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MM/2015-03-16
What impacts particulates filling capability
Key elements for particulates filling
Quality Control
External
MM/2015-03-16
Product characteristics
External
MM/2015-03-16
Wide varieties of particulates in the market
Hardness and dimension are crucial for the characterization
External
Note: Definition may differ from country to country or from customer to customer MM/2015-03-16
How do particulates impact filling capability?
External
MM/2015-03-16
Processing for
Particulates Filling
External
MM/2015-03-16
Processing line critical process parameters
External
MM/2015-03-16
Heat/Hold time depends on particulate types
particulates might need different heat/hold profile
120 C Liquid
Particulates
100 C
80 C
60 C
40 C
20 C
0 C
0 SEC 50 SEC 100 SEC 150 SEC 200 SEC 250 SEC 300 SEC 350 SEC 400 SEC
External
MM/2015-03-16
Particulates integrity
External
MM/2015-03-16
3 typical particulates processing layout design
External
MM/2015-03-16
Aseptic single line single stream
Pulp
particulates
Mixing Aseptic
Sterilizer Filling
tanks storage
ADVANTAGES LIMITATIONS
Carrier
Traditional design Particulate size
Simple operation Long holding time for juice
Lower investment level
External
MM/2015-03-16
Aseptic single line with in-line dosing of particulates
Pulp Mixing
particulates tanks
Mixing Aseptic
Juice Steriliser Filling
tanks storage
ADVANTAGES LIMITATIONS
Effective deaeration of juice Extended holding time
Improved particulate integrity for juice
Cost efficient line Medium investment level
External
MM/2015-03-16
Aseptic dual line dual stream line
For superior product quality
Aseptic
Filling
mix/storage
Mixing Aseptic
Juice Steriliser
tanks storage
ADVANTAGES LIMITATIONS
Good particulate integrity Higher investment level
Effective deaeration of juice
Optimal holding time for juice
External
MM/2015-03-16
Processing investment level
External
MM/2015-03-16
Tetra Vertenso is the integrated solution for particulates
Tetra Pak design for optimal processing solution
Tetra VertensoTM
External
MM/2015-03-16
Roll fed filling equipment
for particulates filling
External
MM/2015-03-16
What enables particulates filling on roll fed machines?
Two elements are crucial for particulates filling
2
1 2 PARTICULATES FILLING KIT
Regulating valve
Counter pressure flange in the filling pipe
assembly
External
* Please note that once the kit is installed, the equipment can work with homogenous product. MM/2015-03-16
Particulates sealing kit
Mandatory for all particulates products
*Not needed for homogeneous products
External
MM/2015-03-16
Particulates filling kit
Required for specific particulate dimensions
External
MM/2015-03-16
Tetra Pak
Particulates packing capability
External
MM/2015-03-16
Package portfolio with particulates
Wide range of packages
Particulates sealing and filling kits are available for all packages*
External
*Except: Tetra Brik Aseptic 80 S, 100 B and 125 S MM/2015-03-16
Equipment portfolio for particulates
Filling and sealing kits can be installed on:
TBA/19
0100*, 0200, 0300, 0400, 0500
TT/3 XH Ambient
TR/27 XH
External
MM/2015-03-16
Importance of package functionality
Selection of the right material and opening for each product
External
MM/2015-03-16
Tetra Pak filling capability
Continuous Intermittent
filling filling
External
*High acid ambient distribution MM/2015-03-16
Tetra Pak particulates capability
Roll fed filling
Hard particles
< 0.2 mm
up to 3% Soft cereals Orange vesicles
2x2x2 mm >8%
Nata de Coco Orange
& Grass jelly vesicles
3x3x5 mm up to 20 mm
up to 8% ww up to 8% ww
Tomato Sauce with
garlic/basil
Peach (small particles)
4x4x4 mm
Passata / Tomato Frito up to 5% ww
(no or small particles, no seeds)
Maximum Particulate
Element Wet weight
Dimension Hardness
Seeds: 0.2mm
Tomato Passata Hard Up to 3%
Skins: 3x3mm
Tomato Frito
Basil: 3x3mm Up to 3%
(Passata & basil, garlic, Low
Garlic, Carrot: 3x3x3mm (total amount of particles)
carrot) *
External
* No onion nor oregano MM/2015-03-16
Light green zone applications
Packages:
Almost all packages can be fulfilled with particulates except for:
TBA 80S/ TBA 100base/TBA 125S (due to TS 6mm fin height
too narrow geometrical design constrain)
External
MM/2015-03-16
Green zone: what Tetra Pak can pack
With particulates sealing & filling kits
Maximum Particulate
Element Wet weight
Dimension Hardness
External
MM/2015-03-16
Green zone applications
Packages:
Almost all packages can be fulfilled with particulates except for:
TBA 80S/ TBA 100base/TBA 125S (due to TS 6mm fin height
too narrow geometrical design constrain)
External
MM/2015-03-16
Example of particulates kit capability
Installation time required - Carton Value - Continuous filling
Down time
Tetra Pak A3/Flex 0200 and above 1 hour 10 mins 01h 10 mins
External
MM/2015-03-16
Orange zone: case by case evaluation
Soft cereals
2x2x2 mm Not applicable 4%
(flakes)
Tomato frito
(onion, garlic, Between 2x2x2 and
Not applicable 3%
3x3x3 mm
no oreganon)
External
MM/2015-03-16
Samples of particulate filling capability
with Tetra Top & Tetra Rex systems
Intermittent filling
99% of products in the market
Hard
Kiwi
Strawberry Strawberry
Passata / Tomato Frito
(no or small particles, no seeds)
Soft
External
MM/2015-03-16
Customer Innovation Centers (CIC): global support in
processing and packaging of particulate products
LUND
Capability to process particulate
products up to 20mm.
Particulate filling kit TBA/19 GOTEMBA
(TBA250B) Capability to process
Tetra Top particulate products
up to 4mm.
Particulate filling kit
AARHUS TBA/19 (TBA200S)
GORREDIJK
LE MAY
DENTON SHANGHAI
Capability to process particulate Capability to process
products up to10mm. particulate products
Particulate filling kit for: up to 4mm.
Tetra Pak A3/CompactFlex 330ml PUNE Particulate filling kit
DreamCap (April 2015) TBA/19 (TBA250B)
Tetra Pak A3/
CompactFlex
(TPA200Sq)
CAMPINAS
SINGAPORE
Capability to process particulate
PACKAGING & PROCESSING products up to 5mm.
POWDER APPLICATIONS Particulate filling kit TBA/19 (TBA250S)
ICE-CREAM External
MM/2015-03-16