Professional Documents
Culture Documents
Focal Points
of
Airframe and
Structure,
Systems,
parts
ISBN: 978-600-92233-6-7
Publisher: vania
Email: vania_pub@yahoo.com
Price: 110000Rials
General.................................................................................... 23
Wing ....................................................................................... 43
Welding .................................................................................. 95
Enclosed................................................................................. 167
By salutation to all;
Ahmad Bijad
Aircraft Structures
*/ The airplane in flight is subjected to natural force which are:
*/ There are five major stresses to which all aircraft are subjected:
4- SHEAR. 5- BENDING.
*/ Aircraft parts, especially screws, bolts, and rivets, are often subject
to a Shearing force.
*/ When the airplane is divide and then suddenly pulled out of the dive,
the LOAD factor increases.
*/ In violent turn, the load factor may become just as great as in the
sudden dive and pullout.
1-MONOCOQUE, 2-SEMI-MONOCOQUE,
3-REINFORCED SHELL .
*/ The stringers are smaller and lighter than longerons and serve as fill-
ins.
*/ INNER WING: carries the main weight of all the airplane and as
such is the most heavily constructed part of the airplane.
*/ The LH tip carries the red light and the RH wing carries the green
light and white light in the tail.
*/ VERTICAL FIN TIP: is attached to the vertical fin to give the fin a
smooth control , and attach the radio antenna.
*/ The modern airplane has grown into a giant of large proportions and
complex construction .
B- BACK UP STRUCTURE;
C- REDUNDANT STRUCTURE.
*/ If the part fails for some reason, it breaks completely and the one
piece becomes worthless.
*/ In the back up design, the part is made of two sections or pieces and
joined together (one section carrying the design load and the other
section carrying the safety margin load.
*/ If one part fails, the remaining part can safety carry the load until the
aircraft arrives safety at its base of operations.
*/ If one of the parts fails, the load of the failed part is divided up
between the remaining airworthy members and safety carried by
them.
*/ The fuselage truss is further classified into two groups which are the
PRATT TRUSS and WAREN TRUSS.
*/ The diagonal members are the only components that join the fore
and aft running longerons.
*/ The fuselage skin or covering carries part of the flight load, this skin
or covering is known as STRESSED SKIN.
*/ The nose of the aircraft usually serves as the zero measure point or
ZERO STATION POINT from which the bulkheads (also called
FUSELAGE FRAMES0S ) are located, in inches from the zero
station point.
*/ The modern all metal jet airliner is usually broken down into three
sections, also known as SHELLS (because of their almost round
shapes).
*/ The fuselage skin panels in this area taper from 0.080 to 0.050 at
the tail section area and to 0.040 at the nose area; using 2024
aluminum ALCLAD for long ANTI-FATIGUE LIFE and 7075
aluminum ALCLAD for great stiffness and strength.
*/ To avoid the apex (coning point0 of the rivet from being in line with
the skin attach line (skin lap), the rivet is installed with the
countersunk head on the outside of the section and protruding
slightly.
*/ At sea level, the barometric pressure is 14.71 lbs psi and we, as
humans, can sustain that pressure and breathe freely.
*/ There is higher air pressure inside the cabin than there is on the
outside of the cabin and this difference in pressure is known as
CABIN DIFFERENTIAL PRESSURE.
focal point of airframe and structure 23
GENERAL
*/ Rigging is the final adjustment and alignment of the various
component section to provide the proper aerodynamic reaction.
*/ Air at high altitudes is less dense than air at low altitudes, and a
mass of hot air is less dense than a mass of cool air.
*/ The maximum amount of water vapor that air can hold varies with
the temperature.
1- Gravity, or weight, the force that pulls the aircraft toward the
earth.
*/ The blades of a propeller are so designed that when they rotate, their
shape and position cause a higher pressure to be built up behind
them than in front of them so that they will pull the aircraft
forward.
*/ Air flowing over the top surface of the wing must reach the
trailing edge of the wing in the same amount of time as the air
flowing under the wing.
*/ The air passing over the top surface moves at a greater velocity than
the air passing below the wing because of the greater distance it
must travel along the top surface.
*/ Angle of attack is defined as the angle between the chord line of the
wing and the direction of the relative wind.
*/ The center of pressure moves along the airfoil chord as the angle of
attack changes.
*/ When the critical angle is reached the air ceases to flow smoothly
over the top surface of the airfoil and begins to burble, or eddy.
*/ The distribution of the pressure force over the airfoil varies with the
angle of attack .
*/ The acute angle the wing chord makes with the longitudinal axis of
the aircraft is called the angle of incidence.
*/ When the leading edge of the wing is higher than the trailing edge,
the angle of incidence is said to be positive.
*/ Wing area is measured in squares feet and includes the part blanked
out by the fuselage.
*/ If the wing area is doubled, all other variables remaining the same,
the lift and drag created by the wing is doubled . If the area is
tripled, lift and drag are tripled.
*/ If the wing has a high fineness ratio, it is a vary thin wing. A thick
wing has a low fineness ratio.
focal point of airframe and structure 27
*/ The shape of the airfoil is the factor which determines the angle of
attack at which the wing is most efficient; it also determines the
degree of efficiency.
*/ High -lift wing and high lift devices for wings have been
developed by shaping the airfoils to produce the desired effect .
*/ The larger the wingspan as compared to the chord, the greater the
lift obtained. This comparison is called aspect ratio.
*/ The higher the aspect ratio, the greater the lift. In spite of the
benefit from an increase in aspect ratio, it was found that definite
limitations were of structural and drag considerations.
*/ The force of lift and drag are the direct result of the relationship
between the relative wind and aircraft.
*/ Awing may have various airfoil section from root to tip, with taper ,
twist, and sweepback.
*/ When the lift force is in equilibrium with the weight force, the
aircraft neither gains nor loses altitude.
*/ When the lift is greater than weight, the aircraft gains altitude.
*/ As long as the thrust is less than the drag, the aircraft travels more
and more slowly until its speed is insufficient to support it in the
air.
*/ Profile drag; may be considered the parasite drag of the airfoil. The
various components of parasite drag are all of the same nature as
profile drag.
*/ The axis which extends lengthwise through the fuselage from the
nose to the tail is called the longitudinal axis.
*/ The axis which passes through the center, from top to bottom, is
called the vertical axis.
*/ Motion about the longitudinal axis resembles the roll of a ship from
side to side.
*/ ROLL, PITCH, and YAW - the motion an aircraft makes about its
longitudinal, lateral, and vertical axes are controlled by three
control surfaces.
(3) - CONTROLLABILITY.
*/ When conditions are such that the airflow creates equal forces up
and down, the forces are said to be equilibrium.
*/ With the relative wind from the side, the wing into the wind is
subject to an increase in angle of attack and develops an increase
in lift.
*/ The wing into the wind develops more lift ,and the wing out of the
wind develops less.
*/ Generally , the effective dihedral is kept low, since high roll due to
sideslip can create problems. Excessive dihedral effect can lead to
Dutch Roll, difficult rudder coordination in rolling maneuvers, or
place extreme demands for lateral control power during crosswind
takeoff and landing.
FLIGHT CONTROL
SURFACES
*/ The flight control surfaces are hinged or movable aircraft designed
to change the attitude of the aircraft during flight. These surfaces
may be divided into three groups, usually referred to as the
primary group, secondary group, and auxiliary group.
*/ Each trim tab is hinged to its parent primary control surface, but is
operated by an independent control.
*/ Spring tabs are similar in appearance to trim tabs, but serve and
entirely different purpose.
*/ Spring tabs are used to aid the pilot in moving the primary control
surfaces.
*/ The SPLIT FLAP, one installed on each wing trailing edge inboard
of the ailerons, in more efficient than the plain flap.
*/ The VANE FLAP is very similar to the slotted flap except that
here we have added a small vane that rune longitudinally between
the wing trailing edge and the flap leading edge that adds a little
more of the vitally needed lift at slow aircraft speeds.
*/ The FOWLER FLAP, the most efficiently type constructed and this
type flap is used on many aircraft. At normal flight speed, the flaps
are UP and have no effect on lift or drag .
*/ This flap is extended from the cockpit together with the TE FLAP
so that here again we have a variable area wing that maintains the
lift at slow speed and high angle of attack.
*/ Wing flaps on most older type aircraft were hinged to the trailing
edge of the wing inboard of the ailerons.
*/ Pressure applied to move the stick toward the right raises the right
aileron and lowers the left aileron, causing the aircraft to bank to
the right.
*/ The up aileron, on the opposite end of the wing, decreases lift on that
end of the wing.
*/ As a result of the increased lift on the wing with the lowered aileron,
drag is also increased.
*/ The spoiler, or speed brakes as they are also called, are plates
fitted to the upper surface of the wing.
*/ When the spoilers are used as a speed brake, they are all deflected
upward simultaneously.
*/ The fixed spoiler causes the inboard portion of the wing to stall
ahead of the outboard portion which results in aileron control
right up to the occurrence of complete wing stall.
*/ The rudder has one tab and this tab plays two roles, one is cable
operated TRIM TAB by the control wheel in the cockpit, and also
is a SPRING CONTROL TAB , being connected to the rudder
control system and being operated by it from the cockpit pedals.
This system now also being of the AERODYNAMIC BOOST
TYPE .
*/ Slip or side slipping refers to any motion of the aircraft to the side
and downward the inside of a turn.
*/ The elevators are used to make the aircraft climb or dive and also to
obtain sufficient lift from the wings to keep the aircraft in level
flight at various speeds.
*/ If the elevator is rotated up, it decreases the lift force on the tail
causing the tail to lower and the nose to rise.
*/ In the case of high speed aircraft where flight control surfaces are
too heavy to move, hydraulic power used to operate these control
surfaces. Although there are several transport aircraft which
employ powered flight control systems, (FULLY POWERED
CONTROL SYSTEM) .
WING
*/ The wing of an aircraft are surfaces which are designed to produce
LIFT when moved rapidly through the air .
*/ The wings of some aircraft are of cantilever design; that is, they are
built so that no external bracing is needed.
*/ Between the spare, there is found the DRAG WIRES used to resist
the DRAG LOADS and the ANTI-DRAG WIRES which keep
the wing from moving forward (loads opposite from drag).
*/ Built up aluminum ribs are used in some type of aircraft wings and
these are made up of CAPSTRIPS running along the top and
bottom chamber of the ribs.
*/ Stamped ribs are also used widely and these are manufactured by
the process of stamping.
*/ The skin is part of wing structure and carries part of the wing
stresses.
*/ The spar is the heart of the wing and it runs span wise along the
wing interior.
*/ The normal metal covered wing is covered with stressed skin. This
means that metal covering (SKIN) carries part of the structural load
of the wing.
*/ The skin is attached to the internal members and may carry part of
the wing stresses.
*/ From the skin they are transmitted to the ribs and from the ribs to the
spars.
*/ Wing station 0(zero) is located at the center line of the fuselage, and
all wing station are measured outboard from that point, in inches.
*/ Placed between the bulkheads and the smooth outer skin so that the
wing can better carry tension compression loads.
*/ Both the leading edge and the trailing edge of the wing may be
straight or curved.
*/ One or both edges may be tapered so that the wing is narrower at the
tip than at the root where it joints the fuselage.
*/ The main structural of a wing are the spars, the ribs or bulkheads,
and the stringers or stiffeners.
*/ As a rule, a wing has two spars. One spar is usually located near the
front of the wing, and the other about two-thirds of the distance
toward the wings trailing edge.
*/ When other structural members of the wing are placed under load,
they pas most of the resulting stress on to the wing spars.
*/ The most common types of wooden ribs are the plywood web , the
lightened plywood web, and the truss types.
*/ Rib caps, often called cap strips, are usually made of the same
material as the rib itself, especially when using wooden ribs.
*/ Various types of rib are to the wing rib, sometimes called Plain
rib or even Main rib ,nose ribs and the butt rib.
*/ Nose rib is also called a false rib, since it usually extends from the
wing leading edge to the front spar or slightly beyond.
*/ The wing rib, or plain rib, extends from the leading edge of the
wing to the rear spar and in some cases to the trailing edge of the
wing.
*/ The wing butt rib is normally the heavily stressed rib section at the
inboard end of the wing near the attachment point to the fuselage.
*/ The ribs are laterally weak , they are strengthened in some wings by
tapes that are woven above and below rib sections to prevent
sidewise bending of the ribs.
*/ Drag and antidrug wires are crisscrossed between the spars to from
a truss to resist force acting on the wing in the direction of the wing
chord.
*/ The wing tip is often a removable unit, bolted to the outboard end of
the wing panel.
*/ The wing tip cap is secured to the tip with countersunk screws and
is secured to the interspar structure at four points with -in. bolts.
*/ Wing position lights are located at the center of the tip and are not
directly visible from the cockpit.
*/ Some wing tips are equipped with a Lucite rod to transmit the light
to the leading edge.
*/ The wing is made up of spars, ribs, and lower and upper wing
skin covering.
*/ The top and bottom wing skin covers are made up of several
integrally stiffened sections.
*/ The WING ATTACH FITTINGS are made of 4130 steel and are
used to attach the wing to the fuselage.
*/ FITTINGS: are used to attach the ailerons which are installed in the
aileron cut out area.
*/ the WING SLATS: are the auxiliary airfoil section mounted on the
leading edge of the wing to maintain high lift at high angle of
attack.
*/ With the use of SLATES, the aircraft can land at higher angle of
attack and stall maintain high lift qualities (let us say 22degrees)
and the resulting drag would decrease the airplanes speed without
stalling, thus resulting in a shorter landing run for the airplane.
C- INTEGRAL TANK.
*/ Inside the built up tank there are found BAFFLES (rib like structure
with lightening holes) used to give the tank rigidity and also
prevent the sloshing of the fuel in the tank.
*/ The structural parts inside of the tanks are the fuel sump, located on
the lowest bottom part of the tank to accumulate all fuel for feeding
to the engines.
*/ Bladder type of cell is usually installed in wing bays and the fuel
cell is separated from the structure (for protection) by fiberglass
liners (walls) and these are bolted to the structure.
*/ The INTEGRAL FUEL TANK is the type that uses the structural
area of the wing itself to from the top, sides and bottom of the tank.
*/ The integral fuel tank installation is the most widely used on modern
transport aircraft because of lightness and development of tight and
very efficient sealants and sealing methods.
*/ Two basic methods are used for sealing the fuel tank areas and joints
against leakage. These are the SEAL STRIP METOD and the
FILLET METHOD.
*/ During high speed flight any small constant vibration in the control
surfaces (flutter) will cause structural failure of part of aircraft
structure which could load to disaster. To avoid this dangerous
condition, all control surfaces are mass balanced (addition of
weight forwarded of the hinge line) so that the surface will be
balanced dynamically (balanced in flight) .
FLIGHT CONTROL
SYSTEM
*/ The flight control systems are those systems which control the
movement of the airplane through the air, whether in climbing
motion (elevator), banking motion (aileron) or turning motion
(rudder).
*/ The flight control systems are broken down into two main
categories which are the PRIMARY FLIGHT CONTROL and
the SECONDARY FLIGHT CONTROL SYSTEM.
*/ The primary flight control surfaces are those which control the
basic movement of the airplane around the three axes of flight.
These controls and what they do, are as follows:
*/ Ribs are fitted to the spar at the leading and trailing edge and are
joint together with a metal strip.
*/ The ribs , in many cases, are formed from flat sheet stock. They
are seldom solid; more often, the formed, stamped-out ribs are
reduced in weight by holes which are punched in the metal.
*/ Aileron are primary control surfaces which make up part of the total
wing area.
*/ The opposing action results in more lift being produced by the wing
on one side of the fuselage than on the other , resulting in a
controlled movement or roll due to unequal aerodynamic forces on
the wings.
*/ Large aircraft may used all-metal ailerons, except for fiber glass
trailing edges, hinged to the rear wing spar in at least four places.
*/ The aileron nose tapers and extends forward of the aileron hinge
line.
*/ The major part of the skin area of the inboard ailerons in aluminum
honeycomb panels.
*/ The outboard ailerons are made up of a nose spar and ribs covered
with aluminum honeycomb panels .
*/ Wing flap are used to give the aircraft extra lift. They reduce the
landing speed, thereby shortening the length of the landing
rollout to facilitate landing in small or obstructed areas by
permitting the gliding angle to be increased without greatly
increasing the approach speed.
*/ Full balance panel force is not required for small angles of aileron
displacement because the manual force necessary to rotate the
control tab through small angles is slight.
*/ Most flaps are hinged to the lower trailing edges of the wings,
inboard of the ailerons.
1- Plain flap,
2- Split flap,
3- Fowler flap,
*/ The plain flap forms the trailing edge of the wing when the flap is in
the up (or retracted) position. It contains both the upper and lower
surface of the wing trailing edge.
*/ The plain split flap is normally housed with the under surface of the
wing.
*/ The plain split flap is similar to a plain flap except that the upper
surface of the wing extends to the flap trailing edge and dose not
droop with the flap.
*/ Aircraft requiring extra wing area to aid lift often use Fowler flaps.
*/ The triple-slotted type of trailing edge flap system provides high lift
for both takeoff and landing.
*/ The leading edge flap is similar in operation to the plain flap ,that
is, it is hinged on the bottom side, and, when actuated, the leading
edge of the wing extends in the downward direction to increase the
camber of the wing.
*/ Brakes on the fuselage are small panels that can be extended into the
smooth airflow to create turbulence and drag.
*/ When the operator wishes to use both air brakes and spoilers, he can
slow the flight speed and maintain lateral control as well.
*/ one of the simplest yet most important devices to aid the pilot of an
aircraft is the TAB attached to a control surface.
*/ Tabs on some of the aircraft are usually adjustable only when the
aircraft is on the ground.
*/ Trim tabs are either controlled from the cockpit or adjusted on the
ground before taking off.
*/ Servo tabs aid in moving the control surface and holding it in the
desired position.
*/ With the use of a servo tab less force is needed to move the main
control surface.
*/ Spring tabs are used for the same purpose as hydraulic actuators;
that is to aid in moving a primary control surface.
*/ The vertical stabilizer stabilizes the airplane around the vertical axis
and the rudder connected to it controls the movement around this
axis.
*/ The secondary controls are for the tabs, with the aileron tab wheel on
the front of the pedestal with L&R movement, the elevator tab
control wheel on the left and right side of the pedestal with fore and
aft movement, and flying.
*/ The elevators are free floating (moving freely around their hinges)
and the control column directly connects to the large servo tab.
*/ When the pilot moves the column back (as in nose up), the flowing
push/pull rod moves aft to a gear box which converts linear
movement into rotary movement whish is delivered to the
following steel shaft which is a TORQUE TUBE.
*/ Movement aft of the control column causes the servo tab to move
down , and then by aerodynamic boost or help, the elevator moves
upward, and the airplane pivoting about the CG (center of gravity)
causes it to take a nose up attitude.
*/ When the airplane uses large heavy surfaces in the flight control
system and the airplane is also of the high speed type, the
movement of the surfaces becomes more difficult. Since the
aerodynamic boost system is not strong enough for this work the
POWERED BOOST SYSTEM is used.
*/ If there is a failure in the hydraulic system, the pilot can override the
system and operate manually by applying more personal force to
make the control surface move.
*/ In the flight control system fully powered case , the pilot moves
the control column back (as in the elevators system) and thus
position to an ACTUATING CYLINDER, which mounted on a
cradle attached to the aircraft structure, moves along the cradle
working a push/pull rod which moves the control surface.
*/ The basic difference between the flight control system fully power
and the powered boost system, is that there is no direct
connection between the control column and the control surface, and
in the case of failure of the normal hydraulic system, the
EMERGENCY or STANDBY HYDRAULIC SYSTEM will
used to operate the control surfaces.
*/ To assure that the control cable dose not jump out of the pulley
groove, CABLE GUARDS, made of aluminum or steel are used.
*/ The rudder pedals are adjustable forward and aft to accommodate for
pilots of differing statures and the rudder pedals are connected to
one another by means of two torque tubes with a horn attached to
each tube to which the control cables attach.
*/ A spirit level and a straight edge are rested across the pegs or blocks
to check the level of the aircraft.
*/ There are two ways in which a control surface may be out of static
balance. They are under balance and over balance .
*/ If the RH pedal is depressed the rudder will move the RIGHT and
cause the nose of the airplane to move to the RIGHT.
*/ Spoilers are found in sets in equal amounts on the left wing and the
right wing and sometimes are connected to the aileron system to
help the ailerons do their work more efficienciently. (This type of
spoiler is called FLIGHT SPOILER) .
*/ The plain is simply hinged to the wing and forms a part of the wing
surface when raised.
*/ The split flap gets its name from the hinge at the bottom part of the
wing near the trailing edge permitting it to be lowered from the
fixed top surface.
*/ The fowler flap fits into the lower part of the wing so that it is flush
with the surface.
*/ The slot thus opened allows a flow of air over the upper surface of
the flap.
*/ The layer of air over the surface which is slower moving in relation
to the rest of the slipstream is called the boundary layer.
*/ When stagnate happens, the airflow separates from the surface and
stall occurs.
*/ When the slat is closed, it forms the leading edge of the wing.
LANDING
GEAR
*/ The landing gear is the assembly that supports the aircraft during
landing or while it is resting or moving about
on the ground.
*/ The typical landing gear, of the kind used for main landing gear on
large aircraft, consists of the following parts:
*/ The trunnion of the landing gear, located on the top part of the
landing gear and used to attach the landing gear to the wing or
fuselage.
*/ The strut of the landing gear usually contains a mixture of air and
oil under pressure and is made up of a cylinder and piston
assembly.
*/ The axel assembly of the landing gear used to attach the landing
gear wheel and tire to the landing gear.
*/ The torque links (scissors) of the landing gear connect the fixed
part of the shock strut to the axel side of the shock strut.
*/ The purpose of the torque links is to keep the axel assembly from
pulling away from the strut and also to keep the lower part of the
strut from rotating around its vertical axis.
*/ The side sway brace of a heavy structure connecting the strut to the
aircraft structure and it keeps the landing gear from moving
sideways.
*/ When the brace is connected to the fore and aft axis of the strut
assembly, to keep the landing gear in line, it is called a drag
brace or drag strut.
*/ The main landing gear forms the principal support of the aircraft on
land or water and may include any combination of wheels, floats,
skis.
*/ The landing gear has shock struts to absorb the shock of landing and
taxing.
*/ The conventional landing gear is one that, besides having the main
landing gear in its normal location, the auxiliary gear (tail
landing gear) is located at the bottom of the tail section.
*/ When the auxiliary landing gear is located under the nose of the
airplane, the landing gear is known as tricycle landing gear (nose
gear airplane).
*/ Some aircraft employ sets of landing gear that are located one
behind the other, all located under the fuselage. This type of
landing gear is known as tandem landing gear and because of
this, we will use an auxiliary landing gear on each wing tip
known as outrigger landing gear.
*/ When the wheels are mounted, side by side on the same axel it is
known as a dual wheel type.
*/ The tandem wheel type landing gear has one single wheel located
behind the other wheel.
*/ The dual tandem type landing gear installation consists of two sets
of shells, two per axle and mounted in sets one behind the other.
*/ Nose wheel aircraft are protected at the fuselage tail section with a
tail skid or bumper.
(2) It permits better visibility for the pilot during landing and
taxiing.
*/ The number and location of wheels on the main gear vary. Some
main gears have two wheels
(b) Spring lock; When the landing gear is extended receives and
by spring pressure on the latch itself, forces the latch to fall into
the actuating cylinder slot thus locking the landing gear.
*/ Positive lock; Which firmly locks the latch inside the actuating
cylinder slot and further assuring that the latch does not loose by
looking the control handle by a spring locking clip, located in the
cockpit.
*/ Aircraft may use four or more wheels. When more than two wheels
are attached to one strut .
*/ Shock struts without torque arms have spline piston heads and
cylinders which maintain correct wheel alignment.
*/ Nose gear shock struts are provided with an upper locating cam
attached to the upper cylinder and a mating lower locating cam
attached to the lower cylinder.
*/ The mating cams also keep the nose wheel in a striating ahead
position prior to landing when the strut is fully extended.
*/ Nose and main gear shock struts are usually provided with
jacking points and towing lugs.
*/ The metering pin is forced through the orifice and ,by its variable
shape, controls the rate of fluid flow at all points of the
compression stroke.
*/ One torque link connects to the shock strut cylinder, while the
other connects to the piston .
*/ The links are hinged at the center so that the piston can move up or
down in the strut.
* / The upper end of the drag strut connects to the aircraft structure,
while the lower end connects to the shock strut.
(3) Other gears for changing rotary motion (at a reduced speed)
into push-pull movement.
*/ The torque links spread apart or move together as the shock strut
piston extends or retracts in its cylinder.
*/ During take-off, as the weight of the aircraft leaves the struts, the
struts and torque links extend, causing the adjusting links to close
the safety switch.
*/ The landing gear warning lights and warning horn are controlled
by up and down switches on each landing gear, by throttle
switches in the throttle switches box and finally by micro switch
in the landing gear control handle.
*/ The lights consist of three green lights (one for each gear) and one
red light for unsafe condition.
*/ When all the gears are up and locked, the landing gear up switches
are opened by the movement of the landing gear .thus the red light
go out; and so ,as the airplane is in flight, all handle gear warning
light are out.
*/ With the airplane in flight and the landing gear in the up position
any moving back of any throttle will cause the landing gear
warning horn to sound the alarm.
*/ When the throttles are moved forward, the red light goes out and
the horn stops blowing.
*/ The main parts of the valve are the housing, piston assembly, and
tuning fork.
*/ The spool moves inside the sleeve, opening or closing either the
pressure or return port of the brake line.
*/ Power boost systems are used on aircraft that land too fast to
employ the independent brake system, but are too light in weight
to require power brake control valves.
*/ Hydraulic pressure from the brake control unit enters the brake
cylinders and forces the pistons and their pucks against the
rotating disk.
*/ The piston moves away from the disk until it stops against the head
of the adjusting pin.
*/ The disks are checked for wear using a gage equipped with a
movable slide, a stop pin, and an anvil.
*/ The backing plate is the final unit in the assembly and is a non-
rotating plate with brake linings riveted to one side.
*/ In the gravity method, the air is expelled from the brake system
through one of the bleeder valves provided on the brake assembly.
*/ The bearing races are usually shrink-fitted into the hub of the
wheel casting and provide the surfaces on which the bearing ride.
*/ There are many variations in latch design. However, all latches are
designed to accomplish the same thing.
*/ With the gear up and the door latched, inspect the latch roller for
proper clearance.
*/ The distance the landing gear doors open or close depends upon
the length of door linkage and the adjustment of the door stops.
WELDING
*/ There are three type of flames commonly used for welding. These
are Neutral, Reducing or Carburizing , and Oxidizing.
*/ To obtain the oxidizing flame, first adjust the flame to neutral; the
increase the flow of oxygen until the inner cone is shortened by
about one-tenth of its length. The oxidizing flame has a pointed
inner cone.
(1) The seam should be smooth, the bead ripples evenly spaced,
and a uniform thickness.
(2) The weld should be built up, thus providing extra thickness at
the joint.
(3) The weld should be taper off smoothly into the base metal.
(4) No oxide should be formed on the base metal close to the weld.
(6) The base metal should show no signs of burns, pits, cracks, or
distortion.
1- One method requires that the filler rod be kept in the puddle at
all times.
*/ Brazing requires less heat than welding and can be used to join
metals that are damaged by high heat.
*/ Soft soldering is also used where a leak proof joint is desired, and
sometimes for fitting joints to promote rigidity and prevent
corrosion.
(3) Has the proper type and size electrode been selected
for the job?
(7) Dose the polarity of the machine coincide with that of the
electrode?
*/ There are two essentially similar methods of striking the arc. The
first is a touch method, and the second is a scratch method.
*/ There are four types welds commonly used in flat position welding .
They are:
1) They should leave very little spatter on the surface of the plate.
2) The arc crater, or depression, in the bead when the arc has been
broken should be approximately 1/16 in. deep.
3) The depth of the crater at the end of the bead can be used as a
measure of penetration into the base metal.
*/ Groove welds are made on butt joints where the metal to be welded
is 1/4 in. or more in thickness.
*/ Double- groove welds are welded from both sides. This type of weld
is used primarily on heavy metals to minimize distortion.
*/ Any groove weld made in more than one pass must have the slag,
spatter, and oxide carefully removed from all previous weld
deposits before welding over them.
*/ Fillet welds are used to make tee and lap joints. In welding tee
joints in the flat position, the two plates are placed to from an angle
of 90 Deg. between their surfaces.
*/ The procedure for making the lap joint fillet weld is similar to that
used for making the fillet weld in a tee joint. The electrode should
be held at angle of 30Deg to the vertical.
DEICING SYSTEM
*/ Rain , snow, and ice transportations ancient enemies . Flying has
added a new dimension, particularly with respect to ice.
*/ The tow types of ice encountered during flight are rime and glaze.
* / Glaze ice forms a smooth, thick coating over the leading edges of
the aircraft.
*/ When the temperature is just slightly below freezing, the water has
more to flow before it freezes.
*/ Several means to prevent or control ice formation are used in aircraft
today:
(1) Heating surfaces using hot air,
(2) Heating by electrical elements,
(3)Breaking up ice formations, usually by inflatable
boots,
(4) Alcohol spray.
*/ A surface may be anti-iced by keeping it dry by heatingto a
temperature that evaporates water upon impingement; or by heating
the surface just enough to prevent freezing.
*/ The following parts of an aircraft can be affected by the formation of
ice:
(1) Leading edges of the wing .
(2) Leading edges of the vertical and horizontal stabilizers.
(3) Windshields, windows, and radomes.
(4) Heater and engine air inlets.
*/ Deicers are installed in sections along the wing with the different
sections operating alternately and symmetrically about the fuselage.
*/ Deicer boots are attached to the leading edge of wing and tail
surfaces with cement or fairing strips and screws, or combination
of both.
*/ Deicer boots which are secured to the surface with fairing strips and
screws or combination of fairing strips, screws, and cement have
a bead and bead wire on each on each lengthwise edge.
*/ The newer type deicer boots are completely bonded to the surface
with cement.
*/ The deicer boot air cells are connected to system pressure and
vacuum lines by nonkinking flexible hose.
*/ The air pressure and suction relief valve and regulators maintain
the pneumatic system pressure and suction at the desired settings.
*/ When the air flowing from the deicers reaches a low pressure
(approximately 1 p.s.i.), the exhaust port is closed.
*/ Each separator has an air inlet port, an air outlet port, and an oil
drain line which is routed back to the engine oil sump.
*/ The oil separator removes approximately 75% of the oil from the
air.
(1)To remove all residual oil left in the air by the primary oil
separator before it enters the pressure manifold;
*/ When the solenoid is de-energized, the air flow through the valve is
cut off.
*/ The life of the deicers can be greatly by storing them when they are
not needed and by observing these rules when they are in service:
(2) Keep deicers free of gasoline, oil, grease, dirt and other
deteriorating substances.
*/ Electrically heated elements are also used for anti-icing and deicing
airfoil leading edges.
*/ There are several methods used to provide heated air. These include
bleeding hot air from the turbine compressor, engine exhaust
heat exchangers, and ram air heated by a combustion heater.
*/ Another heater is located in the tail area to provide hot air for
leading edges of the vertical and horizontal stabilizers.
*/ Heated air for anti-icing is obtained by bleeding air from the engine
compressor.
*/ Air leaks can often be detected audibly, and are sometimes revealed
by holes in the lagging or thermal insulation material.
*/ in order to keep window areas free of ice, frost, etc., window anti-
icing , deicing, defogging, and demisting systems are used.
*/ thermal over heat switch automatically turn the systems off in case
of an overheating condition which could damage the transparent
area.
*/ The window defrost system directs heated air from the cabin
heating system to the pilots and copilots windshield and side
windows by means of a series of ducts and outlets.
*/ Heaters are provided for toilet drain lines, water lines, drain
masts, and waste water drains when they are located in an area
that is subjected to freezing temperatures in flight.
HYDRAULIC
& PNEUMATIC
POWER SYSTEMS
*/ Hydraulic system liquids are used primarily transmit and distribute
forces to various units to be actuated.
For example: Skydrol 7000 is light green, Skydrol 500 is blue, and
Skydrol 500A and 500B are light purple.
*/ Butyl rubber seals are used with phosphate ester base fluids.
(1) Maintain all tools and the work area (workbenches and test
equipment) in a clean, dirt-free condition.
(6) After cleaning the parts in the dry cleaning solution, dry the
parts thoroughly and lubricate them with the recommended
preservative or hydraulic liquid before assembly. Use only clean,
line-free cloths to wipe or dry the component parts.
(7) All seals and gaskets should be replaced during the re-assembly
procedure. Use only those seals and gaskets recommended by the
manufacturer.
(8) All parts should be connected with care to avoid stripping metal
slivers from threaded areas. All fitting and linens should be
installed and torque in accordance with applicable technical
instructions.
*/ The first of the basic components, the reservoir, stores the supply of
hydraulic fluid for operation of the system.
(1) In-line _ this type has its own housing, is complete within itself,
and is connected with other components in a system by tubing or
hose.
(2) Integral_ this type has no housing of its own but is merely a
space set aside within some major component to hold a supply of
operational fluid.
*/ Strainers are made of fine mesh screening and are usually referred
to as finger strainers because of their shape.
*/ A vent filter element, when used, is located in the upper part of the
reservoir, above the fluid level.
*/ The check valves allow the flow of the fluid in one direction only,
check valves are installed at various point in the lines of all aircraft
hydraulic system.
*/ The other prevents hand- pump pressure from being directed to the
accumulator.
*/ There are two types of in-line check valves, the simple type in-
line check valve and the orifice-type in-line check valve.
*/ The operation of the orifice in-line check valve is the same as the
simple-type in-line check valve, except for the restricted flow
allowed when closed.
(1) one in which the cam turns and the cylinder block is stationary,
(2) The other in which the cam is stationary and the cylinder block
rotates.
*/ Tow general forms of pressure relief valves, the two-ports and the
four-port .
(1)- System relief valve. The most common use of the pressure
relief valve is as a safety device against the possible failure of a
pump compensator or other pressure regulating device.
*/ Seals are used to prevent leakage between the piston and the
cylinder bore, and between the piston rod and the end of the
cylinder.
(2) Double-action.
*/ Fluid flows from the pump into the selector valve PRESS port, out
of the selector valve CYL 1 port, and into port A of the motor.
*/ Return fluid is forced out of port B of the motor and enters the
selector valve CYL 2 port.
*/ Fluid then proceeds through the passage in the valve rotor and
leaves the valve through the RET port.
(1) Brakes.
*/ Both pneumatic and hydraulic systems are similar units and use
confined fluids.
*/ If the normal brake system fails, the control handle for the air
valve in the on position.
*/ Normally, the shuttle is down, and in this position it seals off the
lower air port and directs hydraulic fluid from the upper port into
the two side ports.
*/ The filter protects the dump valve port from becoming clogged
and thus ensures proper sealing of the passage between the
reservoir and the dump port.
*/ The check valve protects the system against pressure loss during
the dumping cycle and prevents backflow through the separator
to the air compressor during the relief condition.
FIRE PROTECTION
SYSTEM
*/ Fire is one of the most dangerous to an aircraft, the potential fire
zones of modern multi-engine aircraft are protected by a fixed
fire protection system.
*/ Many older model aircraft still operating are equipped with some
type of thermal switch system or thermocouple system.
*/ The relay box contains two relays, the sensitive relay and the
slave relay, and the thermal test unit.
*/ One of the two wires in the Kidde sensing system is welded to the
case at each end and acts as an internal ground.
*/ The second wire is a hot lead (above ground potential) that provides
a current signal when the ceramic core material changes its
resistance a change in temperature.
*/ The beads in the Fenwal detector are wetted with a eutectic salt
which possesses the characteristic of suddenly lowering its
electrical resistance as the sensing element reaches its alarm
temperature.
*/ Afire test switch is used to heat the sensors, expanding the trapped.
*/ The three types of detectors most commonly used for fast detection
of fires are the rate-of-rise, radiation sensing, and overheat
detectors.
*/ The warning devices for engine and nacelle fires and overheat
conditions are located in the cockpit .
focal point of airframe and structure 133
CABINE
ATMOSPHERE
CONTROL SYSTEM
*/ Oxygen is essential for living processes without oxygen, and other
animals die very rapidly.
*/ There are several causes of hypoxia , but the one which concerns
aircraft operations is the decrease in partial pressure of the oxygen
in the lungs.
*/ The pressure that oxygen exerts is about one-fifth of the total air
pressure at any one given level.
*/ From sea level to 7000 ft. above sea level, the oxygen content and
pressure in the atmosphere remain sufficiently high to maintain
almost full saturation of the blood with oxygen and thus ensure
normal body and mental functions.
*/ Nitrogen is the most common gas and comprises 78% of the total
mixture of atmospheric gases.
*/ Water vapor in the atmosphere is variable, but even under the moist
conditions at sea level, it rarely exceeds 5%.
focal point of airframe and structure 135
*/ Vapor is not the only from in which water occurs in the atmosphere;
water and ice particles are nearly always present. These ice
particles also absorb energy and, with water vapor.
*/ Cabin air supply ducts are usually made from aluminum alloys,
stainless steel, or plastic.
*/ The fuel used in the heaters is supplied in most cases from the
same fuel tanks which supply the engine.
*/ Fuel flows from the tanks to the heater by gravity or pumped there
by a fuel pump.
COOLING SYSTEM
*/ Air cooling systems are installed to provide a comfortable
atmosphere within the aircraft both on the ground and at all
altitudes.
*/ The body assembly of the unite consists two inlet ports marked
hot and cold and one outlet port.
*/ Ram air valve: The ram air valve is always closed during normal
operations.
*/ The cabin selector rheostat and the cabin air pickup unit
(thermostat) determine the direction and amount of rotation of
the mixing valve motor. This function is controlled in the cabin air
temperature regulator.
*/ Other miner items may include the condenser fan, receiver (Freon
storage) , dryer, surge valve, and temperature controls.
*/ The Freon gas is pumped to the condenser for the next step in the
cycle.
*/ Electric Heaters: The main cabin ventilating air and the flight
compartment ventilating air are heat separately and
independently by two electric heaters,one heater for each.
focal point of airframe and structure 147
Glossary
A
ABSOLUTE PRESSURE: Pressure measured along a scale which has
zero value at a complete vacuum.
B
BALANCE TAB: A tab that moves when its primary control surface
is moved, but in an opposite direction, thus creating a force that
aids the pilot in moving the primary control surfaces,
BIAS: A cut, fold, or seam made diagonally to the warp or fill threads.
C
CABIN ALTITUDE: Used to express cabin pressure in terms of
equivalent altitude above sea level.
D
DELTA WING: An airplane or wing design in which the sweptback
wings, looked at from below or above, give airplane the appearance
of an isosceles triangle, the trailing edges of the wings forming one
straight line to become the base of the triangle.
E
ELEVATORS: The movable horizontal airfoils located on the tail;
used to control the pitch of the aircraft.
F
FAIRING: Shaped or formed sheet stock attached over angular
portions of the airframe to prevent airflow turbulence and reduce
drag; engine cowling and wing fillets may be considered fairing.
FLAP: Any control surface, such as speed brake, dive brake, dive
recovery brake or the like, used primarily to increase lift or drag of
an aircraft, or to aid recovery from a dive.
G
GALLING: Chafing caused by friction .
I
INCLUSION: Foreign matter enclosed in metal.
IMPACT ICE: Ice which forms on the wings and control surfaces, or
on the carburetor heat valve, the walls of the air scoop, or the
carburetor units during flight. Impact ice collecting on the metering
elements of the carburetor may upset fuel metering or stop
carburetor fuel flow.
L
LANDING FLAP: A secondary control surface built into the wing by
which the overall wing area or lift/drag ratio can be increased .
M
MERCERIZATION: The process of dipping cotton yarn or fabric in a
hot solution of diluted caustic soda. This treatment causes the
material to shrink and acquire greater strength and luster.
N
NACELLES: Compartments in which the powerplants are housed,
built into , or suspended from the wing on multi-engine aircraft.
2- Newtons second law, that of force, also applies to objects. This low
states that if a body moving with uniform speed is acted upon by an
external force, the change of motion will be proportional to the
amount of the force, and motion will take place in the direction in
which the force acts.
3- Newtons third law is the law of action and reaction . This law states
that for every action (force) there is an equal and opposite reaction
(force).
P
PEELING: Peeling is caused by failure to remove moisture, oil, or
grease from the fabric before the surface is coated.
PITCH: Motion along the lateral (cross wing) axis is called pitch.
R
RAM-AIR TEMPERATURE RISE: The increase in temperature
created by the ram compression on the surface of an aircraft
traveling at a high rate of speed through the atmosphere. The rate of
increase is proportional to the square of the speed of the object.
RUDDER: The movable upright control surface of the tail that controls
the yaw of an aircraft.
S
STANDARD BAROMETRICE PRESSURE: The weight of gasses
in the atmosphere sufficient to hold up a column of mercury 760
millimeters high (approximately 30 in.) at sea level (14.7 p.s.i. )
This pressure decreases with altitude.
SIZING: Material, such as starch , used to stiffen the yarns for ease in
weaving the cloth.
T
TAPING: Sewed seams, lapped edges, and rib stitching or screws
must be covered with pinked-edge surface tape.
TEMPERATURE SCALES:
TENTION (or tensile stress): Is the force per area tending to stretch a
structural member.
THINNER: Dopes, enamels, paints, etc., are thinned for use in spray
guns, for more efficient brushing consistency, and for reducing the
thickness of coats.
U
UNBALANCED: A condition created in a rotating body by an unequal
distribution of weight about its axis. Usually results in vibration.
V
VAPOR LOCK: A vapor bubble or pocket in a fuel line which
restricts or interrupts fuel flow. It is formed by fuel changing to
vapor at some bend or hot point in the line.
W
WARP: The direction along the length of fabric.
WARP ENDS: The woven threads that run the length of the fabric.
WEIGHT: The force with which a body is attracted to the earth, being
equal to the mass of the body multiplied by the acceleration of the
body due to gravity.
Y
YAW: This is horizontal movement of the nose of the aircraft. ( an
angular displacement about an axis parallel to the normal axis of an
aircraft.
focal point of airframe and structure 167
Enclosed
168 focal point of airframe and structure
*/ 7x7 cable.
*/ An assembly drawing is used to show the way two or more parts fit
together.
*/ Longitudinal stability.
*/ Leading edge.
*/ Bill of material.
1- after trimmings a wing, if you fined that the spars are not straight
you would;
3- If you are rigging an airplane, what is the first thing you would do
regarding the center section?
4- If ,in moving a control surface that has been recovered, you happen
to observe a twisting movement, the cause could be ;
*/ Fabric to tight .
*/ The longitudinal and lateral braces at the front of the cabin section.
*/ 4.383 inches .
*/ By placing a straight edge against the spars of the wing and with
ship in level position.
*/ 1.0622 to 1.0650.
*/ Six.
*/ 7x19 cables.
*/ Transmit the drag and antidrug loads in the plane of the chord to the
wing spares.
*/ Not repairable.
*/ A hidden line.
2-The reference point for a check on the symmetry of the top wing of
a biplane is;
*/ Front.
*/ Nose heaviness.
1- The most important thing to check after installing an elevator tab is;
2- If you were working a weight and balance problem and were going
to compute the most forward and aft center of gravity, you would
figure your passengers as weighting;
*/ 170 pounds.
*/ Unadjustable .
*/ Cruise.
*/ Not more than three threads exposed and turnbuckle safe tied with
wire.
*/ Three.
10- Setting the rudder pedals even , the rudder should be rigged;
*/ Rigid.
*/ YAW.
8- Why are some airplanes rigged so the ailerons have a little droop?
*/ A view that shows the shape or the construction of the part at the
cutting plane.
2- If you are figuring the most forward center of gravity limits and are
going to use minimum fuel you should use;
*/ Factor of safety.
*/ Should be spliced using the standard Army and Navy tuck splice.
*/ 7x19 cable.
*/ Angle of incidence.
*/ Tail heaviness .
*/ The probable cause is that the fabric shrinkage has pulled the hinges
out of line.
*/ Six, seven and one-half, eight and one hundred and seventy.
0f an aircraft?
*/ The distance the weight is located from the fulcrum. This is called
the lever arm.
10- In airplanes with tail surfaces not using an adjustable vertical fin,
provision is made for correction of directional stability by;
5- A pilot reports that the aircrafts left wing is heavy at all speeds,
after ascertaining that the center section is rigged properly, the
mechanic could correct this wing heavy condition by;
6- The difference between a movable trim tab and a fixed balance tab
is;
*/ A balance tab is attached rigid to any control surface and the trim
tab is hinged at the trailing edge of any control surface.
8- You may check a control cable for general frayed condition by;
*/ Running your hand (bare or covered with a cloth or glove) over the
cable and take note of any frays .
*/ Spars.
*/ Replaced.
*/ Removing the filler cap, placing the battery under a load and noting
whether the battery acid boils .
*/ It stretches.
*/ The bolts and nuts that fasten the landing gear to the fuselage.
*/ rust-preventive oil.
*/ When the datum is in this location, all moments are positive, and
there is less chance for mathematical errors when computing
weight and balance.
9- What are four sources of weight and balance data for an aircraft?
*/ The aircraft and power plant, all required equipment, all optional or
special equipment that is installed, fixed ballast, hydraulic fluid,
unusable fuel, and un drainable oil ( Some aircraft include full oil).
*/ A helicopter.
2- What is the name of the product found when the length of the lever
arm is multiplied by the weight of an object?
*/ The moment.
*/ In pound-inches.
4- What must be done if the weight and balance records have been lost
and cannot be duplicated from any source?
10- What is the name of the location in an aircraft about which the
nose-heavy and tail-heavy moments are exactly equal in
magnitude but opposite in sing?
*/ The weight of the fuel, oil, occupants, and baggage. The useful load
difference between the gross weight of the aircraft and its empty
weight.
*/ The specified leveling means are show in the type Certificate Data
Sheets.
8- How much oil constitutes full oil in aircraft weight and balance
computations?
*/ The amount of oil that is shown in the type Certificate Data Sheets
for the aircraft
2- What are use as the weighing point for most light- weight and
medium-weight aircraft?
*/ The wheels.
3- Where may the location found for the leveling means that are used
for weighing an aircraft?
*/ No.
*/In the manufactures instructions. Actually the equipment list for the
aircraft specifies everything that is installed in the aircraft and
which equipment is required for the particular aircraft.
9- When do you use the minimum fuel when making a weight and
balance computation of an aircraft ?
10- How much oil is included in the empty weight of an aircraft that is
certificated under FAR part23.
*/ Full oil.
2- Where can you find the distance between the datum and the center
of gravity of a piece of required equipment that is installed in an
aircraft?
B- The maximum weights, arms, and moments of all items that are
located ahead of the forward center of gravity limits.
206
focal point of airframe and structure
*/ Neutral base.
4- When hand sewing, you are using the baseball stitch, the stitching
should be:
*/ 9 to 11 coats.
*/ 3 coats of dope.
9- Under a major repair classification the seams and the warp of the
fabric should:
5- When the spray gun is held too far from the surface the result will
be:
*/ Pebble.
10- The main purpose of grommets requires that the mechanic place
them so that:
*/ They completely drain the area for which they are installed.
2-What is the pull in pounds that a plane covering which has been in
use must stand to still be serviceable?
*/ Plywood or spruce.
*/ The improper removal of oil, grease, wax, or soap from the old
surface.
*/ Stitch the patch first then remove the old dope and dirt.
3- After the second coat of dope has been applied, allow to dry for 30
to 45 minutes. You should then lightly scuff or sandpaper with:
*/ 250 mph.
5- The proper method of applying the fabric, when covering a wing is:
*/ Birch.
*/ Protect the dope and fabric from deterioration due to the rays of the
sun.
*/ Noting that the wood is brittle, will not splinter and possible
discoloration has take place.
*/ Seven hours.
*/ Naphtha
8- A certain type glue has been widely used throughout the years and
has retained its basic characteristics. However, preservatives have
been added to increase its resistance to moisture. This glue is
known as :
*/ Synthetic resin.
*/ Are not more than one-quarter inch in diameter, sound and light, at
least 20 apart and not on the edges.
2- The glue that retains its strength and durability under very moist
conditions, even after exposed to water, is :
*/ Synthetic resin .
5- You are using a baseball stitch while hand sewing. The minimum
number of stitches per inch is four (1/4 between), however, you
must lock every:
*/ 35 to 300 pounds.
*/ 36 inches.
*/ Square.
*/ 10 a .
*/ Last coat.
4- While using a spray gun you notice that the pattern is heavy on
one side. The most probable cause is:
6- One of the main reasons for the use of plywood, in aircraft repair
work, is:
*/ for better penetration, tow lay the knap of the fabric, the first two
coats should be heavy .
*/ Hard woods 125 to 175 psi, soft woods 125 to 150 psi .
*/ Seven hours.
*/ Synthetic resin.
*/ Bees-waxed.
5- What are two types of liquid fuels that are used in internal
combustion engines?
7- What are the two most widely used fuels for aircraft engines?
*/ The tendency of the fuel to vaporize (to change from a liquid into a
gas).
*/ Fuel lines will fill with vapor and prevent liquid fuel reaching the
carburetor. This is called a vapor lock.
*/ It can cause the engine to be hard to start, slow to warm up, and
have poor acceleration and uneven fuel distribution.
*/ The fuel reaches its critical pressure and temperature and explodes
rather than burns.
*/ The fuel reaches its critical pressure and temperature and explodes
rather than burns.
*/Local hot spots inside the cylinders caused by valve edges or carbon
particles becoming incandescent.
*/ Ethylene dibromide unites with some of the lead that has been left
from the tetraethyl lead and helps scavenge the lead deposits from
the cylinders so they will not foul the spark plugs.
*/ All of the contaminated fuel must be drained from the tanks and the
tanks flushed with the proper grade of fuel. If the fuel has gotten
into the fuel system, all of the system must be drained and flushed.
If the engine has been run on the contaminated fuel, it must be
given a thorough inspection .
10- In the dual numbering system that has been used for aviation
gasoline, what is the meaning of the second number?
*/ The second number is the octane rating of the fuel when it is being
used with a rich mixture. The first number is the octane rating of
the fuel when it is being used with a lean mixture.
*/ Water will condense in the air space above the fuel in a partially
filled fuel tank.
*/ Blue .
*/ Green.
*/ Red.
5- What are the two basic types of turbine engine fuel used in aircraft?
*/ Aviation kerosene.
*/ No .
*/ Amber .
1- What two forms can water be in, in turbine engine fuel, that can
cause problems in an aircraft fuel system?
*/ The tetraethyl lead in the fuel can cause deposits to from on the
turbine blades and vanes.
*/ A scum forms inside the fuel tank that attracts water and holds it in
contact with the fuel tank skin. This water causes corrosion to
from inside the fuel tank.
*/ An auxiliary fuel pump pressurizes the fuel in the lines between the
fuel tank and the fuel metering system.
*/ A fuel tank that is made by sealing off a portion of the wing and
using it as a fuel tank.
*/ Water and other contaminants collect in the sump and they are
periodically drained from the tank
10- What is the purpose of the internal baffles in an aircraft fuel tank?
*/ Baffles keep the fuel from surging back and forth in flight.
*/ Any fuel that spills when the tank is being filled collects in the
scupper and drains overboard, rather flowing into the structure.
*/ Boost pumps are used to prevent vapor lock by pressurizing the fuel
in the lines between the fuel tank and the engine, to provide fuel
pressure for starting the engines, and to transfer fuel from one tank
to another.
*/ A vane-type pump .
*/ Increase the compression on the spring that holds the pressure relief
valve on its seat.
*/ The probe in the fuel tank acts as a capacitor with the fuel serving
as the dielectric .The dielectric constant of the fuel varies with its
density .
*/ These aircraft fly at such high altitudes that the fuel can become
cold enough to can dense water from the fuel, and the water will
freeze on the fuel filters and block them . If the fuel becomes too
cold, it can be routed through a fuel-oil heat exchanger.
*/ The tank is drained and purged of all vapors. The leaking sealant is
removed and replaced with new sealant.
*/ These gages read the pressure drop across the injector nozzles. This
pressure drop is proportional to the rate of flow through the
nozzles.
*/ All of the fuel tanks feed into a common manifold, and all of the
engines are fed from the manifold.
*/ All traces of fuel vapors must be purged from the tank by steam or
carbon dioxide.
*/ Apply heat to burn oil away from the weld cleaning solution to
remove the oil .
2- When welding tubing head in a jig, you should allow for the
expansion as follows:
*/ 5300 degrees F.
6- To anneal aluminum alloy that has been work hardened, you would
heat to;
*/1/2 diameter.
*/ AN 442.
*/ An excess of acetylene.
*/ 9/32 inches.
4- To remove all trace of welding flux you would give the weld and
acid bat and rinse in clear warm water: What is the correct
solution?
*/ Soft .
*/ The edge of the weld would not seem to join the metal.
*/ Tip overheating.
*/ A reducing flame.
3- If a fuselage has been damaged near the center, where would you
start from to check the alignment?
*/ 18 % chromium 8% silicon.
*/ 1025.
*/ Pre stretched.
*/ AN443.
9- What is the minimum allowable rivet margin from the edge of the
material .
*/ 1 size larger.
*/ 7by7.
5- For most aircraft welding the pressure of the acetylene for tips NO.
00 to NO. 6 should be:
*/ Warm oil.
1- A welder must not use clothing that has grease spots or oil marks
because:
4- All forms and tempers of 2S material can be welded with either the
oxyhydrogen or oxyacetylene flame, sheet, plate, and bar stock
one-half inch or thicker can be arc welded. For all light gauges,
however, the flame generally preferred is:
*/ Oxyhydrogen.
5- Fuel line and fuel tanks are generally made from aluminum alloys
designated as:
*/ Zinc chloride.
10- The best method for removing rust from steel is:
*/ Careful sandblasting.
*/ Insufficient heat.
*/ 60 % stronger.
*/ The melting point of aluminum is much lower than steel and the
linear expansion is nearly three times as great.
*/ The welding process takes out the high temper of the metal.
*/ An oxyacetylene torch.
*/ Permit the flux to flow down the entire thickness of the metal, thus
ensuring good fusion and minimizing heat stress.
*/ Tube oil or lion oil inserted hot and allowed to sock in before
draining and sealing the tubular surface.
*/ Harder.
*/ Neutral flame.
1- The reason for preheating aluminum before you start welding is to:
2- To blow pipe shall be held at a certain angle and the inner cone of
the flame shall be a certain distance from the metal.
*/ 2S.
4- In welding two pieces of sheet steel, 1/8 in. thick, the proper size of
the hole in the welding tip would be:
*/ 0.55 inch.
*/ 15 to 45 volts.
*/ As it starts to puddle.
*/ Manual 18.
1- The reason for the use of flux when welding aluminum is:
*/ 1/8 inch.
4 - When drilling holes for rosette welds the hold in relation to the
outside diameter of the tube should be :
*/ OD.
7- The last tow digits in S.A.E. numbers used to classify metals are the
purpose of:
*/ 1-1/2 diameter.
9- The rivet length to rivet a piece of .032 and .064 together, when
drilled with a #30drill will be:
*/ 9/32 of an inch.
*/ Not less than 1/8 inch, or 1/8 ., the outside diameter of the tubing.
*/ To prevent oxidation.
*/ On stainless steel.
*/ Annealed.
*/ 1000 lbs.
*/ 4130.
1- Why are more rivnuts per inch required than ordinary rivets?
4- Rivet holes are usually drilled slightly larger than the rivets. This is
generally about:
*/ 0.003 inch.
*/ Melting point of the filler rod melts at the same slightly lower
temperature than the base metal.
*/ Annealed .
4- If you some 17S rivets above 3/16 in diameter, that had been aging
for tow hours after quenching :
*/ You could not use them because 17S rivets should be used within
thirty minutes after quenching.
*/ That all internal stresses have been removed that were created by
working the material.
*/ Wax .
*/ Graphite .
*/ Annealed .
10- it is not considered good practice to use steel rivets when binding
aluminum because of the :
*/ One-half inch.
*/ One-eighth inch.
*/ Minor repair.
268 focal point of airframe and structure
focal point of airframe and structure 269
Hydraulic System
1- The hydraulic system is apparently OK but the landing gear will not
raise to the full up position; the probable cause is:
6- Where would you look for trouble if the wing flaps do not stay
down?
*/ 0/015 inch. .
2- If parking brakes have been set but during hot weather they jump
to the off position, the probable cause would be:
*/ In the reservoir.
4- Care must be taken of the fluid when filling the hydraulic system
because of :
5- Under a full load the red line of the piston should be:
*/ Alcohol.
*/ Brown.
9- If while in flight the flaps will only lower half way the probable
cause is:
*/ Neoprene.
*/ The ship should have its normal load and should be in a taxiing
position.
4- Hydraulic disc type brakes that are weak may be corrected by:
*/ Locked brakes.
10- Failure of the hydraulic flaps to retract fully may be caused by:
*/ Alcohol.
*/ Light blue, yellow, light blue.(New color code- light blue, yellow,
colorless).
10- A pilot reports to you that he has very little brakes. You check
and find the fluid and pressure is satisfactory, however, the brake
is very hard. This would indicate:
6- /if the hydraulic system should fail or the pressure drop when you
start to lower the landing gear and it is necessary to use the hand
pump to lower it, the probable cause would be:
1- What would be the probable trouble, if after the cylinder had been
overhauled, the piston cannot be pulled out:
3- When a 100- hours check is being made, what would you check on
a plain oleo strut?
*/ Crack the valve open with a wrench and let the air bleed out past
the threads.
*/Deflate the strut and fill with fluid until flush with filler plug hole.
*/ 337.
8- If the landing gear is lowered but struts back up, the probable cause
is:
*/ Fluid under pressure heats and expands; the temperature relief valve
takes care of the expansion.
*/ That the rotary motion of the wheel further expands and applies the
brakes.
*/ Fluid reservoir .
*/ 58 % .
*/ Adjusting the relief valve and then the line pressure valve.
*/ Replace chevrons.
10- With what dose the average oleo strut take up the taxiing shock ?
*/ air or spring .
1- Where would you look for trouble if the flaps cannot be lowered
when they are up:
*/ Pressure regulator .
5- What is the probable cause if the brakes act soft but still take hold:
*/ Vegetable kind.
*/ Alcohol.
1- The parts in the hydraulic brake that will first being to wear are:
*/ Low on fluid .
*/ 3586 .
*/ Preventing the power pump from exhausting all the fluid in the tank
so that in the event of power pump failure there would be fluid
available for the hand pump.
*/ alcohol.
1- If brakes that are soft and weak become O.K. after pumping the
pedal a few times, one probable cause is that:
*/ Permit air to escape slowly through the valve core to protect against
a sudden release of the air.
*/ 20 % .
Fluid Lines
& Fitting
1- How may local damage be repaired in a piece of high-pressure
hydraulic tubing?
3- What are two types of fluid lines that are used in high-pressure
hydraulic systems?
*/ 1/4 -hard .
*/ 0.275 inch .
*/ Any time there is relative motion between the two parts that are
joined by a fluid line .
*/ No .
*/ Yes .
*/ Yes .
2- What is one of the main reasons for using Teflon hose in an aircraft
hydraulic system?
3- How is the type of alloy use in the tubing for an aircraft fluid line
identified?
4- What two aluminum alloys are used for fluid lines that carry low
pressures?
5- What two aluminum alloys are used for fluid lines that carry
medium pressures?
*/ Flexible fluid lines are used to connect moving parts with stationary
parts or at any location where there is vibration .
7- What is the purpose of the colored line that runs the length of a
piece of flexible hose?
*/ This is called the lay line, and it is used to determine if the hose was
twisted when it was installed. This line should never spiral around
the hose.
1- How are fluid lines identified with regard to the fluid they carry?
2- What color code is used to identify a fluid line that carries engine
fuel?
*/ Red .
*/ An AN fitting .
*/ Blue .
5- What is the flare angle that is used for AN coupling nuts and
sleeves?
*/ Thirty-seven degrees .
*/ Take special precautions to be sure that all traces of the sand have
been removed from the tubing.
3- What is the flare angle for tubing that is used in automotive fluid
system?
*/ Forty-five degrees .
*/ On 5052-O and 6061-T tubing for all sizes from 1/8-inch to 3/8-
inch diameter .
*/ Not unless the scratch or nick is deeper than 10% of the wall
thickness or is the heel of a bend .
8- What size and material should be used for a piece of tubing that is
used to repair a section of rigid tubing in an aircraft hydraulic
system?
*/ The tubing that is used for the repair must be of the same material
and thickness as the original tubing .
A- AN . B- NAS . C- MS.
C- Military Standards.
*/ A bolt.
4- What are four types of threads that are used on threaded fasteners in
aircraft structure?
*/ Cadmium-plated steel .
8- What mark on the head of a bolt is used to show that the bolt is
made of nickel steel?
*/ A cross or an asterisk
9- What mark on the head of a bolt is used to show that the bolt is
made of corrosion-resistant steel?
10- What mark on the head of a bolt is used to show that the bolt is
made of aluminum alloy?
1- What mark on the head of a bolt is used to show that the bolt is a
close tolerance bolt?
*/1/4 -inch
*/ 4/16-inch (1/4-inch).
*/They are quick and economical to install when the aircraft is being
built, and they are used in locations where they are not often
subjected to replacement or servicing.
*/They are easier and more economical to install when the aircraft is
being built.
*/ Yes.
*/Split the collar with a chisel and remove it, then carefully drive the
pin out of the structure with a drift punch
*/They may not be used in a such a way that either the bolt or the nut
is subject to rotation.
*/Flat-end bolts should extend through the nut for at least 1/32-inch,
and the entire chamfer of a chamfered bolt should extend through
the nut.
5- What are two types of shake proof lock washer that are used in
aircraft construction?
6- What is the general rule with regard to the placement of the bolt
head when a bolt is installed in an aircraft structure?
*/ A Carbon steel,
*/ Clevis pin .
B Corrosion-resistant steel .
*/ The spring steel of which the roll pin is made presses out against
the sides of the hole and holds the pin in place .
7- What is the basic rule for the direction safety wire is to pull when a
part is safe tied with wire?
8- How many turns of safety wire must be wrapped around the shank
of a turnbuckle before cutting off the excess wire?
*/ Four .
*/ 4/32-inch (1/8-inch) .
A- AN426(MS20426), */ A- 100-degrecountersunkhead.
*/ Between the end of the shank and the bottom of the head.
*/ 1/32-inch increments.
*/A rivnuts provides a threaded hole in thin sheet metal. They were
originally developed to attach rubber deicer boots to the leading
edge of a wing.
*/ A collar is swaged into a groove around the end of the rivet pin.
*/ A Thermo plastic,
B Thermo setting .
*/Thermo plastic .
*/ Aliphatic naphtha.
9- What are two materials that may be used as the core of a piece of
sandwich-type laminated structural material used in aircraft
construction?
*/ Fiberglass honeycomb .
10- What is the chief problem that is associated with using natural
rubber as a sealing material?
*/ Buna-N is used for oil and gasoline hose, tank linings, gaskets and
seals .
5- What is the proper name for a seal that is used between two
components that have movement between them?
*/ A packing .
*/ A tow-way seal .
8- What is the most reliable way to know that the O-ring seal you are
installing is the correct one for the installation?
*/ A gasket .
*/ Backup rings support an O-ring in its groove and keep high fluid
pressure from extruding the O-ring into the space between the
piston and the cylinder wall .
B The accelerator .
*/ Heat .
5- What is corrosion?
*/ A Potential energy,
B Kinetic energy .
*/ Copper .
*/ Intergranular corrosion .
*/ Electrochemical attack .
*/ Small blisters from under the paint film and raise the paint .
*/ Intergranular corrosion .
*/Intergranular corrosion .
8- What type of corrosion occurs between two aircraft skins that that
are subject to very slight relative movement?
*/ Fretting corrosion .
10- Why is the exhaust trail area of aircraft structure specially prone to
corrosion?
1- What must be done to the vapors that are released inside a battery
box to prevent their causing corrosion of the aircraft structure?
*/ These vapors must be neutralized before they are released into the
air. Vapors from a lead-acid battery are neutralized by bicarbonate
of soda, and vapors from a nickel-cadmium battery are neutralized
by boric acid.
*/ Along the edges of the skins, around fasteners, and at any part of
the skin where the paint has been chipped or cracked .
*/ Randomly clean short sections of the cable to the check for the
presence of corrosion deposits.
*/ The presence of rust on a steel surface attracts moisture from the air
and promotes additional attack. The oxide film that forms on
aluminum is nonporous and it does not allow air or moisture to
reach the metal. The oxide on aluminum prevents further attack.
D- Allow the treated area to remain wet for the recommended time
and then wipe off the solution and dry the surface .
*/ Coat each surface with at least two coats of zinc chromate primer,
then place a strip of pressure-sensitive vinyl tape on one surface
and joint surfaces .
10- What are six forms of energy that can be converted into heat
energy?
1- What are two metals that may be plated onto steel to increase the
corrosion resistance of the steel?
*/ A Cadmium B Nickel .
*/ A gas.
*/ A dichromate solution .
10- What are three commonly used finishes for aircraft surfaces?
*/ A Nitrocellulose finish .
C Epoxy finish .
*/ All of the salt deposits and dirt should be off with a stream of fresh,
clean water .
*/ Aliphatic naphtha .
*/ A- Strength,
B- Weight,
C- Reliability .
*/ A Hardening,
B Annealing (softening) .
*/ 0.25 percent .
*/ Chromium.
9- What is the SAE number of the alloy steel that is used of the
hardware that is used in an aircraft structure?
*/ SAE 2330 .
*/ SAE 4130 .
*/ A nickel-chromium-iron alloy.
*/ A Sand casting,
C Die casting,
*/ 1100 .
*/ Copper.
*/ Zinc .
*/ The metal has been solution heat-treated and then cold worked.
10- What type of heat treatment has been done to a metal that is
designated as 7075-T6 ?
*/ The metal has been solution heat-treated and then artificially aged.
9- What are the main differences in the heat treatment procedures that
are used for aircraft metals?
*/ The temperature to which the metal is heated and the rate at which
the metal cooled.
1- What are two ways an aluminum alloy part may be heated when it
is being heat-treated?
3- What are the three liquids that may be used for quenching steel
when it is being heat-treated?
*/ Normalizing .
*/ The particles of iron carbide that are scattered throughout the iron
matrix in steel at ordinary temperatures.
*/ Celsius temperature.
*/ Removing the internal stresses from steel that have been put there
by welding, casting, forming, or machining. Normalizing is done
by heating the metal to a specified temperature and then allowing
it to cool to room temperature in still air.
*/ An extremely hard surface forms on the metal, but the inside of the
metal remains relatively soft and tough.
*/ Case hardening .
*/ Annealing .
*/ Tempering removes some of the hardness and makes the steel less
brittle.
7- What are the two most generally used means of case hardening
steel?
*/ A Carburizing, B Nitriding .
10- What is the process used for solution heat treatment of aluminum
alloy?
*/ Het the metal to the correct temperature and hold it until this
temperature is uniform throughout; then cool the metal slowly.
*/ A- Solution heat-treatment,
B Precipitation heat-treatment.
6- What may be done to 2024 aluminum alloy rivets, after they have
been heated and quenched, to keep them soft until they can be
driven?
*/ The diameter of the indentation that is made when the ball is forced
into the surface of the metal.
*/ The depth to which the ball or diamond point penetrates the surface
of the metal.
*/ A- Volume, B- Mass,
C- Attraction, D- Weight,
E- Density, F- Inertia,
G- Porosity, H- Impenetrability .
*/ C = 5/9 (F 32) .
*/ C = K 273 .
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