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INTERACTIVE SCHEMATIC

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RENR8879-06
June 2014

950H, 962H, and IT62H Wheel Loader


Hydraulic System
950H: 962H: IT62H:
N1A1-4396 N4A1-2115 M5G1-467
JAD1-409 M3G1-678
M1G1-2110 J6J1-UP
J5J1-UP K6K1-516
K5K1-2760 MAL1-122

2014 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
HMU STEERING CIRCUIT
Hand Metering Unit 230-4176 A-4 1
Connector - Orifice 122-2340 B-3 2
Cylinder Gp - Steer 163-0324 B-1 3
Valve Gp - Neutralizer 146-7571 B-3 4
Valve Gp - Steer 142-4000 B-2 5
COMMAND CONTROL STEERING
Valve Gp - Neutralizer 8J-1553 D-3 6
Valve Gp - Steer 124-8635 D-1 7
Cylinder Gp - Steer 163-0324 E-1 8
Valve Gp - Check 111-7775 D-3 9
Valve Gp - Pilot 147-1790 D-4 10
Valve Gp - Shuttle 8J-6875 C-4 11
Screen Gp 154-2883 E-2 12
MAIN SCHEMATIC
Pump Gp - Steering 241-9299 A-6 13
Pump Gp - Implement 254-4108 A-7 14
Cylinder - Tilt 242-4220
Cylinder - Tilt (Mid Lift) 247-0497
F-8 15
Cylinder - Tilt (High Lift) 245-7491
Cylinder - Tilt (Logger) 245-7487
Cylinder - Lift (LH) 242-4272 F-7 20
Cylinder - Lift (RH) 242-4271 F-7 21
Valve - Choke Check 276-9072 N/A 22
Valve Gp - Manual Lowering 112-1817 F-9 23
Accumulator - Pilot Oil 245-2975 F-5 24
Pump Gp - Fan 254-5146 B-8 25
Motor Gp - Fan 246-6152 B-8 26
Valve Gp - Cooler Bypass 244-1426 B-9 27
Filter Gp - Return Oil 244-1031 B-9 28
Manifold Gp - Fan & Brake Charge 242-1307 C-8 30
Filter Gp - Case Drain 249-2334 A-8 31
Valve Gp - Breaker Relief 220-0814 A-8 32
Tank Gp - Hydraulic Oil 237-2742 A-8 33
Valve Gp - Secondary Steer Diverter 141-2597 B-5 34
Pump Gp - Secondary Steer 275-8544 A-6 35
Valve Gp - Control
261-4171
(2 Function Standard)
Valve Gp - Control
261-3682
(2 Function W/RC)
Valve Gp - Control
261-4172 D-5 36
(3 Function)
Valve Gp - Control
(2 Function W/RC) 261-3683
Valve Gp - Control (Snow Removal)
274-8055
(3 Function W/RC)
Accumulator - Ride Control (RC) 245-2973 F-6 41
Valve Gp - Control & Relief 263-5832 N/A 42
Motor Gp - Reversing Fan 228-8527 N/A 43
Valve Gp - Quick Coupler 180-8585 C-9 54
Cylinder Gp - Quick Coupler 237-0946 C-9 55
Valve Gp - Manual 112-1817 C-9 56
BRAKE SYSTEM
Pump Gp - Fan 254-5146 F-2 25
Manifold Gp - Fan & Brake Charge 242-1307 F-2 30
Control Gp - Foot Brake 193-1448 F-3 45
Switch As - Foot Brake Limit 105-6117 F-3 46
Sensor Gp - Foot Brake 214-4863 F-3 47
Valve Gp - Foot Brake 215-3687 F-3 48
Accumulator - Service Brake 213-8773 F-2 49
Actuator As - Parking Brake 129-8090 F-1 50
Valve Gp - Parking Brake 106-1774 F-2 51
Switch As - Parking Brake Pressure 174-4312 F-1 52
Switch As - Brake Pressure 175-3244 F-3 53
TAP LOCATION

Tap Schematic
Description
Location Location
AA Fan Pump Discharge Pressure B-8
CC Implement Pump Charge Pressure E-9
DD Implement Pump Load Sense Pressure B-7
EE Steer Pump Pressure B-7
FF Steer Pump Load Sense Pressure A-4, C-4
GG Pilot Supply Pressure E-5
HH Fan Pump Load Sense Pressure B-8
KK Command Control Right Steer Pilot Pressure D-2
LL Command Control Left Steer Pilot Pressure D-2
MM Command Control Steering Neutral Pilot Press D-3
NN Command Control Steering Supply Pressure D-4
PP Service Brake Pressure F-3
QQ Front Service Brake Pressure F-4
RR Rear Service Brake Pressure F-4
XX Tilt Cylinder Rod End Pressure F-8
YY Tilt Cylinder Head End Pressure F-8
SOS Hydraulic Oil Sampling Port B-9
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
9 8 7 6 5 4 3 2 1

(49) ACCUMULATORSERVICE BRAKE


(15) CYLINDER GP 213-8773 (51) VALVE GP
(41) ACCUMULATOR (46) SWITCH AS. (45) CONTROL GP
TILT PARKING BRAKE
(20) CYLINDER LIFT (LH) (21) CYLINDER LIFT (RH) RIDE CONTROL (RC) FOOT BRAKE LIMIT FOOT BRAKE (53) SWITCH AS.
242-4220 106-1774
RELEASE
(50) ACTUATOR AS.
TILT (MID LIFT) TILT 242-4272 242-4271 245-2973 105-6117 193-1448 BRAKE PRESSURE APPLY
PARKING BRAKE
XX LIFT Port B Lever Rearward
(47) SENSOR GP 175-3244
247-0497 Right Hand Line on Boom 129-8090
TILT (HIGH LIFT)
(When Viewed From Cab)
FRONT AXLE FOOT BRAKE
(23) VALVE GP (24) ACCUMULATOR 214-4863
245-7491 3RD FUNCTION Port A Lever Forward PILOT OIL
MANUAL LOWERING TILT (LOGGER) Left Hand Line on Boom
(ATTACHMENT) F
F
112-1817 245-7487 YY (When Viewed From Cab) 245-2975 TO BRAKE
LIGHTS
A2 A1
PS
R H NO

(52) SWITCH AS
Relief:
272-2334
TO TRANSMISSION
CONTROL
C C
NC
PARKING BRAKE PRESSURE
Relief:
174-4312
272-7003
256-2866 Relief:
PP
Relief:
272-2334 QQ
272-7003

RAISE RR
F
RACK HEAD
END To Fan Motor
BACK
LS P T
(48) VALVE GP (25) PUMP GP
FOOT BRAKE (30) MANIFOLD GP FAN
215-3687 FAN AND BRAKE CHARGE 254-5146
242-1307 To
Relief: Case Drain
4T-7581 Manifold
RACK GG HYDRAULIC
CC RAISE REAR AXLE
TANK

BRAKE SYSTEM
BACK PORT
A
E
E
HOLD HOLD HOLD
(8) CYLINDER GP STEER
DUMP Relief: 163-0324
PORT 282-4349
LOWER B (12) SCREEN GP
154-2883
FLOAT
a1 (10) VALVE GP
PILOT
147-1790
(7) VALVE GP
LL KK CROSSOVER STEER
RELIEF
124-8635
CYL PORT "B" CYL PORT "A"

SHUTTLE VLV
LOWER/
DUMP PORT Relief:
FLOAT
Relief: B 254-5789
LOAD SENSING
247-8632
PUMP PORT
LS DR
DIRECTIONAL SPOOL

D (36) VALVE GP CONTROL PILOT PORT"A"


D
2 FUNCTION STANDARD (6) VALVE GP
261-4171 NEUTRALIZER MAKE UP
2 FUNCTION W/RC 8J-1553 CHECK
PILOT PORT"B"
261-3682 TANK PORT
(55) CYLINDER GP QUICK COUPLER 2 FUNCTION W/RC
237-0946 261-3683
3 FUNCTION STANDARD (9) VALVE GP
LINE PATTERNS BACK UP
QUICK COUPLER (ATTACHMENT)
261-4172 CHECK RELIEF
Pressure Line 111-7775
(30) MANIFOLD GP
Pilot / Load Sensing Pressure
3 FUNCTION W/RC NN MM PRESSURE
REDUCING
FAN AND BRAKE CHARGE 274-8055 VALVE
242-1307 TO FRONT TO REAR Drain / Return Lines
BRAKES BRAKES
Component Group b1 (11) VALVE
GP SHUTTLE
A1 A2 Attachment
8J-6875
Air Line a1 REGULATED
PRESS. PORT
TO PILOT VALVE
PS
YY
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
e1
d1
C
C
(54) VALVE GP FF c1
QUICK COUPLER
180-8585
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP OUTPUT COMMAND CONTROL STEERING ATTACHMENT
IMPLEMENT PILOT SUPPLY OIL
PRIMARY STEERING PUMP CIRCUIT
STEERING CIRCUIT
(56) VALVE GP SECONDARY STEERING CIRCUIT (5) VALVE GP
PILOT CONTROL SPOOL
MANUAL IMPLEMENT PUMP LOAD SENSING CIRCUIT STEER
112-1817 MAIN RELIEF VALVE LOAD SENSING CIRCUIT 142-4000
SUPPLY LINE
F
DRAIN / RETURN LINE
LIFT CYLINDER CIRCUIT (4) VALVE GP (2) CONNECTOR CYL PORT "B"
TILT CYLINDER CIRCUIT NEUTRALIZER ORIFICE
AUXILIARY CIRCUIT 146-7571 122-2340
P BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT
LS T PILOT PORT "B"
BRAKE CONTROL CIRCUIT
HH (2) CONNECTOR
(26) MOTOR GP ORIFICE
FAN Connection b1 only for Command Control Steering 122-2340
B
(27) VALVE GP
COOLER BYPASS
246-6152 b1 PILOT PORT "A"
B
244-1426
(34) VALVE GP
SECONDARY STEER DIVERTER
e1 CROSSOVER RELIEF

EE 141-2597 d1
CYL PORT "A"
(3) CYLINDER GP
STEER
AA
DD e1 DIRECTIONAL SPOOL 230-4176
SOS

PUMP PORT BACK-UP RELIEF


(28) FILTER GP (25) PUMP GP FAN
RETURN OIL 254-5146
244-1031
(35) PUMP GP
MAKE-UP CHECKS
(31) FILTER GP SECONDARY STEER
CASE DRAIN (14) PUMP GP
275-8544
c1 c1 FF HMU SUPPLY PORT
249-2334 IMPLEMENT
254-4108
A
(1) HAND METERING UNIT
HMU STEER AND 3PC IMPLEMENT A

230-4176
THIS SCHEMATIC IS FOR THE 950H, 962H, AND IT62H WHEEL LOADER HYDRAULIC SYSTEM
(13) PUMP GP STEERING MEDIA NUMBER: RENR8879-06
(33) TANK GP HYDRAULIC OIL
237-2742 241-9299 SCHEMATIC PART NUMBER: 241-0475, CHANGE: 09, VERSION: -

(32) VALVE GP d1 SCHEMATIC PART NUMBER (BRAKE): 244-1398, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
BREAKER RELIEF Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
220-0814 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

REAR VIEW FRONT VIEW

33 32 23 12 7 1 48 47 45 46 20 21 15 15 1 5 12

33 13
14 24 2
32 14
6
13 26 41 21
27 20
27 36 45
28
4
26 43 22 46
31
2
43 53 47
49 3
35 11 48
35
42 3 8
42 10
34
51 8 22
34 6
23 10
30 4
25 49 8 3 52 51 50 5 28 31 9 2 4 6 24 36 9 41 11 7
53 25 30 52 50
COMMAND CONTROL STEERING
VIEW ALL CALLOUTS

10

MM

NN

BOTTOM VIEW

KK LL 12

RIGHT SIDE MACHINE VIEW


FAN AND BRAKE PUMP
VIEW ALL CALLOUTS

AA

25

HH

30

FAN AND BRAKE HYDRAULIC SYSTEM

The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the
machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the brake
hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.

Also located on the engine on the right side of the machine is the fan control and brake accumulator charg-
ing valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging valve.
HMU AND SERVICE BRAKES
VIEW ALL CALLOUTS

48
RR

FF

1
QQ

The following components are located under the front of the cab.

- Hand metering unit (1)


- Foot service brake valve (48)
- Steer pump load sense test port (FF)
- Front sercive brake test port (QQ)
- Rear service brake test port (RR)
IMPLEMENT CONTROL VALVE
VIEW ALL CALLOUTS
B C A B C CC E D
A
D N
K
E M
J
F L
CC
H G
K
DD
J
24
H

GG G F
This photo shows a left rear view of the implement con-
This photo shows a front view of the implement con- trol valve (36). The following components can be seen in
trol valve (36) in the loader frame. The following this view:
components can be seen in this view:
- Implement control valve supply pressure tap (GG)
- Pilot accumulator (24) This drawing shows a right side view of the wheel
- Pilot supply pressure tap (GG) loader. The following components can be seen in this The Following components are not referenced on the
view: Hydraulic System Schematic:
The Following components are not referenced on the
Hydraulic System Schematic: - Implement pump pressure tap (CC) - Tilt anti-drift valve (A)
- Implement pump load Sense pressure tap (DD) - Signal relief valve (B)
- Pressure differential relief valve (A) - Signal duplication valve (C)
- Head end solenoid valve (ride control) (B) - Return to tank port (D)
- Signal relief valve (C) - Supply port from pump (E)
- Tilt anti-drift valve (D) - Signal line to pump (F)
- Rod end solenoid valve (ride control) (E) - Tank line (G)
- Ride control balance solenoid valve (F) - Screen (H)
- Pilot pressure reducing valve (G) - Tilt back pilot solenoid valve (J)
- Lift cylinder head end pressure tap (H) - Tilt back pilot (K)
- Lift cylinder head end pressure sensor for Payload - Tilt cylinder rod end line relief (L)
Control System and Autodig (J) - Ride control balance solenoid valve (M)
- Hydraulic lockout solenoid valve (K) - Rod end solenoid valve (ride control) (N)
SERVICE CENTER
VIEW ALL CALLOUTS
F A B EE G PP 31 SOS 28

L 49

E D C H J K A B C
The following remote pressure taps are located inside the panel on the
frontside of the service center:

- Steering pump outlet pressure (EE) The service center is located on the right side of the machine below the cab.
- Brake system accumulator pressure (PP) The Following components are located in the service center:

The Following components are not referenced on the Hydraulic System - Case drain filter (31)
Schematic: - Hydraulic oil fluid sampling valve (SOS)
- Hydraulic systems kidney loop filter (28)
- Transmission reverse clutch (A) - Brake system accumulators (49)
- Transmission forward clutch (B)
- Transmission fourth speed clutch (C) The Following components are not referenced on the Hydraulic System
- Transmission third speed clutch (D) Schematic:
- Transmission second speed clutch (E)
- Transmission first speed clutch (F) - Power train oil fluid sampling valve (A)
- Torque converter inlet pressure (G) - Power train oil filter (B)
- Transmission lubrication pressure (H) - Ecology drain for the hydraulic tank (C)
- Transmission pump outlet pressure (J)
- Torque converter outlet pressure (K)
- Steering cylinder rod end grease fittings (L)
- Rear axle oscillation bearing grease fittings (M)
TILT CYLINDER LINES GROUP
VIEW ALL CALLOUTS

XX YY
15

RIGHT SIDE VIEW

YY

15

XX VIEW A - A

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