Employers Name YR wae AES 4 CTCI CORPORATION | Employers Contrast, ——firpiayer Enalnear EP Goniractors Names ALSTOM ALSTOM Alstom K.K. Alstom Taiwan Ltd. TALIN POWER PLANT RENEWAL PROJECT 2x800MW BOILER UNITS Revision History Rev. Ravision Date | Created (Checked by Approved by [Description (00_| Dec.14.2012 | Y. Tanaka H.Konishi H.kaneda | First issue Of | Mar. 18.2013 | Y. Tanaka [H.Konishi H.Kaneda Revised paint speo Paricipant ALSTOM : = oF. ©: a ‘Other Document Code (iF any) ‘riginater Document TPS | Project Document Code” ALSTOM Tie, Sabie } Tdaniifeaton number MATERIAL REQUISITION FOR a , FABRICATED STEEL | [o0to8-0-FE11829-c15 0001 __| En [tof30 I Gnnba Iss 2013 DF‘AQCS Project Doc. No. Talin Power Plant Power Plant Project _|!00103-0-FF11523-CISPE-0001 ALSTOM J renewai project 2x200Mw Boer Units | Firstlssue Dec.14, 2012 Material Requisition For Fabricated Steel | Rev/Date 01 / Mar.18, 2013 Page 20f30 Alll of the following parts considered as a whole shall comprise this Specification. In case of conflict between any Specification and/or Drawings, the Drawings shall take precedence. Compliance to this specification shall not release the Supplier from following good engineering and industry practices. TABLE OF CONTENTS 1. INTRODUCTION 2. GENERAL... 3. PLANT DATA.. 4, SCOPE OF SUPPLY. 5. BATTERY LIMITS & EXCLUSION: 6, DESIGN REQUIREMENTS .. 7. FABRICATION REQUIREMENTS... 8, ERECTION, COMMISSIONING & START-UP REQUIREMENTS 9, GUARANTEES. 10. QUALITY AND “INSPECTION & TEST” REQUIREMENTS 14, GENERAL REQUIREMENTS... 12, TRANSMISSION AND HANDLING 13, REQUIRED DOCUMENTS... 14, ATTACHMENTS‘AQCS Project Doc. No. Talin Power Plant Power Plant Project 100103-0-FF 11823-CISPE-0001 ALSTOM J renewal project-2x800Mw Boiler Units | Fistissue Dec.14, 2012 Material Requisition For Fabricated Steel | Rev/Date 01 / Mar.18, 2018 Page 3.0f30 4. INTRODUCTION This Material Requisition is divided into three sections. The first section, item nos. 1 to 9 addresses the technical requirements. The second section, item no. 10 specifies the quality control aspects and the third section, item nos. 11 to 14 lists the document requirements. In case of conflict between any Specification and/or Drawings, the Drawings shall take precedence: PART A - TECHNICAL SECTION 2. GENERAL 2.4. Scope This MR (Material Requisition) describes the requirements for supply of materials/equipment listed in section 4, (Scope of supply) This MR specification covers the requirements for procurement, handling, fabrication, testing, and shipping. It is not intended to provide all the detailed requirements of these processes. The materials included in this specification are not to be construed to represent an exhaustive list of approved materials for equipment. Neither is the intention of this specification to be a selection guide for materials based on corrosion performance in these applications. The Supplier shall assume sole responsibility for the design, fabrication, testing, supply and performance of the equipment with accessories, and shall ensure that the equipment with accessories are in conformance with this MR, as well as other documents which form part of this MR or Purchase Order/Contract. Inspections by the Buyer shall not relieve the Supplier in any way of his obligation to maintain an adequate test, inspection and documentation program of his own, and shall not relieve the ‘Supplier of any obligation under this MR. Furthermore, any inadvertent overlook of deviations from some requirements of this MR shall not constitute a waiver of these requirements, or of the ‘Supplier's obligation to correct the condition when it is discovered, or of any other obligation under the MR This MR only states the lowest technical requirement, neither specifying all technical details, nor referring to the pertaining code and standard fully. It is the Supplier's responsibility to ensure that the complete delivery complies with all relevant codes, standards and specifications. The Supplier shall include a list of exceptions and/or clarifications to this specification. This list of exceptions shall include the specification reference number, the clause in question, and a detailed explanation of the deviation. No deviation from this specification and its referenced documents is permissible without documented approval from the Buyer.56 AQCS Project ‘Doc. No. Tain Power Piant Power Plant Project |!00103-0-FF11823-CISPE-0001 ALSTOM J renewal project-2xe00mw Boier Units | Firstissue Dec.14, 2012 Material Requisition For Fabricated Steel | Rev/Date 01 / Mar.18, 2013 Page __4of30 Even if the Buyer specifies the quality, material and making of the equipment with accessories, this does not in any way affect the Supplier's guarantee and complete responsibility for the performance. The same applies if the Buyer accepts any changes to the specifications. Conflicts between this MR and any of its attachments shall be brought to the attention of Buyer for resolution. The Supplier's notice to Buyer must be written, and the Supplier shall take no action on affected items until receiving in writing either, a resolution of the conflict or a specific waiver exempting them from the requirement of this paragraph for each and every conflict. The resolution of such conflicts shall be at the sole discretion of Buyer. Any and all additional costs resulting from such resolutions shall be to the Supplier's account unless the Supplier made written notification prior to the date of the Purchase Order or the conflict occurred as a result of changes made by Buyer after the date of the Purchase Order. 2.2. Abbreviations — Definitions “The following terms used in this specification are defined as follows: Buyer Alstom K.K. Final Customer | Taiwan Power Company Supplier ‘The Supplier of the Fabricated Steel | Sub-Supplier ‘Supplier of Equipment and/or Services to Supplier | FF Fabric Filter ( Project official name is Baghouse) DRS Dust Removal System - Different terminology or definitions may be used in some specification attachments. The Buyer will provide clarification at request of Supplier. Compliance to this specification shall not release the Supplier from following good engineering and industry practices. 2.3. Contract language All documents related to bidding the scope of supply of this Material Requisition and/or to the deployment of the related Purchase Order shall be written in: English Standard technical bulletin sheet can be written in English.bh ‘AQCS Project Dos. No. Talin Power Plant Power Plant Project _ | !00103-0-FF11523-CISPE-0001 ALSTO IM | Renewal Project - 2x800MW Boller Units | FifstIssue Dec.14, 2012 Material Requisition For Fabricated Stee! pene St Mar 18,2018 3. PLANT DATA 3.1, Plant description The plant site of Talin Power Plant of TPC is located at Kaoshiung Harbor, which is on southwestern coast of Kaoshiung City in Taiwan. The Plant will consist of two (2) 800 MW Supercritical-Pressure Coal-Fired Power Generating Units. This requisition is for equipment for two (2) units. The Dust Removal System (DRS) system will be installed to collect the fly-ash created during boiler combustion. Buyer adopts Fabric Filter as DRS for the plant. The Fabric Filter has proven its capability of achieving low dust emissions in a multitude of applications. 3.2. Site conditions See Chapter 14 - Attachments (point 14H) — Site Conditions and Utilities, 3.3. Utilities See Chapter 14 - Attachments (point 14H) — Site Conditions and Utilities, 4, SCOPE OF SUPPLY 4.1. Fabricated Steel - WBS: 30102 The Scope of Supply with extent of delivery, destination of delivery, and delivery time for prefabricated steel required from Supplier is described in this Material Requisition. Amount of Steelwork will be given in Contract and from detail design drawings made by Buyer. 4.2. Steelwork Supply The following fabrication items shall be supplied for each of the two (2) boiler units: a) Baghouse casing, hopper, inlet damper, outlet damper, by pass damper, blow pipe, and belongings. b) Steel supporting structure for Baghouse c) Weather Enclosure ( support, roof , and siding) d) Platforms, walkways, stairs, handrails and ladder e) All bolts, washers and nuts for erection of steelwork.Lb AQGS Project Doc. No. Talin Power Plant Power Plant Project _|!00103-0-FF11523-CISPE-0001 ALSTOM J renowat Project-2xs00Mw Boiler Units | Fistissue Dec.14, 2012 Material Requisition For Fabricated Steel | Rev/Date 01/ Mar.18, 2013 Page 6 of 30 4.3, Shop Drawing Converting The shop drawing (designed based on the design drawings from the Buyer) shall include all necessary shop drawings for fabrication at workshop as well as all the necessary assembly drawings which shall be in English to facilitate erection work at site. The shop drawing design shall be based on workshop fabrication of components to the greatest possible extent, however, care shall be taken to the difficult space conditions for the site of erection. This has to be agreed upon with the Buyer. (The detail requirements of shop drawing transfer please refer to shop drawing transfer document. See Chapter 14 - Attachments (point 14P) - Requirement of Shop Drawing Transfer and Attachments. 5. BATTERY LIMITS & EXCLUSIONS 5.1. Battery limits Not applicable 5.2. Exclusions Structural design, preliminary weight calculations, final stress analysis and detail design drawings will be performed by Buyer. 6. DESIGN REQUIREMENTS 6.1. Design Codes & Standards 6.1.1. Structural steel shall be as defined in the Chinese National Standards (CNS13812) " Steels for Building Structure" latest edition, and also defined as plate and sheet steel. 6.1.2. Except as stated herein or shown on the final Design Drawings, the fabrication shall conform to the R.O.C steel code " Design Specification for Steel Structure Building " latest editions and supplements, 6.1.3. Connections and materials for high-strength steel bolts shall be in accordanee with the "Specifications for Structural Joints Using ASTM A325 or A490 Bolts", latest edition by the Research Council on Riveted and Bolted Structural Joints of the Engineering Foundation. All welding shall be in accordance with the "Structural Welding Code," latest edition, published by AWS, plus any addenda and supplements 6.1.4. The Supplier is responsible for compliance with all National and Local Building Codes or Laws.— Q\ ALSTOM | renewai project 2xe00Mw Boier Units | Fistissue Dec.t4, 2012 ‘AQCS Project Dos. No. Talin Power Plant Power Plant Project _}!00103-0-FF 11523-CISPE-0001 Rev/Date 01 / Mar.18, 2013, Page. Zof 30 Material Requisition For Fabricated Stee! 615. 6.1.6. 6.1.7. 6.2. 6.2.1. Reference is made to following > Chapter 14 - Attachments (point 14A) ~ Dust Removable System (DRS) / ITB - Mechanical Systems and Equipment / ITB ~ Civil & Structural Design Criteria / ITB > Chapter 14 - Attachments (point 14P) - Requirements of Shop Drawing Transfer and Attachments > Chapter 14 — Attachments (point 14L) ~ Surface Preparation & Painting of Equipment & Steelwork. - Painting System List for DRS. Applicable American standards covering steel structures shall apply, including those listed below. Alternative standards and codes may be used when approved by Buyer in writing, Short Name Complete Identification AISC American Institute of Steel Construction AISI ‘American Iron and Steel Insttute AISE Association of Iron and Stee! Engineering ANS! ‘American National Standards Institute AFBMA Anti-Friction Bearing Manufacturers Association ASTM ‘American Society for Testing and Materials AWS ‘American Welding Society SSPC ‘The Society for Protective Coatings ais Japanese Industrial Standard Iso International Organization For Standardization Units of measurement for correspondence, technical schedules, drawings, calculations and other documents shall be in accordance with the International System (i.e., metric) of Units (sl). Materials Specifications Materials shall be as shown on the drawings. Insofar as obtainable, materials of the types and sizes specified shall be furnished. Substitutes will not be allowed without the prior written approval of the Buyer. All materials for each specific application shall comply with the requirements of TO-1-PAA-S0001 Part 8, CIVIL, STRUCTURAL AND ARCHITECTURAL REQUIREMENTS. For a conflict between specified material in this MR and those of TO-1-PAA-S0001 Part 8, those of TO-1-PAA-S0001 Part 8 shall take priority unless specifically stated otherwise in the MR Ae /bb AQCS Project Doc. No. Tain Power Piant Power Plant Project |!00103-0-FF11823-CISPE-0001 ALSTOM | renova project 2x200MW Botier Units | Fistissue Deo.14, 2012 Rev/Date 01 / Mar.18, 2013, sition For Faby Material Requisition For Fabricated Stee! | 5 80f 30 6.2.2. 6.2.3. 6.2.4, 6.2.5. 6.2.6. 6.27. 6.2.8. 6.2.9. 6.2.10. 611 All materials shall be new and unused. All Group 4 and § shapes and plates exceeding 50mm thickness and connected with complete-joint-penetration groove welds and exposed to tensile stresses due to tension or flexure, must be supplied with corresponding Charpy V-Notch impact testing in accordance with ASTM A6/AGM, Supplementary Requirement $5. The impact test shall meet a minimum average value of 20 ft-lbs (27.1N-m) absorbed energy at +70°F (21°C) and shall be conducted by the producer in accordance with ASTM A673/A673M. For additional information on this requirement, see AISC Specification for Structural Steel Buildings latest supplement. All baghouse casing plate work including hopper shall be of ASTM A242 Corten or JIS 63125 or approved equal steel plate of 6mm thickness, All stiffeners which are on the baghouse plate work shall be of ASTM A588 or approved equal. This clause supersedes the requirement as specified in ITB Part IX, sections 2.3.3.1. and 2.3.3.4.1. Intemal guide vanes, baffle plates, and gas distribution plates shall be ASTM A242 Corten or JIS G 3125 or approved equal steel plate Bag plate shall be of A36 with 6mm thickness. Structural pipe and tubing shall be welded conforming to the Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing, ASTM A501. Structural materials shall correspond to “Civil & Structural Architectural Requirements" Part VIII Section No.10.1.1 Codes and Standards will also be acceptable, if there are of higher quality and strength level and approved by final customer. Weather enclosure materials such as Roof and Siding shall comply with "Civil & Structural Architectural Requirements” Part VIII Section No.10.3.5, Preformed Aluminium Siding and 10.3.9, Roofing. Platforms, walkways, stairs, handrails and ladder materials shall comply with *Civil & ‘Structural Architectural Requirements’ Part VIII Section No.10.1.4, Miscellaneous Steel.. Machine Bolt ASTM A307M Gr.A M16 machine bolts shall be used for ladders, stair treads, purlins, girts, handrail posts and window frames. All machine bolts shall be hot-dip galvanized and conform to ASTM A183.bz ‘AQCS Project Doo. No, Talin Power Plant Power Plant Project | !100103-0-FF11623-CISPE-0001 ALSTOM | renewal Project 2x600MW Boiler Units | Fistissue Dec.14, 2012 Rev./Date 01/Mar.18, 2013, Mater ition For Fabricated Steel Z jaterial Requisition For Fabricat ol | Page erat 6.12. Miscellaneous steel 6.12.1. Purlins and girts All steel framing purlins and girts shall conform to CNS G3057 SM400/SM490 or ASTM A36/A572 unless noted otherwise. 6.12.2. Handrails, Handrail pipe shall conform to ASTM AS3. Pipe railing shall be steel pipe. 6.12.3. Kick plates Kick plates shall conform to CNS 2947 G3057 SM400 or ASTM A36. 6.12.4.Grating Grating and grating treads shall conform to the requirements of NAAMM Type W-19-4 steel with weld spacer bars. Grating steel shall conform to ASTM A36 or CNS G3057 SM400. Grating stair tread shall have a nosing. The nosing shall be CNS G3057 SM400 or ASTM A36 checkered plate, 6.12.5. Steel stair ‘The channel stringers of stair shall conform to CNS G3057 SM400 or ASTM A36 6.12.6. Ladder Indoor ladders and cages shall be structural steel conforming to ASTM A36. Stainless steel SUS 3146L materials shall be used for outdoor ladders. 6.12.7. Checkered plate Checkered plate shall conform to CNS G3057, SM400 or ASTM A36. 6.12.8. Steel deck Steel deck shall conform to CNS G3201 SDP2G-227 or JIS G3352 SDP2G-227. 6.12.9. Base plate Column base plate shall be ASTM A36 or A72 solid steel plates. The maximum allowable bearing pressure on foundation shall be in accordance with the AISC specification.AQCS Project ‘Doc. No. alin Power Plant Power Plant Project |!00103-0-FF11823-CISPE-0001 ALSTOM J renewai Project 2x800mw Boiler Units | Fitstissue Dec.14, 2012 Material Requisition For Fabricated Steel ReviDate 01/ Mer.18, 2013 Page 10 of 30 7. FABRICATION REQUIREMENTS 7A, General Requirements 7.4.1, The details and fabrication of steel items shall conform to Chinese National Standards (CNS13812) “Steels for Building Structure" (latest editions in effect at time of Purchase Order). 7.1.2. All working points indicated on the design drawings shall be adhered to in the detailing of ‘the Work. 7.1.3. The Buyer's final Design Drawings shall govern the type of connection to be used, i.e., bolted or welded, Detailing and fabrication shall be in strict accordance with the final Design Drawings. 7.1.4, Connections shall be detailed per Sections 7.3, 7.4, and 7.5 of this Specification. 7.1.5, All welding shall be done in accordance with Section 7.6. 7.1.6. Pieces shall be formed to the shapes and sizes shown on the drawings. Shearing and punching shall produce clean, true lines and surfaces. Miters shall be filed smooth and neatly fitted, All cutting, drilling, and welding shall have burrs removed. 7.4.7. All forming, rolling, and bending shall be done by pressure tools and not by blows. 7.1.8. All bends shall be free of fractures and cracking. 7.1.9, Torch cutting shall not be permitted on exposed work, or where it may affect tolerances. No holes may be flame cut. Plasma arc is considered flame and is not permitted as a means to cut holes. (Exception: Anchor bolt holes larger than 26mm diameter may be flame cut in baseplates.) All shapes shall be saw cut to length unless otherwise approved in writing by Buyer. 7.1.40. Unless otherwise specified, hole cutting shall be in accordance with the latest edition of the ‘AISC Manual of Steel Construction Section M2.5, Fabrication/Assembly for High Strength Bolted Construction and Specification for Structural Joints Using ASTM A325 or A490 Bolts, Section 3(c) Hole Types for Bolted Parts. 7.1.11. Compression joints depending upon contact bearing shall have the bearing surfaces prepared to a common plane by milling or sawing 2 feat. Ac26 ‘AQGS Project Doc. No. alin Power Plant Power Plant Project _|100103-0-FF 11623-CISPE-0001 ALSTOM J renewal Project-2xe00mw Boiler Units | Firstissue Dec.14, 2012 Material Requisition For Fabricated Steel ReviDate 01 / Mar.18, 2013 Page 11 0f 90 7.1.12. The Supplier shall provide holes to suit future work and the work of other Suppliers as shown on the Design Drawings. Additionally, fit-up holes to be inoluded on all fabricator supplied material for erection purposes. 7.1.13, Substitutions of sections or modifications of design details shall be made only as approved in writing by the Buyer. All design changes proposed by the Supplier must be clouded on the field erection and Shop Drawings and bills of material and contain the note: "ALSTOM to verify’, 7.1.14, Plate layout shall be accomplished to minimize the number of splices. The Supplier shall provide the sizes of all plates to be used in the fabrication of this work with its proposal The Buyer reserves to its sole discretion the right to reject the use of plate sizes which would result in an excessive number of splices. 7.1.16. Splices resulting in the intersection of four plates at any point are not permitted. The minimum offset of splices in adjoining plates shall be eight (8) times the thickness of the thickest plate at the joint. 7.1.16. Splices shall also not be made under any attachment to the plate unless shown as such on the Buyer's drawings for whatever reason, or unless they form a part of a field joint required by the Supplier's shipping limitations and are detailed on the Buyer approved Shop Drawings. 7.1.17. Splicing of flat, and rolled, bent and otherwise formed plate in any combination including in combination with other shapes as a substitute for rolled, drawn or otherwise prefabricated structural shapes, pipe, and tubing specified on the project drawings is not permitted even in cases where prefabricated welded or seamed shapes, pipe or tubing are specified unless approved in writing by Buyer. 7.1.18. Not more than one transverse splice per span is permitted in any structural member. All member splices must have the written approval of the Buyer's Engineer. 7.1.19. All sharp edges shall be grounded to a minimum radius of 2 mm. 7.1.20, Profiles shall be purchased with rounded comers, or treated as above. 7.1.21, Bolted connections shall be trial fitted in workshop and reported, if possible with photos, before delivery. 7.1.22. Baghouse casing and hopper Baghouse casing shall be fabricated and assembled to panels in the workshop to a transportable size as indicated in the Buyer's design drawings. Guide vanes shall be‘AQCS Project Dos. No. “Talin Power Plant Power Plant Project |!00103-0-FF11629-CISPE-0001 ALSTOM J renewat project-2xe00mw Boiler Units | Fistissue Dec.14, 2012 Rev./Date 01 / Mar.18, 2013 Material Requisition For Fabricated Stee! | 52 Ae supplied as rolled/curved plates. Internal braces shall be supplied with over length for final fitting during erection, Duct bearing supports shall be workshop assembled to the highest degree possible. 7.1.23. The Supplier shall acquaint himself and be familiar with the labor practices, conditions, procedures established and accepted in the building and construction trades industry prevailing in the area and applicable at the job site for the installation of similar types of work 7.1.24. Compliance with this specification does not release the Supplier from following usual and 7.2. 724 7.22, 7.23. 7.24, 7.25. 7.26. 7.27. 7.28. customary industry standards as a minimum, Tolerances and Shop Errors Plate thickness tolerance shall be within ASTM or JIS standards applicable for the material Final Design Drawings will not take into consideration normal erection tolerances. The ‘Supplier shall consider such tolerances in his detailing of those items that must fit into other work and make reasonable allowances for adjustment of the parts. Structural members consisting primarily of a single rolled shape shall, unless otherwise specified, be straight within the appropriate tolerances allowed by ASTM Specification A6, or as prescribed below. Built-up structural members fabricated by bolting or welding, unless otherwise specified, shall be within the tolerances allowed for the wide flange shapes by ASTM Specification A6 or by the requirements below. Compression members shall not deviate from straightness by more than 1/1000 of the axial length between points which are to be laterally supported. Completed members shall be free from twists, bends, and open joints. Kinks or bends shall be cause for rejection of material. A variation of 0.75mm is permissible in the overall length of members with both ends finished for contact bearing Members without ends finished for contact bearing, which are to be framed to other steel parts of the structure, may have a variation from the detailed length not greater than 1.5mm for members nine (9) meters or less in length and not greater than 3mm for members over nine (9) meters in length. Panels shall not vary more than +0 mm to -3mm from the nominal overall dimensions.AQCS Project Doe. No, Talin Power Plant Power Plant Project _|!00103-0-FF11623-CISPE-0001 ALSTOM J renewat Project-2x800MW Boller Units | Fistissue Dec. 14, 2012 Rev/Date 04 /Mar.18, 2013 Material Requisition For Fabricated Steel f laterial Requisition For Fabricated Steel | -0) natin 7.2.9. Hole centers shall be #1.5 mm and a line of holes shall have a total maximum tolerance of 41.5 mm between the first and last hole of the line unless otherwise specified in the drawings. 7.2.10. In general, tolerances shall favor the underrun condition to allow for drawing and shimming of members. 7.2.11. The Supplier shall use AISC "Code of Standard Practice" as a supplement to determine allowable tolerances except as indicated herein and in the design drawings. 7.2.12. Work which does not conform to the requirements of the Design Drawings, or which misfits, due to the Supplier's fabrication error or failure to allow for reasonable tolerance, shall be corrected at the sole expense of the Supplier. 7.2.13, The sum of the combined tolerances of the individual assemblies shall be within + 6mm. (Erection tolerance on overall length, width, out-of-plumb, and out-of-shape is + 6mm). 7.2.14, Nozzle flanges shall be shop installed to within 1° plumb and rotation, to within + 3mm of the horizontal and vertical design location, and to within + 3mm in stick out. Flatness of the nozzle flanges shall be within + 1.5mm. 7.2.18. Rectangular gas handling flange faces shall be held to within + 3mm on both lateral dimensions and diagonals at the open end only. 7.3. Shop Connections 7.3.1. Connections shall be as indicated on the Design Drawings. 7.3.2. Shop connections for beams shall be in accordance with the AISC manual and may be bolted or welded connections of equal strength unless otherwise noted on the Design Drawings. Bolted connections shall be made using high strength bolts and nuts (A325), with hardened washers. 7.4. Field Connections 7.4.1. The Supplier shall furnish bolts, nuts and washers in accordance with AISC "Code of Standard Practice for Stee! Buildings and Bridges," latest edition. The Supplier shall include sufficient high tensile strength steel bolts, nuts and washers, fit-up bolts and nuts and machine bolts of sizes for field connections as designated on shop drawings, plus ten (10) percent extra. Bolts of different sizes must be separately packaged and marked. Field Bolt Lists will be prepared on Buyer supplied forms.