1 EG-2 Approved Jan 99

Determining Layout of New Facilities for

Refineries and Chemical Plants

Engineering Guides and General Specifications

1 EG-2
Determining Layout of New Facilities
for Refineries and Chemical Plants

Table of Contents
1. General.......................................... 2
1.1 Scope.................................................. 2
1.2 References ......................................... 2
1.3 Specific Considerations ...................... 3
1.4 Technical Assurance .......................... 3
1.5 General Guidelines ............................. 3
2. Design Class ................................ 4
2.1 Design Class Concept ........................ 4
2.2 Facility Characteristics ........................ 5
3. Safety/Loss Prevention ............... 5
3.1 General ............................................... 5
3.2 Facility Siting....................................... 6
3.3 Facility Layout Considerations ............ 8
3.4 Siting of New Buildings ....................... 9
4. Constructability.......................... 10
4.1 General ............................................. 10
4.2 Staging Areas ................................... 10
4.3 Logistics for Heavy Equipment ......... 10
4.4 Use of Permanent Buildings ............. 10
5. Economics.................................. 11
5.1 General ............................................. 11
5.2 Process Flow Sequence ................... 11
5.3 Equipment Grouping......................... 11
5.4 Pipe Routing ..................................... 11
6. Expandability ............................. 12
7. Operability.................................. 12
7.1 General ............................................. 12
7.2 Operation/Monitoring
Considerations.................................. 12
7.3 Operating Areas and Accessways.... 13
8. Maintainability............................ 13
8.1 General ............................................. 13
8.2 Maintenance Equipment
Considerations.................................. 13
8.3 Minimizing Maintenance Cost........... 14
9. Summary of Recommended
Clearances ................................. 15
9.1 Minimum Clearances Between/From
Hazardous Facilities ......................... 15
9.2 Minimum Clearances for
Operability......................................... 15
9.3 Minimum Clearances for
Maintenance ..................................... 16

Drawings
1E2D1 Typical Process Block Layout
1E2D2 Typical Processes Unit Arrangement

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1 EG-2 Approved Jan 99
Determining Layout of New Facilities for
Refineries and Chemical Plants

1. General

1.1 Scope

This Engineering Guide (EG) covers recommended guidelines for determining the
layout of new facilities for refineries and chemical plants. The term "facilities"
includes process units, utilities units, storage tank areas, etc.

1.2 References

The following documents referred to in this EG provide more detailed information

associated with the layout of facilities:

1.2.1 American Petroleum Institute (API)

RP 500 Classification of Locations for Electrical Installations in
Petroleum Refineries

1.2.2 National Fire Protection Association (NFPA)

NFPA 497 Recommended Practice for Classification of Class 1
Hazardous Locations for Electrical Installations in Chemical
Plants.

1.2.3 U. S. Department of Labor

29 CFR 1910 Occupational Safety and Health Standards

1.2.4 Owner
4 EG-1 Tank Farm Design
17 EG-1 Design of Facilities for Fire Protection and Loss
Prevention
15 EG-10 Electrical Area Classification
23 GS-1 Design of Sewers
28 EG-1 Safety Criteria for Structural Design and Siting of New
Buildings

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1 EG-2 Approved Jan 99
Determining Layout of New Facilities for
Refineries and Chemical Plants

1.3 Specific Considerations

In order to determine the layout of new facilities the following specific

considerations should be addressed:
1. Design Class
2. Safety/loss prevention, including:
a. Minimizing or eliminating exposure to sources of ignition.
b. Providing accessibility for fire fighting.
c. Minimizing exposure to possible explosion or fire.
3. Constructability
4. Economics
5. Expandability
6. Operability
7. Maintainability

1.4 Technical Assurance

1. Technical assurance for the safety/loss prevention aspects of layout of new

facilities (i.e. items in Section 3.0.) rests with Shell's Engineering and
Construction or WTC Technical Safety Specialists.
2. Technical assurance for the other aspects of layout of new facilities (i.e. items in
all sections except Section 3.0.) rests with the Project Engineer.
3. Siting of new process units requires concurrence by Owner Senior Management.
For Shell Chemical projects this would be the Vice President of Shell
Chemical Company: Manufacturing. For other projects, this will be
determined on a case-by-case basis. Senior Managements role in new
process unit siting is concurrence on which Manufacturing Location will
receive the new unit, and where, within the Location, the unit will be sited.

1.5 General Guidelines

1. New facilities for refineries and chemical plants should be laid out to be safe and
to provide the desired levels of operability, maintainability, and expandability at
the lowest overall cost to suit the Design Class. Additionally, the facilities
should enhance, or at least, not detract from public relations.
2. Once the site has been chosen, the overall configuration of the facilities must be
developed to conform with the guidelines in this EG. Generally, this is best
accomplished by using a rectangular process area subdivided into process blocks
or units separated by access roads and/or piperacks. The optimum grouping of
units depends on how closely they are related from a process viewpoint. The

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1 EG-2 Approved Jan 99
Determining Layout of New Facilities for
Refineries and Chemical Plants

size of the blocks depends on the nature of the facilities and degree of
expandability desired. Refer to drawing 1E2D1 for a typical arrangement, that
also can be zoned as discussed further in 3.3.7.
3. In some instances, layout may be affected by topological conditions, especially if
the facility includes gravity flow systems, such as sewers. In these cases 23 GS-
1 should be consulted, prior to finalizing the layout, to gain an understanding of
the possible implications of sewers and drainage on layout.
4. To assist in determining an optimum layout, consideration should be given to the
use of models. If deemed appropriate, the use of and extent of modeling should
be reviewed and approved by Owner.
5. If applicable, local building codes shall be reviewed. If the requirements of such
codes differ from the guidelines in this EG, deviations must be reconciled with
Owner approval.
6. Layout of facilities that don't handle flammable materials should be based on the
guidelines of constructability, economics, expandability, operability and
maintainability discussed in Sections 4 through 8 of this EG.

2. Design Class

2.1 Design Class Concept

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Determining Layout of New Facilities for
Refineries and Chemical Plants

2.2 Facility Characteristics

Characteristics of facilities based on their design class are as follows:

Design Class Facility Characteristics
1 Facilities are designed for an operating life of 2 to 5 years. Plot
space is tight with no space provided for future modifications.
Little or no in-place maintenance facilities are provided and
accessibility for mobile equipment may be limited. Maintenance
and operating cost is expected to be high.
2 Facilities are designed for an operating life of 5 to 20 years. Plot
space is somewhat more open to improve operability and
maintenance access, and permit modest future modifications for
increased capacity and product improvement. However, such
modifications may impair accessibility. In-place maintenance
facilities and accessibility for mobile equipment is provided if
dictated by experience with similar facilities and/or for difficult
maintenance jobs anticipated to occur during the lifetime of the
facilities.
3 Facilities are designed for an operating life in excess of 20 years.
Plot space is open to optimize access for operability and
maintainability and to allow process and capacity modifications
without significantly compromising accessibility. In-place
maintenance facilities are provided as needed to minimize
maintenance cost.

3. Safety/Loss Prevention

3.1 General

1. Since safety will not be compromised in any of the Design Classes, safety
guidelines in this EG apply equally to all facility Design Classes.
2. Safety/loss prevention guidelines for layout are based on the consequences of
potential events in large facilities that process volatile hydrocarbons. For
smaller, less hazardous facilities, these guidelines may be overly conservative.
Deviations from these guidelines are permitted if an assessment shows that the
deviation can be technically defended. Such deviations require approval by a
Technical Safety Specialist.
3. For an example of a typical process area arrangement, refer to drawing 1E2D2.
4. For recommended minimum clearances between/from various types of hazardous
facilities, refer to sub-section 9.1 of this EG.

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Determining Layout of New Facilities for
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3.2 Facility Siting

3.2.1 Distance to Plant Boundaries

1. Large hydrocarbon processing units should be sited such that there is a
600' to 800' buffer between the unit and the plant boundary.
2. Storage tank facilities should be sited with a buffer in accordance with
4 EG-1.
3. Siting of other facilities or deviations from the above will be evaluated
on a case-by-case basis.

3.2.2 Distance to Other Facilities

1. The distance between two large hydrocarbon processing units should
be a minimum of 100' for the following reasons:
a. Experience has shown that a 100' distance is adequate to prevent
the spread of fire from one unit to another.
b. With a 100' distance it is unlikely that an explosion in one unit
would damage process equipment in an adjacent unit.
c. A 100' distance reduces exposure of personnel to flammable or
toxic gas releases from an adjacent unit. This is particularly
important if a unit is undergoing a maintenance turnaround and a
large number of personnel are in the unit. If a gas release occurs in
the adjacent unit, the 100' distance provides a better opportunity
for the turnaround activities to be shut down and for personnel to
be evacuated.
2. The distance between two storage tank facilities should be in
accordance with 4 EG-1.
3. The distance between other facilities or deviations from the above will
be evaluated on a case-by-case basis.

3.2.3 Distance to Roads

1. Access roads must be kept open during facility maintenance
turnarounds to permit passage of fire trucks or other equipment in an
emergency. This requires that maintenance materials, equipment or
portable apparatus used for removal of tubulars, hoisting equipment for
columns, etc., must be kept off roads during turnarounds. Depending
on such factors as orientation of exchangers or size and type of
equipment, a 50' distance is recommended between road edge and
equipment limits.
2. It is recommended that the roads adjacent to a facility be situated in an
unclassified electrical area in accordance with 15 EG-10. In most

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1 EG-2 Approved Jan 99
Determining Layout of New Facilities for
Refineries and Chemical Plants

cases the 50' apron provided for maintenance turnarounds will be

adequate to ensure that the road can remain open.
3. The minimum recommended distances between hydrocarbon release
points and potential ignition sources are conservatively based on API
RP500. The recommendations of API RP500 should be used if
practical. However, if there are plot plan limitations (as is often the
case with revamp projects), the separation distances may be based on
NFPA-497 criteria with Owner approval.

3.2.4 Distance to Buildings

1. Siting of new facilities must consider the potential exposure to
existing buildings. The impact of new facilities on existing Owner
petrochemical plant buildings must be quantified by Owner in
accordance with Owner's RP-752 protocol. The impact of new
facilities on existing residential/public buildings must be assessed
by Owner in accordance with Owner RMP protocol.
2. 28 EG-1 specifies separation requirements between new buildings
(Control Buildings, Operations Buildings, and Support Buildings)
and process units. Although these requirements are not intended
to apply to siting of new process units relative to existing buildings,
the distances specified in 28 EG-1 are preferred. Siting of new
units with unit/building separations less than those specified in 28
EG-1 increases the likelihood that the RP-752 assessment might
conclude that structural upgrades of an existing building is
warranted.

3.2.5 Distance to Cooling Water Towers

1. The distance between new facilities and a cooling water tower (CWT)
should take into consideration:
a. The potential that the CWT could be a source of flammable vapors.
b. The effect of a fire in adjacent facilities on the CWT or viceversa.
c. The effect of moisture from the CWT plume on surrounding
equipment.
2. If the CWT is considered a potential source of flammable vapors, it
should be sited in accordance with API RP500 in order to be
compatible with electrical area classifications.
3. If the CWT is built of ignitable materials (e.g., wood and plastic), it
should be located a minimum of 50' from limits of major process unit
equipment and main piperacks and 100' from hydrocarbon storage
facilities (i.e., tanks, spheres and bullets).
4. If the effect of moisture from the CWT plume on surrounding
equipment is detrimental, appropriate remedies, such as increasing

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Determining Layout of New Facilities for
Refineries and Chemical Plants

distances and/or locating favorably for prevailing winds should be

considered.

3.3 Facility Layout Considerations

3.3.1 Furnaces/Fired Heaters

1. Furnaces or fired heaters are a major source of ignition and should be
grouped together in a common area. Additionally, they should be
located at the edge of the plot and upwind (prevailing) of potential
flammable vapor sources.
2. Attention should be paid to the proximity of heater stacks to elevated
operating areas. (e.g., column platforms).

3.3.2 Storage of Flammable Fluids

1. Onsite atmospheric storage of flammable fluids or LPG in a process
unit is not permitted. With Owner approval, small quantities of
flammable liquids with flash points above 100F (e.g., fuel oil for
diesel driven equipment) may be stored onsite.
2. For tank farm design and layout requirements, refer to 4 EG-1.

3.3.3 Air-Cooled Heat Exchangers

1. Due to process and space considerations, air-cooled heat exchangers
are generally located on top of the main pipe rack running through the
process unit.
2. Since these exchangers are vulnerable to damage by fire and have the
potential to aggravate a fire, they should not be located directly over
potential leak sources (e.g., pump seals, compressors, etc.) of
flammable fluids nor over control buildings and electrical rooms.

3.3.4 Fire Risk Equipment Considerations

1. Proper layout of facilities in the vicinity of moderate/high fire risk
equipment can dramatically reduce fire losses (equipment damage and
unit downtime).
2. Large high fire risk pumps shall be located 20 feet away from
major pipe racks and major process structures.
3. 17 EG-1 overviews the fire protection and loss prevention strategy
for new facilities. This EG defines the fire risks of the unit and
process streams and points the user to the various EGGS that
cover the following issues:
a. Routing of and protection of electrical and instrument cables.

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Determining Layout of New Facilities for
Refineries and Chemical Plants

b. Siting of instrument junction boxes.

c. Fire protection (water deluge) requirements.
d. Emergency depressuring systems.
e. Emergency isolation valves.
f. Structural, equipment, and pipe fireproofing.

3.3.5 Area Drainage

Area drainage plays an important loss prevention role. Proper area
drainage capacity, sizing of catchment areas, location of catch basins, and
location of paving high points can reduce potential fire damage. Refer to
23 GS-1 for design requirements.

3.3.6 Emergency Egress/Access

Layout of the facilities should allow ground level equipment to be accessed
from at least two directions. This is important for safe emergency egress
and for emergency response.

3.3.7 Maintenance Zones

1. A unit or a combination of units that is expected to share a common
turnaround schedule should be grouped into a single maintenance zone.
2. Sufficient facilities for isolation and decontamination (e.g., equipment
limit block and drain valves) should be provided for each maintenance
zone to ensure that all lines (including sewers) and equipment that can
contain flammable fluids can be emptied and depressurized when the
equipment in the zone is shut down.
3. For an example of a typical maintenance zone arrangement, refer to
drawing 1E2D1.

3.3.8 Toxic Vapor Considerations

Layout for facilities handling toxic vapors should be based on a case-by-
case analysis of the specific facilities and vapor involved.

3.4 Siting of New Buildings

1. Siting requirements for new buildings depend upon the building occupancy and
function, the type of building design, and proximity to unit hazards.
2. 28 EG-1 provides structural design/siting safety criteria for new buildings. This
EG covers new control buildings, operations buildings (operator shelters, and
field laboratories), support buildings (offices, zone shops, maintenance
buildings, main laboratories, etc.) and equipment enclosures (electrical

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Refineries and Chemical Plants

substations, analyzer enclosures, remote instrument enclosures, turbine

enclosures, rack enclosures, etc.).
3. When using 28 EG-1 primary consideration should be given to locating occupied
buildings as far from the processing areas as practicable.
4. Siting requirements for new buildings are applicable to all new permanent,
temporary, and portable buildings.

4. Constructability

4.1 General

Constructability considerations must be addressed during the design of the layout to

ensure that adequate space is provided to construct the facilities at the least cost and
at the desired schedule. Such considerations are independent of Design Class.

4.2 Staging Areas

1. Adequate staging areas should be provided for parking, temporary offices,

change houses, warehousing and materials and equipment laydown and storage.
2. Staging areas should be reasonably close to the construction site to reduce
transportation time for personnel and equipment.

4.3 Logistics for Heavy Equipment

1. Special attention should be paid to the logistics and handling of heavy process
equipment (e.g., reactors, columns, etc.) from equipment delivery through
erection.
2. For rail delivery of heavy equipment, the laydown area should be adjacent to
useable tracks.
3. An unobstructed route must be available for movement to the erection site,
verifying turning radii of existing roads.
4. An erection plan should be developed at an early stage of design to ensure that
the proposed layout is feasible and unexpected obstructions are not encountered.

4.4 Use of Permanent Buildings

Consideration should be given to providing permanent buildings for use during

construction that could later be used by the operating location for some
predetermined purpose.

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5. Economics

5.1 General

Typically, the most economical layout of new facilities is determined by arranging

the equipment in accordance with the sequence of process flow, by grouping like
types of equipment, and by optimizing pipe routing.

5.2 Process Flow Sequence

1. The major process equipment should be arranged in accordance with the

sequence of the process flow. Such an arrangement works well if there are no
furnaces, large compressors or large air coolers.
2. Generally, equipment should be arranged on each side of a central unit piperack
with pumps, small compressors and tubular heat exchangers in a row near the
piperack. Columns, vessels, reboilers and large tubular heat exchangers should
be arranged in an outer row nearest an access road. Small air coolers and
selective tubular heat exchangers may be mounted on top of the central piperack.
Refer to drawing 1E2D2 for a typical arrangement.

5.3 Equipment Grouping

1. Like types of equipment that share common needs or serve a common purpose
should be grouped together.
2. Grouping of like types of equipment facilitates maintenance and/or operations,
assists in meeting safety requirements, simplifies piping routing, etc.
3. Pumps and exchangers are normally grouped together for servicing. Furnaces
should be grouped and isolated as discussed in 3.3.1.

5.4 Pipe Routing

Pipe routing of a proposed layout should be established to ensure that:

1. All special process requirements (e.g. gravity flow, self draining, mixed phase,
critical NPSH, etc.) have been addressed.
2. All costly piping runs (e.g. large diameter, alloy, high temperature, high
pressure, etc.) have been optimized. This includes the judicial use of flat turns.
For minimum cost facilities, in which expandability is of diminished importance,
the use of flat turns can be increased with less concern for creating potential
obstructions.
3. Adequate space has been provided for such considerations as expansion loops,
manifolding, orifice runs, utility service stations, etc.

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6. Expandability

1. Expandability, as it applies to facility layout, refers to the extent of vacant plot space
provided for future modifications and/or expansions. Expandability is highly dependent
on the Design Class of the facility. A careful review of expandability should be made at
inception of the design to ensure that it complies with the intent of the Design Class
specified.
2. The location of the vacant plot space should be carefully chosen so that construction of
the future modification causes minimum disruption to on-going operations and
maintenance activities. Preferably the space should be located on the periphery of the
facility.

7. Operability

7.1 General

Operability refers to clearances and spacings provided to facilitate operation of a

facility. Operability is highly dependent on the Design Class of the facility.

7.2 Operation/Monitoring Considerations

7.2.1 General
1. In general, items that require frequent operation or monitoring (e.g.,
selected valves, switches, pumps, site glasses, level gages, etc.) should
be accessible from either grade or a platform without the use of a
portable ladder.
2. For Design Class 2 or 3 facilities, emphasis should be placed on
mounting the items on grade if practical.

7.2.2 Monitoring Distance

The range of distance that an operator can conveniently monitor (e.g.
distance between control building and tank farm) should be based on the
specified Design Class of the facility and should take the following into
consideration:
1. The nature of the process.
2. The anticipated operating concept.
3. The means of operator transportation.
4. Climatic conditions.

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7.3 Operating Areas and Accessways

7.3.1 General
Operating areas and accessways, both at grade and elevated, should be
determined (e.g. to reach a manifold, bank of switches, pumps, etc.) and
adequate space should be provided.

7.3.2 Obstructions/Clearances
1. For Design Class 2 or 3 facilities:
a. Accessways at grade should be unobstructed for a width of
3'- 9" and height of 7'- 6".
b. Elevated operating areas and accessways should be unobstructed
for a width of 3'- 6" and height of 7'- 0".
2. In no case should clearances be less than that required by OSHA 29
CFR 1910.
3. Tripping hazards (e.g. drain lines, curbs, etc.) should be eliminated.

7.3.3 Elevated Walkways

1. If required to reduce operator activity, consideration should be given to
providing elevated walkways (or cat walks) to interconnect operating
platforms of adjacent equipment that belong to a common operating
group (e.g. distillation column platform to overhead system platform).
2. Elevated walkways should be a minimum of 2'- 6" wide with at least 7'-
0" of head clearance.

8. Maintainability

8.1 General

Maintainability refers to the extent of access space and permanent features provided
for maintenance of the facility. Maintainability, like expandability and operability,
is also highly dependent on the Design Class of the facility.

8.2 Maintenance Equipment Considerations

1. During the design of the facility layout, the type, size, and reach of mobile
equipment that will be available for maintenance should be determined.

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2. If required, to meet Design Class considerations, access for mobile maintenance

equipment (e.g., cranes, cherry pickers, hydroblasters, etc.) should be provided.
Generally, this is accomplished with access roads on each side of a process
block. The extent, width, and surfacing of the roads may vary depending on the
Design Class and nature of the facility. For Design Class 2 and 3 facilities, the
roads should be 20' wide, paved, and completely encircle the process block, so
that any part of the facility can be reached from two directions.
3. Use of restricted access roadways directly into the process block should be
considered depending on the nature of the equipment to be serviced. Width of
these roadways should be based on the largest piece of equipment that will
service the area.
4. Restricted access roadways under the main unit piperack should have a minimum
horizontal clearance of 12'.
5. Clearances for passage of mobile and rail equipment should be based on the
largest piece of equipment anticipated and local practices. Generally, clearances
shown in sub-section 9.3 of this EG are suitable for most facilities.

8.3 Minimizing Maintenance Cost

If it is desired to minimize maintenance cost, the following should be considered

whenever practical:
1. Tubular heat exchangers should be located at grade near equipment limits,
grouped and stacked to a height not exceeding 12' to the top unit centerline. If
locating exchangers beneath other facilities cannot be avoided, the channel
should be clear of overhead obstructions for removal by either mobile or in-place
maintenance facilities. Access should also be provided for tube cleaning and/or
bundle removal using either portable extractors or cranes depending on bundle
size.
2. Tall process equipment having removable internals (e.g. distillation columns)
should be located nearest the equipment limit for removal and reinstallation of
trays, packing, relief valves, etc. A drop zone should be determined and
indicated on the layout drawings to ensure that sufficient space is reserved at
grade to handle such items.
3. If servicing height of tall process equipment exceeds the reach of available
mobile maintenance equipment, davits should be provided.
4. Reserved space should also be indicated and provided for other routine
maintenance activities, such as filter cartridge removal, catalyst handling, etc.
5. Piperacks should be strategically located to avoid hindering access for
maintenance. If parallel piperacks cross crane accessways, the distance between
piperacks should permit boom movement.
6. Air coolers are normally located on top of main piperacks. If this is the case,
space should be provided for crane access on least one side.

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9. Summary of Recommended Clearances

9.1 Minimum Clearances Between/From Hazardous Facilities

Clearance Minimum
Between Distance
(Feet)
Equipment Limits of Adjacent Units (not separated by an access road) 100
Equipment Limits of Adjacent Units (separated by a 20' access road) 120
Equipment Limit to Near Edge of Road 50
Equipment Limit to Near Edge of Main Piperack 15
Furnaces (side) to Near Edge of Road 25
Furnaces (side) to Near Edge of Piperack 20
Furnaces to High Temperature Equipment e.g. Reactors and 15
Exchangers
Furnaces to Other Major Processing Equipment that are not 25
Considered Hydrocarbon Sources
Furnaces to Equipment that are Considered Hydrocarbon Sources 50
(i.e., pumps, vents, operating drains, etc.)
Elevated Flares <150 feet tall to Process Units, Storage Tanks, 150
Cooling Water Towers, and Occupied Buildings.
Elevated Flares >150 feet tall to Process Units, Storage Tanks, 200
Cooling Water Towers, and Occupied Buildings.
Division I Areas to Near Edge of Road 50
Division I Areas to Furnaces & Electrical Rooms 50
Tank Farm Layout and Spacing Refer to
3.3.2.
Siting of New Permanent, Temporary, and Portable Buildings Refer to 3.4.
Cooling Water Tower Siting Refer to
3.2.5.
Processing Blocks or Units to Plant Boundaries (Buffer Zone) Refer to 3.2.

9.2 Minimum Clearances for Operability

Refer to 7.3.

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9.3 Minimum Clearances for Maintenance

9.3.1 Vertical clearances:

Over maintenance roads intended for crane access 20'-0"
In process unit areas intended for truck access only 14'-0"
In process unit areas (general) 10'-0"
Headroom 7'-0"

9.3.2 Horizontal clearances:

Edge of road to near edge of piperack, dike wall, 15'-0"
buildings and other non-hazardous facilities
Piperack bridge span over roads 20'-0"
wider than
road

9.3.3 Railway clearances:

Vertical 22'-6 (1)
Horizontal clearance from track centerline to near- 8'-6" (1)
side obstruction
(1) But not less than local railroad regulations.

9.3.4 Other
Refer to 8.2.

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 1E2D1
LAYOUT OF FACILITIES
SHEET 1 OF 1
JAN 95

TYPICAL PROCESS BLOCK LAYOUT

(ARRANGED IN MAINTENANCE ZONES)
ACCESS ROAD

TANK FARM
ACCESS
ROAD

ZONE B

T/F PIPERACK
MAIN ROAD

ZONE A ZONE B ZONE C

UNIT
I
UNIT
V

C.H.
MAIN P/W

MAIN
ACCESS ROAD

ROAD
UNIT UNIT UNIT
II III IV
SECONDARY P/W SECONDARY P/W

BUFFER FROM UNITS

TO SERVICE AREA PER
28 EG-1 AND 28 EG-20

SERVICE AREA
(OFFICE BUILDINGS,
SHOPS, PARKING, ETC.)
FOR ZONE B

MAIN ROAD

600'-800' BUFFER
FROM UNITS TO
BOUNDARY LINE

PLANT BOUNDARY
 1E2D2
LAYOUT OF FACILITIES
SHEET 1 OF 1
JUL 89

TYPICAL PROCESS UNIT ARRANGEMENT

ACCESS ROAD

50' MIN.
ACCESS ROAD

PROCESS PLOT EDGE OR EQUIP. LIMIT

50' MIN.

COMPRESSOR DRIVER COMPRESSOR

HEAT EXCHANGERS
PROCESS PUMPS

COLUMN SAMPLE CONNECTION

CENTRAL PIPERACK
ACCUMULATOR WITH PUMPS BELOW
20' AND AIR COOLERS
ABOVE

PARTIAL PLAN
EQUIP. LIMIT

EQUIP. LIMIT

AIR COOLERS

EQUIP. HANDLING AREA

ACCESS PUMPS
ROAD PIPEWAY

TYPICAL CROSS SECTION THROUGH UNIT