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SPLIT TYPE

AIR CONDITIONER
CASSETTE TYPE (50 Hz)

Indoor unit Outdoor unit


AUY45LUAS AOY45LJBYL
AUY54LUAS AOY54LJBYL

CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM . . . . . 4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . 5
INDOOR PCB CIRCUIT DIAGRAM . . . . . . 7
OUTDOOR PCB CIRCUIT DIAGRAM . . . . 8
ERROR CONTENTS . . . . . . . . . . . . . . . . .11
DISASSEMBLY ILLUSTRATION . . . . . . . 13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 21
ACCESSORIES . . . . . . . . . . . . . . . . . . . . 23
SPECIFICATIONS

ELECTRICAL DATA FAN MOTOR


TYPE Cooling & heating Cooling & heating Discrimination MFA-54PZM
INDOOR UNIT AUY45LUAS AUY54LUAS High speed 680 r.p.m.
INDOOR Middle speed 580 r.p.m.
OUTDOOR UNIT AOY45LJBYL AOY54LJBYL
UNIT
COOLING CAPACITY 12.5 kW 13.3 kW Low speed 500 r.p.m.

HEATING CAPACITY 14.0 kW 16.0 kW Super low 300 r.p.m.


POWER SOURCE 230V 50Hz 230V 50Hz Discrimination MFE-60PO
OUTDOOR
Cooling 19.5 A 23.8 A Up fan 850 r.p.m.
RUNNING UNIT
CURRENT Heating 17.3 A 21.6 A Down fan 750 r.p.m.

Cooling 4.45 kW 5.45 kW


INPUT WATTS NOISE LEVEL
Heating 3.95 kW 4.95 kW
High speed 50.0 dB
Cooling 2.81 kW/kW 2.44 kW/kW
E.E.R. INDOOR
Middle speed 48.0 dB
Heating 3.54 kW/kW 3.23 kW/kW UNIT
Low speed 45.0 dB
STARTING CURRENT 15 A 15 A
OUTDOOR Cooling 54.0 dB
MOISTURE REMOVAL 4.5 L/hr 5.5 L/hr
UNIT Heating 55.5 dB
AIR CIRCULATION HIGH 1,700 m3/hr 1,700 m3/hr
Note : Static pressure : 30Pa
Duct length : Inlet 1m, Outlet 2m
DIMENSIONS
INDOOR UNIT HxWxD 296 x 830 x 830 mm COMPRESSOR AND REFRIGERANT
Hermetic type,
OUTDOOR UNIT H x W x D 1,290 x 900 x 330 mm
TYPE 6 poles,
Inverter, Scroll
WEIGHT DISCRIMINATION ANB33FCMMT
INDOOR UNIT Gross / Net 55 kg / 40 kg STANDARD REFRIGERANT 3,400 g
OUTDOOR UNITGross / Net 112 kg / 105 kg REFRIGERANT TYPE R410A
Pipe length 20 m 3,400 g
FULL CHARGE 40 m 4,200 g
70 m 5,400 g
ADDITIONAL CHARGE 40 g/m
MAX PIPE HEIGHT 30 m

2007.12.13 1
DIMENSIONS

INDOOR UNIT

(Unit : mm)

296
30
940

750
940
750

Drain Inside Dia. 32


(Large pipe)
(Small pipe)

Outside Dia. 37
(Large pipe)
(Small pipe)

298.5 298.5
120

305.5 248.5 305.5 248.5


120
150

150
285
60

250
(Drain pipe)

60
(Drain pipe)

2007.12.13 2
OUTDOOR UNIT
(Unit : mm)

900 77 31 330 12
1290

21

400
9

650
Air Flow
370

2007.12.13 3
REFRIGERANT SYSTEM DIAGRAM

OUTDOOR UNIT INDOOR UNIT

Pressure Refrigerant Pipe


Check Valve 15.88mm (5/8")

High Pressure
Switch Charging
Valve

Muffler
4-way
Valve
Condenser Evaporator
Accumulator

Strainer
Compressor

Expansion
Refrigerant Pipe
Valve 9.52mm (3/8")

Strainer Strainer
Charging Valve

: COOL
: HEAT

2007.12.13 4
CIRCUIT DIAGRAM

INDOOR UNIT

TO REMOTE THERMISTOR
CONTROL UNIT ( PIPE TEMP. )

THERMISTOR
TERMINAL

BLACK
BLACK
( ROOM TEMP. )
GRAY
3 2 1 1 GRAY
2 1 2
1 2 1 2
CN7 CN8
FAN MOTOR
RED CAPACITOR
1 1
WHITE
WHITE 1 1
CN17

2 2
CN4

BLACK WHITE
3 3 2 2
CONTROLLER PCB

BROWN BROWN
1 1 1 1
Use T 3 .15A-250V

RED RED
FILTER BOARD

2 2 2 2
STEPPING
ORANGE ORANGE
M
CN10

3 3 3 3
Fuse on F101

YELLOW YELLOW MOTOR


4 4 4 4
WHITE WHITE
5 5 5 5

L
CN1

BLACK
1 1
BLACK BLACK
N WHITE
2 2 1 1 1 1
FLOAT
3 3 2 2 2 2
BLACK BLACK SWITCH
GREEN

3 3 3 3
CN15
CN3

1 1
BLACK YELLOW
1 1 1 1 DRAIN PUMP
BLACK

WHITE

2 2
GRAY
GRAY

YELLOW M
RED

2 2 BLACK MOTOR
2 2
CN6
FUSE 102 C
THERMAL

1 2 3
BLACK
1 1 2 2
WHITE FAN
TERMINAL FM MOTOR
CN5

3 3 1 1
RED
5 5 3 3
TO OUTDOOR UNIT

2006.01.27 5
(COMPRESSOR )
( DISCHARGE )
THERMISTOR

THERMISTOR

THERMISTOR

THERMISTOR

THERMISTOR
(HEAT SINK )
(OUTDOOR )
(PIPE )
OUTDOOR UNIT

BROWN

BROWN
BLACK

BLACK
BLUE
1 2 1 2 1 2 1 2 1 2
CONNECTOR EMI FILTER
1T
CN21 CN22 CN23 CN26 CN25 HIGH PRESSURE SW
RED RED U RED
1
W305 CN37 2 RED
COMPRESSOR
U BLACK
1
WHITE WHITE V 2 4WV SOLENOID
CN30 BLACK
V W304 FUSE 3 COIL

W F4 T 3.15A 250V RED


BLACK BLACK 1
W
2
W303
3
BLACK
BROWN PRINTED CN800 4 WHITE
FM FAN MOTOR 1
1 1 5
RED CIRCUIT YELLOW
2 2 6
ACTIVE 3
ORANGE
3 CN407 BOARD 7
BROWN
FILTER 4 4 (MAIN) RED
1
TERMINAL MODULE 5
YELLOW
5
2
6
3
WHITE BLACK
L1 CN801
4
WHITE
FM FAN MOTOR 2
5
YELLOW 6 YELLOW
BROWN P W14 BROWN
L2 BLUE 7
N W15
CHOKE EMI FILTER EMI FILTER 1
RED
BROWN
COI L 2T 2T 2
BLUE
3
WHITE
W107 CN27 4 ORANGE EV EXPANSION
VIOLET
W108 5
YELLOW VALVE COIL
WHITE
6
BLACK

CN1 CN34
RED

W200
1 2 3 4 1 2 3
DIODE BRIDGE

BROWN
BLACK

BLACK

WHITE
RELAY

RED

1 2 3
W8 W9
CN1
GRAY

GRAY
BLACK

PRINTED CIRCUIT
EMI FILTER EMI FILTER
BOARD (FILTER)
2T WHITE TM102 3T

BLACK TM101
W3 W6 W7 W1 W2
GREEN

BLACK

BLACK
WHITE

WHITE

TERMINAL
ORANGE

ORANGE

FUSE

EMI FILTER
10A

1T RED

2
EARTH 1 3 L N
(N)

POSISTOR
EARTH EARTH

2006.01.27 6
INDOOR PCB CIRCUIT DIAGRAM
CONTROLLER PCB ASSEMBLY
AUY45LUAS : K01AL-0502HSE-C1
AUY54LUAS : K01AL-0503HSE-C1
5V
5V ROOM TEMPERATURE THERMISTOR
CN8 B2B-XASK-1-A
C6 R5 62K
4700P <RS - 2W>
R15 - R17
10K <1/10W> x 3
IC1 CN8-1 BLACK

R18 - R20 P10 76 CN8-2 BLACK


<ECQM> R43 10K C34
JM1 1.0K <1/10W> x 3 1 P15 C32 R44 1.0K PIPE TEMPERATURE THERMISTOR
R4 330K D5 CUSTOM CODE CHANGER JM2 2 P16 1000P <1/10W> <1/10W> 0.1 CN7-1 GRAY
THERMAL FUSE <SPRH - 2W> 1SR139-600 CUSTOM CODE CHANGER <R> (1%) <F>
JM3 3 P17 P11 77 CN7-2 GRAY
D10 CUSTOM CODE CHANGER C35 R46 1.0K R45 49.9K C37 CN14
GRAY
GRAY

R1 3.3 1SR139-600 C21 C20 C19 <1/10W> 0.1 B4B-XH-AM CN7 B2B-XAKK-1-A BLACK
uPD780058BGC 1000P <1/10W>
<RC - 5W> SWITCHING TRANSFORMER <R> (1%) <F>
Q1 0.01 <F> x 3 -131-8BT-A 5V CN14-4
C7 0.047 R6 100 T1 R50 10K <1/10W>
2SC4236
<ECQB> <1/2W> ZFT29B01
14V 5V R47 390
I C2 <1/10W> CN14-3
CN3-2 D6 10K <1/10W> x 4 P70 8 4 DO VCC 8
7812 12V 54 P122 HA
D2FL20U
D2 I O 9 3 DI NC 7 Q4 CN14-2 JEM-A
CN3-1 D1 G 55 P123 P71 C39
D1FL20U 0.1 DTC124EKA
CN3 D3SB60 C11 P72 10 2 CK NC 6
R3 100 + C9 + 66 P05
<F> CN14-1
53406-9910 <1/10W> 1000 10/
D3 D4 25V 65 P04 P131 6 1 CS GND 5 5V
/25V
Q2 MTZJ5.1B D1FL20U R48
2SC1815 R59 R97 R98 R99 I C7 BR93L46RF
C5 + R8 10K 5V R49 1.0K 10K
<1/10W> R77 - R79 <1/10W> <1/10W>
100/ R2 1.5
C8 10K <1/10W> x 3
450V <RS - 2W> R7 330 PRIMARY SECONDARY
100/ 74 VDD0
<1/4W> + 6.3V C38
68 VDD1 P46 25 R58 10K <1/10W>
I C3 0.01
C54 7805 5V 75 AVRF0 P24 15 R75 10K <1/10W> <F>
0.01 I O 7 AVRF1
G P23 14 R76 10K <1/10W>
<F> C13 C14 C15 C47
+ R100 10K <1/10W>
0.1 100/ 0.1 0.1 P47 26
14V
<F> 6.3V <F> <F> 4 AVSS P57 35
UL1430 AWG28
5V 67 VSS0
P56 34
CN10-1 BROWN BROWN
33 VSS1 P50 27 I C5 (1/7) uPA2003GR CN10-2
L
1 16 RED RED
F101 ELF20N018A JM10 71
C103 C105
R29 - R32 IC P27 18 7 10 CN10-3 ORANGE ORANGE
M LOUVER
( UP / DOWN )
FH101 FH102 10K <1/10W> x 4 NC 72 XT2 P26 17 6 11 CN10-4 YELLOW YELLOW
TM101 3.15A 0.01 0.022
VA102 C102 C101 P25 16 5 12 CN10-5 WHITE WHITE
<BET> <KH> <YE>
470V 0.22 0.22 VA1 470V 8 R33 1.0K <1/10W> 56 P124
<LE> C104 C106 <LE> <TNR> 14V CN10
<TNR> R34 1.0K <1/10W> 57 P125 R64 28K
0.01 0.022 4
P22 13 4
9
13
B5B-XASK-1-A
<KH> R35 1.0K <1/10W> 58 P126 NC <1/10W>
<YE> 2
P21 12 3 14
NC (1%) 12V
R36 1.0K <1/10W> 59 P127
N
C
LF101 1
5V 12V
C29 C28 C27 C26
P20 11 2 15
NC 5V
TM102 SW2 P130 5 1 16
NC R60 L2 0.022 CN17 B3B-XAKK-1-A BLACK
SA101 VA101 470V DRS4016-5 R63 15.4K
8 10K R61 10K <DSS306>
RA-362M <TNR> 5V <1/10W> CN17-1 UL1430 AWG22 RED
1 0.01 <F> x 4 <1/10W> <1/10W> (1%)
10 7 41 P65
I C4 (7/7) 3 3
uPA2003GR Q5 1
R62 4.7K 12V
1
P00 61 L4 0.022
I C5 (1/7) 2SC2712 Q6
2
2SC2712 2 <1/10W> 7 + 5 <DSS306> CN17-2
uPA2003GR UL1430 AWG22 WHITE
E101 W103 W104 - 6
12V R66 10K
P121 53 7 10
K01AL-040GHSE-PO SERIES POWER PWB I C11-2 <1/10W>
R14 10K R57 1.0K 14V BA10358
18 5
<1/10W> P36 50 6 11 R56 <1/10W>
UL1015 2 42 P66
UL1015 CN17-3 UL1430 AWG22 BLACK
AWG16 AWG18 14 CR1 P33 47
GREEN BLACK CN1-1 0.01
1 16
R65 390 D7 L3 0.022
UL1015 AWG18 WHITE CN1-2
3
<F> I C6 (3/7)
BZ <1/10W> DA226U <DSS306>
UL1015 AWG18 RED CN1-3
5V 5V uPA2003GR
BZ1
PKM13EPY-4000
TERMINAL BOARD 3 2 1
CN1
R10 C41 +
B3P5-VH-B-C R9 390 C42 0.01
10 10K 10/
BLACK
<1/10W> <F>
<1/10W> 63 P02 25V
CN4 4 R54 47 R53 10K
I C10 H I 2002 5V 5V
B2P3-VH-B-Y 5V CR6 <1/10W> <1/10W>
P01 62
UL1015 AWG20
YELLOW
10K <1/10W> x 4 0.01 R52
C17 CR5 R51 1.0K
WHITE CN4-1
<F> 10K
0.01 1000P <1/10W> <1/10W>
FAN CAPACITOR <F> Q3 <R>
R93 R94 R95 R96 P55 32 C40
8uF 400VAC UL1015 AWG20 DTC124EKA 0.01
WHITE CN4-2 P120 52 5 12
<F>
P37 51 4 13
REMOTE CONTROL UNIT
I C6 (4/7)
BLACK

WHITE

UL1015 AWG20 P35 49 3 14


RED

BLACK uPA2003GR 5V
CN5-1 14V P34 48 2 15
UL1015 AWG20 R67 1.0K R68 10K
14V 9
CN5-2 <1/10W> <1/10W>
FM
WHITE 40
11 6 P64
SSR1 P03 64
UL1015 AWG20 JM8 G3MC-202PL-VD P12 78 CR7
RED CN5-3 JM5 NC 12 5 39 P63 5V
P13 79 0.01
FAN MOTOR + C1 0.1
UL1015 AWG18
UL1015 AWG18

UL1015 AWG18

CN5 <F>
13 4 38 P62 P14 80 <F>
B3P5-VH-B K4 - NC
G5NB-1A P52 29 R70 R69 R80 10K <1/10W>
14 3 37 P61 NC
DRAIN PUMP DC12V NC
UL1015 AWG22 VA2 470V P53 30
CR2 CR3 CR4 x3
YELLOW BLACK CN6-2 P62
NC
<TNR> K4
15 2 36
31
C3 0.22 <RE> 5V P54 NC
8
SW4
M UL1015 AWG22 R88 120 I C5 (5/7)
uPA2003GR
10K <1/10W> x 3
DSS803
YELLOW BLACK CN6-1 <RS - 1/2W>
R21 - R24 P45 24 R81 1.0K <1/10W> NO.3
CN9 B5P-SHF-1AA 10K <1/10W> x 4 P44 23 R72 1.0K <1/10W>
CN6 NO.2

B2P3-VH-B-E CN9-1 43 P67 P43 22 R71 1.0K <1/10W> NO.1


BLUE
CN9-2 44 P30
5V NO3 FAN DELAY CHANGER
CN9-3 45 P31
C31 C16 C43
TEST (HEATING OPERATION)
0.01 0.01 0.01 RJ2
CN9-4 46 P32 NO2 FAN CHANGER
<F> <F> <F> 10K
NO1 REMOTE CONTROL
CN9-5 R25 - R28 <1/10W> FUNCTION REVERSED
TERMINAL BOARD 1.0K <1/10W> x 4
5V RJ1 1.0K
UL1430 AWG22 FLOAT SWITCH
<1/10W>
1 C22 - C25
XT1 73 CN15-1 BLACK BLACK

0.01 <F> x 4 28
C49 CN15-2
P51
2 SW1
R39 R38 R37 10K <1/10W> x 3 NC 5V 0.01
5V
CN15-3
UL1430 AWG22
BLACK BLACK
DSS803 R55 <F>
3 NO.1 AUTO RESTART R42 1.0K <1/10W> 19 P40 10K 1 CN15 B3B-XARK-1-A RED
R41 1.0K <1/10W> <1/10W> C45
NO.2 20 P41 60
RESET 3
POWER SOURCE NO.3 R40 1.0K <1/10W> 21 P42 0.1
C44 <F>
230V 0.1 I C8
I C11-1 X1 X2 2
50Hz C10 C12 C30 0.01 <F> x 3 <F> PST600C
BA10358 1 70 69 3
E ROOM TEMPERATURE CORRECTION 3
1 +
( HEATING OPERATION )
- 2 X1
ROOM TEMPERATURE CORRECTION CSTS0500MG03-T
( HEATING OPERATION )
2
OUTDOOR UNIT

2006.01.27 7
OUTDOOR PCB CIRCUIT DIAGRAM
CHOKE COIL
L=0.21MH
INVERTER ASSEMBLY UL1015
AWG20
WHITE
UL1015
AWG20
BROWN

AOY45LJBYL : EZ-0052HUE R200


ZPR0YCE400A300

AOY54LJBYL : EZ-0057HUE UL1015 UL1015 UL1015 UL1015


AWG20 AWG20 AWG12 AWG12
ORANGE ORANGE WHITE BROWN EMI FILTER
POWER SUPPLY PCB ASSEMBLY UL1015
TFC-25-15-12
2 TURN

K04BA-0400HUE-P0 AWG12
GRAY
UL1015 AWG12
RED
+
L1 L2 P
UL1015 AWG12 YELLOW
W14 EMI FILTER
D201 B
UL1015 S50VB60-4000 RFC-10
1 TURN
UL1015
AWG12
GRAY + ACTPM RED RED
AWG12 W305 2 2
POWER SOURCE
UL1015 AWG20
WHITE UL1015 AWG12 BLACK
BLACK ( I C404 ) B
N W1 TM101
230V
50Hz
UL1015 AWG20
BLACK
UL1015
AWG20 UL1015 K201 LACT33020B W304
B
WHITE
3 3 WHITE
C. M.
L W6 VF12HU
AWG20
-
BLACK
B BLACK BLACK
VIOLET
3 -UL UL1015 W303 1 1
UL1015 AWG20 UL1015 UL1015
WHITE AWG12 B COMPRESSOR
INDOOR UNIT N AWG20 AWG12
WHITE UL1015 AWG12
BLACK
- N1
BLUE
W15
L W2 TM102 UL1015 AWG12 WHITE B
EMI FILTER N2 EMI FILTER
UL1015 F202 CN407
FSL 250 TFC-25-15-12 2TURN IO RFC-13
AWG20 W7
BLACK B W107 2 TURN 06 PH / 1725201007 L480
10 (EM)
B WHITE
250V 10A UL1015
1 UL1007 AWG24 BROWN 1
W108 UL1007 AWG24
AWG16 2 RED
GREEN B VIOLET
W3 B CN34 3 UL1007 AWG24 ORANGE 3 ACTPM CONTROL
B UL1015 AWG20 BLACK 1 WHITE
EMI FILTER W8 B2P3-VH-B-Y 4 4
03 VH / SIN YELLOW
TFC-16813 1015 L250 B 5 YELLOW 5
1TURN UL1015 AWG20 WHITE 3
W9 AC VOLT I N 6 UL1007 AWG24
EARTH
CN1 CN1
UL1015 B3B-XASK-1-A 03 XA / 1725201007 L180
AWG20 WHITE 1 UL1007 AWG24 BLACK 1 WHITE
RED
CT OUT 2 UL1007 AWG24
3 UL1007 AWG24 BROWN 3 CT
RED 4

EMI FILTER
RFC-8
3TURN
W200
SERIAL A
B
CN800
RED 1 B7B-XASK-1-A
2 WHITE

DC FAN MOTOR-1 F.M. BLACK 4


WHITE 5
YELLOW 6
BROWN 7

CN801
RED 1 B7B-XAKK-1-A
BLACK
2
3

DC FAN MOTOR-2 F.M. BLACK 4


WHITE 5
YELLOW 6
BROWN 7 CONTROLLER PCB ASSEMBLY
RED
CN27
1 B6B-XARK-1-A
AOY45LJBYL : K04AW-0500HUE-C1
AOY54LJBYL : K04AW-0501HUE-C1
RED
BROWN 2
BLUE 3
EXPANSION VALVE M ORANGE 4 CN601
YELLOW 5 B10B-PASK-1
WHITE
WHITE 6 1 5V
2 GND
CN30
3 TAUX
BLACK 1 179844-1
WHITE
4 TTXD
4-WAY VALVE
5 TRXD
BLACK 3 MAIN FLASH
6 TMODE
CN37 7 TAUX3
B2B-XARK-1-A 8 TCK
1 RED
RED
9 / TRES
PRESSURE SWITCH RED 2
10 / TICS
CN36
1 B2B-XASK-1-A
WHITE
2

CN26
COMPRESSOR TEMPERATURE THERMISTOR B2B-XAMK-1-A
BROWN 1 GREEN

BROWN 2
CN25
HEAT SINK TEMPERATURE THERMISTOR
BLACK 1 B2B-XAKK-1-A
BLACK
BLACK 2

DISCHARGE TEMPERATURE THERMISTOR CN21


BROWN 1 B2B-XH-AM
YELLOW
BROWN 2
PIPE TEMPERATURE THERMISTOR CN22
BLACK 1 B2B-XH-AM
RED
BLACK 2
CN23
OUTDOOR TEMPERATURE THERMISTOR
BLUE 1 B2B-XAEK-1-A
BLUE
BLUE 2

2006.01.27 8
OUTDOOR UNIT
CONTROLLER PCB ASSEMBLY
AOY45LJBYL : K04AW-0500HUE-C1
AOY54LJBYL : K04AW-0501HUE-C1

B C201 - C205 500/450V x 6


YELLOW W14

R201 + + + + + C116
220K
0.1 <HCP>
<2W> R370 - R374 <2W> x 5
12V R375 - R379 <2W> x 5
BLUE W15
B FH3
SMOOTHING CIRCUIT PFC5000
-0502
B F2 195K <RN - 1/2W>

<1/10W> 180K <RN - 1/2W>


W107 15V
WHITE T 3.15A x6

R400
B 250V R111 R86
W108 5V R51 4.7K R55 1.0K

(1%) x 2
PFC5000 F4 PFC5000 VA103 C409 R402 3.3K FH4 15V
VIOLET
<1/10W> <1/10W> R112 R89 C332 C333

R50 10K
PFC5000

<1/10W>
-0502 T 5A -0502 470V HY I C 1 VILTAGE LOCK OUT 10/25V <1/4W> L300
CN34 FH2 250V FH1 R52 -0502 R110 R88 C324 - C326 0.1 47/
<TNR> HU2001 R56 27K <PS> BL02Rn
1.0K I C400-1 0.1 <F> x 3 <F> 35V

R401 2.94K R406 2.87K R440


D402

195K <RN - 1/2W> BL02Rn1


B2P3-VH-B-Y <1/10W> 5V 15V +
18 14 10
5V 5 4 3 2 1
<1/10W> JM156 uPC393 +

C322 C323 0.1 <F> x 3


L100
YELLOW 3 8 7 6 5 4 3 2 1
P-S I RD3.3ES

R360 39

<PJ> x 3
R362 R363 R361 <1/10W>
3
AC VOLT I N JM1

<1/2W>
Q51 P-S I1 8 <B2>

47/35V
R407
R403
1 1

(1%)
C51

D303 D302 D301


C180

330K
C53
0.022 2 2SC2412K <BQ> 0.022 <F> x 2 10K <1/10W> x 2 2 R302 1.0K
- 1 UP VN I 14

x3
1
+ 3 R435 2 VP I VNC 15
<F> P-AFE R441 <1/10W>
- 6 3 VUFB C IN 16

R104
P-POWER 7

C303 C304 C305


P-AFDC + 5
1.0K <1/10W> + 4 VUFS CFO 17
SERIAL C328

U1JU44 x 3
I C400-2

(1%) x 2
C35 - C36 x2
5 VP FO 18
B 2200P B W305
SERIAL-A W200 uPC393 4

<1/10W>
(1%)
0.01 <F> x 2 C414 C411
6 VP I UN 19
RED 7 VVFB VN 20 <B> RED
C412 0.01 0.01 <F> + 8 VVFS WN 21
C327

<1/10W> <1/10W> (1%)


B

<1/10W> R106
0.1 <F> 9 WP P 22 0.022 <F> W304
5V 15V <F> DAN217U x 2 WHITE

680 (1%) R87 2.94K


10 VP I U 23
15V D81 D82
R113 +

C321
11 VPC V 24
1.0K R102 2 1 2 1 12 VWFB W 25 W303
I C11-1 B BLACK
22K 13 VWFS N 26

2.49K
R340

(1%)
R105
<1/10W> uPC393
P-CP-POS
3 <1/10W> 3 3 R341 1.0K <1/10W> x 6 5V
C95 1 1 - 2
R342 I PM INVERTER
R114 + 3 R343 I C310 PS21869-A R33
100P R103 4.7K C87 R108 10K

R107
27K 2 R344
<CH> 2.87K
<1/10W> <1/10W> 330P <B> R345 <1/10W>
Q91 <1/10W>
C88 C89 C33
2SC242K (1%) R40 1.0K
0.1 470P 0.01
<BQ> <F> <B> COMP POSITION DETECT <1/10W>
<F>
C311 - C316 1000P <B> x 6
SW POWER SUPPLY

100K <2W> x 2
L800

<1/10W>

C5 <PJ>
C4 <PJ>

220/16V
470/25V
R5 10K
12V D28 R2 1.0K T1 15V 15V
DC FAN1 Q801 BL02Rn1 CN800
<RS - 3W>

R6
SLR-332VR JPZ-200 12V 1
D1FL20U x 2 DTA143EUA C802 1 B7B-XASK-1-A
<RED> C1 16 1
0.1 WHITE
15 2 I C8 x2
220P D8 2 2

R1
R43 2.2K 13 3
TA7805 5V <F>
Q800 3

2SC4236
SLR-332VR <1/4W> <BN> 12 R801 1.0K <1/2W> 3

C6 <PJ>
6

100/16V
1 I O 3 3
10 7
<RED> x 4 1B 1 R3 100 C2 0.047 + +
G
+ 2
5V 5V 4 DC FAN MOTOR-1
P-FM1SEL 9 8 D7 C800 +
R803

Q1
2B 2 2
<1W> <ECQB> 100/ R802 5
CN30 CR5
3B 3 P-V2 2
15V 10K 1 2
13 4C 4B 4
P-4WV-AC 1 I C407 uPC24M18 18V 16V 560 6

RD5.6ES
1 <1/10W>

D10

<B2>
179844-1 RE1202 D2 <1/4W>
12 5C 5B 5
P-LED 3 <PJ> 7

R140 1.2
1 I O 3
WHITE 3 D1FL20U

C418 <PJ>
D1FL20U
1
K17 G5NB-1A
11 6C 6B 6
P-PR D100 + G C801 R804 1.0K D803

D1
4-WAY VALVE 10 7C 7B 7 D401 C406

<2W>
2 3 2
12V P-SO1 C3 <PJ> D1FL20U 2
0.01 <1/10W> DAN217U CN801

10/35V
12V 9 COM E 8
P-SO D1FL + 220/50V + L801
4WV JM157 100/16V + C7 <B> 15V 1 B7B-XAKK-1-A
1 4 20U <PJ> 15V BL02Rn1 BLACK
I C3 MICOM-SUB 220/ 2
uLN2003A R4 330 <1/4W> DC FAN2 Q803 1 C805
5V 5V 35V A 3
0.1 <F> x 2 DTA143EUA 0.1
CN37 5V 10K <1/10W> x 2 IC1 <F>
C20 x2 2 4 DC FAN MOTOR-2

R195
B2B-XARK-1-A MB90460 + Q802

C19

C18
R11
4.7/50V P-U 3 R805 1.0K R806 5
RED 1
2.2K <1/10W> FM2FDBK 17 P63 VCC 56
<PS> P-V <1/2W>
R91

2
560 <1/4W> 6
R90

PRESSUR SW1 16 P62 AVCC 11 P-W 3 CN1


2 x2 SUB-CLH 5V 5V 03 XA / 172520
R93 1.0K <1/10W> 2 P46 P00 25 R608 10K <1/10W> TAUX-1 P-X + 7
P-FM2POW P-E2PCS1 P-Y R807
x2 P-POWER
35 P12 P01 26 1 1007 L180
R92 3 P50 P17 40 P-FM1SEL P-Z 10K D804 1 2 5V WHITE
P-AN-CT FM1FDBK P-TRIP
L202 C71 C70 0.1 <F> JM106 59 P37 P13 36 <1/10W> DAN217U 1
P-FM1POW 58 P36 P14 37 P-E2PD I1 P-FM1POW 3
BL02Rn1
C73

C72

x2 PR-SW P-E2PSK1 FM1FDBK C804 5V C803 2


CN26 TTXD-1 60 P40 P15 38 R808 1.0K
I C201 21 MD2 P16 39 P-AFDC P-FM2POW 0.01 1 2
100/16V <PJ> 3 CT
5V L201 0.01 <F> x 2 TAUX3-1 P-AFE FM2FDBK <1/10W> D61
B2B-XAMK-1-A 5V BR93L56RF-WE2 P-AFS 34 P11 AVR 12 CN407 <B> C29
GREEN 1
BL02Rn1 P-U DAN217U 3 4
8 VCC CS 1
P-E2PCS1 P-CP-POS 47 P26 P24 45
P-X 06 PH / 172520 P-AN-CT 0.1
COMP. TH. 2
C162 27 P02 P25 46
R100 6.65K C60 P-S I P-V ACTPM CONTROL 1007 L480 E.E.-VALVE
4 DO SK 2
R101 10K P-E2PSK1 U <F>
CN25 0.1 <1/10W> 0.1 7 NC DI 3
P-E2PDI 1 P-SO 28 P03 P30 50 P-Y WHITE 1.5K <1/10W> x 4 12V CN27
<1/10W> 29 P04 P31 51 X P-W 18V JM152 - JM155 R97
B2B-XAKK-1-A <F>
5 GND NC 6 P-PR 18V ACTPM 1 B6B-XARK-1-A
BLACK 1 (1%) <F> P-LED
30 P05 P32 52 V
5V P-Z P-EPV-A 3 I1 O1 2
31 P06 P33 53 Y C415 CONTROL R96 6 I2 O2 7 RED
HEART SINK 2 C163 R98 1.0K R99 10K C61 C91 P-4WV-AC R126 - R128 1 P-EPV-B R95
2
R206 10K P-V2 32 P07 P34 54 W 0.01 P-EPV-C
11 I 3 O3 9
CN21 0.1 <1/10W> <1/10W> 0.1 0.1 Z 10K <1/10W> x 3 1 R94 14 I 4 O4 16 3
<1/10W> P-TRIP 33 P10 P35 55 <F> P-EPV-D 12V 1 COM1 EXPANSION VALVE-A
B2B-XH-AM <F> (1%) <F> <F> EEPROM C40 0.1 57 C P60 14 R411 22K 2 A 2 4
4
1 P-EPV-A SUB-FWD 3 Q403 GND1
YELLOW
P-EPV-B <F> 41 P20 P61 15
SUB-BKWD <1/10W> 2 3 DTA143 P-EPV1-A
8 COM2
GND2
5
CN50
C164 R63 6.65K R62 10K C37 3 10 NC1 12 5
DISCHARGE TH. 2
P-EPV-C 42 P21 MD0 18
TMODE-1 P-AFS GND3
0.1 <1/10W> P-SWPRS1 P-EPV1-B 15 NC2 13 06 XA / 172520
CN22 <1/10W> 0.1 P-EPV-D 5V
43 P22 MD1 20 C416 4 P-EPV1-C GND4 6
<F> (1%) P-SWPRS2 10K <1/10W> 44 P23 P44 64 1007 L300
B2B-XH-AM <F> P-SWPRS2 1000P P-EPV1-D I C4 TD62064
1 10 P57 P43 63
P-SWPRS1
1 R437 5 WHITE
x 2 SW1 <B> A A
R16
R17

RED
C165 R65 4.75K R64 10K C38 0.1 <F> x 2 9 P56 P42 62 Q401 C413
PIPE TH. 2 R34 TCK-1
DTC124EUA R438 0.01
6 3 8 P55 P41 61
0.1 <1/10W> <1/10W> 0.1 THERMISTOR 2 TRXD-1
CN23 P-CMPTH
5
R35 7 P54 P45 1 <F> A
<F> (1%) <F> 4 1 5 P52 RSTX 19 R72 1.0K R73 82K 270 <1/10W>
B2B-XAEK-1-A 1 P-AN-HT 1.0K RSTX-1 A
<1/10W> <1/10W> 5V
C78
C77

6 P53 P27 48
BLUE
2
C166 R67 38.3K R66 10K C39 P-AN-TD DSS803 <1/10W> (1%) x 2
P51 AGND 13
OUTDOOR TH. 0.1 <1/10W> <1/10W> 0.1
4
C17 C16 +
P-AN-TT x2 22 X0 GND 24
<F> (1%) <F> P-AN-TA P-AN-HT 23 X1 GND 49
0.01 4.7/50V 2 SUB VCC 5
P-CMPTH <F> VOUT 4
P-AN-TT 1 3
<PS> 1 NC GND 3
P-AN-TA X1 5V
P-AN-TD 8.00MHz R158
<EF0EC> 10K I C6
2
<1/10W> BD4742G
C79
MICOM-MAIN 0.1 R36 1.0K SW2
<F> <1/10W> KSM0632B
5V 5V 5V
R605 10K <1/10W> x 5 1

R601
R604

R603
R602
22K 2

R21
<1/10W> 3
TAUX-1 TAUX
TTXD-1 4 TTXD
TRXD-1 5
TMODE-1 TRXD
TAUX3-1 6 TMODE
TCK-1 7 TAUX3
RSTX-1
FLASH-MAIN 8 TCK
9 / TRES
R20 10 / TICS
10K
<1/10W> CN601
B10B-PASK-1
WHITE

2006.01.27 9
OUTDOOR UNIT
POWER SUPPLY PCB ASSEMBLY
K04BA-0400HUE-P0
TM100

L1 L2 L4
RCH4730-021PF07 N300300K1D7C RCH4730-021PF07
BLACK W4 TM101
B VA101 C104
B
470V 0.033
C101 C107 C111
POWER SOURCE <TNR> <YE>
3.3 3.3 3.3
230V VA102 C105
<LE> <LE> <LE>
50Hz 470V 0.033
WHITE W5
<TNR> <YE> TM102
B C106
B
3.3
SA100 <LE>
RA-302M

W6 B
BLACK
TO INDOOR UNIT CT1
W7 B
WHITE CT-1B

D60 5V CN1
W3 B 5V DAN217U C65 B3B-XASK-1-A
EARTH GREEN 0.1 WHITE
R68 22K <F> 1
C60 + VR1 <1/10W>
2
220/16V B2K CT OUT
W8 B 3
<PJ> C64
BLACK 0.1
AC VOLT OUT B R60 1.0K R61 3.74K
W9 <1/10W> <1/10W> <F>
WHITE
(1%) (1%)

2006.01.27 10
ER R OR C ON TEN TS
( indoor unit )

Error code Error contents


CAUTION
Outdoor unit doesn't accept the signal from
Supply power to the crankcase heater for at least 12 hours 13 indoor unit.
before the start of operation in winter.
14 Excessive outdoor pressure (permanent stop)

(1) Stop the air conditioner operation.


(2) Press the master control button and the fan control button simultane- 15 Compressor temperature sensor

ously for 2 seconds or more to start the test run.


16 Pressure switch error

Fig. 48
17 IPM error

CT error
18
Active filter module (AFM) error
Test run display 19
Compressor does not operate
(3) Press the start/stop button to stop the test run. 1A
Outdoor unit fan error
[SELF-DIAGNOSIS] 1b
When the error indication "E:EE" is displayed, follow the following items to Communication error
perform the self-diagnosis. "E:EE" indicates an error has occurred. 1c (inverter multicontroller)
2 way valve sensor error
1. REMOTE CONTROLLER DISPLAY 1d
(1) Stop the air conditioner operation.
(2) Press the set temperature buttons simultaneously for 5 sec-
1E Expansion valve error

onds or more to start the self-diagnosis.


Refer to the following tables for the description of each error code.
1F Connection indoor unit error

1c, 1d, 1E, 1F errors are only for multi type.


Fig. 49
Unit number (usually 0)
Error code
2. CHECKING DRAINAGE
SU MO TU WE TH FR SA

To check the drain, remove the water cover and fill with 2 to 3 of water as
shown in Fig. 50.
Ex. Self-diagnosis The drain pump operates when operating in the cooling mode.

Fig. 50
(3) Press the set temperature buttons simultaneously for 5 sec-
onds or more to stop the self-diagnosis.

Drain pipe
Table 7
Error code Error contents
Water cover
01 Indoor unit doesn't accept the signal from
outdoor unit.
Room temperature sensor open
02
03 Room temperature sensor short-circuited

Watering pot
04 Indoor heat exchanger temperature sensor open

Indoor heat exchanger temperature sensor short-


05 circuited

06 Outdoor heat exchanger temperature sensor

08 Power source connection error

Float switch operated


09
Outdoor temperature sensor
0A
0c Discharge pipe temperature sensor

Model abnormal
11
12 Indoor fan abnormal

2006.01.27 11
ERROR CONTENTS
(outdoor unit)

CAUTION SPECIAL INSTALLATION


Always turn on the power 12 hours prior to the start of the
operation in order to ensure compressor protection
SETTING
PUMP DOWN (Refrigerant collecting operation)
1. Make a TEST RUN in accordance with the in- Perform the following procedures to collect the refrigerant when moving
stallation instruction sheet for the indoor unit. the indoor unit or the outdoor unit.

(1) Press the push-button switch (SW2) on the circuit board once.
2. OUTDOOR UNIT LEDS The LED on the circuit board starts flashing (one second ON/one se-
When a malfunction occurs in the outdoor unit, the LED on the circuit cond OFF). This indicates the start of PUMP DOWN operation.
board lights to indicate the error. Refer to the following table for the de- When the switch is pressed while the compressor is in operation, PUMP
scription of each error according to the LED. DOWN operation starts automatically.
When the switch is pressed while the compressor is in stop, the com-
LED Error contents pressor starts to operate automatically, and then move on to PUMP
DOWN operation.
Communication error
1 flash
(Indoor unit - Outdoor unit) (2) PUMP DOWN operation continues for about 1 minute. When PUMP
2 flash Discharg pipe temperature sensor DOWN operation is completed, the compressor stops automatically.
Then close the 2-way valve and 3-way valve immediately.
3 flash Outdoor heat exchanger temperature sensor
4 flash Outdoor temperature sensor (3) Turn the power off.

7 flash Compressor temperature sensor


8 flash Heat sink temperature sensor
9 flash Pressure switch abnormal
12 flash IPM error
13 flash Compressor rotor position cannot detect PUMP DOWN SW (SW2)

14 flash Compressor cannot operate


15 flash Outdoor fan abnormal (upper fan)
16 flash Outdoor fan abnormal (lower fan)
5 sec. ON/
1 sec. OFF Protect operation
repeated
lighting No error

DANGER
This part (Choke coil) generates high voltages.
Never touch this part.

2006.01.27 12
DISASSEMBLY ILLUSTRATION

INDOOR UNIT

481 481

481
481-1

2006.01.27 13
INDOOR UNIT
462

479
187
460-1

803
460-2 835 484
484
464 484

467
127
835 482 798

465
814
244
563

168 484

164

474

476-2

117-3

565 146-2

337-2
477

146-1

197
197

337-1 337-1

160
834-1

457

223

514

457 488

2006.01.27 14
INDOOR UNIT 187

138

184-1

235

735

2006.01.27 15
INDOOR UNIT

2006.01.27 16
OUTDOOR UNIT

1 6

3 2

3
7

2006.01.27 17
OUTDOOR UNIT

12
13

11

10

9
15 14

2006.01.27 18
OUTDOOR UNIT

22

20

21

23

24

19

25

17

26

18

2006.01.27 19
OUTDOOR UNIT

31

37 38

27

33

34 35
29
50

36

32
30
28

41

40

39

2006.01.27 20
PARTS LIST

INDOOR UNIT
Ref. Description Parts number Ref. Description Parts number

34 Capacitor (Fan Motor) 9900270162 474 Turbo Fan Assy 9362803014


61 Decoration Plate 9362787000 476-2 Spacial Washer 9362756006
71 Grille Hook Holder 9362782005 477 Bellmouth-B 9362774000
93 Filter 9362766005 479 Float Switch 9703285004
117-3 Hex. Nut w/Spring Washer 9375072018 481 Insulation (Grille)-A 9362780001
122 Rubber Support Holder 9362799003 481-1 Insulation (Grille)-B 9362781008
127 Drain Hose 9362784009 482 Pump Unit 9703125010
138 Separate Wall 9362737005 484 Hook 9362736008

143-1 Clamp NK-3N 313361274700 487 Grille Hinge Wire 9362754002


146-1 Evaporator-A Assy 9373799047 488 Drain Pan Plug 313005174654
146-2 Evaporator-B Assy 9373800040 514 Control Box Cover 9362763004
160 Kit (Drain Pan Assy) 9370934014 522 Joint Gear 9362772006
164 Fan Motor Assy 9601915010 541 Terminal Plate 9363642001
168 Cabinet-E 9362735001 542 Panel Base 9362759014
184-1 Thermistor Spring-A 313728262708 543 Panel Frame Holder 9362761017
187 Clamp No. 1219 313361271706 544 Panel Base Holder 9362760010

195 Clamp SKB-100 313361275805 545 Panel Frame 9362758017


197 Wind Guide Board 9373444015 563 Inner Box 9362768009
223 Control Box 9362762007 565 Evaporator Holder Assy 9362802017
226 Motor Gear 9362764001 --- Noise Insulation 9363143003
234 Room Thermistor 9703299025 628 Locking Spacer-B 313005446558
235 Pipe Thermistor 9703297014 690 Joint-A 9362773003
236 Controller PCB Assy (45) 9705914063 692 Joint Shaft 9362771009
236 Controller PCB Assy (54) 9705914070 705 Louver Assy 9362836012

240 Remote Control 9372266052 710 Intake Grille 9362767019


244 Pipe Cover Assy 9362819015 735 Distributor Assy 9371325101
337-1 Reinforcement (Eva. )-A 9362749008 777-1 Grille Hook-A 9362779012
337-2 Reinforcement (Eva. )-B 9362750004 777-2 Grille Hook-B 9362778015
338 Motor Holder 9362765008 798 Pump Hook Bracket 9362753005
381 Locking Spacer 313209391506 803 Cabinet-D 9362734004
457 Reinforcement (Drain Pan) 9362757003 814 Cabinet-C 9362733007
460-1 Pump Cover-A 9362775007 815-1 Terminal-3P 9306489069

460-2 Pump Cover-B 9362776004 815-2 Terminal-3P 9703345012


462 Top Cover Plate 9362806015 834-1 Wire Cover-A 9362789004
464 Cabinet-A 9362800013 834-2 Wire Cover-B 9362788007
465 Cabinet-B 9362801010 835 Cushion Rubber (Pump) 9362777001
467 Drain Port 9362786003 847 Louver Supporter 9362770019
468 Spacial Nut-A (Large) 313005446653 858 Grille Spring 9362755009
469 Spacial Nut-B (Small) 313005446759 875 Power Supply PCB Assy 9704561220
472-1 Grille Reinforcement-T (A) 9362738002 876-2 Motor, Step 9900362027

472-2 Grille Reinforcement-T (B) 9362739009 982-1 Cord Clamp 9356857009


472-3 Grille Reinforcement-T (C) 9362740005 --- Bypass Pipe-B 9371346069
472-4 Grille Reinforcement-T (D) 9362741002 --- Rubber (Discharge Pipe) 313194159807
472-5 Grille Reinforcement-T (E) 9362742009

2006.02.28 21
OUTDOOR UNIT
Ref. Description Parts number

1 Top Panel Sub Assy 9374417025


2 Front Panel X 9374094028
3 Fan Guard 9374330010
4 Grip Side 9374173013
5 Service Panel Sub Assy 9374415014
6 Right Panel Sub Assy 9374416042
7 Valve Cover 9374174010
9 Propeller Fan Assy 9366378020
10 Motor DC Brushless 9601882015
11 Condenser A Assy 9374433018

12 Condenser B Assy 9374434015


13 Sepa Wall 9374135028
14 Cap Foot 9374345014
15 Base Assy 9374166060
17 3-Way Valve Assy 9372205044
18 3-Way Valve Assy 9372205075
19 Compressor Assy 9374653010
20 Accumulator Assy 9371615011
21 Solenoid 9900165055
22 Pressure Switch 9900186012

23 4-Way Valve 9970035029


24 Check Valve Assy 9374274017
25 Coil (Expansion Valve) 9900190033
26 Strainer Assy 9372524015
27 Inverter Box A 9374603015
28 Inverter Box B 9374625017
29 Inverter Box C 9374605019
30 Inverter Box Duct 9374609017
31 Inverter Box Cover 9374608010
32 Heat Sink A 9374607013

33 Act-Module 9707278019
34 Relay 9900262013
35 Terminal 9701971015
36 Posistor 9704265012
37 Inverter PCB Assy (45) 9705642065
37 Inverter PCB Assy (54) 9705642072
38 Power PCB Assy 9705647015
39 Clamp (Cord) 9356857009
40 Terminal 9900184025
41 Fuse 0600376116
50 Diode, Power(Bridge) 0100122039

-- Expansion Valve 9900170028


-- Thermistor (Dischage) 9704219084
-- Thermistor (Heat Exchange) 9900374037
-- Thermistor (Out Temp) 9900378035
-- Compressor Thermistor 9900156039
-- Emblem-Rear 9351355005
-- Holder Thermo 9372797013
-- Fuse 3.15A-250V 0600222512
-- Fuse 5A-250V 0600222529
-- Heatsink Thermistor 9900311018
-- Varistor 0000361224
-- Arrester 0600280147
-- Relay 9900007010
-- Switch Slide 9701392018
-- Drain Pipe (I-Type) 9301102000
-- Drain Pipe Packing 9301143003

2007.12.17 22
ACCESSORIES
INDOOR UNIT
Name and Shape Qty Application
Coupler heat For indoor side pipe joint
insulation 2

Screw For installing the remote


2 controller

Special nut A For installing indoor unit


(large flange) 4

Special nut B For installing indoor unit


(small flange) 4

Template For ceiling hole cutting


1

Binder For remote controller and


1 remote controller cord
(small) binding

Blower cover insulation For discharged air


2

Hook wire For installing intake grille


2

Remote
control
1

Remote control cord For connecting the remote


controller
1

OUTDOOR UNIT
Name and Shape Q'ty Application
Drain pipe
1 For outdoor unit drain
piping work (May not be
Drain cap supplied, depending on
2 the model.)

Insulation (seal) For filling in a gap at the


1 entrance of connection
cords

2006.01.27 23
0601G3015