Last Update: October 2, 2017

General

1. Description

1.1 Flowsheet

Cocoa Beans - 101

Air
52.08 kg/h 5.90 kg/h
Air + Impurities
6.94 kg/h

P-1 / S-101 102

Storing 103

P-3 / C - 101 104

Bean Cleaning
P-2 / CY - 101 P-4 / CY -102

Screw Conveying Screw Conveying

114
111

P-14 / S-102 113

112 P-11 / G -102 110 P-9 / G
Storing
Fine Grinding Grind
37.45 kg/h P-13 / EC-101 P-12 / P-102 P-10 / P - 101
Electric Cooling Fluid Flow
Cocoa Liq. Product -115 Fluid Flow

1.2 Filename (.spd) C:\Users\User\Documents\Ccocoa Processing.spf

2. Economics

2.1 Total Investment 7868476 $

2.2 Total Revenues 0 $/yr
2.3 Operating Cost 5570237 $/yr
2.4 Unit Production Ref. Rate 0.00 kg MP/yr
2.5 Unit Production Cost
incl. depreciation 0.00 $/kg MP
 excl. depreciation 0.00 $/kg MP

3. Project Indices

3.1 Gross Margin -1.00 %

3.2 Return On Investment -62.18 %
3.3 Payback Time N/A
3.4 IRR Before Taxes 0.00 %
3.5 IRR After Taxes 0.00 %
3.6 NPV at (7.00 %) 0 $

4. Size

4.1 Throughput 0.00 kg MP/hr

4.2 Annual Throughput 0.00 kg MP/yr
MP = Undefined
 16.66 kg/h
Air Outlet

105 106
P-5 / D - 101
Drying
P-6 / CY - 103
13.89 kg/h
ng Screw Conveying
Air Heated

107

10.80 kg/h
Shell

109

9 / G - 101 108 P-7 / W - 101

Grinding Winow ing
P-8 / CY - 104
Screw Conveying
 Last Update: October 2, 2017
Materials

1. Tables

1.1 Material Consumption

Material kg/yr kg/h kg/kg MP
Air 138640.82 19.78 N/A
Cocoa Shell 43800.00 6.25 N/A
Fats 164250.00 23.44 N/A
Impurities 7300.00 1.04 N/A
Solid 122275.00 17.45 N/A
Water 27375.00 3.91 N/A
TOTAL 503640.82 71.87 N/A

1.2 Material Cost

THE COST OF ALL MATERIALS IS ZERO. PLEASE CHECK THE MATERIAL BALANCES AND THE PURCHASING
COST OF RAW MATERIALS.

1.3 Overall Balance

(kg/h)
COMPONENT IN OUT OUT-IN
Cocoa Shell 6.25 6.25 0.00
Fats 23.44 23.44 0.00
Impurities 1.04 1.04 0.00
Nitrogen 15.18 15.18 0.00
Oxygen 4.61 4.61 0.00
Solid 17.45 17.45 0.00
Water 3.91 3.91 0.00
TOTAL 71.87 71.87 0.00
 Last Update: October 2, 2017
Utilities

1. Tables

1.1 Heat Transfer Agent Demand

1.1a Total Heat Transfer Agent Demand
Heat Transfer Agent kg/yr kg/h kg/kg MP
Chilled Water 0.00 0.00 N/A
Cooling Water 0.00 0.00 N/A
Steam 38928.36 5.55 N/A
Steam (High P) 0.00 0.00 N/A

1.1b Heat Transfer Agent Demand (Section Breakdown)

Chilled Water kg/yr kg/h kg/kg MP
TOTAL 0.00 0.00 N/A

Cooling Water kg/yr kg/h kg/kg MP

TOTAL 0.00 0.00 N/A

Steam kg/yr kg/h kg/kg MP

Main Section 38928.36 5.55 N/A
TOTAL 38928.36 5.55 N/A

Steam (High P) kg/yr kg/h kg/kg MP

TOTAL 0.00 0.00 N/A

1.1c Heat Transfer Agent Demand (Procedure Breakdown)

Chilled Water kg/yr kg/h kg/kg MP
TOTAL 0.00 0.00 N/A

Cooling Water kg/yr kg/h kg/kg MP

TOTAL 0.00 0.00 N/A

Steam kg/yr kg/h kg/kg MP

Main Section
P-5 38928.36 5.55 N/A
Section Total 38928.36 5.55 N/A
TOTAL 38928.36 5.55 N/A

Steam (High P) kg/yr kg/h kg/kg MP

TOTAL 0.00 0.00 N/A

1.2 Power Demand

1.2a Total Power Demand
Power Type kW-h/yr kW-h/h kW-h/kg MP
Std Power 139394.76 19.89 N/A
TOTAL 139394.76 19.89 N/A

1.2b Power Demand (Section Breakdown)

Std Power kW-h/yr kW-h/h kW-h/kg MP
Main Section 139394.76 19.89 N/A
TOTAL 139394.76 19.89 N/A

1.2c Power Demand (Procedure Breakdown)

Std Power kW-h/yr kW-h/h kW-h/kg MP
Main Section
P-2 136.88 0.02 N/A
P-3 70080.00 10.00 N/A
P-4 134.12 0.02 N/A
P-8 98.43 0.01 N/A
P-9 13124.12 1.87 N/A
P-11 26248.25 3.75 N/A
P-10 11.01 0.00 N/A
P-12 11.01 0.00 N/A
P-6 126.82 0.02 N/A
P-13 1545.17 0.22 N/A
Unlisted Equipment 6969.74 0.99 N/A
General Load 20909.21 2.98 N/A
Section Total 139394.76 19.89 N/A
TOTAL 139394.76 19.89 N/A

2. Charts
 Last Update: October 2, 2017
Equipment

1. Charts