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MasterLogic-200
Overview 4 Overview
Introduction
System Architecture 8 CPU & System configuration
General Specifications
CPU Specifications
Highlights
Introduction Network
Fast Ethernet(FEnet)
15
Serial Communication(Snet)
Profibus-DP(Pnet)
DeviceNet(Dnet)
Input/Output Modules
Digital I/O Modules 20
Position Control Modules
Analog I/O Modules
Smart I/O(s)
Thermocouple Module
RTD Module
High Speed Counter Modules
Software
Key Features 29
Project Management
Online Functions
Maintenance & Troubleshooting
Monitoring
PLC Event History
Program Navigation & Editing
Program Ease
Simulation
System Requirements
SoftMaster-NM (Network setup &
diagnostics)
Special Interface
Special Interface with Experion 37
PKS & Experion Vista
Powerful & versatile processors - High speed i.e. (28ns/step, flash memory, hot-swapping)
CPU redundancy - Bumpless switchover to standby CPU within 50ms when master CPU fails
Power supply redundancy - For both CPU and I/O racks
Network redundancy - Ring topology providing dual communication paths to I/O racks
Redundant Link with MMI
Peer-to-Peer communications - Dedicated Ethernet 100 Mbps
Compact size - Less rack room & cabinet size space / reduced shipping & storage costs
Open network protocols - ProfibusDP, DeviceNet, Modbus
Open communication - Ethernet, Fiber-optic (100Mbps), Serial RS232/RS422
IEC61131-3 standard programming - LD / SFC / ST language options
Large I/O capacity
Wide range I/O modules - Over 50 types: digital/analog, HSC, Position Control, High Speed Counter, Thermocouple
Smart I/O (based on Profibus-DP, DeviceNet, Modbus)
Engineer friendly software - Ease of configuration & trouble-shooting
Integration with Experion PKS & Experion Vista - Diagnostics & SCADA via MLDP protocol
Integration with third party MMI using Modbus protocol
Self diagnostics - Network diagnostics, system logs, Auto scan, monitoring system
4
Speed Innovation. . . Speed & Power
High speed scan (e.g. estimated
15ms for typical large PLC
applications, say, 3500 I/Os and
program size of 400 Kbytes).
5
Network Innovation...Open Standards
Transmission
Speed 10/100 Mbps 300 ~ 11.5 Kbps 9.6k~12 Mbps 125/250/500 Kbps
Network Diagnostics Auto Scan, Ping Test, Frame Monitor, Link Monitor, Loop Back
6
Software Innovation... Engineer-Friendly
Integrated Programming & Engineering
SoftMaster software package provides integrated engineering environment from basic programming to different special
module settings as well as diagnosis. This package consists of SoftMaster(PLC programming) and SoftMaster-NM (Network
Management).
SoftMaster
SoftMaster-NM
MasterLogic-200 allows an engineer to program in any of the IEC61131-3 Standard Programming languages namely,
Ladder Logic, Sequential Function Charts and Structured Text.
7
CPU and System Configuration
Introduction
System Architecture
Redundancy options
Redundant CPU
Redundant Power
Redundant I/O cable (ring topology with dual paths)
8
Non-redundant CPU but redundant Power and I/O cable
A slight variation of the fully redundant architecture with only the master CPU of
2MLR-CPUH/T or 2MLR-CPUH/F (excluding the standby CPU) offers the
functionality of:
Non-redundant CPU
Redundant Power
Redundant I/O cable (ring topology with dual paths)
Non-redundant system
Non-redundant CPU
Non-redundant Power
Non-redundant I/O cable
System Architecture
9
General Specifications
Storage
5 ~ 95%RH (Non-condensing)
Humidity
Occasional vibration
Frequency Acceleration Pulse width Sweep Count
10 < f < 57Hz - 0.075mm
Vibration 57 < f < 150Hz 9.8 m/s (1G)
2
- 10 times each IEC61131-2
Continuous vibration direction
(X, Y and Z)
Frequency Acceleration Pulse width
10 < f < 57Hz - 0.035mm
2
57 < f < 150Hz 4.9 m/s (0.5G) -
Shocks 2 IEC61131-2
Peak acceleration: 147m/s (15G)
Duration: 11ms
Pulse wave type: Half-sine (3 times in each of X, Y and X directions)
Square wave
1,500V
impulse noise
Immunity
Radiated
IEC61131-2,
electromagnetic 27 ~ 500MHz, 10V/m
field noise IEC61000-4-3
Digital/Analog I/O,
Classification Power supply Communication IEC61131-2
Fast transient
Interface
/Burst noise IEC61000-4-4
Atmosphere Voltage 2kV 1kV
10
CPU Specifications
11
CPU Specifications continued...
Highlights
High Speed
Facilitated by a powerful state of the art processor (NGP1000), MasterLogic-200 CPU provides high speed
execution of program instructions and backplane data transfers. In addition, dedicated intelligent communication
modules (Ethernet, Serial, Profibus etc) offer co-processing assistance to the main controller.
High Memory
High memory of MasterLogic-200 CPU combined with high speed & huge I/O
capacity feature provides a robust platform for efficient performance in large
applications.
12
Retention Memory
13
High Speed Synchronization IEC 61131-3 Standard Programming Languages
In redundant CPU systems, a MasterLogic-200 PLCs do not restrict single CPU with modular programs,
dedicated high speed 1 gigabit fiber- the control engineers with a solitary each serving a specific requirement
optic link between primary and ladder programming (LD) language. typical to the industrial process
seconday CPU ensures efficient Their work is made easier with a control situations.
synchronization of data and program choice of IEC standard programming
memory areas. Upon failure of the languages. Each of the IEC 61131-3
primary CPU, the control switches standard programming language is
over to the backup CPU bumplessly designed for a specific application.
in less than 50 ms. MasterLogic-200 empowers the
control engineer with flexibility to mix
& match different languages in a
Drastically reducing engineering time, a vast library of instructions & function blocks is pre-built and packaged with
MasterLogic-200 system. Here is an overview of the function block library available for the control engineer.
Data Type Conversions Bool_to_*, Byte_to_*, Word_to_*, Int*_to_*, UInt*_to*, Real*_to_*, Time_to_*,
Date_to_*, String_to_*, BCD_to_*, *_to_BCD
Bit Functions AND, OR, NOT, XOR, XNR, SHL, SHR, ROL, ROR etc.
ARRAY Functions Move, Rotate, Compare, Fill, Average, Shift etc.
Comparison Functions GT, EQ, GE, LT, LE, NE
Timer On Delay, Off Delay, Pulse Timers...
Counter Count up, Count Down, Count Up/Down...
String Functions CONCAT, LEFT, RIGHT, MID, INSERT, DELETE, REPLACE...
Average, Delay, Limit, Rate, Summer, Totalizer, Analog_Selector, Function
Process Control Generator, Lead Lag,PID with auto tuning, Cascade Control, Ratio Control, Alarm,
Ramp, Latch, Valve, Data Conversion, Wave, Variance, Deadband etc
Stack Functions LIFO_***, FIFO_***...
Date & Time Functions Multiply, Subtract, Divide, Add functions on date and time variables
Exponential, Degree/Radian, ADD/MUL/DIV/SUB, ABS, MOD, Trigonometric (SIN,
Mathematical Functions
COS, TAN...) SQRT, LOG...
Select Functions Max, Min, Multiplex...
System Control Functions SCON, DUTY, STOP, ESTOP, DIREC_IN/O, Watchdog reset, Master Clear,
Semaphore etc.
Position Control functions Functions for APM module
14
Network
Introduction
The open communication standards have continuously evolved and so has MasterLogic-200
capability to interface with the outside world.
In addition to Modbus (TCP-IP Ethernet and Serial), MasterLogic-200 supports several open
control industry standards protocols e.g. DeviceNet, Profibus-DP etc
Profibus-DP (Pnet)
Low cost network appropriate to field level
Allows communication between master device and distributed
slave I/O devices
Fast slave communication omitting application layer
Long communication distance: Maximum 1200m
Convenient parameter setting through SyCon/HS link parameter
DeviceNet (Dnet)
Connectable to other PLCs and control device
Compliance to ODVA standard
Flexible communication speed settings: 125, 250, 500Kbps
Multi-drop and T-branch connection
Long communication distance: Maximum 500m
Convenient parameter setting through SyCon/HS link parameter
15
Fast Ethernet (FEnet)
Overview
Open standard (IEEE802.3U) high speed Fast ethernet (FEnet) modules facilitate inter-
connecting MasterLogic PLCs with either higher level computers or other peer PLCs on
industrial Ethernet network. Network control uses industry standard Carrier Sense Multiple
Access with Collision Detection (CSMA/CD) protocol.
Two types of modules are available to choose depending on the distance and cabling
philosophy.
Concurrent services
The above services are based on TCP-IP & UDP-IP protocols and thus many of the above processes can be concurrent,
i.e. running at the same time in a single FEnet module. For example, a single FEnet module can be used for a) peer-to-peer
integration with other PLCs, b) Experion integration c) Modbus TCP-IP master protocol d) SoftMaster I/F all at the same
time. However, performance could be limited depending on the load.
Specifications
16
Serial Communication (Snet)
Overview
Like Ethernet, Serial Communication (Snet) modules add versatility and openness to
MasterLogic architecture. Open standard RS232C/RS422/RS485 modules facilitate
communication of MasterLogic PLCs with a wide range of serial devices i.e. RTU, panels,
weigh bridges, barcode readers, high level computers or even other PLCs.
Three types of modules are available to choose depending on the distance and partner
devices.
Specifications
17
Profibus-DP (Pnet)
Overview
Pnet module is one of the communication modules of MasterLogic-200 PLC system. It uses
token ring topology to control the communication and configure the network. Pnet I/F module
uses a shielded Twisted Pair Copper Cable to control the fieldbus.
Specifications
18
DeviceNet (Dnet)
Overview
Specifications
19
Input/Output Modules
MasterLogic-200 Programmable Logic Controllers features Analog and Digital I/O Modules along with special modules like
High Speed Counter Module, Position Control Module and Smart I/O Modules.
Current
20 30 50 60 30 20
Consumption (mA)
20
Digital Output Modules Features
+
Item Relay Transistor* Triac
Current
Consumption (mA) 260 500 70 130 230 300
21
Analog I/O Modules
DC 1 ~ 5 V DC 4 ~ 20 mA
Analog DC 0 ~ 5 V DC 0 ~ 20 mA
Input DC 0 ~ 10 V (Input Resistance 0.25 kOhm)
DC -10 ~ 10 V
(Input Resistance: 1000 kOhm)
Analog input
1~5V 0~5V 0 ~ 10V -10 ~10V
Digital output
Output
Analog input
4 ~20mA 0 ~20mA
Digital output
Format of digital output data can be individually set for each channel either through user program or
user-friendly GUI [I/O parameter] function in SoftMaster.
0
22
Analog Input Modules Features
DC 1 ~ 5 V DC 4 ~ 20 mA
Analog DC 0 ~ 5 V DC 0 ~ 20 mA
Input DC 0 ~ 10 V (Input Resistance 0.25 kOhm)
Range DC -10 ~ 10 V
(Input Resistance: 1000 kOhm)
Analog input
1~5V 0~5V 0 ~ 10V -10 ~10V
Digital output
Output
Analog input
4 ~20mA 0 ~20mA
Digital output
Format of digital output data can be set through user program or [I/O Parameter setting] respectively
based on channels.
0
Accuracy 0.05% or less (when ambient temperature is 25 C)
Max.
Conversion 10ms / module
Speed
Input 4 channels/1module
Channels
Photocoupler isolation between input terminal and PLC power
(no isolation between channels)
Specifications Between channels Transformer 500V AC, 50/60 Hz, 500V DC, over than
Between input terminal Photocoupler 1min, Leakage 10000 kOhm
and PLC power current less than
10mA
Current DC 5V: 610mA
Consumption
Weight(Kg) 0.14
23
Analog Output Modules Features
High speed D/A conversion and processing
16 bit high resolution
8 channels voltage and current modules
4 channels isolated AO card (Voltage and Current)
LED for module RUN status indication
Each channel can be individually disabled/enabled
DC 1 ~ 5V DC 4 ~ 20mA
DC 0 ~ 5V Load resistance: DC 0 ~ 20mA
Analog DC 0 ~ 10V 1 kOhm or more
Load resistance:0.6 Load resistance:0.55
Output DC -10 ~ 10V
kOhm or less kOhm or less
Output range can be selected through applicable program or parameters (for respective channels)
Signed 16-bit binary value (data: 14 bits)
Format of input data can be set through applicable program or parameters (for respective channels)
Analog output
1~5V 0~5V 0 ~ 10V -10 ~10V
Digital input
Digital
Unsigned value 0 ~ 16000
Input
Signed value -8000 ~ 8000
Precise value 100 ~ 5000 0 ~ 5000 0 ~ 10000 -10000 ~ 10000
Percentile value 0 ~ 10000
Analog output
4 ~ 20mA 0 ~ 20mA
Digital input
Unsigned value 0 ~ 16000
Signed value -8000 ~ 8000
Precise value 4000 ~ 20000 0 ~ 20000
Percentile value 0 ~ 10000
0
24
Analog Output Modules Specifications
Analog output
1~5V 0~5V 0 ~ 10V -10 ~10V
Digital input
Analog output
4 ~ 20mA 0 ~ 20mA
Digital input
Unsigned value 0 ~ 16000
Signed value -8000 ~ 8000
Precise value 4000 ~ 20000 0 ~ 20000
Percentile value 0 ~ 10000
Accuracy 0
0.1% or less (when ambient temperature is 25 C)
Max.
Conversion 10ms/4 channels
Speed
No. of Output 4 channels / 1 module
Channels
Isolation Photocoupler isolation between input terminal and PLC power
Method (no isolation between channels)
Current Internal DC5V : 200mA
Consumption External DC24V : 220 mA
Weight(Kg) 0.15
Smart I/O(s)
25
Thermocouple Module
Item 2MLF-TC4S
26
RTD Module
Item 2MLF-RD4A
27
High Speed Counter Modules
Voltage input (Open Connector) and differential input (Line Drive) type available
each with 2 channels
Supports various pulse input ranges (5V,12V,24V)
Incremental encoder available
Various multiplication factors for 1-phase and 2-phase pulse input
Function to prevent from counting external signals
Supporting HTL-level incremental encoder in the line-drive input type
Preset or Gate function by program
LED status displays for input, output and module ready condition
28
Event Input Module(SOE)
Item 2MLF-SOEA
SOE Viewer
29
Software
Key Features
Project Management
30
Online Functions
CPU mode RUN/STOP/DEBUG can be switched remotely from the program. In DEBUG mode, multiple breakpoints can
be set in the program and run step by step for critical trouble-shooting. Breakpoints also can be automatic based on a
device condition
READ/WRITE with the online PLC can be done selectively
Compare with PLC: The project opened in computer can be compared with the project in online PLC for an automatic
report on similarities and differences
Configuring the use of flash memory on whether the program can be backed on to flash memory after every download or
online editing
Online editing of ladder program while it is being executed
Force I/O
Skip I/O
31
Fault Mask: Fault Mask enables program to continue
uninterrupted even if a module error occurs. Fault Mask can
be set for any base/slot module either by
Fault Mask
Data Traces: This is one of unique features of MasterLogic
PLC. Data tracing works at CPU level, quite different from
the trend monitoring feature usually available at software
level in many PLCs. Configure the trace parameters (trigger
condition, trace variables, sampling size) and trouble-shoot
the variables in trend graphic or tabular format
32
Module exchange wizard: A software wizard guides the
engineer through the steps involved in exchanging a module
safely during CPU run mode. Errors detected, if any are
displayed to the user.
Monitoring
Ladder Monitoring
System Monitoring
These variables are not restricted to one PLC but can be spread
across multiple PLCs.
Variable Monitoring
33
Special Module Monitoring: Special modules such as Analog
Input/Output modules, High Speed Counter (HSC) modules
are monitored through this tool.
Trend Monitor
Event History
SoftMaster has numerous ways to assist the engineer in navigation through the programs.
34
Program Ease
User defined function blocks: SoftMaster allows the creation of password protected user defined
function blocks. A user can build the custom logic & strategies in these function blocks using
configurable input and output parameters & data types. These user defined function blocks can
be password protected for security and copyright purposes.
User defined data types: SoftMaster allows the creation of user defined data types in addition to
the standard IEC data types.
Symbolic (Named) Variables with auto memory allocation: A significant amount of data memory,
as high as 512KB, is allocated for symbolic variables in MasterLogic-200. This is equivalent to
50% of the total data memory, thus intensifying the utilization of auto memory allocation.
The control engineers can simply build named variables circumventing the hassles of manual
memory allocation and derive the convenience of letting the CPU automatically allocate memory
according to the data types. This eliminates human lapses involved in duplicate assignment,
unused memory etc.
Three-dimensional arrays: Array variables are extremely useful to a programmer to store a series
of related data items. For example, an array variable Tank_Level[0..9] can be used to store level
values of a max of 10 similar tanks.
35
Simulation
Simulation allows an engineer to program without PLC or debug program by using input
condition setting or module simulation function.
The following features are supported by the simulation environment:
Program simulation: The program written in LD/SFC/ST can be simulated. Online editing and
debugging is supported by the simulation environment.
PLC online function: The program monitoring and online diagnostic functions (e.g. system
monitoring / device monitoring) can be used during simulation.
Module simulation: Digital I/O module, Analog I/O module, High Speed Counter module,
Temperature Control module, Position Control module can be simulated.
I/O input condition setting: Simulation environment supports setting device value or channel
value of the I/O module as an input condition.
System Requirements
36
SoftMaster-NM (Network setup & diagnostics)
Features
Manages all communication modules (FEnet, Snet, Pnet, Dnet )
Easy setup of network configuration and associated communication
parameters (IP address, serial port etc)
Configuration of HSL (high speed link) service (send data, receive data, packet
size etc)
Configuration of P2P (point to point) service (channel, block settings etc)
Extended monitoring and diagnostics of communication modules
Simple and easy connection using MLDP (MasterLogic dedicated protocol)
and other driver (Modbus)
Various built-in diagnostics functions
Ability to define and communicate using user-defined protocols
37
Special Interface
Special Interface with Experion PKS & Experion Vista
MasterLogic-200 PLCs are tightly integrated with Experion PKS architecture. They directly reside on Experion PKS network
averting the need for any intermediate gateway equipment.
The interface is simple to configure MasterLogic PLC channels, controllers and points just like any other SCADA interface
For efficient communication optimization, the integration supports both synchronous (timer based subscription of real time
data) and asynchronous (report by exception) communication methods
All PLC clocks are synchronized with Experion PKS server clock
PLC system alarms and events (e.g. battery fail, CPU stop/reset/error) are automatically cascaded to Experion PKS
summary page
PLC system status (graphical display) can be monitored from all Experion PKS stations
Integration with third party MMI using Modbus protocol
38
Other Related Products
MasterLogic-50
Master Panel
HCiX Series
Color TFT - LCD (16bit, 65536 colors) - wide sizes 5.7 to 15.0
TFT color LCD
32 bit RISC CPU Processor
CE/UL/FCC Approved, ATEX optional
IP65 Front Face Enclosure
Graphic Design Software (XDesignerPlus)
Multi-Language Display (English, Chinese, Japanese,
Korean, Arabic, etc)
Communication :RS232C, RS422/485, Ethernetnet
Data storage : CF(SD) and USB, max 32GB(FAT16/32)
39
Product List
CPU Module
DC 24V Input
2MLP-DC42 DC 5V: 6A
40
I/O Base, I/O Interface Modules, Cables (2MLR-CPUH/T & 2MLR-CPUH/F)
Communication Modules
Serial communication
2MLL-C22A
Snet modules RS232C, 2 channels
Serial communication
2MLL-C42A
Rs422 (485), 2 channels
41
Digital I/O Modules
42
Analog I/O, HSC, Position Control Modules
RTD Input
2MLF-RD4A Temperature (RTD) Input, 4 channels
Module
43
Smart I/O Modules
44
Software Environment
Experion SSS-MLEP-1000 Driver for 1000 points integration with Experion PKS
Interface Driver SSS-MLEP-1500 Driver for 1500 points integration with Experion PKS
Programming Cables
RS232C cable KIC-50A Programming cable for RS232C port (CPU, Snet module)
Others
45
Warranty/Remedy Distributor:
Honeywell warrants goods of its manufacture as being
free of defective materials and faulty workmanship.
Contact your local sales office for warranty information.
If warranted goods are returned to Honeywell during
the period of coverage, Honeywell will repair or replace
without charge those items it finds defective.
The foregoing is Buyers remedy and it is in lieu of all
other warranties, experessed or implied, including
those of merchantability and fitness for a particular
purpose.
For further information, a quotation or demonstration please contact your nearest Honeywell
office or local distributor.
Jan 2015
Email: MasterLogic@honeywell.com 2007 Honeywell International Inc. All rights reserved.