Dept.

of MCE Student ID:

IUT, OIC Time : 30 min.
MCE 4740
Machine Design Lab Quiz
Answer the following questions. Assume missing data (if any)

1. The figure shows a 16T 20 straight bevel pinion driving a 32T gear, and the location of the bearing (10)
centerlines.
Now, showing the proper directions of (transmitted loads,
torques), draw separate free body diagrams of the both shafts a
and b (assuming given co-ordinate system).
(no need to calculate the magnitudes of bearing reactions).

a
z
3) 3
The cantilever bracket is bolted to a column with five 8 in-16 UNC SAE grade 4 bolts to support 2000 lbf force. (20)
The bracket is made from AISI 1020 hot-rolled steel.
Find out:
i) Minimum factor of safety by considering shearing of bolts only
ii) Bending normal stress in the bracket

Assume Sy=100 kpsi

4) A steel bar in the following figure is subjected to a bending force 5.04 kN. The welding pattern with its centre (20)
has been shown separately. The values of different symbols have been given in the table. Due to this type of
loading condition, primary and secondary shear stresses will be developed thoroughout the weld. Assume throat
area A= 460 mm2 and J=307.3 mm4.

b1 30 mm
b2 50 mm
h 5 mm
d 50 mm
c 150 mm
x 13.08 mm
21.15 mm

i) Show the direction of Primary shear stresses only at these marked points correctly

5 6

3 2 1
ii) Show the direction of Secondary shear stresses at these points correctly

5 6

3 2 1
iii) Based on the resultant stresses, find out the critical point among those six points in the weld

5 6

3 2 1