................... D2
PGA
Metal bowl with sight glass:
Manual drain MSM ...................... D3
Automatic float drain ................... D4
MBA
Air poppet (actuator required); ......... D6
24v heated drain; temperature
controlled
Air poppet with 24v adjustable ........ D7
cycle heated electronic timer
Warrior electronic 115vac drain ........ D8

Master Pneumatic, Inc. 127


PRESSURE REGULATORS
Master Pneumatic regulators Regulators are of two basic designs. Piston design provides
are made in a wide range of highest air flow; diaphragm design provides high sensitivity
sizes to suit nearly all industrial and quick response. All regulators are self-relieving, but
requirements for pneumatic a non-relieving option is available. A pressure gauge is
p re s s u re re g u l a t i o n . G o o d standard, and gauge ports are at the front and the rear
pressure regulation is of each unit.
essential to the efficient use
In addition there are precision regulators in all port sizes for
of pneumatic equipment. A
applications demanding extra precision in the regulation of
compressor may supply air
air pressure, plus regulators for remote, external piloting.
at 150 psig, but most of the
equipment will operate best MODULAR or INLINE MOUNTING
at lower pressures. A cylinder,
for example, may develop SENTRY, GUARDSMAN, SERIES 350, SERIES 380, and
sufficient force for its purpose Full-Size VANGUARD regulators are of modular design.
with 50-psig air. Remember Regulators are connected to filters or lubricators by
that compressed air is costly, special modular connectors which seal the faces between
so using higher air pressure units. They may also be inline mounted with pipe nipples.
than necessary is wasteful, MINIATURE and High-Capacity VANGUARD regulators are
and may also shorten the inline mounted only.
life of the cylinder. A general SENTRY REGULATORS
purpose pressure regulator
is the answer for greater Port sizes 1/8 and 1/4 or fittings for tubing up to 10 mm.
economy and efficiency. Modular units have durable plastic, corrosion-resistant
bodies. A non-relieving version can be used with water,
oil, and many other liquids.

GUIDE to REGULATORS and SERVO VALVES


REGULATOR SERIES MODULAR PORTS PAGES
SENTRY
General Purpose R10M, R11M models yes 1/8, 1/4 130-131
Water Pressure R13M, R14M models yes 1/8, 1/4 186-187
External piloted PR11M models yes 1/8, 1/4 162-163
MINIATURE
General Purpose R55M, R56M models no 1/8, 1/4 132-133
Stainless Steel R56S models no 1/4 134-135
Precision R57M models no 1/8, 1/4 154-155
Externally Piloted PR56M models no 1/8, 1/4 164-165
Water Pressure R53MB, R54MB models no 1/8, 1/4 188-189
Relief Valves RV56 models no 1/8, 1/4 160-191
CO2 Miniature relief valve CX models no 1/8, 1/4 192-193
CO2 Miniature CX models no 1/8, 1/4 136-137
High pressure model no 1/8, 1/4, 3/8 142-143
GUARDSMAN
General Purpose R60 models yes 1/4, 3/8, 1/2 138-139
GUARDSMAN II
General Purpose R75 models yes 1/4, 3/8, 1/2 140-141
350 SERIES
General Purpose R350 models yes 1/4, 3/8, 1/2 144-145
Full-Size VANGUARD
General Purpose R100 models yes 1/4, 3/8, 1/2, 3/4 146-147
Precision IR100 models yes 1/4, 3/8, 1/2, 3/4 158-159
External Pilot PR100 models yes 1/4, 3/8, 1/2, 3/4 170-171
High relief externally pilot HPR100 no 1/4, 3/8, 1/2, 3/4 174-175
External relief pilot PRH100 models yes 1/4, 3/8, 1/2, 3/4 172-173
Full-Size SERIES 380
General Purpose R380 models yes 3/8, 1/2, 3/4 148-149
Precision IR380 models yes 3/8, 1/2, 3/4 156-157
External pilot PR380 models yes 3/8, 1/2, 3/4 166-167
External relief pilot PRH380 models no 3/8, 1/2, 3/4 168-169
High-Flow VANGUARD
General Purpose R180, M models no 3/4, 1, 1-1/4, 1-1/2 150-153
Precision IR180M models no 3/4, 1, 1-1/4, 1-1/2 160-161
External Pilot PR180M models no 3/4, 1, 1-1/4, 1-1/2, 2 176-177
External Pilot R200 models no 1-1/2, 2 182-183
External pilot PR300 models no 3 184-185
High-relief externally pilot HPR180 no 3/4, 1, 1-1/4 180-181
External relief pilot PRH180m models no 3/4, 1, 1-1/4, 1-1/2 178-179
Electro-Pneumatic Servo Valves no 194-196
Also available with quick-connect tube fittings up to 10 mm.

128 Master Pneumatic, Inc.


MINIATURE REGULATORS EXTERNALLY PILOTED REGULATORS
Port sizes 1/8, 1/4. Aluminum-bodied units for inline Regulators operated with external pilots are as precise as the
mounting. Same performance characteristics as the external pilot regulators used. A
SENTRY models. Brass or stainless steel bodies, and 1/4 R55M pilot regulator (or
water pressure models are also available. R57M precision model) provides
an accurately controlled air spring
PRECISION MINIATURE regulators are available to for excellent regulation. The
provide outstanding pressure control at relatively low pilot control regulator can be
cost. A large diaphragm area gives high sensitivity, installed at a distance from the
and a small valve seat gives greater precision and little main regulator for convenience
variation in outlet pressure from fluctuations in supply in making adjustments.
pressure. With an inlet pressure of 100 psig (7 bar),
repeatability is within 1/4 psig. Regulated pressure F u l l - S i z e VA N G U A R D
range is 060 psig (04.1 bar). Optional springs allow PRH100 modular external
other pressure ranges. relief piloted regulators use a diaphragm design for
high sensitivity. They provide air flows up to 160
GUARDSMAN REGULATORS scfm (94 l/s) in applications where low pressure drop
and/or remote adjusting are desired.
Port sizes 1/4, 3/8, 1 /2. Modular units in a balanced-
valve, piston design with very quick response for High-Flow PR180 VANGUARD external piloted regulators and
fast-cycling valves and cylinders. Two sub-series: High-Flow PRH180 VANGUARD external relief piloted regulators
R60 models with durable plastic dome, and R75 are of diaphragm design, and provide air flows up to 600
models with high-strength metal dome for more severe scfm (284 l/s).
environments. Regulation performance is essentially
the same. High-Flow R200 VANGUARD Regulators provide air flows
up to 1000 scfm (474 l/s). For fast response, good sensitivity,
SERIES 350, SERIES 380 and and long service life they employ a piston traveling in a hard-
VANGUARD REGULATORS anodized, Teflon-impregnated, metal cylinder. A high-flow,
self-relieving valve is built into the main regulator.
Port sizes 1/4 to 3/4. Modular units with diaphragm
design for sensitivity and accurate pressure regulation.
An adjustment-locking key to prevent tampering is
standard.
RELIEF VALVES
Full-Size VANGUARD SERIES 350, and SERIES 380 Relief valves are set for a desired maxi-
PRECISION regulators are also available. They are of mum system pressure, and inserted in a
diaphragm design, and were developed to give superior tee downstream of regulated pressure
torque control with pneumatic tools. However, they to prevent over-pressurization of the
are well suited to many other applications because of system beyond the relief valve setting.
their ability to regulate very high air flows with great Relief valves are adjustable from 1 to 125
precision. They will hold regulated pressure within 3 psig (0.07 to 8.6 bar). Optional springs
psig (0.2 bar), and repeatability is within 0.5 psig (0.034 are available for other pressure ranges. If
bar). For torque control and applications that cannot
pressure exceeds the relief valve setting
tolerate over-pressurization, regulated pressure can be
it will dump system air to atmosphere or
limited to 85 psig (5.9 bar). Air from a constant bleed,
which is important to the precision of these units, is to a valve to provide a warning signal.
normally inaudible. Port sizes 1/8 and 1/4. A pressure gauge
is standard equipment.
HIGH-FLOW VANGUARD REGULATORS
Port sizes 3/4 to 1-1/2. Inline mounting and piston
design are featured in these high-air-flow models. ELECTRO-PNEUMATIC SERVO VALVES
An adjustment-locking key to prevent tampering is Electro-pneumatic servo valves
standard. employ the latest in closed loop control
technology. Flow rate is typically one scfm,
PRECISION High-Capacity regulators are also available. but when used with a volume booster a
They are of diaphragm design, and have essentially the flow rate in excess of 1,000 scfm can be
same precise operating characteristics as the Full-Size
achieved.
VANGUARD precision regulators described above.
Their larger port sizes, however, make them the choice
for very high-air-flow applications.

Master Pneumatic, Inc. 129


SENTRY Modular R10M, R11M Models
General Purpose Regulators Port Sizes: 1/8, 1/4;
Tube Fittings

S Modular assembly and mounting.


S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S Piston-type design (R10M models) or
diaphragm-type (R11M models).
S Self-relieving; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads or
fittings for tubing up to 10 mm.

Model Shown: R10M-2G

SPECIFICATIONS
Ambient/Media Temperature: FLOW CHART
40 to 125F (4 to 52C). Inlet Pressure: 100 psig (7 bar)
Body: Acetal.
Dome and Knob: Acetal
Fluid Media: Compressed air.
Piston
bar psig Diaphragm
Inlet Pressure: 150 psig (10 bar) maximum. 7 100
Outlet Pressure: Adjustable up to 100 psig (7 bar). 6
OUTLET PRESSURE

80
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 gauge 5
ports front and rear. 60
4
Panel Mounting: 1-3/16 inch (30 mm) hole required.
3 40
Seals: Nitrile.
2
20
1
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14

130 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
Ports A B C Depth lb (kg) 60
80 10
0

12
6

0
4
No Port 1.7 (43) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09) C

40
8

140
10
1/8, 1/4 3.0 (76) 2.6 (67) 0.5 (13) 1.8 (45) 0.43 (0.19)

20
11
0 bar

0
16
Models below have quick-connect fittings for tubing. LBS./ SQ.IN
.

1/4 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09) B
3/8 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09)
4 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
6 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
8 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
10 mm 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
Less gauge. ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R10M P 2 X Y G W
PORT TYPE
REGULATOR TYPE As specified in INLET PORT... Leave Blank
Piston type .............................R10M
BSPP threads on both ports ........ W
Diaphragm type ......................R11M

MOUNTING HOLE LOCATION OPTIONS (More than one option can be


Bottom mount (Standard) ...... Leave Blank chosen. Add in alphabetical order)
Top mount ................................... P Delete gauge ..................... Leave Blank
0-160 PSI Gauge ..................... G
Plastic mounting nut ................. P
INLET PORT SIZE Metal mounting nut................... PN
No Inlet and Outlet ports.... Leave blank Hex plastic mounting nut ......... PE
Threaded:
1/8 NPTF ............................. -1
1/4 NPTF ............................. -2 OPTIONS (More than one option can be
Fittings for Tubing: chosen. Add in alphabetical order)
1/4 ...................................... -04 None ................................... Leave Blank
3/8 ...................................... -06 Non-relieving ............................. A
4 mm .................................. -M4 Springs: (0-100 psig standard)
6 mm .................................. -M6 For optimum performance operating
8 mm .................................. -M8 pressure should fall approximately in
10 mm ............................... -M10 the middle of the spring range.
0-125 psig (0-8.6 bar) ........... H
OUTLET PORT SIZE 0-50 psig (0-3.4 bar) ............. L
Same as inlet port ............. Leave Blank 0-8 psig (0-0.6 bar) .............. L8
Threaded: 0-15 psig (0-1 bar) .............. L15
1/8 NPTF .............................. 1 0-30 psig (0-2.1 bar) ........... L30
1/4 NPTF .............................. 2 MOUNTING BRACKETS Tamper-resistant spinning ...... MV(*)
Fittings for Tubing: See page 346. knob (psig preset)
1/4 ....................................... 04 Viton seals ................................. V
3/8 ....................................... 06
4 mm ...................................M4 *Insert maximum limited pressure.
6 mm ...................................M6
8 mm ...................................M8
10 mm ................................M10

Master Pneumatic, Inc. 131


MINIATURE R55M, R56M Models
General Purpose Regulators Port Sizes: 1/8, 1/4

S Inline mounting.
S Piston-type design (R55M models) or
diaphragm-type (R56M models).
S Self-relieving; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
S Miniature regulators have the ability to reverse flow.

Model Shown: R56M-2G

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
40 to 125F (4 to 52C).
Body: Aluminum.
Dome and Knob: Glass Filled Nylone and Acetal. Piston
Fluid Media: Compressed air. bar psig Diaphragm
7 100
Inlet Pressure: 300 psig (21 bar) maximum.
6
OUTLET PRESSURE

Outlet Pressure: Adjustable up to 100 psig (7 bar). 80


5
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge 60
ports front and rear. 4

Panel Mounting: 1-3/16 inch (30 mm) hole required. 3 40


Seals: Nitrile. 2
20
1
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14

132 Master Pneumatic, Inc.


A C
80

DIMENSIONS inches (mm)


10
0
60

12
6

0
4

40
8

Weight

140
10

20
11
0 bar

0
16

A B C Depth lb (kg) LBS./ SQ.IN


.

1.6 2.7 0.4 1.6 0.24 B


(41) (68) (10) (41) (0.11)
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R55M B 2 Y G W
PORT TYPE
REGULATOR TYPE
NPTF threads ................ Leave Blank
Piston type .............................R55M
BSPP threads ........................ W
Diaphragm type ......................R56M
OPTIONS (More than one option can be
BODY MATERIAL TYPE chosen. Add in alphabetical order)
Aluminum ......................... Leave Blank Delete gauge ...................... Leave Blank
Brass ........................................ B 0-160 PSI Gauge ..................... G
Plastic mounting nut ................. P
Metal mounting nut.................... PN
PORT SIZE Hex plastic mounting nut .......... PE
1/8 NPTF................................... 1
1/4 NPTF................................... 2 OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None ....................................Leave Blank
Non-relieving ...............................A
Small valve seat ...........................C
Metal dome (threaded).................D
Springs: (0-100 psig standard)
For optimum performance operating
pressure should fall approximately in
MOUNTING BRACKETS the middle of the spring range.
See page 346. 0-125 psig (0-8.6 bar) .............H
0-50 psig (0-3.4 bar) ...............L
0-8 psig (0-0.6 bar) ................L8
0-15 psig (0-1 bar) ................L15
0-30 psig (0-2.1 bar) .............L30
Tamper-resistant spinning
knob (psig preset).................MV(*)
No gauge ports ......................... NP
Viton seals ..................................V
*Insert maximum limited pressure.

Master Pneumatic, Inc. 133


MINIATURE Stainless Steel R56S Models
General Purpose Regulators Port Sizes: 1/4

S Stainless steel construction provides unique


corrosion resistance.
S Viton elastomers throughout.
S Inline mounting.
S Diaphragm-type design.
S Self-relieving; non-relieving optional.
S NPTF port threads; optional BSPP threads.

Model Shown: R56S-2V

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
40 to 125F (4 to 52C).
Body: Stainless steel.
Dome and Knob: Glass Filled Nyon and Acetal.
bar psig
Fluid Media: Compressed air. 7 100
Inlet Pressure: 300 psig (21 bar) maximum.
6
OUTLET PRESSURE

80
Outlet Pressure: Adjustable up to 100 psig (7 bar).
5
Panel Mounting: 1-3/16 inch (30 mm) hole required. 60
4
Seals: Viton.
3 40
2
20
1
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14

134 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm) 60
80 10
0

12
6

0
4

40
8

Weight 2

140
10

20
11
0 bar

A B C Depth lb (kg) 0

0
16
LBS./ .
SQ.IN

1.6 2.7 0.4 1.6 0.24


(41) (68) (10) (41) (0.11) B
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R56S 2 Y V G W
PORT TYPE
NPTF threads ................ Leave Blank
PORT SIZE BSPP threads ........................ W
1/4 NPTF................................... 2
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None ................................. Leave Blank
Plastic mounting nut ................. P
Metal mounting nut.................... PN
Hex plastic mounting nut .......... PE
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None ................................... Leave Blank
Non-relieving ............................. A
Springs: (0-100 psig standard)
For optimum performance operating
MOUNTING BRACKETS pressure should fall approximately in
See page 346. the middle of the spring range.
0-125 psig (0-8.6 bar) ........... H
0-50 psig (0-3.4 bar) ............. L
0-15 psig (0- 1 bar) .............. L15
0-30 psig (0-2.1 bar) ............ L30

Master Pneumatic, Inc. 135


CO2 MINIATURE CX (CO2) Models
Regulators Port Sizes: 1/8, 1/4

S Inline mounting.
S Available in relieving and non-relieving diaphragm
designs.
S Outstanding control at relatively low cost
S Pressure gauge optional.
S NPTF port threads; optional BSPP threads.

Model Shown: CX-2B0A1A0-2AG

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
-40 to 175F (-40 to 79.4C).
Body and dome: Aluminum. Optional anodized coating
Fluid Media: CO2, inert gases Piston
Inlet Pressure: 300 psig (21 bar) maximum. bar psig Diaphragm
7 100
Outlet Pressure: Adjustable up to 100 psig (7 bar).
6
OUTLET PRESSURE

standard. Optional pressure ranges available. 80


5
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
4 60
ports front and rear. Optional gauges sold seperately.
Panel Mounting: 1-3/16 inch (30 mm) hole required. 3 40
Seals: Neoprene seals and o-rings. Nitrile diaphragm; 2
20
optional Nitrile seals, o-rings, and diaphragm. 1
0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14

136 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
A B C Depth lb (kg)
1.6 2.28 0.4 1.6 0.30 C
(41) (58) (10) (41) (0.14)
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the CO2 regulator you want.

REGULATOR TYPE GAUGE OPTION


Relieving diaphragm .............. 0 No Gauge ................. Leave blank
Non-relieving diaphragm ....... 1 Gauge 0-160 psig ..... G
PORT TYPE
NPTF threads ........... Leave blank
BSPP threads ........... W

CX- 0 A 0 A 0 A 0- 2 A G W
ANODIZED TYPE SPRING RANGES
None .................................... A 0-100 psig (0-7 bar) ............... A
Clear Anodized head and ...... B 0-175 psig (0-12.1 bar) .......... B
dome. 0-125 psig (0-8.6 bar) ............ C
DOME TYPE 0-50 psig (0-3.4 bar) .............. D
Threaded metal dome ............ 0 0-8 psig (0-0.6 bar) ................ E
Stainless steel adjustment 0-15 psig (0-1 bar) ................. F
screw and stainless steel nut. 0-30 psig (0-2.1 bar) .............. H

O-RING AND SEAL MATERIAL PORT SIZE


Neoprene seals and o-rings, .. 0 1/8-NPTF .............................. 1
and nitrile diaphgram. 1/4-NPTF .............................. 2
Nitrile seals, o-rings and ......... 1 PANEL MOUNT NUTS
diaphragm. None ..................................... A
Plastic nut ............................. B
Plastic hex nut ....................... C
Metal nut * ............................. D

* If anodize is chosen, then panel


mount nut will be the same color.

Master Pneumatic, Inc. 137


GUARDSMAN Modular R60 Models
General Purpose Regulators Port Sizes: 1/4, 3/8, 1/2

S Modular or inline mounting.


S Piston-type design.
S Self-relieving; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: R60-4G

SPECIFICATIONS
FLOW CHART
Ambient/Media Temperature:
Inlet Pressure: 100 psig (7 bar)
40 to 125F (4 to 52C).
Body: Zinc.
Cap: Nylon. bar psig 1/4 3/8 1/2
7 100
Dome and Knob: Acetal.
6
OUTLET PRESSURE

Fluid Media: Compressed air. 80


5
Inlet Pressure: 250 psig (17 bar) maximum. 60
4
Outlet Pressure: Adjustable up to 100 psig (7 bar).
3 40
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
2
ports front and rear. 20
1
Panel Mounting: 1-9/16 inch (40 mm) hole required.
0
Seals: Nitrile. scfm 0 20 40 60 80 100 120
FLOW
l/s 0 8 16 24 32 40 48 56

138 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
80
6 8
12
0
C
10
4

160
40
A B C Depth lb (kg) 2

bar 14
12

0
20
2.7 3.3 1.3 1.8 1.0 LBS./ SQ.IN
.

(67) (83) (33) (45) (0.46)


B
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R60 2 Y G W
PORT TYPE
PORT SIZE NPTF threads ................ Leave Blank
1/4 NPTF................................... 2 BSPP threads ........................ W
3/8 NPTF................................... 3
1/2 NPTF................................... 4 OPTIONS (More than one option can be
chosen. Add in alphabetical order)
OPTIONS (More than one option can be None . ............................... Leave Blank
chosen) 0-200 psig Gauge ..................... G
None .......................................... Plastic Mounting nut .................. P
Leave Blank Metal Mounting nut ...................PN
Non-relieving ............................. A
Internal bypassreverse flow ...... E
Springs: (0-100 psig standard)
For optimum performance operating MOUNTING BRACKETS
pressure should fall approximately in See page 346.
the middle of the spring range.
0-150 psig (0-10 bar) ............ H
0-50 psig (0-3.4 bar) ............. L

Master Pneumatic, Inc. 139


GUARDSMAN II Modular R75 Models
General Purpose Regulators Port Sizes: 1/4, 3/8, 1/2

S Modular or inline mounting.


S Piston-type design.
S Self-relieving; non-relieving optional.
S Extra-strength metal dome.
S Pressure gauge.
S Panel mounting nut.
S NPTF port threads; optional BSPP threads.

Model Shown: R75-4G

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
40 to 175F (4 to 79C).
Body: Zinc.
bar psig 1/4 3/8 1/2
Dome: Aluminum. 7 100
Fluid Media: Compressed air. 6
OUTLET PRESSURE

80
Inlet Pressure: 300 psig (21 bar) maximum. 5
Knob: Acetal. 4 60
Outlet Pressure: Adjustable up to 100 psig (7 bar). 3 40
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 2
ports front and rear. 20
1
Panel Mounting:
0
Nut included. 1-7/8 inch (48 mm) hole required. scfm 0 20 40 60 80 100 120
Seals: Nitrile. FLOW
l/s 0 8 16 24 32 40 48 56
Valve: Brass.
Valve Cap: Nylon.

140 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
80
6 8
12
0
C
10
Weight 4

160
40
2 12

bar 14

A B C Depth lb (kg) 0

0
20
LBS./ .
SQ.IN

2.7 4.2 1.4 2.1 1.13 B


(67) (107) (35) (52) (0.51)
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R75 2 Y G W
PORT SIZE PORT TYPE
1/4 NPTF................................... 2 NPTF threads ................ Leave Blank
3/8 NPTF................................... 3 BSPP threads ........................ W
1/2 NPTF................................... 4 OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None . ............................... Leave Blank
0-200 psig Gauge ..................... G

OPTIONS (More than one option can be


chosen. Add in alphabetical order)
None ................................ Leave Blank
Non-relieving ............................. A
Adjustment-locking key ............ B
MOUNTING BRACKETS
Internal bypassreverse flow ...... E
See page 346.
Springs: (0-100 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
0-200 psig (0-14 bar) ............ H
0-50 psig (0-3.4 bar) ............. L
Tee handle ................................. T

Master Pneumatic, Inc. 141


HIGH PRESSURE 400 psi R67 Models
Maximum Inlet Regulator Port Sizes: 1/8, 1/4, 3/8

S 400 PSIG maximum inlet pressure


S Pressure adjustment has a locking feature (Locknut).
S Self-relieving; non-relieving optional.
S Extra-strength metal dome.
S Aluminum body and dome; piston operation design
S NPTF port threads; optional BSPP threads.

FLOW CHART
R67-3 Flow Characteristics using a 0-400 psig
main spring and a 400 psig inlet

bar psig
27 400

24 350
21
Outlet Pressure 300
18 250
15
200
12
150
9
6 100
Model Shown: R67-3G1 3
50
0

scfm 0 5 10 15 20 25 30
FLOW
SPECIFICATIONS l/s 0 2 4 6 8 10 12 14
Ambient/Media Temperature:
40 to 175F (4 to 79C).
Body and Dome: Aluminum
FLOW CHART
Fluid Media: Compressed air. R67-3 Flow Characteristics using a 0-200 psig
Inlet Pressure: 400 psig (27.5 bar) maximum. main spring and a 400 psig inlet
Knob: Glass filled Nylon.
bar psig
Outlet Pressure: Adjustable up to 390 psig (26 bar); 9.6 140
optional 0-100 psig (7 bar) and 0-200 psig (14 bar).
120
Outlet Pressure

8
Pressure Gauge: 0 to 200 psig (0 to 14 bar); optional 0 100
to 600 psig (0 to 41 bar); 1/4-NPTF gauge ports on front 6
80
and rear of head.
4 60
Seals and O-rings: Nitrile; optional Viton. 40
2
Panel Mounting: 1-9/16 inch (40mm) hole required. 20

0 0

scfm 0 5 10 15 20 25 30
FLOW

l/s 0 2 4 6 8 10 12 14

142 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight 1/8" and 1/4" model
Port Size A B C Depth lb (kg) Shown below A
80
12
0 C 80
6 8
12
0 C
8
1/8-NPTF 1.9 7.3 max 0.4 1.9 1.15 6
4
10

160
10
4

160

40
1/4-NPTF (47) (186 max) (10) (47) (0.53) 12

40
2
2 12
bar 14
bar 14
0

0
00 20

0
2 LBS./ .
LBS./ . SQ.IN
SQ.IN

3/8-NPTF 2.1 7.4 max 0.5 2.1 1.30


(54) (188 max) (13) (54) (0.59) B
Less Gauge
B

3/8" model
ISO A Shown above
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R67- 3 Y G1 PN W
PORT TYPE
PORT SIZE
NPTF threads ................ Leave Blank
1/8 NPTF................................... 1
BSPP threads ........................ W
1/4 NPTF................................... 2
3/8 NPTF................................... 3 PANEL MOUNT OPTION
None . ............................... Leave Blank
OPTIONS Metal mounting nut................... PN
(More than one option can be chosen) GAUGE OPTIONS
None . ............................... Leave Blank None . ............................... Leave Blank
Non-relieving ............................. A 0-200 psig 1/4" Gauge .............. G
Small Valve Seat ........................ C 0-600 psig 1/4" Gauge ............ G1
Springs: (0-390 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
0-100 psig (0- 7 bar) .......... L100
0-200 psig (0- 14 bar) ........ L200
Viton O-rings and seals.............. V

Master Pneumatic, Inc. 143


SERIES 350 Modular R350 Models
General Purpose Regulators Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting. Modular mounting allows
regulators to be positioned at 45 increments for ease
in adjustment.
S Superior pressure regulation - diaphragm type regulator
S Self relieving design; large diaphragm sensing area;
non-relieving optional.
S Optional Pressure adjustment locking key; tamper
resistant pressure setting.
S Inlet rated to 300 psig (21 bar)
S Reverse flow option.
S Pressure gauge.
S Front mounted modular clamping design with
encapsulated screws.
S Compatible with modular 380 series of products.
S NPTF port threads; optional BSPP threads.
FLOW CHARTS
R350-2 FLOW CHARACTERISTICS
bar psi Inlet pressure 91.3 psi (6.3 bar)
80.0
Model Shown: R350-3G 5.0
70.0
OUTLET PRESSURE

4.0 60.0
50.0

SPECIFICATIONS 3.0
40.0

2.0 30.0
Ambient/Media Temperature: 20.0
40 to 175F (4 to 79C). 1.0
10.0
0.0
Body: Zinc. FLOW
scfm 0 10 20 30 40 50 60 70 80 90 100

Dome: Nylon. l/s 5 10 15 20 25 30 35 40 45

Knob: Acetal R350-3 FLOW CHARACTERISTICS


bar psi
Fluid Media: Compressed Air. 80.0
Inlet pressure 91.3 psi (6.3 bar)

5.0
Inlet Pressure: 300 psig (21 bar) maximum. 70.0
OUTLET PRESSURE

60.0
4.0
Outlet Pressure: Adjustable up to 150 psig (10 bar); 50.0
3.0
optional adjusting springs. 40.0

2.0 30.0
Optional Pressure Adjustment locking key: 20.0
removable 1.0
10.0
0.0
Pressure Gauge: 0 to 200 psig (14 bar); 1/4-NPT scfm 0 20 40 60
FLOW
80 100 120 140
gauge ports front and rear. l/s 10 20 30 40 50 60
Panel Mounting: 2-1/16 inch (52 mm) hole required.
R350-4 FLOW CHARACTERISTICS
Seals: Nitrile. bar psi
80.0
Inlet pressure 91.3 psi (6.3 bar)

Self-relieving: Non-relieving optional. 5.0 70.0


OUTLET PRESSURE

60.0
Valve: Brass 4.0
50.0
3.0
Valve Cap: Nylon. 40.0

2.0 30.0
20.0
1.0
10.0
0.0
FLOW
scfm 0 20 40 60 80 100 120 140

l/s 10 20 30 40 50 60

144 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
A B C Depth lb (kg)
3.0 (76.2) 4.52 (114.9) 1.46 (37) 2.51 (63.8) 1.9 (0.86) 80
6 8
12
0
C
10
4

160
Panel mounting: 2-1/16 (52mm) hole required.

40
2 12

Dome removal clearance: add 0.575 (14.6) 14


0

0
20
BAR

Cap removal clearance: add 0.750 (19.1)


PSI

Dimensions above reflect less gauge.


B

ISO
Regulator Symbols

Self-relieving Non-relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R350 - 3 A G W
PORT SIZE PORT TYPE
1/4 NPTF ...................................... 2 NPTF threads ................. Leave blank
3/8 NPTF ...................................... 3 BSPP threads ................. W
1/2 NPTF ...................................... 4
OPTIONS (more than one can be chosen. OPTIONS (more than one can be chosen.
Add in alphabetical order). Add in alphabetical order).
None ............. Leave blank None ... Leave Blank
Relieving .................. Leave blank Pressure gauge ..... G
Non-relieving ............ A Mounting nut .. P
Locking knob ........ B
Reverse flow ................ E
SPRINGS:
0-200 psig (0-13 bar) .................... H
0-150 psig (0-10 bar) std ..................... Leave blank
0-100 psig (0-6 bar) ...................... L100
0-50 psig (0-3 bar) .................... L
Limit maximum psig setting .................. M*
Tee Handle ......................................................... T

* insert maximum limited pressure.

MOUNTING BRACKETS
See page 346.

Master Pneumatic, Inc. 145


Full-Size VANGUARD Modular R100 Models
General Purpose Regulators Port Sizes: 1/4, 3/8, 1/2, 3/4

S Modular or inline mounting.


S Diaphragm-type design.
S Self-relieving; non-relieving optional.
S Pressure gauge.
S Pressure adjustment locking key.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS

Model Shown: R100-6G bar psi INLET PRESSURE: 91 psig (6.3 bar)
5.6 80
OUTLET PRESSURE

1/4 Ports
4.2 60

2.8 40

1.4 20
SPECIFICATIONS
0 0
Ambient/Media Temperature:
40 to 175F (4 to 79C). bar psi INLET PRESSURE: 100 psig (7 bar)
7.0 100
Body: Zinc. 3/8 Ports
5.6
OUTLET PRESSURE

80
Dome:
Nylon; aluminum with optional 0-175 psig spring. 4.2 60
Fluid Media: Compressed air. 2.8 40
Inlet Pressure: 300 psig (21 bar) maximum.
1.4 20
Knob: Acetal.
0
Outlet Pressure: Adjustable up to 125 psig (8.6 bar). 0
Pressure Adjustment Locking Key: Removable. bar psi INLET PRESSURE: 100 psig (7 bar)
7.0 100
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 1/2 Ports
3/4 Ports
ports front and rear. 5.6
OUTLET PRESSURE

80

Panel Mounting: 2-1/16 inch (52 mm) hole required. 4.2 60


Seals: Nitrile. 2.8 40
Valve: Brass.
1.4 20
Valve Cap: Nylon.
0 0
scfm 0 20 40 60 80 100 120 140 160 180 200
FLOW
l/s 0 16 32 48 64 80 96

146 Master Pneumatic, Inc.


A
12
0

DIMENSIONS inches (mm)


80
6 8
10
C
4

160
40
2 12

Weight bar 14
0

0
20
LBS./ .
SQ.IN
A B* C ** Depth lb (kg)
3.5 5.8 1.3 2.8 2.06
(89) (146) (33) (71) (0.92) B
* Dome removal clearance: add 0.63 (16).
** Cap removal clearance: add 0.5 (13).
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R100 2 Y G W
PORT TYPE
PORT SIZE
NPTF threads ................ Leave Blank
1/4 NPTF................................... 2
BSPP threads ........................ W
3/8 NPTF................................... 3
1/2 NPTF................................... 4 OPTIONS (More than one option can be
3/4 NPTF................................... 6 chosen. Add in alphabetical order)
None . ............................... Leave Blank
0-200 psig Gauge ..................... G
Mounting nut ............................. P
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None .....................................Leave Blank
Non-relieving ............................. A
Internal bypassreverse flow ...... E
Springs: (0-125 psig standard)
For optimum performance operating
MOUNTING BRACKETS pressure should fall approximately in
See page 346. the middle of the spring range.
0-175 psig (0-12 bar) ...........H**
0-50 psig (0-3.4 bar) ............. L
0-20 psig (0-1.4 bar) ............ L20
Metal Dome .............................MD
Limit maximum psig setting .... M*
Tee handle ................................. T
Viton Seals ................................ V
* Insert maximum limited pressure.
** H option spring includes metal dome

Master Pneumatic, Inc. 147


Full-Size SERIES 380 Modular R380 Models
General Purpose Regulators Port Sizes: 3/8, 1/2, 3/4
Available Color Caps
S Modular or inline mounting. Modular mounting
allows regulators to be positioned at increments
Yellow of 45 for ease in adjustment.
(optional)
S Self-relieving diaphragm design; large
diaphragm sensing ratio; non-relieving
optional.
Red S Pressure gauge.
(optional)
S Pressure adjustment locking key; tamper-
resistant pressure setting.
S NPTF port threads; optional BSPP threads.
Blue
(optional)

Grey
(standard)

Model Shown: R380-6G


FLOW CHARTS

bar psi INLET PRESSURE: 100 psig (7 bar)


SPECIFICATIONS 7.0 100

Ambient/Media Temperature: 3/8 Ports


5.6
OUTLET PRESSURE

80
40 to 175F (4 to 79C).
4.2 60
Body: Zinc.
2.8 40
Dome:
Nylon; aluminum with optional 0-175 psig spring. 1.4 20

Cap Color: Grey. Yellow, red, and blue optional. 0 0


Fluid Media: Compressed air. bar psi
7.0 100
Inlet Pressure: 300 psig (21 bar) maximum. 1/2 Ports
5.6
OUTLET PRESSURE

80
Knob: Acetal
4.2 60
Outlet Pressure: Adjustable up to 125 psig (8.6 bar);
optional adjusting springs. 2.8 40

Pressure Adjustment Locking Key: Removable. 1.4 20

Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 0 0


ports front and rear. bar psi
7.0 100
Panel Mounting: 2-1/16 inch (52 mm) hole required. 3/4 Ports
5.6
OUTLET PRESSURE

80
Seals: Nitrile.
4.2 60
Self-relieving: Non-relieving optional.
Valve: Brass. 2.8 40

Valve Cap: Nylon. 1.4 20

0 0
scfm 0 20 40 60 80 100 120 140 160 180 200 220 240
FLOW
l/s 0 10 20 30 40 50 60 70 80 90 100 110

148 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
A B* C ** Depth lb (kg) 80
6 8
12
0
C
10
4

160
3.5 (87) 5.6 (142) 1.6 (40) 2.9 (73) 2.56 (1.16)

40
2 12

bar 14

* Dome removal clearance: add 0.625 (16). 0

0
20
LBS./ .
SQ.IN

** Cap removal clearance: add 0.50 (13).


Less gauge.
B

ISO
Regulator Symbols

Self-relieving Non-relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R380 3 Y G W
PORT SIZE PORT TYPE
3/8 NPTF................................... 3 NPTF threads ................ Leave Blank
1/2 NPTF................................... 4 BSPP threads ........................ W
3/4 NPTF................................... 6
OPTIONS (More than one option can be chosen.
OPTIONS (More than one option can be chosen. Add in alphabetical order)
Add in alphabetical order) None . ............................... Leave Blank
None ................................. Leave Blank 0-200 psig Gauge ..................... G
Non-relieving ............................. A Mounting nut ............................. P
Cap color: Grey is standard.
MP yellow ............................ C1
Red ...................................... C2
Mid blue ............................... C3
Internal bypass - reverse flow E
Springs: (0-125 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
0-175 psig (0-12 bar) ...........H**
0-50 psig (0-3.4 bar) ............. L MOUNTING BRACKETS
0-20 psig (0-1.4 bar) ............ L20 See page 346.
Metal Dome ...................................... MD
Limit maximum psig setting ............. M*
Tee handle ................................. T
* Insert maximum limited pressure.
** H option spring includes metal dome.

Master Pneumatic, Inc. 149


High-Flow VANGUARD R180M Models
General Purpose Regulators Port Sizes: 3/4, 1

S Inline mounting.
S Piston-type design.
S Self-relieving; non-relieving optional.
S Pressure gauge.
S Pressure adjustment locking key.
S NPTF port threads; optional BSPP threads.

Model Shown: R180M-6G

SPECIFICATIONS FLOW CHARTS


Ambient/Media Temperature:
40 to 175F (4 to 79C). bar psig
Body: Aluminum. INLET PRESSURE: 91 psig (6.3 bar)
80
OUTLET PRESSURE

Dome: 5 3/4 Ports


Nylon; aluminum with optional 0-150 psig spring. 60
4
Fluid Media: Compressed air. 3 40
Inlet Pressure: 300 psig (21 bar) maximum. 2
Knob: Acetal 20
1
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Adjustment Locking Key: Removable. bar psig
80
OUTLET PRESSURE

Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 5 1 Ports
ports front and rear. 60
4
Panel Mounting: 2-1/16 inch (52 mm) hole required.
3 40
Seals: Nitrile.
2
Valve: Aluminum. 20
1
Valve Cap: Nylon.
0
scfm 0 100 200 300 400 500 600 700
FLOW
l/s 0 50 100 150 200 250 300

150 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
C
A B* C ** Depth lb (kg) 80
6 8
12

10
0

160
40
2 12

4.4 6.1 2.4 2.8 2.19 bar 14


0

0
20
LBS./ SQ.IN.

(111) (154) (62) (71) (0.99)


* Dome removal clearance: add 0.63 (16). B
** Cap removal clearance: add 0.65 (16.5).
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R180M 6 Y G W
PORT TYPE
PORT SIZE
NPTF threads ................ Leave Blank
3/4 NPTF................................... 6
BSPP threads ........................ W
1 NPTF ................................... 8
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None . ............................... Leave Blank
0-200 psig Gauge ..................... G
Mounting nut ............................. P

OPTIONS (More than one option can be


chosen. Add in alphabetical order)
None ................................ Leave Blank
Non-relieving ............................. A
Internal bypassreverse flow ...... E
Springs: (0-100 psig standard)
MOUNTING BRACKETS For optimum performance operating
See page 346. pressure should fall approximately in
the middle of the spring range.
0-150 psig (0-10 bar) ...........H**
0-50 psig (0-3.4 bar) ............. L
0-20 psig (0-1.4 bar) ............ L20
Metal Dome ............................ MD
Limit maximum psig setting .... M*
Tee handle ................................. T

* Insert maximum limited pressure.


** H option spring includes metal dome.

Master Pneumatic, Inc. 151


High-Flow VANGUARD R180 Models
General Purpose Regulators Port Sizes: 1-1/4, 1-1/2

S Inline mounting.
S Piston-type design.
S Self-relieving; non-relieving optional.
S Pressure gauge.
S Pressure adjustment locking key.
S NPTF port threads; optional BSPP threads.

Model Shown: R180-10G

SPECIFICATIONS
Ambient/Media Temperature: FLOW CHARTS
40 to 175F (4 to 79C).
Body: Aluminum. bar psig
INLET PRESSURE: 91 psig (6.3 bar)
Dome: 80
OUTLET PRESSURE

Nylon; aluminum with optional 0-150 psig spring. 5 1-1/4 Ports


60
Fluid Media: Compressed air. 4
Inlet Pressure: 300 psig (21 bar) maximum. 3 40
Knob: Acetal 2
20
Outlet Pressure: Adjustable up to 100 psig (7 bar). 1

Pressure Adjustment Locking Key: Removable. psig


bar
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 80
OUTLET PRESSURE

ports front and rear. 5 1-1/2 Ports


60
Panel Mounting: 2-1/16 inch (52 mm) hole required. 4
Seals: Nitrile. 3 40
Valve: Aluminum. 2
20
1
Valve Cap: Nylon.
0
scfm 0 100 200 300 400 500 600 700 800 900
FLOW
l/s 0 50 100 150 200 250 300 350 400

152 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
C
12

A B* C ** Depth lb (kg)
0
80
6 8
10
4

160
40
2 12

4.9 6.4 2.1 2.8 2.5 bar 14


0

0
20
LBS./ .
SQ.IN

(124) (162) (54) (71) (1.14)


* Dome removal clearance: add 0.63 (16). B
** Cap removal clearance: add 0.65 (16.5).
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R180 10 Y G W
PORT TYPE
PORT SIZE
NPTF threads ................ Leave Blank
1-1/4 NPTF .............................. 10
BSPP threads ........................ W
1-1/2 NPTF .............................. 12
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None . ............................... Leave Blank
0-200 psig Gauge ..................... G
Mounting nut ............................. P
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None...................................Leave Blank
Non-relieving ............................. A
Internal bypassreverse flow ...... E
Springs: (0-100 psig standard)
MOUNTING BRACKETS
For optimum performance operating
See page 346.
pressure should fall approximately in
the middle of the spring range.
0-150 psig (0-10 bar) ...........H**
0-50 psig (0-3.4 bar) ............. L
Metal Dome ............................ MD
Limit maximum psig setting .... M*
Tee handle ................................. T

* Insert maximum limited pressure.


** H option spring includes metal dome.

Master Pneumatic, Inc. 153


MINIATURE R57M Models
Precision Regulators Port Sizes: 1/8, 1/4

S Inline mounting.
S Diaphragm-type design.
S Self-relieving; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
S Repeatability 0.25 psig (0.017 bar)

Model Shown: R57M-2G

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
FLOW CHART
Inlet Pressure: 91 psig (6.3 bar)
Body: Aluminum.
Dome: Aluminum.DoDome:
Fluid Media: Compressed air.
bar psig
Inlet Pressure: 300 psig (21 bar) maximum. 3.5 50
Outlet Pressure: Adjustable up to 50 psig (3.4 bar). 3
OUTLET PRESSURE

40
Adjustable up to 60 psig (4.14 bar) with optional springs. 2.5
With inlet pressure of 100 psig (7 bar) repeatability is 30
2
within 0.25 psig
1.5 20
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
1
ports front and rear. 10
0.5
Panel Mounting: 1-3/16 inch (30 mm) hole required.
0
Seals: Nitrile. scfm 0 1 2 3 4 5 6
FLOW
Self-relieving: Non-relieving optional. l/s 0 0.4 1.2 2.0 2.8

154 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
80 10
0
60

12
6

0
4

40
8

Weight

140
10

20
11
0 bar

0
16
LBS./ .

A B C Depth lb (kg) SQ.IN


XXXX
XXXXXXXXXXXXXXX
XX XXX XX
XXX
XXXX
B
1.8 3.4 0.4 1.8 0.38
(44) (86) (10) (44) (0.16)
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R57M 2 Y G W
PORT TYPE
PORT SIZE
NPTF threads ................ Leave Blank
1/8 NPTF................................... 1
BSPP threads ........................ W
1/4 NPTF................................... 2
OPTIONS (More than one option can be
OPTIONS (More than one option can be chosen. Add in alphabetical order)
chosen. Add in alphabetical order) Delete gauge ..................... Leave Blank
None....... .......................... Leave Blank 0-160 PSI Gauge ..................... G
Non-relieving ............................. A Plastic mounting nut ................. P
Springs: (0-50 psig standard) Metal mounting nut................... PN
For optimum performance operating Hex plastic mounting nut ......... PE
pressure should fall approximately in
the middle of the spring range.
0-60 psig (0-4.1 bar) ............. H
0-20 psig (0-1.4 bar) ........... L20
0-10 psig (0-0.7 bar) ........... L10 MOUNTING BRACKETS
0-5 psig (0-0.3 bar) .............. L5 See page 346.
No gauge ports ........................ NP
Viton seals ................................. V

Master Pneumatic, Inc. 155


Full-Size SERIES 380 Modular IR380 Models
Internally Piloted Port Sizes: 3/8, 1/2, 3/4
Precision Regulators
Available Color Caps

Yellow S Modular or inline mounting.


(optional)
S Self-relieving diaphragm design.
S Repeatability 0.5 psi (0.034 bar).
S Easy finger adjustment. No overshoot or
Red undershoot when adjusting.
(optional) S Constant air bleed for high accuracy.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
Blue
(optional)

Grey
FLOW CHARTS
(standard)

bar psi INLET PRESSURE: 91 psig (6.3 bar)


7.0 100
Model Shown: IR380-6G
5.6
OUTLET PRESSURE

80
3/8 Ports
4.2 60

SPECIFICATIONS 2.8 40

Ambient/Media Temperature: 1.4 20


40 to 125F (4 to 52C).
0 0
Body and Dome: Zinc. bar psi
7.0 100
Bonnet and Knob: Glass Filled Nylon and Acetal.
5.6
OUTLET PRESSURE

80
Constant Air Bleed Rate: 0.18 0.33 scfm at 80 psi 1/2 Ports
secondary pressure 4.2 60

Fluid Media: Compressed air. 2.8 40


Inlet Pressure: 250 psig (17 bar) maximum. 1.4 20
Outlet Pressure: Adjustable 15 200 psig (1 13.7 bar). 0 0
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge bar psi
7.0 100
ports front and rear.
3/4 Ports
5.6
OUTLET PRESSURE

80
Panel Mounting: 1-3/16 (30 mm) hole required.
Seals: Nitrile. 4.2 60

Self-relieving 2.8 40

Valve: Brass. 1.4 20

0 0
scfm 0 20 40 60 80 100 120 140 160 180
FLOW
l/s 0 10 20 30 40 50 60 70 80

156 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm) 12


0
C
80
6 8

Weight 4
10

160
40
2 12

A B C Depth lb (kg) bar 14


0

0
20
LBS./ .
SQ.IN

3.5 4.8 1.6 2.9 2.3


(87) (122) (41) (73) (1.0)
B
Less gauge.

ISO
Regulator
Symbol

Self-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

IR380 3 Y G W
PORT TYPE
PORT SIZE NPTF threads ................ Leave Blank
3/8 NPTF................................... 3 BSPP threads ........................ W
1/2 NPTF................................... 4
3/4 NPTF................................... 6 OPTIONS (More than one option can be
chosen. Add in alphabetical order)
Delete gauge ...................... Leave Blank
0-200 PSI Gauge ..................... G
Plastic mounting nut ................. P
Metal mounting nut.................... PN
Hex plastic mounting nut ......... PE

OPTIONS (More than one option can be


chosen. Add in alphabetical order)
None ................................... Leave Blank
Cap color: Grey is standard.
MOUNTING BRACKETS MP yellow ..............................C1
See page 346. Red ........................................C2
Mid blue .................................C3
Springs: (15-200 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
15-250 psig (1-17 bar) ............H
15-100 psig (1-7 bar) ..............L

Master Pneumatic, Inc. 157


Full-Size VANGUARD Modular IR100 Models
Internally Piloted Port Sizes: 1/4, 3/8, 1/2, 3/4
Precision Regulators

S Modular or inline mounting.


S Self-relieving diaphragm design.
S Easy finger adjustment. No overshoot or
undershoot when adjusting.
S Constant air bleed for accuracy.
S Repeatability 0.5 psi ( 0.034 bar).
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: R100-6G

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Body and Dome: Zinc. FLOW CHART
Bonnet and Knob: Glass Filled Nyone and Acetal. Inlet Pressure: 100 psig (7 bar)
Constant Air Bleed Rate: 0.18 0.33 scfm at 80 psi
secondary pressure
bar psig 1/4, 3/8 1/2 3/4
Fluid Media: Compressed air. 7 100
6
OUTLET PRESSURE

Inlet Pressure: 250 psig (17 bar) maximum. 80


Outlet Pressure: Adjustable 15 200 psig (1 14 bar). 5
60
4
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
ports front and rear. 3 40
2
Panel Mounting: 1-3/16 (30 mm) hole required. 20
1
Seals: Nitrile.
0 0
Self-relieving scfm 0 20 40 60 80 100 120 140 160
FLOW
Valve: Brass. l/s 0 15 30 45 60 75

158 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm) 80
12
0
C
6 8
10
4

160
Weight

40
2 12

bar 14

A B C Depth lb (kg) 0

0
20
LBS./ .
SQ.IN

3.5 4.2 1.3 2.8 2.06 B


(89) (106) (33) (71) (0.92)
Less gauge.

ISO
Regulator
Symbol

Self-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

IR100 2 Y G W
PORT TYPE
PORT SIZE NPTF threads ................ Leave Blank
1/4 NPTF................................... 2 BSPP threads ........................ W
3/8 NPTF................................... 3
1/2 NPTF................................... 4 OPTIONS (More than one option can
3/4 NPTF................................... 6 be chosen. Add in alphabetical order)
Delete gauge ...................... Leave Blank
0-200 PSI Gauge ..................... G
Plastic mounting nut ................. P
Metal mounting nut.................... PN
Hex plastic mounting nut ......... PE

OPTIONS (More than one option can


be chosen. Add in alphabetical order)
None ..................................Leave Blank
1.75-inch (4.5 cm) diameter
adjusting knob with
MOUNTING BRACKETS removable locking key .............B
See page 346. Springs: (15-200 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
15-250 psig (1-17 bar) ............H
15-100 psig (1-7 bar) ..............L

Master Pneumatic, Inc. 159


High-Flow VANGUARD IR180M Models
Internally Piloted Port Sizes: 3/4, 1, 1-1/4, 1-1/2
Precision Regulators

S Inline mounting.
Model Shown:
S Diaphragm-type design.
IR180M-8G
S Self-relieving.
S Constant air bleed for accuracy.
S Repeatability 0.5 psi ( 0.034 bar).
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown:
IR180M-10G
FLOW CHART
Inlet Pressure: 91 psig (6.3 bar)

bar psig 3/4 1


7 100
SPECIFICATIONS
6
OUTLET PRESSURE

80
Ambient/Media Temperature:
5
40 to 175F (4 to 79C). 60
4
Body: Aluminum.
3 40
Bonnet and Knob: Glass Filled Nylon and Acetal.
2
Constant Air Bleed Rate: 0.18 0.33 scfm at 80 psi 20
secondary pressure 1
0
Dome: Zinc. scfm 0 100 200 300 400 500 600 700 800
Fluid Media: Compressed air. FLOW
l/s 0 80 160 240 320
Inlet Pressure: 300 psig (21 bar) maximum.
Outlet Pressure: bar psig 1-1/4 1-1/2
7 100
Adjustable 15 to 200 psig (1 to 14 bar).
6
OUTLET PRESSURE

Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 80


ports front and rear. 5
60
Panel Mounting: 1-3/16 (30 mm) hole required. 4
Seals: Nitrile. 3 40
Self-relieving 2
20
Valve: Aluminum. 1
Valve Cap: Nylon. 0
scfm 0 100 200 300 400 500 600 700 800
FLOW
l/s 0 80 160 240 320

160 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight C
12
0

Ports A B C Depth lb (kg) 80

4
6 8
10

160
40
2 12

3/4 4.4 4.6 2.4 2.8 2.0 bar 14


0

0
20
LBS./ .
SQ.IN

1 (111) (112) (62) (71) (0.91)


1-1/4 4.9 4.9 2.1 2.8 2.38 B
1-1/2 (124) (125) (54) (71) (1.08)
Less gauge.

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

IR180M 6 Y G W
PORT SIZE PORT TYPE
3/4 NPTF................................... 6 NPTF threads ................ Leave Blank
1 NPTF .................................. 8 BSPP threads ........................ W
1-1/4 NPTF .............................. 10 OPTIONS (More than one option can be
1-1/2 NPTF .............................. 12 chosen. Add in alphabetical order)
Delete gauge ...................... Leave Blank
0-200 PSI Gauge ..................... G
Plastic mounting nut ................. P
Metal mounting nut.................... PN
Hex plastic mounting nut ......... PE

OPTIONS (More than one option can be


chosen. Add in alphabetical order)
None...... ............................ Leave Blank
1.75-inch (4.5 cm) diameter
MOUNTING BRACKETS
adjusting knob with
See page 346. removable locking key ............B
Springs: (15-200 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
15-250 psig (1-17 bar) ............H
15-100 psig (1-7 bar) ..............L

Master Pneumatic, Inc. 161


SENTRY Modular PR11M Models
Externally Piloted Regulators Port Sizes: 1/8, 1/4
Tube Fittings

S Inline mounting.
S Diaphragm type design

S Threaded ports or quick-connect fittings for tubing up


to 10 mm in diameter.
S Self-relieving; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: PR11M-1G


Note: Pilot (control) regulators (order seperately).
S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Body: Acetal. FLOW CHART
Inlet Pressure: 91 psig (6.3 bar)
Dome: Aluminum.
Fluid Media: Compressed air.
Inlet Pressure: 150 psig (10 bar) maximum. bar psig
7 100
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
6
OUTLET PRESSURE

Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge 80


ports front and rear. 5
Panel Mounting: 1-3/16 inch (30 mm) hole required. 4 60

Seals: Nitrile. 3 40
2
20
1
0 0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14

162 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
Ports A B C Depth lb (kg) 80 10
0
60

12
6

No Port 1.7 (43) 1.3 (49) 0.5 (13) 1.8 (45) 0.23 (0.11)
C

0
4

40
8

1/8 1.7 (43) 1.3 (49) 0.5 (13) 1.8 (45) 0.45 (0.20) 2

140
10

20
1/4 3.0 (76) 1.3 (49) 0.5 (13) 1.8 (45) 0.41 (0.19) 0 bar
11

0
16
LBS./ .
SQ.IN
Models below have quick-connect fittings for tubing.
1/4 3.4 (86) 1.3 (49) 0.5 (13) 1.8 (45) 0.33 (0.15) R MASTER PNEUMATIC-DETR
B
X

3/8 3.9 (99) 1.3 (49) 0.5 (13) 1.8 (45) 0.47 (0.22) XXXXXXXXXXXXXXX
XX XXX XX
X
X

4 mm 3.4 (86) 1.3 (49) 0.5 (13) 1.8 (45) 0.33 (0.15)
6 mm 3.4 (86) 1.3 (49) 0.5 (13) 1.8 (45) 0.33 (0.15)
8 mm 3.4 (86) 1.3 (49) 0.5 (13) 1.8 (45) 0.33 (0.15)
10 mm 3.9 (99) 1.3 (49) 0.5 (13) 1.8 (45) 0.45 (0.21)
Less gauge.

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

PR11M P 2 X Y G W
PORT TYPE
REGULATOR TYPE As specified in INLET PORT... Leave Blank
Diaphragm type ......................R11M
BSPP threads on both ports ........ W
MOUNTING HOLE LOCATION
Bottom mount (Standard) ...... Leave Blank OPTIONS (More than one option can be
Top mount ................................... P chosen. Add in alphabetical order)
Delete gauge ..................... Leave Blank
0-160 PSI Gauge ..................... G
INLET PORT SIZE
No Inlet and Outlet ports.... Leave blank
Threaded: OPTIONS (More than one option can be
1/8 NPTF ............................. -1 chosen. Add in alphabetical order)
1/4 NPTF ............................. -2 None ................................... Leave Blank
Fittings for Tubing: Non-relieving ............................. A
1/4 ...................................... -04
3/8 ...................................... -06
4 mm .................................. -M4
6 mm .................................. -M6
8 mm .................................. -M8
10 mm ............................... -M10
OUTLET PORT SIZE ISO
Same as inlet port ............. Leave Blank Regulator
Threaded: Symbol
1/8 NPTF .............................. 1
1/4 NPTF .............................. 2
Fittings for Tubing:
1/4 ....................................... 04
3/8 ....................................... 06
4 mm ...................................M4
6 mm ...................................M6 MOUNTING BRACKETS
8 mm ...................................M8 See page 346.
10 mm ................................M10

Master Pneumatic, Inc. 163


MINIATURE PR55M, PR56M Models
Externally Piloted Regulators Port Sizes: 1/8, 1/4

S Inline mounting.
S Piston-type design (PR55M models) or diaphragm-
type design (PR56M models)
S Self-relieving; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Note: Pilot (control) regulators (order seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve

Model Shown: PR56M-1G

SPECIFICATIONS FLOW CHART


Inlet Pressure: 91 psig (6.3 bar)
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Body and Dome: Aluminum. bar psig
Fluid Media: Compressed air. 7 100
6
OUTLET PRESSURE

Inlet Pressure: 300 psig (21 bar) maximum. 80


Outlet Pressure: Adjustable up to 125 psig (8.6 bar). 5
4 60
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear. 3 40
Seals: Nitrile. 2
20
1
0 0
scfm 0 5 10 15 20 25 30
FLOW
l/s 0 2 4 6 8 10 12 14

164 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
80 10
0
Weight 60

12
6

0
4

40
8

A B C Depth lb (kg) 2

140
10

20
1.6 1.8 0.38 1.6 0.25 0 bar
11

0
16
(41) (46) (9.5) (41) (0.11) LBS./ SQ.IN
.

B
R MASTER PNEUMATIC-DETR

X
XXXXXXXXXXXXXXX X
XX XXX XX X

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

PR56M 2 Y G W
REGULATOR TYPE
Piston ..................................... PR55M PORT TYPE
Diaphragm .............................. PR56M NPTF threads ................ Leave Blank
BSPP threads ........................ W
PORT SIZE
1/8 NPTF................................... 1 GAUGE
None ................................ Leave Blank
1/4 NPTF................................... 2 0-160 PSI Gauge ...................... G
OPTIONS
None.... ............................. Leave Blank
Non-relieving ............................. A
No mounting bracket available.

Master Pneumatic, Inc. 165


Full-Size SERIES 380 Modular PR380 Models
Externally Piloted Regulators Port Sizes: 3/8, 1/2, 3/4

Available Color Caps

Yellow S Modular or inline mounting.


(optional)
S Self-relieving diaphragm design.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
Red
(optional)
Note: Pilot (control) regulators (order seperately).
S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
Blue S Precision applications order IR100-2, R57M-2,
(optional) IR380-3 or ER valve

Model Shown: PR380-6G


Grey FLOW CHARTS
(standard)
bar psi INLET PRESSURE: 91 psig (6.3 bar)
7.0 100

5.6
OUTLET PRESSURE

80 3/8 Ports

4.2 60

2.8 40

1.4 20
SPECIFICATIONS 0 0
Ambient/Media Temperature: bar psi
40 to 175F (4 to 79C). 7.0 100

Body: Zinc. 5.6 1/2 Ports


OUTLET PRESSURE

80

Dome: Zinc. 4.2 60

Fluid Media: Compressed air. 2.8 40

Inlet Pressure: 300 psig (21 bar) maximum. 1.4 20


Outlet Pressure: Adjustable 0 250 psig (0 17 bar). 0 0
Pilot Ports: 1/4 NPTF bar psi
7.0 100
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 3/4 Ports
5.6
OUTLET PRESSURE

80
ports front and rear.
Seals: Nitrile. 4.2 60

Valve: Brass. 2.8 40

Valve Cap: Nylon. 1.4 20

0 0
scfm 0 20 40 60 80 100 120 140 160 180 200
FLOW
l/s 0 10 20 30 40 50 60 70 80 90

166 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm) 12


0
C
80
6 8
10
Weight 4

160
40
2 12

14
A B C Depth lb (kg) bar

0
B

0
20
LBS./ .
SQ.IN

3.5 2.4 1.6 2.9 2.20


(87) (62) (40) (73) (1.00)
Less gauge.

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

PR380 3 Y G W
PORT SIZE PORT TYPE
3/8 NPTF................................... 3 NPTF threads ................ Leave Blank
1/2 NPTF................................... 4 BSPP threads ........................ W
3/4 NPTF................................... 6
OPTIONS
None ................................ Leave Blank
0-200 PSI Gauge ...................... G
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None ................................. Leave Blank
Non-relieving ............................. A
MOUNTING BRACKETS Cap Color: Grey is standard
See page 346. MP yellow ............................ C1
Red ...................................... C2
Mid blue ............................... C3

Master Pneumatic, Inc. 167


Full-Size SERIES 380 Modular PRH380 Models
External Relief Piloted Port Sizes: 3/8, 1/2, 3/4
Regulator
Available Color Caps

S Modular or inline mounting.


Yellow
(optional) S Self-relieving diaphragm design.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Red
(optional)
Note: Pilot (control) regulators (order seperately).
S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
Blue
IR380-3 or ER valve
(optional)

Model Shown: PRH380-6G FLOW CHARTS


Grey
(standard) bar psi INLET PRESSURE: 91 psig (6.3 bar)
7.0 100

5.6
OUTLET PRESSURE

80 3/8 Ports

4.2 60

2.8 40

SPECIFICATIONS 1.4 20

Ambient/Media Temperature: 0 0
40 to 175F (4 to 79C). bar psi
7.0 100
Body: Zinc.
5.6 1/2 Ports
OUTLET PRESSURE

80
Dome: Zinc.
4.2 60
Fluid Media: Compressed air.
2.8 40
Inlet Pressure: 300 psig (21 bar) maximum.
Outlet Pressure: Adjustable 0 250 psig (0 17 bar). 1.4 20

Pilot Ports: 1/4 NPTF 0 0


bar psi
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 7.0 100
ports front and rear. 3/4 Ports
5.6
OUTLET PRESSURE

80
Seals: Nitrile.
4.2 60
Valve: Brass.
2.8 40
Valve Cap: Nylon.
1.4 20

0 0
scfm 0 20 40 60 80 100 120 140 160 180 200
FLOW
l/s 0 10 20 30 40 50 60 70 80 90

168 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
A B C Depth lb (kg) 12
0
C
80
6 8

3.5 2.4 1.6 2.9 2.20 4


10

160
(87) (62) (40) (73) (1.00)

40
2 12

bar 14

Less gauge. 0
B

0
20
LBS./ .
SQ.IN

ISO Symbol

With conventional
pilot regulator

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

PRH380 3 Y G W
PORT SIZE PORT TYPE
3/8 NPTF................................... 3 NPTF threads ................ Leave Blank
1/2 NPTF................................... 4 BSPP threads ........................ W
3/4 NPTF................................... 6
OPTIONS
None ................................ Leave Blank
0-200 PSI Gauge ...................... G
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None ................................. Leave Blank
Non-relieving ............................. A
MOUNTING BRACKETS Cap Color: Grey is standard
See page 346. MP yellow ............................ C1
Red ...................................... C2
Mid blue ............................... C3

Master Pneumatic, Inc. 169


Full-Size VANGUARD Modular PR100 Models
Externally Piloted Regulators Port Sizes: 1/4, 3/8, 1/2, 3/4

S Modular or inline mounting.


S Self-relieving diaphragm design.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Note: Pilot (control) regulators (order seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve
Model Shown: PR100-6G

SPECIFICATIONS
Ambient/Media Temperature: FLOW CHARTS
Inlet Pressure: 100 psig (7 bar)
40 to 175F (4 to 79C).
Body: Zinc.
Dome: Zinc.
psig 1/4 3/8 1/2
Fluid Media: Compressed air. bar 120
8
Inlet Pressure: 300 psig (21 bar) maximum. 100
7
Outlet Pressure: Adjustable 0 200 psig (0 14 bar).
6
OUTLET PRESSURE

80
Pilot Ports: 1/4 NPTF 5
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 60
4
ports front and rear. 3 40
Seals: Nitrile. 2
20
Valve: Brass. 1
Valve Cap: Nylon. 0
scfm 0 20 40 60 80 100 120 140
FLOW
l/s 0 10 20 30 40 50 60

170 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight 80
6 8
12
0
C
10
4

160
A B C Depth lb (kg)

40
2 12

bar 14

3.5 2.4 1.3 2.8 2.06 0

0
20
LBS./ .
SQ.IN
(89) (62) (33) (71) (0.92)
B
Less gauge.

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

PR100 2 Y G W
PORT SIZE PORT TYPE
1/4 NPTF................................... 2 NPTF threads ................ Leave Blank
3/8 NPTF................................... 3 BSPP threads ........................ W
1/2 NPTF................................... 4
3/4 NPTF................................... 6 OPTION
None ................................ Leave Blank
0-200 PSI Gauge ...................... G

OPTION
None ................................. Leave Blank
Non-relieving ............................. A
MOUNTING BRACKETS
See page 346.

Master Pneumatic, Inc. 171


Full-Size VANGUARD Modular PRH100 Models
External Relief Piloted Port Sizes: 1/4, 3/8, 1/2, 3/4
Regulator

External relief piloted regulators separate control air from


exhaust air.
S Modular or inline mounting.
S Diaphragm-type design.
S Self-relieving.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Note: Pilot (control) regulators (order seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve

FLOW CHARTS
Model Shown: PRH100-6G

bar psi INLET PRESSURE: 91 psig (6.3 bar)


7.0 100

5.6
OUTLET PRESSURE

80
1/4 Ports
4.2 60
SPECIFICATIONS
Ambient/Media Temperature: 2.8 40

40 to 175F (4 to 79C). 1.4 20


Body: Zinc. 0 0
Dome: Zinc. bar psi
7.0 100
Fluid Media: Compressed air.
5.6
OUTLET PRESSURE

80
Inlet Pressure: 300 psig (21 bar) maximum. 1/2 Ports
4.2 60
Outlet Pressure: Adjustable 0 200 psig (0 14 bar).
2.8 40
Pilot Ports: 1/4 NPTF
1.4 20
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
ports front and rear. 0 0

Seals: Nitrile; optional Viton seals. bar psi


7.0 100
Valve: Brass. 5.6
3/4 Ports
OUTLET PRESSURE

80
Valve Cap: Nylon.
4.2 60

2.8 40

1.4 20

0 0
scfm 0 20 40 60 80 100 120 140 160 180
FLOW
l/s 0 10 20 30 40 50 60 70 80

172 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight 80
6 8
12
0
C
10
4

160
A B C Depth lb (kg)

40
2 12

bar 14

3.5 2.4 1.3 2.8 2.06 0

0
20
LBS./ .
SQ.IN

(89) (62) (33) (71) (0.92)


B
Less gauge.

ISO Symbol

With conventional
pilot regulator

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

PRH100 2 Y G W
PORT SIZE PORT TYPE
1/4 NPTF................................... 2 NPTF threads ................ Leave Blank
3/8 NPTF................................... 3 BSPP threads ........................ W
1/2 NPTF................................... 4
3/4 NPTF................................... 6 OPTION
None ................................ Leave Blank
0-200 PSI Gauge ...................... G

OPTION
None ................................. Leave Blank
Viton seals ................................. V
MOUNTING BRACKETS
See page 346.

Master Pneumatic, Inc. 173


Full-Size VANGUARD HPR100 Models
High-Relief Externally Piloted Port Sizes: 1/4, 3/8, & 1/2
Regulator
Designed for systems that require high-relief and
pressure regulation. Can be installed in an inaccessible
location with a control regulator in an accessible location.

S Inline mounting.
S Diaphragm-type design.
S Optional pressure gauges.
S Flow rates exceed 150 scfm.
S NPTF port threads; optional BSPP threads.
S High relief characteristics up-to 200 scfm.

Note: Pilot (control) regulators (ordered seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve.

FLOW CHARTS
Model Shown: HPR100-3G1
FLOW CHARACTERISTICS
Inlet Pressure 91.3 psi (6.3 bar)
bar psig
HPR100-2 HPR100-3 HPR100-4
5.6 80

4.9 70

4.2 60
OUTLET PRESSURE

SPECIFICATIONS 3.5 50

2.8 40
Ambient/Media Temperature:
2.1 30
0 to 158F (-18 to 70C).
1.4 20
Body and Dome: Aluminum.
0.7 10
Seals: Nitrile. 0 0

Valve: Brass. scfm 0 20 40 60 80 100 120 140 160


FLOW
Valve Cap: Glass filled Nylon. l/s 0 10 20 30 40 50 60 70

Fluid Media: Compressed air. RELIEF CHARACTERISTICS


Inlet Pressure 91.3 psi (6.3 bar)
bar psig
Inlet Pressure: 6.2 90
HPR100-2, HPR100-3 and HPR100-4

10 psig (0.7 bar) minimum. 5.6 80

400 psig (27.6 bar) maximum. 4.9 70


OUTLET PRESSURE

4.2 60
Outlet Pressure: 0 to 250 psig (0 to 17.3 bar).
3.5 50
Pilot Ports: 1/4 NPTF. 2.8 40

Pressure Gauge: 0 to 200 psig (0 to 14 bar); 2.1 30


1.4 20
Optional 0 to 600 psig (0 to 41.4 bar).
0.7 10
1/4-NPTF Inlet/Outlet ports, 1/4-NPTF gauge ports. 0 0
3/8-NPTF Inlet/Outlet ports, 3/8-NPTF gauge ports. scfm 0 50 100 150 200 250
1/2-NPTF Inlet/Outlet ports, 1/2-NPTF gauge ports. RELIEF FLOW
l/s 0 25 50 75 100

174 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
A B C Depth lb (kg)
12

4.18 3.52 1.54 4.18 4.84 C 80


6 8
0

(106.0) (89.3) (39.1) (106) (2.2) 4


10

160
40
2 12

Less gauge. bar 14


0

0
20
LBS./ .
SQ.IN

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

HPR100 3 G W
PORT and GAUGE PORT SIZE PORT TYPE
1/4-NPTF Inlet/Outlet ................ 2 NPTF threads ................ Leave Blank
1/4-NPTF gauge ports. BSPP threads ........................ W
3/8-NPTF Inlet/Outlet ............... 3
3/8-NPTF gauge ports. OPTION
1/2-NPTF Inlet/Outlet ................ 4 None ................................ Leave Blank
0-200 PSI Gauge *. .................. G
1/2-NPTF gauge ports.
0-600 PSI Gauge * ................... G1
* = Reducing bushings are used in any
gauge ports other than 1/4". Port size 3/8
and 1/2 will require bushings. (see acces-
sories page for gauge kits with bushings).

Master Pneumatic, Inc. 175


High-Flow VANGUARD PR180M Models
Externally Piloted Regulators Port Sizes: 3/4, 1, 1-1/4, 1-1/2

S Inline mounting.
S Diaphragm-type design.
S Self-relieving.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
S @ 80 psi with 15 psi back pressure the relief is
6.25 scfm - Needs control regulator that relieves
more than this.

Note: Pilot (control) regulators (order seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve

Model Shown: PR180M-6G

SPECIFICATIONS FLOW CHART


Inlet Pressure: 100 psig (7 bar)
Ambient/Media Temperature:
40 to 175F (4 to 79C).
Body: Aluminum.
Dome: Zinc. psig
bar 3/4 1 1-1/4, 1-1/2
Fluid Media: Compressed air. 7 100
6
OUTLET PRESSURE

Inlet Pressure: 300 psig (21 bar) maximum. 80


5
Outlet Pressure: 0 to 200 psig (0 to 14 bar). 60
NOTE: Outlet pressure depends on the selection of 4
the pilot regulator. 3 40
Pilot Ports: 1/4 NPTF. 2
20
1
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
0
ports front and rear. scfm 0 100 200 300 400 500 600 700 800
Seals: Nitrile. FLOW
l/s 0 50 100 150 200 250 300 350
Valve: Aluminum.
Valve Cap: Nylon.

176 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight C
12
Ports A B C Depth lb (kg) 80
6 8
0

10
4

160
3/4 4.4 2.9 2.4 2.8 1.88

40
2 12

1 (111) (74) (62) (71) (0.85) bar 14


0

0
20
LBS./ SQ.IN.

1-1/4 4.9 3.2 2.1 2.8 2.25 B


1-1/2 (124) (81) (54) (71) (1.02)
Less gauge.

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

PR180M 6 Y G W
PORT SIZE PORT TYPE
3/4 NPTF................................... 6 NPTF threads ................ Leave Blank
1 NPTF .................................. 8 BSPP threads ........................ W
1-1/4 NPTF ..............................10*
1-1/2 NPTF ..............................12* OPTION
None ................................ Leave Blank
0-200 PSI Gauge ...................... G

OPTION
None ..................................Leave Blank
Non-relieving ............................. A

* No mounting bracket available.

Master Pneumatic, Inc. 177


High-Flow VANGUARD PRH180M Models
External Relief Piloted Port Sizes: 3/4, 1, 1-1/4, 1-1/2
Regulator

High-Flow external relief piloted regulator separate


control air from exhaust air.

S Inline mounting.
S Diaphragm-type design.
S Self-relieving.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
S @ 80 psi with 15 psi back pressure the relief is
10 scfm.

FLOW CHARTS
bar psi INLET PRESSURE: 91 psig (6.3 bar)
5.6 80
3/4 Ports
4.2 60

Model Shown: PRH180M-8G 2.8 40

1.4 20

SPECIFICATIONS 0 0
bar psi
Ambient/Media Temperature: 5.6 80
40 to 175F (4 to 79C). 1 Ports
4.2 60
Body: Aluminum.
2.8 40
Dome: Zinc.
1.4 20
Fluid Media: Compressed air.
Inlet Pressure: 300 psig (21 bar) maximum. 0 0
bar psi
Outlet Pressure: 0 to 200 psig (0 to 14 bar). 5.6 80
1-1/4 Ports
Pilot Ports: 1/4 NPTF. 4.2 60

Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 2.8 40
ports front and rear.
1.4 20
Seals: Nitrile.
0 0
Valve: Aluminum. bar psi
5.6 80
Valve Cap: Nylon.
OUTLET PRESSURE

1-1/2 Ports
4.2 60

Note: Pilot (control) regulators (order seperately). 2.8 40


S General purpose applications order R56M-2, R60-2, 1.4 20
R67-2, R100-2, or R380-3
0 0
S Precision applications order IR100-2, R57M-2, scfm 0 100 200 300 400 500 600 700 800
FLOW
IR380-3 or ER valve l/s 0 50 100 150 200 250 300 350

178 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm)


Weight C
12
0
80
Ports A B C Depth lb (kg) 6 8
10
4

160
40
3/4 4.4 2.9 2.4 2.8 1.88 2

bar
12

14

1 (111) (74) (62) (71) (0.85) 0

0
20
LBS./ SQ.IN.

1-1/4 4.9 3.2 2.1 2.8 2.25 B


1-1/2 (124) (81) (54) (71) (1.02)
Less gauge.

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

PRH180M 6 G W
PORT SIZE PORT TYPE
3/4 NPTF................................... 6 NPTF threads ................ Leave Blank
1 NPTF .................................. 8 BSPP threads ........................ W
1-1/4 NPTF ..............................10*
1-1/2 NPTF ..............................12* OPTION
None ................................ Leave Blank
0-200 PSI Gauge ...................... G

* No mounting bracket available.

Master Pneumatic, Inc. 179


High-Flow VANGUARD HPR180 Models
High-Relief Externally Piloted Port Sizes: 3/4, 1 & 1-1/4
Regulator
Designed for systems that require high flow, relief and
pressure regulation. Can be installed in an inaccessible
location with a control regulator in an accessible location.

S Inline mounting.
S Diaphragm-type design.
S Optional pressure gauges.
S Flow rates exceed 400 scfm.
S NPTF port threads; optional BSPP threads.
S High relief characteristics up-to 200 scfm.

Note: Pilot (control) regulators (ordered seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve.

FLOW CHARTS
FLOW CHARACTERISTICS
Model Shown: HPR180-8G1 Inlet Pressure 91.3 psi (6.3 bar)
bar psig
HPR180-6 HPR180-8 HPR180-10
5.6 80

4.9 70

4.2 60
SPECIFICATIONS
OUTLET PRESSURE

3.5 50
Ambient/Media Temperature: 2.8 40
0 to 158F (-18 to 70C). 2.1 30

Body and Dome: Zinc. 1.4 20

0.7 10
Seals: Nitrile.
0 0
Valve: Brass.
scfm 0 50 100 150 200 250 300 350 400 450
Valve Cap: Glass filled Nylon. FLOW
l/s 0 25 50 75 100 125 150 175 200
Fluid Media: Compressed air.
Inlet Pressure: RELIEF CHARACTERISTICS
Inlet Pressure 91.3 psi (6.3 bar)
10 psig (0.7 bar) minimum. bar psig
HPR180-6, HPR180-8 and HPR180-10
6.2 90
400 psig (27.6 bar) maximum. 5.6 80

Outlet Pressure: 0 to 250 psig (0 to 17.3 bar). 4.9 70


OUTLET PRESSURE

4.2 60
Pilot Ports: 1/4 NPTF.
3.5 50
Pressure Gauge: 0 to 200 psig (0 to 14 bar); 2.8 40

Optional 0 to 600 psig (0 to 41.4 bar). 2.1 30

3/4-NPTF Inlet/Outlet ports, 1/2-NPTF gauge ports. 1.4 20

1-NPTF Inlet/Outlet ports, 1/2-NPTF gauge ports. 0.7 10


0 0
1-1/4-NPTF Inlet/Outlet ports, 1/2-NPTF gauge ports.
scfm 0 50 100 150 200 250
RELIEF FLOW
l/s 0 25 50 75 100

180 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
A B C Depth lb (kg)
4.18 3.99 1.87 4.18 6.44 12 C
0

(106.0) (101.3) (47.5) (106) (3.0) 80


6
10
4

160
40
Less gauge. 2
bar 14
12

0
20
LBS./ SQ.IN.

ISO
Regulator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a pilot operator such as R55-2, R56-2, or IR100-2 separately.

HPR180 10 G W
PORT and GAUGE PORT SIZE PORT TYPE
3/4 NPTF Inlet/Outlet ................. 6 NPTF threads ................ Leave Blank
1/2-NPTF gauge ports. BSPP threads ........................ W
1 NPTF Inlet/Outlet ................ 8
1/2-NPTF gauge ports. OPTION
1-1/4 NPTF Inlet/Outlet ............ 10 None ................................ Leave Blank
0-200 PSI Gauge *. .................. G
1/2-NPTF gauge ports.
0-600 PSI Gauge * ................... G1
* = Reducing bushings are used in any
gauge ports other than 1/4".

Master Pneumatic, Inc. 181


High-Flow VANGUARD R200 Models
Externally Piloted Regulators Port Sizes: 1-1/2, 2

S Inline mounting.
S Piston-type design.
S Self-relieving.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Note: Pilot (control) regulators (order seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve

Model Shown: R200-12G

SPECIFICATIONS
R200-16 FLOW CHARACTERISTICS
Ambient/Media Temperature: psig Inlet Pressure 91 psig (6.3 bar)
80
40 to 175F (4 to 79C). bar
5
70
Body and Dome: Aluminum.
OUTLET PRESSURE PSI

60
4
Fluid Media: Compressed air. 50

Inlet Pressure: 300 psig (21 bar) maximum. 3


40

Outlet Pressure: 0 to 200 psig (0 to 14 bar). 2


30

NOTE: Outlet pressure depends on the selection of 20

the control regulator. 1


10

Pilot Ports: 1/4 NPTF. 0


scfm
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge FLOW
500 1000 1500 2000 2500

ports front and rear. l/s 0 250 500 750 1000

Seals: Nitrile; optional Viton seals.


Valve: Brass.
Valve Cap: Aluminum.

182 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm)


C
12
0

Weight 80

4
6 8
10

160
40
2 12
R MASTER PNEUMATIC-DETROIT, INC.
bar 14

A B C Depth lb (kg) XXXXXXXXXXXXXXX


XXXXXXX
XXX XXX 0

0
XX XXX XX XXXX X 20
LBS./ SQ.IN.

IN
6.4 5.0 3.0 5.8 8.94
(162) (127) (76) (147) (4.06) B
Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a control regulator such as R55M, R56M, R57M, R100, R380, IR100, or IR180 separately.

R20 0 12 Y G W
REGULATOR TYPE
Standard Regulator ................... 0 PORT TYPE
Standard Regulator with ............ 2 NPTF threads ................ Leave Blank
internal bias spring and gauge BSPP threads ........................ W
port plugged.
OPTION
PORT SIZE None ................................ Leave Blank
1-1/2 NPTF .............................. 12 0-200 PSI Gauge ...................... G
2 NPTF ............................... 16

OPTIONS (More than one option can be chosen)


None ................................. Leave Blank
Non-relieving ............................. A
Constant bleed .......................... Q
Option '0' must be chosen
under REGULATOR TYPE.
Viton seals ................................. V

Master Pneumatic, Inc. 183


High-Flow VANGUARD PR300 Models
Externally Piloted Regulators Port Sizes: 3

S Inline mounting.
S Piston-type design.
S Self-relieving.
S Pressure gauge.
S Optional remote sensing.
S Aluminum body and dome.
S Flow rates exceeding 4,000 SCFM
S NPTF port threads; optional BSPP threads.

Note: Pilot (control) regulators (order seperately).


S General purpose applications order R56M-2, R60-2,
R67-2, R100-2, or R380-3
S Precision applications order IR100-2, R57M-2,
IR380-3 or ER valve

Model Shown: PR300-24G

PR300-24 FLOW CHARACTERISTICS


psig Inlet Pressure 91 psig (6.3 bar)
SPECIFICATIONS 80
bar
Ambient/Media Temperature: 5 70
40 to 175F (4 to 79C).
OUTLET PRESSURE PSI

4 60
Body and Dome: Aluminum. 50

Fluid Media: Compressed air. 3


40

Inlet Pressure: 300 psig (21 bar) maximum. 2 30

Outlet Pressure: 0 to 200 psig (0 to 14 bar). 20


1
NOTE: Outlet pressure depends on the selection of 10
the control regulator. 0

Pilot Ports: 1/4 NPTF. scfm 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
FLOW
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge l/s 0 250 500 750 1000 1250 1500 1750 2000 2250
ports front and rear.
Seals: Nitrile, Optional Viton
Valve: Aluminum.
Valve Cap: Aluminum.

184 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A

Weight
A B C Depth lb (kg)
C
8.40 7.36 3.74 8.00 21.7 80
6 8
12
0

10

(214) (187) (95) (203) (9.88) 4

160
40
2 12

bar 14

0
20
LBS./
SQ.IN.

Less gauge.

ISO
Regulator
Symbols

Self-Relieving Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.
NOTE: Order a control regulator such as R55M, R56M, R57M, R100, R380, IR100, or IR380 separately.

PR30 0 24 A G W

REGULATOR TYPE PORT TYPE


Standard Regulator .................. 0 NPTF threads ................ Leave Blank
Remote Sensing Regulator ........ 1 BSPP threads ........................ W
Standard Regulator with ............ 2
internal Bias spring and gauge GAUGE OPTION
None ................................ Leave Blank
port plugged.
0-200 PSI Gauge ...................... G
Remote Sensing Regulator ........ 3
with internal Bias spring and
gauge port plugged.

PORT SIZE
3 NPTF ..................................... 24

OPTIONS
Relieving ........................... Leave Blank
Non-relieving ............................. A
Constant bleed .......................... Q
Option '0' must be chosen
under REGULATOR TYPE.
Viton Seals ................................ V

Master Pneumatic, Inc. 185


SENTRY Acetal-Body R13M, R14M Models
Water Pressure Regulators Port Sizes: 1/8, 1/4;
Also see brass-body water pressure Tube Fittings
regulators on pages 156-157.

S Designed to set pilot pressure of the water for


the main valve in a sprinkler system. See
diagram below.
S Piston-type design (R13M models) or
diaphragm-type (R14M models).
S Non-relieving.
S Corrosion-resistant construction.
S Optional large valve seat for water flows up to
six gallons per minute.
S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S NPTF port threads; optional BSPP threads.

Model Shown: R13M-M10

TYPICAL APPLICATION IN AN
IRRIGATION SYSTEM

WATER FLOW CHARTS


Inlet Pressure: 100 psig (7 bar)

bar psig Piston


Diaphragm
7 100
6
OUTLET PRESSURE

80
5
4 60
SPECIFICATIONS 3 40
2
Ambient/Media Temperature: 20
1
35 to 125F (1.7 to 52C).
0 0
Body: Acetal. gal/m 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
FLOW
l/m 0 2 4 6 8 10 12 14 16 18 20 22
Dome and Knob: Acetal.
bar psig With Optional Large Valve Seat
Fluid Media: Water. 7 100
Inlet Pressure: 150 psig (10 bar) maximum. 6
OUTLET PRESSURE

80
5
Main Spring: Stainless Steel. 60
4
Outlet Pressue: Adjustable up to 100 psig (7 bar); 3 40
locking adjustment cap. 2
20
Panel Mounting: 1-3/16 inch (30 mm) hole required. 1
0 0
Pressure Gauge: Optional (0-160 psig). gal/m 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
FLOW
Seals: Nitrile. l/m 0 2 4 6 8 10 12 14 16 18 20 22

186 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
80 10
0
60

Ports A B C Depth lb (kg)

12
6

0
4

40
8

140
10

1/8, 1/4 3.0 (76) 2.6 (67) 0.5 (13) 1.8 (45) 0.43 (0.19)

20
11
0 bar

0
16
LBS./ .
SQ.IN
Models below have quick-connect fittings for tubing.
B
1/4 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09)
3/8 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.21 (0.09)
4 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
6 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
8 mm 3.4 (86) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)
10 mm 3.9 (99) 2.6 (67) 0.5 (13) 1.8 (45) 0.41 (0.18)

ISO
Regulator
Symbol

Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R13M P 2 X A L Y W
REGULATOR TYPE
Piston type .............................R13M PORT TYPE
Diaphragm type ......................R14M As specified in INLET PORT ... Leave Blank
BSPP threads on both ports........... W
MOUNTING HOLE LOCATION
OPTIONS (More than one option can be
Bottom mount (Standard) ...... Leave Blank
chosen. Add in alphabetical order)
Top mount ................................... P None ................................ Leave Blank
0-160 psig Gauge .................... G
INLET PORT SIZE Plastic nut ................................. P
No lnlet and Outlet Ports .... Leave Blank Hex plastic nut.......................... PE
Threaded: Metal Panel Mount Nut ............ PN
1/8 NPTF .............................. 1 OPTIONS (More than one option can be
1/4 NPTF .............................. 2 chosen. Add in alphabetical order)
Fittings for Tubing:
None. ................................ Leave Blank
1/4 ....................................... 04
3/8 ....................................... 06 Large Delrin valve seat .............. C1
4 mm ...................................M4 Springs: (0-100 psig standard)
6 mm ...................................M6 For optimum performance operating
8 mm ...................................M8 pressure should fall approximately in
10 mm ................................M10 the middle of the spring range.
OUTLET PORT SIZE 0-125 psig (0-8.6 bar) ........... H
Same as inlet port ............. Leave Blank 0-50 psig (0-3.4 bar) ............. L
Threaded: 0-30 psig (0-2.1 bar) ........... L30
1/8 NPTF .............................. 1 Rear gauge port only ................. R
1/4 NPTF .............................. 2 MOUNTING BRACKETS
Fittings for Tubing: See page 346.
1/4 ....................................... 04
3/8 ....................................... 06
4 mm ...................................M4
6 mm ...................................M6
8 mm ...................................M8
10 mm ................................M10

Master Pneumatic, Inc. 187


MINIATURE Brass-Body R53MB, R54MB Models
Water Pressure Regulators Port Sizes: 1/8, 1/4
Also see acetal-body water pressure
regulators on pages 154-155.

S Inline mounting.
S Piston-type design (R53MB models) or
diaphragm-type (R54MB models).
S Optional large valve seat for water flows up to
6 gallons per minute.
S Non-relieving.
S Brass body for corrosion resistance.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: R53MB-2G WATER FLOW CHARTS


Inlet Pressure: 100 psig (7 bar)

SPECIFICATIONS
bar psig Piston
Ambient/Media Temperature: Diaphragm
7 100
40 to 125F (4 to 52C). 6
OUTLET PRESSURE

80
5
Body: Brass. 60
4
Dome and Knob: Glass Filled Nylon and Acetal. 3 40
2
Fluid Media: Water 20
1
Inlet Pressure: 300 psig (21 bar) maximum. 0 0
gal/m 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
Main Spring: Stainless Steel. FLOW
l/m 0 2 4 6 8 10 12 14 16 18 20 22
Outlet Pressure: Adjustable up to 100 psig (7 bar). bar psig With Optional Large Valve Seat
7 100
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
6
OUTLET PRESSURE

ports front and rear. 80


5
Panel Mounting: 1-3/16 inch (30 mm) hole required. 4 60
3 40
Seals: Nitrile. 2
20
1
0 0
gal/m 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
FLOW
l/m 0 2 4 6 8 10 12 14 16 18 20 22

188 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm) 80 10
0
60

12
6

0
4

40
Weight 2
8

140
10

20
11

A B C Depth lb (kg) 0 bar

0
16
LBS./ .
SQ.IN

1.6 2.7 0.4 1.6 0.24


(41) (68) (10) (41) (0.11) B
Less gauge.

ISO
Regulator
Symbol

Non-Relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the regulator you want.

R53MB 2 A Y G W
PORT TYPE
REGULATOR TYPE
NPTF threads ................ Leave Blank
Piston type ........................... R53MB
BSPP threads ........................ W
Diaphragm type .................... R54MB
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
PORT SIZE None ................................ Leave Blank
1/8 NPTF................................... 1 0-160 psig Gauge .................... G
1/4 NPTF................................... 2 Plastic nut ................................. P
Hex plastic nut.......................... PE
Metal mounting nut................... PN
OPTIONS (More than one option can be
chosen. Add in alphabetical order)
None ....................................Leave Blank
MOUNTING BRACKETS Large Delrin valve seat .............. C1
See page 346. Springs: (0-100 psig standard)
For optimum performance operating
pressure should fall approximately in
the middle of the spring range.
0-125 psig (0-8.6 bar) ........... H
0-50 psig (0-3.4 bar) ............. L
0-30 psig (0-2.1 bar) ........... L30
Rear gauge port only ................. R

Master Pneumatic, Inc. 189


MINIATURE Relief Valves RV56 Models
Port Sizes: 1/8, 1/4

S Inline mounting.
S Diaphragm-type design.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: RV56-2G

SPECIFICATIONS
Ambient/Media Temperature: FLOW CHART
40 to 125F (4 to 52C).
60
Body: Aluminum. 25
50
RELIEF FLOW scfm

Dome and Knob: Glass Filled Nylon and Acetal. 20


RELIEF FLOW l/s

40
Fluid Media: Compressed air. 15 30

Relieving Range: 1 to 100 psig (0.07 to 6.9 bar). 10 20

Maximum Relief Flow Range: 5 10


10 to 30 scfm (4.7 to 14 l/s) with a pressure differential of 0 0
10 to 15 psi (0.7 to 1 bar). psig 0
INLET PRESSURE
10 20 30 40 50 60 70 80 90 100 110 120
bar 0 1 2 3 4 5 6 7 8
Minimum Relief Flow: 5 ml/minute.
Pressure Gauge: 0 to 160 psig (11 bar); 1-1/2 inch dial
face; 1/8 NPT gauge ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Seals: Nitrile.
Maximum Inlet Pressure: 300 P.S.I.

190 Master Pneumatic, Inc.


A C
DIMENSIONS inches (mm) 60
80 10
0

12
6

0
4

40
8

Weight

140
10

20
11
0 bar

0
16
A B C Depth lb (kg) LBS./ SQ.IN
.

1.6 2.7 0.4 1.6 0.38 B


(41) (68) (10) (41) (0.16)
Less gauge.

ISO
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the relief valve you want.

RV56 2 Y G W
PORT TYPE
PORT SIZE NPTF threads ................ Leave Blank
1/8 NPTF................................... 1 BSPP threads ........................ W
1/4 NPTF................................... 2
OPTIONS (More than one option can be
OPTIONS chosen. Add in alphabetical order)
None. ................................ Leave Blank Delete gauge ..................... Leave Blank
Springs: (0-100 psig standard) 0-160 PSI Gauge ..................... G
For optimum performance operating Plastic mounting nut ................. P
pressure should fall approximately in MOUNTING BRACKETS Metal mounting nut................... PN
See page 346. Hex plastic mounting nut ......... PE
the middle of the spring range.
0-125 psig (0-8.6 bar) ........... H
0-50 psig (0-3.4 bar) ............. L
0-15 psig (0-1.0 bar) ........... L15
0-30 psig (0-2.1 bar) ........... L30

Master Pneumatic, Inc. 191


CO2 MINIATURE CX (CO2) Models
Relief Valve Port Sizes: 1/8, 1/4

S Inline mounting.
S Diaphragm-type design.
S Outstanding control at relatively low cost
S Pressure gauge optional.
S NPTF port threads; optional BSPP threads.

Model Shown: CX-2B0B2A0-2CG

SPECIFICATIONS
Ambient/Media temperature:
-40 to 125F (-40 to 52C).
Body and dome: Aluminum. Optional anodized coating
Fluid media: CO2, inert gases FLOW CHART
60
Relieving range: 1-100 psig (0.07 to 6.9 bar). 25
50
standard; other ranges are available.
RELIEF FLOW scfm

20
RELIEF FLOW l/s

40
Maximum relief flow range: 10 to 30 scfm (4.7 to 14
15
l/s) with a pressure differential of 10 to 15 psi (0.7 to 1 30
bar). 10 20
Pressure gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge 5 10
ports front and rear. Optional gauges sold seperately. 0 0
psig 0 10 20 30 40 50 60 70 80 90 100 110 120
Panel mounting: 1-3/16 inch (30 mm) hole required. INLET PRESSURE
bar 0 1 2 3 4 5 6 7 8
Seals: Neoprene seals, o-rings and diaphragm.
Maximum inlet pressure: 250 psi

192 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
A B C Depth lb (kg)
1.6 2.28 0.4 1.6 0.30 C
(41) (58) (10) (41) (0.14)
Less gauge.

ISO
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the CO2 relief valve you want.
GAUGE OPTION
No Gauge ................. Leave blank
Gauge 0-160 psig ..... G
PORT TYPE
NPTF threads ........... Leave blank
BSPP threads ........... W

CX- 2 A 0 B 2 A 0- 2 C G W
ANODIZED TYPE SPRING RANGES
None .................................... A 0-250 psig (0-17.3 bar) .......... J
Clear Anodized head and ...... B 0-125 psig (0-8.6 bar) ............ C
dome. 0-50 psig (0-3.4 bar) .............. D
DOME TYPE 0-15 psig (0-1 bar) ................. F
Threaded metal dome ................................. 0 0-30 psig (0-2.1 bar) .............. H
Stainless steel adjustment screw and PORT SIZE
stainless steel nut. 1/8-NPTF .............................. 1
Threaded plastic dome ............................... 1 1/4-NPTF .............................. 2
standard adjustment knob.
Non threaded metal dome ........................... 3 PANEL MOUNT NUTS
Stainless steel adjustment screw and None ..................................... A
stainless steel nut. (cannot be used with Plastic nut ............................. B
panel mount nut) Plastic hex nut ....................... C
Metal nut * ............................. D
O-RING AND SEAL MATERIAL
Neoprene seals, o-rings, ....... 2 * If anodize is chosen, then panel
and diaphgram. mount nut will be the same color.
Nitrile seals, o-rings and ......... 1
diaphragm.

Master Pneumatic, Inc. 193


Electro-Pneumatic Servo Valves ER Series

Servo
Valve

Servo
Valve with
Booster

37-288
Brass Inlet Filter
(Included when
purchasing a
servo-valve.)

Model Shown: ER-1A2C200

SPECIFICATIONS
Model Shown: B2JA-ER-1A2C200
Accuracy (servo valve with booster): < 2.5% F.S.
Analog Monitor Signal:
Voltage: 0 10 VDC @ 20 ma maximum. The Series ER servo valve is Master Pneumatics latest
Current: 4 20 ma sinking (sourcing optional). product using closed loop control technology. It incorporates
many important standard features.
Ambient/Media Temperature:
32 to 158F (0 to 70C). Standard flow rate of the valve is typically one scfm maximum.
Command Signal Impedance: When used with a volume booster a flow rate in excess of
Q
Voltage: 4.7 k . Current: 100 .
Command Signal Voltage/Current:
Q 1,000 scfm can be achieved.
Check the items below to see how cost-effective these valves
0 10 VDC/4 20 ma.
can be in your plant.
Electrical Connector: 6-pin Brad Harrison.
S Fits into very small space.
Fluid Media: Compressed air.
Housing: Aluminum; powder coated. S Accurate to /- 2.5% F.S. (with booster)
Input Pressure: Servo-valve With Regulator S 0 10 VDC analog monitor output.
29.9 in Hg to 300 psig (760 mm Hg to 21 bar).
Linearity/Hysteresis (servo valve with booster): S NEMA 4 1P65 rating.
< 2.0% F.S. BFSL. S Accepts analog command signal inputs.
Manifold: Brass.
S Servo-valve with regulator: control pressure
Output Pressure: 0 to 200 P.S.I.. ranges from vacuum to 300 psig.
Repeatability (servo valve with booster):
< 0.6% F.S. S Valve is insensitive to shock, vibration, or mounting
Seals: Fluorocarbon. position.
Supply Voltage/Current: S Easily repairable in the field.
15 24 VDC/250 ma (required).
Transducer: Silicon, aluminum.
Valves: Nickel-plated brass.

ISO
Note: High-pressure servo-valve ( Q175 psi) - inlet and Symbol
exhaust ports reversed from picture shown.

"ER-" without booster accuracy: < 0.2% F.S.


Linearity / Hysteresis: < 0.15% F.S. BFSL
Repeatablility: < 0.02% F.S.

194 Master Pneumatic, Inc.


ORDERING INFORMATION for SERVO-VALVE ONLY
Change the letters in the sample model number below to specify the electro-pneumatic servo valve you want.

ER1 A 1 A 100
LOOP MAX INLET / MAX CALIBRATED
Single loop ........................................... 1 RANGE VAC-500 PSIG
Double loop ......................................... 2 Max Inlet: 35 PSI, 0-30 PSI ................... 030
PIN CONNECTOR Max Inlet: 110 PSI, 0-50 PSI ................. 050
6 Pin Brad Harrison Connector ............. A Max Inlet: 110 PSI, 0-100 PSI ............... 100
Max Inlet: 190 PSI, 0-100 PSI ............... A01
COMMAND INPUT / TRANSDUCER FEEDBACK. Max Inlet: 330 PSI, 0-200 PSI ............... 200
0-10 VDC / no feedback ....................... 1 Max Inlet: 330 PSI, 0-300 PSI ............... 300
(Use '1' option under 'LOOP' section). 0-20 in.Hg (Vac) .................................... V20
4-20 MA / no feedback ........................ 2 (this option not available with volume
(Use '1' option under 'LOOP' section). booster)
0-10 VDC / 4-20 MA ............................ 3
(Use '2' option under 'LOOP' section Consult factory for pressure ranges not start-
Pressure transducer must be ordered ing at "0" or any unspecified adjusting ranges
seperately. See below). not shown above.
4-20 MA / 4-20 MA ............................ 4
(Use '2' option under 'LOOP' section MONITOR SIGNAL
Pressure transducer must be ordered 0-10 VDC ............................................. A
seperately. See below). 4-20 MA - Sinking ................................ B
0-10 VDC / 0-10 VDC .......................... 5 4-20 MA - Sourcing .............................. C
(Use '2' option under 'LOOP' section NOTE: Cable must be ordered separately.
Pressure transducer must be ordered Transducer feed back on option 'LOOP' must be
seperately. See below). ordered seperately. See choices below.
4-20 MA / 0-10 VDC .......................... 6
(Use '2' option under 'LOOP' section
Pressure transducer must be ordered
seperately. See below).

Electro-Pneumatic Servo Valves ER- Series


Accessories
PRESSURE TRANSDUCERS
ER-DSI100-H24 (0-100 PSI, 4-20MA with 6FT cable)
ER-DSI200-H24 (0-200 PSI, 4-20MA with 6FT cable)
ER-DSI100-H251 (0-100 PSI, 4-20MA with 20FT cable)
ER-DSI200-H251 (0-200 PSI, 4-20MA with 20FT cable)

ER-SPS100 CABLES
Switching power (6 pin Brad harrison connector). ER-DSY100-H24 (0-100 PSI, 0-10VDC with 6FT cable)
supply. ER-CBL-6 (6ft) ER-DSY200-H24 (0-200 PSI, 0-10VDC with 6FT cable)
ER-CBL-12 (12ft) ER-DSY100-H251 (0-100 PSI, 0-10VDC with 20FT cable)
ER-CBL-24 (24ft) ER-DSY200-H251 (0-200 PSI, 0-10VDC with 20FT cable)

MOUNTING BRACKETS
ER-BRK-1 (Used with Electro-Pneumatic Servo Valve only)

Brackets that are used with the servo valve and volume
booster see mounting bracket section page.

Master Pneumatic, Inc. 195


ORDERING INFORMATION for SERVO-VALVE with VOLUME BOOSTER
Change the letters in the sample model number below to specify the servo valve you want.

REGULATOR
PRH100 ........................................................... 1
PRH180M ........................................................ 2
HPR100 (High-relief) ......................................... 3
HPR180 (High-relief) ......................................... 4
INLET / OUTLET PORTS
Use '1' or '3' option under 'REGULATOR' section
only)
1/4-NPTF .......... 2 1/4-BSPP ........ B
3/8-NPTF .......... 3 3/8-BSPP ........ C
1/2-NPTF .......... 4 1/2-BSPP ........ D
Use '1', '2', or '4' option under 'REGULATOR'
section only)
3/4-NPTF .......... 6 3/4-BSPP ....... E
Use '2' or '4' option under 'REGULATOR' section
only)
1-NPTF ............. 8 1-BSPP ........... F
1-1/4-NPTF ....... J 1-1/4-BSPP .... G
Use '2' option under 'REGULATOR' section only)
Model Shown: B2JA-ER-1A2C200
1-1/2-NPTF ....... K 1-1/2-BSPP .... H

GAUGES
B 1 2 A ER 1 A 1 A 100 no gauge ............................................. A
LOOP 200-BDD (0-200 PSI) ........................... B
Single loop ........................................... 1 600-BDD (0-600 PSI) ........................... C
Double loop ......................................... 2 30BDD (0-30 PSI) ................................ D
PIN CONNECTOR 60BDD (0-60 PSI) ................................ E
6 Pin Brad Harrison Connector ............. A MAX INLET / MAX CALIBRATED RANGE
Max Inlet: 35 PSI, 0-30 PSI ................... 030
COMMAND INPUT / TRANSDUCER FEEDBACK.
Max Inlet: 110 PSI, 0-50 PSI ................. 050
0-10 VDC / no feedback ....................... 1
Max Inlet: 110 PSI, 0-100 PSI ............... 100
(Use '1' option under 'LOOP' section).
4-20 MA / no feedback ........................ 2
Consult factory for any other pressure
(Use '1' option under 'LOOP' section).
ranges.
0-10 VDC / 4-20 MA ............................ 3
(Use '2' option under 'LOOP' section MONITOR SIGNAL
Pressure transducer must be ordered 0-10 VDC ............................................. A
seperately. See below). 4-20 MA - Sinking ................................ B
4-20 MA / 4-20 MA ............................ 4 4-20 MA - Sourcing .............................. C
(Use '2' option under 'LOOP' section
Pressure transducer must be ordered
seperately. See below).
0-10 VDC / 0-10 VDC .......................... 5
(Use '2' option under 'LOOP' section NOTE: Cable must be ordered separately.
Pressure transducer must be ordered Transducer feed back on option 'LOOP' must be
seperately. See below). ordered seperately. See choices below.
4-20 MA / 0-10 VDC .......................... 6
(Use '2' option under 'LOOP' section
Pressure transducer must be ordered
seperately. See below).

196 Master Pneumatic, Inc.


This page has been
intentionally left blank

Master Pneumatic, Inc. 197


INTEGRAL FILTER/REGULATORS
The integration of a general purpose filter and a pressure are of modular design. Units can be connected to
regulator into a single module provides the compactness lubricators by special modular connectors which
needed where space is limited. These integral filter/regu- seal the faces between units. They may also be
lators are offered by Master Pneumatic in port sizes from 1/8 inline mounted with pipe nipples. MINIATURE filter/
up to 3/4 along with models equipped with quick-connect regulators are designed for inline mounting only.
fittings for tubing from 1/4 up to 10 mm.
All units are available with either NPTF or BSPP port
The regulator is the top portion of the assembly, and the filter threads.
is the bottom portion. All sizes have essentially the same
operating characteristics as their corresponding individual
filters and regulators.
All filter/regulators include an internal automatic filter drain SENTRY
and a pressure gauge as standard equipment. Regulators FILTER/REGULATORS
are self relieving, and have gauge ports front and rear. Non-
relieving models are also available. Port sizes 1/8 and 1/4 or
Available options are the same as those for the corre- fittings for tubing up to 10 mm.
sponding individual filters and regulators. They include Modular units have durable
regulating springs for various pressure ranges, metal filter plastic, corrosion-resistant
bowls, and sintered bronze filter elements in several m bodies. Units are available with
ratings. either piston or diaphragm
type regulators. A non-relieving
version can be used with water,
MODULAR or INLINE MOUNTING oil, and many other liquids.

SENTRY, GUARDSMAN,SERIES 350, SERIES 380,


and Full-Size VANGUARD integral filter/regulators

GUIDE to INTEGRAL FILTER/REGULATORS


Modular Port Sizes
Filter/Regulator Series Construction 1/8 1/4 3/8 1/2 3/4 Pages
SENTRY
CFDR10M, 11M models yes X X 200-201

MINIATURE
CFDR55M, 56M models no X X 202-203
CX (CO2) models no X X 216-217

GUARDSMAN
CFDR60 models yes X X X 204-205

GUARDSMAN II
BCFDR70 models yes X X X 206-207

SERIES 350
CF5AR350 models yes X X X 210-211

Full-Size VANGUARD
CFDR100 models yes X X X X 212-213
Full-Size SERIES 380
CFDR380 models yes X X X 214-215

Also available with quick-connect fittings for tubing up to 10 mm.

198 Master Pneumatic, Inc.


MINIATURE
FILTER/REGULATORS
Port sizes 1/8 and 1/4. Built to the
same performance standards as
the SENTRY units, but are non-
modular and at lower cost.
Full Size VANGUARD
FILTER/REGULATORS
Port sizes 1/4 through 3/4.
Polycarbonate plastic filter
bowl with steel shatterguard
standard. Optional zinc bowl
with clear nylon sight glass.
Regulator is a self-relieving
GUARDSMAN diaphragm type; non-relieving
FILTER/REGULATORS also available. Includes
pressure adjustment locking
Port sizes 1/4, 3/8, and 1/2. key to prevent tampering.
Standard polycarbonate
plastic filter bowl has a zinc
die-cast shatterguard. A zinc
bowl is optionally available.
Regulator is a self-relieving
piston type; non-relieving also
available.

SERIES 380
FILTER/REGULATORS

GUARDSMAN II Port sizes 3/8, 1/2, 3/4.


Polycarbonate plastic filter
FILTER/REGULATORS bowl with steel shatterguard
Port sizes 1/4, 3/8, and 1/2. standard. Optional aluminum
Standard aluminum filter bowl with clear nylon sight
bowl with clear nylon sight glass. Regulator is a self-
glass. Extra-capacity bowl relieving diaphragm type; non-
optionally available. Regulator relieving also available. Includes
is a self-relieving piston type; pressure adjustment locking
non-relieving also available. key to prevent tampering.

Master Pneumatic, Inc. 199


SENTRY Modular CFDR10M, CFDR11M Models
Integral Filter/Regulators Port Sizes: 1/8, 1/4;
Tube Fittings

S Filter and regulator consolidated in a single


assembly.
S Modular assembly and mounting.
S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl;
optional metal bowl.
S Internal automatic drain; optional manual drain.
S Piston-type regulator (CFDR10M models) or
diaphragm-type (CFDR11M models).
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
Model Shown: CFDR10M-2

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Body: Acetal.
FLOW CHARTS
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic;
optional aluminum bowl.
Dome and Knob: Acetal.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain.
150 psig (10 bar) maximum.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Seals: Nitrile.

200 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight A
Ports A B* C Depth lb (kg)

No Port 1.7 (43) 3.9 (99) 2.6 (67) 1.8 (45) 0.31 (0.15)

1/8, 1/4 3.0 (76) 3.9 (99) 2.6 (67) 1.8 (45) 0.53 (0.24) C
Models below have quick-connect fittings for tubing. 60
80 10
0

12
6
4

0
40
8

1/4 3.4 (86) 3.9 (99) 2.6 (67) 1.8 (45) 0.51 (0.23)

140
10

20
11
0
0

0
BAR 16

3/8 3.9 (99) 3.9 (99) 2.6 (67) 1.8 (45) 0.51 (0.23) PSI

4 mm 3.4 (86) 3.9 (99) 2.6 (67) 1.8 (45) 0.51 (0.23)
6 mm 3.4 (86) 3.9 (99) 2.6 (67) 1.8 (45) 0.51 (0.23) B
8 mm 3.4 (86) 3.9 (99) 2.6 (67) 1.8 (45) 0.51 (0.23)
10 mm 3.9 (99) 3.9 (99) 2.6 (67) 1.8 (45) 0.51 (0.23)

* Dimension with plastic filter bowl; with metal bowl is 4.3 (109).
Less gauge.

REPLACEMENT FILTER ELEMENT KITS

ISO Filter/Regulator Symbol Element Type Kit Number


1 2 5-m polyethylene (Std element)................KA130-27PE5
Automatic Drain 3 5-m bronze ...................................KA130-27E5
20-m bronze ..................................KA130-27E4
Self-relieving
40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

B C FD R10M P 2 X Y P W
BOWL TYPE PORT TYPE
Plastic bowl ................... Leave Blank As specified in INLET PORT... Leave Blank
Metal bowl ............................. B BSPP threads on both ports........... W
FILTER DRAIN OPTIONS (More than one option can be chosen.
Internal automatic drain ..................FD Add in alphabetical order)
Manual drain.................................... F 0-160 psig Gauge ...................Leave Blank
REGULATOR TYPE No psig Gauge .............................. NG
Piston type .................................. R10M Plastic nut ....................................... P
Diaphragm type ........................... R11M Metal nut ........................................PN
Hex plastic mounting nut ......... PE
MOUNTING HOLE LOCATION
Bottom mount (Standard) ...... Leave Blank OPTIONS (More than one option can be chosen
Top mount ................................... P Add in alphabetical order)
None ......................................Leave Blank
INLET PORT SIZE Non-relieving ................................... A
No Inlet and Outlet Ports ........Leave blank Sintered bronze filter element:
Threaded: 5-m rating ................................ E5
1/8 NPTF .................................... 1 20-m rating .............................. E4
1/4 NPTF .................................... 2 40-m rating .............................. E3
Fittings for Tubing: Adjusting springs:
1/4............................................. 04 OUTLET PORT SIZE 0-125 psig (0-8.6 bar) .................H
3/8............................................. 06 Same as inlet port .......Leave Blank 0-50 psig (0-3.4 bar) ................... L
4 mm .........................................M4 Threaded: 0-8 psig (0-0.6 bar) .................... L8
6 mm .........................................M6 1/8 NPTF ....................... -1 0-15 psig (0-1.0 bar) ................. L15
8 mm .........................................M8 1/4 NPTF ....................... -2 0-30 psig (0-2.1 bar) ................. L30
10 mm ......................................M10 Fittings for Tubing: No Drain (lubricator bowl) ......... ....LDC
1/4................................ -04 (Use Manual Drain Option under
3/8................................ -06 BOWL DRAIN section as well)
MOUNTING BRACKETS 4 mm ............................ -M4 Tamper-resistant spinning ............ MV(*)
See page 346. 6 mm ............................ -M6 knob (psig preset)
8 mm ............................ -M8 Viton seals ...................................... V
10 mm ......................... -M10 *Insert maximum limited pressure.

Master Pneumatic, Inc. 201


MINIATURE CFDR55M, CFDR56M Models
Integral Filter/Regulators Port Sizes: 1/8, 1/4

S Filter and regulator consolidated in a single


assembly.
S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl;
optional aluminum bowl.
S Internal automatic drain; optional manual drain.
S Piston-type regulator (CFDR55M models) or
diaphragm-type (CFDR56M models).
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: CFDR56M-2

SPECIFICATIONS FLOW CHARTS


Ambient/Media Temperature:
40 to 125F (4 to 52C).
Body: Aluminum.
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic;
optional aluminum bowl.
Dome and Knob: Glass Filled Nylon and Acetal.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain.
Plastic bowl: 150 psig (10 bar) maximum.
Metal bowl: 200 psig (14 bar) maximum.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Seals: Nitrile.

202 Master Pneumatic, Inc.


A

C
DIMENSIONS inches (mm) 60
80 10
0

12
6
4

0
40
8

Weight

140
10

20
11
0
0

0
BAR 16
PSI

Bowl Ports A B C Depth lb (kg)


Plastic 1/8, 1/4 1.6 (41) 3.9 (99) 2.6 (67) 1.6 (41) 0.53 (0.24) B

Metal 1/8, 1/4 1.6 (41) 4.3 (109) 2.6 (67) 1.6 (41) 0.53 (0.24)
Less gauge.
REPLACEMENT FILTER ELEMENT KITS
Element Type Kit Number
ISO Filter/Regulator Symbol
1 2 5-m polyethylene (Std element)................KA130-27PE5
Automatic Drain 3 5-m bronze ...................................KA130-27E5
Self-relieving 20-m bronze ..................................KA130-27E4
40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

B C FD R55M 2 Y P W
PORT TYPE
BOWL TYPE NPTF threads ................ Leave Blank
Plastic bowl .............. Leave Blank BSPP threads ........................ W
Metal bowl .........................B OPTIONS (More than one option can be
FILTER DRAIN chosen. Add in alphabetical order)
0-160 psig Gauge ...................Leave Blank
Internal automatic drain ............ FD
No psig Gauge .............................. NG
Manual drain.............................. F Plastic nut ....................................... P
REGULATOR TYPE Metal nut ........................................PN
Hex plastic mounting nut ......... PE
Piston type .............................R55M
Diaphragm type ......................R56M OPTIONS (More than one option can be
chosen. Add in alphabetical order)
PORT SIZE None ................................ Leave Blank
1/8 NPTF................................... 1 Non-relieving ............................. A
1/4 NPTF................................... 2 Small valve seat (provides lower
flow, greater precision)........... C
Metal dome (threaded)............... D
Sintered bronze filter element:
5-m rating .......................... E5
20-m rating ........................ E4
40-m rating ........................ E3
MOUNTING BRACKETS Adjusting springs:
See page 346. 0-125 psig (0-8.6 bar) ........... H
0-50 psig (0-3.4 bar) ............. L
0-8 psig (0-0.6 bar) .............. L8
0-15 psig (0-1.0 bar) ........... L15
0-30 psig (0-2.1 bar) ........... L30
No Drain (lubricator bowl) .........LDC
(Use Manual Drain Option under
BOWL DRAIN section as well)
Tamper-resistant spinning ...... MV(*)
knob (psig preset)
No gauge ports ........................ NP
Viton seals ................................. V
*Insert maximum limited pressure.

Master Pneumatic, Inc. 203


GUARDSMAN Modular CFDR60 Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2

S Filter and regulator consolidated in a single


assembly.
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl
with zinc shatterguard; optional zinc bowl.
S Internal automatic drain; optional manual drain.
S Self-relieving piston-type regulator; non-
relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS
bar psi INLET PRESSURE: 91 psig (6.3 bar)
Model Shown: CFDR60-3 7.0 100
1/4 Ports
5.6
OUTLET PRESSURE

80
SPECIFICATIONS 4.2 60
Ambient/Media Temperature:
Plastic Bowl: 40 to 125F (4 to 52C). 2.8 40
Metal Bowl: 40 to 125F (4 to 52C). 1.4 20
Body: Zinc.
0 0
Bowl: 4-Ounce (120-ml) capacity polycarbonate plastic
bar psi
with zinc shatterguard; optional zinc bowl. 7.0 100
Dome and Knob: Acetal. 3/8 Ports
5.6
OUTLET PRESSURE

80
Filter Drain:
Internal automatic drain; optional manual drain. 4.2 60
Filter Element: 5-m-rated polyethylene; optional 2.8 40
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air. 1.4 20

Inlet Pressure: 0 0
15 psig (1 bar) minimum with automatic drain. bar psi
Plastic bowl: 150 psig (10 bar) maximum. 7.0 100
Metal bowl: 200 psig (14 bar) maximum. 1/2 Ports
5.6
OUTLET PRESSURE

80
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 4.2 60
ports front and rear. 2.8 40
Panel Mounting: 1-9/16 inch (40 mm) hole required.
1.4 20
Seals: Nitrile
0 0
scfm 0 10 20 30 40 50 60 70 80 90 100 110
FLOW
l/s 0 5 10 15 20 25 30 35 40 45 50

204 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm)


Weight C

Bowl A B* C ** Depth lb (kg) 80


6 8
12
0

10
4

160
40
Plastic 2.7 (67) 4.6 (116) 3.3 (83) 2.4 (60) 1.44 (0.65) 2

bar 14
12

0
20
LBS./ SQ .IN.

Metal 2.7 (67) 4.9 (123) 3.3 (83) 2.4 (60) 1.50 (0.68)
Less gauge. B

REPLACEMENT FILTER ELEMENT KITS


ISO Filter/Regulator Symbol Element Type Kit Number
2
5-m polyethylene (Std element)...................KA60F-03
1
Automatic Drain 3 5-m bronze ...................................KA60F-03E5
Self-relieving
20-m bronze ..................................KA60F-03E4
40-m bronze ..................................KA60F-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

B C FD R60 2 Y P W
PORT TYPE
BOWL TYPE
NPTF threads ................ Leave Blank
Plastic bowl ............ Leave Blank
BSPP threads ........................ W
Metal bowl ...................... B
OPTIONS (More than one option can be
FILTER DRAIN chosen. Add in alphabetical order)
Internal automatic drain ............ FD 0-200 psig Gauge ...................Leave Blank
Manual drain.............................. F No psig Gauge .............................. NG
Plastic Mounting nut ........................ P
PORT SIZE Metal Mounting nut .........................PN
1/4 NPTF................................... 2
3/8 NPTF................................... 3 OPTIONS (More than one option can be
1/2 NPTF................................... 4 chosen. Add in alphabetical order)
None ....................................Leave Blank
Non-relieving ............................. A
Sintered bronze filter element:
5-m rating .......................... E5
20-m rating ........................ E4
MOUNTING BRACKETS 40-m rating ........................ E3
See page 346. Adjusting springs:
0-150 psig (0-10 bar) ............ H
0-50 psig (0-3.4 bar) ............. L

Master Pneumatic, Inc. 205


GUARDSMAN II Modular BCFDR70 Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2

S Filter and regulator consolidated in a single


assembly.
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Aluminum bowl with clear nylon sight glass.
Bowl can be rotated for easy readability.
S Internal automatic drain; optional manual drain and
internal float drain.
S Self-relieving piston-type regulator; non-
relieving optional.
S Pressure gauge; two gauge ports.
S NPTF port threads; optional BSPP threads.

Model Shown: BCFDR70-4

SPECIFICATIONS
Ambient/Media Temperature:
FLOW CHARTS
40 to 125F (4 to 52C)
bar psi INLET PRESSURE: 91 psig (6.3 bar)
Body: Zinc. 5.6
OUTLET PRESSURE

80
1/4 Ports
Bowl: 6-Ounce (180-ml) capacity aluminum with clear 4.2 60
nylon sight glass. Optional 10-ounce (300-ml) extended
2.8 40
bowl.
Dome and Knob: Acetal. 1.4 20

Bowl Drain: 0 0
Internal automatic drain; optional manual drain and bar
5.6
psi
OUTLET PRESSURE

80
internal float drain. 3/8 Ports
4.2 60
Filter Element: 5-m-rated polyethylene; optional
5-m or 40-m sintered bronze. 2.8 40

Fluid Media: Compressed air. 1.4 20


Inlet Pressure: 0 0
Minimum: 15 psig (1 bar) with automatic drain, 30 psig bar psi
(2 bar) with internal float drain. 5.6
OUTLET PRESSURE

80
1/2 Ports
200 psig (14 bar) maximum. 4.2 60
Outlet Pressure: Adjustable up to 100 psig (7 bar). 2.8 40
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
1.4 20
ports front and rear.
0 0
Panel Mounting: 1-9/16 inch (40 mm) hole required. scfm 0 10 20 30 40 50 60 70 80 90 100 110 120
FLOW
Seals: Nitrile. l/s 0 5 10 15 20 25 30 35 40 45 50 55

206 Master Pneumatic, Inc.


A A

C C
DIMENSIONS inches (mm) 80
12
0
80
12
0

6 8
6 8
4 10
4

160
10

40
Weight

160
40
2 12
2 12
0 14
0 14 20
20 0 B AR 0
0 BAR 0 100 x kPa
100 x kPa p si
psi

Bowl A B C Depth lb (kg)


B
Standard 2.7 (67) 5.9 (151) 3.3 (83) 2.4 (60) 1.50 (0.68)

Extended 2.7 (67) 8.9 (227) 3.3 (83) 2.4 (60) 1.75 (0.80) B

Less gauge. Standard


Bowl

Extended
Bowl

REPLACEMENT FILTER ELEMENT KITS


Element Type Kit Number
ISO Filter/Regulator Symbol 5-m polyethylene (Std element)..................KA60F-03PE5
1 2 5-m bronze .......................................KA60F-03E5
Automatic Drain 3 40-m bronze ......................................KA60F-03E3
Self-relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

BC FD R 70 2 Y P W
PORT TYPE
NPTF threads ................ Leave Blank
FILTER DRAIN BSPP threads ........................ W
Internal automatic drain ............ FD OPTIONS (More than one option can be
Manual drain.............................. F chosen. Add in alphabetical order)
Internal float drain ................... F6A 0-200 psig Gauge ...................Leave Blank
(Brass Stem) No psig Gauge .............................. NG
Mounting nut ................................... P
BOWL SIZE
OPTIONS (More than one option can be
Standard 6-ounce bowl ............ 70
chosen. Add in alphabetical order)
Extended 10-ounce bowl ........ 70H
None ................................... Leave Blank
PORT SIZE Non-relieving ............................. A
1/4 NPTF................................... 2 Sintered bronze filter element:
3/8 NPTF................................... 3 5-m rating .......................... E5
1/2 NPTF................................... 4 40-m rating ........................ E3
Adjusting springs:
MOUNTING BRACKETS 0-150 p sig (0-10 bar) ........... H
See page 346. 0-50 psig (0-3.4 bar) ............. L

Master Pneumatic, Inc. 207


SERIES 350 Modular CFR350 Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2

S Modular or inline mounting.


S Designed to remove particulate material down to 5 micron
from the airstream to protect downstream equipment.
S Optional bronze 5-m-rated, 20-m-rated, and 40-m-rated.
5-m-rated polyethylene filter elements are standard.
S Superior water removal up to 98% efficiency - free water.
S Removal of effluents via manual or automatic float drains.
S Inlet pressure rated at 250 psig (17 bar) with metal bowls up
to 175 F. (79 C.).
S Superior pressure regulation - diaphragm type regulator
S Self relieving design; large diaphragm sensing ratio;
non-relieving optional.
S Optional pressure adjustment locking key; tamper resistant
pressure setting.
S Reverse flow option.
S Pressure gauge.
S Front mounted modular clamping design with encapsulated
screws.
Model Shown: CF5AR350-3G
S Compatible with modular 380 series of products.
SPECIFICATIONS
Ambient/Media Temperature: S NPTF port threads; optional BSPP threads.
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual drains: 40 to 175F (4 to 79C). FLOW CHARTS
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Body: Zinc. CFR350-2 FLOW CHARACTERISTICS
Inlet pressure 91.3 psi (6.3 bar)
Dome: Nylon bar psi 23.2 36.3 58.0 72.5
Bowl: 5.1-Ounce (151-ml) polycarbonate plastic with nylon 80.0
5.0
shatterguard; optional 6.0-Ounce (177-ml) aluminum bowl with 70.0
OUTLET PRESSURE

4.0 60.0
clear nylon sight glass.
50.0
Bowl Drain: Internal float drain; by removing the 3.0
40.0

adjustment knob, a 3/16 (5mm) flexible tube can be 2.0 30.0

connected to drain effluents. Optional manual drain. 1.0


20.0
10.0
Filter Element: 5-m-rated polyethylene; optional 5-m-rated 0.0
and 40-m-rated bronze element. scfm 0 20 40
FLOW
60 80 100 120

Fluid Media: Compressed air.Inlet Pressure: l/s 10 20 30 40 50


Plastic bowl & manual drain: 0-150 psig (0-10 bar).
Plastic bowl & Float drain: 30-150 psig (2-10 bar). CFR350-4 FLOW CHARACTERISTICS
Metal bowl & manual drain: 0-250 psig (0-17 bar). Inlet pressure 91.3 psi (6.3 bar)

Metal bowl & Float drain: 30-200 psig (2-14 bar). bar psi 23.2 36.3 58.0 72.5
80.0
Outlet Pressure: Adjustable up to 150 psig (10 bar); optional 5.0
70.0
OUTLET PRESSURE

adjusting springs. 4.0 60.0


50.0
Optional Pressure Adjustment Locking Key: Removable. 3.0
40.0
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports 2.0 30.0
front and rear. 20.0
1.0
10.0
Panel Mounting: 2-1/16-inch (52-mm) hole required.
0.0
Seals: Nitrile. scfm 0 20 40 60 80 100 120

Valve: Brass. l/s 10 20 30 40 50

208 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
Bowl A B C Depth lb (kg)
C
Std plastic 3.0 (76.2) 5.54 (140.6) 4.68 (119) 2.51 (63.8) 1.98 (0.90)
Std metal 3.0 (76.2) 6.37 (161.8) 4.68 (119) 2.76 (70.1) 2.17 (0.99) 80
120

6 8
10
4

160
Panel Mounting: 2-1/16" (52mm) hole required.

40
2 12

14

Bowl (standard) removal clearance: add 3.1 (79) BAR


20
0

0
PSI

Bowl (extended) removal clearance: add 6.1 (155)


Dimensions above reflect less gauge.
B

ISO Filter/Regulator Symbol


CFR350-3 FLOW CHARACTERISTICS
Inlet pressure 91.3 psi (6.3 bar)
Automatic Drain 1 2
bar psi 23.2 36.3 58.0 72.5
80.0 Self-relieving 3
5.0
70.0
OUTLET PRESSURE

4.0 60.0
50.0
3.0

2.0
40.0

30.0
REPLACEMENT FILTER ELEMENT KITS
20.0 Element Rating Kit Number
1.0
10.0

0.0
5-m Polyethyelene (Std element) ........... A60F-03PE5
FLOW
scfm 0 20 40 60 80 100 120 40-m Bronze ......................................... A60F-03E3
l/s 10 20 30 40 50
5-m Bronze ..........................................A60F-03E5
20-m Bronze ........................................A60F-03E4

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

BCFR 350 - 3 E5 G W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, manual drain ........................ CFR NPTF threads ................. Leave blank
Plastic bowl, internal float drain (plastic stem) .. CF5AR BSPP threads ................. W
Metal bowl, manual drain ......................... BCFR OPTIONS
Metal bowl, internal float drain (metal stem)... BCF6AR None .......... Leave Blank
Pressure gauge . G
PORT SIZE
Mounting nut ..... P
1/4 NPTF ............................................................ 2
3/8 NPTF ............................................................ 3 OPTIONS (more than one can be chosen.
1/2 NPTF ............................................................ 4 Add in alphabetical order).
None ................. Leave blank
Relieving ........ Leave blank
Non-relieving ..... A
Locking knob . B
Reverse flow ...... QE
Filter Elements
5-m-rated (polyethylene) .. Leave blank
5-m-rated (bronze) ... E5
20-m-rated (bronze) .. E4
MOUNTING BRACKETS 40-m-rated (bronze) .. E3
See page 346. SPRINGS:
0-200 psig (0-13 bar) ... H
0-150 psig (0-10 bar) std . Leave blank
0-100 psig (0-6 bar) ..... L100
0-50 psig (0-3 bar) .... L
Limit maximum psig setting .. M*
Tee Handle .............................. T

* insert maximum limited pressure.

Master Pneumatic, Inc. 209


Full-Size VANGUARD Modular CFDR100 Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2, 3/4

S Filter and regulator consolidated in a single


assembly.
S Modular assembly and mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic filter bowl
with steel shatterguard; optional metal bowl with
clear nylon sight glass.
S Internal automatic drain; optional manual drain,
internal float drain, or external Hydro-Jector drain.
S Self-relieving diaphragm-type regulator; non-
relieving optional.
S Pressure adjustment locking key.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

Model Shown: CFDR100-6

SPECIFICATIONS
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). FLOW CHARTS
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C). Standard 5-m Element
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Body: Zinc.
Bowl: 8-Ounce (240-ml) capacity polycarbonate plastic with bar psi INLET PRESSURE: 100 psig (7 bar)
7.0 100
steel shatterguard; optional zinc bowl with clear nylon sight 1/4 Ports
glass. 5.6 3/8 Ports
OUTLET PRESSURE

80
Dome: Nylon. Aluminum with option H spring. 4.2 60
Bowl Drain: Internal automatic drain; optional manual drain,
2.8 40
internal float drain, or external Hydro-Jector drain.
Filter Element: 5-m-rated polyethylene; optional 1.4 20
5-m, 20-m, or 40-m sintered bronze.
0 0
Fluid Media: Compressed air. bar psi
7.0 100
Inlet Pressure: 1/2 Ports
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 5.6 3/4 Ports
OUTLET PRESSURE

80
bar) with internal float drain.
4.2 60
Plastic bowl: 150 psig (10 bar) maximum.
Metal bowl: 200 psig (14 bar) maximum. 2.8 40
Knob: Acetal.
1.4 20
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
0 0
Pressure Adjustment Locking Key: Removable. scfm 0 20 40 60 80 100 120 140 160 180 200
FLOW
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge l/s 0 16 32 48 64 80 96
ports front and rear.
Panel Mounting: 2-1/16 inch (52 mm) hole required.
Seals: Nitrile

210 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
Bowl A B* C ** Depth lb (kg)
C
Plastic 3.5 (89) 5.8 (146) 5.8 (146) 3.5 (89) 2.50 (1.15)
Metal 3.5 (89) 6.4 (163) 5.8 (146) 3.5 (89) 2.55 (1.17) 80

6 8
12
0

4 10

160
40
* Bowl removal clearance: add 3.1 (79). 2

0
0
B AR
14
12

20
0

** Dome removal clearance: add 0.63 (16).


100 x kPa
psi

Less gauge.
B
ISO Filter/Regulator Symbol
1 2
Automatic Drain
3
Self-relieving REPLACEMENT FILTER ELEMENT KITS
Element Type Kit Number
5-m polyethylene (Std element)................KA103-03PE5
5-m bronze .............................................KA103-03E5
20-m bronze .............................................KA103-03E4
ORDERING INFORMATION 40-m bronze .............................................KA103-03E3
Change the letters in the sample model number below to
specify the filter/regulator you want.

B C FD R1002 Y P W
PORT TYPE
BOWL TYPE NPTF threads ................ Leave Blank
Plastic bowl .............. Leave Blank BSPP threads ........................ W
Metal bowl .........................B
OPTIONS (More than one option can be
FILTER DRAIN chosen. Add in alphabetical order)
Internal automatic drain ............ FD 0-200 psig Gauge ...................Leave Blank
Manual drain.............................. F No psig Gauge .............................. NG
Internal float drain ................... F5A Mounting nut ................................... P
(Plastic stem). use 'leave blank'
OPTIONS (More than one option can be
option under 'BOWL TYPE'.
chosen. Add in alphabetical order)
Internal float drain ................... F6A
None ....................................Leave Blank
(Brass stem). use 'B' option
Non-relieving ............................. A
under 'BOWL TYPE'.
Sintered bronze filter element:
External Hydro-Jector drain ...... FE
5-m rating .......................... E5
PORT SIZE 20-m rating ........................ E4
1/4 NPTF................................... 2 40-m rating ........................ E3
3/8 NPTF................................... 3 Adjusting springs:
1/2 NPTF................................... 4 0-20 psig (0-1.4 bar) ........... L20
3/4 NPTF................................... 6 0-175 psig (0-12 bar) ...........H**
0-50 psig (0-3.4 bar) ............. L
Less Drain Cock ...................... LDC
(1/4-NPT female port instead.
Use Manual drain option under
MOUNTING BRACKETS BOWL DRAIN section)
See page 346. Metal Dome ............................ MD
Limit maximum psig setting .... M*
Tee handle ................................. T

* Insert maximum limited pressure.


** H option spring includes metal dome.

Master Pneumatic, Inc. 211


Full-Size SERIES 380 Modular CFDR380 Models
Integral Filter/Regulators Port Sizes: 3/8, 1/2, 3/4

S Filter (FD380) and regulator (R380) consolidated


into a single space-saving assembly.
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional 40-m element.
S Polycarbonate plastic bowl with steel shatter-
guard; optional metal bowl with sight glass.
S Internal automatic drain; optional manual drain and
internal float drain.
S Self-relieving diaphragm-type regulator; non-
relieving optional.
S Pressure adjustment locking key; tamper-
resistant pressure setting.
S Pressure gauge included; two gauge ports.
S NPTF port threads; optional BSPP threads.

Model Shown: CFDR380-G

SPECIFICATIONS
FLOW CHARTS
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). bar psi INLET PRESSURE: 100 psig (7 bar)
Metal Bowl, manual & auto drains: 40 to 175F (4 to 79C). 7.0 100

Metal Bowl, float drains: 40 to 150F (4 to 66C). 3/8 Ports


5.6
OUTLET PRESSURE

80
Body: Zinc.
4.2 60
Bonnet:
Nylon; aluminum wth optional 0-175 psig spring. 2.8 40

Bowl: 9-Ounce (270-ml) polycarbonate plastic with steel 1.4 20


shatterguard; optional aluminum bowl with clear nylon sight
glass. 0 0
bar psi
Bowl Drain: Internal automatic drain; optional manual drain 7.0 100
and internal float drain. 1/2 Ports
5.6
OUTLET PRESSURE

80
Cap Color: Black.
Filter Element: 5-m-rated polyethylene; optional 4.2 60
40-m element. 2.8 40
Fluid Media: Compressed air.
1.4 20
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 0 0
bar) with internal float drain. bar psi
7.0 100
Plastic bowl: 150 psig (10 bar). 3/4 Ports
Metal bowl: 200 psig (14 bar). 5.6
OUTLET PRESSURE

80
Outlet Pressure: Adjustable up to 125 psig (8.6 bar); 4.2 60
optional adjusting springs.
2.8 40
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 1.4 20
ports front and rear. 0 0
Panel Mounting: 2.05-inch (52.1-mm) hole required. scfm 0 20 40 60 80 100 120 140 160 180 200 220 240
FLOW
Seals: Nitrile. l/s 0 10 20 30 40 50 60 70 80 90 100 110
Valve: Brass.

212 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A

Weight
C
Bowl A B* C ** Depth lb (kg)
Polycarbonate 3.5 (88) 7.7 (195) 5.4 (137) 2.9 (73) 3.69 (1.68) 80

4
6 8
120

10

160
40
2 12

0 14
20
0 BAR 0

Metal 3.5 (88) 7.6 (193) 5.4 (137) 2.9 (73) 3.69 (1.68)
100 x kPa
psi

* Bowl removal clearance: add 3.1 (79).


B
** Dome removal clearance: add 0.63 (16).
Less gauge.

ISO Filter/Regulator Symbol


1 2
Automatic Drain 3 REPLACEMENT FILTER ELEMENT KITS
Self-relieving Element Rating Kit Number
5-m Polyethyelene (Std element) ..........A115-106PE5
40-m Polyethyelene ..............................A115-106PE3
ORDERING INFORMATION 5-m Bronze ..........................................A115-106E5
20-m Bronze ........................................A115-106E4
Change the letters in the sample model number below to
specify the filter/regulator you want.

BCFDR 3803 Y G W
BOWL AND DRAIN TYPE PORT TYPE
Plastic bowl, manual drain .................................. CFR NPTF threads ................................ Leave blank
Metal bowl, manual drain .................................... BCFR BSPP threads ............................... W
Plastic bowl, automatic drain .............................. CFDR OPTIONS (More than one option can be chosen.
Metal bowl, automatic drain ................................ BCFDR Add in alphabetical order.)
Plastic bowl, internal float drain (plastic stem) ... CF5AR None ............................................ Leave Blank
Metal bowl, internal float drain (brass stem) ....... BCF6AR Panel mounting nut ...................... P
PORT SIZE 0-200 psig gauge ......................... G
3/8 NPTF ........................................................... 3
OPTIONS (More than one option can be chosen.
1/2 NPTF ........................................................... 4
Add in alphabetical order.)
3/4 NPTF ........................................................... 6
None ............................................ Leave Blank
Non-relieving ................................ A
Polyethylene filter element:
5-m rating ............................. Leave Blank
Bronze filter element:
5-m rating ............................... E5
20-m rating ............................. E4
40-m rating ............................. E3
0-175 psig (0-12 bar) .................... H**
Adjusting spring:
MOUNTING BRACKETS
0-50 psig (0-3.4 bar) ................. L
See page 346.
Less drain cock ............................. LDC
(1/4-NPTF female port instead.
use manual drain option under
BOWL DRAIN section and only
available in Metal Bowl under
BOWL TYPE).
Metal dome ................................... MD
Limit maximum psig setting ........... M*
Tee handle .................................... T

* Insert maximum limit pressure.


** H option spring includes metal dome.

Master Pneumatic, Inc. 213


CO2 MINIATURE CX (CO2) Models
Integral Coalescent Filter & Relief Valve Port Sizes: 1/8, 1/4

S Inline mounting.
S Diaphragm-type design.
S Outstanding control at relatively low cost
S Pressure gauge optional.
S NPTF port threads; optional BSPP threads.

Model Shown: CX-3B1B0A0-2AG

SPECIFICATIONS
Ambient/Media temperature: FLOW CHART
-40 to 125F (-40 to 52C).
bar psi
Set pressure: 72 psi
Body and dome: Aluminum. Optional anodized coating 140
130 psi Inlet
9
Fluid media: CO2, inert gases 8
120
110 psi Inlet
7
Outlet Pressure

100
Shutdown pressure range: 1-175 psig (0 to 12 bar). 90 psi Inlet
6
standard; other ranges are available. 80
5 Automatic
Automatic
60 Shut-off Condition
4 Shut-off Condition
Flow range: 0 to 20 scfm.
3
40
Pressure gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge 2
20 Automatic
Shut-off Condition
ports front and rear. Optional gauges sold seperately. 1

0
Panel mounting: 1-3/16 inch (30 mm) hole required.
scfm 0 2 4 6 8 10 12 14 16
Seals: Neoprene seals and O-rings. Nitrile diaphragm. FLOW
l/s 0 1 2 3 4 5 6 7
Maximum inlet pressure: 200 psi The Automatic Shut-off Condition was measured 4 inches from the Outlet port. Hose length can
be compensated for by decreasing the difference between the inlet and the set point pressures
to account for pressure drop of hose.

214 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
A B C Depth lb (kg)
1.6 3.56 2.68 1.6 0.60
(41) (90) (68) (41) (0.27)
Less gauge. C
80 10
0
60

12
6
4

0
40
8

140
10

20
11
0 bar
0

0
16
LBS./ SQ.IN.

ISO
Symbol
B

ORDERING INFORMATION
Change the letters in the sample model number below to specify the CO2 Integral Coalescent filter / relief valve you want.

GAUGE OPTION
No Gauge ................. Leave blank
Gauge 0-160 psig ..... G
PORT TYPE
NPTF threads ........... Leave blank
BSPP threads ........... W

CX- 3 B 1 B 0 A 0- 2 A G W
ANODIZED TYPE SPRING RANGES
None .................................... A 0-125 psig (0-8.6 bar) ............ C
Clear Anodized head and ...... B 0-50 psig (0-3.4 bar) .............. D
dome. 0-15 psig (0-1 bar) ................. F
DOME TYPE 0-30 psig (0-2.1 bar) .............. H
Threaded metal dome ............ 1 PORT SIZE
and metal bowl (no drain). 1/8-NPTF .............................. 1
Stainless steel adjustment 1/4-NPTF .............................. 2
screw and stainless steel nut. PANEL MOUNT NUTS
O-RING AND SEAL MATERIAL None ..................................... A
Neoprene seals, o-rings, ....... 0 Plastic nut ............................. B
and Nitrile diaphgram. Plastic hex nut ....................... C
Nitrile seals, o-rings and ......... 1 Metal nut * ............................. D
diaphragm.
* If anodize is chosen, then panel
mount nut will be the same color.

Master Pneumatic, Inc. 215


AIR LINE LUBRICATORS
LUBRICATOR FUNCTION
Air line lubricators are designed to introduce atomized oil All working parts are in an easily replaceable cartridge.
into the air line so that downstream mechanisms can be Note: Not recommended for valve and cylinder circuits
adequately lubricated. Lubricators should be adjusted (see INJECTION LUBRICATORS section).
so that the minimum amount of oil to lubricate the equip-
ment is used. Excess oil will simply be blown into the
WICK-FEED LUBRICATORS
atmosphere and pollute the environment.
In a wick-feed lubricator one end of a porous bronze
There are two basic designs used in Master Pneumatic
wick is saturated with oil in the reservoir. Capillary action
lubricators: sight-feed design and wick-feed design.
causes the oil to travel up the wick. Oil is stripped off the
Illustrations of these two types of assembly are shown on
upper portion of the wick by the air flow, and maintains a
the facing page.
constant oil-to-air ratio. This ratio can be varied by man-
ual adjustment. Units will not shut off, even with dirt and
SIGHT-FEED LUBRICATORS moisture in the reservoir. However, air must be shut off
Air flows through a flexible-vane automatic flow sensor when filling the reservoirs of these models.
that creates a small pressure differential between the air
passage and the oil reservoir. This differential causes oil MODULAR or INLINE MOUNTING
to move up a riser tube, through an adjustable metering
valve, and then to drip into a transparent dome and the SENTRY, GUARDSMAN, SERIES 350, SERIES 380, and
air stream. This oil is atomized by the air stream, and Full-Size VANGUARD lubricators are of modular design.
carried down the air line to the points of lubrication. They are connected to other units by special modular
connectors which seal the faces between units. They may
Sight-feed lubricators are easy to adjust, and an indicator also be inline mounted with pipe nipples.
on the sight dome measures the amount of oil dispensed.
The adjusting knob can be removed to make the lubricator MINIATURE and High-Flow VANGUARD lubricators are
tamper-resistant. inline mounted only.

GUIDE to AIR LINE LUBRICATORS


For precision controlled lubrication see INJECTION LUBRICATORS section.
Modular Port Sizes
Regulator Series Construction 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 Pages
SENTRY
Wick-Feed L10 models yes X X 220-224
MINIATURE
Wick-Feed L50, L50Y models no X X 222-223
GUARDSMAN
Sight-Feed L60D models yes X X X 224-225
GUARDSMAN II
Sight-Feed BL70D models yes X X X 226-227
SERIES 350
L350D models yes X X X 228-229
Full-Size VANGUARD
Sight-Feed L28D models yes X X X X 230-231
Wick-Feed L28W models yes X X X X 232-233
Full-Size SERIES 380
Sight-Feed L380D models yes X X X 234-235
High-Flow VANGUARD
Sight-Feed L29D models no X X X X 236-237
Wick-Feed L100 models no X X 238-239
Sight-Feed BL237 models no X X X X 240-241
Also available with quick-connect tube fittings up to 10 mm.

216 Master Pneumatic, Inc.


Fill Cap on
Lubricator Head

SIGHT-FEED WICK-FEED
ASSEMBLY ASSEMBLY
Adjustment Dial Adjustment Dial

Sight Glass Adjustment Vane


Flexible Vane Controls Rate of
Air and Oil Feed
Oil Mist Out
Air and
Oil Mist Out Air In Air In

Porous
Oil Tube Bronze
Wick

Basic Sight-Feed
and Wick-Feed
Lubricator Assemblies

INJECTION LUBRICATORS
In addition to the air line lubricators shown in
this section, see the next section, INJECTION
LUBRICATORS, for more specialized lubri-
cation units.
SENTRY LUBRICATORS
Port sizes 1/8 and 1/4 or fittings for tubing up to 10 mm. 110 scfm (52 l/s). 6-Ounce (180-ml) and 10-ounce
Wick-feed design and modular assembly. Made of durable, (300-ml) bowl capacities.
corrosion-resistant acetal. Polycarbonate or aluminum
SERIES 380 LUBRICATORS
bowl. Air flow to 25 scfm (12 l/s). 2-Ounce (60-ml) bowl
capacity. Port sizes 3/8, 1/2, 3/4. Sight-feed design and mod-
ular or inline mounting. Zinc head. Aluminum bowl with
MINIATURE LUBRICATORS clear nylon sight glass. Air flow to 170 scfm (80 l/s).
Port sizes 1/8 and 1/4. Wick-feed design and inline mount- 9-Ounce (270-ml) and 15-ounce (450-ml) bowls.
ing only. Aluminum head with polycarbonate or aluminum
FULL-SIZE VANGUARD LUBRICATORS
bowl. Air flow to 25 scfm (12 l/s). 2-Ounce (60-ml) bowl
capacity. Special low-flow models are designed to deliver Port sizes 1/4, 3/8, 1/2. Either wick-feed or sight-feed
oil in situations where air flow is less than 1 scfm. design; modular or inline mounting. Air flows up to 140
scfm (66 l/s). Zinc head. Polycarbonate bowl with steel
GUARDSMAN LUBRICATORS shatterguard or zinc bowl. 8-Ounce (240-ml) or 20-ounce
Series L60D with port sizes 1/4, 3/8, 1/2. Sight-feed de- (600-ml) zinc bowls available.
sign and modular or inline mounting. Polycarbonate bowl
HIGH-FLOW
with zinc die-cast shatterguard or zinc bowl. Air flow to
VANGUARD LUBRICATORS
110 scfm (52 l/s). 4-Ounce (120-ml) bowl capacity.
Port sizes 3/4 to 1-1/2. Either wick-feed or sight-feed
GUARDSMAN II LUBRICATORS design; inline mounting only. Air flows up to 500 scfm
Series BL70D with port sizes 1/4, 3/8, 1/2. Sight-feed (235 l/s). Aluminum head. Polycarbonate bowl with steel
de sign and mod u lar or inline mounting. Zinc head. shatterguard or aluminum bowl. 16-Ounce (480-ml),
Aluminum bowl with clear nylon sight glass. Air flow to 35-ounce (1030-ml), or 62-ounce (1830-ml) bowls.

Master Pneumatic, Inc. 217


SENTRY Modular L10 Models
Lubricators Port Sizes: 1/8, 1/4;
Tube Fittings

S Modular assembly and mounting.


S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S Wick-feed design.
S NPTF port threads; optional BSPP threads.

Model Shown: L10-2

SPECIFICATIONS FLOW CHART


Inlet Pressure: 100 psig (7 bar)
Ambient/Media Temperature:
40 to 125F (4 to 52C).
bar psi
Body: Acetal. 0.35 5
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic;
PRESSURE DROP

0.28 4
optional aluminum bowl.
Fluid Media: Compressed air. 0.21 3
Inlet Pressure: 150 psig (10 bar) maximum. 0.14 2
Oil Adjustment: External, no shutoff.
0.07 1
Seals: Nitrile.
0 0
scfm 0 5 10 15 20 25
FLOW
l/s 0 2 4 6 8 10 12
Minimum Flow: 1 scfm (0.47 l/s)

218 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight A
Ports A B C Depth lb (kg) C
No Port 1.7 (43) 3.6 (91) 0.9 (22) 1.8 (45) 0.17 (0.08)
1/8, 1/4 3.0 (76) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)
Models below have quick-connect fittings for tubing. B
1/4 3.4 (86) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)
3/8 3.9 (99) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)
4 mm 3.4 (86) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)
6 mm 3.4 (86) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)
8 mm 3.4 (86) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)
10 mm 3.9 (99) 3.6 (91) 0.9 (22) 1.8 (45) 0.37 (0.17)

Dimension is for plastic bowl; metal bowl is 3.8 (97).

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L10 P 2 X Y W
PORT TYPE
BOWL TYPE
As specified in INLET PORT... Leave Blank
Plastic ..................................... L10
BSPP threads on both ports.......... W
Metal.. .................................... BL10
OPTIONS
MOUNTING HOLE LOCATION None ...................................Leave Blank
Bottom mount (Standard) ...... Leave Blank Quick-fill Q-cap.......................... Q
Top mount ................................... P
OUTLET PORT SIZE
INLET PORT SIZE Same as inlet port ............. Leave Blank
No Inlet and Outlet Ports. .. Leave blank Threaded:
Threaded: 1/8 NPTF .............................. 1
1/8 NPTF .............................. 1 1/4 NPTF .............................. 2
1/4 NPTF .............................. 2 Fittings for Tubing:
Fittings for Tubing: 1/4 ....................................... 04
1/4 ....................................... 04 3/8 ....................................... 06
3/8 ....................................... 06 4 mm ...................................M4
4 mm ...................................M4 6 mm ...................................M6
6 mm ...................................M6 8 mm ...................................M8
8 mm ...................................M8 10 mm ................................M10
10 mm ................................M10

Master Pneumatic, Inc. 219


MINIATURE Lubricators L50, L50-Y Models
Port Sizes: 1/8, 1/4
S Inline mounting.
S High-strength polycarbonate plastic bowl;
optional aluminum bowl.
S Low-flow models (L50Y) are designed to deliver
oil in extremely low-flow (less than 1 scfm)
situations.
S Wick-feed design in both standard-flow and low-
flow lubricators.
S Internal tamper-proof adjustment.
S NPTF port threads; optional BSPP threads.

FLOW CHARTS

L50 STANDARD FLOW MODELS


bar psi Inlet Pressure 91 psig (6.3 bar)
0.35 5

Model Shown: L50-2 0.28 4 1/8 Ports


PRESSURE DROP

0.21 3

0.14 2
1/4 Ports
0.07 1

0 0
scfm 0 5 10 15 20 25
FLOW
SPECIFICATIONS l/s 0 2 4 6 8 10

Ambient/Media Temperature: Minimum Flow: 1/8 port, 2 scfm (0.94 l/s)


1/4 port, 6 scfm (2.8 l/s)
Plastic bowl: 40 to 125F (4 to 52C).
Metal bowl: 40 to 150F (4 to 66C).
Body: Aluminum.
L50Y LOW FLOW MODELS
Bowl: 2-Ounce (60-ml) capacity polycarbonate plastic; Inlet Pressure psig (bar)
optional aluminum bowl. bar
0.35
psi 36 (2.5)
5
91 (6.3) 145 (10)

Fluid Media: Compressed air. 0.28 4 1/8, 1/4 Ports


PRESSURE DROP

Inlet Pressure: 0.21 3


Plastic bowl:150 psig (10 bar) maximum.
Metal bowl: 200 psig (14 bar) maximum. 0.14 2

Oil Adjustment: Internal, tamper-proof. 0.07 1

Seals: Nitrile. 0 0
scfm 0 5 10 15 20 25
FLOW
l/s 0 2 4 6 8 10

Minimum Flow: 1 scfm (0.47 l/s)

220 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
C
Weight
Bowl A B C Depth lb (kg)
B

Plastic 1.6 (41) 3.6 (91) 0.7 (17) 1.6 (41) 0.21 (0.10)

Metal 1.6 (41) 3.8 (97) 0.7 (17) 1.6 (41) 0.21 (0.10)

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L50 2 X W
PORT TYPE
BOWL TYPE
NPTF threads ................ Leave Blank
Plastic (standard flow) .............. L50
BSPP threads ........................ W
Plastic (low flow) .....................L50-Y
Metal (standard flow) .............. BL50 OPTIONS: (More than one option can be
Metal (low flow) ..................... BL50-Y chosen. Add in alphabetical order)
None ................................. Leave Blank
PORT SIZE Quick-fill Q-cap.......................... Q
1/8 NPTF................................... 1 Tapped modified head to ......... T
1/4 NPTF................................... 2 to allow 50-01 bracket assy.

Master Pneumatic, Inc. 221


GUARDSMAN Modular L60D Models
Lubricators Port Sizes: 1/4, 3/8, 1/2

S Modular or inline mounting.


S High-strength polycarbonate plastic bowl with
zinc shatterguard. Optional zinc bowl.
S Sight-feed design.
S External tamper-resistant adjustment.
S NPTF port threads; optional BSPP threads.

Model Shown: L60D-2

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
Plastic bowl: 40 to 125F (4 to 52C).
Metal bowl: 40 to 175F (4 to 79C). bar psi
0.35 5
Body: Zinc. 1/4
0.28 4 3/8
PRESSURE DROP

Bowl: 4-Ounce (120-ml) polycarbonate plastic with zinc


1/2
shatterguard; optional zinc bowl. 0.21 3
Fluid Media: Compressed air.
0.14 2
Inlet Pressure:
Plastic bowl:150 psig (10 bar) maximum. 0.07 1
Metal bowl: 200 psig (14 bar) maximum.
0 0
Oil Adjustment: External, tamper-resistant. scfm 0 20 40 60 80 100 120
Sight Dome: Nylon. FLOW
l/s 0 10 20 30 40 50
Seals: Nitrile.
Minimum Flow: 2 scfm (0.94 l/s)

222 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm)


C
Weight
Bowl A B C Depth lb (kg) R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXXXXXXXXXX
XXXXXXX
XXX XXX
XX XXX XX XXXX X

B
TO FILL UNDER PRESSURE USE Q-
CAP. DO NOT REMOVE BOWL WHEN
UNIT OR SYSTEM IS PRESSURIZED.

Plastic 2.7 (67) 4.1 (103) 1.8 (46) 2.4 (60) 1.06 (0.48)

Metal 2.7 (67) 4.1 (103) 1.8 (46) 2.4 (60) 1.50 (0.68)

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L60D 2 Y W
PORT TYPE
BOWL TYPE NPTF threads ................ Leave Blank
Plastic .................................... L60D BSPP threads ........................ W
Metal... .................................. BL60D
OPTIONS
PORT SIZE None ................................. Leave Blank
1/4 NPTF................................... 2 Quick-fill Q-cap.......................... Q
3/8 NPTF................................... 3
1/2 NPTF................................... 4

Master Pneumatic, Inc. 223


GUARDSMAN II Modular BL70D Models
Lubricators Port Sizes: 1/4, 3/8, 1/2

S Modular or inline mounting.


S Aluminum bowl with clear nylon sight glass.
Bowl can be rotated for easy readability.
Optional extended bowl.
S Sight-feed design.
S External adjusting knob; removable for tamper
resistance.
S NPTF port threads; optional BSPP threads.

Model Shown: BL70D-2

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
40 to 175F (4 to 79C).
Body: Zinc. bar psi
0.35 5
Bowl: 1/4
0.28 4 3/8
PRESSURE DROP

6-Ounce (180-ml) capacity aluminum bowl with 1/2


clear nylon sight glass. Bowl can be rotated for easy 0.21 3
readability. Optional 10-ounce (300-ml) extended
aluminum bowl. 0.14 2
Bowl Ring: Nylon: 0.07 1
Fluid Media: Compressed air.
0 0
Inlet Pressure: scfm 0 20 40 60 80 100 120
200 psig (14 bar) maximum. FLOW
l/s 0 10 20 30 40 50
Oil Adjustment: External, tamper-resistant.
Seals: Nitrile. Minimum Flow: 2 scfm (0.94 l/s)

Sight Dome: Nylon.

224 Master Pneumatic, Inc.


A A

DIMENSIONS inches (mm) C C


Weight
Bowl A B C Depth lb (kg)
B
Standard 2.7 (67) 5.9 (151) 1.8 (46) 2.4 (60) 1.25 (0.57)
B
Extended 2.7 (67) 8.9 (227) 1.8 (46) 2.4 (60) 1.50 (0.68)

Standard
Bowl

Extended
Bowl

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

BL 70D 2 Y W
PORT TYPE
BOWL SIZE NPTF threads ................ Leave Blank
Standard 6-ounce bowl ........... 70D BSPP threads ........................ W
Extended 10-ounce bowl .......70DH
OPTIONS
PORT SIZE None ................................. Leave Blank
1/4 NPTF................................... 2 Quick-fill Q-cap.......................... Q
3/8 NPTF................................... 3
1/2 NPTF................................... 4

Master Pneumatic, Inc. 225


SERIES 350 L350D Models
Modular Lubricators Port Sizes: 1/4, 3/8, 1/2
S Modular or inline mounting
Available Color Caps
S Sight feed design; transparent dome to show oil
delivery.
Yellow S External oil delivery adjusting knob, removable for
(standard) tamper resistance.
S Polycarbonate bowl with shatterguard; optional
metal bowl with nylon sight glass.
S Inlet pressure rated at 250 psig (17 bar) with metal
Red bowls up to 175 F. (79 C.).
(optional) S Color caps available for visual management systems.
(Blue,red, yellow and grey). Consult factory for custom
colors.
S Front mounted modular clamping design with
Blue encapsulated screws.
(optional)
S Compatible with modular 380 series of products.
S NPTF port threads; optional BSPP threads.

Grey FLOW CHARTS


(optional) L350D-2 FLOW CHARACTERISTICS
Inlet pressure psig (bar)
bar psi
5.0
36.3 91.3 145
Model Shown: L350D-3C1 4.5
0.3 PRESSURE DROP PSID
4.0
0.25 3.5
0.2 3.0
2.5
0.15
2.0
1.5
SPECIFICATIONS 0.1

0.05
1.0
0.5
Ambient/Media Temperature: 0.0
FLOW
Plastic bowl: 40 to 125F (4 to 52C) scfm 0 20 40 60 80 100 120 140 160

l/s
Metal bowl: 40 to 175F (4 to 79C) 10 20 30 40 50 60 70

Body: Zinc. bar psi


L350D-3 FLOW CHARACTERISTICS
Inlet pressure psig (bar)
5.0
36.3 91.3 145
Bowl: 5.1-Ounce (151-ml) capacity polycarbonate plastic 4.5
PRESSURE DROP PSID

0.3
with nylon shatterguard; optional 6.0 ounce (177-ml) 0.25
4.0
3.5
aluminum bowl with clear nylon sight glass. Optional 0.2 3.0
2.5
10-ounce (300-ml) extended aluminum bowl with clear 0.15
2.0

nylon sight glass. 0.1 1.5


1.0
0.05
0.5
Cap Color: yellow, Optional red, blue and grey. 0.0
FLOW
Fluid Media: Compressed air. scfm 0 20 40 60 80 100 120 140 160

l/s
10 20 30 40 50 60 70
Inlet Pressure:
Plastic bowl: 150 psig (10 bar) maximum. L350D-4 FLOW CHARACTERISTICS
bar psi Inlet pressure psig (bar)
Metal bowl: 250 psig (17 bar) maximum. 5.0
36.3 91.3 145
4.5
PRESSURE DROP PSID

0.3
Oil Adjustment: External; tamper resistant. 4.0
0.25 3.5
Seals: Nitrile. 0.2 3.0
2.5
0.15
Sight-Feed Dome: Nylon. 2.0
1.5
0.1
1.0
0.05
0.5
0.0
FLOW
scfm 0 20 40 60 80 100 120 140 160

l/s
10 20 30 40 50 60 70

226 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight
Bowl A B C Depth lb (kg)
Std plastic 3.0 (76.2) 4.72 (119.9) 2.21 (56.1) 2.51 (63.8) 1.30 (0.59)
Std metal 3.0 (76.2) 6.02 (152.9) 2.21 (56.1) 2.76 (70.1) 1.42 (0.65)
Ext metal 3.0 (76.2) 9.37 (238) 2.21 (56.1) 2.76 (70.1) 1.54 (0.70)
Bowl (standard) removal clearance: add 3.1 (79)
Bowl (extended) removal clearance: add 6.1 (155)

A A

C C

ISO
Lubricator B
Symbol

B
Standard Plastic Bowl

Extended Metal Bowl

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

BL 350D H - 3 C1 W
BOWL TYPE PORT TYPE
Plastic bowl ................................... L NPTF threads ........................... Leave blank
Metal bowl ..................................... BL BSPP threads ........................... W
BOWL TYPE OPTIONS
Standard length .. Leave Blank Cap color
Extended bowl length ... H MP yellow (standard) ............ C1
(Must be used with metal bowl Red ...................................... C2
option shown in BOWL and Mid blue ............................... C3
DRAIN TYPE) Grey ..................................... Leave blank

PORT TYPE
1/4 NPTF ........................................ 2
3/8 NPTF ....................................... 3
1/2 NPTF ....................................... 4

Master Pneumatic, Inc. 227


Full-Size VANGUARD L28D Models
Modular Lubricators Port Sizes: 1/4, 3/8, 1/2, 3/4

S Modular or inline mounting.


S High-strength polycarbonate plastic bowl with
steel shatterguard. Optional zinc bowl with
sight glass.
S Sight-feed design.
S Optional 20-ounce extended bowl.
S External adjusting knob; removable for tamper
resistance.
S NPTF port threads; optional BSPP threads.

Model Shown: L28D-3

SPECIFICATIONS
Ambient/Media Temperature:
Plastic bowl: 40 to 125F (4 to 52C). FLOW CHART
Metal bowl: 40 to 175F (4 to 79C). Inlet Pressure: 100 psig (7 bar)
Body: Zinc.
bar psi
Bowl: 8-Ounce (240-ml) capacity polycarbonate plastic 0.35 5
with steel shatterguard; optional zinc bowl with sight 1/4 3/8
0.28 4 1/2
PRESSURE DROP

glass. Optional 20-ounce (600-ml) extended


3/4
polycarbonate or zinc bowl. 0.21 3
Bowl Ring: Aluminum.
0.14 2
Fluid Media: Compressed air.
Inlet Pressure: 0.07 1
Plastic bowl: 150 psig (10 bar) maximum. 0 0
Metal bowl: 200 psig (14 bar) maximum. scfm 0 20 40 60 80 100 120 140
FLOW
Oil Adjustment: External, tamper-resistant. l/s 0 10 20 30 40 50 60
Seals: Nitrile. Minimum Flow: 2 scfm (0.94 l/s)
Sight Dome: Nylon.

228 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
C
Weight
Bowl A B C Depth lb (kg)
TO FILL UNDER PRESSURE USE Q-
CAP. DO NOT REMOVE BOWL WHEN
UNIT OR SYSTEM IS PRESSURIZED.

Standard Plastic 3.5 (89) 5.2 (132) 1.3 (32) 3.5 (89) 2.06 (0.94)
B
Extended Plastic 3.5 (89) 9.7 (246) 1.3 (32) 3.5 (89) 3.75 (1.70)

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


Standard Metal 3.5 (89) 5.3 (135) 1.3 (32) 3.5 (89) 2.90 (1.32)

XXXX X
XXX XXX
XXXXXXX
Extended Metal 3.5 (89) 9.8 (249) 1.3 (32) 3.5 (89) 4.65 (2.11)

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L28D 2 Y W
PORT TYPE
BOWL TYPE NPTF threads ................ Leave Blank
8-Ounce plastic ...................... L28D BSPP threads ........................ W
8-Ounce metal ...................... BL28D
20-Ounce plastic ...................L28DH OPTIONS
20-Ounce metal ...................BL28DH None ................................. Leave Blank
Quick-fill Q-cap.......................... Q
PORT SIZE
1/4 NPTF................................... 2
3/8 NPTF................................... 3
1/2 NPTF................................... 4
3/4 NPTF................................... 6

Master Pneumatic, Inc. 229


Full-Size VANGUARD L28W Models
Modular Lubricators Port Sizes: 1/4, 3/8, 1/2, 3/4

S Modular or inline mounting.


S High-strength polycarbonate plastic bowl with
steel shatterguard. Optional zinc bowl.
S Wick-feed design.
S External adjusting knob.
S NPTF port threads; optional BSPP threads.

Model Shown: L28W-4

SPECIFICATIONS
FLOW CHART
Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
Plastic bowl: 40 to 125F (4 to 52C).
Metal bowl: 40 to 175F (4 to 79C).
bar psi
Adjusting Knob: Acetal. 0.35 5
1/4 3/8
Body: Zinc. 0.28 4 1/2
PRESSURE DROP

3/4
Bowl: 8-Ounce (240-ml) capacity polycarbonate plastic
0.21 3
with steel shatterguard. Optional zinc bowl.
Bowl Ring: Aluminum. 0.14 2

Fluid Media: Compressed air. 0.07 1


Inlet Pressure:
0 0
Plastic bowl: 150 psig (10 bar) maximum. scfm 0 20 40 60 80 100 120 140
Metal bowl: 200 psig (14 bar) maximum. FLOW
l/s 0 10 20 30 40 50 60
Oil Adjustment: External.
Minimum Flow: 6 scfm (2.8 l/s)
Seals: Nitrile.

230 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight C
Bowl A B C Depth lb (kg)
TO FILL UNDER PRESSURE USE Q-
CAP. DO NOT REMOVE BOWL WHEN
UNIT OR SYSTEM IS PRESSURIZED.

Plastic 3.5 (89) 5.2 (132) 0.7 (17) 3.5 (89) 2.25 (1.02)
B
Metal 3.5 (89) 5.3 (135) 0.7 (17) 3.5 (89) 2.85 (1.30)

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX
ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L28W 2 Y W
PORT TYPE
BOWL TYPE NPTF threads ................ Leave Blank
8-Ounce plastic ......................L28W BSPP threads ........................ W
8-Ounce metal ......................BL28W
OPTIONS
PORT SIZE None ................................. Leave Blank
1/4 NPTF................................... 2 Quick-fill Q-cap.......................... Q
3/8 NPTF................................... 3
1/2 NPTF................................... 4
3/4 NPTF................................... 6

Master Pneumatic, Inc. 231


Full-Size SERIES 380 L380D Models
Modular Lubricators Port Sizes: 3/8, 1/2, 3/4
Available Color Caps S Modular or inline mounting.
S Sight-feed design; transparent dome shows how
much oil is being dispensed.
Yellow
(optional) S External adjusting knob, removable for tamper
resistance.
S Polycarbonate plastic bowl with steel shatter-
guard; optional aluminum bowl with sight glass.
Red S Optional extended metal bowl.
(optional) S All working parts can be replaced with a single
service cartridge.
S NPTF port threads; optional BSPP threads.
S All Optional low level switch.
Blue
(optional)
FLOW CHARTS

Inlet Pressure psig (bar)


bar psi 36(2.5) 92(6.3) 150(10)
Grey 0.35 5
(standard) 3/8 Ports
0.28 4
PRESSURE DROP

Model Shown: L380D-6


0.21 3

0.14 2

SPECIFICATIONS 0.07 1

Ambient/Media Temperature: 0 0
Plastic bowl: 40 to 125F (4 to 52C). bar psi
Metal bowl: 40 to 175F (4 to 79C). 0.35 5

Body: Zinc. 0.28 4


PRESSURE DROP

Bowl: 9-Ounce (270-ml) capacity polycarbonate plastic 1/2 Ports


0.21 3
with steel shatterguard; optional aluminum bowl with
clear nylon sight glass. 0.14 2
Optional 15-ounce (450-ml) extended aluminum bowl
with two clear nylon sight glasses. 0.07 1

Bowl Ring: Nylon. 0 0


Cap Color: Grey. Yellow, red, and blue optional. bar psi
0.35 5
Fluid Media: Compressed air.
0.28 4
PRESSURE DROP

Inlet Pressure: 3/4 Ports


Plastic bowl: 150 psig (10 bar). 0.21 3
Metal bowl: 200 psig (14 bar).
0.14 2
Oil Adjustment: External; tamper resistant.
0.07 1
Seals: Nitrile.
Sight-Feed Dome: Nylon. 0 0
scfm 0 20 40 60 80 100 120 140 160 180 200 220
FLOW
l/s 0 10 20 30 40 50 60 70 80 90 100

232 Master Pneumatic, Inc.


A A

C C
DIMENSIONS inches (mm)
Weight
Bowl A B C Depth lb (kg)
9-Ounce Plastic 3.5 (88) 7.1 (179) 2.2 (56) 2.9 (73) 2.0 (0.91)
B
9-Ounce Metal 3.5 (88) 7.4 (188) 2.2 (56) 3.1 (79) 2.0 (0.91)
Extended Metal 3.5 (88) 10.6 (269) 2.2 (56) 3.1 (79) 2.2 (1.00)
B
Bowl removal clearance: add 3.1 (79) for 9-ounce bowl; 6.1
(155) for extended bowl.

Standard Plastic
Bowl

Extended Metal
Bowl

Maximum Oil Feed Rates at Minimum Flow


Adjusting Needle Fully Open
ISO 16
14 Standard
DROPS PER MINUTE

Lubricator 12 Bowl
Symbol 10 Extended
8 Bowl
6
4 Theoretical
2 Concentration Line
0
scfm 0 1 2 3 4 5 6 7 8 9 10 11
FLOW
l/s 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L380D 3 Y W
PORT TYPE
BOWL TYPE NPTF threads ........................... Leave blank
9-ounce plastic .............................. L380D BSPP threads ........................... W
9-ounce metal ................................ BL380D
OPTIONS (More than one option can be
15-ounce metal .............................. BL380DH
chosen. Add in alphabetical order).
PORT TYPE None ........................................ Leave blank
3/8 NPTF ....................................... 3 Cap color
1/2 NPTF ....................................... 4 Grey ..................................... Leave blank
3/4 NPTF ....................................... 6 MP yellow ............................. C1
Red ...................................... C2
Mid blue ............................... C3
Quick-fill cap ............................ Q
Low level switch ....................... S
When chosing this option, the
metal bowl option must be ordered.

Master Pneumatic, Inc. 233


High-Flow VANGUARD L29D Models
Lubricators Port Sizes: 3/4 to 1-1/2

S Inline mounting.
S High-strength polycarbonate plastic bowl with
steel shatterguard. Optional aluminum bowl with
sight glass.
S Sight-feed design.
S External adjusting knob; removable for tamper
resistance.
S Optional low level switch is available on metal bowls

S NPTF port threads; optional BSPP threads.

Model Shown: L29D-8

SPECIFICATIONS FLOW CHART


Ambient/Media Temperature: Inlet Pressure: 100 psig (7 bar)
Plastic bowl: 40 to 125F (4 to 52C).
Metal bowl: 40 to 175F (4 to 79C). bar psi
0.35 5
Body: Aluminum.
3/4
PRESSURE DROP

Bowl: 16-Ounce (480-ml) capacity polycarbonate plastic 0.28 4


with steel shatterguard. Optional aluminum bowl with 1
0.21 3
sight glass.
1-1/4,1-1/2
Bowl Ring: Aluminum. 0.14 2

Fluid Media: Compressed air. 0.07 1


Inlet Pressure: 0 0
Plastic bowl: 150 psig (10 bar) maximum. scfm 0 100 200 300 400 500
Metal bowl: 200 psig (14 bar) maximum. FLOW
l/s 0 50 100 150 200
Oil Adjustment: External, tamper-resistant.
Minimum Flow: 10 scfm (4.7 l/s)
Seals: Nitrile.
Sight Dome: Nylon.

234 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight C
Bowl A B C Depth lb (kg) TO FILL UNDER PRESSURE USE Q-
CAP. DO NOT REMOVE BOWL WHEN
UNIT OR SYSTEM IS PRESSURIZED.

Plastic 4.3 (108) 8.2 (208) 1.4 (37) 4.2 (106) 2.63 (1.21) B

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


Metal 4.3 (108) 7.3 (185) 1.4 (37) 4.2 (106) 2.85 (1.30)

XXXX X
XXX XXX
XXXXXXX
ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L29D 6 Y W
PORT TYPE
BOWL TYPE
NPTF threads ................ Leave Blank
Plastic .................................... L29D
BSPP threads ........................ W
Metal .................................... BL29D
OPTIONS
PORT SIZE
None ....................................Leave Blank
3/4 NPTF................................... 6
Quick-fill Q-cap.......................... Q
1 NPTF ................................... 8
Low level switch; ....................... S
1-1/4 NPTF .............................. 10
only available with metal
1-1/2 NPTF .............................. 12
bowl option

Master Pneumatic, Inc. 235


High-Flow VANGUARD L100 Models
Lubricators Port Sizes: 1

S Inline mounting.
S High-strength polycarbonate plastic bowl with
steel shatterguard. Optional aluminum bowl with
sight glass.
S Wick-feed design.
S Internal adjustment.
S NPTF port threads; optional BSPP threads.

Model Shown: L100-8

SPECIFICATIONS
Ambient/Media Temperature: FLOW CHART
Plastic bowl: 40 to 125F (4 to 52C). Inlet Pressure: 100 psig (7 bar)
Metal bowl: 40 to 175F (4 to 79C).
Body: Aluminum. bar psi
0.35 5
Bowl: 16-Ounce (480-ml) capacity polycarbonate plastic
with steel shatterguard. Optional aluminum bowl with 0.28 4
PRESSURE DROP

sight glass.
0.21 3
Bowl Ring: Aluminum.
Fluid Media: Compressed air. 0.14 2

Inlet Pressure: 0.07 1


Plastic bowl: 150 psig (10 bar) maximum.
Metal bowl: 200 psig (14 bar) maximum. 0 0
scfm 0 50 100 150 200 250 300 350 400
Oil Adjustment: Internal. FLOW
l/s 0 25 50 75 100 125 150 175
Seals: Nitrile.
Minimum Flow: 1 port, 35 scfm (16 l/s)
Sight Dome: Nylon.

236 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm) C

Weight
Bowl A B C Depth lb (kg)
B

THE USE OF INCOMPATIBLE CHEMICALS OR REMOVAL OF SHATTERGUARD


ETC. THIS WILL WEAKEN THE BOWL, IS DANGEROUS AND MAY LEAD TO ITS SUDDEN FAILURE.
BOWL CAN BE EXPOSED TO INCOMPATIBLE OILS, SOLVENTS, CHEMICALS, FUMES,
150 PSI MAX 10.3 BAR MAX 125F MAX 51.7C MAX. DO NOT INSTALL WHERE
VOIDS ALL WARRANTIES. DO NOT OPERATE UNIT WITHOUT SHATTERGUARD.
Plastic 4.5 (114) 7.7 (195) 0.8 (21) 4.2 (106) 2.88 (1.31)

POLYCARBONATE BOWL
Metal 4.5 (114) 8.2 (208) 0.8 (21) 4.2 (106) 3.00 (1.36)

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

L100 8 Y W PORT TYPE


NPTF threads ................ Leave Blank
BOWL TYPE
BSPP threads ........................ W
Plastic .................................... L100
Metal ......................................BL100 OPTIONS
None ................................. Leave Blank
PORT SIZE
Quick-fill Q-cap.......................... Q
1 NPTF ...................................... 8

Master Pneumatic, Inc. 237


High-Flow VANGUARD BL237D Models
Lubricators Port Sizes: 3/4 to 1-1/2

S Inline mounting.
S Aluminum bowl with sight glass. Optional
extended bowl.
S Sight-feed design.
S External adjusting knob; removable for tamper
resistance.
S Optional low level switch is available
S NPTF port threads; optional BSPP threads.

Model Shown: BL237D-12

SPECIFICATIONS
Ambient/Media Temperature: FLOW CHART
40 to 175F (4 to 79C). Inlet Pressure: 100 psig (7 bar)
Body: Aluminum.
Bowl: 35-Ounce (1030-ml) capacity aluminum bowl bar psi
0.35 5
with sight glass. Optional 62-ounce (1830-ml) extended
3/4
aluminum bowl with two sight glasses.
PRESSURE DROP

0.28 4
1
Bowl Ring: Aluminum. 0.21 3
Fluid Media: Compressed air. 1-1/4,1-1/2
0.14 2
Inlet Pressure: 200 psig (14 bar) maximum.
0.07 1
Oil Adjustment: External, tamper-resistant.
Seals: Nitrile. 0 0
scfm 0 100 200 300 400 500
FLOW
l/s 0 50 100 150 200
Minimum Flow: 35-Ounce bowl, 10 scfm (4.7 l/s)
62-Ounce bowl, 14 scfm (6.6 l/s)

238 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A A
Weight
C C
Port A B C Depth lb (kg)
3/4 4.3 10.2 2.0 4.2 2.56
1 (108) (259) (51) (106) (1.16)
1-1/4 4.3 10.6 1.6 4.2 2.56
1-1/2 (108) (268) (41) (106) (1.16) B
B
The following have extended bowls:

3/4 4.3 15.8 2.0 4.2 3.38


1 (108) (400) (51) (106) (1.64)

1-1/4 4.3 16.1 1.6 4.2 3.38


1-1/2 (108) (410) (41) (106) (1.64)
Standard
Bowl

Extended
Bowl

ISO
Lubricator
Symbol

ORDERING INFORMATION
Change the letters in the sample model number below to specify the lubricator you want.

BL237D 6 Y W
PORT TYPE
BOWL SIZE
NPTF threads ................ Leave Blank
Standard 35-ounce .............. BL237D
BSPP threads ........................ W
Extended 62-ounce .............BL237DH
OPTIONS
PORT SIZE
None ................................. Leave Blank
3/4 NPTF................................... 6
Quick-fill Q-cap.......................... Q
1 NPTF .................................. 8
Low level switch ....................... S
1-1/4 NPTF .............................. 10
1-1/2 NPTF .............................. 12

Master Pneumatic, Inc. 239


SERV-OIL INJECTION LUBRICATORS
WHAT IS SERV-OIL?
SERV-OIL is the most advanced system for the precision
lubrication of pneumatic equipment.It has been used
for over thirty years to provide lubrication to all kinds
of pneumatic equipment and various fixtures, bearings,
slides, and ways. It overcomes the control problems that
can be encountered with conventional mist lubricators. It
also ensures proper lubrication of pneumatic components
in complex circuits, and accurately delivers lubricant to
points at a long distance from the lubricator.
Servo-Meter: Key Element in SERV-OIL Equipment
Positive-displacement oil injectors, called Servo-Meters,
are the heart of SERV-OIL equipment. They put pre-
determined, precise amounts of oil right at the points
S Actuated by air pulse (60 psig minimum).
where lubrication is needed. By comparison, mist lubri-
cators lack the precision and control of a SERV-OIL sys- S Choice of 3 output ratings: 1/2, 1 or 2 drops.
tem. Extensive tests have shown that when a conventional
mist lubricator is installed upstream of a control valve, S Output adjustable in small increments.
much of the oil dispensed by the lubricator is exhausted
to atmosphere through the exhaust port of the control S Positive displacement metering ensures precise
valve. This is inefficient, and also contributes significantly oil delivery with each actuation.
to pollution of plant air.
S Modular assembly allows up to 10 Servo-Meters
With SERV-OIL equipment the amount of oil used is to be built into a single assembly.
greatly reduced and lubrication is more effective because
of the accuracy with which the oil is delivered. Briefly: S Servo-Meters easily added or removed from
SERV-OIL lubricates the component, not the area! multiple-unit assemblies.

DO YOU NEED SERV-OIL?


If any ONE of the following statements describes a situation in your plant,
you can reap long-term dividends by the use of SERV-OIL equipment.

S We repair air tools because the vanes are worn S If one pump fails in our lubrication system,
and the cylinders and rotors are scored due to the performance of other pumps is adversely
insufficient lubrication. affected.
S The appearance of fog or mist lubrication is a S Sometimes lubricators are turned off, or the
hazard in our plant.
lubrication adjustments have been tampered
S Over-lubrication costs us money because of the with by unauthorized personnel. Such
stringent requirements for disposing of used tampering removes lubrication control from
lubricants. the proper hands.

S Air cylinders in our plant become sluggish S We use flood coolants to lubricate taps and drills.
because of varnish or other contaminants. The cost and environmental impact of this have
not been considered.
S Torque control in our air tools is variable and
doesnt meet our requirements.
S It would be to our advantage to know exactly
S We set pressure regulators higher than the work what lubrication is being provided, and when
requires just to overcome stiction in valves, to fill our lubricator reservoirs.
cylinders, or other air components.

240 Master Pneumatic, Inc.


SERVO-METER: Key SERV-OIL Module

Oil Output
Adjusting knob Air Piston Oil Metering Pin Check
Valve

Manual
Override

To
Lube
Point

AIR SIDE OIL or LIQUID SIDE


Minimum pressure 60 psig (4 bar) Oil feed from a gravity reservoir or
with output oil pressure ratio of 11:1. pressurized oil supply at 30 psig or less.

Cutaway Drawing of SERVO-METER

Servo-Meters are the key modules in all the SERV-OIL With the aid of pulse counters and the controllers described
equipment. They are precision, positive-displacement liquid on the next page, lubrication can be reduced even further
injectors which are actuated by an air pressure signal of by selecting the frequency of oil injection.
at least 60 psig (4 bar). 1/8-Inch oil-filled nylon line carries
the injected oil from each Servo-Meter to a point of lubri- SERV-OIL equipment described on the following pages
cation. Servo-Meters in single-point lubricators have a may be designed for either single Servo-Meter service or
flow-actuated ball in the sight indicator at one end of the multiple (up to twenty) Servo-Meter service. Servo-Meters
Servo-Meter to give visual verification of oil delivery. Ball are made for modular assembly so that the equipment using
check valves at the ends of the nylon lines ensure that the multiple Servo-Meters can have them added or removed
lines and the oil sides of the Servo-Meters remain full of oil very simply.
and free of air.
SERV-OIL units employing multiple Servo-Meters use the
Servo-Meters are available in three capacities: maximum same oil supply and the same air signals. An accessory
flows of 1/2 drop, 1 drop, and 2 drops. A Servo-Meter is block plate can be used in a stack of Servo-Meters to allow
adjustable so that the maximum amount can be reduced the use of two different air signals. All the Servo-Meters will
in increments of 1/50th of its rated capacity as shown in continue to use the same oil supply. See SERV-OIL Ac-
the following chart: (Note: 1 drop = 1/30 cc.) cessories on page 223 for further details.

Maximum Reducing Minimum


Although Servo-Meters are most commonly used to inject
oil, they can also be used with other liquids. Before using
Output Increments Output
them with other liquids, consult Master Pneumatic for ad-
1/2 drop 1/100 drop 1/20 drop vice on such applications.
1 drop 1/50 drop 1/10 drop
2 drops 1/25 drop 1/5 drop

Master Pneumatic, Inc. 241


SERVO-METER Controllers
Servo-Meters can be set to dispense widely different the pulse counter and frequency generator combination is
amounts of oil on each actuation. In addition, every SERV- equal to the pulse counter setting (1, 5, or 10) multiplied
OIL unit employs a controller to regulate the frequency with by the frequency generator setting (1 to 30).
which the Servo-Meter(s) in the unit are actuated. This
control of both the amount and frequency of lubrication
makes for the greatest efficiency and economy of use of
lubricants. STAND-ALONE CONTROLLERS

Controllers range from simple pulse counters to units that Series PC100 Controller. This is a
create the pulses that actuate the Servo-Meters. stand-alone assembly of two pulse
counters, and a coalescing filter to
provide clean input air. A pulsed air
input (usually from the output of an
INTEGRATED CONTROLLERS operating valve) is required. This
controller can be used for a number
Pneumatic Pulse Counter. A mul- of SERV-OIL units instead of having
tiple-point lubricator with pulse a counter in each of the individual
counter is shown at the left. The units. This provides greater economy
counter receives air pulses (usu- and superior control.
ally from the output of an operating
valve) and determines which of the
pulses it will pass on to the Servo-
Meter and so become an actuating Series PC110 Controller. This is a stand-alone assembly
signal. A ratcheting mechanism in that combines a pulse counter, a frequency generator, and
the counter can be set to make a coalescing filter to provide clean input air. A steady flow
an actuating signal of every pulse, of input air is required. The steady flow is converted into
every 5th pulse, or every 10th pulse. controlled pulses to actuate Servo-Meters.
Pneumatic Pulse
Pulse counters can be paired in tan- As explained above, the settings of the pulse counter and
Controller
dem so that lubrication frequency the frequency generator can produce actuating pulses in
can be reduced to as little as every 100th pulse. periods as long as five minutes.

Frequency Generator. This all-pneumatic device requires


a steady supply of input air, and is used most often where Pneumatic Pulse
on-off air-input pulses are not available. From the steady air
Controller
input the generator produces output
pulses to actuate Servo-Meters. This
type of controller is shown at the right
as an integrated part of an Automa-
tion Pac assembly. Frequency

A frequency generators output is Generator


most accurate when producing puls-
es with a period of 1 to 30 seconds.
The generator can be com bined
with a pulse counter to produce a
final pulse output with periods from
1 second to 5 minutes. The actuat- Coalescing Filter
ing pulse frequency in seconds of

242 Master Pneumatic, Inc.


The SERV-OIL Family of Products
AUTOMATION PAC
This is a self-con tained SINGLE-POINT INJEC-
assembly consisting of an TION LUBRICATOR for
oil reservoir, up to 20 Ser- AIR TOOLS This unit is
vo-Meters, and frequency specifically designed to lu-
controller. It is sup plied bricate air tools. It cannot
ready for installation in a be used for other lubrica-
pneu mat ic cir cuit, with tion. For other single-point
only ball checks, fittings, lubrication see the Down-
and tubing being required stream Lubricator below.
accessories.The Au to-
ma tion Pac will pro vide
pre ci sion lu bri ca tion for
valves, cylinders, fixtures,
and machine tools using
pneumatic components.
SINGLE-POINT DOWNSTREAM INJECTION LUBRI-
CATOR The downstream lubricator is installed in an air
line going to cylinders,
air motors, or other pneu-
matic equipment except
air tools. See above for
MULTIPLE POINT INJEC- air tools. A small nylon
TION LUBRICATORSUp line carries oil from the
to ten Servo-Meters can be lubricator to the desired
assembled to provide preci- point of lubrication. Most
sion lubrication for up to ten commonly the nylon line
lubrication points. All Servo- runs inside the air line.
Meters use the same oil and
air sources.

LIQUID-ONLY EJECTOR
A Servo-Meter is termi-
nated with a nozzle through
which a precise amount of
liquid can be ejected up to
ten inches. Assemblies of
up to 10 Servo-Meters can
be used.
COMPLETE LUBRICATION SYSTEMS All-in-one
lubrication or coolant systems are engineered for many
specialized requirements. See the descriptions of the
SCORPION systems at the end of this section.

Master Pneumatic, Inc. 243


PNEUMATIC TOOL LUBRICATION
The Best Way to Do It!

CONVENTIONAL MIST LUBRICATION

Atomized oil wets


Atomized oil out when it impacts
Inconsistent oil delivery results
enters the bends, curves, irregular
in feast-or-famine
air line. surfaces, and obstruc-
lubrication.
tions.

Excess oil exits the


exhaust port of the
tool, thus creating a
hazard and irritating
workers.
Mist
Lubricator

Oil pools in the low spots until air pushes it out in large slugs.

INJECTION LUBRICATION
1/8 OD
Oil-Filled
Capillary Line

Injection Oil is delivered right


Lubricator to the point of use.
There is no pooled
or wasted oil, and
a check valve
maintains a solid oil
column.

Consistant, Precision Lubrication Results in Consistent Torque and Tool Performance.

244 Master Pneumatic, Inc.


The Importance of SERV-OIL to Air Tools
WORK CYCLE
Air tools are very economical devices for tightening Referring to the diagram below we can follow a work cycle
threaded fasteners. They are usually smaller and lighter of the air motor.
than similar electric or hydraulic tools, and have the
advantage of being able to stall without suffering motor Vane 3 &
Vane 4 &
damage. However, undertanding the mechanics of an air Chamber 3
Chamber 4
tool will make it clear why it requires consistent, controlled
lubrication.
Air
Exhaust
CONSTRUCTION
The most common motor design used in air tools is the Vane 1 &
rotary vane type. A typical cross section of such a motor Vane 2 &
Chamber 1 Chamber 2
is shown below.
Air
Inlet
BODY (Cylinder)
Vanes divide the space between the rotor and cylinder into
ROTOR
four chambers. Chamber 1 includes the inlet port. When
VANES (four) pressurized air enters chamber 1 it causes the rotor to turn
clockwise. When vane 2 clears the inlet port, chamber 2 is
End plates pressurized and the rotation to continues. As each cham-
not shown ber reaches the exhaust port its pressure is exhausted. A
positive pressure differential between the chambers on the
left and those on the right must be maintained in order for
the rotor to rotate.

Maintaining a good seal between chambers is the function


of the vanes. The most important seal points are where the
The motor body is usually of cast metal. Its inside diameter vanes contact the cylinder, with the seal of the bottom vane
and is machined and polished to a high finish. The diameter being the most critical. It is here that the pressure differential
and length of the body will determine the size and capacity between the inlet and exhaust sides of the motor must be
of the motor. The rotor's diameter is about 85% of the inside maintained. If the seal points leak, the pressure differential
diameter of the body, and has radial slots to accomocate drops, and the motor loses torque.
the four vanes. The vanes are as long as the rotor, and
are linen-based, phenolic resin strips. The two end plates The wear of the seals is magnified by hit-or-miss lubrication.
are made of a soft metal. They support the rotor shaft and Without oil the vanes take a beating, and eventually crack
serve as dynamic seals. and chip. The chips score the cylinder and rotor, and may
even wedge themselves between vanes and cylinder. The
Note that the cylinder inside diameter and the rotor diameter air motor is approaching uselessness!
have different center points. The difference is such that the
two surfaces will be tangent where the bottom of the rotor The SERV-OIL Single Point Lubricator is specifically de-
touches the cylinder. Note also that the vanes slide in the signed to inject a predetermined amount of oil at the inlet
rotor slots so that they maintain contact with the cylinder. of the air tool every time it cycles. Maximum performance.
This contact can be maintained by springs beneath each Extended life. Reduced maintenance. Less downtime. Im-
vane, or, more commonly, by air pressure. proved torque control. These are all the result of PRECISE,
CONSISTENT LUBRICATION.

Master Pneumatic, Inc. 245


SERV-OIL Single-Point
Injection Lubricators for Air Tools Port Sizes: 1/2, 3/4

The single-point lubricator (SPL) is specifically designed to


lubricate air tools. It cannot be used for general lubrication
of components other than air tools. For other single-point
applications see the single-point downstream lubricator or
multipoint lubricators on the following pages.
An SPL is installed in the air supply line upstream of the
air tool. When the tool is cycled the SPL injects a precise
amount of oil at the air inlet of the tool. Both the amount of
oil and the frequency of injection are adjustable.

Pressure in Lines
At All Times

Air Tool
ONLY
Flow Valve
Pulse Counter
Oil Reservoir
Servo-Meter

Sub-Assemblies and Installation of SPL


Model Shown: A64061
The four sub-assemblies shown in the drawing above make
SPECIFICATIONS up the SPL.
Air Flow: Maximum inlet pressure of 150 psig (10 bar)
Flow Valve. The air supply line is connected to the inlet of
and a pressure drop of 3 psi (0.2 bar):
the flow valve. 1/8-Inch nylon tubing is connected to the
1/2 NPTF 4-60 scfm (2-28 dm3n/s)
nozzle in the outlet port, and then runs inside the air line to
3/4 NPTF 4-90 scfm (2-43 dm3n/s)
within a short distance of the air tool. A check valve must
Ambient/Media Temperature: be installed on the end of the 1/8" nylon tube.
40 to 125F (4 to 52C).
WITH
Flow Valve: Zinc body. AIR FLOW
Sensing Disk
Operating Pressure Range:
60-150 psig (4.1-10.3 bar) Nozzle
Inlet Outlet
Pulse Counter: Adjustable to operate the Servo-Meter Port Port
on every cycle, every 5th cycle, or every 10th cycle.
Reservoir: Integral, unpressurized. 10-Ounce (300-ml) Pulse Counter Inlet Oil Supply Port
capacity transparent nylon with quick-fill cap. Optional
WITHOUT
M476R reservoir. Integral reservoir can be eliminated if a AIR FLOW
central-fill system is employed Sensing Disk
Servo-Meter: Aluminum body; acetal end caps. 1-Drop Nozzle
Inlet Outlet
rating; optional 1/2-drop or 2-drop rating. Transparent Port Port
sight indicator gives visual verification of oil delivery.
Tubing: Optional 25 feet (8 meters) of oil-filled tubing and Pulse Counter Inlet Oil Supply Port
420-160 check valve.
Oil Viscosity Range: 31-1000 @ 100F (37.8C) SPL Flow Valve
(continued on next page)

246 Master Pneumatic, Inc.


When the air tool is at rest, no air flows in the valve. When ml). It has a quick-fill cap, and since the reservoir is not
the tool is triggered the differential pressure across the pressurized it can be filled at any time. It can also be used
sensing disk opens a passage to the pulse counter. with a central-fill system. Gravity fill is recommended, but
fill pressure can be up to 30 psig (2 bar).
Pulse Counter. When the air tool is triggered the pulse
counter receives an air signal from the flow valve. A three- An SPL can be ordered without an integral reservoir, in
position switch on the counter is set to allow the air signal which case a sight-dome air eliminator is available for use
to proceed to the Servo-Meter on every cycle, every 5th with a central-fill system.
cycle, or every 10th cycle. This is one of the means of
controlling the amount of lubrication that will be supplied
to the air tool.
Servo-Meter. The Servo-Meter is an air-actuated, positive-
displacement oil pump. It injects oil with each signal from
the pulse counter. These signals can be every time, every
5th time, or every 10th time the air tool is triggered. The fre-
DIMENSIONS inches (mm)
quency is determined by the setting of the pulse counter.
To actuate the Servo-Meter the signal received must have
0.8
a pressure of at least 60 psig (4 bar). When actuated the (20)
Servo-Meter delivers a precise amount of oil to the nozzle
in the outlet port of the flow valve, and is then carried by
a nylon line to the air tool. A transparent sight indicator on 5.3
one end of the Servo-Meter gives visual verification of oil (133)
delivery.
By means of the adjusting knob on the end of the Servo-Me-
ter, oil delivery can be reduced in precise increments from
the maximum rating down to 10% of the maximum rating.
(30% for 2 drop units.)
Oil Reservoir. The integral oil reservoir is made of tough, 5.4
(137)
transparent nylon, and has a capacity of 10 ounces (300

ORDERING INFORMATION
Change the letters in the sample model number below to specify the SPL you want.

P A6 4 0 4 1 Y W
OIL-FILLED TUBING
With 25 ft (8 m) of tubing .......... Leave Blank PORT TYPE
and 420-160 check valve. NPTF threads ................ Leave Blank
Without tubing ........................... P BSPP threads ........................ W
RESERVOIR OPTIONS (More than one option can be
With integral reservoir ................ 4 chosen)
No integral reservoir. Also specify None ................................. Leave Blank
0 if ordering M476R reservoir Two pulse counters .................. BB
under OPTIONS at right........ 0 Frequency controller .................. F
M476R reservoir. Also specify 0
PORT SIZE
under RESERVOIR at left ..... R
1/2 NPTF................................... 4
3/4 NPTF................................... 6 SERVO-METER RATING
One drop (0.030 ml) .................. 1
Two drops (0.060 ml) ................ 2
Half drop (0.015 ml) .................. 5

Master Pneumatic, Inc. 247


SERV-OIL Downstream
Injection Lubricators Port Sizes: 1/2, 3/4
for Equipment except Air Tools
The downstream injection lubricator is specifically designed
to overcome the shortcomings of the conventional mist
lubricator installed upstream of a control valve. Laboratory
and field tests have shown that a mist lubricator installed in
the conventional manner results in much of the lubricating
oil being exhausted to atmosphere through the exhaust
port of the control valve.
Oil that passes through the valve tends to coalesce and
cling to the wall of the air line where it simply moves back
and forth with each valve cycle.
The SERV-OIL downstream injection lubricator eliminates
these shortcomings. It is installed downstream of the control
valve and uses a small nylon line to carry the lubricant right
to the desired lubrication point. This assures dependable
lubrication for cylinders, air motors, or other pneumatic
equipment.
The downstream lubricator is not designed to work with air
tools. For such applications see preceding pages .

Pressure in Lines Only Internal oi l


When Control Valve is Actuated line for best
results.

Model Shown: D64061 Control Cylinder,


Valv e Air Motor
Air Chamber or other
Pneumatic
SPECIFICATIONS Pulse Counter
Oil Reservoir Device
Servo-Meter EXCEPT
Air Flow: Maximum inlet pressure of 150 psig (10 bar) and Air Tool
a pressure drop of 3 psi (0.2 bar):
1/2 NPTF 4-60 scfm (2-28 dm3n/s)
3/4 NPTF 4-90 scfm (2-43 dm3n/s) Sub-Assemblies and Installation
Ambient/Media Temperature: of Downstream Lubricator
40 to 125F (4 to 52C). The four sub-assemblies shown in the drawing above make
up the downstream lubricator.
Flow Valve: Zinc body.
Air Chamber. The air line supplying the cylinder (or other
Operating Pressure Range: device to be lubricated) is connected to the inlet port of
60-150 psig (4.1-10.3 bar) the air chamber. 1/8-Inch nylon tubing is connected to the
nozzle in the outlet port, and then runs inside the air line to
Pulse Counter: Adjustable to operate the Servo-Meter on within a short distance of the cylinder port. A check valve
every cycle, every 5th cycle, or every 10th cycle. must be installed at the end of the tubing.
Reservoir: Integral, unpressurized. 10-Ounce (300-ml) Oil-filled Nylon
capacity transparent nylon with quick-fill cap. Optional Tubing to Lube
Point
M476R reservoir. Integral reservoir can be eliminated if a Air to Valve-
Operated Device
central-fill system is employed Outlet
Air from
Control
Servo-Meter: Aluminum body; acetal end caps. 1-Drop Valve
rating; optional 1/2-drop or 2-drop rating. Transparent
sight indicator gives visual verification of oil delivery. Air to Oil from
Pulse Counter Servo-Meter
& Servo-Meter
Tubing: Optional 25 feet (8 meters) of oil-filled tubing and
420-160 check valve. Air Chamber of Downstream Lubricator
Oil Viscosity Range: 31-1000 @ 100F (37.8C)

248 Master Pneumatic, Inc.


Pulse Counter. When the control valve is actuated the pressurized it can be filled at any time. It can also be used
pulse counter receives an air signal from the air chamber. with a central-fill system. Gravity fill is recommended, but
A three-position switch on the counter is set to allow the air fill pressure can be up to 30 psig (2 bar).
signal to proceed to the Servo-Meter on every cycle, every
A downstream lubricator can be ordered without an integral
5th cycle, or every 10th cycle. This is one of the means of
reservoir, in which case a sight-dome air eliminator is avail-
controlling the amount of lubrication that will be dispensed
able for use with a central-fill system.
by the Servo-Meter.
Servo-Meter. The Servo-Meter is an air-actuated, positive-
displacement oil pump. It injects oil with each signal from
the pulse counter. These signals can be every time, every
5th time, or every 10th time the control valve is actuated. DIMENSIONS inches (mm)
The frequency is determined by the setting of the pulse
counter.
0.8
To actuate the Servo-Meter the signal received must have (20)
a pressure of at least 60 psig (4 bar). When actuated the
Servo-Meter delivers a precise amount of oil to the nozzle in
the outlet port of the flow valve, and thus on to the lubrica- 5.3
tion point. A transparent sight indicator on one end of the (133)

Servo-Meter gives visual verification of oil delivery.


By means of the adjusting knob on the end of the Servo-Me-
ter, oil delivery can be reduced in precise increments from
of the maximum rating down to 10% of the maximum rating.
(30% for 2 drop units)
Oil Reservoir. The integral oil reservoir is made of tough, 5.4
(137)
transparent nylon, and has a capacity of 10 ounces (300
ml). It has a quick-fill cap, and since the reservoir is not

ORDERING INFORMATION
Change the letters in the sample model number below to specify the downstream lubricator you want.

P D6 4 0 4 1 Y W
OIL-FILLED TUBING
With 25 ft (8 m) of tubing .......... Leave Blank
and 420-160 check valve. PORT TYPE
Without tubing ........................... P NPTF threads ................ Leave Blank
BSPP threads ........................ W
RESERVOIR
With integral reservoir ................ 4 OPTIONS (More than one option can be
No integral reservoir. Also specify chosen)
0 if ordering M476R reservoir None ................................. Leave Blank
under OPTIONS at right ........ 0 Two pulse counters .................. BB
Frequency controller .................. F
PORT SIZE M476R reservoir. Also specify 0
1/2 NPTF................................... 4 under RESERVOIR at left ..... R
3/4 NPTF................................... 6
SERVO-METER RATING
One drop (0.030 ml) ................. 1
Two drops (0.060 ml) ................ 2
Half drop (0.015 ml) .................. 5

Master Pneumatic, Inc. 249


PNEUMATIC CYLINDER LUBRICATION
Extend Cylinder Life and Decrease Downtime

CONVENTIONAL MIST LUBRICATION


Atomized oil wets
out when it impacts Control
bends, curves, irregular Valve
surfaces, and obstruc-
tions.

Mist
Lubricator Oil pools in the low
spots and slowly
migrates toward
the cylinder until Atomized oil exits
air pushes it out in the exhaust ports
large slugs. of the valve.

INJECTION LUBRICATION
Control
Valve

Compressed
Air Inlet
Downstream
Injection Lubricator

1/8 OD Oil is delivered


Oil-Filled right to the point
Silencer/Re- Capillary Line of use. There is no
classifier pooled or wasted
oil, and a check
valve maintains a
solid oil column.

250 Master Pneumatic, Inc.


Cylinder Lubrication: Mist vs. SERV-OIL
A test was conducted for a major automotive plant to If the cylinders had been of conventional construction, and
compare the effectiveness of mist type and SERV-OIL injec- had air filtration been at the more common plant level (40-
tion type lubricators. The test used special dual lip piston m), cylinder wear could be expected to be much greater
weld cylinders, and was conducted over a period of three than that recorded in this test.
and a half months. Cylinders were run for approximately
With the use of SERV-OIL injection lubrication, it is guar-
14 hours at a time. Both types of lubricators were adjusted
anteed that lubricant is reaching the cylinder at the rod end.
to dispense the equivalent of one-tenth drop of oil for each
Oil is carried from the SERV-OIL injector to the lubrication
10 cylinder cycles.
point by 1/8-inch nylon tubing inside the air line. The rod,
Triple-filtered air was used in this test, and when the cyl- therefore, is well lubricated and as a result, due to the
inders were disassembled at the end of the test no visible piston's extended resting period (usually directly under the
foreign particles were found in the cylinders. Filtration was retract air supply port), the piston also receives a beneficial
at the 0.3-m level, and this is much finer than is found in delivery of lubricant.
most air cylinder operations where only 40-m filtration is
The longer and more tortuous the air pathway from con-
common.
trol valve to cylinder, the less effective the mist lubricator
At the end of each daily test run, an air flow meter was at- becomes. Oil tends to coalesce on the air line walls and
tached to each cylinder to measure rod end leakage while puddle in low points. Much of the oil can also be blown
the cylinders were still warm. The findings are displayed in into the atmosphere from the valve's exhaust port, so that
the graph below. it serves no purpose in lubricating the cylinder, but does
create a health hazard.
Effect of Lubrication
on Cylinder Leakage Wear in the cylinder during this test is exemplified by the
2.00 O-ring wear shown in the graph below.

Mist Lubrication
1.75
Effect of Lubrication on O-ring Wear
SERV- OIL Lubrication 0.145
1.50 Original O-ring
Thickness: 0.139 Mist Lubrication
Cylinder Leakage(scfm)

0.140
1.25 SERV-OIL Lubrication
0.135
1.00
0.130
O-Ring Thickness (inch)

0.75
0.125
0.50 0.120

0.25 0.115

0 0.110
800

0
200

400

600

0
160
100

120

140

180

200

0.105
Thousands of Cycles
0.100
100 200 500 900 2000
Thousands of Cycles

The cylinder leakage graph above displays the results at


intervals up to 2 million cycles, the cycle count for the en- As shown in this graph, an initial O-ring thickness of 0.139
tire test. Air bypass around the piston can be seen to be inch was reduced by little more than 10% after two million
significantly greater with mist type lubrication. This bypass cycles using SERV-OIL lubrication. With mist lubrication,
is a failure that directly affects the force and speed of a the O-ring wear was nearly twice as great.
cylinder. With SERV-OIL lubrication bypass loss is small,
and essentially constant after establishing a low initial loss
level. * See page 289 for Cylinder Lubrication Rate chart.

Master Pneumatic, Inc. 251


FILTER & REGULATOR with SPL and HOSE ASSEMBLIES

Assembly A Assembly B Assembly C Assembly D

Assembly E Assembly F Assembly G Assembly H

SERV-OIL single point lubricators (SPLs) have been used versions and NPT pipe models are offered. Some assem-
for decades to provide economical, precision lubrication blies (A-D and H) include a 90-degree coaxial elbow for use
to pneumatic devices. They lubricate just the points need- where the lubricator is installed overhead.
ing lubrication, not the hose or pipe supplying air to the
device The coaxial hose assemblies are available with the internal
oil capillary tube, including check valve, installed in either
The illustrations above are but a small sample of the avail- straight or coiled blue urethane hose. The standard hose
able FRL combinations using single point lubricators . lengths are 12-, 25-, and 50-feet. Note that the coiled as-
All those shown are for lubricating AIR TOOLS only. The semblies have a working length less than the overall length.
injection lubricators used here are not designed for bi-direc- Working lengths are shown with the Ordering Information
tional flow, and so are NOT to be used with air cylinders or on page 211, 213 and 215. Other hose lengths can be
air motors. Where bi-directional flow is involved the down- made to the users exact specifications. Consult the Master
stream SPLs on pages 206-207 would be used. Pneumatic Sales Department.

In the above assemblies the lubricators can be fitted with Coiled hose assemblies are typically used in applications
integral oil reservoirs (assemblies A-D), or can be supplied where the SPL is overhead and the amount of hose on the
from external reservoirs (assemblies E-H). floor needs to be minimized.

A variety of coaxial fittings and hose assemblies are avail-


able. Coaxial fittings allow the air and oil supplies to be
connected simultaneously. Both quick connect/disconnect

252 Master Pneumatic, Inc.


HOSE ASSEMBLIES

Straight Hose Assembly Model H-0A0A3B-S12 Coiled Hose Assembly Model H-0A0A1B-C12

Upstream Connection Downstream Connection Upstream Connection Downstream Connection


(From SPL) (To tool) (From SPL) (To tool)

Upstream Connector (Used without quick disconnect) Upstream Connector


(Used with coaxial quick disconnect socket)

HOSE for SPLs ORDERING INFORMATION


Change the letters in the sample model number below to specify the hose assembly you want.

H-0A0 A 1 C - C 12
HOSE MATERIAL HOSE LENGTH
Urethane ................................... 0 12 ft (3.7 m); if coiled, 9 ft (2.7 m) ..... 12
Reinforced urethane .................. 1 working length
25 ft (7.6 m); if coiled, 18 ft (5.5 m) ... 25
HOSE DIAMETER working length
5/16 ID (1/2 upstream .............. A 50 ft (15 m); if coiled, 36 ft (11 m) ..... 50
connection only) working length
3/8 ID (1/2 and 3/4 upstream ... B
connections) HOSE TYPE
1/2 ID (1/2 and 3/4 upstream ... C Coiled (standard 18" upstream ...........C
connections) tail, 36" downstream tail)
For other tail lengths,consult factory
UPSTREAM CONNECTION Straight...............................................S
1/2 coaxial plug (Used with ................. 1
quick disconnect) DOWNSTREAM CONNECTION
3/4 coaxial plug (Used with ................. 2 3/8 male swivel (Used with .................B
quick disconnect) 3/8 ID or 5/16 hose)
1/2 coaxial adaptor (1/2 male ............. 3 1/4 male swivel (Used with .................C
threaded end) 3/8 ID or 5/16 ID hose)
3/4 coaxial adaptor (3/4 male ............. 4 1/2 male swivel (Used with .................D
threaded end) 1/2 ID hose)
1/2 NPT male (non-coax - upstream ... 5 1/2 ID female ridged ........................... E
barb installed in hose)
3/4 NPT male (non-coax - upstream ... 6
barb installed in hose)

Master Pneumatic, Inc. 253


FILTER & REGULATOR ASSEMBLY WITH SPL and HOSE

Lockout
push button while
PATENT PENDING

For full flow,


lifting slide.

Valve
matic for assistance.
at two points. Consult Master Pneu-
FRL assembly must be supported

Filter

XX XXX XX

R
XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


XXXX X
XXX XXX
XXXXXXX

Connectors
Modular
Regulator
NOTE

Cock
With Drain
Reservoir;
out
SPL With-

Reservoir
out
SPL With-
Male
Port

Reservoir
Integral
SPL with
IN IN IN IN

R R R R
perature: 125 Deg F.

perature: 125 Deg F.


Pneumatic - Detroit, Inc.

PRESSURIZE

Pneumatic - Detroit, Inc.

PRESSURIZE
No:

No:
XXXXXXX

XXXXXXX
254-1000 Fax: (586) 254-6055

ERVOIR

254-1000 Fax: (586) 254-6055

ERVOIR
Master Pneumatic-Detroit, Inc. Master Pneumatic-Detroit, Inc. Master Pneumatic-Detroit, Inc. Master Pneumatic-Detroit, Inc.

SINGLE POINT LUBRICATOR SINGLE POINT LUBRICATOR SINGLE POINT LUBRICATOR SINGLE POINT LUBRICATOR
INSTALLATION INSTALLATION INSTALLATION INSTALLATION
Install in filtered air line close to tool. Fill Install in filtered air line close to tool. Fill Install in filtered air line close to tool. Fill Install in filtered air line close to tool. Fill
oil reservoir or provide filtered oil supply. oil reservoir or provide filtered oil supply. oil reservoir or provide filtered oil supply. oil reservoir or provide filtered oil supply.
Remove red cap from barbed fitting at Remove red cap from barbed fitting at Remove red cap from barbed fitting at Remove red cap from barbed fitting at
outlet. Push manual override until oil outlet. Push manual override until oil outlet. Push manual override until oil outlet. Push manual override until oil
appears at barbed fitting. Wiggle 1/8" tube appears at barbed fitting. Wiggle 1/8" tube appears at barbed fitting. Wiggle 1/8" tube appears at barbed fitting. Wiggle 1/8" tube
on fitting. Cut tube 10% shorter than air on fitting. Cut tube 10% shorter than air on fitting. Cut tube 10% shorter than air on fitting. Cut tube 10% shorter than air
hose and feed tube thru air hose. hose and feed tube thru air hose. hose and feed tube thru air hose. hose and feed tube thru air hose.
MODEL PORTS MODEL PORTS MODEL PORTS MODEL PORTS
A60041 1/2 NPTF A60041 1/2 NPTF A60041 1/2 NPTF A60041 1/2 NPTF
A60061 3/4 NPTF A60061 3/4 NPTF A60061 3/4 NPTF A60061 3/4 NPTF
OIL ADJUSTMENTS OIL ADJUSTMENTS OIL ADJUSTMENTS OIL ADJUSTMENTS
MIN

MAX

MIN

MAX
Factory set at 1 drop/5 tool cycles. Factory set at 1 drop/5 tool cycles. Factory set at 1 drop/5 tool cycles. Factory set at 1 drop/5 tool cycles.
Cycle rate and oil volume output Cycle rate and oil volume output Cycle rate and oil volume output Cycle rate and oil volume output
is adjusted per attached tag. Max is adjusted per attached tag. Max is adjusted per attached tag. Max is adjusted per attached tag. Max
oil supply 30 psi. Air supply 45- oil supply 30 psi. Air supply 45- oil supply 30 psi. Air supply 45- oil supply 30 psi. Air supply 45-
150 psi. Made in USA. SERV-OIL 150 psi. Made in USA. SERV-OIL 150 psi. Made in USA. SERV-OIL 150 psi. Made in USA. SERV-OIL
Patent Numbers: 4,105,095, Patent Numbers: 4,105,095, Patent Numbers: 4,105,095, Patent Numbers: 4,105,095,
4,125,176 4,324,316 4,125,176 4,324,316 4,125,176 4,324,316 4,125,176 4,324,316

OUT OUT OUT OUT


Cock
and Drain
Reservoir
Separate
SPL with

Reservoir
Separate
SPL with

Adaptor
Adaptor

Probe
Probe

90 Coaxial
90 Coaxial

Elbow
Elbow

Socket
Coaxial

ACUMEN TECH ACUMEN TECH

ACUMEN TECH ACUMEN TECH


Quick-Disconnect
Hose Assemblies
Hose Assemblies
Hard-Connect

ACUMEN TECH ACUMEN TECH

ACUMEN TECH ACUMEN TECH

254 Master Pneumatic, Inc.


FRL (with SPL) ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL assembly you want.

HA-0 A 0 B 0 A 0 B-A00
MODULAR LOCKOUT VALVE HOSE ASSEMBLIES
None ............................................... 0
V380 .............................................. 1 No hose assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-A00
MODULAR FILTER (See pg 48)
None ............................................... A Assembly Length ft (m)
FD380 .............................................B Number Hose Type Overall Working Code
F380................................................C
BFD380 ...........................................D URETHANE HOSE
BF380 ............................................. E Includes 3/8 male swivel downstream connection:
H-0A0B*B-C12 3/8 ID coiled 12 (3.7) 9 (2.7) . . . .B-C12
MODULAR REGULATOR (See pg 126) H-0A0B*B-C25 3/8 ID coiled 25 (7.6) 18 (5.5) . . .B-C25
None ............................................... 0 H-0A0B*B-C50 3/8 ID coiled 50 (15) 36 (11). . . .B-C50
R380-G, 0-200 psi gauge, and H-0A0B*B-S12 3/8 ID straight 12 (3.7) 12 (3.7) . . .B-S12
modular male port ...................... 1 H-0A0B*B-S25 3/8 ID straight 25 (7.6) 25 (7.6) . . .B-S25
R380 and modular male port ........... 2 H-0A0B*B-S50 3/8 ID straight 50 (15) 50 (15). . . .B-S50
LUBRICATOR (See pp 204, 206)
SM designates Servo-Meter Includes 1/4 male swivel downstream connection (for use
PA640, 1-drop SM ................................... B with 1/2 ports only):
PA600, 1-drop SM ................................... C H-0A0A*C-C12 5/16 ID coiled 12 (3.7) 9 (2.7) . . . C-C12
PA600, 1-drop SM, M476R reservoir ........ D H-0A0A*C-C25 5/16 ID coiled 25 (7.6) 18 (5.5) . . C-C25
PA600, 1-drop SM, M476R H-0A0A*C-C50 5/16 ID coiled 50 (15) 36 (11). . . C-C50
reservoir, 1/4 drain cock........................E H-0A0A*C-S12 5/16 ID straight 12 (3.7) 12 (3.7) . . .C-S12
PA600, 1-drop SM, 1/4 drain cock ............F H-0A0A*C-S25 5/16 ID straight 25 (7.6) 25 (7.6) . . .C-S25
PA640, 2-drop SM ................................... G H-0A0A*C-S50 5/16 ID straight 50 (15) 50 (15). . . .C-S50
PA600, 2-drop SM ................................... H
PA600, 2-drop SM, M476R reservoir .........J REINFORCED URETHANE HOSE
PA600, 2-drop SM, M476R Includes 3/8 male swivel downstream connection:
reservoir, 1/4 drain cock........................K H-0A1B*B-C12 3/8 ID coiled 12 (3.7) 9 (2.7) . . . .E-C12
PA600, 2-drop SM, 1/4 drain cock ............L H-0A1B*B-C25 3/8 ID coiled 25 (7.6) 18 (5.5) . . .E-C25
PA640, 1/2-drop SM ................................ M H-0A1B*B-C50 3/8 ID coiled 50 (15) 36 (11). . . .E-C50
PA600, 1/2-drop SM ................................ N H-0A1B*B-S12 3/8 ID straight 12 (3.7) 12 (3.7) . . . E-S12
PA600, 1/2-drop SM, M476R reservoir ......P H-0A1B*B-S25 3/8 ID straight 25 (7.6) 25 (7.6) . . . E-S25
PA600, 1/2-drop SM, M476R H-0A1B*B-S50 3/8 ID straight 50 (15) 50 (15). . . . E-S50
reservoir, 1/4 drain cock....................... Q
PA600, 1/2-drop SM, 1/4 drain cock ........ R Includes 1/4 male swivel downstream connection (for use
PA640*1BB, 1 drop, double counter .........7 with 1/2 ports only):
PA640*2BB, 2 drop, double counter .........8 H-0A1A*C-C12 5/16 ID coiled 12 (3.7) 9 (2.7) . . . . F-C12
PA640*5BB, 1/2-drop, double counter .....9 H-0A1A*C-C25 5/16 ID coiled 25 (7.6) 18 (5.5) . . . F-C25
PORT SIZE H-0A1A*C-C50 5/16 ID coiled 50 (15) 36 (11). . . . F-C50
1/2 NPTF...................................................4 H-0A1A*C-S12 5/16 ID straight 12 (3.7) 12 (3.7) . . . F-S12
3/4 NPTF...................................................6 H-0A1A*C-S25 5/16 ID straight 25 (7.6) 25 (7.6) . . . F-S25
H-0A1A*C-S50 5/16 ID straight 50 (15) 50 (15). . . . F-S50

*Upstream connection.

UPSTREAM CONNECTION
Direct connect coaxial adaptor threaded male .........................0
Coaxial plug (used with quick disconnect socket) ....................1
Manual connect non-coaxial male (not Q.D.)............................2
(Elbow connection must be "A")
No hose assembly attached ...................................................3

ELBOW
None ................................................................................. A
90 coaxial elbow .............................................................. B
Direct connect coaxial Quick Disconnect............................ C
Socket
NOTE: P prefix on lubricator part number indicates Direct connect coaxial Quick Disconnect............................ D
that it is supplied without capillary tubing. Instead a socket and 90 degree coaxial elbow
probe adapter will be supplied within this assembly. (Pipe size reflected in port size option)

Master Pneumatic, Inc. 255


LOW FLOW SPL HOSE ASSEMBLIES

Assembly A Assembly B Assembly C Assembly D

SERV-OIL single point lubricators (SPLs) have been FR-SPL low flow assemblies can be ordered
used for decades to provide economical, precision in a straight inline design or a 90 degree version allowing
lubrication to pneumatic devices. They lubricate just the these assemblies to be mounted overhead
points needing lubrication, not the hose or pipe supplying in a workstation.
air to the device.
The coaxial hose assemblies are available with the
The low flow FR-SPL assembly has been designed to internal oil capillary tube, including check valve, installed
offer a more economical, lower flow FR-SPL assembly at in either straight or coiled blue urethane hose. The
the same time supplying the accuracy and reliability that standard hose lengths are 12- or 25-feet. Note that
customers have come the coiled assemblies have a working length less than
to rely on with our standard FR-SPL assemblies. the overall length. Other hose lengths can be made
to the users exact specifications. Consult the Master
The illustrations above are but a small sampling of Pneumatic Sales Department.
the available FR-SPL combinations using single
point lubricators . All those shown are for lubricating Coiled hose assemblies are typically used in applications
AIRTOOLS requiring low flow operation only. The where the SPL is overhead and hose on the floor needs
injection lubricators used here are not designed for to be eliminated, or at least minimized. A 90 Degree FR-
bi-directional flow, and are NOT to be used with air SPL design is recommended to revent the hose from
cylinders or air motors. Where bi-directional flow is crimping during operations when the design is called out
involved the downstream SPLs on pages 206-207 would to be mounted overhead.
be used.

In the above assemblies the lubricators can be fitted with


external oil reservoirs (assemblies A-D) or without the INJECTION LUBRICATION vs. MIST LUBRICATION
external oil reservoir for applications using central fill oil S Increased tool life 2-1/2 3x
delivery systems. S Reduce tool repair cost by 50 90%
S Provide consistant lubrication for
The low flow FR-SPL assemblies are supplied with
consistant torque
a 1/4NPT inlet port. The outlet port is 1/2NPT. The
downstream hose fitting is supplied with a 1/4NPT male S Use less oil AND minimize oil discharge
swivel. Depending on the installation, these in tool exhaust

256 Master Pneumatic, Inc.


HOSE ASSEMBLIES

Straight Hose Assembly Coiled Hose Assembly

Upstream Connectors Downstream Connectors

HOSE for LOW FLOW FR-SPLs ORDERING INFORMATION


Change the letters in the sample model number below to specify the hose assembly you want.

H-0A 0 A5C - C 12
HOSE MATERIAL HOSE LENGTH
Urethane ................................... 0 12 ft (3.7 m); if coiled, 9 ft (2.7 m)
Reinforced Urethane .................. 1 working length...................... 12
25 ft (7.6 m); if coiled, 18 ft (5.5 m)
working length...................... 25

HOSE DIAMETER: HOSE TYPE


5/16 ID (1/2 upstream connection only) Coiled (standard 18" upstream
straight tail, 36" downstream
UPSTREAM CONNECTION: straight tail).....................................C
1/2-NPT male (non-coax For other tail lengths,consult factory
upstream barb on capillary tube Straight...............................................S
installed in hose)

DOWNSTREAM CONNECTION:
1/4 male swivel (used with 3/8 ID or 5/16 ID
hose)

Master Pneumatic, Inc. 257


258
R

XX XXX XX
MASTER PNEUMAT

XXXXXXXXXXXXX

SI MAX
10.3 BAR MAX
NSTALL WHERE BOWL MAY BE EXPOSED
POLYCARBONATE BOWL

OILS, SOLVENTS & CHEMICALS OR THEIR


125 MAX 51.7

Drain Cock
Filter Regulator or

reservoir and

SPL, no reservoir
Integral Filter/Regulator

SPL with separate

SPL, with reservoir


reservoir

Overhead mounting:
Overhead mounting:
with Drain Cock
SPL with integral

SPL without reservoir

SPL without reservoir,

IN IN IN IN

R R R R

Master Pneumatic-Detroit, Inc. Master Pneumatic-Detroit, Inc. Master Pneumatic-Detroit, Inc. Master Pneumatic-Detroit, Inc.

No:
No:
SINGLE POINT LUBRICATOR SINGLE POINT LUBRICATOR SINGLE POINT LUBRICATOR SINGLE POINT LUBRICATOR
INSTALLATION INSTALLATION INSTALLATION INSTALLATION
Install in filtered air line close to tool. Fill Install in filtered air line close to tool. Fill Install in filtered air line close to tool. Fill Install in filtered air line close to tool. Fill

XXXXXXX
XXXXXXX
oil reservoir or provide filtered oil supply. oil reservoir or provide filtered oil supply. oil reservoir or provide filtered oil supply. oil reservoir or provide filtered oil supply.
Remove red cap from barbed fitting at Remove red cap from barbed fitting at Remove red cap from barbed fitting at Remove red cap from barbed fitting at

PRESSURIZE
PRESSURIZE
outlet. Push manual override until oil outlet. Push manual override until oil outlet. Push manual override until oil outlet. Push manual override until oil

254-1000 Fax: (586) 254-6055


254-1000 Fax: (586) 254-6055
appears at barbed fitting. Wiggle 1/8" tube appears at barbed fitting. Wiggle 1/8" tube appears at barbed fitting. Wiggle 1/8" tube appears at barbed fitting. Wiggle 1/8" tube

ERVOIR
ERVOIR

perature: 125 Deg F.


perature: 125 Deg F.

Pneumatic - Detroit, Inc.


Pneumatic - Detroit, Inc.
on fitting. Cut tube 10% shorter than air on fitting. Cut tube 10% shorter than air on fitting. Cut tube 10% shorter than air on fitting. Cut tube 10% shorter than air
hose and feed tube thru air hose. hose and feed tube thru air hose. hose and feed tube thru air hose. hose and feed tube thru air hose.
MODEL PORTS MODEL PORTS MODEL PORTS MODEL PORTS
A60041 1/2 NPTF A60041 1/2 NPTF A60041 1/2 NPTF A60041 1/2 NPTF
A60061 3/4 NPTF A60061 3/4 NPTF A60061 3/4 NPTF A60061 3/4 NPTF
OIL ADJUSTMENTS OIL ADJUSTMENTS OIL ADJUSTMENTS OIL ADJUSTMENTS

No:
Factory set at 1 drop/5 tool cycles. Factory set at 1 drop/5 tool cycles. Factory set at 1 drop/5 tool cycles. Factory set at 1 drop/5 tool cycles.
Cycle rate and oil volume output Cycle rate and oil volume output Cycle rate and oil volume output Cycle rate and oil volume output

MIN
MIN
is adjusted per attached tag. Max is adjusted per attached tag. Max is adjusted per attached tag. Max is adjusted per attached tag. Max

MAX
MAX

oil supply 30 psi. Air supply 45- oil supply 30 psi. Air supply 45- oil supply 30 psi. Air supply 45- oil supply 30 psi. Air supply 45-
150 psi. Made in USA. SERV-OIL 150 psi. Made in USA. SERV-OIL 150 psi. Made in USA. SERV-OIL 150 psi. Made in USA. SERV-OIL
Patent Numbers: 4,105,095, Patent Numbers: 4,105,095, Patent Numbers: 4,105,095, Patent Numbers: 4,105,095,

XXXXXXX

PRESSURIZE
4,125,176 4,324,316 4,125,176 4,324,316 4,125,176 4,324,316 4,125,176 4,324,316

ERVOIR

rature: 125 Deg F.


OUT OUT OUT OUT

MAX

Master Pneumatic, Inc.


ervoir

Assembly

Assembly
Coiled Hose
LOW FLOW SPL HOSE ASSEMBLIES

assistance.
Straight Hose
SPL with separate res-

HOSE ASSEMBLIES

supported at two points.


FR-SPL assembly must be

Consult Master Pneumatic for


LOW FLOW AIR TOOL LUBRICATION SYSTEM ORDERING INFORMATION
Change the letters in the sample model number below to specify the assembly you want.

HB-0 A 0 A 4 A 2 A-C12
FILTER AND HOSE ASSEMBLIES
FILTER/REGULATOR OPTIONS No hose assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-A00
FD50-2 ............................................B
F50-2 ..............................................C
BFD50-2 .........................................D Assembly Length ft (m)
BF50-2 ............................................ E Number Hose Type Overall Working Code
CFDR55M-2NG ............................... F URETHANE HOSE
CFDR55M-2 ....................................G
CFR55M-2NG .................................H Includes 1/4 male swivel downstream connection:
CFR55M-2 ...................................... J H-0A0A5C-C12 5/16 ID coiled 12 (3.7) 9 (2.7) ...... C-C12
CFDR56M-2NG ............................... K H-0A0A5C-C25 5/16 ID coiled 25 (7.6) 18 (5.5) .... C-C25
CFDR56M-2 .................................... L H-0A0A5C-S12 5/16 ID straight 12 (3.7) 12 (3.7) .... C-S12
CFR56M-2NG .................................M H-0A0A5C-S25 5/16 ID straight 25 (7.6) 25 (7.6) .... C-S25
CFR56M-2 ......................................N REINFORCED URETHANE HOSE
BCFDR55M-2NG ............................ P
BCFDR55M-2 .................................Q Includes 1/4 male swivel downstream connection:
BCFR55M-2NG ...............................R H-0A1A5C-C12 5/16 ID coiled 12 (3.7) 9 (2.7) .......F-C12
BCFR55M-2 .................................... S H-0A1A5C-C25 5/16 ID coiled 25 (7.6) 18 (5.5) .....F-C25
BCFDR56M-2NG ............................ T H-0A1A5C-S12 5/16 ID straight 12 (3.7) 12 (3.7) ..... F-S12
BCFDR56M-2 .................................U H-0A1A5C-S25 5/16 ID straight 25 (7.6) 25 (7.6) ..... F-S25
BCFR56M-2NG ............................... V
BCFR56M-2 ................................... W LUBRICATOR (See pp 204, 206)
(1/2" port size and 1/2" drop only)
REGULATOR PA60045 ............................................................................... C
None ............................................... 0 PA60045, M476R reservoir .................................................... D
R55M-2 ........................................... 1 PA60045, M476R reservoir, 1/4" drain cock .......................... E
R55M-2G ........................................ 2 PA60045, 1/4" drain cock...................................................... F
R56M-2 ........................................... 3 PA60045, 90 assembly ........................................................ G
R56M-2G ........................................ 4 PA60045, 90 assembly, M476R reservoir ............................. H
PA60045BB, double counter ................................................. S
PA60045BB, M476R reservoir, double counter ...................... T
PA60045BB, M476R reservoir, 1/4" drain cock,
double counter .................................................................W
PA60045BB, 1/4" drain cock, double counter ....................... X
PA60045BB, 90 assembly, double counter........................... Y
PA60045, 90 assembly, M476R reservoir,
double counter ................................................................. Z

NOTE: P prefix on lubricator part number indicates


that it is supplied without capillary tubing. Instead a probe
adapter will be supplied within this assembly.

Master Pneumatic, Inc. 259


TYPICAL MPL APPLICATION
With 2-Drop Servo-Meters and Integral Oil Reservoir

Diagram A
Oil
Reservoir
Oil (M476R)
Lines
Diagram A at the right shows a simple circuit using three
2-drop Servo-Meters and an integral oil reservoir. The
actuating signal for the Servo-Meters is taken from the

Lubrication
downstream side of the operating valve. Each actuation
2

Points
of the valve causes the Servo-Meters to inject oil at three 3-Unit MPL
different specific lubrication points . The Servo-Meters 2 Model
can be set to inject as little as 1/5th drop or as much as 71003204B
2 drops per cycle. No controller is required in this appli- 2
cation.
Air
Lines Operating
Valve

TYPICAL MPL APPLICATION


With 1-Drop Servo-Meters, a Pulse Counter, and Remote Oil Reservoir

Diagram B
Oil Diagram B at the left shows a circuit using three one-
Reservoir
Sight (M570-6R) drop Servo-Meters, a pulse counter, and a remote
Oil Dome one-quart oil reservoir. The actuating signal for the
Lines (482R)
Servo-Meters is taken from the downstream side of
the operating valve. The Servo-Meters can deliver
from 1/10th drop to one drop of oil to each of the three
different lubrication points. The pulse counter can be
Lubrication

1
Points

3-Unit MPL set to reduce lubrication by allowing only every 5th


1 Model or 10th air pulse from the operating valve to actuate
71003104B-C
1 the Servo-Meters. For even greater reduction of the
lubricating frequency, two pulse counters acting in
Pulse tandem can be used.
Counter
Note the use of a sight dome to vent air from the
system.
Air
Lines

An additional Typical Application using


a stand-alone frequency generator is
Operating shown on the following page.
Valve

260 Master Pneumatic, Inc.


TYPICAL MPL APPLICATION
With 1/2-Drop Servo-Meters, a Frequency Diagram C
Controller, and Remote Oil Reservoir Controlled
Air Pulses
Oil
Reservoir
In diagram C at the right the MPL has 1/2-drop Servo-Me- (479R)
ters which can supply from 1/20th drop to 1/2 drop of oil
at each actuation. A 10-gallon metal oil reservoir is used. Oil
Lines
This reservoir could actually supply a number of similar MPL
lubricating systems. Oil is introduced at the bottom of the Stand-Alone
assembly, and a sight dome is used to prevent airlock of Frequency

Lubrication
.5 Controller

Points
the Servo-Meters. .5
PC 110- 2
A stand-alone frequency controller determines how often .5
the Servo-Meters will inject oil. This can be as often as 3-Unit MPL
Model
every second or as infrequent as every five minutes. Air for 71003054B
the controller is from a constant, no-pulse source which Air
the controller will use to create the actuating pulses for the Lines
Servo-Meters. The air signal can be introduced at either the
top or the bottom of the assembly. Constant
Air Suppl y

ASSEMBLY OF MPL SYSTEMS


1
1. Oil reservoir
2. Sight dome for venting air manually and to give visual
2
R
confirmaton of oil in Servo-Meters. Part 482R.
3. Mounting clamp.
3 MASTER PNEUMATIC DETROIT, INC.
6701 EIGHTEEN MILE RD.

4. Servo-Meter.
STERLING HEIGHTS, MI 48314
PHONE: (810) 254-1000

5. Prefilled 1/8 nylon oil delivery line. Part A00942M.


MASTER PNEUMATIC-DETROIT, INC.
XXXXXXX
XXXXXXXXXXXXXXX XXX XXX
XX XXX XX XXXX X

4 Alternate
DO NOT UNSCREW COVER,
USE FILL CUP TO ADD OIL.

6. Block plate. Block plate with seals and hardware is kit


Signal number K474-07T. See page 287.
5
16 7. Tube connector. Part 00142W
8. Ball check valve. One required for inlet to tee before air
valves. See page 287 for types and sizes.
9. Mounting plate.
6
10. Pneumatic pulse counter.
7
11. Mounting clamp.
8
12. Tube connector. Part 00184W.
13. Tube connector. Part 001124W.
9
14. Oil supply line; 3/8 nylon tubing. Part 009126-M. Larger
10
size can be used.
11
15. Air signal line; 1/4 nylon tubing. Must be from on-off
12
source, usually downstream of operating valve. Part
13
00984M. Note: When using a pulse counter, the air
signal must first go to the counter, then to the Servo-
14
Meters.
15
16. 476-40 Ball valve

MPL ASSEMBLY KITS


Servo-Meter Kit (see footnotes) 70001##4B-@
Mounting/Assembly Kit KA474-10
## Specify rating: @ Specify options.
1/2 drop ....................05 See OPTIONS under
1 drop........................10 Ordering Information on
2 drops ......................20 following pages.
MPL Mounting Kit

Master Pneumatic, Inc. 261


SERVO-METERS
Add-on injectors / replacement kits

Model: 70001104B (Bolts and washers not shown) Model: 70001104A (Bolts and washers not shown)

Model: 70G01104A (Bolts and washers not shown) 456-138 456-139 456-140
Fittings above are shown attached to housings that have
the M5 x 0.8-6h tapped hole on side on unit.

Model: 70E01104B (Bolts and washers not shown)

Standard end cap Solid end cap Micro Dial

SERVO-METER KITS FOR SERV-OIL MULTIPLE-POINT INJECTION LUBRICATORS.


Series 710 and 720 70 0 01 10 4 B - A W
EXTRA PORTING and MICRO DIAL PORT TYPE
OPTIONS NPTF ............................................ Leave Blank
Standard Servo-Meter no options ....................... 0 BSPP ............................................ W
M5 x 0.8H tapped air hole on breather end of ..... D
OPTIONS (More than one option can be
housing 456-138 brass plug and SOLID
chosen. Add in alphabetical order)
washers.
None (remove dash) ...................... Leave Blank
M5 x 0.8H tapped air hole on breather end of ..... E
Servo-meter shutoff ....................... A
housing 456-139 90 degree fitting and SOLID
Non-shutoff ................................... Leave Blank
washers.
Oil end seals (EPR) ........................ E
M5 x 0.8H tapped air hole on breather end of ..... F
Oil end seals (Neoprene) ............... N
housing 456-140 Straight fitting and SOLID
Oil end seals (Viton) ....................... V
washers.
Oil end seals (Buna N standard) .... Leave Blank
Micro Dial ........................................................... G
M5 x 0.8H tapped air hole on breather end of ..... H
housing 456-139 90 degree fitting and SOLID
washers. Micro Dial.
SERVO-METER RATING
Half drop .............................................. 05
Full drop ............................................... 10
Two drops ............................................ 20
SERVO-METER HOUSING MATERIAL
Brass housing........................................ B
Aluminum housing ................................ A
Nickle plated housing ........................... N

262 Master Pneumatic, Inc.


SERVO-METERS
Add-on injectors / replacement kits

SERVO-METER KITS FOR SERV-OIL ELECTRONICALLY CONTROLLED


MULTIPLE-POINT INJECTION LUBRICATORS.
Series 7A0 70 0 01 10 4 B - W
EXTRA PORTING and MICRO DIAL PORT TYPE
OPTIONS NPTF ............................................ Remove '-'
Standard Servo-Meter no options ....................... 0 BSPP ............................................ W
Micro Dial ........................................................... G
SERVO-METER RATING
Half drop .............................................. 05
Full drop ............................................... 10
Two drops ............................................ 20
SERVO-METER HOUSING MATERIAL
Brass housing........................................ B
Aluminum housing ................................ A
Nickle plated housing ........................... N

SERVO-METER KITS FOR AUTOMATION PACS


Series 730 70 0 01 10 4 B - A W
EXTRA PORTING and MICRO DIAL PORT TYPE
OPTIONS NPTF ............................................ Leave Blank
Standard Servo-Meter no options ....................... 0 BSPP ............................................ W
M5 x 0.8H tapped air hole on breather end of ..... D
OPTIONS (More than one option can be
housing 456-138 brass plug and SOLID
chosen. Add in alphabetical order)
washers.
None (remove dash) ...................... Leave Blank
M5 x 0.8H tapped air hole on breather end of ..... E
Servo-meter shutoff ....................... A
housing 456-139 90 degree fitting and SOLID
Non-shutoff ................................... Leave Blank
washers.
Oil end seals (EPR) ........................ E
M5 x 0.8H tapped air hole on breather end of ..... F
Oil end seals (Neoprene) ............... N
housing 456-140 Straight fitting and SOLID
Oil end seals (Viton) ....................... V
washers.
Oil end seals (Buna N standard) .... Leave Blank
Micro Dial ........................................................... G
M5 x 0.8H tapped air hole on breather end of ..... H
housing 456-139 90 degree fitting and SOLID
washers. Micro Dial.
SERVO-METER RATING
Half drop .............................................. 05
Full drop ............................................... 10
Two drops ............................................ 20
SERVO-METER HOUSING MATERIAL
Brass housing........................................ B
Aluminum housing ................................ A
Nickle plated housing ........................... N

Master Pneumatic, Inc. 263


SERVO-METERS
Add-on injectors / replacement kits
SERVO-METER KITS FOR LIQUID DISPENSERS
Series 740 and 770 70 0 01 10 4 B - A L V W
EXTRA PORTING and MICRO DIAL PORT TYPE
OPTIONS NPTF ......... Leave Blank
Standard Servo-Meter no options ....................... 0 BSPP ......... W
M5 x 0.8H tapped air hole on breather end of ..... D
OPTIONS
housing 456-138 brass plug and SOLID
Oil end seals (EPR) .......... Leave Blank
washers.
(Add E using other
M5 x 0.8H tapped air hole on breather end of ..... E
OPTION)
housing 456-139 90 degree fitting and SOLID
Oil end seals (Viton) ......... V
washers.
M5 x 0.8H tapped air hole on breather end of ..... F OPTIONS (More than one option can be
housing 456-140 Straight fitting and SOLID chosen. Add in alphabetical order)
washers. None (remove dash) ...................... Leave Blank
Micro Dial ........................................................... G Servo-meter shutoff ....................... A
M5 x 0.8H tapped air hole on breather end of ..... H Non-shutoff ................................... Leave Blank
housing 456-139 90 degree fitting and SOLID Oil end seals (EPR) ........................ E
washers. Micro Dial.
SERVO-METER RATING
Half drop .............................................. 05
Full drop ............................................... 10
Two drops ............................................ 20
SERVO-METER HOUSING MATERIAL
Brass housing........................................ B
Aluminum housing ................................ A
Nickle plated housing ........................... N

SERVO-METER KITS FOR JETMASTER LIQUID DISPENSERS


Series 750 and 760 70 0 01 10 5 B - E S V
EXTRA PORTING and MICRO DIAL OPTIONS
OPTIONS Oil end seals (EPR) .......... Leave Blank
Standard Servo-Meter no options ....................... 0 (Add E using other OPTION)
M5 x 0.8H tapped air hole on breather end of ..... D Oil end seals (Viton) ......... V
housing 456-138 brass plug and SOLID
washers.
OPTIONS (More than one option can be
M5 x 0.8H tapped air hole on breather end of ..... E
chosen. Add in alphabetical order)
housing 456-139 90 degree fitting and SOLID
None (remove dash) ...................... Leave Blank
washers.
Servo-meter shutoff ....................... A
M5 x 0.8H tapped air hole on breather end of ..... F
Non-shutoff ................................... Leave Blank
housing 456-140 Straight fitting and SOLID
Oil end seals (EPR) ........................ E
washers.
Micro Dial ........................................................... G SERVO-METER HOUSING MATERIAL
M5 x 0.8H tapped air hole on breather end of ..... H Brass housing................................. B
housing 456-139 90 degree fitting and SOLID Aluminum housing ......................... A
washers. Micro Dial. Nickle plated housing ..................... N
SERVO-METER RATING
Half drop .............................................. 05
Full drop ............................................... 10
Two drops ............................................ 20

264 Master Pneumatic, Inc.


This page has been
intentionally left blank

Master Pneumatic, Inc. 265


SERV-OIL Multiple-Point Series 710, 720
Injection Lubricators

Up to 10 Servo-Meters can be assembled to make up a


multiple point lubricator (MPL). Assembled MPLs can be
ordered, or they can be assembled by the user employing
the Servo-Meter and Assembly/Mounting Kits shown on
the facing page. Master Pneumatic recommends that you
order factory-assembled MPLs. The cost is economical, your
installation time is greatly reduced, and you are assured of
reliable performance because both the components and the
assemblies have been factory-tested.
The frequency of oil injection can be controlled by using
one of the pulse counters or frequency controllers detailed
on page 200.
Series 710 factory assemblies employ two mounting holes.
When a very rigid mounting is needed, order Series 720
which employs heavy-duty mounting plates with four mount-
ing holes.

Model Shown: 71003104B

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Controller: See page 200 for the various types of
controllers available.
Operating Pressure: 60-150 psig (4.1-10.3 bar).
Reservoir: See page 222 for the various types of
reservoirs available.
Servo-Meter: Brass body; optional Aluminum and Nickel
plated housings; acetal end caps. 1-Drop rating; optional
1/2-drop or 2-drop rating. Minimum operating air pressure:
60 psig (4 bar).
Oil Viscosity Range: 31-1000 @ 100F (37.8C)

266 Master Pneumatic, Inc.


C A

DIMENSIONS inches (mm)

A B C D E Without Pulse Counter


3.9 2.5 1.8 4.1 4.3
C D
(99) (64) (46) (104) (109)
Add 0.9 (23) for each additional Servo-Meter.

With Pulse Counter

ORDERING INFORMATION
Change the letters in the sample model number below to specify the MPL you want.

710 01 05 4 B Y W
MPL SERIES
Standard MPL assembly.......... 710 PORT TYPE
MPL assembly with heavy- NPTF threads ................ Leave Blank
duty mount.......................... 720 BSPP threads ........................ W

NUMBER OF SERVO-METERS OPTIONS (More than one option can be


Specify by numerals chosen. Add in alphabetical order)
from 01 to 10 None ................................. Leave Blank
Servo-Meter shutoff .................. A
SERVO-METER RATING Non-shutoff ....................... Leave Blank
Half drop .................................. 05 Block plate; indicate position
One drop .................................. 10 from top with * ......................B*
Two drops ................................ 20 Pulse counter
One ....................................... C
SERVO-METER HOUSING MATERIAL Two ......................................CC
Brass housing .......................... B Oil End Seals (Buna N standard)
Aluminum housing .................... A EPR ...................................... E
Nickel plated brass housing, ..... N Neoprene .............................. N
clamp and mounting plate. Viton ..................................... V
Frequency controller .................. F
and one pulse counter
Frequency controller only ......... F1

Master Pneumatic, Inc. 267


Electronically Controlled Series 7A0
SERV-OIL Multiple-Point Lubricators

The electronically controlled multiple-point lubricator has a


3-way solenoid-controlled valve to produce the actuating
signals for the Servo-Meters (up to four may be used.).
This allows lubrication control to be interfaced with other
system electronics, so that the frequency of oil injection is
under precise control.

Servo-Meters. Up to four can be included in the assembly


with ratings of 1/2, 1, or 2 drops. Each Servo-Meter output
is adjustable down to just 10 percent of its rating. Because
of their modular construction Servo-Meters can be easily
added or removed from the assembly.

Pneumatic Valve. A solenoid-actuated, 3-way valve pro-


vides the air pressure to actuate the Servo-Meters. Inlet
pressure must be at least 60 psig (4 bar). Available solenoid
Model Shown: 7A001204B-2110 voltage options are 24-, 110-, or 220-volts AC and 12-,
24-, or 110-volts DC.

Oil Supply. Oil can be supplied from a central reservoir, or


an optional integral reservoir. Integral reservoirs are available
in 10-ounce (part M476R), one-quart (part M570-6R), or
two-quart (M570-12R) capacities.

Air Filter. A general-purpose Sentry filter can be included


in the assembly, but is not required if external air filtration
is adequate, i.e., has at least 40-m filtration.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Operating Pressure: 60-150 psig (4.1-10.3 bar). IMPORTANT SERIES 7A0 BENEFITS
Pneumatic Valve: Solenoid actuated 3-way. Electrical: Modular design provides Servo-Meters, solenoid valve,
24-, 120-, 220-volts 50/60 Hz; 12-, 24-, 110-volts DC. and air filter in a complete package with easy add-on
Servo-Meter: Brass body; optional Aluminum and Nickel capability.
plated housings; acetal end caps. 1-Drop rating; optional
1/2-drop or 2-drop rating. Minimum operating air pressure: There is no need to purchase additional valves or other
60 psig (4 bar). Transparent sight indicator gives visual components. Simply pipe up an air supply and plug in the
verification of oil delivery. MPL package.
Oil Viscosity Range: 31-1000 @ 100F (37.8C) You have full control by coordinating with your own com-
puter programming. This eliminates costly feast-or-famine
lubrication.

268 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
EASY ORDERING FOR SERIES 7A0
Model Number Servo-Meters Inlet Port 2.8(71)
5.4(137)
7A00#054B-11XY 1/2 drop 1/8 NPTF

7A00#054B-21XY 1/2 drop 1/4 NPTF


3.3
7A00#104B-11XY 1 drop 1/8 NPTF (84)
7A00#104B-21XY 1 drop 1/4 NPTF
R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX

7A00#204B-11XY 2 drops 1/8 NPTF XXXXXXXXXXXXXXX


XX XXX XX
XXX XXX
XXXX X

7A00#204B-21XY 2 drops 1/4 NPTF


3.9
# Insert quantity of Servo-Meters (1 to 4). (99)
X Insert voltage number (see Ordering Information below).
Y Insert filter number (see Ordering Information below).

ADD 0.9 (23)FOR EACH ADDITIONAL SERVO-METER

ORDERING INFORMATION
Change the letters in the sample model number below to specify the MPL you want.

7A0 01 05 4 B 1 1 1 0 W
MPL SERIES PORT TYPE
NUMBER OF SERVO-METERS NPTF threads ................ Leave Blank
Specify by numerals BSPP threads ........................ W
from 01 to 04 FILTER
SERVO-METER RATING Standard Sentry filter ................. 0
Half drop .................................. 05 No filter; female side port ........... 1
One drop .................................. 10 VOLTAGE
Two drops ................................ 20 120 volts, 50/60 Hz ................... 1
24 volts, DC .............................. 2
SERVO-METER HOUSING MATERIAL 24 volts, 50/60 Hz ..................... 3
Brass housing .......................... B 220 volts, 50/60 Hz ................... 4
Aluminum housing .................... A 12 volts, DC .............................. 5
Nickel plated brass housing, ..... N 110 volts, DC ............................ 6
clamp and mounting plate.

INLET PORT SIZE


1/8 NPTF................................... 1
1/4 NPTF................................... 2

DIN 4360 Form B Option ....... 1


1

1/2

Normal Polarity: NOTE: Optional automotive standard


1 = (+) positive, high to mini plug is available. Consult
2 = (-) negative, neutral
Master Pneumatic.
1/2 = chassis ground

Master Pneumatic, Inc. 269


SERV-OIL Automation Pacs Series 730
Model Shown: 73010104B-CC
A SERV-OIL Automation Pac is a self-contained assembly
of oil reservoir, up to 20 Servo-Meters, and a controller. It is
supplied ready for installation in a pneumatic circuit, with only
ball checks, fittings, and tubing being required.The Automa-
tion Pac will provide precision lubrication for up to 20 points
on valves, cylinders, fixtures, automation equipment, and
machine tools using pneumatic components.
Oil Reservoir. The Automation Pac oil reservoir is made
of cast aluminum, and has a capacity of 1/2 gallon
(1.9 liters). It has a built-in oil strainer, a transparent sight
tube, a quick-fill cap, and a screw-on lid.
If the Automation Pac is located where the oil level cannot
easily be determined visually, electrical oil-level switches are
available. There are both high-level and low-level switches.
They can be connected to a remote electrical control for
automatic filling of the reservoir.
Controllers: (See page 200.) Double pulse counters, with
or without a frequency generator, can be used to control
the frequency of oil injection. These can be integrated into
the assembly, or be in the form of stand-alone controllers. A
Automation Pac with Double-Counter Controller stand-alone controller can be employed to control the injec-
For Use with Pulse Air Inlet Source tion frequency of several Automation Pacs.
In either case actuation pulses from the system control valve
initiate the oil injection function. The controller then is set so
Model Shown: 73010104B-F the actual oil injection could be every cycle, or every 5, 10,
25, 50, or 100 cycles of the control valve.
Both types of controller are supplied with a 0.3-m coalesc-
ing filter for clean, long-life operation. The coalescing filter
should be preceded by 5-m filtration to prolong the life of
the coalescing element.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 175F (4 to 79C).
Reservoir: Aluminum; 0.5 gallon (1.9 liters) capacity.
Seals: Nitrile.
Servo-Meter: Brass body; optional Aluminum and Nickle
Plated brass; acetal end caps.
Servo-Meter Operating Pressure:
60-150 psig (4.1-10.3 bar).
Oil Viscosity Range: 31-1000 @ 100F (37.8C)
Automation Pac with Frequency Controller
For Use with Constant Air Inlet Source

270 Master Pneumatic, Inc.


A D

B PHONE: (586) - 254-1000 | FAX: (586) - 254-6055

DIMENSIONS inches (mm)


Weight
A B C D lb (kg)
5.1 7.6 1.8 5.1 6.6
(130) (193) (46) (130) (3.0)
Dimension for single Servo-Meter. For each additional
Servo-Meter add 0.9 (23).

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Automation Pac you want.

730 01 05 4 B Y W
AUTOMATION PAC SERIES
PORT TYPE
NUMBER OF SERVO-METERS NPTF threads ................ Leave Blank
Specify by numerals BSPP threads ........................ W
from 01 to 20
OPTIONS (More than one option can be
SERVO-METER RATING chosen. Add in alphabetical order)
Half drop .................................. 05 None ................................. Leave Blank
One drop .................................. 10 Servo-Meter shutoff .................. A
Two drops ................................ 20 Non-shutoff ....................... Leave Blank
Block plate ................................ B
SERVO-METER HOUSING MATERIAL (Consult Master Pneumatic)
Brass housing .......................... B Two pulse counters ..................CC
Aluminum housing .................... A Oil-end seals for Servo-Meter
Nickel plated brass housing ...... N (Buna N standard)
and clamp. EPR ...................................... E
Viton ..................................... V
Frequency controller .................. F
and one pulse counter
Frequency controller only ......... F1
Oil-level switches:
Low-level only............................ G
High-level and low-level ...........GG

Master Pneumatic, Inc. 271


Serv-Oil PNEUMATIC INJECTION
LUBRICATION CHART

272 Master Pneumatic, Inc.


MULTIPLE POINT LUBRICATOR'S (MPL's)
with M476 RESERVOIR

71001104B-C with M476R reservoir

71002104A with M476R reservoir

Master Pneumatic, Inc. 273


Liquid Dispensers Series 740, 770
The Series 740 liquid dispenser employs Servo-Meters
to send precise amounts of liquid through nozzles). It is
primarily used where liquid without entrained air is wanted,
and a precisely controlled jet is not required. Up to 10 Servo-
Meters can be used in a single assembly. A pressure of at
least 60 psig (4 bar) is required for actuation.

1/8-Inch O.D. nylon tubing carries the oil from a Servo-


Meter to a nozzle [5/64 (2-mm) orifice] located near the
delivery point.

Install a liquid-only dispenser so that the Servo-


Meters are vertical and the outlets are at the top. This
helps to eliminate air from the system. The nozzles need to
be secured in place with a clamp or similar means.

Series 740 factory assemblies employ two mounting


holes. When a very rigid mounting is needed, order Series
Model Shown: 74004204B-ALV 770 which employs heavy-duty mounting plates with four
mounting holes.
SPECIFICATIONS
Ambient/Media Temperature: Liquid dispenser assemblies can be ordered, or they can
40 to 125F (4 to 52C). be assembled by the user employing the Servo-Meter and
Assembly/Mounting Kits shown on the facing page.
Inlet Pressure: 60 to 120 psig (4 to 8 bar).
On/Off Control: Manual. Master Pneumatic recommends that you order factory-
Servo-Meter Body: Brass Body; optional Aluminum and assembled dispensers. The cost is economical, your
Nickel plated brass; zinc end plates. installation time is greatly reduced, and you are assured
Servo-Meter Seals: of reliable performance because both the components
Nitrile on air end; viton on oil end. and the assemblies will have been factory-tested.

Part No: 00142W

Part No: A00242-WN


(Supplied with each injector)

Part No: A00942M

Part No: 00142W

274 Master Pneumatic, Inc.


DIMENSIONS inches (mm) C A

A B C
3.9 2.5 1.8
B
(99) (64) (46)
Add 0.9 (23) for each additional
Servo-Meter.

LIQUID DISPENSER ASSEMBLY KITS


Mounting/Assembly Kit KA474-10

Mounting/Assembly Kit

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Liquid Dispenser you want.

740 01 05 4 B Y L V W
LIQUID EJECTOR SERIES PORT TYPE
Assembly with standard NPTF threads ................ Leave Blank
mount ................................. 740 BSPP threads ........................ W
Assembly with heavy-
OPTION
duty mount.......................... 770
Oil end seals for Servo-Meter
NUMBER OF SERVO-METERS Viton .................................... V
Specify by numerals EPR ............................ Leave Blank
from 01 to 10 (Add E using other option Location)

SERVO-METER RATING OPTIONS (More than one option can be


Half drop .................................. 05 chosen. Add in alphabetical order)
One drop .................................. 10 None ................................. Leave Blank
Two drops ................................ 20 Servo-Meter shutoff .................. A
Non-shutoff ....................... Leave Blank
SERVO-METER HOUSING MATERIAL Pulse counters
Brass housing .......................... B One ....................................... C
Aluminum housing .................... A Two ......................................CC
Nickel plated brass housing, ..... N Oil End Seals for Servo-Meter
clamp and mounting plate. EPR ...................................... E
Frequency controller .................. F
and one pulse counter
Frequency controller only ......... F1

Master Pneumatic, Inc. 275


SERV-OIL JETMASTER Liquid Dispenser Series 750,
Propels Conical Air-Liquid Jets 760

Semi-rigid Copper
Model Shown: 75002105B-HSV

Flexible Steel

Flexible Plastic

The Serv-Oil Jetmaster Liquid Dispenser is used for the con- Nozzles
trolled application of many types of liquids. Light, chemically Twelve-inch nozzles are standard, but other lengths can
non-aggressive spindle lubricating oil, however, is the most be special ordered. The standard copper tube nozzles
commonly used liquid*. can be bent in any direction to dispense liquid at the
point of need. Teflon tubing running through the nozzle
The Jetmaster employs a Servo-Meter and a nozzle to carries the liquid to the nozzle end where it is propelled
propel a conical air-liquid jet up to 10 inches (25 cm) with from the tubing by the air jet passing around it. An air
pinpoint accuracy, and with no drip or overspray. The amount metering adjustment screw is provided for each nozzle.
of liquid and the amount of air in the jet are independently
adjustable. The Jetmaster is actuated by an air pulse (usu-
ally from a valve), and controllers are available to determine
the frequency with which a jet is propelled. Viton seals are JETMASTER NOZZLE ASSEMBLIES
standard.

Multiple Jetmaster Dispensers


Assemblies may be ordered with up to five Servo-Meters Semi-rigid Copper (Standard - suffix H)
and five nozzles. All can be actuated simultaneously by a
single air signal of 60 psig (4 bar).

To increase the amount of liquid in a single jet, multiple


Flexible Steel (Optional - suffix M)
Servo-Meters can feed through a single nozzle. Consult
Master Pneumatic for further information.

Flexible Plastic (Optional - suffix K)

*Contact M/P for fluid compatibility.

276 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A B C
3.5 3.4 1.8
(89) (86) (46)
Add 0.9 (23) for each additional Standard Nozzle
Servo-Meter. Length is 12"

LIQUID DISPENSER ASSEMBLY KITS


Mounting/Assembly Kit KA474-10

Mounting/Assembly Kit

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Liquid Dispenser you want.

750 01 05 5 B Y H 00 S V W
JETMASTER SERIES PORT TYPE
Standard Jetmaster ................. 750 NPTF threads ................ Leave Blank
Jetmaster with BSPP threads ........................ W
heavy-duty mount ............... 760
OPTION
NUMBER OF SERVO-METERS Oil end seals for Servo-Meter
Specify by numerals Viton .................................... V
from 01 to 05 EPR ............................ Leave Blank
SERVO-METER RATING (Add E using other option Location)
Half drop .................................. 05
One drop .................................. 10 NOZZLE LENGTH
Two drops ................................ 20 Length of copper nozzle if other than 12"
NOZZLE TYPE
SERVO-METER HOUSING MATERIAL Standard 12" flexible
Brass housing .......................... B copper nozzle .............................H
Aluminum housing .................... A 12" flexible
plastic nozzle .............................. K
Nickel plated brass housing, ..... N 12" flexible
clamp and mounting plate. steel nozzle .................................M
OPTIONS (More than one option can
be chosen. Add in alphabetical order)
None ................................. Leave Blank
Servo-Meter shutoff .................. A
Non-shutoff ....................... Leave Blank
Pulse counters
One ....................................... C
Two ......................................CC
Oil End Seals for Servo-Meter
EPR ...................................... E
Frequency controller .................. F
and one pulse counter
Frequency controller only ......... F1

Master Pneumatic, Inc. 277


SCORPION

Liquid dispensers are used where precise control of the delivery of liquids such
as water or coolant is required. Specially adapted positive-displacement Servo-
Meters inject precisely controlled amounts of liquid at designated intervals.

The Scorpion is a compact, pneumatically controlled sys- An optional blowoff feature programs compressed air to
tem for the delivery of coolant to cutting edges in precisely remove chips, cool the workpiece, and clean the area
controlled amounts and frequency. It is a cost-effective between applications of coolant. Injection of coolant and
solution to the waste management problems created by the air blowoff feature operate independently for flexible
flood coolants. control.
When used in machining and grinding operations the Scor- On/off control is either pneumatic or electric, the latter al-
pion directs a precise amount of coolant and air directly lowing the Scorpion to be interfaced with external electronic
onto the tools cutting edges. controls.

278 Master Pneumatic, Inc.


SCORPION Features

Coolant Reservoir: 10-ounce capacity standard; optional


capacities up to 2 quarts. Remote 5-gallon reservoir also avail-
able. See DasCool 2357 Coolant Concentrate (page 286). For Air Filter: 5-Micron filter element assures essential clean air to
use with other liquids, consult Master Pneumatic. the Scorpion unit.

Fluid Adjustment: Sets the amount of cool-


Lockout Valve: Built in valve pro-
ant delivered at each output pulse.
vides manual on/off control. During
lockout of supply pressure, the
valve allows exhausting of com-
Output Line: Coaxial flexible line pressed air in the Scorpion.
conducts coolant and air from
control assembly to magnetic
transfer junction.
Air Inlet: For pressurized
air from 60 to 120 psig
(4 to 8 bar).

Magnetic Mount-
ing Block: Provides
strong attachment to
iron or steel surface. CLOSED

INLET

MASTER PNEUMATIC-DETROIT, INC "THE SCORPION"


FLUID ADJUSTMENT AIR ASSIST BLOW OFF

+ +

- -

MASTER PNEUMATIC-DETROIT, INC.


-
FREQUENCY CONTROLLER
R

R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX
XXXXXXXXXXXXXXX XXX XXX
+ XX XXX XX XXXX X

Output Delivery Line: Coaxial


line delivers coolant and air to
the cutting interface. Line is
flexible for easy and accurate Blowoff Adjustment: Optional blowoff
positioning. Available as seg- feature allows compressed air to be
mented flexible plastic, or semi- programmed to remove chips, cool the
rigid copper tubing. Scorpion workpiece, and clean the area between
units are available with one to applications of coolant.
four output lines.

Pneumatic Valve: Used with Scorpion Air Assist Adjustment: Adjusts the amount of
units with optional blowoff control. Frequency Control: Adjusts air in the coolant/air output mixture. Aids in direct-
Provides on/off and blowoff control, frequency of output pulses, ing the coolant flow, and helps to keep the work
and permits interfacing with external i.e., coolant injection. area clean.
controls.

Master Pneumatic, Inc. 279


SCORPION Series 800, 830, 850
Solenoid or Pneumatic Actuation

S Servo-Meter injector. 1-Drop capacity; optional


2-drop and 1/2-drop capacities.
S Up to four injectors and nozzles can be used.
S Patented blowoff feature.
S Snaplock coolant dispensing nozzle. Optional
copper nozzles.
S Braided PVC hose.
S Magnetic nozzle base.
S 10-Ounce capacity coolant reservoir.
S NPTF port threads; optional BSPP threads.
Model Shown: 8504

SPECIFICATIONS BASIC SYSTEMS


Ambient/Media Temperature: Three basic Scorpion systems are described below. They
40 to 125F (4 to 52C). will satisfy the requirements of most coolant applications,
and can be ordered by the 4-digit numbers given in the
Body Blocks: Anodized aluminum.
descriptions. However, to order a system with additional
Hose: 6-Ft braided PVC; longer or shorter hose optional options see Ordering Information on the facing page.
in 1-foot increments.
Injector: 1-Drop-rated Servo-Meter; 0 to 0.030 ml per
System 8001: Single nozzle with manual on/off control.
pulse. Optional 2-drop-rated Servo-Meter; 0 to 0.060
Can be ordered with 2, 3, or 4 nozzles by changing the
ml per pulse. Injection frequency up to 100 pulses per
last digit to the number of nozzles wanted. For example, a
minute.
3-nozzle system would be ordered by number 8003.
Inlet Port:
1/4 NPTF; optional 1/8 NPTF and BSPP threads.
System 8301: Single nozzle with solenoid on/off control.
Inlet Pressure: 60 to 120 psig (4 to 8 bar).
110 volts, 50/60 Hz. Can be ordered with 2, 3, or 4 nozzles
Nozzle: Snaplock with12-inch flexible segmented by changing the last digit to the number of nozzles wanted.
plastic. Optional 18-inch or 24-inch lengths. Optional For example, a 4-nozzle system would be ordered by
copper nozzles. number 8304.
On/Off Control: Manual. Optional solenoid control with
or without blowoff feature.
System 8501: Single nozzle with solenoid on/off control
Reservoir: Integral semi-clear polypropylene with with blowoff feature. 110 volts, 50/60 Hz. Can be ordered
10-ounce (300 ml) capacity. Optional 1-quart and 2-quart with 2, 3, or 4 nozzles by changing the last digit to the
capacities. Also no-reservoir option for use with remote number of nozzles wanted. For example, a 2-nozzle system
reservoir. would be ordered by number 8502.
Seals: Air, nitrile; oil, Viton.
Solenoid Voltages: (With optional solenoid)
110 or 220 volts, 50/60 Hz; 24 volts D.C.

280 Master Pneumatic, Inc.


G J
K

CLOSED

INLET

C H
R

MASTER PNEUMATIC-DETROIT, INC "THE SCORPION"


FLUID ADJUSTMENT AIR ASSIST BLOW OFF

+ +

- -

MASTER PNEUMATIC-DETROIT, INC.


-
FREQUENCY CONTROLLER
R

A B +

E XX XXX XX
XXX XXX
XXXX X

F
DIMENSIONS inches (mm)
Solenoid Add for Each
Manual Solenoid On/Off Additional Nozzle
Dimension On/Off On/Off Plus Blowoff Assembly
A 12 (305) Std. 12 (305) Std. 12 (305) Std.
B 72 (1829) Std. 72 (1829) Std. 72 (1829) Std
C 2.62 (67) 2.62 (67) 2.62 (66.7)
E 0.9 (23) 0.9 (23) 0.9 (23)
F 4.4 (112) 4.4 (112) 4.4 (112)
G 8.3 (211) 8.3 (211) 8.3 (211)
H 7.4 (188) 9.1 (231) 9.1 (231) 1.3 (33)
J 5.9 (150) 5.9 (150) 5.9 (150)
K 0.5 (13) 0.5 (13) 0.5 (13)

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Scorpion assembly you want.

80 0 A 1 1 0 0 1 T 06 K A 1
NOZZLE TIP
ON/OFF ACTUATION Standard conical nozzle ................... 1
Manual ............................... 80 Fantip nozzle ................................... 2
Solenoid ............................. 83 PLASTIC NOZZLE LENGTH
Solenoid with blowoff.......... 85 12 inches (305 mm) ......................... A
SOLENOID VOLTAGE 18 inches (457 mm) .........................B
No solenoid (Series 80 only)..................0 24 inches (610 mm) .........................C
110 volts, 50/60 Hz (Series 83, 85) .......C NOZZLE TYPE
220 volts, 50/60 Hz (Series 83, 85) ....... F Copper ............................................H
24 volts, D.C. (Series 83, 85) ................E Snaplock ...................................... K
BRACKETS HOSE LENGTH
With standard bottom bracket only .......A Standard PVC (6 feet) ..................... 06
With standard bottom bracket plus Specify desired length (in feet)
extended back bracket ....................D with two digits. For example,
NUMBER OF NOZZLES 08 for 8 feet, 12 for 12 feet ..............**
Specify number from 1 to 4. INLET PORT with SENTRY FILTER
INJECTOR RATING 1/8 NPTF ........................................ 1
1 Drop (Standard) ............................ 1 1/4 NPTF ........................................ 2
2 Drops ........................................... 2 1/8 BSPP ....................................... A
1/2 drop .......................................... 5 1/4 BSPP .......................................B
RESERVOIR: NOZZLE BASE ("C" in drawing above)
10-Ounce capacity .......................... 0 Magnetic ......................................... 0
No reservoir ..................................... 1 No base .......................................... 1
1 Qt with mounting plate ................. 2
2 Qt with mounting plate ................. 3

Master Pneumatic, Inc. 281


SCORPION Jr. Series 890
Pneumatic Actuation

S Operated by pneumatic pulse.


S Up to four injectors and nozzles can be used.
S Servo-Meter injector. 1-Drop capacity; optional
2-drop and 1/2-drop capacities.
S Snaplock coolant dispensing nozzle. Optional
copper nozzles.
S Optional magnetic nozzle base.
S Optional 10-ounce capacity coolant reservoir.
S NPTF port threads; optional BSPP threads.

Model Shown: 8901

SPECIFICATIONS BASIC SYSTEMS


Ambient/Media Temperature: Four basic Scorpion Jr. systems are described below. They
40 to 125F (4 to 52C). will satisfy the requirements of many coolant applications, and
Body Blocks: Anodized aluminum. can simply be ordered by the 4-digit model numbers given in
the descriptions. However, to order a system with additional
Hose: Optional 6 feet long braided PVC. Longer or shorter options see Ordering Information on the facing page.
hose in 1-foot increments.
Injector: 1-Drop-rated Servo-Meter; 0 to 0.030 ml per
pulse. Optional 2-drop-rated Servo-Meter; 0 to 0.060 Model 8901: One-injector system.
ml per pulse. Up to four injectors can be used. Injection Model 8902: Two-injector system.
frequency up to 100 pulses per minute. Model 8903: Three-injector system.
Inlet Port: Model 8904: Four-injector system
1/8 NPTF; optional 1/4 NPTF. Optional BSPP threads.
Each of the above includes:
Inlet Pressure: 60 to 120 psig (4 to 8 bar).
1/8 NPTF inlet port
Nozzle: Snaplock with12-inch flexible segmented plastic. One-drop injectors
Optional 18-inch or 24-inch lengths. Optional copper 12-Inch Snaplock nozzle
nozzles and fan tips. No filter
On/Off Control: Manual.
Reservoir: Optional integral clear plastic with 10-ounce
(300 ml) capacity.
Seals: Air, nitrile; oil, Viton.

282 Master Pneumatic, Inc.


J
G

CLOSED

INLET

C H
R

MASTER PNEUMATIC-DETROIT, INC "THE SCORPION"


FLUID ADJUSTMENT AIR ASSIST BLOW OFF

+ +

- -

A B

DIMENSIONS inches (mm)


Add for Each
Additional Nozzle
Dimension Assembly
A 12 (305) Std.
B 72 (1830) Std.
C 2.6 (66)
G 5.3 (135)
H 7.2 (183) 1.3 (33)
J 4.3 (109)

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Scorpion Jr. assembly you want.

8900 1 1 0 0 1 A 00 K B 1
NOZZLE
NUMBER OF INJECTORS/NOZZLES
Standard conical tip ......................... 1
Specify number from 1 to 4.
Fan tip ............................................. 2
INJECTOR RATING
NOZZLE LENGTH
1 Drop (standard)............................. 1
12 inches (305 mm) ......................... A
2 Drops ........................................... 2
18 inches (457 mm) .........................B
1/2 Drop .......................................... 5
24 inches (610 mm) .........................C
RESERVOIR 36 inches (914 mm) .........................D
10-Ounce capacity .......................... 0
NOZZLE TYPE
None ............................................... 1
Copper ............................................H
10-Ounce capacity (no coolant) ....... 4
Snaplock ...................................... K
MOUNTING BLOCK BASE (See C
in dimensional drawing above.) HOSE LENGTH
Magnetic ......................................... 0 None .............................................. 00
No base .......................................... 1 6 Feet (1.8 m) with base C in
INLET PORT and FILTER dimensional drawing above ............ 06
1/8 NPTF (with Sentry filter) ............. 1 Specify desired length (in feet)
1/4 NPTF (with Sentry filter) ............. 2 with two digits. For example,
1/8 NPTF (without filter) ................... 0 08 for 8 feet, 12 for 12 feet .........**
1/8 BSPP (with Sentry filter) ............. A
HOSE TYPE
1/4 BSPP (with Sentry filter) .............B
1/8 BSPP (without filter) ...................C None ............................................... A
1/4 BSPP (without filter) ...................D Braided PVC hose ........................... T

Master Pneumatic, Inc. 283


SERVO-METER PC100 Models
Controller Port Sizes: 1/4
The PC100 controller has been designed to sup-
ply a consistent and accurate way of lubrication. This
is done by providing an actuation every 1, 5, 10, 25,
50 or 100 pulses supplied off the inlet air. The inlet air
must also be in the form of an on-off signal as would be
received from downstream of an operating valve. This
controller allows the pulse of air to be actuated at as
little as 100 times in inlet air signal and is most often
used to control lubrication in M/P's Serv-Oil systems.

Model Shown: PC100-2

5-9/32

2.00

3-3/4

R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX
XXXXXXXXXXXXXXX XXX XXX
XX XXX XX XXXX X

7-1/16

2.00
9/32 DIA
TYP (2) PLACES

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

PC100-2 W
PORT TYPE
1/4 NPTF ...................................... Leave Blank
1/4 BSPP ...................................... W

284 Master Pneumatic, Inc.


SERVO-METER PC110 Models
Controller Port Sizes: 1/4
The PC110 frequency controller has been designed for
anyone that has a constant inlet air supply and needs
an actuation every 1, 5 or 10 pulses of air (The pulse of air
can be adjusted from 1 to 300 seconds.)

The PC110 frequency controller is designed to take


a constant air delivery and change it into a controllable
pulse of air that will actuate attached counter and provide
a range of air impulses from once a second to once every
three hundred seconds or five minutes for consistent
pulse. First, the frequency generator is adjusted clock-
wise with a stop watch. The sensitivity is most accurate
between 1 to 60 seconds, according to M/P Engineering
tests. The pneumatic counter is factory set at five but ad-
justable by forcing the pointer with a screwdriver into the
alternate positions of one and ten. Multiply the frequency
generator times (1, 5 or 10) the counter settings to get the
range of air pulses. Counter settings: 1=1-30 seconds,
Model Shown: PC110-2
5=5-150 seconds, and 10=10-300 seconds.

The frequency controller is supplied standard with


5-15/64 one pneumatic counter, frequency generator and FC10
2.00
coalescent filter to provide 0.3 micron air supply. A five
micron air supply (available with the standard Master
pneumatic filters should provide to assure long life
and cartridge in the coalescent filter.
3-7/8
III
0

II
I

R MASTER PNEUMATIC-DETROIT, INC.

XXXXXXX
XXXXXXXXXXXXXXX XXX XXX
XXXX X

7-1/4
XX XXX XX

2.00
9/32 DIA
TYP (2) PLACES

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

PC110-2 W
PORT TYPE
1/4 NPTF ...................................... Leave Blank
1/4 BSPP ...................................... W

Master Pneumatic, Inc. 285


INTEGRAL FILTER/REGULATOR
plus LUBRICATOR ASSEMBLIES (CFRLs)
The integration of a general purpose filter and a pressure
regulator into a single module provides the compactness
needed where space is limited. These integral filter/regula-
tors are offered by Master Pneumatic in port sizes from 1/8
up to 3/4 along with SENTRY models equipped with quick-
connect fittings for tubing from 1/4 up to 10 mm.
When an integral filter/regulator is paired with a lubricator,
joined either by a modular connector or a pipe nipple, the
assembly makes a complete FRL with nothing lost in per-
formance, but with the advantage of compactness to fit in
tight spaces.
All filter/regulatrs include an internal automatic filter drain and
a pressure gauge as standard equipment, and regulators are
either self-relieving or non-relieving. SENTRY, GUARDS-
MAN, SERIES 350 and SERIES 380 assemblies include a
lockout valve for added safety.
Available options are the same as those for the correspond-
ing individual filters, regulators, and lubricators. They include
regulating springs for various pressure ranges, metal filter
bowls, and sintered bronze filter elements in several m
ratings, as well as quick-fill caps for the lubricators. All as-
semblies, except Miniatures, now include a lockout valve
for increased safety.

GUIDE to INTEGRAL FILTER/REGULATORS plus LUBRICATORS


Modular Port Sizes
Series Construction 1/8 1/4 3/8 1/2 3/4 Pages
SENTRY
VCFDRL10, 11 models yes X X 290-291

MINIATURE
CFDRL55, 56 models no X X 292-293

GUARDSMAN
MVCFDRL60D models yes X X X 294-295

GUARDSMAN II
BMVCFDRL70D models yes X X X 296-297

SERIES 350
BAGV3A0B6A13 models yes X X X 298-303

Full-Size VANGUARD
MVCFDRL108D models yes X X X X 304-305
MVCFDRL108W models yes X X X X 306-307
Full-Size SERIES 380
AAM3A0B1A1 models yes X X X 308-313

Also available with quick-connect fittings for tubing up to 10 mm.

286 Master Pneumatic, Inc.


FILTERREGULATORLUBRICATOR
ASSEMBLIES (FRLs)

FRL assemblies offer an enormous variety of combina-


tions to fit the needs of almost every filtration, pressure
regulation, and lubrication requirement. The FRLs shown
in this catalog cover only a portion of these needs in port
sizes from 1/8 to 1-1/2. Featured are the configurations
most widely used, but FRLs in many other configurations
are readily assembled.

All standard SENTRY, GUARDSMAN, SERIES 350,


Full-Size VANGUARD, and SERIES 380 assemblies now
include a lockout valve for added safety.

General purpose filter-regulator-lubricator assemblies


are the most widely used, but other combinations meet
a variety of needs. For example, where air line lubrication
is not needed, a filter-regulator combination may be suf-
ficient. This can consist of an individual filter and regulator
or a compact integral filter/regulator.

GUIDE to FILTER-REGULATOR-LUBRICATOR COMBINATIONS


Modular Port Sizes
Series Construction 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 Pages
SENTRY
VFDRL 10, 11 models yes X X 314-315
MINIATURE
FDRL 55, 56 no X X 316-317
GUARDSMAN
MVFDRL60D models yes X X X 318-319
GUARDSMAN II
BMVFDRL70D models yes X X X 320-321
SERIES 350
BAGV1A1B6A13 models yes X X X 322-327
Full-Size VANGUARD Series
MVFDRL108D models yes X X X X 328-329
MVFDRL108W models yes X X X X 330-331
Full-Size SERIES 380
AAMV1A1B1A1 models yes X X X 332-337
High-Flow VANGUARD
FDRL180 models no X X 338-339
FDRL189D models no X X X X 340-341
BFDRL289D models no X X 342-343
Also available with quick-connect tube fittings up to 10 mm.

Master Pneumatic, Inc. 287


SENTRY Modular FRLs VCFDRL10 and 11 Models
Integral Filter/Regulators Port Sizes: 1/8, 1/4
plus Lubricator Tube Fittings

S Filter and regulator consolidated in a single


Model Shown: VCFDRL10-2 assembly (CFDR10M or CFDR11M); wick-feed
lubricator (L10); lockout valve (V10).
S Modular assembly and mounting.
S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic bowls
or aluminum bowls.
S Internal automatic filter drain; optional manual
drain.
S Piston-type regulator (CFDRL10 models) or
diaphragm-type (CFDRL11 models).
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Bowls: 2-Ounce (60-ml) capacity polycarbonate plastic
bowls or aluminum bowls.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Filter/Regulator & Lubricator Bodies: Acetal.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain. AIR FLOW DATA
150 psig (10 bar) maximum. See Flow Charts for individual assembly
components on preceding pages.
Oil Adjustment: External, no shutoff.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Regulator Dome and Knob: Acetal.
Seals: Nitrile.

288 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight A

Ports A* B# C Depth lb (kg)


1/8, 1/4 5.2 (132) 3.9 (99) 2.6 (67) 1.8 (45) 0.57 (0.32)
C

Models below have quick-connect fittings for tubing. 80 10


0
60

12
6
4

0
1/4 5.6 (142) 3.9 (99) 2.6 (67) 1.8 (45) 0.55 (0.31)

40
8

140
10

20
3/8 6.2 (157) 3.9 (99) 2.6 (67) 1.8 (45) 0.55 (0.31) 0
11

0
BAR 16
PSI

4 mm 5.7 (145) 3.9 (99) 2.6 (67) 1.8 (45) 0.55 (0.31)
6 mm 5.7 (145) 3.9 (99) 2.6 (67) 1.8 (45) 0.55 (0.31)
B
8 mm 5.7 (145) 3.9 (99) 2.6 (67) 1.8 (45) 0.55 (0.31)
10 mm 6.2 (157) 3.9 (99) 2.6 (67) 1.8 (45) 0.55 (0.31)
* Without V10 lockout valve deduct 0.6 (15) from dimension A.
Less gauge.
# Dimension for plastic bowl; metal bowl is 4.3 (109).
REPLACEMENT FILTER ELEMENT KITS
ISO FRL
Element Type Kit Number
Symbol
5-m polyethylene (Std element)................KA130-27PE5
Lockout 2 5-m bronze ...................................KA130-27E5
1
Automatic Drain 20-m bronze ..................................KA130-27E4
Self-relieving 40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B V CFD RL 10 P 2 X Y P W
BOWL TYPE PORT TYPE
Plastic bowl .....Leave Blank As specified in INLET PORT .. Leave Blank
Metal bowl ............... B BSPP threads on both ports ........ W
LOCKOUT VALVE OPTIONS (More than one option can be
V10 Valve ............................ V chosen. Add in alphabetical order)
No valve ........................ Leave Blank 0-160 psig Gauge .................... Standard
FILTER DRAIN No Gauge ...................................... NG
Internal automatic drain .................CFD Plastic mounting nut ........................ P
Manual drain...................................CF Metal mounting nut.........................PN
Hex plastic mounting nut ................PE
REGULATOR TYPE OPTIONS (More than one option can be
Piston type ..................................... 10 chosen. Add in alphabetical order)
Diaphragm type .............................. 11 None ......................................Leave Blank
MOUNTING HOLE LOCATION Non-relieving regulator ..................... A
Bottom mount (Standard) ..... Leave Blank Sintered bronze filter element:
Top mount ................................... P 5-m rating ................................ E5
OUTLET PORT SIZE 20-m rating .............................. E4
INLET PORT SIZE Same as inlet port .... Leave Blank 40-m rating .............................. E3
No inlet and outlet ports ...... Leave Blank Threaded: Adjusting springs:
Threaded: 1/8 NPTF .............................. 1 0-125 psig (0-8.6 bar) .................H
1/8 NPTF .......................1 1/4 NPTF .............................. 2 0-50 psig (0-3.4 bar) ................... L
1/4 NPTF .......................2 Fittings for Tubing: 0-8 psig (0-0.6 bar) .................... L8
Fittings for Tubing: 1/4...................................... 04 0-15 psig (0-1.0 bar) ................. L15
1/4................................04 3/8...................................... 06 0-30 psig (0-2.1 bar) ................. L30
3/8................................06 4 mm ................................. M4 Tamper-resistant spinning
4 mm ........................... M4 6 mm ................................. M6 knob (psig preset) .................... MV(*)
6 mm ........................... M6 8 mm ................................. M8 Quick-fill lubricator Q-cap ................Q
8 mm ........................... M8 10 mm ............................. M10 Viton seals ....................................... V
10 mm ........................ M10 *Insert preset pressure.

Master Pneumatic, Inc. 289


MINIATURE FRLs CFDRL55 and 56 Models
Integral Filter/Regulators Port Sizes: 1/8, 1/4
plus Lubricator
S Filter and regulator consolidated in a single
assembly (CFDR55M or CFDR56M); wick-feed
lubricator (L50).
Model Shown: CFDRL56-2
S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic bowls
or aluminum bowls.
S Internal automatic filter drain; optional manual
drain.
S Piston-type regulator (CFDRL55 models) or
diaphragm-type (CFDRL56 models).
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads or
fittings for tubing up to 10 mm.

SPECIFICATIONS
Ambient/Media Temperature:
Plastic bowls: 40 to 125F (4 to 52C).
Metal bowls: 40 to 175F (4 to 79C).
Bodies: Aluminum for filter/regulator and lubricator.
Bowls: 2-Ounce (60-ml) capacity polycarbonate plastic
bowls or aluminum bowls.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain. AIR FLOW DATA
Plastic bowls: 150 psig (10 bar) maximum. See Flow Charts for individual assembly
Metal bowls: 200 psig (13.7 bar) maximum. components on preceding pages.
Oil Adjustment: Internal; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Regulator Dome and Knob: Glass Filled Nylon and
Acetal.
Seals: Nitrile.

290 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A

Weight
Bowl A B C Depth lb (kg) C
80

Plastic 3.7 (94) 3.9 (99) 2.6 (67) 1.6 (41) 0.66 (0.30)
10
0
60

12
6
4

0
40
8

Metal 4.0 (101) 4.3 (109) 2.6 (67) 1.6 (41) 0.66 (0.30) 2

140
10

20
11
0
0

0
BAR 16
PSI

Less gauge.

ISO FRL
Symbol
1 2
Automatic Drain 3 REPLACEMENT FILTER ELEMENT KITS
Self-relieving Element Type Kit Number
5-m polyethylene (Std element)................KA130-27PE5
5-m bronze ...................................KA130-27E5
20-m bronze ..................................KA130-27E4
40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B CFD RL 55 2 Y X W
BOWL TYPE PORT TYPE
Plastic bowl .....Leave Blank NPTF threads ................ Leave Blank
Metal bowl ............... B BSPP threads ........................ W
FILTER DRAIN OPTIONS (More than one option can
Internal automatic drain ......... CFD be chosen. Add in alphabetical order)
Manual drain............................CF 0-160 psig Gauge .................... Standard
REGULATOR TYPE No Gauge ...................................... NG
Piston type .............................. 55 No Gauge Ports on Head .............. NP
Diaphragm type ....................... 56 Plastic mounting nut ........................ P
Metal mounting nut.........................PN
PORT SIZE
Hex plastic mounting nut ................PE
1/8 NPTF.................................. 1
1/4 NPTF.................................. 2 OPTIONS (More than one option can
be chosen. Add in alphabetical order)
None ......................................Leave Blank
Non-relieving regulator ..................... A
Sintered bronze filter element:
5-m rating ................................ E5
20-m rating .............................. E4
40-m rating .............................. E3
Adjusting springs:
0-125 psig (0-8.6 bar) .................H
0-50 psig (0-3.4 bar) ................... L
0-8 psig (0-0.6 bar) .................... L8
0-15 psig (0-1.0 bar) ................. L15
0-30 psig (0-2.1 bar) ................. L30
Tamper-resistant spinning
knob (psig preset) .................... MV(*)
Quick-fill lubricator Q-cap ................Q
Viton seals ....................................... V
*Insert preset pressure.

Master Pneumatic, Inc. 291


GUARDSMAN Modular FRLs MVCFDRL60D Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2
plus Lubricator
S Filter and regulator consolidated in a single
assembly (CFDR60); sight-feed lubricator (L60D);
lockout valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength zinc bowl or polycarbonate
plastic bowl with shatterguard.
S Internal automatic filter drain; optional manual
drain.
S Self-relieving piston-type regulator; non-
relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
Model Shown: MVCFDRL60D-2

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Bodies: Zinc for filter/regulator and lubricator.
Bowls: 4-Ounce (120-ml) capacity zinc bowls or
polycarbonate plastic bowls with zinc shatterguards.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain.
150 psig (10 bar) maximum. With metal bowls but no
lockout valve: 200 psig (13.7 bar) maximum. AIR FLOW DATA
Oil Adjustment: External; tamper-resistant. See Flow Charts for individual assembly
components on preceding pages.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
ports front and rear.
Panel Mounting: 1-9/16 inch (40 mm) hole required.
Regulator Dome and Knob: Acetal.
Seals: Nitrile.
Sight Dome: Clear nylon.

292 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
C
Bowl A* B C Depth lb (kg)
120
80

6 8

Metal 8.7 (221) 4.6 (116) 3.3 (83) 2.4 (61) 2.94 (1.34)
4 10

160
40
2 12

0 14

Plastic 8.7 (221) 4.6 (116) 3.3 (83) 2.4 (61) 2.94 (1.34)
20
0 B AR 0
100 x kPa
psi

* Without V35 lockout valve deduct 3.8 (97) from dimension A. B


Less gauge.

ISO FRL
REPLACEMENT FILTER ELEMENT KITS
Symbol Element Type Kit Number
5-m polyethylene (Std element)................KA130-27PE5
2
Lockout 1 5-m bronze ...................................KA130-27E5
Automatic Drain 20-m bronze ..................................KA130-27E4
Self-relieving
40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V CFD RL60D 2 Y X W
PORT TYPE
BOWL TYPE
Plastic bowl .....Leave Blank
NPTF threads ................ Leave Blank
Metal bowl ............... B BSPP threads ........................ W
ASSEMBLY OPTIONS (More than one option can
Modular ...................M be chosen. Add in alphabetical order)
Pipe nipple ......Leave Blank 0-200 psig Gauge ............... Standard
LOCKOUT VALVE No Gauge .................................NG
V35 Valve ........................... V Plastic Mounting nut .................. P
No valve ......................Leave Blank Metal Mounting nut ................... PN
FILTER DRAIN
Internal automatic drain ......... CFD OPTIONS (More than one option can
Manual drain............................CF be chosen. Add in alphabetical order)
None ......................................Leave Blank
PORT SIZE Non-relieving regulator ..................... A
1/4 NPTF.................................. 2 Sintered bronze filter element:
3/8 NPTF.................................. 3 5-m rating ................................ E5
1/2 NPTF.................................. 4 20-m rating .............................. E4
40-m rating .............................. E3
Adjusting springs:
0-150 psig (0-10 bar) ..................H
0-50 psig (0-3.4 bar) ................... L
Quick-fill lubricator Q-cap ................Q

Master Pneumatic, Inc. 293


GUARDSMAN II Modular FRLs BMVCFDRL70D Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2
plus Lubricator
S Filter and regulator consolidated in a single
assembly (BCFDR70); sight-feed lubricator
(BL70D); lockout valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Aluminum bowls with clear nylon sight glass.
Bowls can be rotated for easy readability.
S Optional extended bowls provide greater filter
sump and lubricator capacities.
S Internal automatic filter drain; optional manual
drain and internal float drain.
S Self-relieving piston-type regulator; non-
relieving optional.
S Pressure gauge.
Model Shown: BMVCFDRL70D-2 S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Bodies: Zinc for filter/regulator and lubricator.
Bowls: 6-Ounce (180-ml) capacity aluminum bowls with
clear nylon sight glass. Optional 10-ounce (300-ml) bowls.
Bowls can be rotated for easy readability.
Bowl Rings: Nylon.
Filter Drain:
Internal automatic drain; optional manual drain and internal
float drain.
Filter Element: 5-m-rated polyethylene; optional
5-m or 40-m sintered bronze.
AIR FLOW DATA
See Flow Charts for individual assembly
Fluid Media: Compressed air.
components on preceding pages.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2
bar) with internal float drain.
Maximum: 150 psig (10 bar) .
Without lockout valve: 200 psig (13.7 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
ports front and rear.
Panel Mounting: 1-9/16 inch (40 mm) hole required.
Regulator Dome and Knob: Acetal.
Seals: Nitrile.
Sight Dome: Clear nylon.

294 Master Pneumatic, Inc.


A A
DIMENSIONS inches (mm)
Weight
C C
Bowl A* B C Depth lb (kg) 80

6 8
120
80

6 8
120

4 10 4 10

160

160
40

40
2 12 2 12

Standard 8.7 (221) 5.9 (151) 3.3 (83) 2.4 (60) 3.00 (1.36) 0
0
BAR
100 x kPa
p si
14
0
20
0
0
BAR
100 x kPa
14
20
0

p si

Extended 8.7 (221) 8.9 (227) 3.3 (83) 2.4 (60) 5.25 (2.39)
* Without V35 lockout valve deduct 3.8 (97) from dimension A. B
Less gauge.
B

Standard
Bowls

Extended
Bowls

ISO FRL
REPLACEMENT FILTER ELEMENT KITS
Symbol Element Type Kit Number
5-m polyethylene (Std element)................KA60F-03PE5
2
Lockout 1 5-m bronze ...................................KA60F-03E5
Automatic Drain 40-m bronze ..................................KA60F-03E3
Self-relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V CFD RL 70D 2 Y X W
PORT TYPE
NPTF threads ................ Leave Blank
LOCKOUT VALVE BSPP threads ........................ W
V35 valve ............................... V
No valve ..........................Leave Blank OPTIONS (More than one option can
be chosen. Add in alphabetical order)
FILTER DRAIN with METAL BOWLS 0-200 psig Gauge ................. Standard
Internal automatic drain .........CFD No gauge .................................NG
Manual drain...........................CF Plastic nut ................................. P
Float drain (Metal stem) ......CF6A
OPTIONS (More than one option can
BOWL SIZE be chosen. Add in alphabetical order)
Standard 6-ounce bowls .......70D None ......................................Leave Blank
Extended 10-ounce bowls ....70DH Non-relieving regulator ..................... A
Sintered bronze filter element:
PORT SIZE 5-m rating ................................ E5
1/4 NPTF................................. 2 20-m rating .............................. E4
3/8 NPTF................................. 3 40-m rating .............................. E3
1/2 NPTF................................. 4 Adjusting springs:
0-150 psig (0-10 bar) ..................H
0-50 psig (0-3.4 bar) ................... L
Quick-fill lubricator Q-cap ................Q

Master Pneumatic, Inc. 295


SERIES 350 CFRLs BAGV3A1B6A13 Models
Integral Filter/Regulator Port Sizes: 1/4, 3/8, 1/2
plus Lubricator
Available Color Caps GENERAL
Yellow S Modular or inline mounting.
(standard) S Compatible with modular 380 series of products.
S NPTF port threads; optional BSPP threads.
S Front mounted modular clamping design with
Red encapsulated screws.
(optional) S Polycarbonate bowl with shatterguard; optional
metal bowl with nylon sight glass.
S Inlet pressure rated at 250 psig (17 bar) with metal bowls
up to 175 F. (79 C.).
Blue
(optional)
INTEGRAL FILTER/REGULATOR
S Designed to remove particulate material down to 5 micron
Model Shown: BAGV3A1B6A13 from the airstream to protect downstream equipment.
Grey
(optional) S Optional bronze 5-m-rated, 20-m-rated, and
40-m-rated. 5-m-rated polyethylene filter elements are
standard.
SPECIFICATIONS S Superior water removal up to 98% efficiency - free water.
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C). S Removal of effluents via manual or automatic float drains.
Metal Bowl, manual drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C). S Superior pressure regulation - diaphragm type regulator
Body: Zinc. S Self relieving design; large diaphragm sensing ratio;
Dome: Nylon non-relieving optional.
Bowl: 5.1-Ounce (151-ml) polycarbonate plastic with nylon S Optional pressure adjustment locking key; tamper resistant
shatterguard; optional 6.0-Ounce (177-ml) aluminum bowl with pressure setting.
clear nylon sight glass. Lubricator bowl only; optional 10-ounce
(300-ml) extended aluminum bowl with clear nylon sight glass. S Pressure gauge.
Filter Bowl Drain: Internal float drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional 5-m-rated
and 40-m-rated bronze element. LUBRICATOR
Fluid Media: Compressed air. S Sight feed design; transparent dome to show oil
Filter Inlet Pressure: delivery.
Plastic bowl & manual drain: 0-150 psig (0-10 bar).
Plastic bowl & Float drain: 30-150 psig (2-10 bar). S External oil delivery adjusting knob, removable for
Metal bowl & manual drain: 0-250 psig (0-17 bar). tamper resistance.
Metal bowl & Float drain: 30-200 psig (2-14 bar).
S Color caps available for visual management systems.
Lubricator Inlet Pressure: (Blue,red, yellow and grey). Consult factory for custom
Plastic bowl: 150 psig (10 bar) maximum. colors.
Metal bowl: 250 psig (17 bar) maximum.
Outlet Pressure: Adjustable up to 150 psig (10 bar); optional
adjusting springs.
Optional Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports
front and rear.
Panel Mounting: 2-1/16-inch (52-mm) hole required. AIR FLOW DATA
Seals: Nitrile. See Flow Charts for individual assembly
Valve: Brass. components on preceding pages.
Lubricator Cap Color: yellow. Optional red, blue and grey.
Oil Adjustment: External; tamper resistant.
Sight-Feed Dome: Nylon.

296 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight
Bowl A B C Depth lb (kg)
Std plastic 8.76 (222.50) 5.54 (140.7) 4.68 (118.9) 2.90 (73.7) 4.7 (2.1)
Std metal 8.76 (222.50) 6.42 (163.1) 4.68 (118.9) 2.90 (73.7) 5.1 (2.3)
Panel Mounting: 2-1/16" (52mm) hole required.
Lockout: Without V380 lockout valve deduct 2.3 (58) from dimension A.
Bowl (standard) removal clearance: add 3.1 (79)
Bowl (extended) removal clearance: add 6.1 (155)
Dimensions above reflect less gauge.

REPLACEMENT FILTER ELEMENT KITS


A
Element Rating Kit Number
5-m Polyethyelene (Std element) ........... A60F-03PE5
40-m Bronze ........................................ A60F-03E3
C
5-m Bronze .......................................... A60F-03E5
20-m Bronze ........................................ A60F-03E4
120
80
6 8
10
4

160
40
2 12

14
0

0
BAR
PSI
20

ISO FRL
Symbol
B
2
Lockout 1
Automatic Drain
Self-relieving

ORDERING INFORMATION
Change the letters in the sample model number below to specify the CFR + L you want.
To order with some of the other available options, see Ordering Information on page 300.

BAGV3A0B6A13
LUBRICATOR CAP COLOR PORT TYPE
Yellow (standard) ............................ B 1/4 NPTF ........................................ 2
Red ................................................ C 3/8 NPTF ....................................... 3
Blue ............................................... D 1/2 NPTF ....................................... 4
Grey .............................................. A 1/4 BSPP ...................................... B
3/8 BSPP ...................................... C
BOWL TYPE
1/2 BSPP ...................................... D
All standard plastic ........................ A
All standard metal .......................... B REGULATOR GAUGE
All metal bowls. Standard CFR ....... D None ............................................ 0
Extended Lubricator. 200-BDD (0-200 psi) ..................... 1
VALVE OPTION 60BDD (0-60 psi) ......................... 2
No valve ........................................ Leave blank MOUNTING BRACKETS
V380 shutoff valve .......................... V None ............................................. A
INTEGRAL FILTER/REGULATOR Back brackets ............................... J
CFR350 ......................................... 3
CFR350 DRAIN TYPE
CFR350-E3 .................................... 4
Manual............................................ 0
CFR350-A (non-relieving) ............... 5
Plastic bowl, Float drain .................. 6
CFR350-H (0-200 psig) .................. 6
(plastic stem).
CFR350-L (0-50 psig) .................... 8
Metal bowl, Float drain .................... 8
CFR350-P (with panel mount nut) .. 9
(Brass stem).
CFR350-E4 ................................... L
LUBRICATOR
L350D ............................................ B
L350D-Q (with Q-Cap) .................... C

Master Pneumatic, Inc. 297


SERIES 350 CFRL WITH ADDITIONAL OPTIONS
Change the letters in the sample model number below to specify the CFRL you want.
Product will be assembled in order of model number chosen.
NOTE: For model number longer than 15 characters please consult Master Pneumatic.

B A G V 3 XA A XA 0 XA 1 XA V01 6 A 1 3

CAP COLOR ADDITIONAL PORT (optional location 2)


Yellow (standard) ..... B None .......................................................................... Leave Blank
Red .... ....................C 1/4-NPTF extra port only ................................................... X0
Blue .. ......................D 1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
Grey .. ..................... A 1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
BOWL TYPE 1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
All Plastic ................................A 3/8-NPTF extra port only ................................................... XE
All Metal .................................B 1/2-NPTF extra port only ................................................... XF
Extended metal bowl on ......... D 1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
coalescent filter and 1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
Lubricator. Standard metal 1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
bowl on CFR.
Extended metal bowl ...............E COALESCENT FILTER
on lubricator. Standard None .................................................................................. A
Metal bowl on filter and FC350 ................................................................................ B
coalescent filter. FC350-E8 ........................................................................... C
LOCKOUT VALVE FC350 and FC350-E9 ........................................................ D
No V380 valve .....................Leave Blank FC350-E8 and FC350-E9 ................................................... E
V380 valve .................................... V FC350 and FC350-E8 ........................................................ H
Note: a V380 lockout valve is ADDITIONAL PORT (optional location 1)
not necessary when ordering None .......................................................................... Leave Blank
assembly with V382, V383 or 1/4-NPTF extra port only ................................................... X0
V384 Valve but if needed, can be 1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
ordered. Consult factory for coding. 1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
V382 and V383 Valves are coded 1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
later in model number. 1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
INTEGRAL FILTER / REGULATOR 1/2-NPTF extra port only ................................................... XF
(Drain options are coded later in model 1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
number.) 1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
None ........................................... 0 1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
CFR350 ....................................... 3
CFR350-E3 ................................. 4
CFR350-A ................................... 5
CFR350-H ................................... 6
CFR350-L ................................... 8
CFR350-P ................................... 9
V383-N6A4A and CFR350-QE .... B
V383-N6A4B and CFR350-QE .... C
V383-N6A0A and CFR350-QE .... D
V383-N6A0B and CFR350-QE .... E
V382-N6A4A and CFR350-QE .... F
V382-N6A4B and CFR350-QE .... G
V382-N6A0A and CFR350-QE ..... H
V382-N6A0B and CFR350-QE .... J
CFR350-E4 ................................. L

298 Master Pneumatic, Inc.


SERIES 350 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

B A G V 3 XA A XA 0 XA 1 XA V01 6 A 1 3
ADDITIONAL PORT (optional location 3)
None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK

LUBRICATOR and LUBRICATION


None ................................................................................... A
L350D .................................................................................. B
L350D-Q ............................................................................. C
PA640*1, 118-109-* male port, and A-00942M prefilled tubing..... D
PA600*1, 118-109-* male port, and A-00942M prefilled tubing .... F
PA640*5, 118-109-* male port, and A-00942M prefilled tubing .... H
PA600*5, 118-109-* male port, and A-00942M prefilled tubing .... K

NOTE: Option D, F, H, and K can only be used with 1/2 inlet and outlet
ports and modular connections).
ADDITIONAL PORT (optional location 4)
None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
V382, V383 and V384 LOCKOUT VALVE
None .......................................................................... Leave Blank
V383-N6A4A (with pressure sensor) ................................. V01
V383-N6A4B (with pressure sensor and muffler................. V02
V383-N6A0A .................................................................... V03
V383-N6A0B (with muffler) ............................................... V04
V382-N6A4A (with pressure sensor) ................................. V09
V382-N6A4B (with pressure sensor and muffler................. V10
V382-N6A0A .................................................................... V11
V382-N6A0B (with muffler) ............................................... V12
V382-N6A3A (with 0-160 psig gauge) .............................. V17
V382-N6A3B (with 0-160 psig gauge and muffler .............. V18

Master Pneumatic, Inc. 299


SERIES 350 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

B A G V 3 XA A XA 0 XA 1 XA V01 6 A 1 3
DRAIN TYPE FOR INTEGRAL FILTER / REGULATOR AND COALESCING FILTER
Manual drain on filter and coalescing filter ........................................................................ 0
Float drain (plastic stem) on filter and coalescing fitler ...................................................... 6
(used with plastic bowls type only)
Float drain (plastic stem) on filter and manual drain on coalescing filter ............................ 7
(used with plastic bowls type only)
Float drain (brass stem) on filter and coalescing filter ........................................................ 8
(used with metal bowl type only).
Float drain (brass stem) on filter and manual drain on coalescing filter .............................. 9
(used with metal bowl type only)

INLET BLOCK PORT - and - OUTLET BLOCK PORT


None ............................................ None ....................................... A
Female ......................................... Female .................................... B
Male ............................................. Male ........................................ C
Male ............................................. Female .................................... D
Female ......................................... Male ........................................ E
None ............................................ Female .................................... F
None ............................................ Male ........................................ G
Female ......................................... None ....................................... H
Male ............................................. None ....................................... I
None with back bracket ............... None with back bracket ......... J
Female with back bracket ............ Female with back bracket ....... K
None with back bracket ............... Female with back bracket ....... L
Female with back bracket ............ None with back bracket .......... M
Male with back bracket ............... Female with back bracket ....... N

REGULATOR GAUGE - and - COALESCING FILTER GAUGE


None .................................................... None ........................................................ 0
200-BDD (0-200 PSIG) ........................ None ........................................................ 1
60BDD (0-60 PSIG) .............................. None ........................................................ 2
200-BDD (0-200 PSIG) ........................ Differential pressure gauge ....................... 5

300 Master Pneumatic, Inc.


SERIES 350 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

B A G V 3 XA A XA 0 XA 1 XA V01 6 A 1 3
INLET PORT - and - OUTLET PORT
1/4-NPTF ...................... 1/4-NPTF ............................................................................ 2
3/8-NPTF ...................... 3/8-NPTF ............................................................................ 3
1/2-NPTF ...................... 1/2-NPTF ............................................................................ 4
1/4-BSPP ...................... 1/4-BSPP ............................................................................ B
3/8-BSPP ...................... 3/8-BSPP ........................................................................... C
1/2-BSPP ...................... 1/2-BSPP ........................................................................... D

Consult factory for mixed inlet and outlet port sizes. Note: when mixed inlet and outlet port
sizes are chosen, the largest port size will be used on each product. Example Inlet = 3/8" and
outlet = 1/2" then each product, ie: filter, regulator etc. would be 1/2" ports.

SERIES 350/380 CUSTOMIZED


INTERFACE
With this simple turned flange, users can easily cus-
tomize their own products to interface directly with
Series 350/380 modules using the clamp shown on
page 275 (part number A118-105). See sketch below
for dimensions.
Some potential usage examples are:
Turned Series 350/380 flange on a valve body.
Special auxiliary manifold blocks having Series
350/380 flange configuration.
Suitable materials for a custom port include aluminum,
brass, steel, stainless steel, and zinc.

30 20

45 x 0.070

1.500
1.280

0.906 drill. 0.100


Optional maximum Custom End
0.300 of Flange
tap 3/4-14 NPTF .
To 1 thread from gauge

Master Pneumatic, Inc. 301


VANGUARD Modular FRLs MVCFDRL108D Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2, 3/4
plus Lubricator

S Filter and regulator consolidated in a single


assembly (CFDR100); sight-feed lubricator
(L28D); lockout valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Zinc bowls with clear nylon sight glass or
polycarbonate plastic bowls with steel
shatterguard.
S Internal automatic filter drain; optional manual
drain, internal float drain, or external Hydro-Jector
drain.
S Self-relieving diaphragm-type regulator; non-
Model Shown:
relieving optional.
MVCFDRL108D-6
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bodies: Zinc for filter/regulator and lubricator.
Bowls: 8-Ounce (240-ml) capacity zinc bowls with clear nylon sight
glass or polycarbonate plastic bowls with steel shatterguard. Optional
20-ounce (600-ml) extended lubricator bowl.
Bowl Rings: Nylon.
Filter Drain:
Internal automatic drain; optional manual drain, internal float drain, or
external Hydro-Jector drain.
Filter Element: 5-m-rated polyethylene; optional AIR FLOW DATA
5-m, 20-m, or 40-m sintered bronze. See Flow Charts for individual assembly
Fluid Media: Compressed air. components on preceding pages.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain.
Maximum: 150 psig (10 bar) . With metal bowls but no lockout valve:
200 psig (13.7 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front
and rear.
Regulator: Nylon dome; acetal knob.
Seals: Nitrile.
Sight Dome: Clear nylon.

302 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
C
Bowls A* B C Depth lb (kg)
120

10.5 5.8 3.3 3.5 5.94


80

6 8

Std. Plastic 4 10

160
40
(267) (147) (84) (89) (2.69) 2

0
0
B AR
14
12

0
20
1 0 0 x k Pa
p si

Std. Metal 10.5 6.4 3.3 3.5 7.74


(267) (163) (84) (89) (3.51) B
Extended 10.5 9.8 3.3 3.5 9.63
Metal (267) (249) (84) (89) (4.37)
*Without V35 lockout valve deduct 3.8 (97) from
dimension A.
Less gauge.

ISO FRL
REPLACEMENT FILTER ELEMENT KITS
Symbol Element Type Kit Number
5-m polyethylene (Std element)................KA103-03PE5
2
Lockout 1 5-m bronze .............................................KA103-03E5
Automatic Drain 20-m bronze .............................................KA103-03E4
Self-relieving
40-m bronze .............................................KA103-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V CFD RL 108D 2 Y W
PORT TYPE
NPTF threads ................ Leave Blank
BOWL TYPE BSPP threads ........................ W
Metal bowls ............. B
Plastic bowls ... leave Blank OPTIONS (More than one option can
ASSEMBLY be chosen. Add in alphabetical order)
Modular ...................M None ......................................Leave Blank
Pipe nipple ......Leave Blank Non-relieving regulator ..................... A
Sintered bronze filter element:
LOCKOUT VALVE 5-m rating ................................ E5
V35 Valve ................V 20-m rating .............................. E4
No valve ..........Leave Blank 40-m rating .............................. E3
FILTER DRAIN Adjusting springs:
Internal automatic drain ................................. CFD 0-175 psig (0-12 bar) .................H**
Manual drain ................................................. CF 0-50 psig (0-3.4 bar) ................... L
Internal float drain (plastic stem) ................... CF5A Metal Dome ................................. MD
(Must be ordered with plastic bowl option Limit maximum psig setting .... M*
under BOWL TYPE). 0-200 psig Gauge ...................... Standard
Internal float drain (brass stem) ................... CF6A No gauge ...................................... NG
(Must be ordered with metal bowl option Regulator tee handle ....................... T
under BOWL TYPE). Quick-fill lubricator Q-cap ................Q
External Hydro-Jector drain; .......................... CFE
(Must be ordered with metal bowl option PORT SIZE
under BOWL TYPE). 1/4 NPTF..................................2
3/8 NPTF..................................3
BOWL SIZE 1/2 NPTF..................................4
Standard 8-ounce bowls .......108D 3/4 NPTF..................................6
8-Ounce filter bowl &
20-ounce lubricator bowl
(metal bowls only) .......... 108DH * Insert maximum limited pressure.
** H option spring includes metal dome
For external and additional modular port
options see numbering chart on 344 page.

Master Pneumatic, Inc. 303


VANGUARD Modular FRLs MVCFDRL108W Models
Integral Filter/Regulators Port Sizes: 1/4, 3/8, 1/2, 3/4
plus Lubricator
S Filter and regulator consolidated in a single
assembly (CFDR100); wick-feed lubricator
(L28W); lockout valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Zinc bowls with clear nylon sight glass or
polycarbonate plastic bowls with steel
shatterguard.
S Internal automatic filter drain; optional manual
drain, internal float drain, or external Hydro-Jector
drain.
S Self-relieving diaphragm-type regulator; non-
relieving optional.
S Pressure gauge.
Model Shown:
MVCFDRL108W-4
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 8-Ounce (240-ml) capacity zinc bowls with clear nylon sight
glass or polycarbonate plastic bowls with steel shatterguard.
Bowl Rings: Aluminum.
Filter Drain:
Internal automatic drain; optional manual drain, internal float drain, or
external Hydro-Jector drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze. AIR FLOW DATA
Fluid Media: Compressed air. See Flow Charts for individual assembly
Heads: Zinc. components on preceding pages.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain.
150 psig (10 bar) maximum. With metal bowls but no lockout
valve: 200 psig (13.7 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front
and rear.
Regulator: Nylon dome; acetal knob.
Seals: Nitrile.

304 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
Bowls A* B C Depth lb (kg)

Plastic 10.5 5.8 3.3 3.5 5.94 C


(267) (147) (84) (89) (2.69)
120

Metal 10.5 6.4 3.3 3.5 7.74 80

4
6 8

10

(267) (163) (84) (89) (3.51)

160
40
2 12

0 14
20
0 B AR 0
1 0 0 x k Pa

*Without V35 lockout valve deduct 3.8 (97) from p si

dimension A.
Less gauge. B

ISO FRL
REPLACEMENT FILTER ELEMENT KITS
Symbol Element Type Kit Number
5-m polyethylene (Std element)................KA103-03PE5
2
Lockout 1 5-m bronze .............................................KA103-03E5
Automatic Drain 20-m bronze .............................................KA103-03E4
Self-relieving
40-m bronze .............................................KA103-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V CFD RL 108W 2 Y W
PORT TYPE
NPTF threads ................ Leave Blank
BOWL TYPE BSPP threads ........................ W
Metal bowls ............. B
Plastic bowls ...Leave Blank OPTIONS (More than one option can
ASSEMBLY be chosen. Add in alphabetical order)
Modular ...................M None ......................................Leave Blank
Pipe nipple ......Leave Blank Non-relieving regulator ..................... A
Sintered bronze filter element:
LOCKOUT VALVE 5-m rating ................................ E5
V35 Valve ................V 20-m rating .............................. E4
None .. ............Leave Blank 40-m rating .............................. E3
FILTER DRAIN Adjusting springs:
Internal automatic drain ................................. CFD 0-175 psig (0-12 bar) .................H**
Manual drain ................................................. CF 0-50 psig (0-3.4 bar) ................... L
Internal float drain (plastic stem) ................... CF5A Metal Dome ................................. MD
(Must be ordered with plastic bowl option Limit maximum psig setting .... M*
under BOWL TYPE). 0-200 psig Gauge .................... Standard
Internal float drain (brass stem) ................... CF6A No gauge ...................................... NG
(Must be ordered with metal bowl option Regulator tee handle ....................... T
under BOWL TYPE). Quick-fill lubricator Q-cap ................Q
External Hydro-Jector drain; .......................... CFE
(Must be ordered with metal bowl option * Insert maximum limited pressure.
under BOWL TYPE). ** H option spring includes metal dome
BOWL SIZE
Standard 8-ounce bowls ...... 108W PORT SIZE
1/4 NPTF..................................2
3/8 NPTF..................................3
1/2 NPTF..................................4
For external and additional modular port 3/4 NPTF..................................6
options see numbering chart on 344 page.

Master Pneumatic, Inc. 305


Full-Size SERIES 380 FRLs AAMV3A0B1A1 Models
Integral Filter/Regulators Port Sizes: 3/8, 1/2, 3/4
plus Lubricator
Available Color Caps
S Filter and regulator consolidated in a single
assembly (CFDR380); sight-feed lubricator
Yellow (L380D); lockout valve (V380).
(optional)
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional 40-m element.
Red
(optional) S Aluminum bowls with clear nylon sight glass
or polycarbonate plastic bowls with steel
shatterguard.

Blue S Internal automatic filter drain; optional manual


drain, internal float drain, or Warrior electronic drain.
(optional)
S Optional extended aluminum lubricator bowl wih
sight glasses.
S Self-relieving diaphragm-type regulator; non-
Grey
relieving optional.
(standard)
Model Shown: AAMV3A0B1A6 S Pressure gauge; two gauge ports.
S NPTF port threads; optional BSPP threads.
SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 9-Ounce (270-ml) capacity aluminum bowls with clear nylon
sight glass or polycarbonate plastic bowls with steel shatterguard.
Optional 15-ounce (450-ml) extended aluminum lubricator bowl with
two clear nylon sight glasses.
Cap Colors: Filter/regulator, black only. Lubricator, grey; yellow, red,
and blue optional.
Filter Drain: Internal automatic drain; optional manual drain, internal
float drain, or Warrior electronic drain.
Filter Element: 5-m-rated polyethylene; optional
40-m element.
Fluid Media: Compressed air. AIR FLOW DATA
Heads: Zinc. See Flow Charts for individual assembly
Inlet Pressure: components on preceding pages.
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain.
Metal bowls: 200 psig (13.7 bar) maximum.
Plastic bowls: 150 psig (10 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front
and rear.
Regulator Valve: Brass.
Seals: Nitrile.
Sight Dome: Clear nylon.

306 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
Weight
C
Bowl A* B ** C Depth lb (kg)
120
80

Standard 9.6 (244) 7.7 (195) 5.4 (137) 2.9 (73) 5.81 (2.64)
6 8
4 10

160
40
2 12

0 14
20
0 BAR 0
100 x kPa
p si

Extended 9.5 (241) 10.6 (269) 5.4 (137) 2.9 (73) 6.00 (2.73)
* Without V380 lockout valve deduct 2.3 (58) from dimension A. B
** Bowl removal clearance: For 9-ounce plastic bowl add 4.2 (107).
For 9-ounce metal bowl add 4.1 (104).
For extended bowl add 6.1 (155).
Less gauge.

REPLACEMENT FILTER ELEMENT KITS


Element Type Kit Number
C
5-m (Std element) .............................A115-106PE5
40-m bronze .................................A115-106PE3 80

4
6 8
120

10

160
40
2 12

0 14
20
0 BAR 0
100 x kPa
p si

ISO FRL
B
Symbol
2
Lockout 1 Extended
Automatic Drain Lubricator Bowl
Self-relieving Shown

ORDERING INFORMATION
Change the letters in the sample model number below to specify the F/R + L you want.
To order with some of the other available options, see Ordering Information on page 296.

AAMV3A0B1A13
PORT SIZE
3/8 NPTF..................................3
LUBRICATOR CAP COLOR 1/2 NPTF..................................4
Grey (Std) ................ A 3/4 NPTF..................................6
Yellow ...................... B 3/8 BSPP .................................C
Red ......................C 1/2 BSPP .................................D
Blue .. ......................D 3/4 BSPP .................................E

BOWL TYPE GAUGES


Two 9-ounce plastic ............ A None .......................................0
Two 9-ounce metal .............. B 200-BDD (0-200 psig) .............. 1
9-Ounce metal on F/R and 60BDD (0-60 psig) ....................2
15-ounce on lubricator ...D MOUNTING OPTIONS
LOCKOUT VALVE No end ports ............................A
None ...........................Leave Blank Mounting brackets only ............ J
V380 Valve ........................ V Female ports and
mounting brackets ...............K
FILTER/REGULATOR MODEL
CFR380 (0-125 psig and ........ 3 FILTER DRAIN
5-m element) * H option spring Manual .....................................0
CFR380-E3 (0-125 psig and ... 4 includes metal . Internal automatic .....................1
40-m element) Warrior electronic......................2
dome Internal float drain ....................6
CFR380-H (0-175 psig and ..... 6 *
5-m element) LUBRICATOR
CFR380-L (0-50 psig and ....... 8 L380D ......................................B
5-m element) L380D-Q (with quick-fill cap) .....C

Master Pneumatic, Inc. 307


SERIES 380 CFRL WITH ADDITIONAL OPTIONS
Change the letters in the sample model number below to specify the CFRL you want.
Product will be assembled in order of model number chosen.
NOTE: For model number longer than 15 characters please consult Master Pneumatic.

A B M V 3 XA 1 XA 0 XA 1 XA V01 0 0 A 3

CAP COLOR ADDITIONAL PORT (optional location 2)


Grey (Std) ................ A None .......................................................................... Leave Blank
Yellow ...................... B 1/4-NPTF extra port only ................................................... X0
Red ......................C 1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
Blue .. ......................D 1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
BOWL TYPE 1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
All Plastic ................................A 3/8-NPTF extra port only ................................................... XE
All Metal .................................B 1/2-NPTF extra port only ................................................... XF
Extended metal bowl on ......... D 1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
coalescent filter and 1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
Lubricator. Standard metal 1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
bowl on filter
Extended metal bowl ...............E COALESCENT FILTER
on lubricator. Standard None .................................................................................. A
Metal bowl on filter and FC380 ................................................................................ B
coalescent filter. FC380-E8 ........................................................................... C
LOCKOUT VALVE FC380 and FC380-E9 ........................................................ D
No V380 valve .....................Leave Blank FC380-E8 and FC380-E9 ................................................... E
V380 valve .................................... V BFC380-LDC (used with metal bowl type only) ................... F
Note: a V380 lockout valve is BFC380-LDC and BFC380-E9LDC (used with metal .......... G
not necessary when ordering bowl type only).
assembly with V382, V383 or FC380 and FC380-E8 ........................................................ H
V384 Valve but if needed, can be ADDITIONAL PORT (optional location 1)
ordered. Consult factory for coding. None .......................................................................... Leave Blank
V382 and V383 Valves are coded 1/4-NPTF extra port only ................................................... X0
later in model number. 1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
INTEGRAL FILTER / REGULATOR 1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
(Drain options are coded later in model 1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
number.) 3/8-NPTF extra port only ................................................... XE
None ........................................... 0 1/2-NPTF extra port only ................................................... XF
CFR380 ....................................... 3 1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
CFR380-E3 ................................. 4 1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
CFR380-A ................................... 5 1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
CFR380-H ................................... 6
CFR380-L ................................... 8
CFR380-P ................................... 9
V383-N6A4A and CFR380-QE .... B
V383-N6A4B and CFR380-QE .... C
V383-N6A0A and CFR380-QE .... D
V383-N6A0B and CFR380-QE .... E
V382-N6A4A and CFR380-QE .... F
V382-N6A4B and CFR380-QE .... G
V382-N6A0A and CFR380-QE ..... H
V382-N6A0B and CFR380-QE .... J
CFR380-E4 ................................. L

308 Master Pneumatic, Inc.


SERIES 380 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

A B M V 3 XA 1 XA 0 XA 1 XA V01 0 0 A 3
ADDITIONAL PORT (optional location 3)
None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK

LUBRICATOR and LUBRICATION


None .................................................................................. A
L380D ................................................................................. B
L380D-Q ............................................................................ C
PA640*1, 118-109-* male port, and A-00942M prefilled ..... D
tubing.
PA600*1, 118-109-* male port, and A-00942M prefilled ..... F
tubing.
PA640*5, 118-109-* male port, and A-00942M prefilled ..... H
tubing.
PA600*5, 118-109-* male port, and A-00942M prefilled ..... K
tubing.
NOTE: Option D, F, H, and K can only be used with 1/2 and 3/4
inlet and outlet ports and modular connections).

ADDITIONAL PORT (optional location 4)


None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
V382, V383 and V384 LOCKOUT VALVE
None .......................................................................... Leave Blank
V383-N6A4A (with pressure sensor) ................................. V01
V383-N6A4B (with pressure sensor and muffler................. V02
V383-N6A0A .................................................................... V03
V383-N6A0B (with muffler) ............................................... V04
V382-N6A4A (with pressure sensor) ................................. V09
V382-N6A4B (with pressure sensor and muffler................. V10
V382-N6A0A .................................................................... V11
V382-N6A0B (with muffler) ............................................... V12
V382-N6A3A (with 0-160 psig gauge) .............................. V17
V382-N6A3B (with 0-160 psig gauge and muffler .............. V18

Master Pneumatic, Inc. 309


SERIES 380 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

A B M V 3 XA 1 XA 0 XA 1 XA V01 0 0 A 3
DRAIN TYPE FOR INTEGRAL FILTER / REGULATOR AND COALESCING FILTER
Manual drain on filter and coalescing filter ........................................................................ 0
Automatic drain on filter and coalescing filter ................................................................... 1
Warior drain on filter and coalescing filter (used with metal bowl type only) ....................... 2
Metal bowl hydro-jecton in filter, auto drain on coalescing filter ......................................... 4
(used with metal bowl type only)
Automatic drain on filter. Manual drain on coalescing filter ............................................... 5
Float drain (plastic stem) on filter and coalescing fitler ...................................................... 6
(used with plastic bowls type only)
Float drain (plastic stem) on filter and manual drain on coalescing filter ............................ 7
(used with plastic bowls type only)
Float drain (brass stem) on filter and coalescing filter ........................................................ 8
(used with metal bowl type only).
Float drain (brass stem) on filter and manual drain on coalescing filter .............................. 9
(used with metal bowl type only)

INLET BLOCK PORT - and - OUTLET BLOCK PORT


None ............................................ None ....................................... A
Female ......................................... Female .................................... B
Male ............................................. Male ........................................ C
Male ............................................. Female .................................... D
Female ......................................... Male ........................................ E
None ............................................ Female .................................... F
None ............................................ Male ........................................ G
Female ......................................... None ....................................... H
Male ............................................. None ....................................... I
None with back bracket ............... None with back bracket ......... J
Female with back bracket ............ Female with back bracket ....... K
None with back bracket ............... Female with back bracket ....... L
Female with back bracket ............ None with back bracket .......... M
Male with back bracket ............... Female with back bracket ....... N

REGULATOR GAUGE - and - COALESCING FILTER GAUGE


None ....................................................
None ........................................................ 0
200-BDD (0-200 PSIG) ........................ None ........................................................ 1
60BDD (0-60 PSIG) .............................. None ........................................................ 2
200-BDD (0-200 PSIG) ........................ Small Differential pressure gauge .............. 5
200-BDD (0-200 PSIG) ........................ Large Differential pressure gauge .............. 6
None ....................................................
Small Differential pressure gauge .............. 9
None ....................................................
Large Differential pressure gauge .............. A
200-BDD (0-200 PSIG) ........................ Large Differential pressure gauge .............. C
with normally open reed switch
None .................................................. Large Differential pressure gauge .............. E
with normally open reed switch
200-BDD (0-200 PSIG) ........................ Large Differential pressure gauge .............. J
with normally closed reed switch
None .................................................. Large Differential pressure gauge .............. L
with normally closed reed switch

310 Master Pneumatic, Inc.


SERIES 380 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

A B M V 3 XA 1 XA 0 XA 1 XA V01 0 0 A 3
INLET PORT - and - OUTLET PORT
3/8-NPTF ...................... 3/8-NPTF ............................................................................ 3
1/2-NPTF ...................... 1/2-NPTF ............................................................................ 4
3/4-NPTF ...................... 3/4-NPTF ............................................................................ 6
3/8-BSPP ...................... 3/8-BSPP ........................................................................... C
1/2-BSPP ...................... 1/2-BSPP ........................................................................... D
3/4-BSPP ...................... 3/4-BSPP ........................................................................... E
Consult factory for mixed inlet and outlet port sizes. Note: when mixed inlet and outlet port
sizes are chosen, the largest port size will be used on each product. Example Inlet = 3/8" and
outlet = 1/2" then each product, ie: filter, regulator etc. would be 1/2" ports.

SERIES 380 CUSTOMIZED INTERFACE


With this simple turned flange, users can easily cus-
tomize their own products to interface directly with
Series 380 modules using the clamp shown on page
275 (part number A118-105). See sketch below for
dimensions.
Some potential usage examples are:
Turned Series 380 flange on a valve body.
Special auxiliary manifold blocks having Series
380 flange configuration.
Suitable materials for a custom port include aluminum,
brass, steel, stainless steel, and zinc.

30 20

45 x 0.070

1.500
1.280

0.906 drill. 0.100


Optional maximum Custom End
0.300 of Flange
tap 3/4-14 NPTF .
To 1 thread from gauge

Master Pneumatic, Inc. 311


SENTRY Modular FRLs VFDRL10 and 11 Models
Filter-Regulator-Lubricators Port Sizes: 1/8, 1/4
Tube Fittings

S Individual filter (FD10; piston-type regulator


(R10M) or diaphragm-type (R11M); wick-feed
lubricator (L10); lockout valve (V10).
S Modular assembly and mounting.
S Threaded ports or quick-connect fittings for
tubing up to 10 mm in diameter.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic bowls
or aluminum bowls.
S Internal automatic filter drain; optional manual
drain.
Model Shown: VFDRL10-2
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C).
Bodies: Acetal.
Bowls: 2-Ounce (60-ml) capacity polycarbonate plastic
bowls or aluminum bowls.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain.
150 psig (10 bar) maximum. AIR FLOW DATA
Oil Adjustment: External, no shutoff. See Flow Charts for individual assembly
Outlet Pressure: Adjustable up to 100 psig (7 bar). components on preceding pages.
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Regulator Dome and Knob: Acetal.
Seals: Nitrile.

312 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight A

Ports A ** B C Depth lb (kg)


C
80 10
0

1/8, 1/4 6.9 (175) 3.9 (99) 1.7 (43) 3.6 (92) 0.53 (0.24) 60

12
6
4

0
40
8

140
10

20
11
0

Models below have quick-connect fittings for tubing. 0

0
BAR 16
PSI

1/4 7.3 (185) 3.9 (99) 1.7 (43) 3.6 (92) 0.50 (0.23)
3/8 7.8 (198) 3.9 (99) 1.7 (43) 3.6 (92) 0.50 (0.23) B

4 mm 7.3 (185) 3.9 (99) 1.7 (43) 3.6 (92) 0.50 (0.23)
6 mm 7.3 (185) 3.9 (99) 1.7 (43) 3.6 (92) 0.50 (0.23)
8 mm 7.3 (185) 3.9 (99) 1.7 (43) 3.6 (92) 0.50 (0.23)
10 mm 7.8 (198) 3.9 (99) 1.7 (43) 3.6 (92) 0.50 (0.23)
** Without V10 lockout valve deduct 0.6 (15) from dimension A.
Dimension for plastic bowl: metal bowl is 4.3 (109).

ISO FRL REPLACEMENT FILTER ELEMENT KITS


Symbol Element Type Kit Number
5-m polyethylene (Std element)................KA130-27PE5
Lockout 2
1 5-m bronze ...................................KA130-27E5
Automatic Drain
20-m bronze ..................................KA130-27E4
Self-relieving
40-m bronze ..................................KA130-27E3
ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B V FD RL 10 P 2 X Y G W
BOWL TYPE PORT TYPE
Plastic bowls ...Leave Blank As specified in INLET PORT... Leave Blank
Metal bowls ............. B BSPP threads on both ports ........ W
LOCKOUT VALVE OPTIONS (More than one option can be
V10 valve ...............................V chosen. Add in alphabetical order)
None . ........................... Leave Blank None ................................ Leave Blank
0-160 PSI Gauge .................... G
FILTER DRAIN Plastic Panel Mount Nut .......... P
Internal automatic drain ..................FD Metal Panel Mount Nut ............. PN
Manual drain.................................... F Hex Plastic mounting nut ......... PE
REGULATOR TYPE
Piston type ..................................... 10 OPTIONS (More than one option can be
Diaphragm type .............................. 11 chosen. Add in alphabetical order)
None ......................................Leave Blank
MOUNTING HOLE LOCATION Non-relieving regulator ..................... A
Bottom mount (Standard) ..... Leave Blank Sintered bronze filter element:
Top mount ................................... P 5-m rating ................................ E5
20-m rating .............................. E4
OUTLET PORT SIZE
INLET PORT SIZE 40-m rating .............................. E3
Same as inlet port .... Leave Blank
No inlet and outlet ports .......Leave Blank Adjusting springs:
Threaded:
Threaded: 0-125 psig (0-8.6 bar) .................H
1/8 NPTF .............................. 1
1/8 NPTF .................................... 1 0-50 psig (0-3.4 bar) ................... L
1/4 NPTF .............................. 2
1/4 NPTF .................................... 2 0-8 psig (0-0.6 bar) .................... L8
Fittings for Tubing:
Fittings for Tubing: 0-15 psig (0-1.0 bar) ................. L15
1/4...................................... 04
1/4............................................. 04 0-30 psig (0-2.1 bar) ................. L30
3/8...................................... 06
3/8............................................. 06 Tamper-resistant spinning
4 mm ................................. M4
4 mm .........................................M4 knob (psig preset) .................... MV(*)
6 mm ................................. M6
6 mm .........................................M6 Quick-fill lubricator Q-cap ................Q
8 mm ................................. M8
8 mm .........................................M8 Viton seals ....................................... V
10 mm ............................. M10
10 mm ......................................M10
*Insert preset pressure.

Master Pneumatic, Inc. 313


MINIATURE FRLs FDRL55 and 56 Models
Filter-Regulator-Lubricators Port Sizes: 1/8, 1/4

S Individual filter (FD50); piston-type regulator


(R55M) or diaphragm-type (R56M); and wick-feed
lubricator (L50).
S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength polycarbonate plastic bowls
or aluminum bowls.
S Internal automatic filter drain; optional manual
drain.
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
Model Shown: FDRL56-2

SPECIFICATIONS
Ambient/Media Temperature:
Plastic bowls: 40 to 125F (4 to 52C).
Metal bowls: 40 to 175F (4 to 79C).
Bowls: 2-Ounce (60-ml) capacity polycarbonate plastic
bowls or aluminum bowls.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Heads: Aluminum.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain.
Plastic bowls: 150 psig (10 bar) maximum. AIR FLOW DATA
Metal bowls: 200 psig (13.7 bar) maximum. See Flow Charts for individual assembly
Oil Adjustment: Internal; tamper-resistant. components on preceding pages.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 160 psig (11 bar); 1/8 NPT gauge
ports front and rear.
Panel Mounting: 1-3/16 inch (30 mm) hole required.
Regulator Dome and Knob: Glass Filled Nylon and
Acetal.
Seals: Nitrile.

314 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm) 80 10
0

C
60

12
6
4

0
40
8

140
10

Weight

20
11
0
0

0
BAR 16
PSI

A B C Depth lb (kg)
Plastic 5.5 (140) 3.9 (99) 0.7 (17) 1.6 (41) 0.76 (0.34) B
Metal 5.5 (140) 4.3 (109) 0.7 (17) 1.6 (41)

Less gauge.

REPLACEMENT FILTER ELEMENT KITS


ISO FRL
Element Type Kit Number
Symbol
1 2 5-m polyethylene (Std element)................KA130-27PE5
Automatic Drain 3 5-m bronze ...................................KA130-27E5
Self-relieving 20-m bronze ..................................KA130-27E4
40-m bronze ..................................KA130-27E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B FD RL 55 2 Y G W
BOWL TYPE PORT TYPE
Plastic bowls ................... Leave Blank NPTF threads ................ Leave Blank
Metal bowls ..................... B BSPP threads ........................ W
FILTER DRAIN OPTIONS (More than one option can be
No Filter .......................... Leave Blank chosen. Add in alphabetical order)
Internal automatic drain .......... FD None ................................ Leave Blank
Manual drain............................ F 0-160 PSI Gauge .................... G
REGULATOR Plastic Panel Mount Nut .......... P
No Regulator ................... Leave Blank Metal Panel Mount Nut ............. PN
Regulator ................................ R Hex Plastic mounting nut ......... PE
LUBRICATOR OPTIONS (More than one option can be
No Lubricator ................. Leave Blank chosen. Add in alphabetical order)
Lubricator ............................... L None ......................................Leave Blank
REGULATOR TYPE Non-relieving regulator ..................... A
No Regulator ......................... 50 Sintered bronze filter element:
Piston type ............................. 55 5-m rating ................................ E5
Diaphragm type ...................... 56 20-m rating .............................. E4
40-m rating .............................. E3
PORT SIZE Adjusting springs:
1/8 NPTF................................. 1 0-125 psig (0-8.6 bar) .................H
1/4 NPTF................................. 2 0-50 psig (0-3.4 bar) ................... L
0-8 psig (0-0.6 bar) .................... L8
0-15 psig (0-1.0 bar) ................. L15
0-30 psig (0-2.1 bar) ................. L30
Tamper-resistant spinning
knob (psig preset) .................... MV(*)
Quick-fill lubricator Q-cap ................Q
Tapped modified head to ......... T
to allow 50-01 bracket assy.
Both on Filter and Lubricator.
Viton seals ....................................... V

*Insert preset pressure.

Master Pneumatic, Inc. 315


GUARDSMAN Modular FRLs MVFDRL60D Models
Filter-Regulator-Lubricators Port Sizes: 1/4, 3/8, 1/2

S Individual filter (FD60); piston-type regulator


(R60); sight-feed lubricator (L60D); lockout
valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S High-strength zinc bowls or polycarbonate
plastic bowls with shatterguard.
S Internal automatic filter drain; optional manual
drain.
S Self-relieving regulator; non-relieving optional.
Model Shown: MVFDRL60D-3G S Pressure gauge.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature:
40 to 125F (4 to 52C). With metal bowls but no lockout
valve: 40 to 175F (4 to 79C).
Bowls: 4-Ounce (120-ml) capacity zinc bowls or
polycarbonate plastic bowls with zinc shatterguard.
Filter Drain:
Internal automatic drain; optional manual drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
Heads: Zinc.
Inlet Pressure:
15 psig (1 bar) minimum with automatic drain. AIR FLOW DATA
150 psig (10 bar) maximum. With metal bowls but no See Flow Charts for individual assembly
lockout valve: 200 psig (13.7 bar) maximum. components on preceding pages.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge
ports front and rear.
Panel Mounting: 1-9/16 inch (40 mm) hole required.
Regulator Dome and Knob: Acetal. Optional metal
regulator dome.
Seals: Nitrile.
Sight Dome: Clear nylon.

316 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
A* B C Depth lb (kg) 80
120 C
6 8
4 10

160
40
12.3 4.6 1.8 2.8 3.75 2

0
0
BAR
1 0 0 x k Pa
14
12

20
0

(312) (117) (46) (71) (1.70)


p si

B
*Without V35 lockout valve deduct 3.8 (97) from
dimension A.

ISO FRL
REPLACEMENT FILTER ELEMENT KITS
Symbol Element Type Kit Number
5-m polyethylene (Std element)...................KA60F-03
2
Lockout 1 5-m bronze ...................................KA60F-03E5
Automatic Drain 20-m bronze ..................................KA60F-03E4
Self-relieving
40-m bronze ..................................KA60F-03E3
ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V FD R L 60 D 2 Y NG W
BOWL TYPE PORT TYPE
Plastic bowl .....Leave Blank NPTF threads ................ Leave Blank
Metal bowl ............... B BSPP threads ........................ W

ASSEMBLY GAUGE
Modular ...................M Gauge ...............................Leave Blank
Pipe nipple ......Leave Blank No gauge ................................ NG
Plastic Panel Mounting nut ....... P
LOCKOUT VALVE
Metal Panel Mounting nut ........ PN
V35 valve ............... V
No valve ......... Leave Blank
OPTIONS (More than one option can be
FILTER DRAIN chosen. Add in alphabetical order)
No Filter .......................... Leave Blank None ................................Leave Blank
Internal automatic drain ...........FD Non-relieving regulator ............... A
Manual drain............................. F Sintered bronze filter element:
REGULATOR 5-m rating .......................... E5
No Regulator .................. Leave Blank 20-m rating ........................ E4
Regulator .................................R 40-m rating ........................ E3
Adjusting springs:
LUBRICATOR (1) 0-150 psig (0-10 bar) ............H
No Lubricator ................. Leave Blank 0-50 psig (0-3.4 bar) ............. L
Lubricator ................................ L Quick-fill lubricator Q-cap ..........Q
REGULATOR DOME PORT SIZE
No Regulator .......................... 60 1/4 NPTF................................... 2
Acetal ...................................... 60 LUBRICATOR (2) 3/8 NPTF................................... 3
Metal ...................................... 65 No Lubricator ............. Leave Blank 1/2 NPTF................................... 4
Lubricator .......................... D

Master Pneumatic, Inc. 317


GUARDSMAN II Modular FRLs BMVFDRL70D Models
Filter-Regulator-Lubricators Port Sizes: 1/4, 3/8, 1/2

S Individual filter (BFD70); piston-type regulator


(R60); sight-feed lubricator (BL70D); lockout
valve (V35)
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Aluminum bowls with clear nylon sight glass.
Bowls can be rotated for easy readability.
S Optional extended bowls provide greater filter
sump and lubricator capacities.
S Internal automatic filter drain; optional manual
drain an internal float drain.
S Self-relieving regulator; non-relieving optional.
Model Shown: BMVFDRL70D-4
S R75 regulator optional.
S Pressure gauge.
SPECIFICATIONS S NPTF port threads; optional BSPP threads.
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 6-Ounce (180-ml) capacity aluminum with clear nylon sight
glass. Optional 10-ounce (300-ml) extended bowls. Bowls can be
rotated for easy readability.
Bowl Rings: Nylon.
Filter Drain:
Internal automatic drain; optional manual drain and internal float drain.
Filter Element: 5-m-rated polyethylene; optional
5-m or 40-m sintered bronze.
Fluid Media: Compressed air.
Heads: Zinc.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2bar) with
internal float drain. AIR FLOW DATA
Maximum: 150 psig (10 bar) . See Flow Charts for individual assembly
Without lockout valve: 200 psig (13.7 bar) maximum. components on preceding pages.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front
and rear.
Panel Mounting: Nut included only with R75 lubricator; 1-9/16 inch
(40 mm) hole required.
Seals: Nitrile.
Sight Dome: Clear nylon.

318 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
80
12
0

C
Weight
6 8
4 10

160
40
2 12

0 14
20
0 BAR 0
100 x kPa
psi

Bowl A* B C Depth lb (kg)


Standard B
Standard 12.3 (312) 5.9 (151) 3.3 (83) 2.4 (60) 5.00 (2.27)
Bowls
Extended 12.3 (312) 8.9 (227) 3.3 (83) 2.4 (60) 5.50 (2.50)
* Without V35 lockout valve deduct 3.8 (97) from dimension A.

A
ISO FRL
Symbol
80

4
6 8
12
0

10
C

160
40
2 12

0 14
20
0 B AR 0
100 x kPa
p si

Lockout 2
1
Automatic Drain Extended
Bowls B
Self-relieving

REPLACEMENT FILTER ELEMENT KITS


Element Type Kit Number
5-m polyethylene (Std element)................KA60F-03PE5
5-m bronze ...................................KA60F-03E5
40-m bronze ..................................KA60F-03E3
ORDERING INFORMATION
Change the letters in the sample model number below to specify the FR L you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V FD R L 70 D 2 Y NG W
PORT TYPE
NPTF threads ................ Leave Blank
LOCKOUT VALVE BSPP threads ........................ W
No valve ..........Leave Blank
V35 valve ................ V GAUGE
0-200 psig Gauge .............Leave Blank
FILTER DRAIN with METAL BOWLS
No filter ........................... Leave Blank No gauge ................................ NG
Internal automatic drain ...........FD OPTIONS (More than one option can be
Manual drain............................. F chosen. Add in alphabetical order)
Float drain (metal stem) .........F6A None ......................................Leave Blank
REGULATOR (1) Non-relieving regulator ..................... A
No Regulator .................. Leave Blank Sintered bronze filter element:
Regulator ................................ R 5-m rating ................................ E5
40-m rating .............................. E3
LUBRICATOR Adjusting springs:
No Lubricator ................. Leave Blank 0-150 psig (0-10 bar) ..................H
Lubricator ............................... L 0-50 psig (0-3.4 bar) ................... L
Quick-fill lubricator Q-cap ................Q
REGULATOR (2) Tee handle, R75 regulator only......... T
No Regulator ......................... 70 PORT SIZE
R60 with plastic dome ............ 70 1/4 NPTF..................................2
R75 with metal dome and ...... 75 3/8 NPTF..................................3
panel mounting nut 1/2 NPTF..................................4
FILTER AND LUBRICATOR BOWL SIZE
Standard 6-ounce bowls (with lubricator) ............. D
Standard 6-ounce bowls (without lubricator) .....Leave Blank
Extended 10-ounce bowls (with lubricator) .......... DH
Extended 10-ounce bowls (without lubricator) ..... H

Master Pneumatic, Inc. 319


SERIES 350 FRLs BAGV1A1B6A13 Models
Filter-Regulator-Lubricators Port Sizes: 1/4, 3/8, 1/2
GENERAL
S Modular or inline mounting.
S Filter and lubricator; Polycarbonate plastic bowl with
steel shatterguard; optional metal bowl with sight glass.
S Inlet pressure rated at 250 psig (17 bar) with metal
bowls up to 175 F. (79 C)
S Filter and Lubricator; Color caps available for visual
management systems. (Blue,red, yellow and grey).
Consult factory for custom colors.
S Front mounted modular clamping design with
Model Shown: BAGV1A1B6A13 encapsulated screws.

Available Color Caps S Compatible with modular 380 series of products.


S NPTF port threads; optional BSPP threads.
FILTER
S Designed to remove particulate material to 5 micron
Yellow Red Blue Grey from the airstream to protect downstream equipment.
(Standard) (optional) (optional) (Optional)
S Optional bronze 5-m-rated, 20-m-rated, and
SPECIFICATIONS 40-m-rated. 5-m-rated Polyethylene filter elements
Ambient/Media Temperature: (without lockout valve) are standard.
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual drains: 40 to 175F (4 to 79C). S Superior removal of free water up to 98% efficiency
Metal Bowl, float drains: 40 to 150F (4 to 66C). S Removal of effluents via manual or automatic float
Body: Zinc.
Filter and Lubricator Bowl: 5.1-Ounce (151-ml) capacity drains.
polycarbonate plastic with nylon shatterguard; optional 6.0 REGULATOR
ounce (177-ml) aluminum bowl with clear nylon sight glass.
Lubricator bowl has an optional 10-ounce (300-ml) extended S Modular mounting allows regulators to be positioned at
aluminum bowl with clear nylon sight glass. 45 increments for ease in adjustment.
Filter Bowl Drain: Internal float drain; by removing the
adjustment knob, a 3/16 (5mm) flexible tube can be S Superior pressure regulation - diaphragm type regulator
connected to drain effluents. Optional manual drain.
Filter and Lubricator Cap Color: yellow, Optional red, blue S Self relieving design; large diaphragm sensing area;
and grey. non-relieving optional.
Differential Pressure Gauge: Optional.
Filter Element: 5-m-rated polyethylene; optional S Optional Pressure adjustment locking key; tamper
5-m-rated, 20-m-rated or 40-m-rated sintered bronze. resistant pressure setting.
Fluid Media: Compressed air.
Inlet Pressure: S Inlet rated to 300 psig (21 bar)
Plastic bowl & manual drain: 0-150 psig (0-10 bar).
Plastic bowl & Float drain: 30-150 psig (2-10 bar). S Reverse flow option.
Metal bowl & manual drain: 0-250 psig (0-17 bar).
Metal bowl & Float drain: 30-200 psig (2-14 bar). S Pressure gauge.
Regulator Dome: Nylon.
Knob: Acetal LUBRICATOR
Outlet Pressure: Adjustable up to 150 psig (10 bar);
optional adjusting springs. S Sight feed design; transparent dome to show oil
Optional Pressure Adjustment locking key: removable delivery.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4-NPT
gauge ports front and rear. S External oil delivery adjusting knob, removable for
Panel Mounting: 2-1/16 inch (52 mm) hole required. tamper resistance.
Seals: Nitrile.
Self-relieving: Non-relieving optional.
Valve: Brass
Valve Cap: Nylon. AIR FLOW DATA
Oil Adjustment: External; tamper resistant.
Sight-Feed Dome: Nylon. See Flow Charts for individual assembly
components on preceding pages.

320 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
Weight
Bowl A B C Depth lb (kg)
Std plastic 12.02 (305.4) 5.54 (140.7) 2.21 (56.2) 2.90 (73.7) 6.1 (2.8)
Std metal 12.02 (305.4) 6.42 (163.1) 2.21 (56.2) 2.90 (73.7) 6.4 (2.9)
Panel Mounting: 2-1/16" (52mm) hole required.
Lockout: Without V380 lockout valve deduct 2.3 (58) from dimension A.
Bowl (standard) removal clearance: add 3.1 (79)
Bowl (extended) removal clearance: add 6.1 (155)
Dimensions above reflect less gauge.

REPLACEMENT FILTER ELEMENT KITS


Element Rating Kit Number A
5-m Polyethyelene (Std element) ........... A60F-03PE5
40-m Bronze ........................................ A60F-03E3
120
C
5-m Bronze .......................................... A60F-03E5 80

4
6 8
10

160
20-m Bronze ........................................ A60F-03E4

40
2 12

14
0

0
BAR
PSI
20

ISO FRL
Symbol B
2
Lockout 1
Automatic Drain
Self-relieving

ORDERING INFORMATION
Shown below is a basic series 350 ordering chart. If non standard options is needed then use the complete numbering chart
shown on the next couple of pages, (pgs 322-325)

BAGV1A1B6A13
CAP COLOR PORT TYPE
Yellow (standard) ............................ B 1/4 NPTF ........................................ 2
Red ................................................ C 3/8 NPTF ....................................... 3
Blue ............................................... D 1/2 NPTF ....................................... 4
Grey .............................................. A 1/4 BSPP ...................................... B
3/8 BSPP ...................................... C
BOWL TYPE
1/2 BSPP ...................................... D
All standard plastic ........................ A
All standard metal .......................... B REGULATOR GAUGE
All metal bowls. Standard .............. D None ............................................ 0
filter and regulator, Extended Lubricator. 200-BDD (0-200 psi) ..................... 1
VALVE OPTION 60BDD (0-60 psi) ......................... 2
No valve ........................................ Leave blank MOUNTING BRACKETS
V380 shutoff valve .......................... V None ............................................. A
FILTER Back brackets ............................... J
F350 .............................................. 1
FILTER DRAIN TYPE
F350-E3 ........................................ 2
Manual............................................ 0
F350-E4 ........................................ K
Plastic bowl, Float drain .................. 6
REGULATOR (plastic stem).
R350 .............................................. 1 Metal bowl, Float drain .................... 8
R350-A ........................................ 4 (Brass stem).
R350-H ........................................ 5
R350-L .......................................... 7 LUBRICATOR
R350-P ......................................... A L350D ............................................ B
R350-E ........................................ D L350D-Q (with Q-Cap) .................... C

Master Pneumatic, Inc. 321


SERIES 350 FRL WITH ADDITIONAL OPTIONS
Change the letters in the sample model number below to specify the FRL you want.
Product will be assembled in order of model number chosen.
NOTE: For model number longer than 15 characters please consult Master Pneumatic.

B A G V 3 XA A XA 1 XA B XA V01 6 A 1 3
REGULATOR
None .................................................................................. 0
CAP COLOR R350 .................................................................................. 1
Yellow (standard) ..... B R350-A ............................................................................... 4
Red .... ....................C R350-H .............................................................................. 5
Blue .. ......................D R350-L ............................................................................... 7
Grey .. ..................... A R350-P ............................................................................... A
BOWL TYPE R350-E .............................................................................. . D
All Plastic ................................A V382-*N6A4A with R350-E (valve pressure sensor) ............. K
All Metal .................................B V382-*N6A4B with R350-E (valve with pressure sensor ...... L
Extended metal bowl on ......... D and muffler).
coalescent filter and V382-*N6A0A with R350-E ................................................. M
Lubricator. Standard metal V382-*N6A0B with R350-E (valve with muffler) ... ................ N
bowl on filter ADDITIONAL PORT (optional location 2)
Extended metal bowl ...............E None .......................................................................... Leave Blank
on lubricator. Standard 1/4-NPTF extra port only ................................................... X0
Metal bowl on filter and 1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
coalescent filter. 1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
LOCKOUT VALVE 1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
No V380 valve .....................Leave Blank 1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
V380 valve .................................... V 3/8-NPTF extra port only ................................................... XE
Note: a V380 lockout valve is 1/2-NPTF extra port only ................................................... XF
not necessary when ordering 1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
assembly with V382, V383 or 1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
V384 Valve but if needed, can be 1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
ordered. Consult factory for coding.
COALESCENT FILTER
V382 and V383 Valves are coded None .................................................................................. A
later in model number. FC350 ................................................................................ B
FILTER FC350-E8 ........................................................................... C
(Drain options are coded later in model FC350 and FC350-E9 ........................................................ D
number.) FC350-E8 and FC350-E9 ................................................... E
None ........................................... 0 FC350 and FC350-E8 ........................................................ H
F350 ............................................ 1
F350-E3 ...................................... 2 ADDITIONAL PORT (optional location 1)
F350-E4 ...................................... K None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK

322 Master Pneumatic, Inc.


SERIES 350 FRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

B A G V 3 XA A XA 1 XA B XA V01 6 A 1 3
ADDITIONAL PORT (optional location 3)
None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK

LUBRICATOR and LUBRICATION


None ........................................................................................... A
L350D .......................................................................................... B
L350D-Q ...................................................................................... C
PA640*1, 118-109-* male port, and A-00942M prefilled tubing..... D
PA600*1, 118-109-* male port, and A-00942M prefilled tubing .... F
PA640*5, 118-109-* male port, and A-00942M prefilled tubing .... H
PA600*5, 118-109-* male port, and A-00942M prefilled tubing .... K
NOTE: Option D, F, H, and K can only be used with 1/2 inlet and outlet
ports and modular connections).

ADDITIONAL PORT (optional location 4)


None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
V382, V383 and V384 LOCKOUT VALVE
None .......................................................................... Leave Blank
V383-N6A4A (with pressure sensor) ................................. V01
V383-N6A4B (with pressure sensor and muffler................. V02
V383-N6A0A .................................................................... V03
V383-N6A0B (with muffler) ............................................... V04
V382-N6A4A (with pressure sensor) ................................. V09
V382-N6A4B (with pressure sensor and muffler................. V10
V382-N6A0A .................................................................... V11
V382-N6A0B (with muffler) ............................................... V12
V382-N6A3A (with 0-160 psig gauge) .............................. V17
V382-N6A3B (with 0-160 psig gauge and muffler .............. V18

Master Pneumatic, Inc. 323


SERIES 350 FRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

B A G V 3 XA A XA 1 XA B XA V01 6 A 1 3
DRAIN TYPE FOR INTEGRAL FILTER / REGULATOR AND COALESCING FILTER
Manual drain on filter and coalescing filter ........................................................................ 0
Float drain (plastic stem) on filter and coalescing fitler ...................................................... 6
(used with plastic bowls type only)
Float drain (plastic stem) on filter and manual drain on coalescing filter ............................ 7
(used with plastic bowls type only)
Float drain (brass stem) on filter and coalescing filter ........................................................ 8
(used with metal bowl type only).
Float drain (brass stem) on filter and manual drain on coalescing filter .............................. 9
(used with metal bowl type only)

INLET BLOCK PORT - and - OUTLET BLOCK PORT


None ............................................ None ....................................... A
Female ......................................... Female .................................... B
Male ............................................. Male ........................................ C
Male ............................................. Female .................................... D
Female ......................................... Male ........................................ E
None ............................................ Female .................................... F
None ............................................ Male ........................................ G
Female ......................................... None ....................................... H
Male ............................................. None ....................................... I
None with back bracket ............... None with back bracket ......... J
Female with back bracket ............ Female with back bracket ....... K
None with back bracket ............... Female with back bracket ....... L
Female with back bracket ............ None with back bracket .......... M
Male with back bracket ............... Female with back bracket ....... N

REGULATOR GAUGE - and - COALESCING FILTER GAUGE


None .................................................... None ........................................................ 0
200-BDD (0-200 PSIG) ........................ None ........................................................ 1
60BDD (0-60 PSIG) .............................. None ........................................................ 2
200-BDD (0-200 PSIG) ........................ Differential pressure gauge ....................... 5

324 Master Pneumatic, Inc.


SERIES 350 CFRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

B A G V 3 XA A XA 1 XA B XA V01 6 A 1 3
INLET PORT - and - OUTLET PORT
1/4-NPTF ...................... 1/4-NPTF ............................................................................ 2
3/8-NPTF ...................... 3/8-NPTF ............................................................................ 3
1/2-NPTF ...................... 1/2-NPTF ............................................................................ 4
1/4-BSPP ...................... 1/4-BSPP ............................................................................ B
3/8-BSPP ...................... 3/8-BSPP ........................................................................... C
1/2-BSPP ...................... 1/2-BSPP ........................................................................... D

Consult factory for mixed inlet and outlet port sizes. Note: when mixed inlet and outlet port
sizes are chosen, the largest port size will be used on each product. Example Inlet = 3/8" and
outlet = 1/2" then each product, ie: filter, regulator etc. would be 1/2" ports.

SERIES 350/380 CUSTOMIZED


INTERFACE
With this simple turned flange, users can easily cus-
tomize their own products to interface directly with
Series 350/380 modules using the clamp shown on
page 275 (part number A118-105). See sketch below
for dimensions.
Some potential usage examples are:
Turned Series 350/380 flange on a valve body.
Special auxiliary manifold blocks having Series
350/380 flange configuration.
Suitable materials for a custom port include aluminum,
brass, steel, stainless steel, and zinc.

30 20

45 x 0.070

1.500
1.280

0.906 drill. 0.100


Optional maximum Custom End
0.300 of Flange
tap 3/4-14 NPTF .
To 1 thread from gauge

Master Pneumatic, Inc. 325


Full-Size VANGUARD MVFDRL108D Models
Modular FRLs Port Sizes: 1/4, 3/8, 1/2, 3/4
Filter-Regulator-Lubricators
S Individual filter (FD100); diaphragm-type
regulator (R100); sight-feed lubricator (L28D);
lockout valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Zinc bowls with clear nylon sight glass or
polycarbonate plastic bowls with steel
shatterguard.
S Internal automatic filter drain; optional manual
drain, internal float drain, or Warrior electronic drain.
Model Shown: MVFDRL108D-4
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.
SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 8-Ounce (240-ml) capacity zinc bowls with clear nylon
sight glass or polycarbonate plastic bowls with steel shatterguard.
Optional 20-ounce (600-ml) extended metal lubricator bowl.
Bowl Rings: Aluminum.
Filter Drain:
Internal automatic drain; optional manual drain, internal float drain
or Warrior electronic drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air. AIR FLOW DATA
Heads: Zinc. See Flow Charts for individual assembly
Inlet Pressure: components on preceding pages.
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain.
Maximum: 150 psig (10 bar). With metal bowls but no lockout
valve: 200 psig (13.7 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports
front and rear.
Regulator: Nylon dome; acetal knob.
Seals: Nitrile.
Sight Dome: Clear nylon.

326 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight 80

4
6 8
120

10
C
Bowl A ** B C Depth lb (kg)

160
40
2 12

0 14
20
0 B AR 0
10 0 x k Pa
p si

8-Oz Metal 13.9 (353) 6.4 (163) 1.3 (33) 2.8 (71) 7.06 (3.20)
B
8-Oz Plastic 13.9 (353) 5.8 (147) 1.3 (33) 2.8 (71) 7.06 (3.20)
20-Oz Metal 13.9 (353) 9.8 (249) 1.3 (33) 2.8 (71) 7.45 (3.39)
** Without V35 lockout valve deduct 3.8 (97) from dimension A.
Less gauge.

REPLACEMENT FILTER ELEMENT KITS


ISO FRL Element Type Kit Number
Symbol 5-m polyethylene (Std element)................KA103-03PE5
2 5-m bronze .............................................KA103-03E5
Lockout 1
Automatic Drain 20-m bronze .............................................KA103-03E4
Self-relieving 40-m bronze .............................................KA103-03E3

ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B M V FD R L 10 8D 2 Y W
PORT TYPE
NPTF threads ................ Leave Blank
BOWL TYPE
Metal bowls ............. B BSPP threads ........................ W
Plastic bowls ...Leave Blank OPTIONS (More than one option can be
LOCKOUT VALVE chosen. Add in alphabetical order)
No valve ..........Leave Blank None ......................................Leave Blank
V35 valve ............... V Non-relieving regulator ..................... A
Sintered bronze filter element:
FILTER DRAIN 5-m rating ................................ E5
No filter ......................................................... Leave blank 20-m rating .............................. E4
Internal automatic drain ................................. FD 40-m rating .............................. E3
Manual drain ................................................. F Adjusting springs:
Internal float drain (plastic stem) ................... F5A 0-175 psig (0-12 bar) ................ H **
(Must be ordered with plastic bowl option 0-50 psig (0-3.4 bar) ................... L
under BOWL TYPE). Metal Dome .................................. MD
Internal float drain (brass stem) ................... F6A Limit maximum psig setting .... M*
(Must be ordered with metal bowl option Delete gauge ................................. NG
under BOWL TYPE). Regulator tee handle ....................... T
External Hydro-Jector drain; .......................... FE Quick-fill lubricator Q-cap ................Q
(Must be ordered with metal bowl option
under BOWL TYPE). * Insert maximum limited pressure.
Warrior electronic drain; ................................. F2A ** H option spring includes metal dome.
(Must be ordered with metal bowl option
PORT SIZE
under BOWL TYPE).
1/4 NPTF..................................2
REGULATOR 3/8 NPTF..................................3
No Regulator .................. Leave Blank 1/2 NPTF..................................4
Regulator ................................ R 3/4 NPTF.................................6X
LUBRICATOR BOWL SIZE
No Lubricator ................. Leave Blank Standard 8-ounce bowls ...... ..8D
Lubricator ................................ L (with lubricator)
Standard 8-ounce bowls ......... 0
FILTER WITH DIFFERENTIAL GAUGE OPTION (No lubricator)
Only applies to standard filter option above. Coalecent options 8-Ounce filter bowl & ............ 8DH
are setup separately in another section. 20-ounce lubricator bowl
No filter ....................................................................... 1 (metal bowls only).
Standard filter no tapped head .................................... 1
Anyone requiring a filter and/or coalescing filter with a
For external and additional modular port
differential pressure gauge, contact factory for number.
options see numbering chart on 345 page.

Master Pneumatic, Inc. 327


Full-SizeVANGUARD MVFDRL108W Models
Modular FRLs Port Sizes: 1/4, 3/8, 1/2, 3/4
Filter-Regulator-Lubricators
S Individual filter (FD100); diaphragm-type
regulator (R100); wick-feed lubricator (L28W);
lockout valve (V35).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Zinc bowls with clear nylon sight glass or
polycarbonate plastic bowls with steel
shatterguard.
S Internal automatic filter drain; optional manual
drain, internal float drain, or Warrior electronic drain.
Model Shown: MVFDRL108W-4
S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 8-Ounce (240-ml) capacity zinc bowls with clear nylon
sight glass or polycarbonate plastic bowls with steel shatterguard.
Optional 20-ounce (600-ml) extended lubricator bowl.
Bowl Rings: Aluminum.
Filter Drain:
Internal automatic drain; optional manual drain, internal float drain,
or Warrior electronic drain.
Filter Element: 5-m-rated polyethylene; optional AIR FLOW DATA
5-m, 20-m, or 40-m sintered bronze. See Flow Charts for individual assembly
Fluid Media: Compressed air. components on preceding pages.
Heads: Zinc.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain.
Maximum: 150 psig (10 bar) with metal bowls but no lockout valve:
200 psig (13.7 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front
and rear.
Regulator: Nylon dome; acetal knob.
Seals: Nitrile.

328 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A

Weight 80

4
6 8
120

10
C

160
40
2 12

Bowl A ** B C Depth lb (kg) 0


0
B AR
10 0 x k Pa
p si
14
20
0

8-Oz Metal 13.9 (353) 6.4 (163) 1.3 (33) 2.8 (71) 7.06 (3.20)
B
8-Oz Plastic 13.9 (353) 5.8 (147) 1.3 (33) 2.8 (71) 7.06 (3.20)
20-Oz Metal 13.9 (353) 9.8 (249) 1.3 (33) 2.8 (71) 7.45 (3.39)
** Without V35 lockout valve deduct 3.8 (97) from dimension A.
Less gauge.

REPLACEMENT FILTER ELEMENT KITS


ISO FRL Element Type Kit Number
Symbol 5-m polyethylene (Std element)................KA103-03PE5
2
1 5-m bronze .............................................KA103-03E5
Lockout 20-m bronze .............................................KA103-03E4
Automatic Drain
40-m bronze .............................................KA103-03E3
Self-relieving
ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.
For external and additional modular port
B M V FD R L 10 8W 2 Y W options see numbering chart on 345 page.
BOWL TYPE
Metal bowls ............. B PORT TYPE
Plastic bowls ...Leave Blank NPTF threads ................ Leave Blank
BSPP threads ........................ W
LOCKOUT VALVE
No valve ..........Leave Blank OPTIONS (More than one option can be
V35 valve ............... V chosen. Add in alphabetical order)
None .............................. Leave Blank
FILTER DRAIN Non-relieving regulator ..............A
No filter ......................................................... Leave blank Sintered bronze filter element:
Internal automatic drain ................................. FD 5-m rating .........................E5
Manual drain ................................................. F 20-m rating .......................E4
Internal float drain (plastic stem) ................... F5A 40-m rating .......................E3
(Must be ordered with plastic bowl option Adjusting springs:
under BOWL TYPE). 0-175 psig (0-12 bar) .........H **
Internal float drain (brass stem) ................... F6A 0-50 psig (0-3.4 bar) ............ L
(Must be ordered with metal bowl option Metal Dome ............................ MD
under BOWL TYPE). Limit maximum psig setting .... M*
External Hydro-Jector drain; .......................... FE Delete gauge .......................... NG
(Must be ordered with metal bowl option Regulator tee handle ................T
under BOWL TYPE). Quick-fill lubricator Q-cap .........Q
Warrior electronic drain; ................................. F2A
(Must be ordered with metal bowl option * Insert maximum limited pressure.
under BOWL TYPE). ** H option spring includes metal dome.
REGULATOR PORT SIZE
No Regulator .................. Leave Blank 1/4 NPTF..................................2
Regulator ................................ R 3/8 NPTF..................................3
1/2 NPTF..................................4
LUBRICATOR 3/4 NPTF.................................6X
No Lubricator ................. Leave Blank
Lubricator ............................... L FILTER AND LUBRICATOR BOWL SIZE
Standard 8-ounce bowls ........ 8W
FILTER WITH DIFFERENTIAL GAUGE OPTION (with lubricator).
Only applies to standard filter option above. Coalecent options Standard 8-ounce bowls ....... 0
are setup separately in another section. (without lubricator).
No filter ....................................................................... 1 8-Ounce filter bowl & ............ 8WH
Standard filter no tapped head .................................... 1 20-ounce lubricator bowl
(metal bowls only)
Anyone requiring a filter and/or coalescing filter with a
differential pressure gauge, contact factory for number.

Master Pneumatic, Inc. 329


Full-Size SERIES 380 FRLs AAMV1A1B1A1 Models
Filter-Regulator-Lubricators Port Sizes: 3/8, 1/2, 3/4

S Individual filter (FD380); regulator (R380);


lubricator (L380D); lockout valve (V380).
S Modular or inline mounting.
S 5-m-rated polyethylene filter element;
optional 40-m element.
S Aluminum bowls with clear nylon sight glass
or polycarbonate plastic bowls with steel
shatterguard.
Model Shown: AAMV1A1BJ16 S Internal automatic filter drain; optional manual
drain, internal float drain, or Warrior electronic drain.
Available Color Caps
S Optional extended aluminum lubricator bowl
with sight glasses.
S Self-relieving diaphragm-type regulator; non-
relieving optional.

Yellow Red Blue Grey S Pressure gauge; two gauge ports.


(optional) (optional) (optional) (standard) S NPTF port threads; optional BSPP threads.

SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 9-Ounce (270-ml) capacity aluminum bowls with clear nylon
sight glass or polycarbonate plastic bowls with steel shatterguard.
Optional 15-ounce (450-ml) extended aluminum lubricator bowl with
two clear nylon sight glasses.
Bowl Rings: Nylon.
Cap Color: Grey. Yellow, red, and blue optional.
Filter Drain: Internal automatic drain; optional manual drain, internal
float drain, or Warrior electronic drain.
Filter Element: 5-m-rated polyethylene; optional AIR FLOW DATA
40-m element. See Flow Charts for individual assembly
Fluid Media: Compressed air. components on preceding pages.
Heads: Zinc.
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain.
Metal bowls: 200 psig (13.7 bar) maximum.
Plastic bowls: 150 psig (10 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 125 psig (8.6 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front
and rear.
Seals: Nitrile.
Sight Dome: Clear nylon.

330 Master Pneumatic, Inc.


A
DIMENSIONS inches (mm)
C
Weight 80

4
6 8
120

10

160
40
2 12

0 14
20

Bowls A* B ** C Depth lb (kg)


0 BAR 0
100 x kPa
p si

9-Oz Plastic 13.4 (340) 7.7 (195) 2.2 (56) 2.9 (73) 6.94 (3.15)
B
9-Oz Metal 13.4 (340) 7.6 (193) 2.2 (56) 3.1 (79) 6.94 (3.15)
Ext Metal 13.4 (340) 10.6 (269) 2.2 (56) 3.1 (79) 7.13 (3.24)
Metal Bowls
* Without V380 lockout valve deduct 2.5 (64) from dimension A. Shown
** Bowl removal clearance: For 9-ounce bowls add 3.4 (86).
For extended bowl add 6.1 (155).
Less gauge.
A
A

C
REPLACEMENT FILTER ELEMENT KITS 4
80

6 8
120

10

160
40
2 12

Element Type Kit Number 0


0
B AR
1 0 0 x k Pa
p si
14
20
0

5-m (Std element) .............................A115-106PE5


40-m bronze .................................A115-106PE3

ISO FRL
Symbol
2 Extended Metal
Lockout 1 Lubricator Bowl
Automatic Drain Shown
Self-relieving

ORDERING INFORMATION
Show below is a basic series 380 ordering chart. If non standard options is needed then use the complete numbering chart
shown on the next couple of pages, (pgs 274-277)

AAMV1A1B1A13
PORT SIZE
3/8 NPTF..................................3
CAP COLOR 1/2 NPTF..................................4
Grey (Std) ................ A 3/4 NPTF..................................6
Yellow ...................... B 3/8 BSPP .................................C
Red ......................C 1/2 BSPP .................................D
Blue .. ......................D 3/4 BSPP .................................E
BOWL TYPE
Two 9-ounce plastic ............ A GAUGES
Two 9-ounce metal .............. B None .......................................0
9-Ounce metal on filter 200-BDD (0-200 psig) .............. 1
and 15-ounce metal 60BDD (0-60 psig) ....................2
on lubricator ...................D MOUNTING OPTIONS
LOCKOUT VALVE No end ports ............................A
No valve ..........Leave Blank Mounting brackets only ............ J
V380 valve ............... V Female ports and
mounting brackets ...............K
FILTER MODEL
F380 (5-m element) ........... 1 LUBRICATOR MODEL
F380-E3 (40-m element) .... 2 L380D ......................................B
L380D-Q (with Q-cap) ..............C
REGULATOR MODEL
R380 (0-125 psig)................ 1
R380-H (0-175 psig and ..... 5*
metal dome)
R380-L (0-50 psig) .............. 7
* H option spring includes metal dome.

Master Pneumatic, Inc. 331


SERIES 380 FRL WITH ADDITIONAL OPTIONS
Change the letters in the sample model number below to specify the FRL you want.
Product will be assembled in order of model number chosen.
NOTE: For model number longer than 15 characters please consult Master Pneumatic.

A B M V 1 XA 1 XA 1 XA 1 XA V01 0 0 A 3
REGULATOR
None .......................................................................... 0
R380 .......................................................................... 1
CAP COLOR IR380 ......................................................................... 2
Grey (Std) ................ A PR380 ........................................................................ 3
Yellow ...................... B R380-A ....................................................................... 4
Red ......................C R380-H ...................................................................... 5
Blue .. ......................D IR380-H ..................................................................... 6
R380-L ....................................................................... 7
BOWL TYPE IR380-L ...................................................................... 8
All Plastic ................................A R380-P ....................................................................... A
All Metal .................................B IR380-P ....................................................................... B
Extended metal bowl on ......... D R380-T ....................................................................... C
coalescent filter and R380-E ....................................................................... D
Lubricator. Standard metal R380-ET ..................................................................... E
bowl on filter V383-N6A4A and R380-E ...........................................F
Extended metal bowl ...............E V383-N6A4B and R380-E .......................................... G
on lubricator. Standard V383-N6A0A and R380-E .......................................... H
Metal bowl on filter and V383-N6A0B and R380-E ...........................................J
coalescent filter. V382-N6A4A and R380-E .......................................... K
LOCKOUT VALVE V382-N6A4B and R380-E ...........................................L
No V380 valve .....................Leave Blank V382-N6A0A and R380-E .......................................... M
V380 valve .................................... V V382-N6A0B and R380-E .......................................... N
Note: a V380 lockout valve is
not necessary when ordering ADDITIONAL PORT (optional location 2)
assembly with V382, V383 or None .......................................................................... Leave Blank
V384 Valve but if needed, can be 1/4-NPTF extra port only ................................................... X0
ordered. Consult factory for coding. 1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
V382 and V383 Valves are coded 1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
later in model number. 1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
FILTER or INTEGRAL FILTER
1/2-NPTF extra port only ................................................... XF
REGULATOR (Drain options are coded
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
later in model number.)
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
None ........................................... 0
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
F380 ........................................... 1
F380-E3 ..................................... 2 COALESCENT FILTER
BF380-LDC (only with metal ........ A None .................................................................................. A
bowl type). FC380 ................................................................................ B
V383-N6A4A and CFR380-QE .... B FC380-E8 ........................................................................... C
V383-N6A4B and CFR380-QE .... C FC380 and FC380-E9 ........................................................ D
V383-N6A0A and CFR380-QE .... D FC380-E8 and FC380-E9 ................................................... E
V383-N6A0B and CFR380-QE .... E BFC380-LDC (used with metal bowl type only) ................... F
V382-N6A4A and CFR380-QE .... F BFC380-LDC and BFC380-E9LDC (used with metal .......... G
V382-N6A4B and CFR380-QE .... G bowl type only).
V382-N6A0A and CFR380-QE ..... H FC380 and FC380-E8 ........................................................ H
V382-N6A0B and CFR380-QE .... J
F380-E4 ...................................... K ADDITIONAL PORT (optional location 1)
None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK

332 Master Pneumatic, Inc.


SERIES 380 FRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

A B M V 1 XA 1 XA 1 XA 1 XA V01 0 0 A 3
ADDITIONAL PORT (optional location 3)
None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK

LUBRICATOR and LUBRICATION


None .................................................................................. A
L380D ................................................................................. B
L380D-Q ............................................................................ C
PA640*1, 118-109-* male port, and A-00942M prefilled ..... D
tubing.
PA600*1, 118-109-* male port, and A-00942M prefilled ..... F
tubing.
PA640*5, 118-109-* male port, and A-00942M prefilled ..... H
tubing.
PA600*5, 118-109-* male port, and A-00942M prefilled ..... K
tubing.
NOTE: Option D, F, H, and K can only be used with 1/2 and 3/4
inlet and outlet ports and modular connections).

ADDITIONAL PORT (optional location 4)


None .......................................................................... Leave Blank
1/4-NPTF extra port only ................................................... X0
1/4-NPTF extra port, PDA211-2, qty (2) 1/4-NPTF plugs ... XA
1/4-NPTF extra port, PDA212-2, qty (2) 1/4-NPTF plugs ... XB
1/4-NPTF extra port, PDA214-2, qty (2) 1/4-NPTF plugs ... XC
1/4-NPTF extra port, PDA215-2, qty (2) 1/4-NPTF plugs ... XD
3/8-NPTF extra port only ................................................... XE
1/2-NPTF extra port only ................................................... XF
1/4-NPTF extra port, PDA414-2, qty (2) 1/4-NPTF plugs ... XG
1/4-NPTF extra port, PDA411-2, qty (2) 1/4-NPTF plugs ....XJ
1/4-NPTF extra port, PDA413-2, qty (2) 1/4-NPTF plugs ... XK
V382, V383 and V384 LOCKOUT VALVE
None .......................................................................... Leave Blank
V383-N6A4A (with pressure sensor) ................................. V01
V383-N6A4B (with pressure sensor and muffler................. V02
V383-N6A0A .................................................................... V03
V383-N6A0B (with muffler) ............................................... V04
V382-N6A4A (with pressure sensor) ................................. V09
V382-N6A4B (with pressure sensor and muffler................. V10
V382-N6A0A .................................................................... V11
V382-N6A0B (with muffler) ............................................... V12
V382-N6A3A (with 0-160 psig gauge) .............................. V17
V382-N6A3B (with 0-160 psig gauge and muffler .............. V18

Master Pneumatic, Inc. 333


SERIES 380 FRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

A B M V 1 XA 1 XA 1 XA 1 XA V01 0 0 A 3
DRAIN TYPE FOR FILTER AND COALESCING FILTER
Manual drain on filter and coalescing filter ........................................................................ 0
Automatic drain on filter and coalescing filter ................................................................... 1
Warior drain on filter and coalescing filter (used with metal bowl type only) ....................... 2
Metal bowl hydro-jecton in filter, auto drain on coalescing filter ......................................... 4
(used with metal bowl type only)
Automatic drain on filter. Manual drain on coalescing filter ............................................... 5
Float drain (plastic stem) on filter and coalescing fitler ...................................................... 6
(used with plastic bowls type only)
Float drain (plastic stem) on filter and manual drain on coalescing filter ............................ 7
(used with plastic bowls type only)
Float drain (brass stem) on filter and coalescing filter ........................................................ 8
(used with metal bowl type only).
Float drain (brass stem) on filter and manual drain on coalescing filter .............................. 9
(used with metal bowl type only)

INLET BLOCK PORT - and - OUTLET BLOCK PORT


None ............................................ None ....................................... A
Female ......................................... Female .................................... B
Male ............................................. Male ........................................ C
Male ............................................. Female .................................... D
Female ......................................... Male ........................................ E
None ............................................ Female .................................... F
None ............................................ Male ........................................ G
Female ......................................... None ....................................... H
Male ............................................. None ....................................... I
None with back bracket ............... None with back bracket ......... J
Female with back bracket ............ Female with back bracket ....... K
None with back bracket ............... Female with back bracket ....... L
Female with back bracket ............ None with back bracket .......... M
Male with back bracket ............... Female with back bracket ....... N

REGULATOR GAUGE - and - FILTER GAUGE - and - COALESCING FILTER GAUGE


None ....................................................
None .................................................. None ........................................................ 0
200-BDD (0-200 PSIG) ........................ None .................................................. None ........................................................ 1
60BDD (0-60 PSIG) .............................. None .................................................. None ........................................................ 2
200-BDD (0-200 PSIG) ........................ Small Differential pressure gauge ........ Small Differential pressure gauge .............. 3
200-BDD (0-200 PSIG) ........................ Large Differential pressure gauge ........Large Differential pressure gauge .............. 4
200-BDD (0-200 PSIG) ........................ None .................................................. Small Differential pressure gauge .............. 5
200-BDD (0-200 PSIG) ........................ None .................................................. Large Differential pressure gauge .............. 6
None ....................................................
Small Differential pressure gauge ........ Small Differential pressure gauge .............. 7
None ....................................................
Large Differential pressure gauge ........Large Differential pressure gauge .............. 8
None ....................................................
None .................................................. Small Differential pressure gauge .............. 9
None ....................................................
None .................................................. Large Differential pressure gauge .............. A
200-BDD (0-200 PSIG) ........................ Large Differential pressure gauge ........ Large Differential pressure gauge .............. B
with normally open reed switch with normally open reed switch
200-BDD (0-200 PSIG) ........................ None .................................................. Large Differential pressure gauge .............. C
with normally open reed switch
None .................................................. Large Differential pressure gauge ........ Large Differential pressure gauge .............. D
with normally open reed switch with normally open reed switch
None .................................................. None .................................................. Large Differential pressure gauge .............. E
with normally open reed switch
200-BDD (0-200 PSIG) ........................ Large Differential pressure gauge ........ Large Differential pressure gauge .............. H
with normally closed reed switch with normally closed reed switch
200-BDD (0-200 PSIG) ........................ None .................................................. Large Differential pressure gauge .............. J
with normally closed reed switch
None .................................................. Large Differential pressure gauge ........ Large Differential pressure gauge .............. K
with normally closed reed switch with normally closed reed switch
None .................................................. None .................................................. Large Differential pressure gauge .............. L
with normally closed reed switch

334 Master Pneumatic, Inc.


SERIES 380 FRL WITH ADDITIONAL OPTIONS
Continued from preceding page.

A B M V 1 XA 1 XA 1 XA 1 XA V01 0 0 A 3
INLET PORT - and - OUTLET PORT COMMENTS
3/8-NPTF ...................... 3/8-NPTF ............................................................................ 3
1/2-NPTF ...................... 1/2-NPTF ............................................................................ 4
3/4-NPTF ...................... 3/4-NPTF ............................................................................ 6
3/8-BSPP ...................... 3/8-BSPP ........................................................................... C
1/2-BSPP ...................... 1/2-BSPP ........................................................................... D
3/4-BSPP ...................... 3/4-BSPP ........................................................................... E

Consult factory for mixed inlet and outlet port sizes. Note: when mixed inlet and outlet port
sizes are chosen, the largest port size will be used on each product. Example Inlet = 3/8" and
outlet = 1/2" then each product, ie: filter, regulator etc. would be 1/2" ports.

SERIES 380 CUSTOMIZED INTERFACE


With this simple turned flange, users can easily cus-
tomize their own products to interface directly with
Series 380 modules using the clamp shown on page
275 (part number A118-105). See sketch below for
dimensions.
Some potential usage examples are:
Turned Series 380 flange on a valve body.
Special auxiliary manifold blocks having Series
380 flange configuration.
Suitable materials for a custom port include aluminum,
brass, steel, stainless steel, and zinc.

30 20

45 x 0.070

1.500
1.280

0.906 drill. 0.100


Optional maximum Custom End
0.300 of Flange
tap 3/4-14 NPTF .
To 1 thread from gauge

Master Pneumatic, Inc. 335


High-Flow VANGUARD FRLs FDRL180 Models
Filter-Regulator-Lubricators Port Sizes: 3/4, 1

S Individual filter (FD100); piston-type


regulator (R180M); wick-feed lubricator
(L100)

S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Metal bowls with clear nylon sight
glass or polycarbonate plastic bowls with steel
shattterguard.
S Internal automatic filter drain. Optional
manual drain, internal float drain, external
Hydro-Jector drain, or Warrior electronic
drain.
Model Shown: FDRL180-6 S Self-relieving regulator; non-relieving optional.
S Pressure guage
S NPTF port threads; optional BSPP threads.
SPECIFICATIONS
Ambient/Media Temperature: (without lockout valve)
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 16-Ounce (480-ml) capacity aluminum bowls with sight glass
or polycarbonate plastic bowls with steel shatterguard.
Bowl Rings: Aluminum. AIR FLOW DATA
Filter Drain: See Flow Charts for individual assembly
Internal automatic drain; optional manual drain, internal float drain, components on preceding pages.
external Hydro-Jector drain, or Warrior electronic drain.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air. ISO FRL
Heads: Aluminum. Symbol
Inlet Pressure: 1 2
Minimum: 15 psig (1 bar) with automatic drain, 30 psig (2 bar) with
internal float drain. Automatic Drain 3
Plastic bowls: 150 psig (10 bar) maximum. Self-relieving
Metal bowls: 200 psig (14 bar) maximum.
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Adjustment Locking Key: Removable. REPLACEMENT FILTER ELEMENT KITS
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports front Element Type Kit Number
and rear. 5-m polyethylene (Std element)..................KA109-3PE
Seals: Nitrile. 5-m bronze ...................................KA109-03E5
20-m bronze ..................................KA109-03E4
40-m bronze ..................................KA109-03E3

336 Master Pneumatic, Inc.


DIMENSIONS inches (mm)
A
Weight
A B C Depth lb (kg) C
15.8 8.0 1.2 4.3 8.00
(401) (204) (31) (108) (3.64) TO FILL UNDER PRESSURE USE Q-
CAP. DO NOT REMOVE BOWL WHEN
UNIT OR SYSTEM IS PRESSURIZED.

B
ORDERING INFORMATION

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.

XX XXX XX
R

XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


Change the letters in the sample model number below to specify

XXXX X
XXX XXX
XXXXXXX
the FRL you want.

XXXX X
XXX XXX
XXXXXXX
NOTE: For model numbers longer than 15 characters,
please consult Master Pneumatic.

DIFFERENTIAL PRESSURE GAUGE for COALESCENT FILTER


Consult factory for differential pressure gauges on filters or no
gauge on coalescing filters.
No coalescent filter ............................................ Leave Blank PORT TYPE
Tapped ports on head, small gauge .................... S 3/4 NPTF ...................................... 6
Tapped ports on head, large gauge .................... Leave Blank 1 NPTF ......................................... 8
Tapped ports on head, large gauge .................... E
with normally OPEN reed switch. OPTIONS (More than one option can
Tapped ports on head, large gauge .................... E2 be chosen. Add in alphabetical order.)
with normally CLOSED reed switch. None ................................ ..... Leave Blank
0-200 psig Gauge .................. Leave Blank
REGULATOR Mounting nut .......................... P
No Regulator ................................. 0
Regulator ...................................... 8

B FD FC R L 1 8 0 S 6 A P W
BOWL TYPE for FILTER, PORT TYPE
COALESCENT FILTER, and LUB NPTF .............................. Leave Blank
Metal bowls ............... B BSPP .............................. W
Plastic bowls ............. Leave Blank
OPTIONS (More than one option can be chosen.
FILTER DRAIN Add in alphabetical order.)
No filter ................................................................... Leave blank None ........................................... Leave Blank
Internal automatic drain .......................................... FD Non-relieving regulator ................ A
Manual drain .......................................................... F Polyethylene filter element:
Internal float drain (plastic stem) ............................ F5A 5-m rating ............................. Leave Blank
(Must be ordered with plastic bowl option Bronze filter element:
under BOWL TYPE). 5-m rating ............................. E5
Internal float drain (brass stem) .............................. F6A 20-m rating ........................... E4
(Must be ordered with metal bowl option 40-m rating ........................... E3
under BOWL TYPE). Colescent Filter element:
External Hydro-Jector drain; ........... .................... FE 0.3-m rating .......................... Leave Blank
(Must be ordered with metal bowl option 0.01-m rating ........................ E8
under BOWL TYPE). Springs - regulator: (0-100 psig standard)
Warrior electronic drain; .................. .................... F2A For optimum performance operating
(Must be ordered with metal bowl option pressure should fall approximately in
under BOWL TYPE). the middle of the spring range.
0-150 psig (0-10 bar) .............. H**
COALESCENT FILTER DRAIN 0-50 psig (0-3.4 bar) ............... L
No coalescing filter ................................................ Leave blank 0-20 psig (0-1.4 bar) ............... L20
Internal automatic drain ......................................... FCD No bowl drain for filter and ........... LDC
Manual drain .......................................................... FC coalescent filter (1/4 NPT female port
Internal float drain (plastic stem) ............................ FC5A instead. Also use 'B' option under
(Must be ordered with plastic bowl option 'BOWL TYPE for FILTER, COALES-
under BOWL TYPE). CENT FILTER, and LUB' section.)
Internal float drain (brass stem) .............................. FC6A Metal regulator dome ................... MD
(Must be ordered with metal bowl option No regulator gauge for ................. NG
under BOWL TYPE). Quick-fill Q-cap for lubricator ....... Q
External Hydro-Jector drain; ........... ....................... FCE Tee handle for regulator ................ T
(Must be ordered with metal bowl option
under BOWL TYPE).
Warrior electronic drain; .................. ....................... FC2A ** H option spring includes metal dome.
(Must be ordered with metal bowl option LUBRICATOR
under BOWL TYPE). No Lubricator ................................. Leave Blank
Lubricator ...................................... L
REGULATOR
No Regulator ................................. Leave Blank
Regulator ....................................... R

Master Pneumatic, Inc. 337


High-Flow VANGUARD FRLs FDRL189D Models
Filter-Regulator-Lubricators Port Sizes: 3/4, 1

S Individual filter (FD100); piston-type regulator


(R180M); sight feed design lubricator (L29D).
S Inline mounting.
S 5-m-rated polyethylene filter element;
optional sintered bronze elements.
S Metal bowls with clear nylon sight glass
or polycarbonate plastic bowls with steel
shatterguard.
S Internal automatic filter drain. Optional
manual drain, internal float drain, external
Hydro-Jector drain, or Warrior electronic
drain.
Model Shown: FDRL189D-8 S Self-relieving regulator; non-relieving optional.
S Pressure gauge.
SPECIFICATIONS S NPTF port threads; optional BSPP threads.
Ambient/Media Temperature:
Plastic Bowl, all drain types: 40 to 125F (4 to 52C).
Metal Bowl, manual & automatic drains: 40 to 175F (4 to 79C).
Metal Bowl, float drains: 40 to 150F (4 to 66C).
Bowls: 16-Ounce (480-ml) capacity aluminum bowls with sight
glass or polycarbonate plastic bowls with steel shatterguard.
Bowl Rings: Aluminum.
Filter Drain: AIR FLOW DATA
Internal automatic drain; optional manual drain, internal float drain, See Flow Charts for individual assembly
external Hydro-Jector drain, or Warrior electronic drain. components on preceding pages.
Filter Element: 5-m-rated polyethylene; optional
5-m, 20-m, or 40-m sintered bronze.
Fluid Media: Compressed air.
ISO FRL
Heads: Aluminum.
Symbol
Inlet Pressure:
Minimum: 15 psig (1 bar) with automatic drain, 30 psig 1 2
(2 bar) with internal float drain.
Automatic Drain
3
Plastic bowls: 150 psig (10 bar) maximum.
Metal bowls: 200 psig (14 bar) maximum. Self-relieving
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar).
Pressure Adjustment Locking Key: Removable.
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge ports REPLACEMENT FILTER ELEMENT KITS
front and rear.
Element Type Kit Number
Seals: Nitrile.
5-m polyethylene (Std element)..................KA109-3PE
5-m bronze ...................................KA109-03E5
20-m bronze ..................................KA109-03E4
40-m bronze ..................................KA109-03E3

338 Master Pneumatic, Inc.


DIMENSIONS inches (mm) A
Weight
C
A B C Depth lb (kg)
15.8 8.0 1.4 4.3 8.00 TO FILL UNDER PRESSURE USE Q-
CAP. DO NOT REMOVE BOWL WHEN
UNIT OR SYSTEM IS PRESSURIZED.

(401) (204) (37) (108) (3.64)


B

XX XXX XX
R

XX XXX XX
R

XXXXXXXXXXXXXXX
XXXXXXXXXXXXXXX

MASTER PNEUMATIC-DETROIT, INC.


MASTER PNEUMATIC-DETROIT, INC.

XXXX X
XXX XXX
XXXXXXX
XXXX X
XXX XXX
XXXXXXX
ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B FD R L 1 8 9D 6 Y W
BOWL TYPE PORT TYPE
Metal bowls..................... B NPTF threads ..................... Leave Blank
Plastic bowls........... Leave Blank BSPP threads .................... W
OPTIONS
FILTER DRAIN (More than one option can be chosen. Add in
No filter .......................................................... Leave blank alphabetical order)
Internal automatic drain ................................. FD
Manual drain ................................................. F None ..........................................Leave Blank
Internal float drain (plastic stem) ................... F5A Non-relieving regulator ................A
(Must be ordered with plastic bowl option Sintered bronze filter element:
under BOWL TYPE). 5-m rating ............................E5
Internal float drain (brass stem) ................... F6A 20-m rating ..........................E4
(Must be ordered with metal bowl option 40-m rating ..........................E3
under BOWL TYPE). Adjusting springs:
External Hydro-Jector drain; ..... .................... FE
(Must be ordered with metal bowl option 0-150 psig (0-10 bar) .............H **
under BOWL TYPE). 0-50 psig (0-3.4 bar) ..............L
Warrior electronic drain; ............ .................... F2A Delete bowl drain: 1/4 NPT
(Must be ordered with metal bowl option female port instead ................LDC
under BOWL TYPE). Metal dome ...............................MD
REGULATOR Limit maximum psig setting ......M*
No Regulator ............................ Leave Blank Delete gauge ..............................NG
Regulator .................................. R Regulator tee handle ..................T
LUBRICATOR Quick-fill lubricator Q-cap ...........Q
No Lubricator ........................... Leave Blank * Insert maximum limited pressure.
Lubricator.................................. L
** H option spring includes metal dome.
FILTER WITH DIFFERENTIAL GAUGE OPTION PORT SIZE
Only applies to standard filter option above. Coalecent 3/4 NPTF...................................6
options 1 NPTF ...................................8
are setup separately in another section.
No Filter ...................................................................... 1
Standard filter no tapped head .................................... 1

Anyone requiring a filter and/or coalescing filter with a


differential pressure gauge, contact factory for number.
REGULATOR
No Regulator ............................ 0
Regulator .................................. 8
LUBRICATOR
No Lubricator ........................... 0
Lubricator.................................. 9D

Master Pneumatic, Inc. 339


High-Flow VANGUARD FRLs BFDRL289D Models
Filter-Regulator-Lubricators Port Sizes: 1-1/4, 1-1/2

S Individual filter (BFD200); piston-type


regulator (R180); sight-feed lubricator
(BL29D).
S Inline mounting.
S 40-m-rated sintered bronze filter element;
optional 5-m sintered bronze element.
S Aluminum bowls with clear nylon sight
glass. Optional extended lubricator bowl.
S Internal automatic filter drain. Optional
manual drain, internal float drain, external
Hydro-Jector drain, or Warrior electronic
drain.
Model Shown: BFDRL289D-12 S Self-relieving regulator; non-relieving
optional.
S Pressure gauge.

SPECIFICATIONS S NPTF port threads; optional BSPP threads.


Ambient/Media Temperature:
Manual & automatic drains: 40 to 175F (4 to 79C).
Float drain: 40 to 150F (4 to 66C).
Bowls: 35-Ounce (1 liter) capacity aluminum bowls with
clear nylon sight glass.Optional 62-ounce AIR FLOW DATA
(1830-ml) capacity extended lubricator bowl with two sight See Flow Charts for individual assembly
glasses. components on preceding pages.
Bowl Rings: Aluminum.
Filter Drain:
Internal automatic drain. Optional manual drain, internal
float drain, external Hydro-Jector drain, or Warrior
electronic drain. ISO FRL
Filter Element: 40-m-rated sintered bronze; optional Symbol
5-m sintered bronze. 1 2
Fluid Media: Compressed air. 3
Heads: Aluminum. Automatic Drain
Inlet Pressure: Self-relieving
Minimum: 15 psig (1 bar) with automatic drain, 30 psig
(2 bar) with internal float drain.
Maximum: 200 psig (14 bar).
Oil Adjustment: External; tamper-resistant.
Outlet Pressure: Adjustable up to 100 psig (7 bar). REPLACEMENT FILTER ELEMENT KITS
Pressure Adjustment Locking Key: Removable. Element Type Kit Number
Pressure Gauge: 0 to 200 psig (14 bar); 1/4 NPT gauge 40-m bronze (Std element) .......................A114-106E3
ports front and rear.
5-m bronze ...................................A114-106E5
Regulator: Nylon dome; acetal knob. Aluminum dome
with optional 0-150 psig spring.
Seals: Nitrile.
Sight Dome: Clear nylon.

340 Master Pneumatic, Inc.


A

DIMENSIONS inches (mm)


80
120
C
6 8
4

Weight
10

160
40
2 12

0 14
20
0 B AR 0
100 x kPa
p si

A B C Depth lb (kg)
15.8 10.6 2.1 4.3 8.00
(401) (268) (54) (108) (3.64) B

ORDERING INFORMATION
Change the letters in the sample model number below to specify the FRL you want.
NOTE: For model numbers longer than 15 characters, please consult Master Pneumatic.

B FD R L 2 8 9D 10 Y NG W

FILTER DRAIN
Internal automatic drain ...........FD PORT TYPE
Manual drain............................. F NPTF threads ................ Leave Blank
Internal float drain ..................F6A BSPP threads ........................ W
(Brass stem).
External Hydro-Jector drain .....FE GAUGE
Warrior electronic drain ...........F2A 0-200 psig Gauge .............Leave Blank
REGULATOR No gauge ................................ NG
No Regulator ............................ Leave Blank OPTIONS (More than one option can
Regulator .................................. R be chosen. Add in alphabetical order)
LUBRICATOR None ......................................Leave Blank
No Lubricator ........................... Leave Blank Non-relieving regulator ..................... A
Lubricator.................................. L Sintered bronze filter element:
5-m rating ................................ E5
FILTER WITH DIFFERENTIAL GAUGE OPTION Adjusting springs:
Only applies to standard filter option above. Coalecent options 0-150 psig (0-10 bar) ................ H **
are setup separately in another section. 0-50 psig (0-3.4 bar) ................... L
No Filter ...................................................................... 1 Delete bowl drain; 1/4 NPT
Standard filter no tapped head .................................... 2 female port instead ...................LDC
Metal Dome .................................. MD
Limit maximum psig setting .......... M*
Anyone requiring a filter and/or coalescing filter with a Regulator tee handle ....................... T
differential pressure gauge, contact factory for number. Quick-fill lubricator Q-cap ................Q
* Insert maximum limited ressure.
REGULATOR ** H option spring includes metal dome.
No Regulator ............................ 0
Regulator .................................. 8
LUBRICATOR
No Lubricator ........................... 0
Lubricator.................................. 9D
PORT SIZE
1-1/4 NPTF ............................. 10
1-1/2 NPTF ............................. 12

Master Pneumatic, Inc. 341


Full-Size VANGUARD MODULAR with ADDITIONAL OPTIONS
Integral Filter-Regulator-Lubricator assemblies
MVCFDRL108 assemblies requiring modular external and internal ports.
ADDITIONAL PORT OPTIONS (Apply code in location needed between
products. Example: need port between regulator and lubricator, place in
second XA slot).
None..................................................................................... Leave Blank
1/4-NPTF extra port block only ............................................. X
1/4-NPTF extra port block, PDA211-2 .................................. XA
1/4-NPTF extra port block, PDA212-2 .................................. XB
1/4-NPTF extra port block, PDA214-2 .................................. XC
1/4-NPTF extra port block, PDA215-2 .................................. XD
1/4-NPTF extra port block, PDA414-2 .................................. XG
1/4-NPTF extra port block, PDA411-2 .................................. XJ
1/4-NPTF extra port block, PDA413-2 .................................. XK

BOWL TYPE
Plastic ............................ Leave Blank
Metal ..,,,,,,,,,,.................. B

B M V 0 XA 7 XA 2 XA - B B - 2 W
LOCKOUT VALVE
None................................ Leave Blank
V35 Valve ........................ V

INTEGRAL FILTER/REGULATOR
CFR100 .......................... 7
CFDR100 ........................ 8

LUBRICATOR
None................................ 0
L28D ............................... 2
L28W .............................. 3

EXTERNAL INLET PORT OPTIONS


MALE PORT ........................................ A
FEMALE PORT .................................... B

EXTERNAL OUTLET PORT OPTIONS


MALE PORT ........................................ A
FEMALE PORT .................................... B

PORT SIZE
1/4-NPTF ........................ 2
3/8-NPTF ........................ 3
1/2-NPTF ........................ 4
3/4-NPTF ........................ 6

PORT TYPE
NPTF .............................. Leave blank
BSPP .............................. W

342 Master Pneumatic, Inc.


Full-Size VANGUARD MODULAR with ADDITIONAL OPTIONS
Filter-Regulator-Lubricator assemblies
MVFDRL108 assemblies requiring modular external and internal ports.
ADDITIONAL PORT OPTIONS (Apply code in location needed between
products. Example: need port between regulator and lubricator, place in
second XA slot).
None..................................................................................... Leave Blank
1/4-NPTF extra port block only ............................................. X
1/4-NPTF extra port block, PDA211-2 .................................. XA
1/4-NPTF extra port block, PDA212-2 .................................. XB
1/4-NPTF extra port block, PDA214-2 .................................. XC
1/4-NPTF extra port block, PDA215-2 .................................. XD
1/4-NPTF extra port block, PDA414-2 .................................. XG
1/4-NPTF extra port block, PDA411-2 .................................. XJ
1/4-NPTF extra port block, PDA413-2 .................................. XK

BOWL TYPE
Plastic ............................ Leave Blank
Metal ..,,,,,,,,,,.................. B

B M V 3 XA 3 XA 2 XA - B B - 2 W
LOCKOUT VALVE
None................................ Leave Blank
V35 Valve ........................ V

FILTER and COALESCING FILTER


None................................ 0
F100 ............................... 3
FD100 ............................ 4
FC100 ............................ 5
FD100 and FC101 .......... 6

REGULATOR
None................................ 0
R100 ............................... 3
IR100 .............................. 4

LUBRICATOR
None................................ 0
L28D ............................... 2
L28W .............................. 3

EXTERNAL INLET PORT OPTIONS


MALE PORT ........................................ A
FEMALE PORT .................................... B

EXTERNAL OUTLET PORT OPTIONS


MALE PORT ........................................ A
FEMALE PORT .................................... B

PORT SIZE
1/4-NPTF ........................ 2
3/8-NPTF ........................ 3
1/2-NPTF ........................ 4
3/4-NPTF ........................ 6
PORT TYPE
NPTF .............................. Leave blank
BSPP .............................. W

Master Pneumatic, Inc. 343


SENTRY Modular Accessories
Sentry modular units use end plates secured Sentry assemblies can be fitted with either threaded pipe
with screws to hold the ports in place, and also ports or ports for tubing. The sizes available are shown
to serve as mounting brackets. Short screws below. Two ports required for each assembly.
secure the end plates when a single module is
used; long screws when two or more modules Sentry
are used. Parts required for assembly are as End Plate PIPE PORTS TUBING PORTS
follows:
Pipe Port Tubing Port
Size Number Size Number
Part Quantity Required
G 1/8 10R-21-1/8W 1/4 A10R-21-04
Item Number 1 Unit 2 Units 3 Units
End Plate 10R-10 2 2 2 G 1/4 10R-21-1/4W 3/8 A10R-21-06
Short Screw 10R-18 4 2 0 1/8 NPT 10R-21-1/8 4 mm A10R-21-M4
Long Screw 10R-19 0 2 4
1/4 NPT 10R-21-1/4 6 mm A10R-21-M6
Small O-ring 103-95 1 1 1
Large O-ring 33-53 1 2 3 8 mm A10R-21-M8
Ports See Chart at Right 10 mm A10R-21-M10

GUARDSMAN and VANGUARD Modular Accessories


MODULAR FEMALE PORT
Used to connect modular units to
piping at inlet or outlet.
Port Female Port
Size Part Number
1/4 ...................... 30-12-1/4
MODULAR CONNECTORS 3/8 ...................... 30-12-3/8
GUARDSMAN and VANGUARD modular components 1/2 ...................... 30-12-1/2
can be joined or removed quickly with these specially 3/4 ...................... 30-12-3/4
designed connectors. Each connector includes an O-ring
assembly which forms an air-tight seal between modules.
MODULAR EXTRA PORTS
FRL and other assemblies include the required modular Used before or after a modular unit to
connectors between components, unless the assembly supply three auxiliary 1/4 ports.
has been specifically ordered for connection with pipe
Port Female Port
nipples. Size Part Number
Connectors can be ordered as part number KA30-04. All .......................... 30-13

MODULAR MALE PORT


Used to connect modular units to
non-modular units. Also allows right-
angle connections by using the side
ports or extra ports shown at the
right.
Port Male Port
Size Part Number
1/4 ................... 30-11-1/4
3/8 ................... 30-11-3/8
1/2 ................... 30-11-1/2
3/4 ................... 30-11-3/4

344 Master Pneumatic, Inc.


SERIES 350 and 380 Modular Accessories
Dimensions: inches (mm)
350 380
A 13.78 (350.1) 15.35 (389.9)

A
B 12.02 (305.4) 13.59 (345.2)
P B M C 2.5 (63.5) 2.5 (63.5)
C D D D N
D 3.28 (83.3) 3.71 (94.2)
L F 1.50 (38.1) 1.50 (38.1)
F
G G 3.00 (76.2) 3.00 (76.2)
H 0.20 (5.1) 0.20 (5.1)
Remove Clamp H
with 5/32 or 4 mm J 6.02 (152.9) 7.36 (186.9)
hex key. J K
K 6.42 (163.1) 7.56 (192.0)
Mount with 1/4
or 6 mm bolt L 2.21 (56.1) 2.19 (55.6)
M 3.05 (77.5) 3.24 (82.3)
N 1.79 (45.5) 1.79 (45.5)
P 0.88 (22.4) 0.88 (22.4)

MALE and FEMALE END PORTS


Either male or female end ports
Module can be attached to threaded inlet
Connecting Clamp and outlet lines. This allows all
(Patent No.: US 6,896,301 B2) modules of an FRL assembly to
Part No. A118-105 be removed easily and quickly
Combined without having to unthread the
Clamp & Bracket end modules. The end ports are attached to the modules with
Part No. A118-105M
clamps (see at left). End ports can be included in an assembled
FRL or ordered separately by the following part numbers:
Mounting Port Size Male Number Female Number
Bracket 1/4 NPTF 118-109-2F 118-100-2
Part No. A118-103 3/8 NPTF 118-109-3F 118-100-3
1/2 NPTF 118-109-4F 118-100-4
CLAMP for MODULE CONNECTIONS 3/4 NPTF 118-109-6F 118-100-6
Specially designed clamps provide a quick and easy as- EXTRA PORT BLOCK
sembly or disassembly of Series 350 and 380 modules. Two
allen-head bolts quickly tighten or loosen the clamp using a An extra port block can be placed between
5/32 or 4mm hex key. The clamp contains a plate carrying modules to provide two auxiliary 1/4 NPTF
two O-rings to provide positive sealing between modules. ports. Its mounting position can be rotated to
Order clamp by part number A118-105. Combined clamp obtain the most convenient operating orienta-
and bracket (below) can be ordered by part number A118- tion. If only one auxiliary port is to be used, the
105M. unused port must be closed with a pipe plug.
(The inlet and outlet are not threaded.) Order with FRLs or
MOUNTING BRACKET order by the following part numbers:
Two brackets are normally used to mount an FRL to a Port Size Part Number
vertical surface. The mounting bracket attaches to the
module-connecting clamp (see above) with a single screw. 1/4 NPTF ............... 118-106-2
Each bracket then employs two bolts (1/4 or 6mm) to 1/4-BSPP ..............118-106-2W
connect the assembly to the mounting surface. Order 3/8 NPTF ............... 118-106-3
bracket and screw by part number A118-103. Combined 3/8-BSPP ..............118-106-3W
bracket and clamp (above) can be ordered by part number 1/2 NPTF ............... 118-106-4
A118-105M. 1/2-BSPP ...............11-106-4W

Master Pneumatic, Inc. 345


Mounting Accessories
REGULATOR MOUNTING BRACKETS
Regulators and integral filter/regulators can be mounted to a surface with a bracket that attaches to the regulator.
Brackets and mounting nuts can be ordered separately or in a kit which includes both bracket and mounting nut.
Panel mounting Panel mounting hole per bracket:
hole 1.19 (30 mm) 0.69 (17 mm) 60R-15 is 1.56 (40 mm) 1.50 (38 mm)
3.50 (89 mm)
diameter 35-25 is 1.88 (48 mm)
0.31 (8 mm) 37-71 is 2.06 (52 mm)
0.31 (8 mm)
1.25 (32 mm) 1.00 (25 mm)
0.27 (7 mm) Diameter
1.375 (35 mm) 2.38 (60 mm)
GUARDSMAN and GUARDSMAN II 2.73 (69 mm) 1.00 (25 mm)
SENTRY and MINIATURE Diameter
Kit: K60R-15, Bracket: 60R-15, Nut: 60R-14P
0.31 (79 mm) Slots 2.66 (68 mm)
Kit: A33-82, Bracket: 33-82 , Nut: 10R-26
R75 SERIES
Kit: None, Bracket: 35-25, Nut: None
HPR100 and HPR180
R350 SERIES
Kit: A127-11, Bracket: 37-71, Nut: 127-11 Kit: A37-381, Bracket: 37-.364, Nut: None

SERIES 380 and VANGUARD


Kit: K37-71, Bracket: 37-71, Nut: 37-345F
MODULAR MOUNTING BRACKETS
Two L-shaped metal brackets as shown below can be used for wall mounting of modular FRLs or Clean Air Packages.
A single bracket can be used to mount individual filters or lubricators. Kits include two brackets and four screws for at-
taching the brackets to the modules.
0.20 (5.1 mm)
0.69 (17 mm)
Mount with 1/4
1.20 (31 mm) 1.00 (25 mm) or 6 mm bolt

0.31 (8 mm)
0.88 (22 mm)
0.31 (8 mm)
3.00 (76.2 mm)
3.0 (76 mm)
0.63 (16 mm)
SENTRY GUARDSMAN and Modular
Screws: 10R-19 (2 required), Bracket: None VANGUARD 380 SERIES
Kit: K30-08, Bracket: 30-08 Kit: A118-103, Bracket: None
MINIATURE
Kit: K50-01, Bracket: 50-01
Note: minature can only be used in
conjunction with 'T' suffix option on FD50,
FCD50, and L50 products.

FRL INLINE MOUNTING PIPE BRACKETS


Two pipe brackets can be used for wall mounting of FRL assemblies that use pipe nipples to join the components. The
bracket kits listed below include two sets of brackets.

1/4, 3/8, 1/2 Nipple size: 2.72 (28 mm)


3/4, 1 Nipple size: 3.69 (94 mm)

1/4, 3/8, 1/2 Nipple size: 1.00 (25 mm)


3/4, 1 Nipple size: 1.25 (32 mm)

1/4, 3/8, 1/2 Nipple size: 0.50 (13 mm)


3/4, 1 Nipple size: 1.13 (29 mm)

ALL PIPED ASSEMBLIES


Nipple size: 1/4" Kit: UMB-2
Nipple size: 3/8" Kit: UMB-3
Nipple size: 1/2" Kit: UMB-4
Nipple size: 3/4" Kit: UMB-6
Nipple size: 1" Kit: UMB-8
Note: No mounting brackets available for PR180M, PRH180M, 1-1/4" or 1-1/2".

346 Master Pneumatic, Inc.


TUBE-AWAY KITS PRESSURE GAUGES
Gauges are made with shatter-
proof plastic faces for use in rugged
Tube-Away kits for all general pur- environments. Large numerals show
pose and coalescent filters are psig in black and bar in red. Heavy
available to carry liquid drainage to duty construction of bourdon and
a remote disposal point. Order by indicator dial. Accuracy is within 2
the part numbers below. to 3 percent.

All regulators and assemblies with regulators include a


gauge. SENTRY and MINIATURE models have a 1/8 NPT
With 3-ft (1-meter) tubing .................K802-21-3 connection, and 1-1/2 inch diameter gauge face. All other
With 6-ft (2-meter) tubing .................K802-21-6 models have a 1/4 NPT pipe connection, and the gauge
With 12-ft (4-meter) tubing .............K802-21-12 face is 2 inches (51 mm) in diameter. Gauges are also avail-
able by the following part numbers.

Pressure Dial Pipe


Range Diameter Connection Part
QUICK-FILL CAP psig (bar) inch (mm) NPT Number
FOR LUBRICATORS 0-30 (0-2.1) 2 (51) 1/4 30BDD
Quick-fill caps (Q-caps) are 060 (04.1) 2 (51) 1/4 60BDD
check-valve fittings for filling 0200 (013.8) 2 (51) 1/4 200-BDD
lubricators. They can be or- 0-600 (0-41.4) 2 (51) 1/4 600-BDD
dered as a lubricator option,
0-30 (0-2.1) 1.5 (38) 1/8 30MDD
and are also available by
the following part numbers. 0-60 (0-4.1) 1.5 (38) 1/8 60MDD
0-160 (0-11) 1.5 (38) 1/8 70MDD
Back mounting connection.

Usage Part Number Threads PRESSURE GAUGES


MINIATURE For HPR100 and HPR180 Models
SENTRY A203-8BH 3/8-24
GUARDSMAN
SERIES 380 KA117-109 1/2-13
VANGUARD A204-8BH 1/2-13

Following kits reflect reducer bushing with pressure


gauges to fit all required gauge ports for both series.
See HPR100 and HPR180 pages for details on port
QUICK-FILL HOSE COUPLER sizes required.
PORT SIZE RANGE GAUGE KIT
The quick-fill hose coupler is used 1/4-NPTF 0-200 PSI A200-BDD-2
on the end of a oil fill hose assembly 1/4-BSPT 0-200 PSI A200-BDD-2W
to attach to a Quick-Fill Cap. This 3/8-NPTF 0-200 PSI A200-BDD-3
allows easier oil refills on a lubricator. 3/8-BSPT 0-200 PSI A200-BDD-3W
See each product breakdown chart 1/2-NPTF 0-200 PSI A200-BDD-4
for available order options. 1/2-BSPT 0-200 PSI A200-BDD-4W

A10001 1/4-NPTF 0-600 PSI A600-BDD-2


Quick-Fill caps can be ordered either 1/4-BSPT 0-600 PSI A600-BDD-2W
on the product or purchased seper- 3/8-NPTF 0-600 PSI A600-BDD-3
1/8-NPTF ately (Shown above). 3/8-BSPT 0-600 PSI A600-BDD-3W
1/2-NPTF 0-600 PSI A600-BDD-4
Female Connector
1/2-BSPT 0-600 PSI A600-BDD-4W

Master Pneumatic, Inc. 347


Mufflers - Silencers M200 and M201 Models
Port Size: 1/8 to 2-1/2
A A

B
B

Male pipe threads Female pipe threads


Model Shown: M200-6 For ports 1/8 through 1-1/4 For ports 1-1/4 through 2-1/2

DIMENSIONS
Port NPT Avg. A B Weight
Size Threads Cv Inches (mm) Inches (mm) lb (kg)
1/8 Male 2.0 0.8 (21) 2.2 (56) 0.3 (0.1)
1/4 Male 2.7 0.8 (21) 2.2 (56) 0.3 (0.1)
3/8 Male 3.2 0.8 (21) 2.2 (56) 0.3 (0.1)
3/8 Male 4.9 1.3 (32) 3.8 (96) 0.5 (0.2)
1/2 Male 5.9 1.3 (32) 3.8 (96) 0.5 (0.2)
Model Shown: M201-16
3/4 Male 5.9 1.3 (32) 3.8 (96) 0.5 (0.2)
3/4 Male 13.5 2.0 (51) 5.6 (142) 1.5 (0.7)
1 Male 16.7 2.0 (51) 5.6 (142) 1.5 (0.7)
Noise control solutions for air exhaust. 1-1/4 Male 17.4 2.0 (51) 5.6 (142) 1.5 (0.7)
The muffler-silencers substantially reduce exhaust noise levels 1-1/4 Female 37 2.5 (64) 5.9 (149) 2.3 (1.0)
yet produce little back pressure. Typical impact noise reduction
1-1/2 Female 37 2.5 (64) 5.9 (149) 2.3 (1.0)
is in the 20-25 dB range.
2 Female 54 3.0 (77) 7.3 (185) 3.5 (1.6)
2-1/2 Female 65 4.0 (102) 6.9 (173) 3.5 (1.6)

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Muffler you want.

M20 0-4 W
THREAD and PORT TYPE PORT TYPE
1/8" Cv: 2.0 Male thread ....................... 0-1 NPTF threads ........................... Leave blank
1/4" Cv: 2.7 Male thread ....................... 0-2 BSP* threads .......................... W
3/8" Cv: 3.2 Male thread ....................... 0-3
3/8" Cv: 4.9 Male thread ....................... 0M-3 * BSPP threads on M201 and BSPT threads
1/2" Cv: 5.9 Male thread ....................... 0-4 on M200 mufflers.
3/4" Cv: 5.9 Male thread ....................... 0-6
3/4" Cv: 13.5 Male thread ..................... 0M-6
1" Cv: 16.7 Male thread ........................ 0-8
1-1/4" Cv: 17.4 Male thread ................. 0-10
1-1/4" Cv: 37 female thread ................. 1-10
1-1/2" Cv: 37 female thread ................. 1-12
2" Cv: 54 female thread ........................ 1-16
2-1/2" Cv: 65 female thread ................. 1-20

348 Master Pneumatic, Inc.


Mufflers - Silencers Kits A118-125 (M201) Models
Port Size: 1-1/2 to 2-1/2

For dimensional specifications


see page 308.

Model Shown: A118-125-16

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Muffler you want.

A118-125- 16 W
THREAD and PORT TYPE PORT TYPE
1-1/4" Cv: 37 ....................................... 10 NPTF threads ........................... Leave blank
1-1/2" Cv: 37 ....................................... 12 BSPP threads .......................... W
2" Cv: 54 ............................................. 16
2-1/2" Cv: 65 ....................................... 20

Mini Mufflers M5 and M10 Models


Port Size: 1/8

M10-1 M5-1 03982B


1/8" NPT brass body with 1/8" NPT brass body with sin- 1/8" NPT to 1/4" NPT
sintered bronze element tered bronze element. Designed reducer
to fit internally into 1/8" port

Master Pneumatic, Inc. 349


Silencer/Reclassifiers RS and MRS Models
Port Size: 1/2 to 1
Silencer/reclassifiers are integral silencer and oil separation
devices. When installed at the exhaust ports of pneumatic
valves they reduce exhaust noise and capture lubricants
contained in the exhausting air. They are used on
valve-cylinder applications and on air tools with piped
exhausts.
S Exhaust noise is reduced to 80 to 85 dba under
standard steady-state test conditions.
S Peak impact noise is reduced to 106 to 108 dba.
S A drain cock is supplied for manual or automatic
draining of accumulated liquids. An optional
1/8 tube fitting (00142W) is available for
automatic draining.
Model Shown: RS100-4
S NPTF port threads; optional BSPP threads.
Model Shown: MRS100-8

SOUND ATTENUATION DATA


Constant-flow tests were conducted in a 14 x 22 room with a 14 ceiling.
Sound pressure levels were recorded using a B & K precision impulse sound
meter (model 22045), a 1-inch microphone (DB0375), a flexible extension
rod (UA0196), and a random incidence corrector (UA0055). Test system as
mounted on the 14-foot wall with exhaust port 4 feet from the 14-foot wall.

RS100 MODEL MRS100-8 MODEL SOUND ATTENUATION


dba SOUND ATTENUATION dba 3 ft from exhaust 10 ft from exhaust
120 120
SOUND PRESSURE LEVEL

SOUND PRESSURE LEVEL


IN SLOW RESPONSE

IN SLOW RESPONSE

110 1/2 Open Port 110


(36 distance)
100 100 1 x 14 Open Pipe

90 90
RS100 MRS100-8
80 (36 distance) 80

70 70
scfm 0 20 40 60 80 100 120 scfm 0 20 40 60 80 100 120
FLOW FLOW
l/s 0 10 20 30 40 50 l/s 0 10 20 30 40 50

SPECIFICATIONS
Ambient/Media Temperature:
Plastic Bowls: 40 to 125F (4 to 51C).
RS Metal Bowls: 40 to 175F (4 to 79C). See back pressure performance
Bowl: Polycarbonate plastic. Optional steel shatterguard data on the facing page.
Element: Sintered bronze.
Fluid Media: Compressed air.
Inlet Pressure:
5 to 150 psig (0.3 to 10 bar) maximum.

350 Master Pneumatic, Inc.


A A
DIMENSIONS inches (mm) C
Port Model Weight
Size Number A B C Depth lb (kg) C
3.5 5.5 0.7 3.5 1.3
1/2 RS100-4 (89) (140) (18) (89) (0.59)
4.2 8.4 2.7 4.2 2.8 B
1/2 MRS100-4 (107) (213) (69) (107) (1.27)
4.2 8.4 2.7 4.2 2.8
3/4 MRS100-6 (107) (213) (69) (107) (1.27)
4.2 8.4 2.7 4.2 2.8 B
1 MRS100-8 (107) (213) (69) (107) (1.27)
RS100

REPLACEMENT ELEMENT KITS


RS Models . . . . . . . . . . . . . . . . KA103-03E4
MRS Models . . . . . . . . . . . . . . . . KA109-32

TYPICAL INSTALLATION IN A MRS100


VALVE-CYLINDER CIRCUIT

Air Valve
Supply BACK PRESSURE PERFORMANCE
Exhaust bar psi RS Model MRS Models
0.70 10
Pneumatic
Valve 0.56 8
BACK PRESSURE

0.42 6

0.28 4
On RS models
Air Cylinder 0.14 2 effluent re-entrain-
ment may occur at
flows over 70 scfm.
0 0
scfm 0 20 40 60 80 100 120
FLOW
1/8 Drain Line
l/s 0 10 20 30 40 50

ORDERING INFORMATION
Change the letters in the sample model number below to specify the silencer/reclassifier you want.

B RS 100 - 4 Y W
BOWL TYPE PORT TYPE
Metal bowl .......................................B NPTF threads ................ Leave Blank
Plastic bowl .............................Leave Blank BSPP threads ........................ W
BOWL SIZE OPTION
8-Ounce (240-ml) bowl ...................RS None ................................Leave Blank
16-Ounce (480-ml) bowl ............... MRS Bowl shatterguard ....................SG
PORT SIZE
1/2 NPTF......................................... 4
3/4 NPTF (only with MRS bowl) ....... 6
1 NPTF (only with MRS bowl) ....... 8

Master Pneumatic, Inc. 351


Hydro-Jector External Drain E100 Models
Port Sizes: 1/8 & 1/4
When the hydro-jector is installed into a filter drain, use
the supplied rubber spacer between both products. This
will allow greater stability with the Hydro-Jector.

Model Shown: E100-2

DIMENSIONS inches (mm)


Weight
C
Ports A B C Depth lb (kg) B

1/8 3.5 (89) 4.2 (106) 8.3 (211) 3.5 (89) 2.6 (1.2)
1/4 3.5 (89) 4.2 (106) 8.3 (211) 3.5 (89) 2.6 (1.2)
Use 1/4" port option for attaching to 380, and VANGUARD series
filters.
A

ORDERING INFORMATION
Change the letters in the sample model number below to specify the Hydro-Jector you want.

B E100 - 2
BOWL TYPE
Polycarbonate bowl with shatterguard ............... Leave Blank
Metal bowl ......................................................... B

PORT SIZE
1/8 NPTF ........................................................... 1
1/4 NPTF ........................................................... 2 *

* When ordering to fit on 380 or VANGUARD series use '2'.

This product is not available in BSPP.

352 Master Pneumatic, Inc.


MP-Filenco 25 Series Models
Drains Replacement kits
PGA-25
Bottom of MP-Filenco Product Auto drain, Polycarbonate bowl,
guard and adaptor plate

AP-25
Adaptor plate
MD-25
Manual Drain (brass
pipe w/petcock) PGM-25 MSM-25 MBA-25
Manual drain, Polycarbonate Manual drain, metal bowl Auto drain,
bowl, guard and adaptor plate and adaptor plate metal bowl
and adaptor
plate

Model Shown: PGM PGA MSM MBA


CD25-2D3M Manual drain, Auto drain, Manual drain, Auto drain,
Polycarbonate Polycarbonate Metal Bowl Metal Bowl
bowl, and guard bowl, and guard

MP-Filenco 36, 38, 418 625 & 832 Series Models


Drains Replacement kits

Bottom of MP-Filenco Product

PGM PGA MSM MBA


Manual drain, Auto drain, Manual drain, Auto drain,
Polycarbonate Polycarbonate Metal Bowl Metal Bowl Model Shown:
bowl, and guard bowl, and guard CD38-4D7M

Warrior electronically
Fitting shown A-HTD-24V
controlled drain:
not included Air poppet heated drain. Temperature
See warrior drain product
Model Shown: page for selection. HTD-24V controlled (24VDC) with fixed cycle
CD418-8D3M 1/2-NPTF thread needed. Air poppet drain (actuator required). electronic timer (24VDC)
(does not include bushings) Temperature controlled (24VDC).
1/2-NPTF thread

Master Pneumatic, Inc. 353


ELECTRONICALLY CONTROLLED DED Models
Warrior Drain Port Sizes: 1/4 to 1/2

S Viton seals in the valve to ensure long life and


resistance to synthetic oils.
S O-ring seals on timer cycle adjusters to ensure
water resistand sealing IP65
S Fully Automatic - No maintenance.
S Manual TEST switch (micro switch)
S CD tested, UL Recognized.
S Small compact design.
S NPTF port threads; optional BSPP threads.
Model Shown: DED-115V-2 S Other voltages available

The WARRIOR drain is designed to remove condensate


from components in compressed air systems. Typical
installations include compressors, dryers, receivers,
driplegs, and filters.

The drain consists of a timer and a valve. Electronic


controls allow the draining interval to be set from 0.5 to
45 minutes, and the drain time from 0.5 to 10 seconds.
DIMENSIONS inches (mm)
Once set, draining action is automatic and requires no
maintenance. This is important in constant-flow applica-
2.00 (50.8 mm) 3.85 (97.8 mm)
tions where there is no on-off action to trigger a standard
automatic drain.
On Timer Off Timer
(drain cycle) (between cycles)

SPECIFICATIONS
Drain Time: Adjustable 0.5 to 10 seconds.
Drain Interval: Adjustable 0.5 to 45 minutes.
3.66
Current Consumption: 4 ma maximum. (92.9 mm)
Ambient Temperature: 35 to 130F (2 to 54C).
Media Temperature: 35 to 190F (2 to 88C).
Electrical Connection: DIN 43650A, ISO 440/6952.
Valve Type: 2/2 direct acting, normally closed.
Valve Body: Forged brass; 3/16-inch (4.8 mm) orifice.
Maximum Pressure: 230 psig (16 bar).

354 Master Pneumatic, Inc.


ORDERING INFORMATION
Change the numbers in the sample model number below to specify the switch you want.

DED- 115V - 2 W
VOLTAGE PORT TYPE
115 VAC, 50/60 Hz .............................. 115V NPT threads ........ Leave Blank
24 VDC ................................................ 24V BSP threads ................. W
230 VAC .............................................. 230V
PORT SIZE
1/4-NPTF ...................... 2
3/8-NPTF ...................... 3
1/2-NPTF ...................... 4

Replacement Drain Kits for M/P Filters: Plastic Bowls

This replacement kit contains a Warrior Drain, Pipe nipple


and correct plastic bowl assembly with shatterguard.

DED- 115 - F100


VOLTAGE REPLACEMENT BOWL
115 VAC, 50/60 Hz .............................. 115 F100 (Vanguard 1/4 to 3/4) ..... F100X
24 VDC ................................................ 24V F100 (High Flow 3/4 to 1) ....... F100
230 VAC .............................................. 230 FC101 (Vanguard 1/4 to 1/2) ... FC101X
FC101 (High Flow 3/4 to 1) ...... FC101

Replacement Drain Kits for M/P Filters: Metal Bowls

This replacement kit contains a Warrior Drain and


pipe nipple.

DED- 115 - BF100


VOLTAGE REPLACEMENT BOWL
115 VAC, 50/60 Hz .............................. 115 BF100 (1/4" to 1") ................... BF100
24 VDC ................................................ 24V BFC101 (1/4" to 1")
230 VAC .............................................. 230 BF200 (3/4" to 1-1/2")
BFC201 (3/4" to 1-1/2")

Master Pneumatic, Inc. 355


PRESSURE / VACUUM PDA Models
Switches Port Sizes: 1/8, 1/4

Pressure/Vacuum switches can provide an electrical signal to


warn or prevent over- or under-pressurization which can be
harmful to a machine or process. The pressure is adjustable.
Switches are sealed, vibration resistant, and built to provide
reliable protection. They can be either direct or remotely
mounted. Switches are available in three basic configurations:

Flying leads with 18-inch (450-mm) wires.


Flying leads with female weather pack.
For use with DIN connectors.

Model Shown: PDA414-2

Modular Installation
Any of the pressure valves can be incorported into any of the
GUARDSMAN, SERIES 380, or VANGUARD modular FRL
assemblies. For information about such installations, contact
Master Pneumatic.

SPECIFICATIONS

Ambient/Media Temperature:
-40 to 180F (-40 to 80C).
Electrical:
5 ampere at 125 / 250 VAC
5 ampere at 12 / 24 VDC
Housing: Glass-filled nylon.
Pressure Fitting: Brass, optional stainless steel
Maximum Overpressure: 350 psig (25 bar).
Repeatability: 2% of full set point range at 70F
(20C) ambient temperature.
Weight: 0.3 lb (0.14 kg).

356 Master Pneumatic, Inc.


DIMENSIONS
inches (mm)
C B A 1.10
(28)

2.08
1.73 IC-DETROIT, INC.

(53)
(44)

With 18-inch With 18-inch flying For Use With


Flying Leads leads and female DIN Electrical
weather pack Connector

ORDERING INFORMATION
Change the numbers in the sample model number below to specify the switch you want. These switches can also be
ordered with FRL units. For vacuum applications consult Master Pneumatic.

PD A 2 1 1 2 A W
ADJUSTMENT RANGE PORT TYPE
3-7 psig (0.2-0.5 bar) .............................. 1 NPT threads ........ Leave Blank
5-30 psig (0.35-2 bar) ............................. 2 BSP threads ................. W
25-100 psig (1.7-6.9 bar) ........................ 4
OPTIONS
CIRCUIT TYPE Viton diaphragm ................ A
SPDT ..................................................... 1 EPDM diaphragm .............. B
SPST normally open .................................. 2 10-ampere rating .............. E
(must use electrical connection 1 or 2) Gold electrical contacts ..... F
SPST normally closed ................................ 3 DIN light 110 volt AC ......... G
(must use electrical connection 1 or 2) (must be used along with
option 4 under Electrical
ELECTRICAL CONNECTION Connection section)
18-inch (450-mm) flying leads ................ 1 DIN light 12 volt DC ........... H
Flying leads & female weather pack ....... 2 (must be used along with
DIN 43650A, male half only .................... 3 option 4 under Electrical
DIN 43650A cable clamp ....................... 4 Connection section)
DIN 43650A 1/2-inch (13-mm) ............... 5 DIN light 24 volt DC ........... J
female conduit (must be used along with
PIPE SIZE option 4 under Electrical
1/8 NPT ................................................. 1 Connection section)
1/8 BSP (Brass pressure fitting only) ....... 1 316 Stainless Steel ........... M
See port type for additional add-on pressure fitting
1/4 NPT. ................................................. 2
1/4 BSP .................................................. 2
See port type for additional add-on
7/1620 SAE .......................................... S7

Master Pneumatic, Inc. 357


SERV-OIL Reservoirs M481R, 482R Models
Sight Dome Port Sizes: 1/4
Servo-Meters can be supplied with oil by pressure sys-
tems (up to 30 psig) or gravity systems, although gravity
systems are generally preferred. Remote reservoirs
should be connected to the bottom port of the SERV-OIL
equipment with a minimum 5/16" I.D. line.

Stand-pipes should be installed from the top of the


equipment and extend above the reservoir for gravity
systems to prevent airlock of the Servo-Meters.

Sight domes are available to vent air from the system,


and to confirm visually the presence of oil. Pressure-fill
systems should be vented, or use low velocity recircula-
tion of the oil supply.

For a detail explaination on operation and use, see


pages 232 and 233.

Model Shown: 482R


NOTE
For most applications Master
Pneumatic recommends a light
spindle oil that is not
chemically aggressive.
(150-1200 ssu viscosity).

DIMENSIONS inches (mm)


Port Weight
B B
Bowl Location A B C Depth lb (kg)
M481R 1/4 (side) 1.6 (41) 3.9 (99) 0.4 (9.5) 1.6 (41) 0.33 (0.15)
C

A A 482R 1/4 (Bottom) 1.6 (41) 4.3 (109) --- 1.6 (41) 0.33 (0.15)
Model: M481R Model: 482R

ORDERING INFORMATION
Change the letters in the sample model number below to specify the filter/regulator you want.

M481R W
PORT LOCATION AND SIZE PORT TYPE
1/4-NPTF inlet/outlot ports size location ............. M481R 1/4 NPTF ...................................... Leave Blank
1/4-NPTF Port location bottom .......................... 482R 1/4 BSPP ...................................... W

358 Master Pneumatic, Inc.


SERV-OIL Reservoirs M476R Models
Transparent container Port Sizes: 1/4
Servo-Meters can be supplied with oil by pressure
systems (up to 30 psig) or gravity systems, although
gravity systems are generally preferred. Remote res-
ervoirs should be connected to the bottom port of the
SERV-OIL equipment with a minimum 5/16" I.D. line.

Stand-pipes should be installed from the top of the


equipment and extend above the reservoir for gravity
systems to prevent airlock of the Servo-Meters.

Sight domes are available to vent air from the system,


and to confirm visually the presence of oil. Pressure-fill
systems should be vented, or use low velocity recircula-
tion of the oil supply.

NOTE
For most applications Master
Model Shown: M476R
Pneumatic recommends a light
spindle oil that is not
chemically aggressive.
B (150-1200 ssu viscosity).

RESERVOIR DIMENSIONS
MAX
RESERVOIR
Dimensions inches (mm)
A Model No:

XXXXXXXXXXXXXXX

DO NOT PRESSURIZE
Maximum Temperature: 125 Deg F.
Part No. Capacity A B Depth
YY NNN

R
Master Pneumatic - Detroit, Inc.
Phone: (586) 254-1000 Fax: (586) 254-6055
MIN M476R 10 ounces 5.4 (137) 3.3 (84) 3.3 (84)
M476RP 10 ounces 5.0 (127) 3.3 (84) 3.3 (84)

ORDERING INFORMATION
Change the letters in the sample model number below to specify the reservoir you want.

M476R E W
BOWL TYPE PORT TYPE
Polycarbonate 10 oz (0.3 l) bowl (Standard) ..................... M476R 1/4 NPTF ...................................... Leave Blank
(7970 drops) with manual vent and fill plug. 1/4 BSPT ...................................... W
Nylon Bowl 10 oz (0.3 l) bowl with manual vent and .......... M476RN
OPTIONS (More than one option can be
fill plug.
chosen. Add in alphabetical order.)
Polypropylene bowl, no fill plug, automatic vent ................ M476RP
None ............................................. Leave Blank
EPR O-rings .................................. E
Q-Cap ........................................... Q
(Cannot be ordered with option
'P' under BOWL TYPE section)
No label ......................................... U
One drop = 1/30 cc. Capacity in drops is at 90% Viton O-rings .................................. V
of full capacity.

Master Pneumatic, Inc. 359


SERV-OIL Reservoirs M570R Models
Transparent container Port Sizes: 1/4
Sight domes are available to vent air from the sys-
tem, and to confirm visually the presence of oil. Pres-
sure-fill systems should be vented, or use low velocity
recirculation of the oil supply.

M570R transparent reservoirs are available in,


1-quart (960-ml), and 2-quart (1920-ml) capacities.

Level Switches. When the reservoir is located where


the oil level cannot easily be determined visually, electri-
cal oil level switches can be used. Both low-level and
high-level switches are available. The switches can be
connected to a remote electrical control for automatic
filling.

Model Shown: M570-6R Model Shown: M570-12R

Servo-Meters can be supplied with oil by pressure


systems (up to 30 psig) or gravity systems, although NOTE
gravity systems are generally preferred. Remote res-
ervoirs should be connected to the bottom port of the For most applications Master
SERV-OIL equipment with a minimum 5/16" I.D. line. Pneumatic recommends a light
spindle oil that is not
chemically aggressive.
Stand-pipes should be installed from the top of the
(150-1200 ssu viscosity).
equipment and extend above the reservoir for gravity
systems to prevent airlock of the Servo-Meters.

RESERVOIR DIMENSIONS
A
Dimensions inches (mm)
Part No. Capacity A B C Depth
M570-6R 1 quart 7.6 (193) 5.4 (137) 4.6 (117) 4.8 (122)
M570-12R 2 quarts 13.6 (345) 5.4 (137) 4.6 (117) 4.8 (122)
C
B

ORDERING INFORMATION
Change the letters in the sample model number below to specify the reservoir you want.

M570 - 6 R GG W
RESERVOIR SIZE PORT TYPE
1quart (960-ml), 25,400 drops ....... 6 1/4 NPTF ...................................... Leave Blank
2 quart (1920-ml), 50,800 drops .... 12 1/4 BSPP ...................................... W
OPTIONS
One drop = 1/30 cc. Capacity in
None ............................................. Leave blank
drops is at 90% of full capacity.
Low level switch ............................ G
High and low level switch ............... GG

360 Master Pneumatic, Inc.


SERV-OIL Reservoirs 473R, 477R, 479R Models
Metal container Port Sizes: 3/4
Sight domes are available to vent air from the sys-
tem, and to confirm visually the presence of oil. Pres-
sure-fill systems should be vented, or use low velocity
recirculation of the oil supply.

Metal reservoirs in 1-gallon (3.8-liter), 5-gallon


(18.9-liter), and 10-gallon (38-liter) capacities. Metal
reservoirs have an internal oil filter, sight tube, and filter
breather fill cap. All reservoirs have quick-fill fittings.

Level Switches. When the reservoir is located where


the oil level cannot easily be determined visually, electri-
cal oil level switches can be used. Both low-level and
high-level switches are available except for 10-ounce
reservoirs. The switches can be connected to a remote
electrical control for automatic filling.
Model Shown: M473R

Servo-Meters can be supplied with oil by pressure


systems (up to 30 psig) or gravity systems, although
gravity systems are generally preferred. Remote res-
NOTE
ervoirs should be connected to the bottom port of the
SERV-OIL equipment with a minimum 5/16" I.D. line. For most applications Master
Pneumatic recommends a light
Stand-pipes should be installed from the top of the spindle oil that is not
equipment and extend above the reservoir for gravity chemically aggressive.
systems to prevent airlock of the Servo-Meters. (150-1200 ssu viscosity).
B

RESERVOIR DIMENSIONS
Dimensions inches (mm)
Part No. Capacity A B C Depth
A
473R 1 gallon (3.8 l) 9.9 (251) 10.9 (276) 8.0 (203) 6.1 (154)
477R 5 gallons (18.9 l) 17.9 (455) 14.9 (378) 12.0 (305) 6.1 (154)
479R 10 gallons (38-l) 25 (635) 16.9 (429) 13.5 (343) 7.1 (180)
C

ORDERING INFORMATION
Change the letters in the sample model number below to specify the reservoir you want.

47 3 R G W
RESERVOIR SIZE PORT TYPE
1 gallon (3.8 l), 102,000 drops ....... 3 3/4 NPTF ...................................... Leave Blank
5 gallons (19 l), 508,000 drops ....... 7 3/4 BSPP ...................................... W
10 gallons (38 l), 1,020,000 drops .. 9
OPTIONS
None ............................................. Leave blank
One drop = 1/30 cc. Capacity in
Low level switch ............................ G
drops is at 90% of full capacity.
High and low level switch ............... GG

Master Pneumatic, Inc. 361


SERV-OIL SPL Tool and Downstream Used with A600,
Single Point Lubricator A640, D600, & D640
To realize the maximum benefits of the Single Point Lubricator (SPL), an internal oil capillary tube must be con-
nected to the outlet of the SPL and terminate with a check valve to insure a solid column of oil.

Model Shown: Located on page 337 Model Shown: 456-148


(See TUBING section for the available part numbers) (The check valves shown are not supplied with this part)

The capillary tubing is sold by the meter with (A00942M) The 456-148 tool is to be used with the 456-147M Pliers
and without oil (00942M). It is to be attached to a Single for installing the 420-160 Check Valve on the oil capillary
Point Lubricator on one end and have the 420-160 Check tubing. It is also used to hold the brass barb (remove from
Valve installed on the other end. This tubing is to be in- the outlet of the Single Point Lubricator) to attach the oil
stalled inside the hose or pipe connecting the SPL to the capillary tubing, for ease of installation in the SPL.
pneumatic device being lubricated.

Model Shown: 456-147M Model Shown: 420-160


The bent-nose pliers shown (456-147M) are specially The 420-160 Check Valves are to be installed on the end
desgned for attaching the oil capillary tubing to the brass of the oil filled capillary tube. This holds the oil in the tubing
barb in the outlet port of the Single Point Lubricator and the until the Single Point Lubricator is operated, dispensing a
Check Valve that needs to be installed on the end of the precise amount of fluid in to the airstream near the inlet of
oil capillary tubing. They have a slot milled into the jaws to the pneumatic device to be lubricated.
hold the tubing without crushing it.

362 Master Pneumatic, Inc.


SERV-OIL Accessories Used with MPLs
BLOCK PLATE. Used between Servo-Meters in a stack CONNECTORS for TUBING
to block air signals. Different actuating air signals can then
be used for the two groups of Servo-Meters separated by Connector
the block plate. The oil supply, however, is not blocked by Part No. Description Usage
the plate. 00142W 1/8" NPT x 1/8" Nylon or Copper
Oil Delivery Lines
Alternate signal
here for Servo- 00182W 1/8" NPT x 1/4" Nylon or Copper
Meters above
block. No pulse Oil Delivery Lines
counter delay. 001124W 1/4" NPT x 3/8" Nylon or Copper Air
Signal or Oil Delivery
Lines
1/8 Port for air
BLOCK PLATE signal to upper
Prevents bottom Servo-Meters. No
02942M Double Barbed Oil Delivery Lines
air signal from counter delay. Connector for
reaching upper
Servo-Meters. Splicing 1/8" Tubing
Note: Tube fittings are not available with BSPP threading

TUBING. Tubing lengths should be specified as shown


below:
Air signal here Tubing
goes thru counter
to Servo-Meters Part No. Description Usage
beneath the block.
NON-FILLED TUBING
Block Plate Kit with NPT threads .....................K474-07T
Includes all necessary seals and assembly hardware. For 00942M-* 1/8" O.D. Nylon Oil Delivery Lines
BSPP threads add suffix W to part number. B00942M-@ 1/8" O.D. Nylon Oil Delivery Lines
B00942F-# 1/8" O.D. Nylon Oil Delivery Lines
CHECK VALVES. Used at lubrication point to keep air 00984M 1/4" O.D. Nylon Air Signal Lines
out of oil lines. NPT threads, Nitrile seals. For BSPP threads PRE-FILLED TUBING (tubing is filled and capped)
add suffix W to the part number; for Viton seals add suffix
letter V. Both straight check valves and right-angle elbow A00942M-@ 1/8" O.D. Nylon, Oil Delivery Lines
valves are available. A00942F-# 1/8" O.D. Nylon, Oil Delivery Lines
Part No. Type Inlet Outlet * = 1 inch of tubing. Ex: -12 = 12 inches.
A01242 Elbow 1/8 Female 1/8 Male @ = 1 meter of tubing. Ex: -12 = 12 meters
A01242L * Elbow 1/8 Female 1/8 Male # = 1 Foot of tubing. Ex: -12 = 12 feet.
A01244 Elbow 1/8 Female 1/4 Male CHECK VALVE FOR TUBING (Check valve is necessary for
proper function): 420-160
A01242S Straight 1/8 Female 1/8 Male
A01242SL * Straight 1/8 Female 1/8 Male
A01244S Straight 1/8 Female 1/4 Male REPLACEMENT KITS KITS for SERVO-METERS.
Seals for the air end are Nitrile; seals for the oil end are
A01284S Straight 1/4 Female 1/4 Male
available in three different materials: Nitrile, Viton, or Eth-
A01284SL * Straight 1/4 Female 1/4 Male ylpropylene. For satisfactory service it is recommended
* = Lower cracking pressure. that replacment kits can be installed on both the air end
and the oil end.
Buna-N Seals Buna-N Seals
Servo-Meter for Air End for Oil End
1/2 Drop, Non-shutoff KA457-37M-5 KA457-12-5I

Type: Straight Type: Elbow 1/2 Drop, Shutoff KA457-38M-5 KA457-12-5I


Model Shown: A01242S Model Shown: A01242 1 Drop, Non-shutoff KA457-37M-1 KA457-12-1I
1 Drop, Shutoff KA457-38M-1 KA457-12-1I
PULSE COUNTER KIT for MPLs. A pulse counter
can be set to actuate Servo-Meters on every operating cycle, 2 Drops, Non-shutoff KA457-37M-2 KA457-12-2I
every 5th cycle, or every 10th cycle. Counter Kit KA418-04M 2 Drops, Shutoff KA457-38M-2 KA457-12-2I
includes a counter, and all necessary seals and hardware For Oil End Seals only: Add suffix V for Viton seals.
for mounting. Add suffix E for EPR seals.

Master Pneumatic, Inc. 363


Dascool 2357 COOLANT CONCENTRATE
for SCORPION SYSTEMS

DasCool 2357 is a semi-synthetic, water-soluble coolant Parts of Water to


concentrate specially formulated for Scorpion systems. Machining Operation One Part of DasCool 2357
It has effective pressure- and friction-reducing properties Boring, Drilling, Sawing,
for the optimum balance of cooling and lubrication. It also Reaming, Milling,
provides rust protection and reduces tool wear by reducing Planing, Gear Cutting ..........................2030
friction and temperature. These same features also increase
machining accuracy by reducing thermal expansion of tool Threading, Broaching ..........................1020
and workpiece. Grinding ..............................................3060
DasCool 2357 can be used with all types of metals, but Metalforming .........................................05
is especially effective with aluminum alloys. It is available Order DasCool 2357 by the following part numbers:
in one-gallon and five-gallon containers, and is very eco-
1 Gallon ........................................... PC-1GAL
nomical because of the precision delivery of Scorpion
5 Gallon ........................................... PC-5GAL
systems.
An 8-ounce sample is included with each Scorpion unit.
There is no chlorine, phosphorus, active sulphur, silicones,
phenols, or nitrates in DasCool 2357 . Highly concentrated
DasCool 2357 must be diluted with water before use.
Recommended dilutions for various machining operations
are shown below.

Model Shown: PC-1GAL

Model Shown: PC-8oz


Model Shown: PC-5GAL

364 Master Pneumatic, Inc.


INDEX
A C 380 Series .................................. 110
Accessories: Cables, electrical Filter Bowl/Drain kits ..... Contact M/P
Coolant, for scorpions ................ 366 Electro-pneumatic Servo-Valve ... 194 or visit www.masterpneumatic.com
Customized interface, ........ 327, 337 Check Valves ................... See Valves Filter, Clean Air Packages, info ... 104
series 350 and 380. Clean Air Packages, Info ............ 104 70 models .................................. 112
Drains ............................. See Drains 70 models .................................. 112 350 models ................................ 114
Gauges, Differential .................... 79 350 models ................................ 114 100 models ................................ 118
Gauges, Pressure ...................... 349 100 models ................................ 118 380 models ................................ 116
Kits ..................................... See Kits 380 models ................................ 116 Filter, Coalescing, info ................ 78
Modular Connectors, ports, etc . 346 Coalescing Filters ............ See Filters 10 models .................................. 80
Mounting Brackets .................... 348 Combination, Fil/Reg ..... See Integral 50 models .................................. 82
Mufflers ..................................... 350 Combination, Fil-Reg-Lub .......... See 60 models .................................. 84
Quick Fill Cap, Coupler .............. 349 Assemblies. 70 models .................................. 86
Reservoirs ... see Serv-Oil REservoirs Connectors, Modular ................. 346 350 models ................................ 88
Serv-Oil accessories ........... 364,365 Connectors, tubing ..................... 349 101 models .......................... 90, 94
Silencers ............................ 350-351 Consolidated Fil/Reg ..... See Integral 201 models .......................... 96, 98
Silencers Reclassifiers ............... 352 Controller, Servo-Meter ...... 286, 287 380 models ................................ 92
Switches, Pressure/Vacuum ...... 358 Coolant, Scorpion ...................... 366 401 models .........................100,102
Tube Away Kits ......................... 349 Customized Interface, ........ 327, 349 Filter Drains, info ......................... 52
Adsorber ........ See Filter, Adsorbing 350 and 380 series. Drain/Bowl kits ............ contact M/P
Assemblies, Integral Fil/Reg-Lub: Cylinder Lubrication info ............ 252 or visit www.masterpneumatic.com
Information ................................ 288 Filter Element Kits ............. are listed
10 and 11 models ..................... 290 D on individual filter pages
55 and 56 models ..................... 292 Delayed Pressure ............. See Valves Filter, General Purpose, info ....... 50
60 models ................................. 294 Buildup Valves. 10 models .................................. 54
70 models ................................. 296 Desiccants, info & kits .... 120-127,355 50 models .................................. 56
350 models ............................... 298 Differential Pressure Gauges, .... 79 505, Stainless Steel models ........ 58
108D models ............................ 304 information 60 models .................................. 60
108W models ........................... 306 Drains: 70 models .................................. 62
380 models .............................. 308 Drains for Filter Bowls, info ......... 52 350 models ................................ 64
Assemblies, Filter-Regulator- Filenco, replacement drains ........ 355 100 & 101 models ................ 66, 70
Lubricator: Hydro-Jector, external E100 ....... 354 200 & 201 models ................ 72, 76
Information .......................... 299 Tube-Away drain kit .................... 349 380 models ................................ 68
10 and 11 models ................ 314 Warrior, Elec. Controlled, DED .... 356 400 & 401 models ...................... 74
50, 55 and 56 models .......... 316 Dryer Filters, ................... See Filenco Filter/Regulator, Combination .... See
60 and 65 models ................ 318 MP-Filenco integral
70 and 75 models ................ 320 Filter-Regulator-Lubricator ......... See
350 models .......................... 322 E Assemblies
100 and 108D models .......... 328 Electro Pneumatic Servo Valve .. 194 Flow Control Valve ...................... See
100 and 108W models ......... 330 Accessories ................................ 195 Valves
380 models .......................... 332 ER model ................................... 194 FRL ........................... See Assemblies
180 models .......................... 339 B***-ER with volume booster ...... 196
189 models .......................... 340 G
289 models .......................... 342 F Gauges, Differential Pressure .... 79
Assemblies, Fil-Reg-Sev-Oil and Filenco, Filter Dryer, Info ............. 105 Information
and Hose: 25 Series .................................... 120 Gauges, Pressure ....................... 349
FR, SPL & Hose Assembly ........ 254 36 & 38 Series ............................ 122
FR, SPL & Hose, low flow ......... 258 418 Series .................................. 124 H
625 & 832 Series ........................ 126 Hose Assemblies, Serv-Oil:
B Filenco, Filter Dryer, Drain kits ... 355 Standard hose assembly ............ 255
Brackets, mounting .................... 346 Filenco, Filter Dryer, Element kit . are Low flow hose assembly ............ 259
listed on individual Filenco pages Hydro-Jector Drain, E100 model . 354
Filter, Adsorbing, info .................. 104
70 Series .................................... 106
350 series ................................... 108

Master Pneumatic, Inc. 365


INDEX
I Modular Accessories ........... 346,347 HPR180 models ......................... 180
Injection Lubrication .................. See Mounting Brackets ..................... 348 Regulators, General Purpose ..... 128
Lubrication, Injection MPL, Multiple Point Lubricator .. See information
Serv-Oil CO2 Miniature CX models ........... 136
Integral Element Kits ................. Are Mufflers-Silencers: R10M and R11M models ............ 130
listed on individual Integral Fil/Reg A118-125 models ...................... 351 R55M and R56M models ............ 132
pages M5 and M10 models .................. 351 R56S Stainless Steel models ...... 134
Integral Filter/Regulator, info ..... 198 M200 and M201 models ............ 350 R60 models ................................ 138
10M and 11M models ............... 200 Silencer-Reclassifers .................. 352 R67 models ................................ 142
55M and 56M models ............... 202 R75 models ................................ 140
60 models ................................. 204 O R350 models .............................. 144
70 models ................................. 206 Oil Removal ..... See Filters, Adsorbing R100 models .............................. 146
350 models ............................... 210 Oil Reservoirs ................ See Serv-Oil R180M 3/4 and 1" models .......... 150
100 models ............................... 212 Reservoir R180 1-1/4, 1-1/2" models ......... 152
380 models ............................... 214 Oil (Coolant), Scorpion ............... 366 R380 models .............................. 148
CO2 Miniature CX models ......... 216 Regulator / Filter ............ See integral
P Regulator, Precision information .. 128
K Particulate Filter ......................... See IR100 models ............................ 158
M/P offers many kits not listed in our General Purpose IR180 models ............................. 160
catalog. Contact us or visit our web- Ports, Modular...................... 346,347 IR380 models ............................. 156
site: www.masterpneumatic.com Pressure Gauges ........................ 349 R57M models ............................. 154
Filenco Drain replacement kits .... 355 Pressure Gauges, Differential ..... 79 Regulators, Water
Filenco Element/Desiccant kits Information R13M and R14M models ............ 186
Are listed on individual filenco pages Pressure Regulators, info ............ 128 R53MB and R54MB models ....... 188
Filter Element kits See Regulators for product choices Relief Valves ................................ 129
Are listed on individual Filter pages Pressure/Vacuum Switches RV56 models .............................. 190
Serv-Oil ... See Serv-Oil Accessoories PDA models ............................... 356 CO2 Miniature CX models ........... 192
Tube-Away Dain kit ..................... 349 Reservoirs .... See Serv-Oil Reservoirs
Warrior, replacement drain kit ...... 357 Q
Quick Fill Cap (Q-Cap) ................ 349 S
L Quick Fill Hose Coupler .............. 349 Scorpion & Scorpion JR., info ..... 280
Liquid Dispensers .......... See Serv-Oil Scorpion 80, 83 & 85 models .... 282
and Scorpion R Scorpion JR. 890 model ............ 284
Lockout Valves ................. See Valves Reclassifiers ............................. 352 Serv-Oil Accessories, Kits, parts:
Lubrication of Cylinders ............. 252 Regulator, Electro-Pneumatic .... 194 Block Plate ................................ 365
Lubrication of Pneumatic tools .. 348 Regulator, Externally Piloted info. 129 Check Valves ............................. 365
Lubricators, Air line info .............. 219 HPR100 models ......................... 164 Connectors for Tubing ................ 365
L10 models ................................ 220 PR11M models ........................... 162 MPL Parts/Kits ........................... 265
L28D models .............................. 230 PR55M and PR56M models ........ 164 Pulse Counter Kits ...................... 365
L28W models ............................. 232 PR100 models ............................ 170 Reservoirs ........................... 360-363
L29D models .............................. 236 PR380 models ............................ 166 Seal Kits, Air and Oil ends ........... 365
L50, L50Y models ...................... 222 PRH100 models ......................... 172 Servo-Meters, 70 models ............ 264
L60D models ............................. 224 PRH380 models ......................... 168 Servo-Meters, Controllers .... 286,287
L70D models ............................. 226 Regulators, Ext. Piloted, Tubing ........................................ 365
L350 moldes ............................. 228 High Flow Serv-Oil, FR and Hose assembly:
L100 models ............................. 238 HPR180 models ......................... 180 SPL, FR & hose assembly .... 254-257
Bl237D models ......................... 240 PR180M models ......................... 176 SPL, FR & hose low flow ...... 258-261
L380D models .......................... 234 PRH180M models .......................178 Serv-Oil, Injection Lubrication info:
Lubricators, Injection ................ See PR300 models ............................ 184 Cylinder Lubrication .................... 252
Serv-Oil R200 models .............................. 182 Importance to Air Tools ............... 247
Lubricators, Quick Fill Cap ........ 349 Regulator, Ext. PIloted, Injection Lubrication .................... 242
High Flow Mist vs. Serv-Oil .......................... 253
M HPR100 models ......................... 174 Lubrication Chart ........................ 274

366 Master Pneumatic, Inc.


INDEX
MPL with M476 photos .............. 275 V382 & V383 models .................. 34
Servo-Meter Cut-away ............... 243 V45M models ............................. 30
Servo-Meter Controllers ............. 244 V470 models .............................. 24
Serv-Oil Famil of Products .......... 245 V475 models .............................. 26
Tool Lubrication .......................... 246 V480 models .............................. 36
Typical MPL Application & assy ... 262 V485 models .............................. 38
Serv-Oil Liquid Dispensers: V495 models .............................. 28
740 & 770 series ........................ 276
Scorpion & Scorpion JR., info ..... 280 W
Scorpion 80, 83, & 85 models .... 282 Warranty ..................................... 2
Scorpion JR. 89 models ............. 284 Warrior Drain, DED models ......... 356
Serv-Oil Multiple Point Lubricators: Water Regulator:
Automation Pac series 730 ......... 272 R13M and R14M models ............ 186
Elect. Controlled series 7A0 ........ 270 R53MB and R54MB models ....... 188
MPL Application/Assembly ......... 262 Water Removal ........................... 53
Serv-Oil MPL series 710 & 720 ... 268
Serv-Oil Reservoirs:
M476R models ........................... 361
M570 Models ............................. 362
476R, 477R, 479R models ......... 363
Sight Dome, M481R & M482R ... 360
Serv-Oil Single Point Lubricators:
Upstream A6 model ................... 250
Downstream D6 model .............. 252
Serv-Oil SPL Tool ....................... 364
Servo-Meter ......................... 264-266
Servo-Meter, Controllers ..... 286, 287
Shuttle Valve ............................... 42
Silencer-Reclassifer
Rs and MRS models .................. 352
Switches, Pressure/Vacuum
PDA models ............................... 358

T
Tube-Away Kit ............................ 349
Tubing and Connectors, ............. 365
Serv-Oil

V
Valves, Auxilliary, info .................. 40
Check V460 models ................... 48
Check, Serv-Oil, A012 models .... 363
Flow Control, V50 models ........... 44
Flow Control, inline V55 models .. 46
Shuttle, SV20 models ................. 42
Valves, Lockout, info ................... 8
V10 models ................................ 12
V35 models ................................ 14
V40 models .............................16, 18
V450 models .............................. 20
V460 models .............................. 22
Valves, Lockout, Delayed ........... 8
Pressure Buildup

Master Pneumatic, Inc. 367

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