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* xatz*zwan'fiYq
@ CTCICORPORATION

ALSTOI'l
AlstomKK.
ALSTOM
Alstom TaiwanLtd.

TALINPOWERPLANT
RENEWAL PROJECT
UNITS
BOILER
2x800MW

01 3

ALSTOM oher D@umentcodo (if 8ny)


-<llv-

QC
ALSTOM
QUALITYCONTROLPLAN
t00103-0-FF21
000-01-QCREP-0002
OF FABRICATEDSTEEL
En 1oi48

Wr4' -MWt'
t) ) tf
Lal\ . 5' 16
A0CSProject
Doc.No.
TALINPowerplant
projeci_2x800t4w
Renewal J00103-0-FF21
ALSTOIM eualjtyConholptanof
BoiterUnits _QcREp_0002
000_01
Fhsilssue Dec20,2012
Fabricaled
Sieel Rev./Date 01/Mar19,20i3
PaSe 2af 4A

GENERAI.
CONDITIONS
OFTHEQUAIITYCONTROL
PI.AN
1ff"1ff"1il1,j;"Jn:rffJ
:l:.:,,",:. submissions,
jr."^:f.:.^T:locumentalion
iestine.
wirnessins
and
fi/ldl
:l1JJfi':"i11'::T1:"#.::?:,::t:.,u,'j";;-;;;#':'ffi;T.;i:
::','JiJ,ff: i,;";;;;;
.;,;;;,;;"1 :';;:T:,:nJ,Tfifl
lT:;liiTlj'Ti:.:.:::11,
T
"r,
illl.ill.ii.:'i1,11",,""i,'l;::::::t1::l"l:l:';;;;;;'fllilT'11:;ii'
:il:l l"Jl"";l:.:'
fij?;:H"'j:;'":lt:1,::::::1.:il,r".;:":";il:;,:Tl;::"Yj:;l
i;lfi"ll?:J"J:,T:::l':,-0,"",,u",in..[i.i",.";$.ffi:il:[ffi:T
The
Buyr
reserues
rhe
rishr.
,.,r.,0
,i"s,opri",,'q;;l,li'.liilil,llli;liiilf,ffifffl:
lj,[.,,fi
1.0 Gennlrules
lX*
1.1 lnspection,
d,,*,;;;;;;",:":;#:
superujsion
andperformnce
;:iTl testn
Iil n:il.:,:1":":[:ff
;ilil.if:":f;,x*,]i,#*x
1.2 TheSupplier
musiprovideequipments
testino
verirytheequipmentsina;;;il;#;;il;1,;",Jfflllili;,jjLTillllj."jl.":j:if
1.3 All,equipmenis
mustbecarfied oLrtinspection
in accordarce
withtherequienents in thistchnicalagreemenr.
Related
to anyequiFmen! tnspeciion andtestmustbesubmittedto theBuyeffor
reviewand apDroval.
Theproceduresand detailof inspectlon
mustbemadebytheSuppliefEnd approved bytheBuver.
5 Atcordingto thisconvact,sscope,allsiteihetestinq,
commGsioning ofequipmenishouldbeperforrned
bythe
BuyerundertheinstructionoftheSuDolier.

orequipment
fi:i:l[:Jl,'il:;ffilT'i,l'iii;li,"",l,lflllliil,tests shourd
beconducrd
bvtedine
.7 Fortheother.equipments
that desiqned
by the S!ppllerbutnotsupptied
by rheS!ppller,the S!pptrer
must
coopet
wirhthBuyerfor
theperformancetesr.
t shalt,in a(ordancewith the requiEmenrs
l:-:,:ilo,a' of this conrract,havea set of comptere quatiy
assurance systemand compilequalitycontroldocuments adaptiv to project,so as to ens;rerhat the
tequi@ments of thisContract aremeasured upto. ThBr:yer is entitledto exar,rinea;;*;;;" *",
assufance systm andrequire the modificationto lt. ThSupplier,s observdnce of its obiigatlonretateoto tne
quar|tyassurdnce system shallfotrelieve or mitiqate irsotherobligations underthisContr;L
.9 Within60 daysafterthe effertivefess otrhisContract, the supptiershal provide the Buyertheisroi codes
&standards in English u5edbymanufacture dndtnspection (vatidversions).
10 The Euyeris entitledto, .t any rasonable tirneduringthe pedornance of ihk Contract, .arry out me
lnd Inspecton or Equipmnr, rnateriats,process and performarce provided
::Il"]l-
-ccoraance .:,lil*!"" in
wrrhthE Contract dt rhworkhop,theSuppier,smanufacture plaeor otherplaces. Whrner rhe
examination or inspection is caffiedoutatthelocatloroftheSuppllef or itssub-the Supptier, rheSupptrer shaI
provrde alldocLrments andotherrelevantmate.i-ts necess.ryto suchexamination o, i"+"A* f""-"i,f,",g.,
andpruvide thassistance, labor,nratedals,elecrriciiy,f!e, warhouse, instrument andmetersnecessary to
theeffectwe\amnarionor nspcoon. TheBuverls eniitlpdto dispElch factory-stErionedrepres;ativsat
anyt rnedufingihem.nufacr!re af Eq!ipment to getto knawrhenform;tior!bouttheasseribly, inspection
andrcstofEquipmentand
thepackaqe
quarityof
Equipmnr.
TheBuyer's
parrhipation
in,r,"u""rinutu"**

<'/t
I.t ' -"'

)rw,tf)au{r
AeCSproject
powerplanl Doc.No.
TALTN
RenewaJProjeci
- 2x800t4W 100103,0-FF21000
o1-QcRFP_0002
BojlerUnits
ALSTOIM Quatity planof
Controt FiGtlssue Dec20 2012
Fabricated
Steel Rev/Date 01/L4ar
19,2013
Page 3 of48

not meanto mitigaror rlieveanyquar.nteeor liabiliry


& ob|gationofthe SuFpller.
1.11 TheSupplier+dl dcidethe t me and placefof
rhe examinatton or inspection
of afy Eq!iprnntaccororng
rc
thrs togeiher
wirhtheBuyer.
Asto rhewitness
inrpecrion
-contract o, nation
i.,,iio.iJi,,n. ,"n"r,
theSupplief
shalluniformly
deploy
theinstructrons "xanl
andptan,.nd relvant
depdrrmefts of thes!pplrshall
offffulcooperation
fortheBuyelsjnspectlon
anoaccprance
andprovdea convefience.
t, j:,"_1,1"l.-.t's rherersdefecrif Equpment,rnatriats
11":: or packase qudtityor rhnon-conrorm ry !o
.nrs-L0nr..rdurngthe wirness$e Blyermdyrjectsuch
Eq!ipment or materiakandshallimrneoraley
notirythe supplierto explainthe reasofs. Thes!ppllersha immedately rpairrheabovedefectandensure
thdi ils compliance to rhisCoflract. Whether ihe Buyerrequires or not,rheSL:ppliershallberesporslblefor
.,meryrep.rttotheBuyeranymajorquarrty defctor probrem duringthemanufacture, dndtheme;hod iorth
soutronofsuchdelector problemshallbe approved by the Buyer;however, the Buye/sapproval ro the
soiutron shallnotreliveor mitiqaitheSuppljer,s liabjlitles
to Equiprneniandlhe delveryont me.Wnerehe
auyerc.i.iesoutrhre-nspecton of suchEquipmenr ormaterars shdllfoflowthe s.meterms andconditions.
Whertheexpense .ausedbysuchrejection andre-inspctton shaI bebofnbyihe suppier.WhererheBuyer
failsto participate
in thexamtnaiior or irspection.tthe declded timeandplace, theiuppltershaltdeem that
the Buyeris present andshallcarryourthe examination or inspection,
andshaI pfovide the Buyerwirhthe
copyolrelevant examinEtion of inspection rcsuitassoondspossible.
.1! Whether the Buyerpadkipates in the m.nufEcrure suprvsion andten wjtnessor confirmstheinspection &
testreportor not,it shallnot bedeemed to relieve the qualityassurance
or mltiqate iabrlity
thatsnoulobe
shouldered the Supplier. Anythe Buyefsugcestian, inspection,
veflficatioi,
testinq,agiee,approvat
_by oi
simllarad (includlns nodnial)shaltnotretieve or rnitjgate
rheSupper,sanyinherent tiabitity,
ifcludifgthe
liEbility
for its mlsiake,omission, errorandfailingro foIow the lechncai spec]ficatians
st.Eutared n thrs
Contract.
.1aTheSupplier
providins
Equipmenr
andparts/components
rnderthtsConrr.ctsha haveth Ceftifcare
of
Complianc
issued
bySuppieruponexjactory.
TheSuppller
shallberesponsblefor conlrolling
andmanaglng thequalityof ouisourcedparts/comporentsin
lhe2"dand3'dtiercompofenis;however,it mustcarryoutthelnspeciiof
before theirenirafceintothetactofy
andkeepthe inspectionrecords
for th Buyefsexarninaion. TheBuyeris entirted to carryout the quarry
reviewandwltness on outsourced
parts/components of Equiprnnr.
the qudlityinspcr on of altcomponents
shallbeorganizedandcarrjed
out byihe suppler,sdispatched personnet
ard rheretated quaiWce,tifrcaron
docufients
shalbeprovlded.
WheretheBuyer's represniarlves
andtheSuppliels rcpresentatives
failto rcacha consensusonthe resultof
shopinspection,
anypartymayapplyto a quattty inspecriofnstirutton
designated bytheSratefor jnspecrion.
Thestdndards agredinthjsContract or compulsivety
nipulatedin lawsshallbeEpptied onthis.TheinsFectlon
certifc.teissuedbythe ifstitutionshallbethefinalinspectionrsuI wtih egatforceandbindinqro both
parties,
theinspectionexpense shallbebornbytherespoe! e pdrry.
17 Afterthearrva ofqoodsattheSite,the Buyerk entitled to carryouttheunpacktng.ndreceivjnq
inspection
by itself.Thelnspection
& Ecceptanceresulraid the sirunpack ng reportshaI bethevatidevidence
for the
BuyertoasktheSuppller fof shortage
ol parts,repdlrorsubstltutlon.
DuringSiteurpacking,
rnstallation,
commission
or tr a run,wherclt is discovered
thatdue!o the Supplier,s
rason,
theris anydarnage,
defect,shortage
or qualily,quaftitydoesnot confofmwith the Contrac!the

ltl -W,fuil|
Renewal _ 2x8O0n4W
Project Boj/erUniis 100103-0-FF21 _QCREp-0002
000_01
Quatily pianof
Controt Firsilssue Dec20,2012
Fab caledSteel Rev/Date 01/Mar i9, 2013

5upplier
shatmaketimely
repaiLsubstitution
rehvanr
elpenses
rrated
to,,,,,".,,",;o.ll,jTfjiTT,:1",J;".""T"r',ft.,i:l,T:flififi:
'' eftitled
io ded!(themrromtheoutstdndinc
pEvment
:::fli"Jt"lT.i:t" andsharprovide
reJevant
119 h rmcipe lh trmefortheSuppler
s repair,substitution
or supplementatio/r
shatnot affecting
tneprogress
:;iT:fii;i?;!;1,j;:,i:3,,T","fl:,ffilfl::JfiJ;:".r;",il:T
1.20WheretheSuppljer entrustsrheBuyerto reoairthedamaged Equipmeft,
a expenses arjsing
fromtherepair
shdtteborn by,rhesupprier;where
thesuppter failstor,.r, *,[,rii;.il;"o"J;,n"rl... ,""
ulyer 6 enhtedto settjetherssueby dirertly "i.Jro*i",u
expensesthusariseshaI isprope,,
the
bed.d*t"dr,.'nrh"p:il,:e.ttl1ffiffi,-,:Tj:.,ilfi:onside,s
1.21MEkin_qnoreg.tiveopinions
onanyEquipmenr,
mahrial,desi!nor process
shalnoraffecttheBuyer5ngftro
rclectslchEquiprnent,
materiat,
desiqn
or orocess.
.22WiereEquipment passesall kindsofinspection
requlredin rhjsContract
andcompywirhthercquirements of
thrsContract,
or the Supplierhasmadethe substtutron or fepairagainst
rhedefectd Equipment
as to the
Buyer's
requremenrs,rhequatiryassurancetiabitity
thatsf,""tAU"U"r"lv,n" srooti";; ** a.
GeneralTerms,
TechnicalAgreemeni andquaiityClauseswhichshaI notbeaffeaed. ":J;_"*
3 Thesujpliershould keepfriendlyrelationship
withtheBuyer to ensure
theequipmenr wirness
restexecution
smoothly Anyrefusar0run-timerv notification
io theBuyer
fortestwitnessdaiewir ..di. ii. ,"", oi]rn
to participate
inthistest.tfthiss thecEse,it isthenrandatory
fortheSupplir
to conducrtestforiheeuyer
witness.
rhe10-so erofthequatiq, assuGnce cashdeporit
*itt u. a"aua"iortoi"||u .ii" o"r,**,r,r,"
etuationisrealyworse_ "
ThefeefoftheBuyerrore-witness
rstduetorhesupprrer
reasonwrlrbededucted fromthecontractvaruc.
25Anyadditional
cosihappened
dueto ihesupplier
witness
testpr.cechangwill bededucredfromthecontracr

5 TheBuyrhvethe rightto .heckandduditthe Supplier,s performanc to rnanaqethe equipment quafty,tf


the Supplierfail to meetrhe contracr requhemenr dueto fatalqu. ity problem, the aulit expensewitt be
deducted
fromtheequipment contractvalue.
ArdtheSupplierwillbe listdinthebdcklisr.
.27TheBlyerrcserves theriqhtto cotrductauditsin the Suppljrs andSub-Su ppli
rs,worksto verii/satEiEclory
operatior
of the supplie/squalitysystem andobservance of schedulecommirments at anytifiredurrngthe
contract.
TheSuppiershouldsubmt Sub,suppliers listto the Buyerfor approvat rhe Suppliershouroensure
theconsistency of Sub-supp ierwi$ tistdurtnqo(ecutlon; theSuppJier cannotuseihe Sub_supplils whoare
notontheapproved Sub-supplirs
lisr.
UpontheBuyerrequest,
thesupptier
willmakeiheassssmeni
reporls
of hissub_supptiers
av.ilable.
9 Sub-suppliels
of criticalcomponenrs/rnEterial,
suchas rnajorvalves,
alioypiping/fitiings,
casrinqs,
rorqrngs,
pressure
vessels,
shafo,impellers,
largemotors
andmEinstelsrructureshaI bemonitoredin accordarce
wrrn
theapproved
supptier quaityconvotp
dn.
Superuision
standards
Allengileering,
fabricaiion,
andteslins
excepr
civit,srrucrurat
Erdarrhitectural
workprovidd
bytheSupptier
--Luttlaut'
AQCSProjecl lOoc r,ro.
01'QCREP-0002
t00103-0-FF21000
RenewalProjeci- 2x800MWBoilerUnits
ALSTOIM QualityControlPlanoi
Firsilssue Dec20,2012

FabricatedSteel Rev/Date 01/Mar19,2013


5 of48

shallbe in .ccordance
with applicablecodesandstafdards, andguidesTheappticable
regulatlons codes,
standards wi I consist
andrcgulations of the CNS,R 0.C Standards
Codes, and Reguationand the Buyeis
requirements andalsoinclude
asthebasis, natianwhlchareaccepted
thosefor theSupplier's bytheBuyeras

andStandErds
1- u.5. Codes
2 . DIN(Deutsches
Institute standard)
Gerrnan
fiir Normung,
3 . EN(European
Standard)
BS(BriiishStandard)
5 . Jls(Japanese
Industridl
Standa.d)
6 . ls0 (lnternalional ndadl?ation)
organizationforSt
7 , IEC(lriernational Comrnissioi)
Elecrrotechnical
fabrlcation,
desion,
codesdo not apply,prudentand conseNatjve
2 . 2 Whefecoqnized construction/erection,
testinqandinspectionpracticesshallbefo lowed.lt is fPquired should
thEliheSupplier furnishthapplicable
lodes,standards and/ortheSupplier
regulations, s internacodes andstandardswhicharedifferentfrcmthe
applicable
codes, standads andregulationsasspecifled in ParagraphNos 2.4and2 5 ofth;sPart.lncaseof
between
conflict and
thisSpecification the followinqreferencedcodes.nd confictsshallbebrcught
standards,
for rsolution,
to theBuvers attention alleastone(1) rnonthbelorcfabricafon
lheBuyef
shalfurnlsh
TheSupolier beused
at easttuvo(2)completesetsofstardardsto otherthanthecodes
andstandEds
speclfied Nos.2.4and2.softhisPa(at noextracost
in Pa|aq|aph
A partialllstlng U.5.andR.0.c.codes,
ofapplicable standardsand asfollows:
reculaiiorsare
U.S.
ard0therlnternarionalCodes
Assoclation
Boiler14anufaciurrs
American
ACI American Institute
Concrete
AEIC of Edison
Association companies
llluminatlng
AIB[4A Beadng
Anti-Friction Associalion
Manufacturrs
AGI\44 GearI\4anufaclurers
Ameri.an Associatlon
At5C Institute
Ameri.an of SieelConslructlon
Atsl American
lronandSteellnstiruG
AMCA ind conditioninq
Air14oving Association
AN5I National
American Standardslnstitute
Arnerican Institute
Petroleum
American
PublicHeal!h
Association
ARI andRdrige|atlon
AirConditioninq lnstitule
ASCE Americdn
Societyof civilEnslneer
ASHRAE of Heatinq,
Ane canSociety Refrigeratlng, Engineers
andAir-tonditioning

l
ASME
n
Society
American Enqineers
of lvlechanical
-)//r//Wf'
| 1/ 0,1
AOCSProieci lDoc.No.
1001 000-01-QCREP-0002
03-0-FF21
Prcjeci- 2x8001'IW
Renewal BoilerUniis
ALSTOIM Qualitycoilrol Planof I
Firsllssre Dec20 2012

Tabricared
$eet I Rev/Date ol/lt4a'19.2013
e 6 of48

ASNT American
society
for Nondestructlve
Testing
A5T[4 American
Societyfor
Testing
andMaterials
Arnerican
Welding
Society
Ame canWaierWork Associ.tion
BOCA Bullding
0mclals
and[odeAdministrators
CEGB CityElectric
Generating
Board
C|aneEquipment
lt4anlfaciurels of American
Association
DHEW U.S.Departmentof
Health,
Ed!cation
andWelfare
EIA Electronlc5
lndustries
Association
EJMA Expansion
Jointl.4anufacturers
Assocjat
on
EPA Envifonmental
Protection
Administraiion
FedelAviation
AdministGtion
FCC Federal
cornmunciations
commission
FCI FluidControl
Institute
FM Factry
14utual
HEI HeatExchanger
Institute
HI Hydfauliclnslitu!e
Standard
tBc Intemational
Building
tode,U.S.A.
ICEA Insulated Englneers
Cable Association
tEc International
ElectrotechnicaJ
commission
IEEE lnstitute
of Electfical Engifeers
andElectronics
tEs llluminatinq
Enqineering
Society
tFc Intemational
Formulation
Cornmitte
t5A Insirument
Society
of America
JEC Electrotechnical
lapanese Commlttee
JS14E Japansociety
of I\4echanical
Enqineels
LPC LossPrevention
Council
MSS Manufacturcls
Standadization
Society
NACE NationalAssociatlon
of corrosion
Ensineerins
NMI4T4 National
Association
ofArchitectural
Metallvlanufacturets
NBFU Nationai
Board
of FircLJnderu
ters
NEC National
Electc Code
NE[44 National
Electrical
Manufacturers
Assoclation
NESC Electrlc
National safetyCode
NFPA FireProtcion
National Associa!iof
AQCSPrcjecl lOoc.No
0-EF21000-01-QcREP-0002
I t00103
Renewal - 2x800[,4W
Proiect BolerlJnits I
ALSTOIM Oualilycort'o. Plal o' I
F lsl lssl'e Dec 20 2012

Fab catedSteet I Rev/Dale 01/Maf19, 2013


7 ol 48

oSHA occupailonalSafetyandHeathAdminlstration
pFt PipeFabrication
Institute
SAMA ScientificApparatusl4anufacturersAssociation
SI4ACNA andAirCondition]ng
Sheetl\4etal National
Suppllers Assoclaiian
SSPC SteelSvucturesPaintingCouncil
TEI\4A TubuiarExchangerManufacturersAssociation
UBc Uniform
Buildinq
code,californla,
U.s.A.
UL UndenrtersLaboratories
Inc.
Upc Uniform
P urnbinq
code
WpcF WaterPolutionControl
Federation
WRc Weldin!Research
council
Codes.
R.0.C. Standards
andReoulatlons
tNS ChineseNationalStandards
ElectdcityAct
Building
Act
suilding
Technical
Regul.tions
Buildinq
Green Regulation
andGreen
Buildlng System
Labeling
Building
GuidelinesProcedutalforSpecial Pe.mit
corstruction Reduction
SitePollutant Facilities Runoff
forWaslewaler
Control
Pollution andManagment of cofslruction
Regulations

Prcfessional Aci
Engineer
Architects
Act
of FireSafetyEqulpment
Installation
Standardsfor onuseandoccupancy
Based
PressuzedGasesEstablishment
Materialand Flammabie
PublicHazardous and Safely
Standards
ControlRegulation
Baseline FireDetection
for Buildinq andProiection AuditandInspectjon
Equipment/Device Critea bv
FireProtection
Authority
Approval for FircProtection
Direction DleselGeneralor
UseEmergency
Emergency
Procedurefof
Cakulation PowerSource
lmpactAssessmenl
Environmenial Act
WatefPolluiion Aco
Control
WaterPollution Enforcement
ControlAct Rules
andWaterQuality
CLassmcation
SudaceWater Standards
I

uru'{:
AOCS
Projcl
loo" r,ro.
- 2x800lMW 1001
03-0-FF21000'01-o
c REP-0002
Renewal
Prciect BoilerUnils |
ALSTOIM QualilyConlrclPlanof Firstlssue Dec20,2012

Fab catedSteel Rev/Dale 01/l\,4ar19,2013


Page 8 of48

Regulations
Governing
WaterPollution
Control& plansandPerm
N4easure ii Application
Review
WaterPolution
Control,
Inspection
andReport
l4anagement
Reguaron
EffuentStandard
MarinePolutionControlAct
AirPollution
Control
Act
Stationary
Pollution
SouceAirPollution
Emissions
Standards
Station!ry
Pollution
Source
Air Pollulion
Continuous
Automatjc
l4onitodng
Instruments
l4anagement
Regulation
Stationary
Pollution
Source
lrstallation
and0peraLng
Permir14anaqement
Regulations
AirPollutions
Emission
Sianderd
of PowerFacility

Requlated
Recyclable
WasteAudiring
. ndCedification
Regularions
Methods
andFacilhies
Standardsforthe
Storage,
Clearance
andDisposal0fIndust
alWaste
Theldentli/Standard
of HazardousWaste
SoilandGroundwater
PolLulion
RemediationAct
NoiseControl
Act
NoiseControlStandard
Designaied
Environmental
Protection
Personnelor i\.4anagement
0rgani?ation Requlation
LaborSafeiyand
HealthAct
Enforcernent
Rules
of theLaborSafetyand
HealthAct
Regulation
of LaborSafetyand
HealthFaciliiies
LaborJnspection
Law
NameRegulationsfor
Safetynspection
of Hazardous
Machine
andEquiprneni
Hazadous
WorkPlaceReview
andInspection
Rules
Requlationfor
Electricity
Appication
forTPC
Regulation
for Electrical
Equiprnent
Installation
ResulationforPowerGenration
Reqister
Construction
Spcification
for PLrblic
Works,CSPW
Government
PrccurementAcl
PCC
0peration
Rulesfor
Construcllon
Surveillance
lJniis
0peration
Dlrection
of Construciion PCC
QualityN4anaqemenl
Construction

Uu"t
Progress
andQuality enrManualforT!m'KeyPro,eci,
lvlanagprn PCC
--W'/?44
AocSProiecl looc r,ro.
t00103-0
FF21000-01-QCREP-0002
RefwalProject- 2x800LlWBoilerUnils
ALSTOIM ControlPlanof
Quality I
Frrsllssue Dec20 2012

Fabdcaled
Steet lRev./Date 01/[,4ar
19,2013
9 of48

Related
Quality ActdndCode
for PCC
Directian
of Consiruction,
TPt
forAviation
Standard obstacl
Symboland
LightInstallarion
TSCD-168-04
Specification
for 345kVXLPE
Cable
andAccessories,TPC
AoaE(9s-0a)(specification
for 161kVXLPE TPc
cable.ndAccessories,
RegulationforProfessional
Enqineer
Endorsementfor
Publlc
Construction
otherAppicable
Codes
andStandards
A partiallist
ofapplicab
e European
Codes,
Standads areasfolows:
andRequlatiois
1.VerinDeulscher (VDE)(National
Eectrotechniker Elecirical
Code)
2.VereinGrosskruftwerk (VGB)(Power
Betreiber PantGuideljne)
3.VereinDeltscher (VD')(GemafCode)
lfgenieufe
Industrial
4. Sweden (sls)
Standard
andStandaf
Codes dsApplication
Latestedltionofcodes,
si:ndards, in effectat timeof Proposal
of rcqulations of the ContGct
Submittal sh.ll
apply.
Anyofthe slandards
approvedbytheBuyer for equipment
areacceptable andfabricatioi;
deslgn howver,
all
rnechanical
andeleclrical
trrninal whenrequired
pointsshallconfomto U.S.siandards to matchequipment
supplied
byothers.
TheSuppliefshallstatewhichcodes,
siandardsand reg!lations execution
hewilluseduringthecontract staqe.
Combined appllcationof srandadsfrcrn difiercntcountries of eachintegral
for mafufacturc/fabrication
equipment exceptfor mech.nical
will not be accepiabJe andelectrical and specified
tennlnalconnections
testingproceduresasstatedabove.
2.7 5l Units
andproposed
unitsto be usedin the Proposal
All enqinerifq shallbe Iniernational
eqLripment (Sl)
System

Responsibilliy
2 . 8 supplier's
as relievinq
shal beconsirued
Nothingin thjsSpecification for compliance
of hisresponsibilily
the SuFpller
and
witha lthea!olicablecodes siandards.
2.9 Standards Equlpmenr
of LocalSupplied
Forthose equipmenttobefurnishedocally,
JISStandardmaybaccepted subject Buver-
to approvdlofthe
2.10AoorovalofCodes andStdndards
AILrequirernents
specifiedby codesand standards are for the Supplier's
in Ell Pdrtsof the specification
guideline
of Proposal.Anycodeorslandard assFecifiedin this may
sepclfication be accepledif theresultof its
wil befunctlonaly
application equivalent
or characteristkally or superorin performance,
inlerity,strength,
durability,
stabiliry, safet,etc hawever,
marginality,
reliability, uponapprova oftheBuyer'

0,.1
AOCSProject lOoc No.
TALINPowerPlant
- 2x8001\4W t00103-0
FF21000-01-ocREP-0002
Renewal
Projecl BoibrUnits
ALST6,M Qualitycontro Planoi I
Filsl lssue Dec 20 2012

Faorcareo
Sree I Rev/Dare 01/[4ar'9.2013
Paqe 1 0o f4 8

3.0 supervisionExecution

TheSuppiershallfolowterrns
dndconditions
in clause requirement.
3.2to makelheBuyermetsame
to Cient,theSuppliersha
Fordocur.entsubmission iheBuyerasfo
documenito
lprcpose lowings:
(1)ta daysearlier fortheBuyeris over30 daysjor
if ciient'5requlrement
(2)12 daysearlier Buyerisoverla daysbutwithln3o days;or,
ifClieit'srquircnrentforthe
(3)10daysearlier Buyeriswithin14days.
requiremenlforthe
ifClient's
andtheBuyershallreturn itsapproval
Supplief
{1)Tdaysaterifclienisrequiremenlforthe or
Buyerisover!0days,
(2)sdaysaterifclieni'srequirementfortheBuyrisover14daysbutwithin30days;or,
(3)3 dayslaterif client'srequirementfof
theBuyerls wjlhln14days.
cenelal
Thesuppiershallbe an ls0 qualifled
company.Thesupplier a plojctqualitymanaqement
shallestablish
syslemandorganlzation
whichshallfunction andshallhavein effectat all
for the entlreljfeof the Projecr,
timesa QA programand realedqualityplanwhichas a mlnimumconforms to the AmericanN.tional
Standard
ANSI/ASQC Qe00o 1 (Qu6liq, and
Management Quallv AssuranceStandatds)/lS0 e000seres
Guidelinesforseection
anduse,andwheiapplicable, n accotdancewith AS14Ecode-
TheSuppller shalldevelop
a Quaity AssuranceProqrarn with 150s000series,
ln accordance whichshaLl
be
subrnitted reviewwithinsix(6)rnonths
to lhe Buyerfor aftercortractaward.
Assurance
Quality Program
TheConhctorshallsubmita "contmiled"
copywith tD'Roli4of hisQuality Program
Ass!rance to the Buyer
for review.
QAprogram
shallcontain
at eastthefollawing
conlents:
1. Qualitymanagemert systern(docurnentand dataconlrol,qualityprocdure/plan
for qualilycontrolaf
equiprnent,
if stalld!ion/constr!ction,
tesiandinspection)
2. Manaqemenr project
responsibility qualiry
assurance (includesthe
andrepresentEtive
orsafization on site
coistruction
QCorganization
and person)
competent
3, Resource (provision
management of sources,
humafresources,
cornpeterce,
lraining
andawareness)
4. Producr (plannrq of producirealizafon,
realizdtion clstomerrelaiedprocess,
dsiqn.nd developrnent,
pulch.slng,
productionandserviceprovision,
controlofmonlloring
andmeasuringequipment)
5, Measurement,
dnalysis
andimprcvement (monltorlng .Lrstomer
andmeasuremenl satisfaction,
inlernal
audit,monltorinq
and measurement af processes, of produclcontrolof
and measurement
monitoring
product,
nonconforming aralysis
of data,improvemenrcontinual
impfovement, acllon,preventve
corrective

Pan
Quality
In addiiion
io the Qualily
Assurance
Prograrn,
the Suppller andsubmltits Quaity Planto the
shallesiablish
Buyerfor reviewand apprcval.TheQuaiiy Planshal include"overEI and Inteqtated
QualityPlan"and
"lndividualQuality
Plan"
asdetaledbelow:
AOCSprqect
Doc.No.
rALINpowerptanl
Renewal
Projeci- 2x8O0t4W r00103-0_FF21000-01_QCREp-0002
ALSTOTM Ouatity
BoiterUnits
Conirotptan
of Firsllssue Dec20,2012
Rev./Date 01l\,4ar
19,2013
11of48

A. ovcrallandIntgfated
Quatityptan
Ouatityptanshaltbesubmned
]I_0.".""1^""9 to rheBuyerfof approvat
wirhinOne(1) monrhs
afterthe po Award.
",:rl*o
Theoveraltand Inteoratpd ptan
"lndjvidual Quatity snatr-inctuAe
a scteau; ;;, ;;;ir*
Quatityptan,'of eachequipmenvsvs
' - -"-t"t afd controlprocedures
containthefolowingasa rnini*u-, The control ""
plocedures
shall
jzation
1. 0rCan chart/organizailon
procedurc
2. DrEWinqs
andspecificErion
rontrol
3. Examin.tions
andinspections
4, Non-conformance
mandqemen!
andcontro
5.Weldlng
contro
6. Nondestructive
exdmination
controi
7. Coftrolofrneasuring
andtestequipmert
(M&E)
L Record
reteniion
andcontrol
9. Mateial.ontroj
(includlnqformal
skestorage
prograrns)
10,Heattreatment
control
11.Painting
andcoating
contol
12.Insulation/lagglnC
workcontrol
13,Procurement
control
14.staft-upacrivities
control
15.Construction
organization
control
16.Construction
QA/QC
B.IrdividualQualityPlan
Theindividual Planfor eachequipment
Quality or system
shE besubmittedto ih Buyerfor approval
wiihin
0ne{1)monthafrrtheP0Awad.Thehdividuat plan
Quatity for each
equipmentor systernshatconiainat
leastthefolowngchapters:

2.lnspectionand TestPlanwirh witnessard holdpointsnormalyconducted by th Supplier


and those
specified
in thespcificdtion
to beinspected
bytheBuyer, the Buyerreserue
rhertshttoaddwitnessandhotd
pointdfterreviwinqthe inspecrlonandtesi plan.Theinspection
andtestpan sha cortainat teastthe
followinginformationl
(a)Scopeofwork
(b)Testandjnspection
items
(c)Inspection
status(includins
wirness
andhotdpoint,bytheBuyer)
(d)Applicable
relateddocuments/procedures

1ulAtt
AQCSpfoject
Doc.No.
I pfojecl- 2xsOotVW
Renewa 1001
03_0_FF21
000_0f_acREp_0002
ALSTOIM QuatiryConlroJ
BojJer
pjanof
Units
Firstlssue Dec20,2012
Fabricaied
Sleel Rev/Dale O.I/tuar1g,2013

?g" 12at48
(e)i\4anufactures
3 rnspction
andtestprocdLrre
whkhshatcontain.trastthefoiJowifg
informaiion:
(a)Scopeof work
(b)Testandinspecrion
items
(c)Methodandprocedure
(including
thequaiityinspec(ron
program,
shoptest)
(d)Application
standards
andspecification
(JTesickcuirs
i
(0 A lowsnce
permission
(g)Acceptanc
c reriE
(h)Applicable
drawjng,ifany i
(J Jnspectior
andtestreport
Format
4. Procedure
forspecidl
processes i
s. Audirplanandschedule
6. Schedulifg
andnotiflcation
process
ofwitnessandholdpoints
7. Intgrated
wih otherindivldual
qualitycontrolplans.
ShopInspectian
The Suppliersh.ll allow,.nd shal requjreits Sub-suppliers
to allow, the Buyeror irs aulnonzeo
Iepresntatives
to accessto theirpremises at alt rcasonabt
timero tnspect the coraition oi.n"" ,
manlfacture, prodlction
or testingof the work.TheSuppiershallassistthe eL,yer ""J
or is represintatives
to
obtainthe pemhsion andenrryvisasforvisitingtheshopsolrheSupptier anditsSub_supptiers.
th"t prwidesuffi.renr.
qare.andpropeff.cititiesar dlt timeror such
inspction
111::r:]:l of the worb
rurnEnl'rr Inrormation
con(erning . materials usedin ihe work,and qrantthe Buyer,s dulyaulhonzo
representalive
accessat a I reasonabletimeto the shopswherethe contractual workfof the contacrare
manufactured,storcd,
orassembled,
Thesupplier shall,durinqrhvisitof *re Buver's represenrdtive, makeavaiabre of ar documents anooa*
whicharenecessary forjudeingthestateoftheworkandtheprogfess thereoiDurjnqtheirspecrion ot rems
undermanufacture, rhevisito(s)sha beatendedby theshopsuperintndenr in ct"r9eo, t,i. aeprty,
' *no
shalgivethavisito(s)altreason.bly requested informationretated to ihe manufacrure oithework.
TheBuyerand/ortheBuyertrepresentative tsreenritred
to visit,in addiriofto rheshops, rheoffices whichare
drrectly
Essociaied
withtheperformance ofthecontractual work.
Ji shallbethe rsponsibllity
of rhe supptierro inspectd equipmenr andmareriats priorto shipment. the
makingorfailuretomakebytheBuyerofanyinspection oi or acceptance ofWork,shalin nowai imparrtne
Buyer'siqht.
Forwitness/hold
poir6 if any,the Supptier
sha advise the Buyerth;rryseven(37)daysfor foreignportion
andtwentyone(21)daysfor localporiionpriorto rhedateof restino. TheBuyerwjl advisethl Supprrer
whetherloattendtheshoptestor notthree(3)dai,spriorto thetesiingfor localpoftion
afd seven(7)days
AaCSprojecr

Renewal
Project- 2xB00tVW BojterUnits t00.t
03-0-FF21000_01_QcREp,0002
euatityConlrotptanof Fi|sllssue Dec20,2012
Fabricated
Sleel Rev./Daie 01/t\tarj9,2013
P:ge 1 3o f 4 8

priortothetesting
forforeign
portion.

Priorto the delivery


of the Workthe SuD0l
:i.:'::"'"";;ir:,,;,il;,#
G)
shar,be-conducred
ffi ilffi;::f ;ff:H"");il1H:iHi:?
accordance
withanytechnical
dire"io^,., r"nr,i" rrr"ipl.ro";l;;(.;
J:il'!il.,".T
acc.rdance
withihenormatpractic ;; ;".** ,
inthecountryoforigi"
ofn,.""rf""rr., alr"ir.". J, ,lr,i.. ***.
Forthoseresr(s)requiredtn rheSpecificaiion(s), "n
the Supptiersha noiiryih Buyerand/orthe Buye/s
represeftative.ai
teastthirryseven
(32)daysforforeig"p.*1", ,*."tf i",i,j*, *na.
berore
conductingthetest{s)sothatrheBuvFr ""a "". 1ri'o#
,r,*a *'.r,tii.,oli'r"i;il;;:",;fii,"ii'.:i,tTfi::::i?ffi]y,ii:T,llillii
representative
ro witnessthe test(s)shallbe rembursedby the Cofsiructor.
saidnoiiceshalldescnbe the
exac!naturcofthetesror testsro beconduded. TheSupptier
sha withirone(rj w..f" i""jrn"n ,f,"
testsfurnishrheBuyerand/orthe Buye/srepresentative "n",
whh eight(8)dutycetiijea.opi", oitt,i ,"rut"oturt
report.lheBuyerwi| qiveits approvdtorcomments on lhetesrreporrwiriinrwo(r) *Jlt o, tt. ,",.ipt
ofsame. TheSuppliershallnotshiptheworkor anypartflrreoffromitsprernisesuntiltherestreporrs sdtsiy
the requirernents
in the SpecificErion(s)
andareapproveo oyrhe tsuyerand/orthe Buye/srcpresentative. tf
::".3f1.t"!::.. n'l: *: rpltierthewriuenapprovat
ofanycommentwhhintwo( *..r, iiornrn"*o,p,
or $e testreports,
the Suppliersha remindrhe BlyerimrnediEtely
byielefdxor !eephone.tithe Buyerstill
v1/*l'l (2)weks afterrcceipt
orthesupprier,s
reminder.
rhe res,i orruiaL.,1,l.r.,.tr
:"1,:^i"]:.j:il
!e deemed :*:
asacceptabletothe
iry
BuyerandtheSuppller
rnayproceed
withshlpment
ofratedequiDment.
For.lhose testG)notmentioned in the specficaiiof(s)
bu! normalry conduct-.dby m.nufactures/producersof
sirnilarworl! the Suppliershallfurnish,p or to shipmer!the Blyerwlth a ,tut...nt .ont_inq tnut
tL.
workand/orcomponents havepassed standadshoptestsafd rnerwithsrandard requ;ements of rh; trade.
Perfofmance of tesisshatlin no eventbegrcundfor requesting extenslons of comptetion
dats. Theduyers
approva oracceptance of resuris
ofsu.htestssha notrelease theSupprierfromitscontractuarobrigarions.
Failuronthe pat ofthe Buyerand/orthe Buyer,s repfesentativto witnessanytesrshaI notdelaysuchtest
or the orderlyfulilimnrof the contractprovisions, The Suppliefshal not be relased from any of its
obigatlons underthe provisions of the coniractby vlrrueof the Buyetsand/orthe Buyerrepresentative,s
attndance at orfailuretoattendanysuchtests,or byvjrtueoflackof nortficatlon ofrejection
otthefesutis ot

shopjnspection andtestis an impoltantkeyofqlatrtycontrot.TheSuppller


shouldbesrricrpefornrwth shop
inspectionandiesr.Alltheequipments andmaterials shouldbeprocessedstandard shoptesijalttestsshoutd
bebased onihe relatedstaidardor specification,
andshallsubmitrestrportaid the certificare
to the Buyer
to be the pad of qualitydocuments for detivery.TheSupptiersha obt6ina aLrrhority rcquired necessary
cenificates
andbearthecost,andcornplete al ratedshopacceptancetest rcg.rdlngstandard orspecificarion
rqlirementsEndat the Suppier'sexpense. In orderto be in conformrty
!o .neetthe requirements and
techni.alaqreemenrofcontract, rheBuyershalthavethe righito sendrepresentatives
to parricipatefor some
impodant inspecrionandtestitems,andthe Supptier shouldinformtheBuyerbefore testwlthinthe specified

At inspection
ponr whichthe Buyeror thecustomer
pEftcipatron,
if doesno!canform to thecontrdcr
or the
feevantstanderds,
theBuyerwill rejectthe
equipment.
TheSuppliershalsubmiiro thecorrective
aciion!lan

A1'
AOCSproject
Doc.No.
Renewalprcjecl
- 2X80OMW r00103-0-FF21O0G01,QCREP_0002
ALSTOTM euatiiyControt
BoilerUnils
ptanof Firstlssue Dec20,2012
Rev/Date 01/t\,1ar19,2013

lqge 14of 48
for modiftcatron.
Aftermodifi(ation,the BuverI Darr,r
moo,ncadonsL,eneincrudil,;;i;;,;,:;l;.;';;:_.;l:::",1 oare I ro- re.ins'e(ior rre
a) Non,contormities
description
b)Thereason
to cause
nonconformities
c) Modjfication
prosram
d) Measuresto
prevent
noncofformities
e) Relevantd|awingsandspecificationsetc
io theSuppliertreasons (equipments
^D,e doesnotreddyfor acceptince, equipmerr
inspection
etc.itocauseeq!ipment inspection dis-quatfied,
fdjted
-ol-'n,';J
to confor '"'."" rFhvalt
suoplier sror,ld0".,.,r .**.,., sranda
osI equ;'enent,
the
l, Li' ::: "i re'inspe(ion
transponadon,accommodati;;;,;.";:ffi.il]il',|T."'iJ,'.1"" erpense
(incrudins
Alltheexpensps ofshopinspection
and|esrshallbeinctuded
in thcontract
pice.
Testsfor law materiilandproducts
T,est,pGces +alt be takenfrom Eti important
folngs,aloy steelin accordance
with rctevantdpproved
standards orcodesorat therequest
oftheBuyer,
Dimersiors
slalloeEdequate
forthepurpose;ntended
dndthetestpieces
tnprp\jn.r6cshall
chr be jned
"" ^rnach tolhedimensions
'p*m.al" th",.r."rni"pp;;#;ffi';;:$:j"
".
chemicaland physicaranarysis
0fat materiakshatoesubmtted.Theresurtobtained
fromthemareriarrests
shalJbein compllancewith
thevalues
quotedin relevant
appravedsi.ndards
orcodes.
Alltestpieces
shallbpreFredbytheSupplierathisdowncost.
Radioqraphic
aid ultrasonjc
examjnation
shallbe cdrfleoour or weidrnq,
castnqs,forgirg.nd theirweld

Radiographic andulrrasonictechniquesusedin testingshallmet


therelevantappfoved standards.
All rlbber ljnedcomponents of the plantsha| be testedfor properIininqin accordance
manufa.aurels with rhe tner
instaationprocedure andapptied to ih" ,p".m"i tti.ln.rr. L t"u+,0";k,;;;;*n","
linedsurface andrandom testofhardness sh;itbeconducted. ",
? Testonmechanical equiprnent
Allitemsofihe FFshallbesubjec!tovisual,dimensionat,
rn.trial,
non-destructive,
hydraulic andfunctionalat
the manufacrurer'sworks.Theteststo be caftiedout shal besticrtyin accorda;c;;;;t;;;
standardsand.crds stipulatedin Consrruction
specification
forrheBuierapprovat,or,f,l."ri.rl, "*.*o
apr*,u
bytheBuyer. Allreleva
nt ceftificares
shallbeavailable
atihettmeoftest.
Hydrauhcres15
At casr,rorgeoor fEb.icareoDre\\rrevesse,s
anL completed plpes,bendsard ittings whichaf""ro be
subjectedto an internalpressure
or vacuurn
d!ring operation
shallbe subjected
to a hydrEulic
tesrat rh
manufacturer's
works.
AI t t"r, sr. I be.ar-ied
ourp.io.tosu{dce.odrirq
orpa,rt,ns.
Tdrau

=-r')r-f
AQCSprojeci
powerptani Doc.No.
TALTN
Renewal - 2x80otvW
Prolect 100103-0-FF2100G01_QCREP,0002
BoilefUnits
Ouatity
Controtptan
of Firstlssue Dec20,2012
Fabricaied
Sleel Rev/Dale 01/tvar19,2Oi3
Page 15of 48

3.9 Equiprnent
performance
tests
equipmert oftheplantshallbesubjected roa performafce
-Each Testto provethatoperation dndperiormance
conrorm t0 therequirements ofthjsspecifcatjo|.
Anyrequest for devidtionfromthetestconditil beaccompanied bvlhe mafuf'cturefsploposals fol
theadjustment ofthecoffec, f".,",. ."","i"il:;l;ll
".
Theformul.usdfor correcting testresutts
to siteconditiofsshaI besLrbject
to approva/ ofihe Buyerandbe
gjvenwiththetestresutts togeiherwithcatibrarioidet.ilsofanymeasurinqinstrumens.
All pressurcgauges, fiow meters, venture
rubesor ducrs,orificeplatesandorherirsrruments ro be usedror
workstestssha lbe subjectedro rouiine
catibrarion.Recordssha ;e availab
e for in;;;;;;;;;rr",
Thetestshallbe carr;edoutinaccordance withrelevantapproved standards.
.r0 Balance
andvibretion
tests
Eachcompletedrotating
unitshallbe
subjected
to dynarnic
andbalance
ist.
.r1 Testonelectricalequipment
TheelecLricalequipmentshaltbe
testedinEccordancewithANSt, NEt4Aand tEEE standards.
TheSuppliershallconductterrsto vedfythe functional
operarion
aid inresrityof rhe design.
Theseshatl
includesuchtestsas producrioi rests.Therestingshalljncude,but noi be timitedto
tesrsaid tectrjcal
continuity
andvisualinspectjons.
Visualexaninario(aftersteetfabrication
andbefor
painttnq)
(1)GenerE
I wolkma
nship
(2)Assembly
andfitofsuppods
(3)Quantiiyand
size0fculoutsascompared
withconstructjon
dnwings
(a)Check
ofa lwelds
(5)surlace
smoothness
(6)Dimensions
Visual (.ftershopassemblyl
examination
(1)Workmarship
andacceptable
routing
ofwiring
(2)Electrica
I wirlnsandtermina
blocklayolrsshallbechecked
usjnqrhet.restoras buittsysrem
drawi,rgs
(3)Nameplatesandwirinqtagsshallbe
checked
usingthelatesioras b!iltsystem
drawings
(a)Adequacy
andtightness
of allcomponent
supports.
TheSupplier shalltest all devices
suppied,mounted,
andwircdby him.Testsshal be performed using
appropriate
simulated inputs. Altestinputs
shalbe.ppliedat:polntfurthestfromtheact!aldeviceremnats
to checkall wiringwithin the Supplier's
scopeof suppty.Thefotlowingtestssh.tt be perfornedand

(1) Eachelectrical
switchor switchifqdevice
shallbetestdin eachswitchposition
ro vrifucorforrnance
to
the required
switchdeveloprnent.
A detailedchecklist
shallbe usedfor lnspectioi,
signedanddatedby the

I
--Wilt/il
Renewat - 2x800MW
Project BoiterUniis r00103-0_FF21
000-01,QCREp_0002
euatityControtptan
of Fi|sllssue Dec20,2012
Fabricated
Steei Rev/Date01/Mar19,2013

inspecto(s).
(2JFunctionEttest
of allcontrot
cir.uitswher
dDD
, , licabte
dndsroofdcheckof. housinss
cufieni. capabte
ofcarryrnq

{3)Scfewtightness
inspectton,
includirg
termiraJ
boaras.
untess
orheMisespe(ified,
altwirswithineachcabinet
11]Tlt"l.:l
InsLrtatton sha betesting
to sroundat5oov dc.
ghdllbe20meqohms
resistEnce or rnor.
(s)Verification
ofannunciatorsystem
response to inpursigfals.
Electricalshop
testsshallbeperiormed oniyifthefo owrngprereqLlsites
arecomplte:
(1)_neequipment k.compreteryEssembred in wofkrngorder,andevidenceis provided
showing
it hdsbeem
InspededbytheSuppl;er,squalitycontrolorqanjzation.
{2) Thatin-_proqress
qualitycoftrol,megger testsdnocon[nurly resrsor winnghavebeencompreieo
documentation
preparedforauditbythe and
Buyer,srepresntatNe,
{3)As-builtdrawlngs areEvailable
andacc!raielydepictthe.s_b!iltcondirjons.
(4)Aljst of alltstinstruments
with datesof lastcalibration
ifcludingthetyp,model,andmanufaciurer
is

Inspection
andTesting
Allinspection;id
testingsha beconductedin accordancewirhtherequirements
setforthin alltherefercnces
and.standards_ofthis spe.m.ation.
The inspectron and rstshar incruded,
but nor be rimitedro, the
rcqurrements
ofthisSection.
TheBuyerreserues theight to witness
a inspections
andtests.
Thecostof conducting anytest.equired
includinq replacementof dEmaqedmaterlal
shallbe borneby the
Supplier.
Provrsions
shallbe nradin rhe designof the equipment
for connection
or insertion
of a I reqojred
tesr
Instrurnents.
Atltestconnecrlons
sha beidentifiedonihedesign
drawings.
l4akeall necessaryperforrnance
calculations
and sh.ll furnshcopiesof all carculatlons
andfinarcertified
copiesof testrepotto the Buyer.
Thereportshallincl!detesia*anqement, instrumeni.tion
andcalibration
data,testprocedure,
testdatE.nddaiaback-upcalc!rarons.
Shopinspectionandtest
Inspection
airdlestplan(lTp)andinspection andtestprocedure sha besubmiued to the Buyerfor lpprovat.
Th ITPshallincludethe Supplier, manufacturer, IndeprdentInspector(if necessary) and the Buyeis
witnesvhold points.ThelTp and:nspectjon dndtestprocedurc subrnlttal
scheduie shal be provided in the
Individual
Quality PlanbytheSupplier.TheBuyerreserues therighttoaddthewitness/hotd polntsafrerreview
"lnspectiondndlestPlan"submitred bytheSupptjerwiihoutpaying anyextlachargetothe Suppier.
Shop testssha bepedormed dsspecifiedherein orasrequredbythecodes afdstandadsorif thepproprate
Seclionsfor eachpieceof equipment ir eachpali of lhe Specificaiion,
indudjng theSuppjier,s standadshop
tests,hydrostatic
tests,mrte .i !sts/misheet,NDEtest,andnolselevemeas!rements. Detaiedschdule of
witness/holdpointsfor shoprestsspecified
in thisSpeciflcaton
shaltbeprcvided in the tTpfor tocatorforerqn
poriion.TheSupplier shallberesponsibtefor a rheshoprestsof miscelanous equiFment provided bythe

-//r/fu///f'
AeCSprojecl
powerptanl Doc No
TALTN
Renewal -
Projecl 2x8001\IW r00103-0-FF21
000-01-QcREp_0002
BoilerUnits
0uatityControlpian
of Fhstissue Dec20,2012
FabicaledSteel Rev./Date 01/[4ar19,2013
Page 17 ol4}

,: *-" shopiestard inspecrion,


a required
tesrinstrumefts
f^,j:,1^ll"l:.
cenflcate "''l
0r reportwithin shatJ
becatibrdted
wrh
va idjlvoertod
pointsandHoldpoints
4.1.1Witness
Witnasspoint!
Forwjrness
poirrs,if any,the Suppiier
shailar tnu Euyerthirtyseven(37)daysfor foriqnporiionand
Mentyone(21)daysfor loc.lponion to,lou't"
orio,
"tt.natr",ioptu,ro,not,;J;i;';:;#:i:::'J"T:;';Jn::1lil,:i:::i5;:'f
testnq.,
However,
iftheBuyer,s witness
personnelfait
t. .n*a ,f,.*iif," iroolf.,,.i ,ri."j. *"
lestandsubmitihercports
after testing
to theBuyerror
revewandaDDTovat. ""
HoldPoints
A desicnnted hold,point
duringorfollowing a specific
activiryls a pointrcquiredbythe Buye/switnessbeiore
rurtrerworkcanbepeformed. Thesupplief shdllnotproced withrheworkbeyond the Hordpoin!wmout
wrtnessbytheBuyerunless pfiorwrjtlen.uthori?ationjs obtained fromtheBuyer.Forholdpoints,ifany,the
Suppliershalladvise the Buyelih rty seven(37)daysfor foreiqnportionandiwenty
portionpriorto thedateof lestine.TheBuyerwil advise fj.l U.y.,., f"*
thesLrppler whether "*
to uttena tl" .ttopLst o, nor,
sevn(7)daysforforeign podon.ndthe(3)daysfor localportion piorto theiestinq.Howeverif!re BLryr
doesnot atiendthe inspecriof^esr ard the Supplierhasrhecked thatthe nLryerhasbeendulynotifiedas
above_mentloned period,the slppriermayproceed with the activiiy24 trouisafterthe screiuretrmeot
nspeclron/testandthentheinspeciion/tst |eportshdI besnttoihe Buyerfo,rcviewandaDDrovaj.
.1.2The Buyerreserues therightto checkthequalificationofthe Supplie/s technici;nssuchaswelder,Inspector,
etc Testtoolsandinstruments sharrbepreparedbythe supprier andsharbecaribrared withvardcElibralion
rcords beforeperforming shoptest.
1.3Durinq
lhe Project
execution
period,
the Buyer
will dispatch
its personnel
or assignee
to audit/suruey
q!atty
Assurance
Prolrambased
onthatapprovdbytheBuye.
.x.4TheBuyershallhaverhe rightandtheSupplier shailhave
rhobigation
to affangetheBuyer!ovlsititsfactory
and/orlts distribltdSubsupp er(s)factoryto inspect
the manufacturjnsprosress.nd ro auditthe qlatity
controlsklusandwilnessallshoptestsofth equipment. Theproposed foreigfof localSubsuppthrsshall
allowthewitness ofalltestsatfactoryasperscheuure.
1.5TheSupplier
shallnotdefertheschedule
or request charlesto the Buyerdueto postFonemenr
dnyadditional
ofanyofthefollowing:
1.Theinspection/tesi
andaudli/surueilance pertorrned
activittes bytheBuyer.
2.Anycorection
.ciionrequested
bytheBuyerto resolve
a faiture,
rnafunction,
deflciency,
devjarion,
deiectrve
material
andequipment or anyorhernon-confornrdf
ce.
1.6Theacceptance
ofequipment bytheinspectionshalbein nowaytoreievetheSupptiets
responsibitityforthe
furflshed
mate.ialor
partsaccording
to therequjrements
ofthisSpecificaiion.
TShop
Assembly
1.All equipmeft
shallbeassembled
in thefacioryaccording
to theSuppie/s standard
procedures
Esrnucnas
practical.nd
beconsistentwith
oceanvesselandinlandilansporrarion
mitations.

-WllWf'
AOCSprcject
Doc.No.
TALINpowerptanl
RenewalProjeci
- 2x800MW BoiterUnils I00103-0-FF21
000_01_QcREP
0002
QuatilyControtptan
of Firsilssue Dec20,2012
FabicaledSteel Rev/oate 0tltvtar19,2013

2. Thecomponent partsshallbe assembledin the shopfor the Buyer,s


submitted ifspectlon
in accordancewth the
tndividual pan.
Quatity
4.l.sTheSuppliersiall,
inspectandassurethatali padsarep.operly finedioeethr,
andthtstovrallarmensons,
crealances,
andtolerancesErcorrect
4.1.95hop
TestReports

J.rj* Tuiffiffi;:
1. the Supptjer
shallsupplya complete
,1"s,*ii., insoec
ffi:ilffilfi:ffi:lx
T,1ij:TT*:il,l1x,TJ?[llJ:
whichcanbe obraineddjrecilyfrcm the factorytesrsfor a[
:T:1 :y::
pr.posal.Furlhfmore, o"noirnjn."'u-; nr* *il
rheinstrLrment
catib.tionreport,ifapplicdble
forthetesi,shalibeinctude;Inflreshop
testrepods ofthoseshoptestswitnessed
byrheBuyersrpresentdtives.
2 All shoptesi repots,dEtaandquaity conirolrecords
shdribe subrninedto the Buyeffor reviewEnd

3. Erght(8)certified
setsof theabove restreportsanddatashaI befurnjshed
io theBuyr.
TheSupptter
shall
furr,srsix(6)setso. mater:alce1 l cations
to r.teBuyer.
.l.xoshipment,shall
notbemadewiihouttheshoptestconsrslent
to specificatlon
whkhshallbewitnessed
hyrhe
Buyer,
unless
wriuensubmittal
fromthe Buyeron
thosepaftsihatsh0ptestsdrenotrquired.
'1.11lheBuyer's
inspecrorshalhavefullaccessto
allfabricdt]ng
ormanufacrurinq prantsai.Ilreasonabletirnes,
to
ifspectallmaterials
andfabftation.Heshaltalso
haveduthorityto refusercleasefor
shipment iftheoesgror
tequkements of the Spcificatioi
havnor beenfutfilted,
or certified
copiesof requir"a;n"pu.,ion
uru no,
available
for review.
l.l2hdependent
Inspectior
Requirement
TheConlactor shallselectone(1) IndependentInspection
Firmto carryoLrtthe345/3 kVsingle-phasemain
step-uppowertransJormer, 34skVstanuppowertransforrner, 161kVernergency powertransfomer,Unit
auxiliarytransformef, FF auxiliarytransformef,sre.rngenerator pfessureparts{inctudin!matefiat,size,
finishedproduct, weldNDEinspecrion andcteantjness
irsidethe pressure
parts,...erc.,
andsh;itbecertifiedby
authofized inspecbrofASME)to enqaee shoptestsandinspections durinqthe manufacturingprocesstrorn
thefollowinslistof thirdpartvindependent inspecror.
Thesupprier shariiformth Blyerafterawardif th
equrpment isto besupplied byforeignmanufacrurer.
1.13The
inspedion
costfor tfdependent
lnspector
shallbepaidbytheSupplier.
0nofthefollowing
thirdpartyirdependentinspectors for thlsproject:
sha beselected
1.ABSWorldwide
Tech
nlcaI Serukes,
Inc.
2. Britishlnspeciing
Engineers,
Ltd.
3. Inspectote
Inrernationat
S.A.
4.Japtsn
inspection
Col,Lid.
5.Japan
Machinery
& MetEs Inspectlon
trstiture
6.Mo0dy
TottrupInternational,
Inc_
7. Robert
W. HuntCo.

-WtlWlt'
AeCSprojecl
powerptant Doc.No.
TALTN
Renewal - 2X80OMW
Pfoject 100103,GFF21
000-01_QCREP-OOO2
ALSTOTM BoiterUnits
Controlplanof
Quatity Fircllssue Dec20,2012
Fabricared
Steel Rev./Dale O1l[4ar19,2013
e 1 9o f4 8

8.SocieieGeneldlDeSurveiliance
S.A.
9. UritedStaied
Tsting
Co.,Inc.
10.Lloyd's
Reqjstef
11.NipponKaiji(yokai
12.DNVRegistef
13.HSB(HarfoldSte.rnBoilerInspection
andJnsurance
company)
z Standards
of EquipmentInspection
Alimanufacture,
inspection,
testingandfactoryinspectjon
of all Equiprnents
(orparis)mustbein accodance
withiheJatest
edltionofjntern.tionalstandards
whentle aateof contract
sig;abre
r Equipmentpackinginspctjon
TheSupplier
shallprecede
packing
fu yaccording
therequircmenis
of,,packins
Endshippinq
Instructjon,,
TheS!pplier
shallnotchange
imporlanipadsofthe contract
equipmertandspecial
partswithou!thetsuyels
authorization_
ThesuppJieris obrigedto provide thecont.c! standards, d*Wings,documents, procss andinspectionrecord
ratedto.rhe cont.ct equipment as required by the Blyer represent.tive.tr ca.etle euye,cons,oers
photocopy
is needed, theSuppljrsha provide assistance.
TheSupplier shallprovide facroryinspecrior andtesi items,res!meihods .nd criterlafor judqmentto the
EuyerTheSupplier shouldnot keepconfidential informdtionagainstthe Buye/sSup"riri"np"rr"nn.,
shouldtike the responsibility ro submirtesrdarato the BLyeron rimeaccording "*
to the contldct.
TheBuyer
havetheobligationto keepconfidentiarto thoseprovided technicardoc!menis aid thernformarion.
TheSupplier shallperform thetestingaccording to the technicllspecifications
andslandards asstipulareo
In
thecontrac!andprovide to iheBuyerfor alltestrcpoft.
TheS!ppliershoud provide thecooperarior to the Buyerfor thenecessary jnspecrion persorfel,materiat
and
thetoolsdurinsinspection process.
TheSupplier
Endthe Buyefwt I bothpadicipare
the inspecrion
for the Suppier purchasd
equipmenrs
or

Ihe Supplier
shallpa.kandlransport
strictlyin .ccordance
wjth the Buyer,s
relevan!
requirements
of expo.r
equipment
packinqrqulation.
TheSupplier
dndEUb-S!pplier
shal foltowtheBuyerandrhe Buyeisquatity
supervision.
Theparricipaiion
of
the Buyerfor wirnessinspecrionor dcceptdnce
inspection
doesnot nean rc releasethe Supprers
responsibility.
Th-eSupplier
shallsubm it validtypetestcertificate
(rnustbewithinfiveyears)
for allelectricalequipments,
and
calibration
crtificate
for arl instrumentsto the Buyerfor review.1fthe typetest certificates
ior eleLtricdr
equipmentareover5yeaE, ir is mandaroryio
redothetyperestagain andsubmitthe cerrificates
tothe tsuyer.
Anyexpensefor rhistypetestshould beatlhe SuFplier,s
owncost.
AeCS prol.eci
powerplan! Doc No.
TALTN
Renewal -
Project 2x800[1W t00103-0-FF21000
01_0cREP-0002
ALSTOTM BojJer
Units
QuatilyConlrolpJanot Firsl/ssue Dec20,2012
Fabricated
Si-Ael Rev./Date oilt\,lar19 2013
Page 20 af 48

5.0 Non-conformance

5.1 TheSupplier
generated
NCRwith,,Repai/
or"Us,As
ts-dBpositions
TheContractor
shallsubmitthoseNCRs,
creared
prop_osed
disposirions
oriep"n
. *"
the BuyerandobtaintheBuyer,s iiiii],Xli
".*:1n","',Tln",H,':.Xfi".j"."1ffi[:";",lliiy"i
n.non
.**"._*,,r,Ji;; concunence
wrtl
;.ilffi il;i:lfft1ll"J"lffi.;,'il:flT:'fi
:,,,l:"l,JJff
:*
technicdl
adequacv
ofthedisrosjtton
Non'conformance (NC)identifiedbyrheBuyerand/o. Is represenlarve
(1.,] idenrified
byrhe Buyerand/orits representative
::T::f-.:T*" durinsinspections andaudirs. etc..
bythsuppte,, wi bedocumenredin a cof,ctt""n"i"" n.q,,ri i*nt
1l:1"':,.* l:'jdl"::ly:ddressed
tgr.resorurion.
Thesupprier shairconducta review. qenerate a corr"spondinq
:::.':::l^,:i::iPll"
wtrnd rcommended Ncn
dtspositionlnd submt it to the Buyerfor concurrence pror io implernentationoi the
disposition.
Non-conf
olmances
affecting
interchangeabiliry
Th-eSupdjer
nan-conforrnances
withproposed of Repairor ,Usetu-ts.(reported
disposiiions oncomponents
rndudrnqassemblies
or itemsdurinqthe manufacturinq
or abricationcyde)whosespecification
requrred
interchangeability,
shallbe subminedby the Supptier
to the Buyerfof reviewand concurrence
priorro
implementation.
TheSuppliershallmaintain a Non.conforrnanceLisis(NcRLists)th.t incrudesidenrficariornumber, date,
nameofcornponent, dhposition
rneasurcs,surnrnaryandstatusfor allnon-aonformances againsttheSupplir
procurementdocument requirernents
includinq
Codes afd Srandards.Thelistshallbesubmitred ro rhetsuyer
nronthly
as pa'| of the monrhy prcgressreportrt is rhesupplieisresponsibiliry
ro t.acknonconformdnce
rcports
to assurcth.t requhedactions
arecompleted andthatihey areclosed.
A copyof each.ompletd non-conformancercpodshaI be includedn rhe pdckage of qualityassurance
recordstobsubrnittedtothe Buver.
The Suppliers responsibie
to revlewand concurwlrh all jts subsupptiers
nonconfomarces
agEinst
prccurern
entdocumenG, 'use_as-is
wh chhaveproposed ol jepair'or
dispositiofE .
TheSupplier
sha alsoprovidecopies of rheseapproved
non-conformdnce
reports
ro the Buyerin the quary
records
packdge
fof theworkwlthinrhesuppieass.opeofsupply.
shallusehis own NCRform esiabiEhedin the '.N0r.coffofrnance
TheSupplier management
and conrrot
procedure",
.9 TheSupplie/s
NCRsareto
benumbered
sequentially
startinq
at 1.
Thedispositions listedin theSupplier's NCRs sha at leasttn.tude"Repai/,or.'U5e-As-ts,,
menrionedtn .bove
paragraphs wiihthefollowinC definitions:
1. Repair- a disposiiion to a fof-.onfofmance,whichdescrtbes corrcctive
acrions
ro betakento restorerhe
item to an accepr.bcondiiioir eventhouqhthe irmstil doesnot conformto the o ginalspeclfled
efg neenng requirements. Thkdispositionaccepisthiternasnot meeting lhespecified
requiremntsburrne
itemmeets itsintended useandapplicable codeandfuncijonalrequirements.

--wt/wr'
AQCSprojecl
powerplanl DocNo.
TALTN
Renewal - 2x800t!twBoilerUnjls
Project r00103-0
FF21000-01-ocREP_0002
ALSTOTM QualiiyControlptanof Firstlssue Dec20,2012
Fabricated
Sieei Rev./Dale 01/l\Iar19,2013
Pag 2t at4A

2. Ljse,Arts- a disposirion
io a ron conformance,
whichaccepts the non-conforrnance
as not meeiing
the
specrEdrequfemefts but meetsthe intnded
us. of the ltemand meisapp/icable
codeandfunctiona

5.11TheSupplier
shalltick'criiicaiNC"on the NCRFormwhilea majornon-conformance
fequirements agaiisrlontract
isfoundandrequirirq urqenvimmedatefemed
alaction.
5.12Responsibilities
Changes to theabove saidprocedureandDtan rp.,r:stedbytheBuyershatbincorporated
. priortocommence
']: -pp""""ar slbmr to rheBLyer.in writinq,anychanse in qua
::l::::"1: his irydocumenrs prjorro
mpementatr.r rcr.pprovar.
Thesupplier sharberesponsiblef'r thework specified
in rhisspecificationano
shallassure-thar his sub-supplie|sand suppliers ako complywith theserequiements. if,. Srppfi",i.
responsible for surveillance
ard evaluating his sub_suppliefsQCpan. TheSupplier sh. I a spatcnquatiRed
inspecior o. engace witha rhirdpaftyinspectof to themanufa.ruringshopto conductindependence iecr or
supervisionofqualiry connot!ctivities
per{ormed bythehissub-supptiers.
5.0 Welding

6.1 Gneml
All fieldswedinqshallbe cafriedour by the Supplier.
A I engireering
afd desisnfor the wtdirgshal be
supplier bythesupplier
indudlng fieldwerding.
shopandfeldwrdingoftheFFsystems sha bedesr:qned
and
fabricatedasdlrected
in theselnstructions.
lf the supplier
wantsto usethewerding regurations
oiherthanforowingcodes
andstandards or addrondr
weldiigprocsses,theSupplershallfirst0brainapprovat
ofth Buyerbefore
wetdinq
ts started.
TheSuppler
shallprovldeallnecessaryweldifq
maiertatsincudtngrhose
forfieldwetdins.
F.2 Codes andstandards
Codes
andstandardsto
beappiedshalbethelaresteditionEsfoltows:
ASMEBoiler
andPressure
VesselCode
Nondestructive
Examlnation
Section
Vlll
Sectioi]X Weldlng
Qualificaijons
APl650 Tanks
andSimilar
Eq!ipmenl
ANSI/AWS
D1,1 Stftrcture
Weldinq
Code
ANSJ/AS14E
B:1.1 PowrPipinq

.0 QualityRequirement
for Piping,Hangers& Supports,Fittingand Specialties
.r Fabicarior
.1.1Limks
of Fabrkation
A lpipingDN6s(2-112inches)andlargershaI beconstructed
withbuEwelded jolntsEndbutiweldn! vaNs
andfittings.All pipingDNso(z inches)andsmalershallbe constructed
with socketweldingvaNesard

o.
Doc.No.
Renewal _ 2x800^4W
Project r001
03-0-FF21000_01_QCREp_0002
ALST6M Quatity
Boiterunits
ptanof
Controt Firsllssue Dec20,2012
Fabdcaied
Sieel Rev./Daie 01/[Iar.t9,20i3

frs" 22or4s
fittinqs.Fittingssuchas elbows,
tees,redur t'ottes dnd caps+ali
orrecron, Intersecrions be usedfor all charqesin piping
p,p,nod." -it:l
of p,pinq, ond- o resexleotas orherwise
Euve.P,pirsDN6s{2.v2 ;.;:;ifi:";;:,:'.'lt:: :'.d app,ovedby the
"o"n*'.".,na,"a,"*";,^;;:J:';H:;niliiil,;:li1",l1.iT
7.1.2Forqing
Forforgingoperations,
the pjpeshallbe heated ufiformlv'preferdbly
nealfgoftheenthesectjon in a furnace'
to permjtsimultaneous
to beforoed
Forqing
ofa|oysteetshalJb"
p"*.r"a U"tr"enthetemperatures
"Fl. of8To"c (1,600"F)andx,ogolt (2,ooo

Ouring-heatinsandforginq,thetemperatureof ih pipeshallbechecked withopticElpyrometers


overheatrng,
andto assurcworking tu prevent
withinthespecried temperat!reran!,
Neitherwitef norothercoo/inq
agentssha/lbe;pptred to iheheatedpipe.Afterrhforginqopelanon
ndsDen
.onDleFd, re p.peshar,bea,owedrocoot.r srrt:tr
Aftercomptetion,
a forqinqsha behearfieateo.
Fo owingthe.heattreatinqoperation,
upsetof swagedendssharbe machined, groundor brasted
--'. to cJean
metalandsubjected
to magnetic
particle
or dyepenetrant
inrp*,io*, r.p"i,.i in.."rr"".
7.1.38ending "ra

Botha oy afd carbon


steelpipemaybe benthotor coldif accordance
piping wih paraqraph
129of the codefor
Power ANStB31.1ard rhefo owing:
1.Allcoidbendsshallbeperformed onsuitable
equrpment
desiqnedforthepjpesizeandbenddiarnereEuseo.
2. l4inimumternperalurewhiiepeforminghotbendsshallbe 760 .C (1,aoo for carbon
"F) sietprpeand
7s8 "C (1,a50"F)for a oysteetpipe.
3.Themaxinum
ternperature
for horbending
carbon gss
steelshallnorexceed "C (1,zso"F).
4.Maximurn rernperarurefor
hotbendingalloysleelshallrotexced
1,0101l (1,sso"F)
5.All hotbends
ofalloymaterialshall
besubjctedto a fuilfunrace
srress
rlieftreatment.
6-Carbon pipinq
steei thathasbeerhared io 9oo "C {1,6s0"F)or higherdurinsbending
afd cooled
in stili
arrshallrequire
nosubsequentheattreatrnent_
T PipDNB.(3 in ) if sizeandrarger,
whichis ro be subjectedro hot bendinq,
shal be heattreareon a
furnacewhichwi unformtyhearthe enriresectionro be bent pipeisiobe het;at,fr" l.ri"J utnp"r",rr"
onryrongenoughto obtajna uniform
temperaturethroughout.pipbelowDNso(3 in.)in sizemaybe
veatedbygasiorches tocalty
orothersuiiabte
means.
L Plpeshallbesandflled andrampedfor hotandcoldbending. Safdshd bea hishremperatur siticasdnd
ofsuitable
qradeandfineness.
9. Duirq heating
afd bending,
thetempelature
of ihpipeshallbchecked
wlthopticalpyrornerers
to prevenr
overheattn9,
andtoassurebending
withinthespecjfied
tempeTatur ranoe.
AaCSproject
powerptant Doc.No.
TALTN
Renewa - 2x800i\,4w
I Projeol BoiterUnils t00103-0-FF21000_01
0cREP_OOO2
eualjlyControtptan
oi Fi.sllssue Dec20,2012
Fabricated
Steel Rev/Date 01/Mar19,20.t3

&s" 23 ot 48

operation
hasbeerc0mpJeted,
thpjpeshabeE owedto coajr stjlair.
eieebendsre r0bemddebyinducrion bendinq,
thesLpptier
shaltsubmit
:f_t:1the
suchprocesscoverin!thetenperatur a deraii
descptronol
coftrolanoneattratmentforrevieMaDlroval.
AIJbends .ndoffsets shallbemadetrueto thsizeandradl!sindjcated
onthedrawings.
Special
careshallbe
ontheoutsjdeorthe befds.
InaccodEicewirhrhecoderorpower
f::*':^i:i:,T':t'jl:-'^:!:merarLrirdurv
p,,ru2.4.5, rnemrnrmum watirhicknessat anypotn!jn . completedbndshalno!
Detessthantheminimum thlcknesscatcutatEd Itu tod" forrnua Thesupplier
yea,saftercomptetion shallretainfor a peiodof!hree
of thi, proju.,,..nifl"d
thairhepipeprio,ta bndi,.*o *" *n, ,l::::1-*,1-:l:Tl' l'"::l':!b . thBuver
indicatins
both
pipins
after
bendins,
byme;,.'"";,;;;;il."*;#i:;:?ilni;":1il::,::Jli1l":ii;T:i::
m]nrmum
standatds,
0bjectionable
wrinkres
or burqes
shalberemoved
byhotpressing
or hammerinq
conducted
in accorddnce
wm
therestriciiors
gjven
under'Forging..
.2 HeaiTreatment
,2.1General
Allmaterial,asfaraspractic.luse,
sha bpurchased tnfu tyanneatd
or normali?ed
andtemperedcondirion.
All alloypipesshallbe purchased
fullyann..aled
or nomalkedandtempered, .nd shot-blasted,
prckled,
or
otferwse mddF lee otsca'e
byrremEnu?cn,rel
Forfufnacehattreating
operalions,
thecornponentsandassemb iessharbecomprerery encrosed
in afurnace
andshallbeadequdtelvsupported
to rninimize
changein sh.pe.r4achinefifishedsurfaces
shaltbe proreceo
to prevent pipeendssha bectosed
oxidation. to fduce
ajrcirculatioi
throushthepipe.Blt pipemustnotbe

Furnacetemperature controlshal
beofsuchqualltythat holdifgiemperaturcs
andthemaximum renrper_LUre
differential pointsduringhe.tingor cooring
at various aremaiftainedn accorddnce
withtherequiremenG
of
paraqGph 132ofANStB31.1, andASME Boilefandprssure
VessejCodeSections
tandV t.
A recordof heEtinqandhotdng tmperarures for nornraizlng,andheatholdandcootinq temperatures
for
stressreliving
operationssha bekept,except fof wetded jointsof DNso(2 in.)sizeandimatlerwhichmay
becontrJledbytheuseofrempilsor rmpilstiks.Thermocouples or resistance
thermometers usedsharjhav
beencalibratedagainstcertified
standardsthro!qhout
th."irrangeshortlybeforetheiruse.
Whilematerialis in the hot statecareshallbe exerclsed to.void coniadbetween the rnaterial
and;ny
nonferrousmetalsor alloys.
Whenever possible,
heattreatmnt 0perations shallbe performed
in a funace.Whefethisis not Fosstbte,
mettsltemperature of the nraterial
shalJbe measured and recordedby nreansof thermocouples ;ttached
directlv
to thepipe,exceprfor pipeDNso(2 in.)andsmarefwhercTempirs orTemprstiks
mavbeused.
A minim!rnof two ihermocouples sh.lt beusedwith onecouplelocated at eachboundaryofthe zoneto be
hedted. oneadditiondl recenrlycatib6ted iherrnocoupte
andindependnt porntjometer
;ha I be usedas a

All loc.I heattratmertshalbe perlormed


bytheinductjon
heatirgprocess.
In isolated
instanceswherethisis
n0/tpossible, reslstance
heatinq maybeused.However,speciaprecautjons
andsufficenttirneshalloraken

u
)/u/)l//f-'
AOCSprojecl

project- 2x80OMW
ALSTBT|'1 Renewateuatity BojtefUnils
Conlrolplan
i00103-0_FF21000-01-QCREp-0002
of Firstlssue Dec20,2012
Fabricated
Steel Rev/Date 01l\4ar19,2013
Page 24 of 48
t0 Bssure
uniforrn
ternperalur
distrjbution
througlroLrtthe
thickness
ofthematerial
z.2.2Norrna1izing
ln addition
ro mdterial
furnished urderASTI\4 4672,thefoJtowing materiEishallbe
normalizedl
r. Anvallovsteeipipe.whrchwas
not inriral f'ljy tnnaledor normalized
5upprrers shop,regadless andkmperedbeforerecejptir
ofunorko",forr"d.ly
2. Anycaibonsteelor alloysteeJpjpe,
whicl to rorsinqope'tions suchas upsenins
swaqinq oferds. vanstonins." ,emovarorbu[J::,::""t"0 or
Theholding tenrperarurefor normalizinq
shalbernaccordance witl paragraph132ofANS]831.1aird
bo erandpressure Vessel Code Section As[,tE
tJ.
7,r Welding Aiocedures
Al pipinsWhichfatk withinthejurisdjction
of.rheASMEBoiterandpressure Vessel CodeshaIbewetdedin
accordancqwiththeprovhions ofparagraphpvv-41otthatcode.
AIJshopqeldinqpracedures, weldrsand ooerators rnachine
accordancew;# weldjngequiprnent
_ shall
-'" be quatjfiedin
Lherd,esotSec'or t{ ofrfeASME .of "-,
Bo,p.oropr.or.. V.oo,io*
TteSuppliqrs standardwelding proceduG specifications,
coverirg
allthesimilaranddissimitar
robe perfoqiedforthjsprojecr. materratwelds
sh.ltbesubmitteo rorheBuyerforapprovalprior
0rrheshop to six(6)monthsin advance
fabricanonworkisstarred
.4 Welding prgcesses
.4.1tarbon steelpipe
maybeweidedbyoneofthefo owngprocessesl
1. Ii,tanual
qeta arcwithcovered
electrodes
2,Automatic
or manualsubmerqed
arc
3.Auiomatic
or mEnualinert gasshieldarc
rorpipeup
4. o,ry.dcetylene to DNao (r r/2 r1.tri?e
'4 2AJloysteerpipe
maybewerded byalrprocessesristed.in
abovernentioned
wlding
processwith
rheexception
o4i-acetyiene
welding.Subnerged drcweldino of
: prormedrsrnqE mutipledver
techfique
themaximum !hicknessof ar nr", *n *,;"li".lj in whjch
Weldinq 14arerial
tt rod
lll:-1llln
procedure "q::.0:" yetdinq andfi ermerdrwi,rch
quFtific.tion
areused
shaIbedesicnared
byAs]r4numbe,
inthe
forms.
tr::j!,ll"j,T,:l material
sha besuchthatsound
"" l::inq wetddeposits
havins
a chemic.t
anarysE
and
]imits
orthespecirication
orthepircn!
metar
areoirain"a.
,qrrovinq
il5,|:'i.Ttt'ffli:H,jTl"tj| .r"'*o
Prcpation
of Base
Metal
Thejoint edgepreparation
may be madebv
m
combnatior i.;#;;;J;::l:l:ljli'fil
{r,,esem*rro,, :;i*';,:i lil:;l:,,l"fl"i,,:
mm(V16 in.)to bremoved
bymechanicalmeans.
--W/W
AQCSprcjecl
powerplanl Doc.No.
TALTN
project- 2x800MW
Renewal 1001
03 0-FF21000_01_QcREP_0002
ALSTOTM BoiterUnits
euatityContrctplanof Firstlssue Dec20,2012
geel
Fabricaied Rev/Daie 01/irar.19,2013
Plge zs ot qa
B,fore
dtiqnment
of pipefor fleidwelds,weldrns
racesshalbectednr
d of all rust,scalqlacquer
greas, or pdintand
7.7 WeldContinuity,
Finish
andl4arking
7.7.1Weld
Continulry
Th..wetdinsof a/tjoints,if pracricabte,
sha| be comptered
withoutnterruptron.
Carbonsreelweldswhich
fequire
preheat.and al/oysleelweldsupto andInctuding
2 ,4 pefcenchrome materialmaybeinteriupted
necessary,
provided thefollowirgcondjtions if
arsa!sfied:
L lhe wed dep6i be.ore ,s10 Tn (3/8.n.Jrhicko, percent
rite-rLpfon. 29 oftheweldjng
qrooveisfj ed,
wntchever
tsthicker.
2.Iow hydroqen
electrodes
afeused.
3. Prehat
tmperatu
rc is restored
bfore
welding
is
resumed.
4. Prehealed
andwelded
arcais properly
insu/ated
uponinterruption
EnI allowed
to coolslowly
in stillair.
a.7.2WeldFinish
Thestartands|opof eachweldbeadshallbeclosely examiied
afd anr'defects
shEl/beremoved
bychippinq
andgfirding.All slag,scaleor weldspattershatioeremoved
fromea:h beadbeforethesucceed
ng beadis
deposited.
A powerdrivenwirebrush shallprferably
beusedforthjs
pur
Thexterior
ofallFiping,hanger
lugs,nozzles,
etc.,shalibefreeof bufis andt00lmarks.lhe interior
shalibesmooth, sudaces
withrcunded corners
at allnozzles
andjoints.
Theweldreinforcement
of buttjointsshallbegroundsmooihandshaI noi ex.eedihevaluesgiven
831.1,paraqraph in ANSI
127,Table127.4.2_
Theweldsu,face
of nouzt
or otherfilletweldsshaltbegrcundreasona
blysmooihwithdepressions
between
beads
removedwhretheyrnaskdefects. Whensubjecredtomaqretic
prnrde0rdyepenetrant
inspection.
.7.3Marknq
ofWelds
Eachweldirgoperator
shallbeassigneda number as a symbol
to bea1fixedadjacent
to rhejoinrsweldedby
him.Eachlongitudinal
jointshallbe marked at the extremltles
of e.ch0pelator's
weld.Eachclrcurnferential
nozzte,
Jornt, or otherweld
shalbe marked in twoplaces 1sOdegreesap
l4arkiigsshallbeapplied
directly
on!orhepiping
wherever
possible.
.l Testing,
InspectionandRecords
8.1Thefollowjissupplementary
resrsshaltbe madeEsprescrjbedin theAt;TM specification,
dnd eightcopiesof
testresults
shallbesubmitted
to thetheBul,er
for reviewuntess
otheMis
Alioysteelpipe
1.Milltestsonappticabte
sizes:
a.S1-CheckAnalysis
onetesioneachsizeofeacnnedr
b.S2-Transverse - onetest0neachendofeachpipeDN2oo(8,,) n0rarger
tension
c. 53-Flattening
(forseamless
pipeonly)- onetestoneachendofeachle sth

--wilatl
AQCS project
Doc.No.
proiect_ 2x8001\,4W
Renewal r001
ALSTOTM OuatityConirot
Boiteruniis
ptanoi
03-0_FF2i000_01_QCREp-0002
Filstlssue Dec20,20.12
FabicaledSteel Reu.lDate Oltuat 19,2013

bge 26 of 48
2. Eachlengthof a ov sreetpipe
rha beful bv the ultrasonic
)utpnersfailsubrnit
ultrdsoni. methodpriorto fdbrication.
The
*u p,o."au,.ll-ll"Jlled
'ennitia,sorth.rrire,:dofa'.";;;il;i;;"r';:T;:-''o15totheB-ver'rhespecir:-at,onsshd,
in.rLoecred,
3. Upsetandswagedendsof main
stedmor nrgnEmperatlrercheatpipe
panrcre
Inspection. shallbe subjcted
to magne1c
Carbon
steellipe
1. lYilltestson applicablesizesof seamJsscErbonsreel.pipe
for the followinq
systems:
drscharge pipinqincl!dingdesuperheater jines.nd Boilerfeedpump
spray coJdreheatpjpjnq.
a.S1-CheckAnilysis - onetstofeachsiz
ofedcnnear
b.S!-FJattening- oneiestoneachnd
ofeachtength
Stainlesssieelpipe
1.Millrestsonappticabje
sizs:
a.51-CheckAratysis
- tei lenqths
perheatorfrrom108of numbelof lengths
rhanDNlso (6") perheatoFsteelfor pipesmal/er

b.Si.Flattening
- oneteston eachendofeach
tength
.8.2MateriaJ
Inspection
priortoFabdcation
*"11,0:n*T ,heinspction ofa steerprpes,
l:^:^::olH ctsstrnss.
forstnss,
andwerdments purchased rorthe
proleq arthem t,foundry, or manlfacturersDlan!prjorto shipmeriofihemateii"ii,"
ir,! oio"lr""*"
oio", or werdmens arepurch.sedfromsupplyhoL,ses
:::1,1f',:11
5upplrers stock, "':'?:,*rsines or rurni;hed fromthe
-hey shatahobeirspected beFa,e re.ease
torfabricaon.
Theprocedure for inspecrionof pipeshal '*''rde'
inch but not necessariiv be Jimited
to (if codeor standad
required),thefolowin;r
1.Thorouqh
visLra
xarnination
ourside
andinside
surfacesfor
injurious
dfects,
suchascheck,seams,
pits,mechanical
abrasiors,
etc. srvers,
2. Measure
lengthofeachpipepiece.
3. Determined
bymeasurementthe maximum andmrfrmumoutside diameterat
bothendsofeachpiece.
4. Detemined
bymicrom etermeasL rement at bothends oreach pipepiece
LheninimLnwdJthickress.
5. Check
eccentdcity
andstraightness of eachpiece.
5-Che.kendpreparation
tor freedorn
frombuffsand for detajtifbevets
arespecified
7. Record
heatnumbersandpipenumbers of eachhear.
a,Checkchemical
r nalysis
ofapplicabtestelheats.
9 , witness
andchckrequired
physicartests
(tensire,
flattening,
etc.)ofspecimensofappricabre
steeJ
heats.
10.Secure
andcheckmillsultrasonrr:
tesr.ports
wherethesearecd edfor.
11.Checkeach
identification
marking
andstampinspectionsymbolon eachpiecedpproved
forshiDment.
nvuo rrclecl
TALTNpowerpJani No.
lDoc.
IALST6M Renewal
Project_ 2x800MW BoilerUnits
|
100103_0_FF2t
o0o-01-QCREp-0002
euatiiyConkotptano, Firstlssue Oec20,2012
Fabricated ]
Steel aev./Daie 01/Mar 19,2013
|
Page 27 at 48 I
13. On pipepie(es
hdvingdefectsconsjdFh.t.
."pu:,
ano.'r,0.a"Le,n,ie .nd,rjLiaus,decideif sdjvaqe
,epar, ;," ,i;""". j:^:bf--,.'e bywetd is possrble
o,oc"au,"
cne.r<,ereut;;"i#iil :eoure,
sup.vke
removal
","
ffi:]:,:.L,1;J"J., of defectdnd
1a 0n pipepieceshavrns
defecrsconsidered *'* o
I D ' e do n d b l eb L t l o t ' ' jurious,
: r d , e o a i r p r o c e o uf.oer , t s supervise
exploraiion
e rn l n - r ' - " - of defect
Ihe procedure for inrpectiorofforqrnasan.J.i(
r,LLnot
necessar,rybe
ririte";".;;ilil;rl""r",cf asir.naes,
d necks 'er0Jng
andfittinqs,shalijncludq
1.Thorough vGualexaminationofallsurfacesfor Injurious
defects.
2. t4easure
outside
andinside diametersat ends
3. Measurewailthickness dttwolocationsbacktrom eachnd.
4. Forfl.nges,
measure thickness,
facinganddri|h9.
5.MedsLre cerre--oerdorcenter ro.erterd nelstons. dsreqLi.ea.
6.i4easureanyothefdimensionswhere dDwingsspecfythern.
7. Che.kweJdinqbevelfor conformancetospecjficatrons.
piecefor squareness.absence
::^:T:! contactwhen
aoequate:"* or sharpcorne|5.
adequte nut cedrance,
pieceisbolred and provision
for
up.
9.Recordheatnumberofeach ple.e.
10.Check
chemical
analysh
ofEpplicabl
steelhea6.

:1^y::: is required,
:adJo.src?l,c.tnseecrion checksuppliefs proceduls andqualificatjons
nspecrrons
and furnishtheinfomdrion to carryoutthe
requircd
tssspecified intheportion of RadioAraphic
Inspection.
x2.Check identification
marlinqsor achpiece.
13.Stampinspction symbolon eachpiece approvdior shipment.
mdrJf:dure,s r.bo.drorytEsr andr_ydrond.,c
::-:e-cue tesrrepo-lsEn.I phoiomicrographswhererequircd.
REd o9roDts shdllbesurrineo-a rp BLyer.s aescribed
r thep;rtioro. ladiographicInspection.
Inspecrron-reports
sh.l besubmkted for eachvisitofthesupptieisjnspec
purpose ofche,ckinq :ortoa manufa.ture.s ptantforthe
materialintended
for rheproject.Eachreportshallbe
operatons performed :0mpJetein detailing
thechecks afd
bytheinspector,testrusults,
meas!rements taken,a
Rad jogrdphicInspection
lGenerEl
Thenqh qhrerpeEtL,p
(Hp/Hl)pipngrso.r,1ed
-oressu?A asa.tpipet.
re navtng
. deeqnpressure
of6.89
andaoove.
o. E des:elrenlerdrlreof 41i,c (775'F) and
;;#:se1rooopss) dbove,
p/ustherotdreheat
All,shoo,dnd
fiad wetdson d.oysr"etpioeof DN1rc(6
ir.) rr sie ard ,afterdefined
asHp/HTpipinqdbove,
dno0, b0tertepdpJmpdi("a.gepip.lgof (1,
DNloo ..;,.,s'r. o.,o;ngerandon coldreheatpipinqof
,1 s"e End rrq. srat be loo pe.-ert'aaios-aphed.
:l:::-l:f
raoog_aphrclr Accessholesand plugsfor field
.nsoectjonshat,be provioed by mF Supprier and sl_at(o rforrnto PFt St.ndardES-16or

-wilw
Doc,No.
Renewat
Frcject-2x800ilwBoilerunits t00103 0-FF21
000_01-QCREP,0002
euatilyControlpian
of Filstlssue Dec20,2012
FabdcatedSteei Rev/Daie o1ll\,4ar19,2013

manufacture
standardapproved bytheBlyer.
TheSuppliersaccept.nceorrejection
ofshopweldsi s!blecttoreview
bytheBuyer
tarbonsteelweldsotherthai thosespecified
jn parE
bytheAsMEB"ih, -d p-*,,.::i^latove shalltesubiected
u,rvw,,ererequrred to radiographic
inspection
^i,llllljlli::l",:":^,,,,J;il;,.,,;;,J:ii:,"ffJ:;i1i,,::;!?T.
AIJradiographs
ofrepai|s
ropipinqmarerjalshaltbe:uEject to appfovai
bytheBoyer.
All radioqraphic
rre"sr-e-*,**",'.,*;";;;;#;#:l.;:tfl
inspections
vessettodp
shalJbe;n accordan.F
oar!.r:nhDr^/E1-_rn-
,'l/irhLhererhodsErds.dno..ds
X,ilijili.:*ffi
i:tr ortheAS^4E Boiierand
i::::::l:.,:,
T.9,2PenetrErneters E94-68.

roreEch
s(posure
Each
penrrametr
sharbeidentified
;ffi::!.IffiT""nlovided as.o marenar.
lnrddition,rnarkers
shaltbeprovided
to idenfi,thefitmwiththe specific
areaofthe casiing
whichis beins
7.9.3X-ray
Film
Attfilrnshallbefreefromprocessing
andmecf dtfe.ts Filmshallbestored,
accordancewiththeprocedur", qiu"ninesr/raliJt"i exposed
andprocessed
in
(ontst sensitivity
quatitylevelshditbe in ac(:ordance
vesset LodeSectiofV. with the fequjrements
of ASMEBoilefandpressure

j::*r disrdnce
and,adrarion intensity
sh' bein accordance
::,;1':l:j.i,:
ts)r"|lEoerd-dDressu.e TVessetCode withtherequirementsof
Se.1on !
.9.4Radiographic Rejection
Standards
Paghph pw,sx and appendjx
A 2so of th ASI4EBoilerand Plessure
Inrerpretatron of radiographs vesselcodeshallbe usedfor
ofwelds
,9.5X-ray
Inspection
Reports
Ihe Supplier
sha/lsubmirthefojiowino
informatjon
to rheBuyerfofhisrecord:
l.jight coejes
ofa sketchshowjnqrheretdtionship
between
thefiJms, mateats,andradiation
sourceforeach
?. one serof the oriqin.lradioqraphs
on whicl
requireaareas * orGdiocraphs
rheserirmswi;,;;;:ffi,;#;;J,i:i.f"jlllffii;11i,"T" onany
3- Eightcopies
ofth manufacturer,s
inspectjon,s
fitme,\aminatrojl
reportl/stinqthe parridenrification,
sercsand rumbr.penetrmeter
ddt;, defects film
rtanddd'
Dar.
concernins
r"0",,.,"",,r,nn n!nbe,ofthRadioqraphic
;."",L1tJ,o"'jLr,f5
J-Tjljrif,.
AQCSprqect

prcject_ 2x800[4W
Renewal r00103-0_FF21000_01
ALST6M BojterUnirs
QlalityCortrotptan
_QCREp-0002
Firstlssue Dec20,2012
of
Fabricated
Sieel Rev./Dare01/[4ar19,20f3

831.1.

wi besubie.*d
tororsins
ope,atiors
shar
besubjected
ll-T:1ffTj:llifliTria]-"vhich romasnetic
Formaqnetjc jnspection,lhe
particte drycontinuous
method
in accod.nce
withAST^4
E7o9shdllbeused.
Cafeshallbetaken,byuseof leadplates
clamr to'vordarcinqorburnifqorthe
pipe.nnvderectscausedbya;;;;fiil,"""X1r"#n:ibvothermeans
isused,
rheprocedure
andnature
orpenerdft
usd
#;:::,t#,::il::.,.""t'"ihod sharbedescrjbed
inthe
7.11Vjsualtnspectlon
Visualinsp-cctionof weldinqoperations
shal be perfomedby shopor fietdinspectorc
O"gits,suspension whichsha]jInctude
:X:y^"-r.". "in:"* of the,prpe
for fretdweldsto dssurethatpipepieces
for surfacehores.cracksan! orherderecis, Erern proper
lll?ili"j:.
werdrns. "-1'r""!""
visu.telaminatron and reifrorcement
dirnensjons
Efter
orthecorn'lere.ru,etd
shaltb.,""
tJldnlafono{e.chjoinishallatso
oemaoe ""a,"ori,.,loil;il,;:.:i,,"",.n"",.
aitprheartreatnent
Hotandcordbends sha bes!bjecied
to visuar
inspectionfor crackor othersurfac
defects.
Therepdirof anyunacceptable
defectdisclosd-byvisuil or magneticpartichinspecilonshallbe maoeoy
renovinsrhemErerial
inihedefective
area untitfrce
oftr,"a.r..i r* ,!*,iirnn.i'a',"rr*lril
al therequirements
ofrheSpecification
for eachoperEtronpedormed. ""rr,
.12 Recofds

*:tp[cabteforpipine
shEbekeFrinaddirion
to whatver
]T^I"],:yl:t:.*"
agrcedLDorbetween orher
records
aremL]tu.
y
rheS,rpDr
e andtheBuye.
1- hspectonrecords
bythesuppliers
lnspector covering
hisinspections
ofthemateridratthe
mill,offoundry
togetlrerwith
copies
of manufacturer's
or mi, s testfeports
andcefrificares.
sixcopies
ofthese
recofds sha,be
turnished.
2. Records
ofweldefsandoperator,s
qualiflcaiiorr
les(s.
3 Recordsofwerding
procedure
specifications
ernproyedbywede.s,andrecords
oftheirqualifications.
a. Records
ofweldinq
operatorc
!sedoneachwetdjoiflt.
or ereheat
andheattrearmnt operatiofs,
accompanied
by recordef
chartswhichare property
;;lffId.
6 Rcords
of radioqraphic,magnetic
parlicre,
dyepenetrant
aid urtrasoric
testsandinspections, dnaa repon
oranyreparrs
resuttingfromsuchtestsandinspeciion.
copies
ofrepajfreporrs
shalb.friri.i"l i.,i"
7.Records
ofall hydrosratic
tesrs. "rv.r.
L Records
rel.ting!o bendinqasrequircd
ehewhre
hereir.
otherrecofds
requirca
oycodes.
state,m!nicipalor insurance
asencies,
I":11,:l.j:upon
runr91ed lh" "b"".",""y shaIbe
request

Supervision
service

--W'nouf'
AQCS projeci
Doc No.
RenewaJ
Projecl- 2x800i,,1W J001
03-0-FF21000,01
-ocREp-0002
ALSTOTM BojterUnjts
euatityControtptan Fifslissue Dec20,2012
of
FabdcaledSleel Rev/Date 01/MarlS,2013

lrsu 30 or4g
TheSLrpplier
shatjdispdtch
,1"1'",-
*^,i.'n,i onor mofereprsenta
# il1il;:':fJ#::T
::.:::J,iiil'&TJ::;:15
:Hi::?':ilfi,i:
9,0 Commissioning

Afterlnstalahof
;nd inspecrion
worl comoteted
s"',''.'
,e;;15"r" ii;;;:ffi'ilT:1";":1:TiT
ill:::X j::lH.#;fl:i:
::-il;;f"
9.2 lheSuppliershoutd
provrde
commissjonif
g sch-.dule
requirements
lortheBuyer,s
arrangement,
TheSuppiier
shoLrtd
provide
lheoperation
manualbeforeoper.rion
andto competethepelsornel
training.
10.0Performance
Test
t".t perro,mance
test is ro inspecta I performarce
]:_lj-,10"".:..:t
.0nr0rm.ly of the conrractequipments
shourdbe in
w .'1oerlornance
requrements o.t!,srorrdcr
resLshopperformance
tesrsha becaffied
:fi:.fiI-'""" ouraccordine
rorhecontract
andreranve
Sjteperformancetest
TheEuyer+a, perform-ne ste perfo,m;nce
acLeDGnce
ceptance
tesraccordinc
test ^...,din. to the standard
afterequiprnent
Instalanon
rscompleted.
Thetimeofperfoffnanceiestitheperformance restschedue wi bedecided
bytheBuyer.
Perfofmancelesiprogram
shouldbeprovided bytheSupplierthenbedecjdeddfterdscussion
withtheBuyef.
Whenthesjleprformanceacceprance testk carried
out,theSuppliershould
dispdtch
representaiive
to siteto
solvedefect
duingrhetesttjllthesitepeformancerest rsquat/ired.
A.cording
to thiscontrEcr's
scope,the Supplier
o()videsthe technoJogy
andpersonnet
for lhe performance
tesr
Costof perform.nce
acceptance
tesl
Theexpenses
olthetest(workshop
andconstru(iofsteJcontarn
in thecontfact
price.
0Endof Mar|ufacturing
Report
Thedocuments to be incofporated
withinthe En.i af Mdnufactufins
RepoftIEoMR]shallbe cornpiled
in 'Document
detined deiivery
schedute, as

Defihationof NumricalOjgitsandAlphabetiGt
Chareders
Thenumerical diqitsappearinq
in themat.ices
aredetnedasfollows:
1= TheSupplier rnusrcaffy
outthetest(s)dfd provide
thecorresponding
qualltyrecord(s).
2 = ftrs tstG)m.y bewirnessed bytheBuyer,sinspector
(orhtsnomtnated
rpresentative)
withtheSupptiel
r-, fotir,carion
or{37J
days
prior
totheexpected
witnesia"i.-i"-ii"'r,v.,"0,",,,,
ii.X?ol;liil',0*.
AecS prcjecl
Doc.No.
TALINpowerplanr
Renewal
Projeci- 2x80Ot\4W r001
03-0-FF21
000_01,ocREp_0002
ALSTOTM BoiterUniis
Conhoiptanof
Ouatjty Firstlssue Dec20,2012
FabricatedSteel Rev/Date 01/t ar 19,2013
e 31of48

lhe S!pplier
mustcarryoutihe
test(s)andprovide
thecorresponding
qualityrecofds.
3 = The inspection
/ test(s)sha be wirnes!
rcpresentatjve)indrhBry.i,,r",o"*",r",ii,-#,"01,.:iil,:*1"J:;lt,?:{
rogvenotification
of {3d davsrorforeignporiionand{zri a"v, i", ro,"rpo,ti""pr,;ffi";"';;
datei0 theBllyr's Manaqer.
Qut,ry -*"*
rhe supptier(ors!b*uppie4 nrustcanyouttte i"+".t";J,*pt
provroelhecorrespondjng
qualjtyrecod(s)wirhintheEOI\4R *o
Whreindirdted,
ihe Supplier
shallakosubrnitquartyrecords
io theBuyerir accordance
withthe Documenr
Delivry
Scheduled jn rhis
inctuded coni;t ptan.
Quatity

The s qualityCo-ordinator
is the contactfor anyof the aforementloned
.8UYER notiflcatjons.
Theconracr
detailsar:
ATSTOM powerSystems, ECS
proid qualty
Fo.attentionofXingang Wei
3/F,Entr.n.eCqianKunplaza
No.6,SanlibnWestStr.E,Chaoyang Di5trict
Tel.+s6_ (10)846s 8219
FAX: +ao_(10)0460 9o1s
xin.an..weioEower.alstom.rom
In parElel,achnotifi.ationshaltbesntto ths fo owingconmon
inbox:
ap.talinopower,alstom.com
Ea(hnotific.tionof inspe.tionshallstateat lest:
Theproject nanre(asdefjned onthefrontpage)
BUYER'5 purchEse oder (p0) number
BUYER's equipmerttechnicEl specification
number
BUYER's QCPnumber
Equipmentdescription (asdefinedonihefiontpagej
Typeofinspectior ortest
Location oftes! daieandtime,nameof contact, faxandtetephone
numbers.
Supporting document
Suppliertullname
Suppiierprernisefulladdress
A notlfication
fomatwiltbeglvenlaier
BUYER reserues
the righrto conduciaLrdits jn the Suppliers
wotu to verirysathfEctory operationof the
Suppliers
qualitysystemandobservance ofschedute commitments at anyrimedurinqthecontrict.
BUYERandjtscustomer shaltbee/rtirled
to reasonable access,
durlngnomalworkinqhours, ontheSuppreas
prmisesor wherever the goodsare manufacrured, to exarntnerh ptanr its;ate ats,;";;;""",0,
component identificationacco.dingto the equipmeftfollowup lists,preseryation or packing.
Theaccess
indudestheprovisionfor thefLrt,time
or pa|t timeresideftlnspectorwhich rnaybeEssiqnedbyiheBUYER at
lheselecled
premises. Access ofthefuhtimeresident inspector
she bejojnrty agreea ona casety caseUases
AQCSproject
TALTNpowerptant Doc.No
Renewat - 2x8001\IW
Project r00103_0_FF21
000,01-ocREp-0002
ALSTOTM BoilerUniis
eualityControtptan
of FilstJssue Dec20,2012
Rev/Date o1/firar19,2013

UpontheBuyerrquest,
thesuppJier
will 'eoors o'n; sub+roprrers
make asspssnerr
avdirroh
Thedocunenrs ro be in(orpora.ed
w4hir tnIre
detndin "srpprrers RepotlEoplRlshalJbe compired
as
Insrftrc***, uor,
12.2lhe alphabetical
characters jn th"rl,lj,,l|4anufdcturin!
appeafing maticesardefined asfollows:
f; Jjl,i:ll,:l*
,. . i:.:1":1.!:n:-rl::0t,"
,".,".,tred :::lp.f.:t1l
,naccordance shdlbe.submined
totheBuyer ro,comment
a;;,;;i;il;: wirhrheoo.,m"nr
oa,u.,y
sii"airu ,jh,.
"L".rij o*l,n
Refertothe Docummr
DeJivery
Schedute
for req!imenkrelated
to documenls
submitted
to the Buyrfor
| = Tle SLrpplier
shEllsubmitthe relvant
sLonilieoin ac.ordance doc tiF Buverror 'nro,ra on fre do.unpnt I
wirtin" ir"i""ili ;;;iT,:"t i" sha bF
arLaLred
rornisQra'|irv pJdl
cortro,
Hr hodpoirr.ne,ed.e2 r jjl,'.'lidrre
*_,.
- Do.uhnt Holdpoint "*r ".

q procedure,
quarirv,ecord)
;::,*::lljH::'.'jrt,:j"ldocumenr G torheBuve,
;; a".dc;;;;t;:;;;;'fi l"'j'::":ffiJlinaccodance
j:; witn!re
i1l"lT;,li,l"l,1::i1":
:jjll*"nor
muv p,oc""i
uui;il;, ;;;i:'il:;;;J:JY:J"lil:
iil,l?fl"ll,i5i:::::ll"s,pp.,
Buyer's
wfittena9rcement,
- Inspection
Holdpoint
Theinspection
of resrmustbewhfessedby the
with
rudhe,
aciivides
beyon,
B
*o *ri*:*|ri,iii",iliXl';TilllJJ::J:1J sL,pprier
mavnotproceed
".
Q= TheSupplier
shallinclude
ihedocumenr
in theE0[,1R.
suedouDrJnosIo

4iiv suroJrqdI r4qs


z 5
3 I,s.V .rnsop0! raqre.M

2 adtdaFzoN
d
I,ssVr.dueQ ssEd/tg
5 z
E z
I,ssgraduiEo
1epno ilr
= i
E
z 4$V radue0 l.tul

E
4ssvunu.ldsEouEll

I,ssV $ddoH t

I,ssVSuErl

EulrEraFularutptlp
z eJnpnrrs6uluoddns
Psrs

srdll9NDDtHl Etll
=
z g
o I E
d a
Eg
E
E E .9 E e
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g e
3
= E t -6
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3
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=
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t \
I-..\
\
s
\ \
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\ l
NI
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-\\

E
AQCSproject
TALINpowefptant
projecr_
Renewal r00103-0-FF21
000_01_QCREp-0002
ALSTOIM 2x800[4W BojlerUnits
Firctlssue Dec20,2012
ptanof
euatityConlroJ

Fabricated Rev/Date 01/[,4ar.19,2013


Steet

CHECKING
ryPES
FABRICATED
STEEL
Notwithstanding
the fo
owingminimumrequin
resurat;onindspecirkcod".;r:;;;;;;;il;"il'fi,,::,""T*ilH,:"T1",ff:i:ff
-m*",ori
;::ffi;Hfll;',T::il",1-'ffffiJ":"Tn
"ii", **.',
""i*Lu.'"i*o',"ni'l',,1i,"
Furthernore
theSupptier's
quetitycontrotar.anoe
theminimumrequiremmts;;;ilil1;;il;tT1?oandsub'suppriardetaitedQuaritvPlansharrcohprvwi
calib*tion-retords
for a[ usdinspedion, measuringandteltquipmdsharb. marreavairabre
revrewdurinsinspedions.as pan of an for
'- tne suyer,s
insoeaion test.that
..., ;^:, ;.
i5 ;:;-;
attendd i::::_":l**
bv the Buv'r,
requirinscatibration
priorto ".
:r anv equipmnt
il;'J',I'l" 'ratedatth beginning ofthe impe.tionandwitnesledby th6
auvr, ";:n';;"
Procurmentpart! inrtude but not linited
to: Raw materiat,High StrengthBotts,Grating,
conmoditirs. ootsourring
directiues
handatory:
t{O
:
quAltFtcATtoNS
l
**n''ation, Pfocedure Record
Qualification (AWsasappricEble
to thecode/specificatio,r
Hllllto;;;';;'*

Y,::fg: .besuoarired
T_d^:.",].*"-,fat
uu^/"rlx tsnorvatrd.
ard revipured
lheSroDl,e-shdttdo
byrheBryeroeorendlJraclurile. Andwnpntne
or ro Lh;ne*WpS.r.o;.r;;;;;iliiil;:
qudtifca_
Thesupphershatberesponsrblefor
test.ouFon
,esrspec,men !r
prepararion
ano,",,*,*r,
*"i,oi"iijj':liili:HT":i",i;"i,iiiflff:lii**nr*.
2 WeldersandoperErors quatifi.dtion
(AWSasappticabte to thecode/Specification
for comptiaice)
o./w"erde' '
s qrd | -drio
1 shatsJbn r ro rt-eBryerrorrevpwedbe.o-e
:ll:rjerr
vVPq'snolval,d, mdnrf.rrrr.1!. Anawher rlF
rheSupDle. sraldoauatilicdtiuI o. rr,oper"ro./wetoers
r rderrreBuyer,sw .,lesg.
lhe.:lppJier
shallbe responsible
for tesrcoupon
preparatron
specrmenpreparation sLrpervisd
by rheSuppLer
wetdinqEnqineer.test
Endtesrfor
wetder performince qr:"tin*ti,"
+iliuJ.onar.til;;;#;i,i;:Xl:,
NDToperdtor
qualifications
(ASNT
asappticabte
to theCode/Specificarion
forcomplidnce)
0peratorquElification
to be1oo%
reviewed
bytheBuyerbfore
manufactufinq

Tubeexpnding

TLrbe
bending --Wn/////f'
AQCSprojecl
TALTN powefpJanl Doc.No.
Renewal
Project- 2x800t1wBoiterUn r00103_0
FF21000_01_ocREP-0002
ALST6M iis
Firsilssue Dec20,2012
OualiiyConirotpianof

Fabricated Rev./Date 01/Mar19,2013


sieel
e 37 of 48

b9 Cenified
welding
lnspector

b1o FireConformance
Certifi
cate

M,llTERIAIS
Tle SJpo er.sha Lify -rd,efi. s manLlacru-edo,rBiaF
,ioen tr of Weste,nF.rrorF.Japanor USA.
;::.i:"il:,;::,:"i17:',';":.'lili"i:i:j"-,.ij'"mdte':d,
narurdcti,e,
,;;i;i;i;;;" !Erraumoer
and
o' subriteo
rorfe Buyer ce-tircates-are
spe-ird
il cilcz,rislrtormarron
,',.rr
for;-1,,i ,i,i, ii,'1.,'l,Tl5'-11
p",'"-i".
".","i*,.," "iil;:;;i;iJ'J;::'i:L,iiT:#:lf
J,?;1't'.:J""""l:Tjfili"JJ:#
Materidl
t f a c e d b i i tsvh E lb e m . i f r E i n e tdh r o u o h d , r
fo whi.hth.sQcpsoe.in;;; ;;;;;;:'##il:T .orat,raF,idk
p,oless
:!e^marrfEctu-ins Ls.o,f rrb,:Lanon
ma-eri.,shatt bei"**,*," 2 2, 1.1o'32a.cordi
gto E\ 10204or eqJ.vaenr
i"""",-r"i".crypP t.rh
*"*i"* n",'".j'.i*';t""rll[r"i',i"*jtj]i,i:'"1$l;::
" obriLe''teo
bv'ubseq,,ertr.ru'dcr,ire
"
c1lrz tontrclceftmcate
of materials
{EN10204orequivalent)
lnspedion
.ertifi.ate- type3.1

Chemical
composition:
Certiilcate
review
14echanical
characterlstics:
CertiflcEte
review

Testreport- typ 2.2 (hininum)


I\4tallic
material:
Chemica
I composition:
Ceftificate
review
Mechanicat
characteristics:
Ceilifi
catereview

TheSrlpplief
shalJfumishrwocertified
copies
of_mill
testreportsto the Buyershowing
chem;cal
cornposttions
andphysical
properties
for each3o,oookgmeltofsielin conforrnance
withASTM A
***:ld patesexceedins
sommrhickness
andconnected
withcomptete.joinrpnetrarion
llll:li._1:"!:
qroove wetdsandexposed
rotensih
srresssdLrto rensior
orfexur, rnusibesupoft"a ,iii ;""***rn
charpyV-Notchimpacttestinq
ir accordance
withAsTfvtlo/leM, supplmentary n{-uir.*ni'J r* ,r*.,
tesishatJ
meeta minimum.veraqevatue
of 20ft-tbsabrorUra,n"rgy,t *zo;i lnJ.i"riu. .""i*na tr,rr.
producer
inaccordance
withASTN4AEZ3IA673M.Detailsrefertosection
6.2.3ofMR.
Rawmaterial
verittest
Chemk.l.omposition:
lf spectrcgGphic
analysis
is required
accordtng
t0 theappttcable
codes
andstaid.rdsor byihe Buyer,
for each
heatnumberl

1rr/?//a/"
AQCSprojecr
Doc.No.
Renewat _ 2x8oOtVlW r00103-0_FF21
ALST6M Projeci BojlerUnits _QCREp_0002
000_01
Firsllssue Dec20,2012
Quatity ptan
Conhot o,
Fabricated Rev/Date 0ri,{af19,2013
Ste6l
tgse 38 of48
Theguyerwitnessand srdrnp
spectrogfaphjc
analysis
perfarmed
bySupplirj
or
The Buyerdocument revewdnd st:mpina
' of sl analyskperformed
" "pectrogfaphic by cefrifiedjndependeft
ldboratory
ortherhirdpdrtre
lvlechani.alch.rartaristics:
lf a mechdnical
charactrisrh
is required
accofdino
_ to theapplicable
codes
andstandards
eEcnneatrumber: or by the Buyetfor
TheEuyerwitnessand siampmechanicatproperites
lestperiormed
bySupplier;or
The Buyerdocument reviwand stdmpino
e of
u' tr
rnechanicdl properites
performed
by certifiedindependnt
labocbory
or thethirdpddie

c5 Heattreatments

&,me,
whn
fiil,:;i:1iil::TXlT:JH:::X1,:fi,,.Jfii:::ii;itiiitJjii"ltljitil"l,em
Electrodes
af dfillermetal
Forelectrods
dndfi ermeial,inspection _ rype!.1(EN10?04)
cenificate
varue
or werdine
erectrade
sharr
be notressthan27iar -2s"c
l*rrtiJ:]"X;l"jil":ltact ror

NoRadiatiof-po utionterrificate
'No,qadiation-poltution
Ceriificdteof Structural" to ..Notes
Eccordrng for signaturc
of No Radiation-PoJlution
::li::::^l.TFultisr!BzrfliraiEf)'ronrihee
uetarBrerert0 section
ornron c rnee,y.r.e rxec:ti"e
Yuan1995,05,01.
6.2,1and2.10.1.2 of MR.

M'INUFACTURING PROCESS SURVEILIANCE


Material
tracea
bility
Fofrnainma|eriats(pipinqMdrerial,
Steetptate,
Section
steeiandA[oy)

Lrquidpenetrat
test(pT).ndKerosenetest
(appJicable
to partiatpenerEtior
wetd)
-10s"Pl bufl Endf{,"i
wetdse"r for eac'rsing; prece(AW)/ASf4cStt
-ii"'J,l;;;'"*
-on V)
** betakenforall searweldsto insufe
a qas/warer'rilhi
""|l ioint.(Approved
[4Rand

prates.ofbuirt.up
qiders
shabecompreterytested
iniheir
fu rensth
oy'naererrc,paticre
#,Jli:lyli:i:::::,nl:ennd]veb
neLnods. #il;-:'J:l'Jl,'.rT?:
"*u, ",i",ir"n.,,.,"'J:;
--1,/r/W/f'
AeCSprcject
-fALtNpower Doc.No,
ptant
Renewal
Projecl - 2x800[4W r001
03-0-FF21
00G01_QCREP_0002
ALSToIM BoiterUnjls
Firsilssue Dec20,2012
Conirotptanoi
Quatily
Reu/Daie 01/[,Iar19,2013

PTandkercsene
testshallbe peformedacco
rdingto E writtenprocedlre
Engineer. whichis apprcvd
by the Buyer

d4 Eddycurent test (ET)

dsld6RadiosrEphic
test(RT)or uttrasonic
rst(UT)for crrrcatparts
(appjicableto
peneiGtion
wetding
seam)

20&UTon buttweldandfilletweldbasedon the


lenqthof weldingseamandEpplication
not lessthantwo
welornq
seamsrsrequested
foreachpiece.(AWS/ASME SECV)
OR
weldbased.on rhetenstiofwetding
seamandnottessrhanonewetding
::1:T TStt
to condLrct seamsha beserecred
RTononeparr. (AWS/ASME SECV)
-Allbuttwelded splices
of bujl!upgirders
shallbecompletely
testedin thirfu tengrh
byradiogFphic
-' - rnethods
l4ethods oftesting,
srandards of acceptance
andmethodsofreFairshallbeasstate;ln nws. "
'For the raw material(steelplate)
whichthicknessexceeds3omm,UTshal be conducted as the rndrendl
receivinginspection
item.
_Forthe partswhichneedto be spriced
dre ro the rengrhrimitedof rhe raw materiari
_100tNDTshal be
performedonthewerding
seamwiththeBuyerENGapprovar. DetaEreterto section
7.6.9&7.6.12
ofMR.
UTIRTshalibe perfomed
accordingto a wriftenprocedurewhichisappfoved bylheBlyerEnqineer.

Postweldheattreatmentinspection
(if dpplicable)
WhenPWHTisrequired
durioqwe'dingaccording
to Wps ormanufacturer,s
soecification
PWHTshall
beperlorrned
in accordance
witha writtenDrocedure.

a Hardnesstest
(8SEN|506506orequivaleng

Hydrost.tic/hydraulk
pressure
tes!
All caslforgedorfabricated
pressure
vessels
andcomprereopipes,
bendsandfittirqswhkharero besubjected
to an interntsl
pGssureor vdcuumduringoperation
5ha besubjecred
to E hydraulic
testatthe manufa.ture/s

Allhydraulictestsshall
becarried
outprjortosurface
codtirgar painting.
The procedurc
mustbesubmittedfor
reviewand apprcvalbefor manufa(ung
Airpressure
test(orsF6gazforcircujr
breaker)
lfapplicable,
prssurc
test.nd9astightness
lestofgasJilled
compartmenG
Vacuum leaktest
Thetestrepoirmustbesubmittedfor
review

-/ul/Wf'
AQCS project
Doc.No.
project-2x800MW
Renewal 100103-0_FF21000-01"QCREp_0002
BoiterUnits
euatiiyConirotptanof Fhslissue Dec20,2012

Fabricated Reu/Daie Ol,{\,tar


19,2013
Steel

dl2 Lealqe
Leakaqe
test
test
Thetstreport,nust
besubmitted
. for review
dl! Shaftrunolt measurement

d14 Balancing
test(lS01940-1)
Eachcompkted rorating
unitshallbe subj.ected
to dynarn,cand
balancetst.
Dynamicofrotors- balanc
qualitygradeG2.sorauove
dt5 VGual-
Dimensionalcheck
VisuEl
anddimensional controlcertificdte
cedfuino
we,,ds,eco,d;nsLhesoel;qe,,;;;:,.;#;,fl:;"jiTfl"::;flTlfl,:i:;:.responoined,dw
kope ofVisudland dimensional checkaccordinq
to techntcat
specification
andapprcved
-Rawmaterial/8dse drawing:
rnaterial
appearance check;
-rvtatedalgradeandheatnumberconljrmatjon;
.Weldingfillerandconsumble conflmation;
'Visualexamination of weids;
-Main dimension inspectjonfor welding
seamandgeomerry structu
rajof steetsupporq
Visual&dimension inspecrion
0"..r,",,,","","",",,";;:ffffi:"""";::,J:,;lii":":::X;"]..J"
of weJds/qeometrv
srl

Personnel
performir!visuai
raminarion
of weids! (cw,)
with
AWs EN;73
Qc.r, ore,,;J";;;;;;;;:i,.J:lj: ::j:ftiy,:ltr,|;ffcrorc inaccordance
WeldefWPQconrpliance
auditsshallbe
performed
anooocumented
bytheSupF{ier.
Sudace
protecrion
5na be.nacco.dalce
wirl od,nr,fs
procedu.e,
]11:*.:r:.-
!'epE aflon& laintjng of Fquromenr
which shallbe satisfied
with Suface
& Sreeiwo.k.
app,oveobythe Buyer.
su0mtted 0 nt h e f o l l o w i n q :
Surface
protectionrepodshouldbe
- Blasting
andpaintjng:temperaturcand h!rnidityshE| berecoredj
' Painting/Galvanizingj
AppJication,inspection
ard dccephnce crteriashailbeshown:
- theckofpajntinq /qarvanizinsdrvfirmrhickness(DFr),sSpApA2jstherecommended ifspection
proced!rej
Themeasure poiotsha be5 polrtsper10M2,and
at teast5 pointforeachproduct.
Painringandg.lv.ni:ing |naterial:
CediflcateoFAfaly"e (COA)ofpainting: Cerrificaie
review
Certifi
cateof Galvanizing
material:
Cedificatereview
Sand/shot
Blasting
mdteria
I checkreportRepotrevrew:

a/uilWf'
AQCSprojecl
DocNo
TALINpowerplant
Renewal
Prcject- 2X8OO[4W
BoitefUnits r00103cFF2100eo1-QcREP_0002
ALSTOJM ptanof
QuatiiyControt Firsllssue Dec20,2012
Rev/Date 01/Mar19,2013
Page 41 ot 48

Adhasion
testfof painting:
Adhesion
testshallbeperformedaccording to SSPC,
150,ASTt,t,
llS 0r equivaleni
standard
rnd supplier
shall
submrt
procedurein w ttento lhe Buyeffor

tl17 P0sitivel\4aterial
tdenrifi
cation(plvtr)(recommendatron)
Pf4lis rcquircdfor pressure
retaining partsandotfler(r calparts,incl!dingbutnot timjtedto,
all0ysteels,srainless low andhiqh
steels.loot marerial testinqshaltbe peformedby rhe BuyerunlessspectroqFphk
analysisis beingdone.
Welding
producrion
sampte
(ASME
V|t Div.1)
Wfenreqdested
r corsruL!:on
code,lor pressure
vesse _
ErDerdirg
p odL(tior
sarp'e(manJla(urers specf catiof)
Foro(changetubes
ontubesheet
14ock-Up
Assem
bly
Where de.erator
andsroraqetank
arehydrostaticallytested
separately,
trlalassembly
ofthedaerator
on.oLne
in oroer
roveitur1F(o|e.rposi.ior
1s orrle ,nierfacine
conrecrior
por.ts.
:::l:::l:li': 1.1*i'.shoo
p-rorr0
sl pment
t-0nthef;RoryLothegiLelor
fifa we,deddsse..bly,

-1005Pre'assembjy in 2D or 3D for according


,by to pre-assernbty
sotution
& pre,assernbly
drawjngwhrchar
revred theBlyer.

6idss/Resin
ratiomeasurement

6 Tensile
strength
test

Bendinq
strcnqth
& modutes

Deflection
test

Stiffness
tesl

FI]'|AI/ OPERATING TSI5


Functioningtest
AliofEeratlonfansshalrbetestedontheratedspeed.fhe aerarian
fanrunninq testshaI berasied
t hoursaftr
beanng temperature
sarurated(thebearingtemperature
raigechanqe 12 .c),andtemperaturc risefor beanng
shouldbenotexceeding 40"cbaseonenvrcnrnenial temper.tu
re.
lhe runningtestsprocedureshouldbeinctuded
in theshopinspection
andr-.stprocedure.

Stnptest |
" - -

)LulWf
AQCSproject
powefpianl Doc.No.
TALTN
Renewat - 2x80011,tw
Prcject t00103-0-FF2t
000_01_QCREp,0002
ALSTOTM BoitefUnils
Firsilssue Dec20,2012
QuaiilyConkotptan
of
Fabricated Rev/Date 0.1/Mar19,2Oi3
Steel

A completestrip
downshallbedoneafterpeformance
testin ofuerto ensure
absence
ofpfoblems.
Noise
levet(tso
3246)

beased
upone
;:ii",il"il:#i,i:$'fil:IlX::i:iTJ:"111'i:-'t'resurtsshail inadvance
bvrhe
Buyer.
d octavebandfilterset conforminq
to ANS|S1.4iype 1, and
ANsr51.11
Theeightpreferred
o.tavebardssha confofin
to ANsts1.6.
Soundpoweflevelsshallbein decibels
referenced
to 10.,,watts
leveliestresuhin theSuppljer,s
shopisontyfofreference,
.Norse finalnoise
levelshould
betested
at sit.
vibrationofrotating
quipment
shalnotexceed
category
I ot ciass'i specified
in ]s010816_r.
Routinetest

CONFORMIW
fi FinalConformity
trspection
(FCt)
Thefollowing
iremsshoutd beverified
durinq
fjnatconfornrity
inspection
withchecklistl
Visualandaspect checkofgereralconfor,nEnce
r. rheeqriprnent
specification.Ihe
Buyerreserves
lghrto the
percent'se
The orchecked
erements
i' *"'roi". .r'..n.
Hni#:1ilJ::,1,T'ests "" ""a'."" *ir,
rhe supplier!certifi.ate
sha berequrred
(ertri/ingtha!theconrplete
suppry
k in conformance
whh theorder
ard requldrions
infore.
TheSrlppiier's
retiflcateshaljbrequircd
certifying
thatthecomplete
supply
isfreeofa6enic,lead,asbesros
anyother
hazardous tsnd/or
contaminated or
substan;es,etements
orwaste.
y:l-a,:.1ld"" are m.ndarory in the coftrac!:ihe Supp|efsha providea copyof
tomormrty 0r_comloneft the dectarationor
declartstion
.ccordirqto Epplicablecf directlvesand
copyoi ,",rr"p"
nomtlreNotified
Bodyorthird ..*n."*
partywhere apptjcabte. "ii"n
whenapplic.bre,
copyofexprosior
proofcertiircates
andassociared
thirdparrycdrfications.
andidentification
Quantities mdrkingas per equipmenttor/owup iist.Thesuppliershallundeirake
rcsponsible
forthefollowinq andbe
actionsl
Ioliry.ttontasshalbeatt.ched
roeach
ercrion
item,
andif requied
1,1i1 ::lohT9.
releasedates
of identification
thequantjlies
&
iagsederedonitemsafd idenriflcation
of pack.qes
nurt"r. rl"iL t"'".,"*
theequipmnt
folJow
uplisr. ""
TheSupplier
shallnot proceed
wth packng
ofthe equipmert
or material
withoutthe wdttenagreement
ofthe
Buyer.
Pre-Shipment
lrspection
(pSl)
checkofpackagirg andmarking,TheSupplief
ro issuecertfrcEte
of compliEnce.
lfrequired,
flllin thepre-shiprnent
inspection
check tisr.
',ri
AeCSpmject
powerplanl Doc-No.
TALTN
Renewal - 2x800MW
Projct BoilerUnils r001030_FF2100G01-QCREP,0O02

Quatity planof
Controt Firsllssue Deo20,2012
Rev/Dale 01/Mar19,2013
Fabdcaled
Sieei

TheEoMRdocumentation sha becompletely availE


blefor reviewat therimeofthepSt.
Theequipmentor rnateriat
shdrt
- 1oL
'-"'oe ___P''_d
transDodeowrho tr ,prcinr
wthout "" .h"
receiptby the < ,^_r:^ofthe Buyer'sshipment
suppliel
Release
certificate
(sRc).
Packing
andshjpping
P_ackins-ann
shipping
shouldbechecked
inc/uding
measurement
(according
to iniernationdlst.ndard,
technical
agreement).

=MWt'
-t* I -9 I
3 ;
El3 i +
+ F
llotsslltjqns
.brBo Fr!n!.u
l

I
-9
3 B
.2 _v
t|q 3 t

tg
t= tu
2
3t;
=
t9
z
IE
suEdEu|.r.mo5$o
z
l =
E t9 I.ssVirnsopul rol0Eal
z : l to= I.siV su oJFld
=t
EI )z I srlqs PUeadu aEzotl

zl ntssvradulo
E ssPrlISPueFDno ,Flul
EI
I,isy unuaH se9ueaD

IfsV ,addoHpup6!|spl

gl 6u!rPr8lsurorut
puE
arnrin4sEuruoddnsl.ers
cl
uolllugBo
=l tr

EI
zl
E 4
4
e
=l 6 E
BI g
g
E
t
3
I d
:
! '7
j
E e
t E
a

\
\ l
\ t
\ l
NI
l;r I
\ l

:
I
.E

.9 .=

: a

'i:

s
AQCSprojecr
Doc.No.
Renewal - 2xA00f\,1W
Projecl i00'103
0-FF21 _QCREP_0002
000_01
ALSTOTU BoiterUniis
Fkstlssue Dec20,2012
Conirolptanof
Quatity
Re!.lDaIe OltMat1g,2O13
Page 47 of 48

Inedo.umentissubjectto ljq!idated
damages
in caseofdelaygreater
thanoneworkingddy
c - to besubmitted
to theBuyerfor comment
ThesuppJiershallindude
thedocurnenrin
theE0t4R
to besubmitted
totheBuyerfor
inforrnatjon
P0= oderdate
dateofmaterial
rcceipt
byrheSupplier
D =

uniess
orhetuise
aqEedbytheBuyer
English
langLrage
complete
EoMRdocumenration
isto beavailablefor
rcvtewatFCt&psi
r]ll.o date
'elated lTl",jl"^:
to rhecolcerneddoLumenr :':.*:r iritre ofperformance
asaeqnea
ofa ma.ufacrurifs
operation,
inspection
ortest
r,,o.,r,<.
,.e.
totheBuver
attheratest
bvrhe
indicated
"..* ,,"1],""',ii,oili,'li
::iiH:Hf::['ifi::::ment
' Acrualdate:theSupplief
shal{submitthe
- documeftto the Buyerat thetatestbyrhindicated
atertheactua/dateof performance number
of
ofthetask.

0ocunents
ote.indddltion
tothedocumentsalreddy defined
inr QcP'theBuver
reserues
theriehtto tequeslthe
brnit,rorinformation. ;;-;; il;ililrhrs supplietio
";; rnrs
asrnay
bedeemednecessary
by the Buyer
durjng
ecutlon order
Code

.i1",* j\f:|owins (a1toa!3)quahtyptans,


procedures
:^::ll!:1'h"ll
4ewaccordrng ardotherdocumenis
!o theBuyer
for
tothesubmissjon schedute
attached
tothisQuatity
Controtpian.
ocumentsdesjgnated
in themarrixwith"Q"shallbeincluded
in TheSupplir,s
EOMR.
overailand
Integrated ptan
Quatity (sction3.oA)
lndividualQuatity
ptan(section
3.0B)
Sub-Supplier ptan
Survei|ance
Quatiry

Allinstrumentsshall
besubmitted
calbl.tioncertificate
beforetest.
PostWeldingHeatTreatment
procedurs(if any)
PWHTshallbeperfomedin accordance
witha wril
.adtypeortempratursen.r;;il;.;;;;*l",X,iJ,.T.1li;l,".lJl,:.,1
the heating
andcooting
rates.Therccordsha|deadyidenfiry
the cornponenr, rh; d",. ;f treai;;;";,,,
the heattreatment
procedure
fumberandrevision.Arrrequrred """
h""t, treatmenr
_ . , _ , . . _ . . - , - records
.",vr rshall be
i,qr u revieweo
c,E qEweu ov
-Vu'ilau{
u y

i,,r/l
1 -_4,
"

"
AQCSProjeci
Doc.No.
Renewel - 2x800tL4W
Projecl BoitefUnits r001030-FF21000_01-0cREP-0002
eualilyConlrotptan
of Firsllssue Dec20,2012
Rev./Date 01A,lar
j9,2013

theSupplipr,s
qualityrepresef
tatjve.
all NDTprocedures
;12 P.intingprocedures
Paintirg
proceduresha
besatisfied
withpaintinqspecification.
a13 Pt4lshabeperfomedin accofdancewjth
a writtenprocedure.
a14 Hardnesstestprocedure
a15 Pressure
/ Vacuumleaktesttestprocedurs
a15 Runouttestprocedufe
a17 Balancins
testprocedurc
a18 Corepl.teinsulation
iestprocedurc
jn9testpfocedurc
Function
Performance
testprocedure
Slriptestprccedure
Nolse,/,/ibr.tion
eveltestprocedure
procedure
2 7 GRPSamplysrest

Packing
andshippinqproced!res
accordirg
to packin0
andstlppinqjnstructton
(pAC).
Storaqe
instruction
accordingiostorage
Insrrucrion
(sIO)
3 1 Details
of CEand/orlocalrequlatory
requirements
submira complete tistof components/ass
mbljes(inctu
]5:ir.l!i End/or
:!n din! toose parts)rhatar,ubjectto cE
0rrecnves localregulatoryrcquirements.ThesLrpplier
shaltidentify
th; applic"t air"ai*. o-r"or*rn,
ro,eEch orthesecomponents/:ssembties. nerevant
ceitrrr."t". "
for CEdircctives, t"ppi"irili",ii."r,"s";;;r;;:,,""..
-
suchaspED,ATEX, Construciionproducts
etc....)
shalbe revjewed ";
bvit. Sry.r..
CEand/orlocalregulatory ceriification
forallcomponents/assem
b iesasdefined in a31.
EOMR
End0f Manufacturjnq ReportIEOMRIsha| berompiledas definedin .'tnsrrlctions
lornpilation to rhe Suppliers
far
ofEoMR,.Tobeprouded
taterbyrhe
Notwithstandine
the nininumrquirem.nts
tistdjn ,r," .tou" ,"t,ia
requirenents of tocatregutetionandsprifiG cods
andstandards "nylllEifif,iiiJff
shrfibappliedanacenireA-,.
A carlificateis requestdcertifyingtht the .omptetsuppty
is frea of asbEnos.
whnapplilable, copvot exprosionproofcertificares
andaslodat.dthirdpartyrartifirations.

-wt[hlilf

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