Professional Documents
Culture Documents
VAA11901 (J)
VAA11902 (U)
VAA11903 (EP)
VAA11904 (CN)
REPAIR MANUAL
NIKON CORPORATION
Tokyo, Japan
CONTENTS
Specification M1-M2
Disassembling
Warning/Notes D1
Front Cover, Rear cover D1
C/F Card cover, LCD unit D2
Separation of the camera unit and camera body unit D3
PCBs and Battery Holder D3
Lens cover, Discharge the main capacitor D4
Flash unit, Lens unit D5
Joint unit D6
Finder unit D6
Assembling
Joint unit A1
Finder unit A1-A2
Lens unit A2
Flash unit, CA1, CA2 A3
Lens cover A4
CA3, PW1, SY1, TB2, Battery holder A5
Lens unit and body unit A5
LCD, C/F Card cover A6
Front cover, Rear cover A7
Location of Each Board A8
Adjustment A9-A17
Electricity
Overall Wiring E9
Overall Block Diagram E10
CCD Block Diagram E11
Lens Drive Block Diagram E12
PW-1 Block Diagram E13
CA-1 Block Diagram E14
CA-2 Block Diagram E15
CA-3 Block Diagram E16
SY-1 Block Diagram E17
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VAA11901-R.3579.A
Specifications
Type E4500 digital camera
Effective pixels 4.0 million
CCD /1.8 high-density CCD; total pixels: 4.13 million
1
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Disassembly
Notes:
(1) Remove the battery prior to disassembly.
(2) During disassembly,make a note of the routing of the wires,which screws are mounted in
which parts, etc.
(3) Electrical parts must be grounded since they are easily damaged by static.
Connector
FPC
Front cover
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2. C/F Card cover, LCD Unit
LCD Unit
Monitor LCD
Speaker
Connector
Earth Plate
Button holder
Shaft
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3. Separation of the camera unit and camera body unit
Connector
Connector
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5. Lens cover
Remove the name plate.
Remove the 2 screws (1.7 x 3.5).
Remove the 2 screws (1.7 x 3.5).
Remove the screw (1.7 x 3.5) . The
lens side lower cover can be removed.
Remove the 2 screws (1.7 x 3.5).
Remove the lens side upper cover and
Lens side upper cover the connector .
Remove a piece of tape and
discharge the main capacitor.
Connector
Upper lens mold unit
Connector
Eye piece
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6. Flash unit, Lens unit
Connector
Connector
Flash unit
Connector
Connector
CA2
CA1
Lens unit
Joint unit
Connector
Spacer(Black)
Spacer(White)
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7. Joint unit
TB1
Remove the shield wire in a
FPC-B holder
direction pointed by an arrow.
Joint unit
Remove the 2 screws (1.7 x 3.5).
Wire unit The tripod socket and the lock knob
can be removed.
Remove the screw (1.7 x 3.5).
The TB-1 plate can be removed.
Remove the 2 screws (1.7 x 2.5) .
Lock knob The FPC-A holder can be removed.
Stand
Remove the screw (1.7 x 2.5) and
2 screws (1.7 x 1.8). The FPC-B
FPC-B holder
holder can be removed.
8. Finder unit
Lens unit
Remove a piece of spacer (brown).
Finder unit Remove the 3 screws (1.4 x 3.5).
The finder unit can be removed.
Spacer(Brown)
Spacer
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Assembly
1. Joint unit
TB1
FPC-A Holder
Joint unit
Wire unit
Lock knob
Stand
FPC-B Holder
As the connector is wide, bend it
as shown in Figure above and then
pass it through the joint part.
Attach the FPC-B holder with the screw (1.7 x 3.5) and
the screw (1.7 x 1.8).
Attach the FPC-A holder with the 2 screws (1.7 x 2.5).
Attach the TB1 plate with the screw (1.7 x 3.5).
Attach the tripod socket and the lock knob with the 2
screws (1.7 x 3.5).
2. Finder uint Pass the 2 pieces of the shield wires through the joint part.
Rack plate
Finder lens
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Lens unit
Finder unit
Spacer(Brown)
Spacer(Brown)
Spacer
Spacer
[Position where the tape and spacer should be applied.]
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4. Flash unit, CA1, CA2
Connector
Connector
Flash unit
Connector
Connector
CA2
CA1
Joint unit
Connector
Spacer(Black)
Attach the CA1 PCB with the 2 screws (1.7 x 6) and the screw (1.7 x 2.5).
Insert the connector and then attach the CA2 PCB with the screw (1.7 x 3.5).
Put the flash unit on the lens unit and then pass the connector through the joint part.
Attach the joint part with 2 screws (1.7 x 3.5).
Put the 4 connectors on the lens unit.
Attach the flash unit with the 2 screws (1.7 x 3.5).
Connect the connectors ( 4 pieces).
Arrange the wires and then apply pieces of tape.
Hang the wires from the TB1 plate (yellow and white) and the wires from the connector (red and
black) on the hook on the joint part.
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5. Lens cover
Name plate
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6. CA3, PW1, SY1, TB2, Battery holder
Connector
Set the spring.
Attach the holder cover with
CA3
SY1 the 2 hooks marked and the 2
Connector screws (1.7 x 3.5).
Attach the battery contact with
TB2 Spacer the 2 screws (1.7 x 2.5).
Attach the TB2 PCB with the
Battery holder screw (1.7 x 3.5).
Apply a piece of insulation tape
Spring and arrange the wires.
Connector Attach the battery cover with the
shaft.
Battery Board holder Attach the PW1 PCB with the
terminal PW1
screw (1.7 x 3.5) and connect
the connector .
Connector
Connector
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8. LCD, C/F Card cover
LCD unit
Connector
Microphone
Earth plate
Button holder
Shaft
Rear cover
USB/V Cover
FPC
Front cover
Switch panel
Command dial
Button holder
FPC
[Arrangement of FPC]
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10. Location of Each Board
SY1 Board
TB1 Board
CA2 Board
TB2 Board
PW1 Board
CA3 Board
CA1 Board
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ADJUSTMENT
1. Equipment
IBM compatible PC AC adapter EH-53 or EH-21 USB cable UC-E1 Oscilloscope
2. Servicing Tools
Color viewer 5,100 K Siemens star chart Calibration software Chart for color adjustment
4. Setup
1) System requirements
Windows98 or Me
IBM-compatible PC with Pentium processor
CD-ROM drive
3.5-inch high-density diskette drive
USB port
40 MB RAM
Hard disk drive with at least 15 MB available
VGA or SVGA monitor with at least 256-color display
2) Installing calibration software
Insert the calibration software installation diskette into your diskette drive.
Open Explorer.
Copy the DscCalDI_128 folder on the floppy disk in the FD drive to a folder on the hard disk.
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5. Installing USB driver
Install the USB driver with camera or connection kit for PC.
6. Color Viewer
Turn on the switch and wait for 30 minutes for aging to take place before using Color Pure.
Lens Unit
CCD
CA-1
CA2
CA3
SY-1
PW-1
TB-1, 2,3
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9. Calibration software
After starting the applicable calibration software, the following is displayed on the PC monitor.
Yes
Adjustment value
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11. AWB Adjustment
[Preparation]
Color viewer
POWER switch: ON (set to Any MODE)
[Adjusting method]
1. Double-click on the DscCalDi128.
2. Click the AWB, and click the Yes.
3. AWB adjustment value will appear on the screen.
CHECK=1282, 1282, 13030
4. Click the OK.
Yes
Adjustment
value
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12. Color Adjustment
[Note]
AWB adjustment should always be carried out first.
[Adjustment condition]
Set the color adjustment chart to the color viewer.
(Do not enter any light.)
Set the color adjustment chart so that it becomes center of the screen.
[Adjustment method]
Double-click on the DscCalDi128.
Click the UV Matrix, and click the Yes.
Color adjustment values will appear on the screen.
CHECK=02, 02, 02, 02
Click the OK.
Yes
Adjustment
value
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14. CCD Black point Defect Detect Adjustment
[Adjustment method]
When setting the camera in place, sei it to an angle so that nothing appears in any part of the color viewer
except the white section. (Do not enter any light.)
Double-click on the DscCalDi128.
Select CCD Black on the LCD Test, and click the
Yes. Refer to FIG-1.
After the adjustment is completed, the number of
defect will appear, Refer to FIG-3.
<FIG-1>
<FIG-2> <FIG-3>
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16. LCD Panel Adjustment
[CA3 board (Side B)]
POWER switch: ON
[Adjusting method]
1. Double-click on the DscCalDi128.
2. Select 0 on the LCD H AFC.
3. While watching the LCD monitor, adjust H AFC so that
LCD Adjustment frame
the edge of the LCD adjustment frame are the same
distance
from the left and right edge of the LCD screen. (A = B)
CL410 waveform
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16-3. LCD Gain Adjustment
[Adjusting method]
1. Adjust LCD Gain so that the amplitude of
the CL410 waveform is 6.4 V 0.2 Vp-p.
[Note]
16-2. LCD RGB Offset adjustment should always
be carried out first.
CL410 waveform
CL410 waveform
CL412 waveform
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16-5. LCD Red Brightness Adjustment
[Adjusting method]
1. Adjust LCD R Bright so that the amplitude of
the CL411 waveform is (VG+0.1) 0.1 Vp-p with
respect to the CL410 (VG) waveform.
[Note]
16-2. LCD RGB Offset adjustment and
16-3. LCD Gain adjustment have done.
CL410 waveform
CL411 waveform
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1. OUTLINE OF CIRCUIT DESCRIPTION
Pin 1
1-1. CA1 CIRCUIT DESCRIPTION 2
1. IC Configuration
IC903 (ICX411AK-C) CCD imager
V
IC904 (CXD3400N) V driver
IC905 (AD9849KST) CDS, AGC, A/D converter 8
2. IC903 (CCD) 4
H 48
[Structure] Pin 11
Interline type CCD image sensor
Optical size 1/1.8 type Fig.1-1. Optical Black Location (Top View)
Effective pixels 2312(H) X 1720 (V)
Pixels in total 2384 (H) X 1734 (V)
Optical black
Horizontal (H) direction:Front 16 pixels, Rear 56 pixels
Vertical (V) direction: Front 12 pixels, Rear 2 pixels
Dummy bit number Horizontal : 28 Vertical :1
(only even number field)
1-3.ICC904
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1-2. CA2 CIRCUIT DESCRIPTION
1. IC995 (H driver, CDS, AGC Circuit and A/D
Converter)
IC995 contains the functions of H driver, CDS, AGC
and A/D converter. H 1, H 2, and RG are
generated inside as holizontal clock driver for CCD
image sensor, and they output to CCD. The video
signal which is output from the CCD is input to Pins
(29) of IC995. There are sampling hold blocks inside
IC905 generated from the SHP and SHD pulses, and it
is here that CDS (correlated double sampling) is carried
out.
After passing through the CDS circuit, the signal passes
through the VGA (Variable Gain Amplifier). It is A/D
converted internally into a 12-bit signal, and is then
input to ASIC (IC102).
The gain of the VGA is controlled by pin (36)-(38)
serial signal which is output from ASIC (IC102).
VRT VRB
VREF
2~36 dB
10
CCDIN CDS PxGA VGA ADC DOUT
CLAMP CLAMP
INTERNAL
CLOCKS CLPOB
CLPDM
PBLK
RG PRECISION
4 HORIZONTAL TIMING CLI
H1-H4 DRIVERS CORE
SYNC INTERNAL
GENERATOR REGISTERS
HD VD SL SCK SDATA
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1-3. CA3 CIRCUIT DESCRIPTION
1. Circuit Description 2. Outline of Operation
1-1. Digital clamp When the shutter opens, the reset signals (ASIC
The optical black section of the CCD extracts averaged (IC102) and CPU (IC101)) and the serial signals (take
values from the subsequent data to make the black level a picture commands) from the 8-bit microprocessor
of the CCD output data uniform for each line. The opti- are input and operation starts. When the TG/SG drives
cal black section of the CCD averaged value for each the CCD, picture data passes through the A/D and CDS,
line is taken as the sum of the value for the previous and is then input to the ASIC as 10-bit data. The AF,
line multiplied by the coefficient k and the value for the AE, AWB, shutter, and AGC value are computed from
current line multiplied by the coefficient 1-k. this data, and three exposures are made to obtain the
optimum picture. The data which has already been
1-2. Signal processor stored in the SDRAM is read by the CPU and color
1. correction circuit generation is carried out. Each pixel is interpolated
This circuit performs (gamma) correction in order to
from the surrounding data as being either Ye, Cy, Mg
maintain a linear relationship between the light input to
and Gr primary color data to produce R, G and B data.
the camera and the light output from the picture screen.
At this time, correction of the lens distortion which is a
characteristic of wide-angle lenses is carried out. After
2. Color generation circuit
AWB and processing are carried out, a matrix is gen-
This circuit converts the CCD data into RGB signals.
erated and aperture correction is carried out for the Y
3. Matrix circuit signal, and the data is then compressed by the JPEG
This circuit generates the Y signals, R-Y signals and method by (JPEG) and is then written to card memory
B-Y signals from the RGB signals. (compact flash).
When the data is to be output to an external device, it is
4. Horizontal and vertical aperture circuit taken data from the memory and output via the UART.
This circuit is used gemerate the aperture signal. When played back on the LCD and monitor, data is
transferred from memery to the SDRAM, and the data
1-3. AE/AWB and AF computing circuit elongated by JPEG decorder is displayed over the
The AE/AWB carries out computation based on a SDRAM display area.
64-segment screen, and the AF carries out computations
based on a 6-segment screen. 3. LCD Block
LCD Block is in the CA3 board, and it is constructed
1-4. SDRAM controller by LCD driver (IC171) and around circuits.
This circuit outputs address, RAS, CAS and AS data for The video signal (Y color difference signal) from the
controlling the SDRAM. It also refreshes the SDRAM. ASIC are converted into RGB signals by the LCD
driver, and these RGB signals and the control signal
1-5. Communication control which is output by the LCD driver are used to drive the
1. UART LCD panel. The RGB signals are 1H transposed so that
The RS-232C can be sued for both synchronous and no DC component is present in the LCD element, and
asynchronous transmission. the two horizontal shift register clocks drive the hori-
zontal shift registers inside the LCD panel so that the
2. SIO 1H transposed RGB signals are applied to the LCD
This is the interface for the 8-bit microprocessor. panel. Because the LCD closes more as the difference
in potential between the COM (common polar voltage:
3. PIO/PWM/SIO for LCD fixed at DC) and the R, G and B signals becomes
8-bit parallel input and output makes it possible to greater, the display becomes darker; if the difference in
switch between individual input/output and PWM potential is smaller, the element opens and the LCD
input/output. become brighter.
1-6. TG/SG
Timing generated for 2 million/3 million/4 million
pixels CCD control.
1-1. Switching Controller QFA7708R (IC501) 1-6. LCD Panel Power Supply Circuit
This is the basic circuit which is necessary for control- Consists of a step-up type switching regulator, and out-
ling the power supply for a PWM-type switching regu- puts 12.1 V 2 %.
lator, and is provided with five built-in channels.
CH1: CCD power supply circuit 1-7. LED Backlight Power Supply Circuit
CH2: digital 1.8 V power supply circuit Consists of a step-up switching regulator, and carries
CH3: digital 3.4 V power supply circuit out constant-current control for the LEDs.
CH4: LCD panel power supply circuit
CH5: LED backlight circuit 2. AC Adaptor and Battery Distinction
Differentiated by the voltage at pin 47 of the 8-bit
1-2. Short-circuit protection circuit microprocessor. When an AC adaptor is being used, pin
If output is short-circuited for the length of time deter- 47 becomes low. When a battery is being used, the volt-
mined by the condenser which is connected to Pin (37) age at pin 47 becomes high.
of IC501, all output is turned off. The power is restored
by ON and OFF. 3. Battery Charging Protection Circuit
A FET (UPA1915TE) switch is inserted into the (+) end
1-3. Digital 3.4 V Power Supply Output of the battery harness so that charging current does not
Consists of a step-down type switching regulator, and flow to the battery by mistake when a battery and an
outputs 3.35 V 2 %. AC adaptor are being used together. When a voltage is
being generated by the AC adapter, Q5101 is turned off,
1-4. Digital 1.8 V Power Supply Output so that the battery circuit is isolated. If there is no volt-
Consists of a step-down type switching regulator, and age coming from the AC adaptor, Q5101 turns on and
outputs 1.85 V 2 %. power is supplied from the battery.
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1-5. SY1 CIRCUIT DESCRIPTION
1. Configuration and Functions
For the overall configuration of the SY1 circuit board, refer to the block diagram. The configuration of the SY1 cir-
cuit board centers around a 8-bit microprocessor (IC301).
The 8-bit microprocessor handles the following functions.
1. Operation key input, 2. Mode LCD display, 3. Clock control, 4. Power ON/OFF, 5. Storobe charge control, 6.
Signal output for lens control of zoom, focus and so on.
RESET
S. REQ
ASIC SCK
RESET
3. Key Operation
For details of the key operation, refer to the instruction manual.
SCAN IN
SCAN 0 1 2 3 4 5
OUT
0 DOWN UP LEFT RIGHT CENTER -
1 ON/OFF PLAY MONITOR M-FOCUS QUAL FUNC
2 WIDE CARD DIN CONNECT AV JACK TELE -
3 MODE SBM BAT DET SWIVEL 1st 2nd
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4. Power Supply Control
The 8-bit microprocessor controls the power supply for the overall system.
The following is a description of how the power supply is turned on and off. When the battery is attached, a
regulated 3.2 V voltage is normally input to the 8-bit microprocessor (IC301) by IC302, so that clock counting and
key scanning is carried out even when the power switch is turned off, so that the camera can start up again. When
the battery is removed, the 8-bit microprocessor opererates in sleep mode using the backup lithum ion battery.
At this time, the 8-bit microprocessor only carries out clock counting, and waits in standby for the battery to be
attached again. When a switch is operated, the 8-bit microprocessor supplies power to the system as required.
The 8-bit microprocessor first sets both the P (A) ON signal at pin (6) and the P ON signal at pin (5) to High, and
then turns on the DC/DC converter. After this, High signals are output from pins (64) and (63) so that the ASIC and
the SPARC lite are set to the active condition. If the LCD monitor is on, the LCD ON signal at pin (7) set to High,
and the DC/DC converter for the LCD monitor is turned on. Once SPARC lite processing is completed, the ASIC
and the SPARC lite return to the reset condition, all DC/DC converters are turned off and the power supply to the
whole system is halted.
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OVERALL WIRING
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OVERALL BLOCK DIAGRAM
IC103
SX584 64Mbit x2 IC104
CA3_BLOCK
BLOCK IC121 SDRAM1
16Mbit
Frash
Address2 Data2
IC102
Data1
Address1
IC121 JPEG
Controller
RISC SDRAM USB port
74LV273
COMPACT CPU Controller USB
FLASH
SYSTEM
Encoder
ASIC
IC903 Y C
90MHz
Electoronic
Flash unit CA1,2_BLOCK
Audio
AMP
IC181
LCD IC171 AV OUT
Y C Y-C Video
Display
Driver MIX Driver IC152
1.5inch
LCD_REV 1 8bit
BATT_DET
IC501 3
CPU
IC952 DC-DC
Driver IC953 + 3MHz
IC956 Converter Battery CLK
2CR5 32.768KHz
CLK
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CCD
CCD BLOCK DIAGRAM
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LENS DRIVE BLOCK DIAGRAM
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PW1
PW1 BLOCK DIAGRAM
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CA1
CA1 BLOCK DIAGRAM
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CA2
CA2 BLOCK DIAGRAM
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Strobo/Lens Control
CN103 CN141
IC106 / IC107
/IC108 COMPACT
TO LENS CA[4:9] FLASH
PW-1 TC7MH273FK RS-232C
IC131 CN110
ICL3232ECV
USB
IC101 RS-232C
D[0:31]
MB86838PBT2
USB
FD[0:15]
ZIOWR
ZCCE1,2
PPCS
RXD
BLON
ZIORD
TXD
Address DM
CA[0:3]
ZWAIT
CRZB0
ZMWE
ZMOE
A[0:24]
ZREG
SPARC Data
DP
D[0:31] SDI CN106
RISC SCK
CPU IC104/IC103
TC59SM716AFT
SD[0:15] IC102 SREQ
SDO TO
SY-1
-80
SDRAM
SA[0:13] KS6M1U1568CBP
IC121 CCD[0:11]
MBM29LV160TE SYSTEM ADCK CN101
90PCV
CSO IC111 ASIC CLK
CK IN ASIC
14.31818MHz FSC
XRG
BU2381FV
FSC4I XH[1:2]
XSGA[1:2] CN107
CLOCK XSGB[1:2]
XV[1:4] TO
CA-1 TO
CCDCK
R-Y,B-Y
SW
C SYNC
CA-2
C OUT
Y OUT
LCDCK
LCDSD
LCDEN
AOUT SHD
AIN
IC181
BH6406FV YC-MIX
- E2
AUDIO
AMP IC171
Driver
LV4137W
IC152 LCD
TK15405M
DRIVER
CN181 VIDEO
SP
SPEAKER AUDIO
CA3
CA3 BLOCK DIAGRAM
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SY1
SY1 BLOCK DIAGRAM
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[1] Inspection standards
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Tool List
New tool
Tool No. Name Remarks
J63056
Chart for Colour Adjustment
Common
J65042
Calibration Software E995,E775
E885,E5000
E2500,E4500
Attached in Siemens chart
Service Manual Common
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