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Alternative Fuels
Presentation
CHOA
ALSTOM Today
Transport
Energy
2
The new ALSTOM
Power Service
N1
Power
Transport Environment
Marine
Power
N2 N1
N2 Turbo-
Systems
N1 to N3
Alstom Technologies /
Capabilities
Boilers (Utility, Industrial and HRSGs)
Environmental (Air Pollution Control)
Large Steam Turbines
Large Gas Turbines
Turbo-generators
Heat Exchange Systems
Hydro Power Plants
BOP, Electrical & Control Systems
Power Plant construction and maintenance services
Turnkey power plants
Fossil Fuel Power Plant
NOx Control
-SCR Systems
-SCONOx
Boiler
Steam Turbine
and Generator
Substation
Systems
Pulverizer
Ash
Handling
Alternative Fuels
No
$0
$2
$4
$6
$8
$10
v-9 $12
9
Ju
l-0
Ma 0
r -0
No 1
v-0
1
Ju
l-0
Ma 2
r -0
No 3
v-0
Alberta Natural Gas Price
3
Ju
l-0
$/GJ
Ma 4
NGX/AECO
r -0
No 5
v-0
5
Boiler Fuels
Coal
Coal
Waste Coals...
Gas &
Oil
Petcoke
Biomass
FUEL OPTIONS
Petcoke
Asphaltene $-0.50 to $0.50 / GJ
Residual
POLLUTANTS CONTROLLED
Sulfur Oxides
Nitrogen Oxides
Particulate Matter
Halides
Heavy Metals
Organic Matter
Mercury
Air Pollution Control Development
Tall Stack
Concept
1980s
1990-2000 End Product Recovery
and Utilization
Emission Control Technologies
Particulate Control:
Disposal Disposal
Water
Lime Recycle
Water Silo
Slaker
B
Storage Feed
Tank Tank
WFGD Process Diagram
Limestone/Forced Oxidation
STACK
WATER
SPRAY TOWER
ABSORBER
ELECTROSTATIC MAKE-UP
PRECIPITATOR WATER
TO BALL
MILL TANK
TO WWTS
LIMESTONE
HYDROCLONE
GYPSUM
FROM MW
TANK
BALL MILL
Limestone/Forced Oxidation
CO2
(Carbon dioxide)
H2O
(Water)
SO2
(Sulphur dioxide)
CaCO3
(Calcium carbonate, CaSO42H2O
limestone) (Calcium sulphate,
gypsum)
O2
(Oxygen)
CFB Baima,
Baima,
Kaiyuan,
Kaiyuan,
Guayama,
Guayama, Qinhuangdao
Qinhuangdao
Red
RedHills,
Hills,
CFB Seward.
Seward.
E.
E.Kentucky
Kentucky
Sulcis 1X300 MW (RH)
Sulcis 2X300 MW (RH)
CFB Provence,
Provence, 2X300 MW (RH)
KEPCO
KEPCO 2X250 MW (RH)
Copyright 2005 ALSTOM
2X250 MW (RH)
CFB Warrior
Warrior 2X290 MW (RH)
Run 1X250 MW (RH) 1X260 MW (RH)
Run 1X340 MW (RH)
1X220 MW (RH)
Texas-
Texas-
CFB New
CFB New
Mexico
Mexico 1X210 MW (RH)
Thames
Thames
IONE
IONE
Shady
Shady
Westwood Point 2X155 MW (RH)
Westwood Point
CFB NEPCO
NEPCO
Ultra-
Ultra-
Ultra-
Systems
Systems 5X75 MW (RH)
Scott
Scott
Paper
Paper 7 Units
15-43 MW
1x 65 MW
1976
1979
1982
1985
1988
1991
1994
1997
2000
2003
Year of Order Year of Order
Evaporative Surface
Limestone
Superheat or Reheat Surface
Crusher
Limestone
Refractory Surface
Day Bin
Superheat and/or Ash
Evaporative
Surfaces Reheat as an option
Gravimetric
Feeder Drum
Limestone Storage
Blower
Economizer
Cyclone
Crusher
Fuel
Day Air Out
Storage Furnace
Air
Heater
Gravimetric Air
Feeder In
Scal Pot Fabric Filter
Fuel Storage
or
Fluid
Electrostatic
Bed Heat
Precipitator
Exchanger I.D.
Fan
Secondary Air
Stack
Ash Cooler
Superheat/
Primary Prim. Sec.
Reheat and/or
Air Air
Evaporative Air
Surfaces Fan Fan
Cooling Water
External FBHE as option
To
Ash Silo
Environmentally Acceptable
SO2 removal without FGD
Removals as high as 98.5% with FDA
Inherent low NOx
low combustion temperatures and staged combustion
Fuel Flexibility
Multiple and low grade fuels
High Reliability
ALSTOM Power - Leadership in CFB Technology
Experience With a Wide Range of Fuels
ALSTOM Power CFB experience includes:
Anthracite Petroleum coke
Bituminous coal - delayed and fluid
Subbituminous coal Biomass
Lignite - ranging from wood chips to olive
Brown Coal pits to paper mill sludge
0.35
NOx Emissions (lb/MMBTU)
0.3
0.25
CFBs w/SNCR
CFBs
0.2
0.15
High Volatile Fuel
0.1
0.05
Low Volatile Fuel
0
1985 1995 2005
CFB Emissions Trends SO2 Removal -
BACT Region 5
Emission Trends
100
98
SO2 R emoval (%)
96
94
92 CFB w/ FDA
90
88
86
1985 1995 2005
FDA DFGD Process
High recirculation
No slurry handling
Dry product ~5% water TC Fabric Filter
Water
Humidifier
Drum Boiler Water Boiler Water Boiler Water Steam Range of Total
Pressure Range of Total Range of Total Suspended Dissolved Solids
dissolved Solids Alkalinity Solids (exclusive of Silica)
CO2 Capture
CO2 Reduction/Capture
1. Efficiencies
Boiler (combustion air, fuel, moisture, flue gas temp)
Plant (electrical, superheat)
Air Separation O2
Boiler Condenser
Unit (ASU)
Compressor
O2, N2 Fuel H2 O
CO2-Rich Product
Air in-leakage to Gas Processing
System
CFB Steam Generator Unit INDUCED
DRAFT
FAN
INFILTRATION
AIR
Cyclone
BACKPASS Gas
HEAT CONDNESATE Cooler
EXCHANGERS
COMBUSTOR
PFWH
PARTICULATE
Front-End
External
REMOVAL
Heat
OXYGEN SYSTEM
Exchanger
HEATER
GAS
RECIRCULATION
COAL FAN
LIMESTONE Integrated
OXYGEN
AIR
ASH AIR SEAPARATION NITROGEN
COOLER FLUIDIZING UNIT
GAS
BLOWER Tail-End
The Oxy-fuel concept
CO2 Frosting
Schematic of commercial Ammonia-based CO2 capture
system retrofited downstream of the FGD
Existing
Stack
Exisiting CO2
FGD
Water HP
Pump HX Reboiler
Rich Slurry 2 stage
Cooling
Lean Slurry
CO2