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ELECTRICAL CIRCUIT(1/2) 5R
103
105
3L
V 2
116
105
5W 104
5W 115
ECM
74
74
POWER RY POWER RY FUSE BOX
5R
5R
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
5R
5R
1
9
85
86
3
1
AC COMP RY
30A
10A
30A
30A
10A
10A
10A
10A
10A
10A
10A
30A
20A
10A
20A
20A
20A
20A
20A
10A
10A
10A
10A
10A
10A
10A
30A
5A
BATTERY
CN-60
87a 87
CN-95
30
CS-74
2
1
4
2
R/DRYER HORN RY
2
1
85
60R 60B
86
2
1
CR-35
CR-45
87a
Pa
87a 87
30
30
86
85
87
1
4
2
3
CASSETTE RADIO
85
86
FUEL FILLER P/P
CIGAR LIGHTER
SWITCH PANEL
FUEL WARMER
12V X 2
WIPER MOTOR
BEACON LAMP
87a 87
30
FUSIBLE LINK
CN-29
AC& HEATER
CONVERTOR
AC& HEATER
CR-7
87a
SAFETY SOL
ROOM LAMP
WORK LAMP
CABIN LAMP
SOLENOID 1
SOLENOID 3
HEAD LAMP
30
86
85
3L
87
Or
START KEY
W
W
2
R
1
B
B
PRE-HEAT
CS-74
CLUSTER
WIPER+
TRAVEL
CPU B+
CR-2
87a
START
30
86
85
G42
87
HORN
G45
18E
93A
103
CN-36
ECM
ECM
CPU
18
93
G
G
V
L
L
2
CR-1
Br
Br
106
G
106
101
Y
4A
4E
G31
2RW
85
B
GrW
ROr
RW
BW
GY
RL
3L
Gr
Gr
Or
Gr
2L
Or
MASTER SW
Br
Br
W
G
R
R
Y
Y
L
5A
9 G
22
98
TO:STARTER "B" TERM.
5
110
100
125
109
54
18
99
65
56
78
90
77
15
24
10
88
87
86
97
83
20
19
41
BATT RY
4
5
1
NO. DESTINATION CN-11
2B 111
1 AC CONTROLLER GND 1
2B G61
2 BLOWER MOTOR GND 2 DO-3
2L 4 9E G
3 AC 24V 3 2
2RW 65A G32 B DIODE
4 AC CONTROLLER B+ 4 1
2RW 65
5 AC CONTROLLER B+ 5
G 101
6 AC COMP 6
DO-2
7 AC CONDENSOR FAN 7 9A G
R 6F 2
8 ILLUMINATION 8 92 V DIODE
1
AIR-CON DO-1
9 G
2
NO. DESTINATION CN-10 16A W DIODE
V 100 1
1 CASSETTE RADIO 24V 1
R 6E
2 ILLUMINATION 2
3 NC 3
2B G51
4 GND 4 CN-25
G3 B
5 NC 5 1
Y 99 22A G
6 CASSETTE&ROOM LAMP B+ 6 2
7 NC 7 HORN
B 112 G5 B
8 CASSETTE GND 8 1
9 NC 9 22 G
2
G 96
10 BEACON LAMP 10 CN-20
Or 89
11 CABIN LIGHT 11
12 NC 12
7 SPARE SW 7
88 Gr
2
8 SPARE SW 8 118 R
3
Br 17 6 R
9 START KEY (START SIG) 9 4 4 3
R 93
10 START KEY (ACC) 10 HEAD LAMP RY
V 92
11 START KEY (BR) 11
W 18A
12 START KEY (COM) 12
CN-7 CL-4
R 118 G1 B
1 HEAD LIHGT SIG 1 2
V 91 6 R
2 WORK LIHGT SIG 2 1
W
3 WIPER DRIVE SIG 3 HEAD LAMP
4 PRE-HEAT SW 4
L 90
5 SW PANEL 24V 5
Or 89
6 CABIN LIGHT SIG 6
Gr 88A
7 HEAD LIHGT 24V 7
Y 87 CN-12 CL-5
8 WORK LIHGT 24V 8 G2 B B 2 2 B
L 79 2 1
9 WASHER SIG 9 91 V V 1 1 V
B G54 1 2
10 GND 10
OrW 28
11 TRAVEL ALARM SIG 11 WORK LAMP
RW 86
12 CABIN LIGHT 24V 12 2A B
13 NC 1
13 V
1A 2
14 NC 14
15 NC 15
CL-6
CN-16
13 B B 29
1 CD-45 CN-99
25 W W 32 120 Br 2 V
2 2 A A
11 GOr GOr 30 121 V 3 G
3 1 B
35 B WIF SENSOR C
4 B
35 B
5 CN-93
9 BW
6 3 REMOTE ACCEL ON/OFF
6 LW
CN-3 34 REMOTE ACCEL RETURN
15 ROr ROr 1 14 B
1 32 RETURN
122 RW RW 10 15 W
2 26 ACCEL POSITION SIGNAL
NO. DESTINATION CN-6 123 BOr BOr 11 16 Gr
Or 1 3 21 ACCEL POSITION SUPPLY
1 QUICK COUPLING SW 24V 1
4
Y 21 00 NC
2 QUICK COUPLING SW SIG 2 53 V V 2 2 V
LW 84 5 46 J1939(+)
3 OVERLOAD SW 3 66 G G 3 3 G
G 46 6 47 J1939(-)
4 OVERLOAD SW 4 67 SH SH 4 4 SH
GrW 10 7 37 J1939 SHIELD
5 WIPER MOTOR 24V 5 10 RW
B G52 8 40 AIR-HEATER OUTPUT
6 GND 6 11 BOr
Gr 83 CN-174 42 AIR-HEATER RETURN
7 CIGARLIGHTER 24V 7 V 53A 1 ROr
R 6A A A 39 POWER IG
8 CIGARLIGHTER ILL. 8 G 66A
W 82 B 00 00
9 WIPER DRIVE SIG 9 14A B
Br 81 B C G41 B WOr 37A 28 COOLANT LEVEL
10 INT. SIG 10 RESISTER 00 COOLANT LEVEL RETURN
V 80 CN-140
11 WASHER PUMP 11 DT04-3P-EP10
21 Y CN-92
2
12 NC 12 G12 B
1 *7 W
CN-94
7A
4 BATT (+)
CN-5 QUICK COUPLING CR-5 7E W
L 79 125 BW 3 BATT (+)
1 WASHER SIG 1 30 19 B
17 Br 87a 87 85 2 BATT (-)
2 NC 2 86 20 B
Br 77 94 BOr 1 BATT (-)
3 CLUSTER 24V 3 87
R 110 37 WOr
4 WIPER MOTOR CONT. 4 85 ECM EARTH
Gr 78 30 86
5 CONVERTOR 24V 5 87a (BATTERY (-) TERMINAL)
WOr 61
6 HOUR METER SIG 6 ANTI-RESTART RY
Or 8 WIF
7 HOUR METER 24V 7 21
SH 70 CR-36 Br
1
8 NC 8 20 L 14 WIF SIGNAL
B 113 30 22 V
9 CLUSTER GND 9 122 RW 87a 87 85 2 47 WIF RETURN
Y 68 86
10 CLUSTER SERIAL+ (RX) 10 107 GrW CUMMINS CONNECTER
L 69 87
11 CLUSTER SERIAL- (TX) 11 123 BOr
85
12 SHIELD 12 30 86
87a
13 NC 13 PRE-HEAT RY
CD-31
14 NC 14 84 LW
2 Pa
15 NC 15 G6 B
1 CN-2
62 LW LW 6
RH SIDE OVERLOAD PS
54 2L
1
2L 7
2 CN-28
85 V V 8 8 V
CN-22 3 1
V 80 50 BW BW 9
M 1 DO-5 4
GrW 10A 10E V 120 Br Br 21
2 2 5 AC COMP
80A GrW 121 V V 22 11N6-90040
WASHER P/P 1 6
DIODE 94 BOr BOr 12
7
8
107 GrW GrW 13
NO. DESTINATION CN-4 9
B G63 42 B B 14
1 POWER MAX SW 1 10
Y 34 43 W W 15
2 POWER MAX SW 2 11
B G62 49 Gr Gr 16
3 O/T DECEL SW 3 12
Gr 45 16 W W 17
4 O/T DECEL SW 4 13
5 NC 5 14
B G64 G81 B B 18
6 SAFETY SW (Com) 6 15
CR-23 CN-45
7 SAFETY SW (NC) 7
G 76 12 BOr M
8 SAFETY SW (NO) 8
18 B
2
1
M
LH CONSOL
CN-1 CD-42 START RY. B+
FROM BATT.RY
14 RW RW 1 1 RW R STARTER
1 3 24V
CN-68 3 W
G 76 2 2 G
SIG
1
R 109 47 B B 2 2 B W
3 1 GND
2
38 W CN-74
W 3 15R
SAFETY SOL 4
PUMP1 PRESS
39 Br Br 4 B+ G
5
40 V
6
V 5 17 W 3 ~
I U
CD-43 GND
CN-75 1A RW R
3 24V
75 Br 4 Br ALTERNATOR
2 2 G
44 Or SIG
24A
2A B
G13
W
117
1
117
1
24
58
GND
EPPR V/V
PUMP2 PRESS
2B
2L
2RL
BOr
RL
L
CN-19B
B G13
CN-147
CR-46
1 CD-44
1
2
3
4
Or 59 1E RW R
3
2
4
1
2 3 24V
5 V G
2 SIG
2E B
2
W
4
CN-19 CN-19A 1 GND
75 Br Br 48 CR-24
SH 70 1 1 FUEL HEATER 15R
Or
1
Or 52
3
44 PUMP3 PRESS 13 GrW
2 2
CN-80
15R
FUEL HEATER
GLOW PLUG RY GLOW PLUG
26
108
YOr
Y
8A
32
26
34
28
14
47
16
38
39
40
31
45
36
29
30
33
12
27
55
60
63
61
58
56
48
57
37
64
51
46
53
66
67
23
68
69
73
72
71
52
CN-15
2
1
G22
OrW
GrW
WOr
WOr
BrW
BrW
GOr
GOr
108
ROr
YOr
BOr
RW
LOr
BW
LW
SH
Gr
Gr
Or
Or
Br
Br
W
W
W
G21
G
R
Y
B
Y
B
L
L
51
19A
7
31
59
8E
12A
55
63
CN-51
60
53E
66E
67A
CN-50
27
12
33
G23
3
B
Y
71
72
73
57
36
GOr
3E
3A
B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
64
19
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
Or
Or
BrW
CD-7
Y
GrW
ROr
BrW
LOr
LW
BW
SH
1
W
B
R
B
Y
B
L
G
CN-81
R
B
CN-47
CD-6
CN-70
2
WATER TEMP SENDOR
GND(PRES.SENSOR)
1
CN-137
CN-133
CN-88
CD-1
1
24V(PRES.SENSOR)
TRAVEL ALARM SW
CN-126
BOOM PRIORITY SOL
1
TACHO SENSOR(+)
CN-148
2
1
1
2
2
1
TACHO SENSOR(-)
ANTI-RESTART RY
Pa
WATER LEVEL SW
ENG.OIL FILTER SW
AIR CLEANER SW
ENG PREHEATER
POWER MAX SOL
TRAVEL Hi/Lo SW
PROGRAM DUMP
1
2
CD-10
1
2
TRAVEL BUZZER
POWER MAX SW
GND (POT&DIAL)
C
A
B
BATTERY 24V(+)
3
4
1
ACCEL DIAL SIG
2
BKT&ARM IN PS
HEAVY LIFT SW
OVERLOAD SIG
BRAKE FAIL PS
GND (SENSOR)
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.
O/T DECEL SW
PUMP EPPR(+)
Pa
5V (POT&DIAL)
PRE-HEAT SW
PUMP EPPR(-)
C
ACCEL ACT(+)
HOUR-METER
ACCEL ACT(-)
WORKING PS
PARKING SW
BOOM UP PS
Pa
CAN_SHIELD
RS232 (GND)
ENG OIL PS
GND (MAIN)
TRAVEL PS
FUEL HEAT
WORK
SERIAL-RX
ALT LEVEL
T/M OIL PS
ACCEL SW
SERIAL-TX
POWER IG
RESISTER
RS232 (+)
NC
NC
NC
NC
NC
NC
NC
NC
2907A4EL03
CPU CONTROLLER
4-3
ELECTRICAL CIRCUIT(2/2)
CN-21
3 1 OVERLOAD SW QUICK COUPLING SW
R 10 WIPER CUT
2
8
7
8
2
7
9
1
CS-53
2
Gr 12
5 3 I
INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2) R 4A
4
4 G 8
2 7 2 7 5
1 4 1 4
M M M M BLOWER 9
2A B
10
L
6
3 3
10
3
6
1
7
2 6
CS-50
6 M
Lo 1
CS-67
Hi 4
ML 2
MH 3
Or
5 5
M
10
3
7
2
6
1
4
5
8
9
10
3
7
2
6
1
4
5
8
4
9
2
2
5
6
7
5
6
7
5
6
7
1
2
3
4
5
6
7
1
2
3
4
1
2
3
4
1
2
3
4
11
WIPER MOTOR
1
2
3
4
1
2
LW
1
1
4
4
2
3
2
3
Or
Or
1A Gr
Or
G
G1 B
GW
2A Y
G2 B
WR
BW
WB
BG
BG
GB
GB
GL
YB
LR
LB
Y
YBr
YW
LG
YW
BG
2B
RY
RY
YB
7
6
4
L
L
20A
L
9A
9B
21
22
17
20
18
19
23
24
25
16
15
CN-141
G 8
36A
26
35
27
1
33A
FEED BACK
32
36
6B
6A
29
33
36
28
35
W 1
MOTOR DRIVE SIG 2 CN-17
L 9
MOTOR DRIVE- 3 1
R 10 1 W W 9
MOTOR DRIVE+ 4 2
B 2 2 B B G3
GND 5 3
GrW 3 3 GrW GrW 3
VCC 6 4
R 4 4 R R 29
CONTINUE 24V 7 5 CN-156
V 5 5 V V 11 G9 B
WASHER P/P 8 6 1
L 6 6 L L 13 1F Gr
WASHER SIG. 9 7 2
Br 7 7 Br Br 10 AIR SEAT
INT. SIG 10 8
Or 11
NO. WIPER CUT SW 11
CN-11 DESTINATION
1,2 BR N.C 12
1 1 GND(CONTROLLER) Gr 12
32 2B FEED BACK 13 WIPER MOTOR HARNESS NO. DESTINATION
2 2 GND(BLOWER) CN-6
6 RY 4 Or
3 3 FUSE(IG) WIPER MOTOR CONT 1 1 FUSE
10 RW 2 Y
4 4 NC 2 2 QUICK COUPLING SOL
33 2R 5 LW
5 5 FUSE(Battery) 3 3 OVERLOAD PS
30 LW 6 G
6 DPS(COMPRESSOR) 4 4 CPU CONTROLLER
6 3 GrW
31 LY
CL-2 5 5 FUSE
7 7 CONDENSOR FAN B G5 G1 B
5 G
8 6 6 GND
8 ILLUMINATION Gr 1 1 Gr
AIR CON 7 7 FUSE
R 8 8 R
8 8 ILLUMINATION
9 W
CIGAR LIGHT 9 9 SWITCH PANEL
10 Br
WB 15
BW 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
GB 10
1
BR 2
RW 3
RW 4
5
RY 6
8
GB 9
10 10 SWITCH PANEL
11 V
GW
BrR
WR
YBr
11 WASHER PUMP
BG
BG
BG
LW
11
9
BR
8
GL
YB
LG
YB
LR
LB
CN-48
LY
12 GW
G
Y
Or 16 12 12 CPU CONTROLLER
+
1.25LgB
h WOr 15
1.25G
- CS-52
Gr 1E
10
11
12
13
14
15
16
17
18
10
11
12
13
14
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
9 10 10
HOUR METER G 28
9
LOr 23
8
TEMP MOTOR ACT(+)
DUCT SENSOR(GND)
TEMP MOTOR ACT(-)
COMPRESSOR(DPS)
1
2
CN-138
BLOWER RELAY(M1)
BLOWER RELAY(M2)
MODE M/ACT(FOOT)
BLOWER RELAY(LO)
8
INLET MOTOR(REC)
BLOWER RELAY(HI)
INLET MOTOR(FRE)
MODE M/ACT(PBR)
MODE M/ACT(DEF)
14 6 7
RH SIDE HARNESS
CONDENSER FAN
MOTOR ACT(REF)
Gr
DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)
24V 24V A 2 B 24
B G6 6
ILLUMINATION
GND B 7 B G8
BATTERY(+)
BATTERY(+)
Or 22 5 5
POWER IG
12V 12V C 1
DUCT 4
SENSOR DC/DC CONVERTER
GND
GND
3
NC
NC
NC
NC
NC
L 12 CN-5
2
G 28 13 L
AC & HEATER CONTROLLER 1 1 1 SWITCH PANEL
CN-139
Or 22 ECONO SWITCH 2 2 NC
2 17 Br
B G7 3 3 FUSE
1 29 R
4 4 FUSE
14 Gr
5 5 FUSE
12V SOCKET 15 WOr
6 6 CPU CONTROLLER
16 Or
CN-56 7 7 FUSE
Br 17 21 SH
POWER IG(24V) 1 8 8 CPU CASE EARTH
B 18 18 B
GND 2 9 9 GND
CS-29 Y 19 19 Y
B 1 RX 3 10 10 CPU CONTROLLER
1 L 20 20 L
Y 2 TX 4 11 11 CPU CONTROLLER
2 23 LOr
NO. DESTINATION CLUSTER 12 12 NC
POWER MAX CN-4 24 B
1 B 13 13 NC
1 1 GND
2 Y 14 14 NC
CS-19 2 2 CPU CONROLLER
B 3 3 B 15 15 NC
1 3 3 GND
Gr 4 4 Gr
2 4 4 CPU CONROLLER
ONE TOUCH DECEL 5 5 NC
G B
6 6 GND
CS-4 6 V
Or 5 7 7 NC
B C A 7 G
V 6 8 8 SAFETY SOL
B
A C
G 7 LH HARNESS
SAFETY SW
CS-26A
Gr 18A CS-5
1 B 8
Gr 5A 1
2 Y 9
2
BRAKER PEDAL
CS-20 HORN
5 Or
B G
CS-26
Gr 18
CN-24 1
BW 12 Gr 5 CN-9 NO. DESTINATION
2 SAFETY SW 2 8 B
Gr 11 1 1 GND
1 CS-54 BRAKER 9 Y
B G2 2 2 HORN RELAY
SPEAKER RH CS-1 9 10 10
8 Gr L 7A 3 3 NC
9 10 Br
CN-23 Gr 14 4 4 WIPER CONTROLLER
BOr 10 8 11 B
2 8 5 5 CPU CONTROLLER
Or 9 DOOR SW 6 7 12 W
1 2 B 19 6 6 CPU CONTROLLER
6 13 GOr
7 Or 20 7 7 CPU CONTROLLER
SPEAKER LH 5 5 14 Gr
1 8 8 NC
4
CL-1 3 CN-8
8 Gr
1 G 15 15 G
CN-27 2 1 1 NC
4 Y L 7 7 L
N.C 1 2 1 2 2 NC
BW 12 ROOM LAMP 16 Y
S.R- 2 SPARE SW 3 3 FUSE
6 G
S.R- 3 4 4 BEACON LAMP
BOr 10 17 Or
S.L- 4 CS-23 5 5 FUSE
NO. B G1 18 Gr
S.L- 5 CN-10 DESTINATION 10 10 6 6 BRAKER SOL
1 V 9 G 6A 19 B
N.C 6 1 1 FUSE 9 7 7 NC
R 2 2 R 20 Or
ILL+ 7 2 2 ILLUMINATION 8 8 8 FUSE
Gr 11 8 21 Br
S.R+ 8 3 3 6 7 9 9 SAFETY RELAY
3 2B 2 Y 16 22 R
S.R+ 9 4 4 GND 6 10 10 POWER RELAY
RW 16 7 23 V
ACC 10 5 5 5 5 11 11 DIODE(DO-2)
Y 4A 4 Y 1 24 W
B+ 11 6 6 FUSE 4 12 12 FUSE
Or 9
S.L+ 12 7 7 3
5 B G 6 CN-7
S.L+ 13 8 8 GND 2 25 R
B 5 1 1 HEAD LAMP
GND 14 9 9 1 4 V
6 G 2 2 WORK LAMP
10 10 BEACON SW BEACON LAMP SW 26 W
CN-143 7 Or 3 3 WIPER CONTROLLER
L 14 11 11 SWITCH PANNEL 27 Br
R1 1 4 4 NOT USE
Y 13 12 12 28 L
R2 2 5 5 FUSE
CS-27 3
CASSETTE RADIO CABIN HARNESS 10
B G3
29
Or
Gr
6 6 CABIN LIGHT
15 9 10 7 FUSE
Gr 5A 7
9 2 Y
CN-144 8 8 FUSE
1 8 30 L
NC 8 9 9 WIPER CONTROLLER
L 14 6 7 G1 B
R1 2 2 10 GND
10
NC 3 6 31 OrW
Y 13 CL-9 7 Or 17 11 11 CPU CONTROLLER
4 7 Or 5 5 1 R
R2 2 1 12 12 FUSE
NC 5 3 B 4
RW 16 1 13 13 NC
24V OUTPUT 6 3
V 1 14 14 NC
2
G4
4A
3A
2A
1A
CABIN LIGHT
25
26
27
28
29
30
31
10
IG 24V INPUT 7 Gr 5 15 NC
1
15
11
12
13
21
22
23
24
8 1
NC
CL-8 RH HARNESS
OrW
R 2A BRAKER SW
Or
Or
Gr
Br
Br
W
7A
R
R
V
V
Y
Y
GOr
Or
L
ILLUMINATION 9
Br
W
2
R
V
W
B
3A B
CN-116
NC 10
5A 1
CS-2
B
CN-142
1
4
5
8
2
6
3
9
10
11
12
13
14
15
16
17
GND 11
5
4
1
6
2
3
C
B
A
NC 12
CL-7 B
+
S
0, I
1
WORK LIGHT OUT
WORK LIGHT OUT
TRAVEL ALARM
WASHER SIG
BEACON LAMP
POWER 24V
H0 I
4
3
2
NOT USE
6
5
ST C BR ACC H
INT. SIG
ACCEL DIAL
START KEY SW
GND
SWITCH PANEL
2907A4EL04
4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkCN-60 Master switchCS-74
Fuse boxNo.1 l/connCN-8(12) Start switchCS-2(1)
Power relayCR-35(30)]
ECM power relayCR-45(2)
Fuse boxNo.2 I/connCN-10(6) Room lampCL-1(2) Door switchCS-1
Cassette radioCN-27(11)
Fuse boxNo.3 l/connCN-11(4) AC & Heater controllerCN -116(10)
l/connCN-11(5) AC & Heater controllerCN -116(3, 4)
Relay(Hi, M2)
Fuse boxNo.4 I/connCN-2(2) ECM earthCN -94(3, 4)
Fuse boxNo.5 I/connCN - 5(4) I/connCN -17(5) Wiper motor controller
CN-141(7)
Wiper motorCN-21(4)
Fuse boxNo.6 CPU controllerCN-50(7)
2) CHECK POINT
Engine Start switch Check point Voltage
GND : Ground
4-5
CR-45
G45 B
1 2 1
18E W
ECM
2
93A Or
3
2 V
POWER RY
CN-10 4 4 3
CN-27
1
N.C 1
2 CR-35
S.R- 2 18 W
3 30
S.R- 3 93 R 87a 87 85
4 86
S.L- 4 103 3L
5 87
5 4 Y Y 99 G42 B
S.L- 85
6
POWER RY
30 86
N.C 6 7 87a
ILL+ 7 8
POWER CIRCUIT
S.R+ 8 9
S.R+ 9 10 CN-36
18 W START KEY 30A
ACC 10 11 1
CASSETTE RADIO
Y 4a 12 99 Y ROOM LAMP 10A
B+ 11 2
30A
8
65 2RW AC& HEATER
4
8
S.L+ 12 3
S.L+ 13 54 3L ECM 30A
4
5R
103
GY
CN-8
GY
Y
GND 14 110 R WIPER+ 10A
1 5
Gr CPU B+ 10A
3L
56
105
2
1
6
CL-1
3 CONVERTOR 10A
7
CS-1
54
4 SWITCH PANEL 10A
8
DOOR SW
5
2L
6 CLUSTER 10A
ROOM LAMP
5
ST C
CS-2 6 9
CASSETTE RADIO 10A
6
9
8
7
5
4
1
6
3
15
14
13
12
11
10
7 10
CN-2
5 8 CPU 10A
3
2 11
BR ACC
1 4 9 5A
2L 7 ECM V 2
R 22 R 93 12
START KEY SW
H
4 3 10
FUEL WARMER 30A
13
0, I
2 11
W 24 W 18A START 20A
1 12 14
H 0 I
4-6
WIPER MOTOR 10A
15
20
19
7E
7A
2
1
BATTERY(+) 4 18
GB 10 2 20A
CN-94
BEACON LAMP
REVERSE FAN SIG 10 19
3
2RW 65A AC& HEATER 20A
AC & HEATER CONTROLLER 20
5W
4
ECM EARTH
5
BATT (-)
21
BATT (+)
BATT (+)
1 2 1
104
7 PRE-HEAT 10A
3 23
8 10A
3 4 4 TRAVEL
24
3
1 2 1 SOLENOID 1 10A
R 33 25
2 10A
CR-1
3 4 4 27
RELAY(M2) RELAY(HI)
2
FUEL FILLER P/P 30A
3 28
29 R R 110
FUSE BOX
CN-17 4
2
CN-21 1 5
60R
3 1 2 6 CS-74
2
5R
3 7 2
1
2
1
2
5 3 4 8 5R
1
CN-60
CN-95
CS-74
FUSIBLE LINK
R 4A 4 R
4 5 9
(12VX2)
4
MASTER SW
5 6 10
BATTERY
5R
5R
6 2 6 7 11
M CN-50
74
GY 56
5W 115
5W 104
116
8 12 BATTERY 24V(+) 7
60B
13
1
2907A4EL05
R 4 15
CONTINUE 24V 7
2) CHECK POINT
Engine Start switch Check point Voltage
- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING START - GND(Starter B+) 20~25V
- GND(Starter M)
- GND(Start relay)
- GND(Battery relay M8)
GND : Ground
4-7
CR-45
G45 B
1 2 1
18E W
ECM
2
93A Or
3
2 V
POWER RY
CN-8 4 4 3
1
2 CR-35
18 W
3 30
93 R 87a 87 85
4 86
103 3L
5 87
6 G42 B
5 85
ST C
CS-2 6
6 87a
30 86
POWER RY
7
BR 21
3 5 8
2 BR 17
BR ACC
B
1 4 9
R 22 R 93 CN-36
START KEY SW
4
H
3 10
STARTING CIRCUIT
0, I
2 11
W 24 W 18A ROOM LAMP 10A
1 12 2
H 0 I
AC& HEATER 30A
3
ECM 30A
4
5R
103
2
WIPER+ 10A
5
CPU B+ 10A
3L
105
6
CONVERTOR 10A
7
SWITCH PANEL 10A
8
CN-51 CLUSTER 10A
W 16 W/OR 37 9
ALT LEVEL 9 ANTI-RESTART RY 11
CASSETTE RADIO 10A
10
CPU CONTROLLER
CPU 10A
11
ECM 5A
V 2
16
94
G41 B W/OR 37A 12
FUEL WARMER 30A
W
13
CN-92 BW START 20A
B/OR
125
14
4-8
WIPER MOTOR 10A
37
94
17
9
8
7
5
4
1
6
3
15
14
13
12
11
10
15
20A
CN-2
HEAD LAMP
BR
125 BW
16
W
B/OR
W/OR 20A
WORK LAMP
B/OR
17
CABIN LAMP 20A
86
87
85
30
18
87a
CR-5
17
12
BEACON LAMP 20A
87a
19
3
30
87
86
HORN 10A
CR-1
21
104
10A
ANTIRESTART RY
CIGAR LIGHTER
22
7
BATT RY
PRE-HEAT 10A
23
TRAVEL 10A
9
24
92
9E
9A
1
16A
G32
10A
18 B
SOLENOID 1
25
6
B
G
V
G
12 B/OR
10A
60R
SAFETY SOL
26
10A
1
1
SOLENOID 3
2
2
2
1
27
1
2
DO-2
DO-3
DO-1
FUEL FILLER P/P 30A
28
DIODE
DIODE
DIODE
FUSE BOX
(12VX2)
BATTERY
CR-23
CS-74
START RY
5R
60B
2
1
2
1
2
5R
17
1
CN-60
CN-95
CS-74
FUSIBLE LINK
W
5
15R
MASTER SW
5R
4
5R
B+
I
74
5W 115
5W 104
B+
116
CN-45
GND
CN-74
STARTER
~
3
M
2907A4EL06
G
U
ALTERNATOR
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connCN-2(13) CPU alternator levelCN-51(9)
Cluster charging warning lamp(Via serial interface)
2) CHECK POINT
- GND(Battery voltage)
- GND(Battery relay)
Run ON - GND(Alternator B+ terminal) 20~30V
- GND(Alternator I terminal)
- GND(CPU)
GND : Ground
4-9
SERIAL-TX
ALT LEVEL
SERIAL-RX
CLUSTER
TX
RX
GND
CN-5
POWER IG(24V)
1
CN-36
CPU CONTROLLER
2 30A
9
START KEY
30
29
1
RR
CN-50
CN-51
3 ROOM LAMP 10A
2
L
Y
4 AC& HEATER 30A
3
4
3
2
1
W 16
69
68
ECM 30A
CHARGING CIRCUIT
CN-56
4
5R
6 WIPER+ 10A
5
L
Y
7 CPU B+ 10A
105
6
70 SH SH 21
8 CONVERTOR 10A
7
19
20
9 SWITCH PANEL 10A
8
68 Y Y 19
10 CLUSTER 10A
9
69 L L 20 10A
11 CASSETTE RADIO
10
12 CPU 10A
11
ECM 5A
13 12
FUEL WARMER 30A
14 13
START 20A
15 14
WIPER MOTOR 10A
16
15
HEAD LAMP 20A
W
16
WORK LAMP 20A
17
9
8
7
5
4
1
6
3
15
14
13
12
11
10
CABIN LAMP 20A
4-10
CN-2
18
BEACON LAMP 20A
19
B/OR
W 17
AC& HEATER 20A
20
5W
12
HORN 10A
CR-1
21
104
BATT RY
2
PRE-HEAT 10A
23
TRAVEL 10A
9
24
16A
10A
18 B
SOLENOID 1
25
G
W
12 B/OR
10A
60R SAFETY SOL
26
10A
1
SOLENOID 3
2
27
1
2
DO-1
FUEL FILLER P/P 30A
28
DIODE
FUSE BOX
(12VX2)
BATTERY
CR-23
CS-74
START RY
5R
60B
2
1
2
1
2
5R
17
1
CN-60
CN-95
CS-74
FUSIBLE LINK
W
3
4
15R
MASTER SW
5R
5R
B+
I
74
5W 115
5W 104
B+
116
CN-45
GND
CN-74
STARTER
~
3
M
G
U
ALTERNATOR
2907A4EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/connCN-7(7) Switch panelCN-116(9)
Fuse box (No.17) I/connCN-7(8) Switch panelCN-116(10,11)
(1) Head light switch ON
Head light switch ONCN-116(1) l/connCN-7(1)] Head light relayCR-13(3)
Head light ONCL-4(2)
l/connCN-10(2) Cassette radio & Remote controller illumination ONCN-27(7), CN-114(9)
l/connCN-11(8) AC & Heater controller illumination ONCN-116(5)
l/connCN-6(8) CigarlightCL-2
(2) Work light switch ON
Work light switch ONCN-116(2,3) l/connCN-7(2) l/connCN-12(1)
Work light ONCL-5(2), CL-6(2)
2) CHECK POINT
Engine Start switch Check point Voltage
- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Head light relay)
- GND(Head light)
- GND(Fuse box)
STOP ON - GND(Switch power input) 20~25V
- GND(Switch power output)
- GND(Work light)
GND : Ground
4-11
CN-11 CN-36
GND 1 1 START KEY 30A
1
GND 2 2 ROOM LAMP 10A
2
BATTERY(+) 3 3 30A
AC& HEATER
3
4 4
B+
BATTERY(+)
N.C
N.C
S.L-
S.L-
30A
ILL+
S.R-
S.R-
ACC
ECM
GND
S.L+
S.L+
S.R+
S.R+
G 5 4
ILLUMINATION 5 5
WIPER+ 10A
6 6 5
8
9
7
6
5
4
3
2
1
POWER IG
14
13
12
11
10
CPU B+ 10A
CN-27
NC 7 7 6
5 G R 6F
8 CONVERTOR 10A
8
R
DUCT SENSOR(+) 7
SWITCH PANEL 10A
DUCT SENSOR(GND) 9
2
8
AC&HEATER CONTROLLER
NC 10 CLUSTER 10A
CN-10 9
NC 11 1 CASSETTE RADIO 10A
CN-144 2R R 6E 10
NC 1 NC 12 2
CPU 10A
11
R1 2 NC 13 3
ECM 5A
NC 3 14 4 12
FUEL WARMER 30A
R2 4 5 13
1
NC 5 START 20A
6 14
24V OUTPUT 6 WIPER MOTOR 10A
7 15
IG 24V INPUT 7
8 88 GY HEAD LAMP 20A
NC 8 16
R 2A 9 87 Y WORK LAMP 20A
ILLUMINATION 9 17
NC 10 10 CABIN LAMP 20A
HEAD AND WORK LIGHT CIRCUIT
18
REMOTE CONTROLLER
GND 11 11
BEACON LAMP 20A
NC 12 12 19
6
3
20
HORN 10A
21
CN-116 CN-7 118 CIGAR LIGHTER 10A
R 25 25 R R
HEAD LIGHT OUT 1 1 22
V 4 4 V V 91 PRE-HEAT 10A
WORK LIGHT OUT 2 2 23
V 4A 10A
WORK LIGHT OUT 3 3 TRAVEL
24
4-12
WIPER MOTOR DRIVE 4 4 SOLENOID 1 10A
25
8
PRE-HEAT 5 5 SAFETY SOL 10A
26
POWER 24V 6 6
SOLENOID 3 10A
29 GY GY 88A
2
27
CABIN LIGHT OUT 7 7
2 Y Y 87 FUEL FILLER P/P 30A
CABIN LIGHT OUT 8 8 28
GY 29
FUSE BOX
SWITCH PANEL
WORK LIGHT 24V 11 11
WASHER SIG 12 12
GND 13 13
7
TRAVEL ALARM 14 14
91
G2
INT. SIG 15 15
9
1
CN-12 B
V
2
1
2
3
4
5
6
CL-2
4
G1
6
88
6
118
G43
1
2
5
1A
2A
B
R
7
6A
B
R 8 8 R R
Gr
V
B
B
RW
CIGARLIGHT
9
3
2
4
1
2
1
1
2
1
2
10
CL-5
CL-4
CL-6
4
CR-13
11
1
12
HEAD LAMP
2907A4EL08
WORK LAMP
HEAD LAMP RY
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/connCN-8(3) Beacon lamp switchCN-23(6)
Fuse box (No.18) I/connCN-7(12) Switch panelCN-116(16, 17)
(1) Beacon lamp switch ON
Beacon lamp switch ONCS-23(2) Switch lndicator lamp ONCS-23(9)
l/connCN-8(4) l/connCN-10(10)
Beacon lamp ONCL-7
(2) Cab light switch ON
Cab light switch ONCN-116(7, 8) I/connCN-7(6) I/connCN-10(11)
Cab light ONCL-8(2), CL-9(2)
2) CHECK POINT
- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Beacon lamp)
- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Cab light)
GND : Ground
4-13
CN-36
START KEY 30A
1
ROOM LAMP 10A
2
AC& HEATER 30A
3
ECM 30A
4
WIPER+ 10A
5
CPU B+ 10A
6
CONVERTOR 10A
7
SWITCH PANEL 10A
8
CLUSTER 10A
9
CASSETTE RADIO 10A
10
CPU 10A
11
ECM 5A
12
FUEL WARMER 30A
13
START 20A
14
WIPER MOTOR 10A
15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 20A
19
AC& HEATER 20A
20
HORN 10A
21
BEACON LAMP AND CAB LIGHT CIRCUIT
4-14
24
SOLENOID 1 10A
25
SAFETY SOL 10A
26
SOLENOID 3 10A
27
FUEL FILLER P/P 30A
28
FUSE BOX
2907A4EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.8) I/connCN-7(5) Switch panelCN-116(6)
Fuse box (No.5) I/connCN-5(4) I/connCN-17(5) Wiper motor controllerCN-141(7)
Wiper motorCN-21(4)
Fuse box (No.15) I/connCN-6(5) l/connCN-17(4) Wiper motor controllerCN-141(6)
Washer pumpCN-22(2)
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ONCN-116(15) CN-9(4) I/conn
I/conn CN-6(10) I/conn CN-17(8)
Wiper motor controllerCN-141(10) (3) Wiper motor intermittently operatingCN-21(6)
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn CN-17(2)
Wiper motor controllerCN-141(2) (4) Wiper motor operatingCN-21(2)
(4) Washer switch ON
Washer switch ONCN-116(12) I/connCN-7(9) I/connCN-5(1) I/connCN-17(7)
Wiper motor controllerCN-141(9) (8) I/connCN-17(6) I/connCN-6(11)
Washer pumpCN-22(1) Washer operating
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn CN-17(2)
Wiper motor controllerCN-141(2) (4) Wiper motor operatingCN-21(2)
(5) Auto parking(When switch OFF)
Switch OFFCN-116(4) Wiper motor parking position by wiper motor controller
2) CHECK POINT
Engine Start switch Check point Voltage
- GND(Fuse box)
24V
- GND(Switch power input)
- GND(Switch power output)
STOP ON 0 ~ 5V
- GND(Wiper Power input)
- GND(Wiper power output)
0 or 24V
- GND(Wiper motor)
GND : Ground
4-15
CN-36
START KEY 30A
1
ROOM LAMP 10A
2
AC& HEATER 30A
3
ECM 30A
4
WIPER+ 10A
5
CPU B+ 10A
6
CONVERTOR 10A
7
SWITCH PANEL 10A
8
CLUSTER 10A
9
CASSETTE RADIO 10A
10
CPU 10A
11
ECM 5A
12
FUEL WARMER 30A
13
START 20A
14
WIPER MOTOR 10A
WIPER AND WASHER CIRCUIT
15
HEAD LAMP 20A
16
WORK LAMP 20A
17
CABIN LAMP 20A
18
BEACON LAMP 20A
19
AC& HEATER 20A
20
HORN 10A
21
CIGAR LIGHTER 10A
22
PRE-HEAT 10A
23
4-16
TRAVEL 10A
24
SOLENOID 1 10A
25
SAFETY SOL 10A
26
SOLENOID 3 10A
27
FUEL FILLER P/P 30A
28
FUSE BOX
10E
V
80A GrW
1
2
DO-5
DIODE
2907A4EL10
-
+
S
ACCEL DIAL
A
B
C
CN-142
B
W
G/OR 13
12
11
5
4
3
1
8
7
6
2
CN-9
CN-36
START KEY 30A
1
CONTROLLER CIRCUIT
6
5
4
3
2
1
ECM 30A
CN-16
4
B
WIPER+ 10A
W
5
G/OR
CN-51 56 GY CPU B+ 10A
B 29 6
GND (POT&DIAL) 20 10A
G/OR 30 CONVERTOR
21 7
5V (POT&DIAL)
SWITCH PANEL 10A
NC 22 8
W 32 CLUSTER 10A
ACCEL DIAL SIG 23
9
FUEL LEVEL SENSOR 24 CASSETTE RADIO 10A
10
NC 25
8 OR CPU 10A
26 11
NC
ECM 5A
NC 32 12
FUEL WARMER 30A
NC 33
13
HYD TEMP SENDOR 34 START 20A
4-17
14
CN-50 WIPER MOTOR 10A
15
NC 6
GY 56 HEAD LAMP 20A
BATTERY 24V(+) 7 16
L 48 WORK LAMP 20A
PUMP EPPR(-) 8 17
CPU CONTROLLER
9 CABIN LAMP 20A
NC
18
PROGRAM DUMP 10 BEACON LAMP 20A
19
ANTI-RESTART RY 11
AC& HEATER 20A
12 20
NC
HORN 10A
NC 23 21
OR 8A
24 CIGAR LIGHTER 10A
POWER IG
22
GND (MAIN) 28 PRE-HEAT 10A
23
SERIAL-TX 29
TRAVEL 10A
SERIAL-RX 30 24
SOLENOID 1 10A
GND 31 25
1
2
RS232 (GND) 34
FUEL FILLER P/P 30A
35 28
NC
Y 52
1
1
2
2
FUSE BOX
PUMP EPPR(+) 36
CN-19B
44
75
CN-19 CN-19A
Y
B
L
Y
Br
Or
52
48
67
1
2
G43
CN-75
CN-47 OR 82
1
EPPR VLV
Y 67
2
RESISTER
2907A4EL11