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GROUP 2 ELECTRICAL CIRCUIT

ELECTRICAL CIRCUIT(1/2) 5R

103
105

3L

V 2

116
105

5W 104
5W 115
ECM

74

74
POWER RY POWER RY FUSE BOX

5R
5R
10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

5R
5R
1

9
85

86
3
1
AC COMP RY

30A

10A

30A

30A

10A

10A

10A

10A

10A

10A

10A

30A

20A

10A

20A

20A

20A

20A

20A

10A

10A

10A

10A

10A

10A

10A

30A
5A
BATTERY

CN-60
87a 87

CN-95
30

CS-74

2
1
4
2
R/DRYER HORN RY

2
1
85
60R 60B

86

2
1
CR-35
CR-45

87a

Pa
87a 87

30
30
86

85
87
1

4
2
3

CASSETTE RADIO

85

86
FUEL FILLER P/P
CIGAR LIGHTER
SWITCH PANEL

FUEL WARMER
12V X 2

WIPER MOTOR

BEACON LAMP

87a 87

30
FUSIBLE LINK

CN-29
AC& HEATER

CONVERTOR

AC& HEATER

CR-7

87a
SAFETY SOL
ROOM LAMP

WORK LAMP

CABIN LAMP

SOLENOID 1

SOLENOID 3
HEAD LAMP

30
86

85
3L

87
Or

START KEY
W
W

2
R

1
B
B

PRE-HEAT
CS-74

CLUSTER
WIPER+

TRAVEL
CPU B+

CR-2

87a
START

30
86

85
G42

87
HORN
G45
18E
93A

103

CN-36

ECM

ECM
CPU
18
93

G
G
V
L
L
2
CR-1

Br
Br
106

G
106
101

Y
4A
4E
G31

2RW

85
B

GrW
ROr

RW
BW

GY
RL
3L

Gr

Gr

Or

Gr

2L

Or
MASTER SW

Br

Br
W

G
R

R
Y

Y
L

5A
9 G

22
98
TO:STARTER "B" TERM.

5
110

100

125

109
54
18
99
65

56
78
90
77

15
24

10
88
87
86
97

83
20
19

41
BATT RY

4
5

1
NO. DESTINATION CN-11
2B 111
1 AC CONTROLLER GND 1
2B G61
2 BLOWER MOTOR GND 2 DO-3
2L 4 9E G
3 AC 24V 3 2
2RW 65A G32 B DIODE
4 AC CONTROLLER B+ 4 1
2RW 65
5 AC CONTROLLER B+ 5
G 101
6 AC COMP 6
DO-2
7 AC CONDENSOR FAN 7 9A G
R 6F 2
8 ILLUMINATION 8 92 V DIODE
1
AIR-CON DO-1
9 G
2
NO. DESTINATION CN-10 16A W DIODE
V 100 1
1 CASSETTE RADIO 24V 1
R 6E
2 ILLUMINATION 2
3 NC 3
2B G51
4 GND 4 CN-25
G3 B
5 NC 5 1
Y 99 22A G
6 CASSETTE&ROOM LAMP B+ 6 2
7 NC 7 HORN
B 112 G5 B
8 CASSETTE GND 8 1
9 NC 9 22 G
2
G 96
10 BEACON LAMP 10 CN-20
Or 89
11 CABIN LIGHT 11
12 NC 12

CABIN HARNESS CN-61


G4 B M
1
41A G
2
FUEL PUMP
NO. DESTINATION CN-9
B G53
1 HORN SW 1
Y 98 CR-62
2 HORN SW 2 G46 B
1 2 1
3 NC 3 1E Or
Br 81 2
4 INT. SIG 4 95 Gr
B 13 3
5 ACCEL DIAL(-) 5 119 V
W 25 4 4 3
6 ACCEL DIAL(SIG) 6
GOr 11 BREAKER RY
7 ACCEL DIAL(+) 7
8 SPARE SW 8
CN-66
119 V
2
CN-8 G11 B
1 1
1 SPARE SW
2 SPARE SW 2 BREAKER SOL
Y 97
3 BEACON LAMP 24V 3
G 96
4 BEACON LAMP SIG 4
Or 1A
5 BRAKER SW 24V 5 CR-13
Gr 95 G43 B
6 BRAKER SIG 6 1 2 1

7 SPARE SW 7
88 Gr
2
8 SPARE SW 8 118 R
3
Br 17 6 R
9 START KEY (START SIG) 9 4 4 3
R 93
10 START KEY (ACC) 10 HEAD LAMP RY
V 92
11 START KEY (BR) 11
W 18A
12 START KEY (COM) 12

CN-7 CL-4
R 118 G1 B
1 HEAD LIHGT SIG 1 2
V 91 6 R
2 WORK LIHGT SIG 2 1
W
3 WIPER DRIVE SIG 3 HEAD LAMP
4 PRE-HEAT SW 4
L 90
5 SW PANEL 24V 5
Or 89
6 CABIN LIGHT SIG 6
Gr 88A
7 HEAD LIHGT 24V 7
Y 87 CN-12 CL-5
8 WORK LIHGT 24V 8 G2 B B 2 2 B
L 79 2 1
9 WASHER SIG 9 91 V V 1 1 V
B G54 1 2
10 GND 10
OrW 28
11 TRAVEL ALARM SIG 11 WORK LAMP
RW 86
12 CABIN LIGHT 24V 12 2A B
13 NC 1
13 V
1A 2
14 NC 14
15 NC 15
CL-6

RH CONSOL HARNESS BOOM


CN-16B
B 42
1
2.5k W 43
2
Gr 49
3
2.5k BW 50
4
LW 62
5
6

CN-16
13 B B 29
1 CD-45 CN-99
25 W W 32 120 Br 2 V
2 2 A A
11 GOr GOr 30 121 V 3 G
3 1 B
35 B WIF SENSOR C
4 B
35 B
5 CN-93
9 BW
6 3 REMOTE ACCEL ON/OFF
6 LW
CN-3 34 REMOTE ACCEL RETURN
15 ROr ROr 1 14 B
1 32 RETURN
122 RW RW 10 15 W
2 26 ACCEL POSITION SIGNAL
NO. DESTINATION CN-6 123 BOr BOr 11 16 Gr
Or 1 3 21 ACCEL POSITION SUPPLY
1 QUICK COUPLING SW 24V 1
4
Y 21 00 NC
2 QUICK COUPLING SW SIG 2 53 V V 2 2 V
LW 84 5 46 J1939(+)
3 OVERLOAD SW 3 66 G G 3 3 G
G 46 6 47 J1939(-)
4 OVERLOAD SW 4 67 SH SH 4 4 SH
GrW 10 7 37 J1939 SHIELD
5 WIPER MOTOR 24V 5 10 RW
B G52 8 40 AIR-HEATER OUTPUT
6 GND 6 11 BOr
Gr 83 CN-174 42 AIR-HEATER RETURN
7 CIGARLIGHTER 24V 7 V 53A 1 ROr
R 6A A A 39 POWER IG
8 CIGARLIGHTER ILL. 8 G 66A
W 82 B 00 00
9 WIPER DRIVE SIG 9 14A B
Br 81 B C G41 B WOr 37A 28 COOLANT LEVEL
10 INT. SIG 10 RESISTER 00 COOLANT LEVEL RETURN
V 80 CN-140
11 WASHER PUMP 11 DT04-3P-EP10
21 Y CN-92
2
12 NC 12 G12 B
1 *7 W
CN-94
7A
4 BATT (+)
CN-5 QUICK COUPLING CR-5 7E W
L 79 125 BW 3 BATT (+)
1 WASHER SIG 1 30 19 B
17 Br 87a 87 85 2 BATT (-)
2 NC 2 86 20 B
Br 77 94 BOr 1 BATT (-)
3 CLUSTER 24V 3 87
R 110 37 WOr
4 WIPER MOTOR CONT. 4 85 ECM EARTH
Gr 78 30 86
5 CONVERTOR 24V 5 87a (BATTERY (-) TERMINAL)
WOr 61
6 HOUR METER SIG 6 ANTI-RESTART RY
Or 8 WIF
7 HOUR METER 24V 7 21
SH 70 CR-36 Br
1
8 NC 8 20 L 14 WIF SIGNAL
B 113 30 22 V
9 CLUSTER GND 9 122 RW 87a 87 85 2 47 WIF RETURN
Y 68 86
10 CLUSTER SERIAL+ (RX) 10 107 GrW CUMMINS CONNECTER
L 69 87
11 CLUSTER SERIAL- (TX) 11 123 BOr
85
12 SHIELD 12 30 86
87a
13 NC 13 PRE-HEAT RY
CD-31
14 NC 14 84 LW
2 Pa
15 NC 15 G6 B
1 CN-2
62 LW LW 6
RH SIDE OVERLOAD PS
54 2L
1
2L 7
2 CN-28
85 V V 8 8 V
CN-22 3 1
V 80 50 BW BW 9
M 1 DO-5 4
GrW 10A 10E V 120 Br Br 21
2 2 5 AC COMP
80A GrW 121 V V 22 11N6-90040
WASHER P/P 1 6
DIODE 94 BOr BOr 12
7
8
107 GrW GrW 13
NO. DESTINATION CN-4 9
B G63 42 B B 14
1 POWER MAX SW 1 10
Y 34 43 W W 15
2 POWER MAX SW 2 11
B G62 49 Gr Gr 16
3 O/T DECEL SW 3 12
Gr 45 16 W W 17
4 O/T DECEL SW 4 13
5 NC 5 14
B G64 G81 B B 18
6 SAFETY SW (Com) 6 15
CR-23 CN-45
7 SAFETY SW (NC) 7
G 76 12 BOr M
8 SAFETY SW (NO) 8
18 B
2
1
M
LH CONSOL
CN-1 CD-42 START RY. B+
FROM BATT.RY
14 RW RW 1 1 RW R STARTER
1 3 24V
CN-68 3 W
G 76 2 2 G
SIG
1
R 109 47 B B 2 2 B W
3 1 GND
2
38 W CN-74
W 3 15R
SAFETY SOL 4
PUMP1 PRESS
39 Br Br 4 B+ G
5
40 V
6
V 5 17 W 3 ~
I U
CD-43 GND
CN-75 1A RW R
3 24V
75 Br 4 Br ALTERNATOR
2 2 G
44 Or SIG

24A
2A B

G13
W

117
1

117
1

24

58
GND
EPPR V/V
PUMP2 PRESS

2B
2L
2RL

BOr
RL
L
CN-19B
B G13

CN-147
CR-46
1 CD-44

1
2
3
4
Or 59 1E RW R

3
2
4

1
2 3 24V
5 V G
2 SIG
2E B

2
W

4
CN-19 CN-19A 1 GND
75 Br Br 48 CR-24
SH 70 1 1 FUEL HEATER 15R
Or

1
Or 52

3
44 PUMP3 PRESS 13 GrW
2 2
CN-80
15R
FUEL HEATER
GLOW PLUG RY GLOW PLUG
26
108
YOr
Y

8A
32
26
34
28

14
47
16
38
39
40
31
45

36

29
30

33

12

27

55
60
63
61

58
56
48

57
37

64

51

46

53
66
67
23
68
69

73
72
71

52
CN-15
2
1
G22

OrW

GrW

WOr

WOr
BrW

BrW
GOr

GOr
108

ROr
YOr

BOr
RW

LOr

BW
LW

SH
Gr

Gr

Or

Or
Br

Br
W
W

W
G21

G
R
Y

B
Y

B
L

L
51
19A

7
31

59
8E
12A
55

63

CN-51
60

53E
66E
67A
CN-50
27
12
33
G23
3

B
Y

71
72
73
57
36
GOr

3E

3A

B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
64
19

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

Or
Or
BrW

CD-7
Y

GrW

ROr
BrW
LOr

LW

BW

SH
1
W

B
R

B
Y

B
L

G
CN-81

R
B

CN-47
CD-6
CN-70

2
WATER TEMP SENDOR
GND(PRES.SENSOR)

1
CN-137
CN-133

CN-88

CD-1
1

TRAVEL SPEED SOL


2

HYD TEMP SENDOR


CD-2

24V(PRES.SENSOR)
TRAVEL ALARM SW

FUEL LEVEL SENSOR

CN-126
BOOM PRIORITY SOL
1

TACHO SENSOR(+)

CN-148
2
1

1
2

2
1

TACHO SENSOR(-)

ANTI-RESTART RY
Pa

WATER LEVEL SW

BRAKE FAIL LAMP

ENG.OIL FILTER SW
AIR CLEANER SW

ENG PREHEATER
POWER MAX SOL
TRAVEL Hi/Lo SW

PROGRAM DUMP
1
2
CD-10

1
2

TRAVEL BUZZER
POWER MAX SW

GND (POT&DIAL)

C
A
B
BATTERY 24V(+)

3
4
1
ACCEL DIAL SIG

2
BKT&ARM IN PS
HEAVY LIFT SW

MAX FLOW SOL

OVERLOAD SIG
BRAKE FAIL PS

GND (SENSOR)
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
Pa

5V (POT&DIAL)

PRE-HEAT SW
PUMP EPPR(-)
C

ACCEL ACT(+)
HOUR-METER

T/M OIL LAMP

ACCEL ACT(-)
WORKING PS

PARKING SW
BOOM UP PS
Pa

CAN_SHIELD

RS232 (GND)
ENG OIL PS

GND (MAIN)
TRAVEL PS

FUEL HEAT

WORK
SERIAL-RX
ALT LEVEL

T/M OIL PS
ACCEL SW

SERIAL-TX
POWER IG

RESISTER
RS232 (+)

C.EARTH RS232 J1939


RS232 (-)
POT-SIG

TRAVEL BOOM POWER MAX AIR CLEANER SW PS HYD TEMP


CAN_H
CAN_L

TRAVEL BZ PRIORITY MAX FLOW TRAVEL PS FUEL LEVEL CONN.


GND
NC

NC

NC

NC

NC

NC
NC

NC

NC

2907A4EL03
CPU CONTROLLER

4-3
ELECTRICAL CIRCUIT(2/2)
CN-21
3 1 OVERLOAD SW QUICK COUPLING SW
R 10 WIPER CUT

2
8
7

8
2
7

9
1
CS-53

2
Gr 12
5 3 I
INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2) R 4A
4
4 G 8
2 7 2 7 5
1 4 1 4
M M M M BLOWER 9

2A B

10
L

6
3 3

10
3

6
1

7
2 6

CS-50
6 M
Lo 1

CS-67
Hi 4
ML 2
MH 3

Or
5 5
M

10
3

7
2

6
1

4
5

8
9

10
3

7
2

6
1

4
5

8
4

9
2

2
5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4

11
WIPER MOTOR
1
2
3
4

1
2

LW
1

1
4

4
2
3

2
3

Or

Or
1A Gr

Or
G

G1 B
GW

2A Y
G2 B
WR
BW

WB

BG
BG

GB

GB
GL

YB
LR

LB
Y

YBr
YW
LG

YW
BG

2B
RY

RY
YB

7
6

4
L

L
20A

L
9A

9B
21

22
17
20

18
19

23

24
25
16

15

CN-141
G 8
36A
26
35
27

1
33A

FEED BACK
32
36
6B

6A
29
33

36

28

35

W 1
MOTOR DRIVE SIG 2 CN-17
L 9
MOTOR DRIVE- 3 1
R 10 1 W W 9
MOTOR DRIVE+ 4 2
B 2 2 B B G3
GND 5 3
GrW 3 3 GrW GrW 3
VCC 6 4
R 4 4 R R 29
CONTINUE 24V 7 5 CN-156
V 5 5 V V 11 G9 B
WASHER P/P 8 6 1
L 6 6 L L 13 1F Gr
WASHER SIG. 9 7 2
Br 7 7 Br Br 10 AIR SEAT
INT. SIG 10 8
Or 11
NO. WIPER CUT SW 11
CN-11 DESTINATION
1,2 BR N.C 12
1 1 GND(CONTROLLER) Gr 12
32 2B FEED BACK 13 WIPER MOTOR HARNESS NO. DESTINATION
2 2 GND(BLOWER) CN-6
6 RY 4 Or
3 3 FUSE(IG) WIPER MOTOR CONT 1 1 FUSE
10 RW 2 Y
4 4 NC 2 2 QUICK COUPLING SOL
33 2R 5 LW
5 5 FUSE(Battery) 3 3 OVERLOAD PS
30 LW 6 G
6 DPS(COMPRESSOR) 4 4 CPU CONTROLLER
6 3 GrW
31 LY
CL-2 5 5 FUSE
7 7 CONDENSOR FAN B G5 G1 B
5 G
8 6 6 GND
8 ILLUMINATION Gr 1 1 Gr
AIR CON 7 7 FUSE
R 8 8 R
8 8 ILLUMINATION
9 W
CIGAR LIGHT 9 9 SWITCH PANEL
10 Br
WB 15
BW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

GB 10
1
BR 2
RW 3
RW 4
5
RY 6

8
GB 9

10 10 SWITCH PANEL
11 V
GW

BrR
WR

YBr

11 WASHER PUMP
BG

BG

BG

LW

11
9
BR

8
GL

YB
LG

YB
LR

LB

CN-48
LY

12 GW
G
Y

Or 16 12 12 CPU CONTROLLER

+
1.25LgB

h WOr 15
1.25G

- CS-52
Gr 1E
10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

9 10 10
HOUR METER G 28
9
LOr 23
8
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

COMPRESSOR(DPS)

1
2

CN-138
BLOWER RELAY(M1)
BLOWER RELAY(M2)
MODE M/ACT(FOOT)

BLOWER RELAY(LO)

8
INLET MOTOR(REC)

BLOWER RELAY(HI)
INLET MOTOR(FRE)

MODE M/ACT(PBR)
MODE M/ACT(DEF)

REVERSE FAN SIG


TEMP M/ACT(PBR)

14 6 7
RH SIDE HARNESS
CONDENSER FAN
MOTOR ACT(REF)

Gr
DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)

24V 24V A 2 B 24
B G6 6
ILLUMINATION

GND B 7 B G8
BATTERY(+)
BATTERY(+)

Or 22 5 5
POWER IG

12V 12V C 1
DUCT 4
SENSOR DC/DC CONVERTER
GND
GND

3
NC

NC
NC
NC
NC

L 12 CN-5
2
G 28 13 L
AC & HEATER CONTROLLER 1 1 1 SWITCH PANEL
CN-139
Or 22 ECONO SWITCH 2 2 NC
2 17 Br
B G7 3 3 FUSE
1 29 R
4 4 FUSE
14 Gr
5 5 FUSE
12V SOCKET 15 WOr
6 6 CPU CONTROLLER
16 Or
CN-56 7 7 FUSE
Br 17 21 SH
POWER IG(24V) 1 8 8 CPU CASE EARTH
B 18 18 B
GND 2 9 9 GND
CS-29 Y 19 19 Y
B 1 RX 3 10 10 CPU CONTROLLER
1 L 20 20 L
Y 2 TX 4 11 11 CPU CONTROLLER
2 23 LOr
NO. DESTINATION CLUSTER 12 12 NC
POWER MAX CN-4 24 B
1 B 13 13 NC
1 1 GND
2 Y 14 14 NC
CS-19 2 2 CPU CONROLLER
B 3 3 B 15 15 NC
1 3 3 GND
Gr 4 4 Gr
2 4 4 CPU CONROLLER
ONE TOUCH DECEL 5 5 NC
G B
6 6 GND
CS-4 6 V
Or 5 7 7 NC
B C A 7 G
V 6 8 8 SAFETY SOL
B
A C
G 7 LH HARNESS
SAFETY SW
CS-26A
Gr 18A CS-5
1 B 8
Gr 5A 1
2 Y 9
2
BRAKER PEDAL
CS-20 HORN
5 Or
B G
CS-26
Gr 18
CN-24 1
BW 12 Gr 5 CN-9 NO. DESTINATION
2 SAFETY SW 2 8 B
Gr 11 1 1 GND
1 CS-54 BRAKER 9 Y
B G2 2 2 HORN RELAY
SPEAKER RH CS-1 9 10 10
8 Gr L 7A 3 3 NC
9 10 Br
CN-23 Gr 14 4 4 WIPER CONTROLLER
BOr 10 8 11 B
2 8 5 5 CPU CONTROLLER
Or 9 DOOR SW 6 7 12 W
1 2 B 19 6 6 CPU CONTROLLER
6 13 GOr
7 Or 20 7 7 CPU CONTROLLER
SPEAKER LH 5 5 14 Gr
1 8 8 NC
4
CL-1 3 CN-8
8 Gr
1 G 15 15 G
CN-27 2 1 1 NC
4 Y L 7 7 L
N.C 1 2 1 2 2 NC
BW 12 ROOM LAMP 16 Y
S.R- 2 SPARE SW 3 3 FUSE
6 G
S.R- 3 4 4 BEACON LAMP
BOr 10 17 Or
S.L- 4 CS-23 5 5 FUSE
NO. B G1 18 Gr
S.L- 5 CN-10 DESTINATION 10 10 6 6 BRAKER SOL
1 V 9 G 6A 19 B
N.C 6 1 1 FUSE 9 7 7 NC
R 2 2 R 20 Or
ILL+ 7 2 2 ILLUMINATION 8 8 8 FUSE
Gr 11 8 21 Br
S.R+ 8 3 3 6 7 9 9 SAFETY RELAY
3 2B 2 Y 16 22 R
S.R+ 9 4 4 GND 6 10 10 POWER RELAY
RW 16 7 23 V
ACC 10 5 5 5 5 11 11 DIODE(DO-2)
Y 4A 4 Y 1 24 W
B+ 11 6 6 FUSE 4 12 12 FUSE
Or 9
S.L+ 12 7 7 3
5 B G 6 CN-7
S.L+ 13 8 8 GND 2 25 R
B 5 1 1 HEAD LAMP
GND 14 9 9 1 4 V
6 G 2 2 WORK LAMP
10 10 BEACON SW BEACON LAMP SW 26 W
CN-143 7 Or 3 3 WIPER CONTROLLER
L 14 11 11 SWITCH PANNEL 27 Br
R1 1 4 4 NOT USE
Y 13 12 12 28 L
R2 2 5 5 FUSE
CS-27 3
CASSETTE RADIO CABIN HARNESS 10
B G3
29
Or
Gr
6 6 CABIN LIGHT
15 9 10 7 FUSE
Gr 5A 7
9 2 Y
CN-144 8 8 FUSE
1 8 30 L
NC 8 9 9 WIPER CONTROLLER
L 14 6 7 G1 B
R1 2 2 10 GND
10
NC 3 6 31 OrW
Y 13 CL-9 7 Or 17 11 11 CPU CONTROLLER
4 7 Or 5 5 1 R
R2 2 1 12 12 FUSE
NC 5 3 B 4
RW 16 1 13 13 NC
24V OUTPUT 6 3
V 1 14 14 NC
2

G4
4A

3A

2A

1A
CABIN LIGHT

25

26
27
28

29

30

31
10
IG 24V INPUT 7 Gr 5 15 NC

1
15

11
12
13
21

22
23
24
8 1
NC
CL-8 RH HARNESS

OrW
R 2A BRAKER SW

Or
Or
Gr
Br

Br
W
7A

R
R
V
V

Y
Y

GOr
Or

L
ILLUMINATION 9

Br

W
2

R
V

W
B
3A B

CN-116
NC 10
5A 1

CS-2
B

CN-142
1

4
5

8
2

6
3

9
10
11
12
13
14
15
16
17
GND 11

5
4

1
6

2
3

C
B
A
NC 12
CL-7 B

WIPER MOTOR DRIVE


REMOCONE 6 G

+
S
0, I

1
WORK LIGHT OUT
WORK LIGHT OUT

CABIN LIGHT OUT


M

CABIN LIGHT OUT


3B B

WORK LIGHT 24V


WORK LIGHT 24V

CABIN LIGHT 24V


HEAD LIGHT OUT

CABIN LIGHT 24V


HEAD LIHGT 24V

TRAVEL ALARM
WASHER SIG
BEACON LAMP

POWER 24V
H0 I

4
3
2
NOT USE

6
5
ST C BR ACC H

INT. SIG
ACCEL DIAL
START KEY SW

GND
SWITCH PANEL
2907A4EL04
4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkCN-60 Master switchCS-74
Fuse boxNo.1 l/connCN-8(12) Start switchCS-2(1)
Power relayCR-35(30)]
ECM power relayCR-45(2)
Fuse boxNo.2 I/connCN-10(6) Room lampCL-1(2) Door switchCS-1
Cassette radioCN-27(11)
Fuse boxNo.3 l/connCN-11(4) AC & Heater controllerCN -116(10)
l/connCN-11(5) AC & Heater controllerCN -116(3, 4)
Relay(Hi, M2)
Fuse boxNo.4 I/connCN-2(2) ECM earthCN -94(3, 4)
Fuse boxNo.5 I/connCN - 5(4) I/connCN -17(5) Wiper motor controller
CN-141(7)
Wiper motorCN-21(4)
Fuse boxNo.6 CPU controllerCN-50(7)

I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

- GND (Battery 1EA) 10~12.5V


- GND (Battery 2EA) 20~25V
OFF OFF
- GND (Battery 2EA) 20~25V
- GND (Fusible link) 20~25V

GND : Ground

4-5
CR-45
G45 B
1 2 1
18E W

ECM
2
93A Or
3
2 V

POWER RY
CN-10 4 4 3
CN-27
1
N.C 1
2 CR-35
S.R- 2 18 W
3 30
S.R- 3 93 R 87a 87 85
4 86
S.L- 4 103 3L
5 87
5 4 Y Y 99 G42 B
S.L- 85
6

POWER RY
30 86
N.C 6 7 87a
ILL+ 7 8
POWER CIRCUIT

S.R+ 8 9
S.R+ 9 10 CN-36
18 W START KEY 30A
ACC 10 11 1

CASSETTE RADIO
Y 4a 12 99 Y ROOM LAMP 10A
B+ 11 2
30A

8
65 2RW AC& HEATER

4
8
S.L+ 12 3
S.L+ 13 54 3L ECM 30A
4
5R

103

GY
CN-8

GY
Y
GND 14 110 R WIPER+ 10A
1 5
Gr CPU B+ 10A
3L

56
105

2
1
6

CL-1
3 CONVERTOR 10A
7

CS-1
54
4 SWITCH PANEL 10A
8

DOOR SW
5

2L
6 CLUSTER 10A

ROOM LAMP
5

ST C
CS-2 6 9
CASSETTE RADIO 10A
6

9
8
7
5
4
1

6
3

15
14
13
12
11
10
7 10
CN-2
5 8 CPU 10A
3
2 11

BR ACC
1 4 9 5A
2L 7 ECM V 2
R 22 R 93 12

START KEY SW
H
4 3 10
FUEL WARMER 30A
13

0, I
2 11
W 24 W 18A START 20A
1 12 14

H 0 I

4-6
WIPER MOTOR 10A
15
20
19
7E
7A

HEAD LAMP 20A


16
B
B
W
W

CN-116 WORK LAMP 20A


RW 3 CN-11 17
BATTERY(+) 3 1 CABIN LAMP 20A
RW 4
3
4

2
1

BATTERY(+) 4 18
GB 10 2 20A
CN-94

BEACON LAMP
REVERSE FAN SIG 10 19
3
2RW 65A AC& HEATER 20A
AC & HEATER CONTROLLER 20
5W

4
ECM EARTH

2RW 65 HORN 10A


BATT (-)

5
BATT (-)

21
BATT (+)
BATT (+)

1 2 1
104

R 33A 6 CIGAR LIGHTER 10A


2 22
(BATTERY (-) TERMINAL)

7 PRE-HEAT 10A
3 23
8 10A
3 4 4 TRAVEL
24
3

1 2 1 SOLENOID 1 10A
R 33 25
2 10A
CR-1

CN-5 SAFETY SOL


26
3 1
SOLENOID 3 10A
BATT RY

3 4 4 27

RELAY(M2) RELAY(HI)
2
FUEL FILLER P/P 30A
3 28
29 R R 110
FUSE BOX

CN-17 4
2

CN-21 1 5
60R

3 1 2 6 CS-74
2
5R
3 7 2
1
2

1
2

5 3 4 8 5R
1
CN-60
CN-95
CS-74

FUSIBLE LINK

R 4A 4 R
4 5 9
(12VX2)

4
MASTER SW

5 6 10
BATTERY
5R
5R

6 2 6 7 11
M CN-50
74

GY 56
5W 115
5W 104

116

8 12 BATTERY 24V(+) 7
60B

13
1

WIPER MOTOR CPU CONTROLLER


14
CN-141

2907A4EL05
R 4 15
CONTINUE 24V 7

WIPER MOTOR CONTROLLER


2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal CR-1
Battery relay Fusible linkCN-60 Master switch
CS-74
Fuse boxNo.1 I/connCN-8(12) Start switchCS-2(1)
(1) When start key switch is in ON position
Start switch ONCS-2(2) I/connCN-8(11) Battery relayCR-1
Battery relay operating (All power is supplied with the electric component)
Start switch ONCS-2(3) I/connCN-8(10) Power relayCR-35(86) (87)
Fuse boxNo.10
(2) When start key switch is in START position
Start switch STARTCS-2(5) I/connCN-8(9) Anti-restart relayCR-5(86) (87)
l/connCN-2(7) Start relayCR-23

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING START - GND(Starter B+) 20~25V
- GND(Starter M)
- GND(Start relay)
- GND(Battery relay M8)

GND : Ground

4-7
CR-45
G45 B
1 2 1
18E W

ECM
2
93A Or
3
2 V

POWER RY
CN-8 4 4 3
1
2 CR-35
18 W
3 30
93 R 87a 87 85
4 86
103 3L
5 87
6 G42 B
5 85

ST C
CS-2 6
6 87a
30 86
POWER RY
7
BR 21
3 5 8
2 BR 17

BR ACC
B
1 4 9
R 22 R 93 CN-36

START KEY SW
4

H
3 10
STARTING CIRCUIT

V 23 V 92 18 W START KEY 30A


1

0, I
2 11
W 24 W 18A ROOM LAMP 10A
1 12 2

H 0 I
AC& HEATER 30A
3
ECM 30A
4
5R

103

2
WIPER+ 10A
5
CPU B+ 10A
3L
105

6
CONVERTOR 10A
7
SWITCH PANEL 10A
8
CN-51 CLUSTER 10A
W 16 W/OR 37 9
ALT LEVEL 9 ANTI-RESTART RY 11
CASSETTE RADIO 10A
10
CPU CONTROLLER
CPU 10A
11
ECM 5A
V 2

16
94
G41 B W/OR 37A 12
FUEL WARMER 30A

W
13
CN-92 BW START 20A

B/OR
125
14

4-8
WIPER MOTOR 10A

37
94
17

9
8
7
5
4
1

6
3

15
14
13
12
11
10
15
20A

CN-2
HEAD LAMP
BR
125 BW

16

W
B/OR
W/OR 20A
WORK LAMP

B/OR
17
CABIN LAMP 20A
86
87
85
30

18
87a
CR-5

17
12
BEACON LAMP 20A
87a

19

3
30
87

AC& HEATER 20A


20
5W

86

HORN 10A

CR-1
21
104

10A
ANTIRESTART RY

CIGAR LIGHTER
22
7

BATT RY
PRE-HEAT 10A
23
TRAVEL 10A

9
24

92
9E

9A
1

16A
G32
10A

18 B
SOLENOID 1
25

6
B

G
V
G

12 B/OR
10A
60R

SAFETY SOL
26
10A

1
1
SOLENOID 3

2
2
2
1
27

1
2
DO-2
DO-3

DO-1
FUEL FILLER P/P 30A
28

DIODE

DIODE
DIODE
FUSE BOX

(12VX2)
BATTERY

CR-23
CS-74

START RY
5R
60B

2
1
2

1
2

5R

17
1
CN-60
CN-95
CS-74

FUSIBLE LINK

W
5

15R
MASTER SW

5R

4
5R

B+

I
74
5W 115
5W 104

B+
116

CN-45

GND
CN-74
STARTER

~
3
M

2907A4EL06
G
U

ALTERNATOR
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connCN-2(13) CPU alternator levelCN-51(9)
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible linkCS-60 CS-74
Master switch
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery voltage)
- GND(Battery relay)
Run ON - GND(Alternator B+ terminal) 20~30V
- GND(Alternator I terminal)
- GND(CPU)

GND : Ground

4-9
SERIAL-TX
ALT LEVEL

SERIAL-RX
CLUSTER
TX
RX
GND
CN-5

POWER IG(24V)
1
CN-36

CPU CONTROLLER
2 30A

9
START KEY

30
29
1

RR

CN-50
CN-51
3 ROOM LAMP 10A
2

L
Y
4 AC& HEATER 30A
3

4
3
2
1

W 16

69
68
ECM 30A
CHARGING CIRCUIT

CN-56
4
5R

6 WIPER+ 10A
5

L
Y
7 CPU B+ 10A
105

6
70 SH SH 21
8 CONVERTOR 10A
7

19
20
9 SWITCH PANEL 10A
8
68 Y Y 19
10 CLUSTER 10A
9
69 L L 20 10A
11 CASSETTE RADIO
10

12 CPU 10A
11
ECM 5A
13 12
FUEL WARMER 30A
14 13
START 20A
15 14
WIPER MOTOR 10A

16
15
HEAD LAMP 20A

W
16
WORK LAMP 20A
17

9
8
7
5
4
1

6
3

15
14
13
12
11
10
CABIN LAMP 20A

4-10
CN-2
18
BEACON LAMP 20A
19

B/OR

W 17
AC& HEATER 20A
20
5W

12
HORN 10A

CR-1
21
104

CIGAR LIGHTER 10A


22

BATT RY
2
PRE-HEAT 10A
23
TRAVEL 10A

9
24

16A
10A

18 B
SOLENOID 1
25

G
W

12 B/OR
10A
60R SAFETY SOL
26
10A

1
SOLENOID 3

2
27

1
2
DO-1
FUEL FILLER P/P 30A
28

DIODE
FUSE BOX

(12VX2)
BATTERY

CR-23
CS-74

START RY
5R
60B

2
1
2

1
2

5R

17
1
CN-60
CN-95
CS-74

FUSIBLE LINK

W
3

4
15R
MASTER SW

5R
5R

B+

I
74
5W 115
5W 104

B+
116

CN-45

GND
CN-74
STARTER

~
3
M

G
U

ALTERNATOR

2907A4EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/connCN-7(7) Switch panelCN-116(9)
Fuse box (No.17) I/connCN-7(8) Switch panelCN-116(10,11)
(1) Head light switch ON
Head light switch ONCN-116(1) l/connCN-7(1)] Head light relayCR-13(3)
Head light ONCL-4(2)
l/connCN-10(2) Cassette radio & Remote controller illumination ONCN-27(7), CN-114(9)
l/connCN-11(8) AC & Heater controller illumination ONCN-116(5)
l/connCN-6(8) CigarlightCL-2
(2) Work light switch ON
Work light switch ONCN-116(2,3) l/connCN-7(2) l/connCN-12(1)
Work light ONCL-5(2), CL-6(2)

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Head light relay)

- GND(Head light)
- GND(Fuse box)
STOP ON - GND(Switch power input) 20~25V
- GND(Switch power output)
- GND(Work light)

GND : Ground

4-11
CN-11 CN-36
GND 1 1 START KEY 30A
1
GND 2 2 ROOM LAMP 10A
2
BATTERY(+) 3 3 30A
AC& HEATER
3
4 4

B+
BATTERY(+)

N.C
N.C

S.L-
S.L-
30A

ILL+
S.R-
S.R-

ACC
ECM

GND
S.L+
S.L+
S.R+
S.R+
G 5 4
ILLUMINATION 5 5
WIPER+ 10A
6 6 5

8
9
7
6
5
4
3
2
1
POWER IG

14
13
12
11
10
CPU B+ 10A

CN-27
NC 7 7 6
5 G R 6F
8 CONVERTOR 10A
8

R
DUCT SENSOR(+) 7
SWITCH PANEL 10A
DUCT SENSOR(GND) 9

2
8

AC&HEATER CONTROLLER
NC 10 CLUSTER 10A
CN-10 9
NC 11 1 CASSETTE RADIO 10A
CN-144 2R R 6E 10
NC 1 NC 12 2
CPU 10A
11
R1 2 NC 13 3
ECM 5A
NC 3 14 4 12
FUEL WARMER 30A
R2 4 5 13

1
NC 5 START 20A
6 14
24V OUTPUT 6 WIPER MOTOR 10A
7 15
IG 24V INPUT 7
8 88 GY HEAD LAMP 20A
NC 8 16
R 2A 9 87 Y WORK LAMP 20A
ILLUMINATION 9 17
NC 10 10 CABIN LAMP 20A
HEAD AND WORK LIGHT CIRCUIT

18

REMOTE CONTROLLER
GND 11 11
BEACON LAMP 20A
NC 12 12 19
6

AC& HEATER 20A

3
20
HORN 10A
21
CN-116 CN-7 118 CIGAR LIGHTER 10A
R 25 25 R R
HEAD LIGHT OUT 1 1 22
V 4 4 V V 91 PRE-HEAT 10A
WORK LIGHT OUT 2 2 23
V 4A 10A
WORK LIGHT OUT 3 3 TRAVEL
24

4-12
WIPER MOTOR DRIVE 4 4 SOLENOID 1 10A
25

8
PRE-HEAT 5 5 SAFETY SOL 10A
26
POWER 24V 6 6
SOLENOID 3 10A
29 GY GY 88A

2
27
CABIN LIGHT OUT 7 7
2 Y Y 87 FUEL FILLER P/P 30A
CABIN LIGHT OUT 8 8 28
GY 29
FUSE BOX

HEAD LIHGT 24V 9 9


Y 2
WORK LIGHT 24V 10 10
Y 2A

SWITCH PANEL
WORK LIGHT 24V 11 11
WASHER SIG 12 12
GND 13 13

7
TRAVEL ALARM 14 14
91
G2

INT. SIG 15 15
9

CABIN LIGHT 24V 16


B
V

CABIN LIGHT 24V 17


CN-6
1
2

1
CN-12 B
V

2
1
2

3
4
5
6

CL-2
4
G1

6
88

6
118
G43
1
2

5
1A
2A

B
R

7
6A
B

R 8 8 R R
Gr
V

B
B

RW

CIGARLIGHT
9
3
2

4
1
2
1
1

2
1
2

10
CL-5

CL-4
CL-6

4
CR-13

11
1

12
HEAD LAMP

2907A4EL08
WORK LAMP

HEAD LAMP RY
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/connCN-8(3) Beacon lamp switchCN-23(6)
Fuse box (No.18) I/connCN-7(12) Switch panelCN-116(16, 17)
(1) Beacon lamp switch ON
Beacon lamp switch ONCS-23(2) Switch lndicator lamp ONCS-23(9)
l/connCN-8(4) l/connCN-10(10)
Beacon lamp ONCL-7
(2) Cab light switch ON
Cab light switch ONCN-116(7, 8) I/connCN-7(6) I/connCN-10(11)
Cab light ONCL-8(2), CL-9(2)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Beacon lamp)

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Cab light)
GND : Ground

4-13
CN-36
START KEY 30A
1
ROOM LAMP 10A
2
AC& HEATER 30A
3
ECM 30A
4
WIPER+ 10A
5
CPU B+ 10A
6
CONVERTOR 10A
7
SWITCH PANEL 10A
8
CLUSTER 10A
9
CASSETTE RADIO 10A
10
CPU 10A
11
ECM 5A
12
FUEL WARMER 30A
13
START 20A
14
WIPER MOTOR 10A
15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 20A
19
AC& HEATER 20A
20
HORN 10A
21
BEACON LAMP AND CAB LIGHT CIRCUIT

CIGAR LIGHTER 10A


22
PRE-HEAT 10A
23
TRAVEL 10A

4-14
24
SOLENOID 1 10A
25
SAFETY SOL 10A
26
SOLENOID 3 10A
27
FUEL FILLER P/P 30A
28
FUSE BOX

2907A4EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.8) I/connCN-7(5) Switch panelCN-116(6)
Fuse box (No.5) I/connCN-5(4) I/connCN-17(5) Wiper motor controllerCN-141(7)
Wiper motorCN-21(4)
Fuse box (No.15) I/connCN-6(5) l/connCN-17(4) Wiper motor controllerCN-141(6)
Washer pumpCN-22(2)
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ONCN-116(15) CN-9(4) I/conn
I/conn CN-6(10) I/conn CN-17(8)
Wiper motor controllerCN-141(10) (3) Wiper motor intermittently operatingCN-21(6)
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn CN-17(2)
Wiper motor controllerCN-141(2) (4) Wiper motor operatingCN-21(2)
(4) Washer switch ON
Washer switch ONCN-116(12) I/connCN-7(9) I/connCN-5(1) I/connCN-17(7)
Wiper motor controllerCN-141(9) (8) I/connCN-17(6) I/connCN-6(11)
Washer pumpCN-22(1) Washer operating
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn CN-17(2)
Wiper motor controllerCN-141(2) (4) Wiper motor operatingCN-21(2)
(5) Auto parking(When switch OFF)
Switch OFFCN-116(4) Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Fuse box)
24V
- GND(Switch power input)
- GND(Switch power output)
STOP ON 0 ~ 5V
- GND(Wiper Power input)
- GND(Wiper power output)
0 or 24V
- GND(Wiper motor)
GND : Ground

4-15
CN-36
START KEY 30A
1
ROOM LAMP 10A
2
AC& HEATER 30A
3
ECM 30A
4
WIPER+ 10A
5
CPU B+ 10A
6
CONVERTOR 10A
7
SWITCH PANEL 10A
8
CLUSTER 10A
9
CASSETTE RADIO 10A
10
CPU 10A
11
ECM 5A
12
FUEL WARMER 30A
13
START 20A
14
WIPER MOTOR 10A
WIPER AND WASHER CIRCUIT

15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 20A
19
AC& HEATER 20A
20
HORN 10A
21
CIGAR LIGHTER 10A
22
PRE-HEAT 10A
23

4-16
TRAVEL 10A
24
SOLENOID 1 10A
25
SAFETY SOL 10A
26
SOLENOID 3 10A
27
FUEL FILLER P/P 30A
28
FUSE BOX

10E
V

80A GrW
1
2
DO-5

DIODE

2907A4EL10
-

+
S

ACCEL DIAL
A
B
C
CN-142
B
W
G/OR 13
12
11
5
4
3
1

8
7
6
2
CN-9
CN-36
START KEY 30A
1
CONTROLLER CIRCUIT

ROOM LAMP 10A


2
AC& HEATER 30A
3

6
5
4
3
2
1
ECM 30A

CN-16
4

B
WIPER+ 10A

W
5

G/OR
CN-51 56 GY CPU B+ 10A
B 29 6
GND (POT&DIAL) 20 10A
G/OR 30 CONVERTOR
21 7
5V (POT&DIAL)
SWITCH PANEL 10A
NC 22 8
W 32 CLUSTER 10A
ACCEL DIAL SIG 23
9
FUEL LEVEL SENSOR 24 CASSETTE RADIO 10A
10
NC 25
8 OR CPU 10A
26 11
NC
ECM 5A
NC 32 12
FUEL WARMER 30A
NC 33
13
HYD TEMP SENDOR 34 START 20A

4-17
14
CN-50 WIPER MOTOR 10A
15
NC 6
GY 56 HEAD LAMP 20A
BATTERY 24V(+) 7 16
L 48 WORK LAMP 20A
PUMP EPPR(-) 8 17

CPU CONTROLLER
9 CABIN LAMP 20A
NC
18
PROGRAM DUMP 10 BEACON LAMP 20A
19
ANTI-RESTART RY 11
AC& HEATER 20A
12 20
NC
HORN 10A
NC 23 21
OR 8A
24 CIGAR LIGHTER 10A
POWER IG
22
GND (MAIN) 28 PRE-HEAT 10A
23
SERIAL-TX 29
TRAVEL 10A
SERIAL-RX 30 24
SOLENOID 1 10A
GND 31 25

RS232 (+) 32 SAFETY SOL 10A


26
RS232 (-) 33 SOLENOID 3 10A
27

1
2
RS232 (GND) 34
FUEL FILLER P/P 30A
35 28
NC
Y 52

1
1

2
2
FUSE BOX

PUMP EPPR(+) 36

CN-19B
44
75

CN-19 CN-19A
Y
B

L
Y
Br
Or

52
48
67
1
2

G43
CN-75

CN-47 OR 82
1
EPPR VLV

Y 67
2

RESISTER

2907A4EL11

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