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lADC/SPE 35120

Comparison of Steady State and Transient Analysis Dynamic Kill


Models for Prediction of Pumping Requirements
L,W. Abel, IWC Engineering Co., and D.W. Shackelford, Halliburton Energy Serwces Inc

SPE Members
IADC Member

@ @ylklflt ! S9S, lAIXXPE Drillhg ContWame


This paper was pracwad fcf waamtatm_I at ma 19S6 IAOCLSPE DriltktgC@eranca hakj n New pure friction, 2) steady state two-phase and 3) tran-
Or!eens, Lcwdana, 12.15 March 19SS.
sient two-phase models. For each analysis, the same
ThM papar was aalactad fcf preaanfal~ by the IALXYSPE Pt ram Cornm#faa _ rawaw of
rnf~afii confanetf in m abstracf sub+m iffad ~ the *.MIo%). C@tWItS d the IMIXI as w-
reservoir and well geometry were used so that the
SHIM, have nOf * rtiWd tY lfw SCCkfY 01 WOIWIM E~ItKW8
Ikm of C7W?g Ccntradcfs and are aubjscf 10 cmectmn
or m. lnlOMIiltid &c&- comparisons would yield meaningful results. The defi-
aantad, does no! nacesaati rdlacf any Foshn d the 1AO%:?&%%oJkv%%%R nitions of each method are as follows:
PaWrap,eaenttialthelAkSPEmW!mgarea.w to ~fkm review by R&id .cmmii.
ma of lha IAOC and SPE. Permiawcm 10 copy la reslrzfad to an abstract of not more fhan X0
words Iflualrakma may no( be ccpml. The abatracf ahou!d ccotarn ccmpcwua admmdadgmant of . Pure friction-The friction losses generated
where and whom the paper was praaantad Wrte Librarian, SPE, PO. Box S3339S6, f7kfMK)
by fluid flow plus hydrostatic pressure combine
am, lX7&3S3S USA
to exert a pressure against the reservoir. The
design criteria is that the model estimates the
kill rate that will produce a pressure at the
ABSTRACT
reservoir that is greater than or equal to the
The purpose of this paper is to compare three methods static reservoir pressure.
of calculating dynamic kill requirements for a blowout
well. The use of computers, especially desktop PCs, . Steady state two-phaseThe friction result-
has made complex analytical solutions more readily ing from a steady state two-phase flow is such
available in solving engineering problems. The power that the compressibility and other important
and capability of the computer has increased dramati- non-Newtonian behavior of the fluid mix is ac-
czdly in recent years, as has the analytical complexity counted for in estimating the reservoir IPR
and effectiveness of engineering solutions. This paper (Inflow Performance Relationship) effects in de-
compares three methods that have been used success- termining the minimum kill rate requirements
fully in the field to dynamically kill blowout wells, ei-
Transient two-phaseThis model uses two-
ther from relief wells or through a tubular conduit in
phase calculations for fictional losses and
the well. The methods to be compared and discussed
phase behavior, but also estimates the time
in this paper are:
dependency relationships of the reservoir (IPR,
Pure friction dynamic kill changing fluid compositions, etc.) and the flu-
ids in the blowout flow path. This model is
Steady state two-phase flow analysis useful in determining real-time pumping
schedules for kill operations,
Transient two-phase flow analysis
To make the comparisons useful to the reader, PURE FRICTION MODEL
each of these analytical methods has been applied to The pure friction model uses friction generated by pipe
the same type of well with identical reservoir condi- flow through the geometry of the blowout in the well-
tions and characteristics. The conclusions show that bore to establish an equilibrium where the well cannot
the kill requirements can be estimated by using produce. When this equilibrium is established the well
simplified models, but to more accurately estimate is controlled. The combination of pressure losses and
pumping schedules (i.e. volumes and pumping times) a hydrostatic column overcome the resemoir pressure.
complex model and analysis is required. A tabular The basic assumptions are shown in Figure 1. The
presentation is used to show the value and limitations major assumptions are that the wellbore is filled with
of each method. kill fluid and the sum of all the pressure losses and
hydrostatic pressures combine to exert a pressure
INTRODUCTION
greater than the static reservoir pressure. The analysis
This paper compares dynamic kill calculation methods assumes that pumping operations have been success-
available to estimate kill requirements during a blow- ful in purging the blowout wellbore of reservoir fluids,
out. Three methods were used in this comparison: 1) _ so that the kill fluid is not contaminated with reservoir
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2 -rfson of stem Sbte W Tmn~mt AnaW WC Kill Models for predictionof PumpingRequirements lADC/SPE

fluids. With this basic assumption pressure particular blowout flowrate is described in the
calculations can be made with reasonable accuracy flowchart shown in Figure 2.
using a variety of pipe flow equations (e.g., power law,
etc.) that are known to match the rheology of the kill The basic calculations shown in Figure 2 can be
fluid. This approach will yield the minimum kill rates used to determine kill rates required to overcome the
that fit the assumptions, and allows the kill scenario strength of the reservoir, This is accomplished by using
to be analyzed without sophisticated models and the model in a slightly different way, Kill fluid is mixed
computer capability. Several significant relief well with the produced (wellbore) fluids to determine what
projects have been successfully solved using this mix rate is required to bring the bottom hole flowing
approach (e.g., Indonesian blowouts 1980, 1981). The pressure near to static reservoir conditions, reduce the
pumping schedules used employed pumping water amount of reservoir fluid in the wellbore to nil and kill
ahead of the kill weighted fluid. Using this approach the well. Mixing ratios of kill fluid to reservoir fluid are
the kill rate can be increased or decreased to exert the added and a steady state equilibrium is calculated.
desired pressure profile and bottom hole pressure. One This is represented by the flow diagram of Figure 3.
key issue is the possibility of fracturing of the open
TRANSIENT TWO-PHASE FLOW MODEL
hole section. The changeover from a well under control
with water plus friction, to a well under control with The transient two-phase flow model calculates changes
kill weight fluid in the hole can be achieved by altering in bottom hole pressure at successive intervals as fluid
the pump rates while displacing with kill weight fluid. is pumped in. Increases in hydrostatic pressure plus
Observations of bottom hole pressures during pumping frictional pressure cause a rise in flowing bottom hole
are usually a guide to the actual operation whereas pressure. The IPR is then used to calculate formation
the calculations are used to determine the pumping fluid flow volume into the wellbore during the time
spread and hydraulic horsepower. However, the period selected. The normal approach is to calculate
limitations of using this method are as follows: the time from the incremental volume and pumping
rate of fluid pumped into the flowing wellbore. This
Hydraulic horsepower requirements are usually
allows the model to step through a kill using, for ex-
very high (especially when the well is full of
ample, 20-barrel increments. Once the solution to the
water only)
kill is determined at 20-barrel increments, a second
. Volumes required to kill the well are not run can be made on the well using 10-barrel incre-
known from the analysis ments. If the estimated well response agrees closely for
both cases, there is no need to go to smaller incre-
. The pressure profiles during the transition ments. If there is a significant (approximately 10%)
from the well flowing and well under control by difference in estimated well response, then a fimther
hydrostatic pressure are not known reduction should be made to 5-barrel increments. This
continues until an accurate description of expected well
This method will be compared to more complex response is achieved.
models in the following section,
If long flowing times are thought to affect the prob-
STEADY STATE TWO-PHASE MODEL ability of a successful kill, an actual formation recovery
curve can be built into the model. The worst case
The steady state model accounts for two-phase flow
situation is for a formation to recover instantaneously,
behavior in a steady state condition. The use of a com-
and this is assumed in the first calculations. If the
puter is essential to carry out this iterative method,
well can be killed in this worst case, then the well can
since many thousande of calculations are necessary.
be killed regardless of the actual recovery time. Should
This method accounts for compressibility of the two-
the model show that a steady state condition is
phase fluid under changing conditions of temperature
reached and the well is unloading all the pumped-in
and pressure. Exit conditions are used to estimate a
fluid at the same rate it is being injected, then a
pressure in the wellbore. The condition chosen is an
reservoir recovery time should be examined to see if the
arbitrary value based on experience. Steady state
well kill can be successful.
equations are used to backstep through the input ~
ometry of the blowout. Pressure calculations based on This program normally plots variables such as tub-
the exit condition are compared b a reservoir IPR ing pressure, casing pressure, gas flow out, and mud
(Inflow Performance Relationship). If the IPRs FBHP flow out versus volume pumped. This allows a chart to
(Flowing Bottom Hole Pressure) match within a small be used during pumping to monitor job progress inde-
tolerance of the calculated pressure profile, a solution pendent of time. In this way, a moderate change in
is reached. If there is no match the exit conditions are pump rate from that estimated does not invalidate the
adjusted and the calculations repeated. When conver- chart as a guide to job performance. Since pumped-in
gence is obtained the iteration stops and a solution is volume is normally recorded and displayed in real-time
reached. The software approach for estimation of a during a job, the monitoring is easier than if some cal-

632
IADCJSPE L. W. Abel and D. W. Shackelfod 3

culated amount such as elapsed time is used to judge adequate results for design purposes while the tran-
job progress. sient model is a refinement useful during actual field
operations. Both the steady state and the transient
The model can be used to look at various injection two-phase models yield more information and reduced
rates or to look at different kill fluids or kill fluid horsepower than the pure friction model in dynamic
weights. It is also convenient when comparing the ef- kill calculations.
fects of different production rates from the well, since
these changes can be plotted as a family of curves prior COMMENTARY
to the job. If one of these matches the well response
from the pumping job, then the chances are greater One basic problem with using computer models is that
that the model is accurately describing well response. assumptions must be made. In a blowout well many
things may be unknown. Exploration wells do not have
COMPARISONS test data that can be used to determine reservoir
To compare the three methods outlined above, two characteristics. More importantly the flow path of the
well types have been analyzed using the pure friction, blowout is never precisely known. The connective path
steady state and transient analysis techniques. to the relief well and its corresponding choking of flow
cannot be known for certain. The leakoff of the kill
Figure 4 shows a wellbore diagram for Example 1. fluid to formation is also uncertain. The list goes on
This was an actual case where transient analysis was and on. If reasonable estimates of the unknowns are
used to determine the kill requirements. The chart not made, the results may not match real world condi-
shown in Figure 5 compares calculated well response tions. Under-estimation of kill requirements could lead
with actual data measured during the pumping job. to disastrous results as there may be only one oppor-
The tubing pressure measured is less than that calcu- tunity to pump to kill. Overkill can waste resources
lated for the first portion of the job, as a friction re- and cause missed opportunities to kill the well due to
ducer was used in the water during this period. A de- the extreme logistic requirements of bringing extra
crease in friction of 50% was assumed while the actual pumping horsepower to the wellsite.
reduction was around 65%. During the job, the actual
Complex models such as the steady and transient
choke pressure was dropped more rapidly than the
two-phase models can be very sensitive to certain in-
calculated choke pressure. This is the result of the
formation not recovering pressure instantaneously as put variables, such as Gas/Oil ratio (GOR), gas com-
position (e.g., C02 and I-$S content) and many others,
was assumed for the worst case analysis.
Therefore the model should be tested to determine its
Figure 6 shows the wellbore configuration of a relief reaction to small changes in certain input parameters.
well where the reservoir maximum deliverability The authors suggest that many such sensitivity runs
(Absolute Openhole Flow AOF) was 900 mmscfld. All be performed for those input values for which exact
three methods of analysis were employed for compari- values cannot be determined.
son. Table 1 shows results from each method for two
This is a staggering proposition due to the wide
types of wells: a snub in kill (Figure 4) and a relief well
range of possibilities in the field, causing the designer
(Figure 6).
to examine multiples upon multiples of scenarios. Fur-
Figure 7 is a plot of BHP and Gas Rate versus vol- thermore, as the complexity of the model increases
ume pumped for the second example shown in Figure more data is needed, including compressibility, tem-
6. This shows that the transient analysis wili suggest perature profiles, precise hole geometry, formation fluid
lower pumping rates can be used than the steady composition, etc. These input values may have serious
state model, but higher volumes of fluid will be impacts on the solution. Complex phenomena such as
required as the rate is reduced. two-phase flow, even in the best of controlled circum-
stances, sometimes do not behave exactly as the model
Table 1 shows that a pure friction kill requires estimates. In the blowout well nothing is constant and
higher pump rates as compared to the steady state many parameters change dramatically with time,
and transient models. However, one does not know
this unless all three analyses are performed. Table 1 All this leaves the designer with serious dilemmas
suggests that there may be little difference between in how to achieve an accurate solution. The only an-
the steady state and the transient models for the es- swer to this is experience. The computer clich6 of GIGO
timated kill requirements for pumping rates and hy- (Garbage In Garbage Out) applies here as well. To
draulic horsepower. However, the transient model avoid GIGO, the designer must have extensive expe-
yields more information for actually running the job in rience in real world solutions. The experience factor
the field, such as estimated volumes required to kill the engineers ability to make the proper estimates
the well and the surface pressures while the kill is un- and assumptions-cannot be overstated.
derway. The conclusion made with the limited study of
This problem of experience is further exacerbated by
this paper is that the steady state model will yield
the fact that blowouts are very rare and killing them
633
4 Canpaieon of Steady State arid Transient Analysis Dynamic Kill Models for Preckticm of Pumping Requirements IAIXYSPE

with a relief well is even more rarely done. This leaves PPG Pounds Per Gallon
a limited few with multiple-well experience for dynamic P, Pressure of the reservoir static
kill calculations. Fortunately, these experienced engi-
PSI Pressure per square inch
neers are in the consulting and service segments of the
business and their experience can be obtained on a PVT Pressure Volume Temperature
job-by-job basis. In these life and property-threatening Q, Gas flow rate
situations, it is the wisest solution to get experienced Pump kill rate
Q
personnel onboard the project team as soon as the
TBG Tubing
need arises.
TVD Tme Vertical Depth
ACKNOWLEDGMENTS WT Weight
The authors wishes to thank Halliburton Energy AP Delta (change) pressure due sum of all hydro-
Services of Duncan, Oklahoma for their cooperation static, friction, etc.
and participation in this article. The editorial
assistance was essential and the permission to use
HES material is greatly appreciated. Mr. Jerry S1 Units
Winchester and Don Shackelford of HES Well Control Bbl Barrels X 1.58984 E -01 =m
Division deserve recognition for their valuable
Gal gallons X 3.78533 E -03 = m
assistance and contributions to this article.
IN Inch X 2.54 E+OO =cm
FT Foot or feet X 3.048 E-01 =m
References
FT3 Cubic foot x 2.831685 E -02 = m3
1 Fire#ighting and Blowout Control, Abel, L.W. et al, PPG Pounds per gallon X 1.19829 E +02 = Kg/m3
ABEL Engineerin~ell Control Co,, Houston, Texas, PSI Pressure per sq. in. x 6.894757 E +00 = kPa
504 pages, 1994.

2 Dynamic Kill: Controlling Wild Well A New Way,


Blount, Elmo. et al, WORLD Oil, pp 109-126, October
1981.

Nomenclature
AOF Absolute Openhole Flow
Barrels 42 US gallons
BHP Bottom hole pressure
BPM Barrels per minute
CSG Casing
DC Drill collar
DP Drill pipe
FBHP Flowing Bottom Hole Pressure
ft Foot or feet
fts Cubic feet
Gal Gallons
GIGO Garbage In Garbage Out
GOR Gas Oil Ratio
HES Halliburton Energy Services
HHP Hydraulic horse power
IPR Inflow Performance Relationship
in Inch
Million standard cubic feet per day
Pc Personal Computer
P, Pressure combined due to all AP
P, Pressure due hydrostatic

634
iADC/SPE L. W. AIM and D. W. Shackeiford 5

Blowout fbwpath IS Resewoir parameters


Pressure v. Depth
determirwd ars deterrnir!.ed (estimated):
(estimated) IPR, press, temp, PVl data
0
+
im %
~- ~ Assutrw exit ccditions
:0 (sonic, or sub-sonic)
s
:* 0
is &

w
:ILl
I Set exit conditions to I
: w
~;
;*
:*
:C
:<
;m Program back steps through the geometry
:-! from the ex!t to the reset-vow cakulated

1
;=

R ;0 Exk velocity
(fbwrate) is
bdju.stad up or dowr
as needed
!
@
::
-.:
:.
:.

.,, ,/ $
P=

Figure 1

S&out fbvmsth k Re$sr-mr pararnstem


detminsd ~ Ire dstenr+-dd
(estwnated) SIR, WSM, mmp, PVT datz

J Figure 2
*sumexit c0ndlv0r6
I (Sink, w sub+cmac)
I Qk
4
S41 exit ccnditii to
vtwmrwy V.IW (e.g.
flowrate fixed)
Blowout
well
L-. 13-31V CSG
Prcqram bck steps tfwwugh the
b g-try fem the exit !. the *
msewdJ estmmii pmmre PrOfSe
I
1 Em vekcny
Ubw7ate) Is
adjustad up or dcwl
aareadsdto
Convares to a

\
SCMOrl
L

1
2-1/16 TBG
(tokrmm 1
- Isw.j A 13-3/8 @ 2010 Kill String
L
DP leak @ 2020 Gas flow area
p,

Solution is raacfwd M nd
mmsure am estmawd
lot
a ?-
Kill rate is
UKreawd, new 4
exit condtt uns
dctenmmed Kal rate m adJuswd
upwards from hst

M
ym 7-518* DC
sduE10ni9mach@rbw
\
u M fm the akulatedM

Q9
Figure 3 Figure 4

635
6 Comparison of Steady State and Transient Analysis Dynamic Kill Models for Prediction of Pumping Requirements lADC/SPE

12

.- \ Gas Flow into Wellbore (relative)


\
%\
10 ~n
\ a
\ ~rs
\
\
t Calculated Tubing Pressure
I
\
-# ----

-e-
,- -
/--
Measured Tbg Press -c #- o ;HP
n

norm onnoon . ..--

----- -
-%%
-\
-w
\\
2
%
~xx- x .- ~ Calculated Choke Pressure -\
----- -- --------- -------- .-, ___ \
w MOI>XX2Z %xx.x.x x,x %
-- *------
Measured Choke Press ------- -_ N
xJ+=x+gx,x ......x.+__.........+.._.._...+_ _+-.~:=\_.
0 ........ .. .... ......... .....+...... .............+... .. ............ 4-. . . .
o 50 100 150 200 250 300 350 400 450 500
VOLUME PUMPED - BARRELS

Figure 5

Y
NFLOWPSl~RMCE REUllONSiPb
au N?Tlmn D

...... ,~- \

JW
. . . . .
. . . . . .
. . . . . . Flwh@osOnl
Iuoh.uwd

Figure 6

636
lADCLSPE L. W. Abel and D. W. Shackelford 7

~RA~~l~w *MALY~l;Note: Rate based on 10,000 psi maximum tubing I essure and is

1400

120Q
&L___ Bottom Hole Pressure

I om

~ 8C0
g
2
: Gas Flow Rate
a 600
&

400

200
*

0 I
o 200 400 600 800 lWX) 12CCI

Volume Pumped InBarrels

Figure 7

Table 1 Kill Comparisons

EXAMPLE 1 ~ HHP
TVD = 10,875 ft : BHP ! Mud Wt ! Ok ; (horse
Pr = 6700 psi : (psi) ~ {ppg) ~ (bpm) ~ pwr)

Pure Friction i 6700 ! 8.44 : 21.5U ~ 2087


...................................+ .......................... ..... ...............+................. .....................
Steady State ! 2700 : 12.5 : 3.0 j 530
,.,..,.,,.!,.....!....,......-..+ .......................... ....... .-..
..!..!.:.... .............. ..................
Transient : 2700 to \ 12.5 :, 3.8- ~ 930
6700 :

EXAMPLE 2 ~ HHP
TVD = 4920 ft ~ BHP ~ Mud Wt ;Qk: (horse
Pr = 1300 psi : (psi) ; PP9) ~ (bpm) ~ pwr)

Pure Friction j 1300 ; 8.44 ! 68.7: 2287


...................................>.+..
......................... ............ ............ ...........+.....................
Steady State ~ 992 : 9.2 : 16.4 + 680
................4....
................. ........................... ........................... ...............c.y....d...............
Transient ~ 992 to ~ 9.2 ~ 12.9 ~ 440
1300 :

Note: Assumes instantaneous formation pressure recovery BHP = static

Note: Not possible due to high friction loss, list for comparison only

Note: Annulus pressure loss only (e.g. theoretical value only)

637

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