Professional Documents
Culture Documents
MODULE 3 (part A)
uk ELECTRICAL
FUNDAMENTALS
engineering
Index
1 ATOMIC STRUCTURE
1.1 MATTER
Matter is defined as anything that occupies space and may be classified in a
number of ways.
Material may also be classified according to the particles it contains, this is the
atomic view of matter. This view gives us a better understanding of electrical and
electronic phenomena and is the view we shall concentrate upon.
1.2 MOLECULES
Let us take a piece of matter, for example, a drop of water and see what
happens when it is sub-divided into smaller and smaller portions.
The drop is first cut in half, each half drop-let halved and so on indefinitely. The
resulting smaller and smaller droplets will soon become invisible to the naked
eye, but it is known what happens if the process could be carried far enough; a
point would eventually be reached where the particles of water are of such a size
that further sub-division would split them into the hydrogen and oxygen of which
they are composed. These last minute particles of water are known as molecules
and are the smallest particles of water which can exist alone and still behave
chemically as water.
Every material is built-up from molecules and there are as many different
molecules as there are different substances in existence.
Molecules. The molecule of an element or compound is the smallest particle of it
which can normally exist separately. It consists of one or more atoms, of the
same or different types joined together. The term molecular structure is used
when compounds are discussed.
1.3 ATOMS
If a water molecule could be magnified sufficiently it would be seen to consist of
three smaller particles closely bound together. These three particles are ATOMS,
two of hydrogen and one of oxygen.
The water is a compound, the oxygen and hydrogen are elements. Every
element has atoms of its own type. There are 92 naturally occurring elements
and therefore 92 types of naturally occurring atoms.
Every molecule consists of atoms. Molecules of elements contain atoms of the
same types, for example the hydrogen molecule consists of two atoms of
hydrogen joined together, the oxygen molecule consists of two atoms of oxygen
joined together, but the molecules of compound contain different atoms joined
together.
Most molecules contain more than one atom but some elements can exist as
single atoms. In such a case the atom is also the molecule. For example the
Helium atom is also the Helium molecule.
An atom is the smallest indivisible particle of an element which can take part in a
chemical change. The term atomic structure is use when talking about
elements.
The Nucleus and Electrons. Atoms themselves are also composed of even
smaller particles. Let us take an atom of hydrogen as an example. A hydrogen
atom is very small indeed (about 10 10 in diameter), but if it could be magnified
sufficiently it would be seen to consist of a core or nucleus with a particle called
an electron travelling around it in an elliptical orbit.
The nucleus has a positive charge of electricity
and the electron an equal negative charge; thus
the whole atom is electrically neutral and the
electrical attraction keeps the electron circling
the nucleus. Atoms of other elements have
more than one electron travelling around the
nucleus, the nucleus containing sufficient
positive charges to balance the number of
electrons.
Protons and Neutrons. The particles in the nucleus carrying a positive charge
are called protons. In addition to the protons the nucleus usually contains
electrically neutral particles called neutrons. Neutrons have the same mass as
1
protons, whereas electrons are very much smaller only 1836 of the mass of a
proton
Although other atomic particles are known, the three fundamental ones are:
Protons. The proton has unit mass and carries a unit positive charge.
Neutron. The neutron has unit mass but no electrical charge.
1
Electron. The electron has only 1836 unit of mass but it carries a unit
negative charge.
Thus, although we have 92 types of naturally occurring atoms, they are all built-
up from different numbers of these three fundamental particles.
Material
Molecules
Hundreds of different kinds
Atoms
92 Natural types
1.3.3.1 Protons
1.3.3.2 Neutrons
The neutron simply adds to the weight of the nucleus and hence the atom. There
is no simple rule for determining the number of neutrons in any atom. In fact
atoms of the same kind can contain different numbers of neutrons. For example
chlorine may contain 18 20 neutrons in its nucleus.
The atoms are chemically indistinguishable and are called isotopes. The weight
of an atom is due to the protons and neutrons (the electrons are negligible in
weight), thus the atomic weight is virtually equal to the sum of the protons and the
neutrons.
1.3.3.3 Electrons
The electron orbits define the size or volume occupied by the atom. The
electrons travel in orbits which are many times the diameter of the nucleus and
hence the space occupied by an atom is virtually empty! The electrical properties
of the atom are determined by how tightly the electrons are bound by electrical
attraction to the nucleus.
1.3.4 IONS
The atoms of a solid have electrons rotating in orbits around the positive nucleus.
This is true of gases and liquids as well. These orbiting electrons exist in energy
shells or levels.
The potential energy (energy of position) increases with distance out from the
nucleus. The outermost occupied energy level is called the valence shell. This is
a higher energy level than the energy levels of electrons in the other shells since
the electrons are rotating further from the nucleus.
The electrons in the valence shell can most easily pass from one atom to another
and thus constitute an electric current. Furthermore, the valence electrons are
the ones that go into chemical reactions, or combinations, with other atoms.
When an outside influence such as an electric field or heat is applied, a valence
electron may acquire sufficient energy to jump through a forbidden (energy) gap
and on into the conductor band where it is free of any influence of the positive
nucleus and becomes a carrier of electricity, ready to take the place of another
electron that has just left its own atom, in the same manner.
1.4.2 IONISATION
If the amount of external energy is large enough the valence electron can gain
sufficient kinetic energy (energy of movement) to be removed completely from its
atomic orbit and may not be replaced by another accelerated electron. This
process is known as ionisation, since an atom which now contains one more
proton than can be neutralised by the remaining electrons is a positive ion. Gas-
filled devices such as Neon tubes make use of this process. In a solid where
atoms are close together, simple ionisation does not occur as with individual
items.
The energy levels, measured in electron volts (e.v.) in which orbiting electrons
exist comply with a law of physics which states that energy can be given to
electrons only in discrete amounts (quanta) which means that there are energy
values that an electron cannot acquire. From this it can be deducted that there is
a forbidden energy gap between each of the allowed energy bands K to O.
The width of the forbidden energy gap between the top of the valence band and
the bottom of the conduction band determine the electrical conducting properties
of materials.
1.4.4 CONDUCTORS
Elements with 1 or 2 electrons in their outer orbits readily transfer them from atom
to atom, because there is an overlap between the valence and conduction bands.
Silver and copper elements are good conductors.
1.4.5 INSULATORS
1.4.6 SEMI-CONDUCTORS
The elements Germanium and Silicon have four electrons in their valence shells.
In conductivity they lie between good conductors and good insulators, ie; they are
semi-conductors.
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2 STATIC ELECTRICITY
If electrons are removed from one material and placed on another, or if they are
moved from one region of a piece of material to another, we have a separation of
charge. The material, or area, that receives the electrons becomes negatively
charged and the material or region that loses electrons becomes positively
charged. If these accumulations of charge remain stationary after their transfer,
they are referred to as static electricity.
Common examples of static electricity are the small shock you get when you
touch a door handle having walked across a carpet, or the crackling you hear
when you remove certain items of clothing. In both cases electrons have moved
from one material to the other. This type of static charging between two or more
dissimilar materials is known as triboelectric charging and is a very important
factor in the design of aircraft and aircraft furnishings and equipment.
The nature and size of the charge produced depends on the materials, some
loose or gain electrons more easily than others. The Triboelectric series on the
next page list materials in the order in which they gain or loose electrons. The list
is arranged such that, if any two materials are selected and rubbed together the
one higher up the list will obtain a positive charge and the one lower down the list,
a negative charge. So if a glass rod is rubbed with fur, the rod will become
negatively charged, but if it is rubbed with nylon it will become positively charged.
When an insulating material is charged by rubbing it with another material, the
electrons are not free to move through the material. The charge therefore
remains at the point of friction. If a conductor is charged through rubbing, the
electrons are free to move and the charge will dissipate unless the conducting
material is insulated from its surroundings.
If two statically charged items are brought into contact with one another, electrons
will transfer from the more negative to the more positive one. This movement of
electrons constitutes a current flow, which will cease once the charges are equal.
The region around the charged body may be detected and is called an electric
field, the electric field is analogous to a magnetic field, which will be studied later
in the course. The electric field is represented in magnitude and direction by
electric lines of force. The density or magnitude of the force may be represented
by the number of lines, and the direction is indicated by arrows that point from
positive to negative.
Triboelectric Series
Air
Human Skin
Asbestos
Rabbit Fur
Glass
Mica
Human Hair
Increasingly Positive
Nylon
Wool
Fur
Lead
Silk
Aluminium
Paper
Cotton
Steel
Wood
Amber
Sealing Wax
Hard Rubber
Nickel, Copper
Brass, Silver
Gold, Platinum
Sulphur
Acetate Rayon
Increasingly Negative
Polyester
Celluloid
Orion
Saran
Polyurethane
Polyethylene
Polypropylene
PVC (vinyl)
Kelf (ctfe)
Silicon
Teflon
An aircraft often accumulates very high electric charges, not only from
precipitation but also from the high velocity gases exiting the engine exhausts.
When the charge is sufficiently large, it will start to dissipate into the surrounding
atmosphere from any sharp or pointed parts of the aircraft, such as the trailing
edges of aerofoil sections. The point at which this occurs is called the corona
threshold. The corona discharge produces severe radio interference and needs
to be controlled. This is achieved using special devices called wicks, that allow
the charge to dissipate in a controlled manner from specific points on the aircraft
so that it causes minimum interference.
The subject of static electricity can be considered amusing or annoying when one
suffers from its effects. However, it must be taken very seriously by aircraft
maintenance engineers. The following are a few points to consider.
It essential to maintain the integrity of bonding when carrying out any
maintenance work on aircraft.
You can build up a charge on yourself as you move and work around the
aircraft. Much of the equipment in modern aircraft is electronic, and can
easily be destroyed by you discharging static through it.
When an aircraft is refuelled, is the refuel vehicle at the same potential as the
aircraft. If it isnt, then it could be possible for a spark to ignite fuel vapour as
the fuel nozzle comes into close proximity with the aircraft. It is essential that
the two vehicles are interconnected electrically before any hoses or fillers are
opened.
An aircraft in flight can have a potential several thousand volts higher than the
ground. This charge is dissipated through the tyres or special straps on the
undercarriage when the aircraft lands.
When an aircraft is inside a hangar for maintenance it should be correctly
grounded.
3 ELECTRICAL TERMINOLOGY
3.1 VOLTAGE
Voltage is the electrical equivalent of mechanical potential. If a person drops a
rock from the first storey of a building, the velocity it will reach when dropped will
be fairly small. However, if the rock is dropped from the twentieth floor, it will
have reached a much greater velocity on reaching the ground. On the twentieth
floor the rock had much more potential energy.
The potential energy of an electrical supply is given by its voltage. The greater
the voltage of a supply source, the greater its potential to produce a current flow.
Thus, a 115 volt supply has 115 times the potential to produce a current flow than
a 1 volt supply.
3.1.1 POTENTIAL
If one coulomb of electrons is added to a body and one joule of work has been
done, then the body will acquire of potential of 1 volt. If the electrons had been
removed, then the body would have acquired a potential of +1 volt. The unit of
potential is the volt.
When charges move from one point to another, it is not the actual values of
potential at those points which are Important, but the potential different (pd)
through which the charge has travelled. Just as lifting weight in the gymnasium,
the height above sea level is not important, but the distance between the gym
floor and the height of ones body. In cases where an actual level of potential is
required, the zero of potential is taken as Earth and whenever the potential at a
point is given, it means the difference in potential between the point and the
earths surface.
If one coulomb of electricity requires one joule of work to move it between two
points, then there is a potential difference of 1 volt between them. It is sometimes
helpful to think of potential difference as a difference of electrical pressure
forcing a current through a load.
If a current flows round a circuit, then a potential difference must exist between
any two points in that circuit and each point in the circuit must be at a different
potential. However because there is very little opposition to current flow in
conducting wires, very little potential difference is required to push the current
along the wires and it is normally assumed to be zero. Whenever the opposition
to current flow is not negligible, then a potential different exists across that
component to push the electrons through the device.
3.2 CURRENT
The SI unit of current is the ampere (A). Although it is known that electric current
is a flow of electrons, this flow cannot be measured directly.
An applied emf causes directional flow. Using conventional flow the charge
carriers are considered to be positive, that is they leave the positive terminal of a
supply and return to the negative terminal.
This form of flow was decided upon before anybody knew exactly what current
flow was, however it is still widely used in Britain and will be assumed throughout
the course, unless stated otherwise.
3.3 RESISTANCE
An electric current is a flow of free electrons through a conductor. The size of
current flowing through a conductor for a given applied voltage depends on:
The number of free electrons.
The opposition to free movement of the electrons caused by the structure of
the material.
These two factors taken together give an effective opposition to current flow
which is called resistance. To simplify matters it is usual to ignore the second
factor and equate good conductors to a large number of free electrons and poor
conductors to fewer free electrons. Hence, a good conductor is a material which
has low resistance, i.e. a large number of free electrons, and allows a large
current to flow. Conversely a poor conductor has a high resistance, i.e. few free
electrons and allows only a small current to flow for the same applied voltage.
Because the value of the current flowing is determined by the resistance in the
circuit, current flow can be controlled by varying the resistance.
Even the best conductors have resistance.
The four factors that affect the resistance of a wire conductor are:
Material. Some materials conduct better than others.
Length (). Resistance is directly proportional to length, thus if the length is
doubled (other factors remaining constant), resistance is doubled.
Cross Sectional Area (A). Resistance is inversely proportional to A. Thus if
the cross sectional area is doubled, resistance is halved.
Temperature. Temperature affects the number of free electrons and hence
resistance.
1 1 a
G = = =
R /a
1 1
= = = 64 52 10 6 s/m
1 55 10 -8
Conductance and conductivity are rarely used in the course, but a mention is
required.
4 PRODUCTION OF ELECTRICITY
Very large amounts of electrical energy lie dormant in the atoms of every speck of
material in the universe. Whilst the atoms remain electrically balanced however,
this electricity cannot be put to any practical use. What is needed is some form of
external energy that will separate the electrons from their nuclei. In this way, the
external energy that is applied will give rise to electrical energy.
There are six sources of external energy that are capable of separating the
electrons from their nuclei, these are friction, pressure, magnetism, heat, light and
chemical action.
4.1 BY FRICTION
Static electricity, that is the separation and build-up of charge is an everyday
phenomenon that is often caused by friction the physical stripping of electrons
from one body and depositing on another. Early examples in science were the
rubbing of a glass rod (which loses electrons and gains a positive charge) with a
silk stocking! (gains electrons, receives negative charge) and the rubbing of an
ebonite rod (receives negative charge) with cats fur (becomes positively
charged). Everyday examples are:
Combing the hair (dry). The comb attracts the individual hairs and the hairs
repel each other and stand on end.
Removing a shirt (especially nylon). The shirt crackles and sparks may be
seen, the shirt is also attracted to the body.
The receiving of electric shock from cars (also aircraft) when touching them
on the outside. Here the charge has been produced by the friction of air
passing around the vehicle.
The rapid collection of dust by records. The dust is attracted by the charge
built up on the record produced by friction of handling and playing.
Lightning flash is a result of the build up of static electricity in clouds.
Although not used to produce electricity for any aircraft systems, static
electricity is generated by friction as the aircraft moves through the air and
will therefore be considered at various points throughout the course.
4.2 BY PRESSURE
Certain crystals and semiconductors produce an emf between two opposite faces
when the mechanical pressure on them is either increased or decreased (the
polarity of the emf is reversed when the pressure changes from an increase to a
decrease). This emf is known as the piezoelectric emf.
4.3 BY MAGNETISM
Magnetism itself is not used as the direct source of external energy. In a manner
which will be studied in great detail later in the course, large amounts of electrical
energy are produced by machines called generators. Energy is used to drive the
generator, which when it turns, makes use of the properties of magnetism to
produce the external energy necessary to break the electrons away from their
nuclei and so make it possible for electric current to flow.
4.4 BY HEAT
The Seebeck effect the thermocouple. When two different metals are
brought into contact with one another, it is found that electrons can leave one of
the metals more easily than they can leave the other metal. This is because of
the difference in what is known as the work function of the two metals. Since
electrons leave one metal and are gained by the other, a potential difference
exists between the two metals; thus the emf is known as the contact potential or
contact emf.
If two metals, say copper and iron, are joined at two points as shown in the
diagram above, and both junctions are at the same temperature, the contact
potentials cancel each other out and no current flows in the loop of wire.
However, Thomas Johann Seebeck (1770 1831) discovered that if the two
junctions are kept at different temperatures, there is a drift of electrons around the
circuit, that is to say, current flows.
The magnitude of the voltage produced by this method is small only a few
millivolts per degree centigrade but it is sufficient to be measured. The current
flow is a measure of the difference in temperature between the hot junction and
the cold junction.
Each junction is known as a thermocouple and if a number of thermocouples are
connected in series so that alternate junctions are hot and the other junctions
are cold, the total emf is increased; this arrangement is known as a thermopile.
On aircraft, thermocouples are used for temperature measurement and will be
examined in more detail at a later date.
4.5 BY LIGHT
The Photovoltaic Cell or Solar Cell. A photovoltaic cell generates an emf when
light falls onto it. Several forms of photovoltaic cell exist, one of the earliest types
being the selenium photovoltaic cell in which a layer of selenium is deposited on
iron and any light falling on the selenium produces an emf between the selenium
and the iron.
Modern theory shows that the junction at the interface between the two forms,
what is known as a semi-conductor p-n junction in which one of the materials is p-
type and the other is n-type. The most efficient photovoltaic cells incorporate
semi-conductor p-n junctions in which one of the regions is a very thin layer
(about 1m thick) through which light can pass without significant loss of energy.
When the light reaches the junction of the two regions it causes electrons and
holes to be released, to give the electrovoltaic potential between the two regions.
A better understanding of this action will be obtained later in the course when
semi-conductor materials and devices are studied.
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5.1 PRINCIPLES
A Cell is a portable device which converts chemical energy into electrical energy.
A group of interconnected cells is known as a battery. Cells operate on a
principle of the exchange of charges between dissimilar metals.
The circuit symbols for cells and batteries are shown below. To identify the
polarity of the terminals, a long thin line is used to represent the positive terminal
and a short thick line the negative terminal. Sometimes the terminal voltage is
indicated.
In a primary cell, current will continue to flow until chemical action had dissolved
the negative plate into the electrolyte, at which point the cell would be exhausted
and of no further use.
In a secondary cell, the chemical action that takes place whilst the cell is
producing a current flow is reversible, enabling the cell to be re-used. The
process of reversing the chemical action is referred to as charging and entails
passing a current through the cell in the opposite direction to the discharge
current.
The size of a cell has no bearing on the emf that it will produce, the generated
emf being determined solely by the materials used in its construction. Another
point to note is that the potential difference, or voltage measured across the
terminals of a cell, is not the same as the emf generated by the cell. The terminal
voltage of a cell depends on the:
internal resistance of the cell.
size of the discharge current.
charge state of the cell.
The amount of electrical energy that a cell can provide from new to the end of its
useful voltage on load is called the cell capacity and is quoted in Ampere-hours
(A-h).
Capacity varies with the amount of current drawn from the cell, the greater the
current the lower the capacity, therefore capacity is normally quoted at a standard
rate. The 1hr rate is the internationally accepted standard for Nickel Cadmium
cells, with 10 hr or 20 hr rates being used for Lead Acid cells.
A cell quoted at 40A-h at the 10 hr rate will provide 4 Amps continuously for 10
hours.
A battery quoted at 40A-h at the 1 hr rate will provide 40 Amps continuously for 1
hour.
A 40 A-h cell will only be able to provide a discharge current of 80 amps for
approximately 20 minutes, not 30 minutes as may be expected by calculation.
Similarly, it will be able to supply a discharge current of 20 amps for longer than
the expected 2 hrs.
The capacity of a cell is also affected by its age, the older a cell, the lower its
capacity, therefore the only way of determining actual capacity is to measure it.
Cells may be connected in series, parallel or any combination of the two in order
to form a battery. When cells are connected to form a battery they should be of
similar construction, and have the same terminal voltage, internal resistance and
capacity.
Series connection. When connected in series:
The battery voltage is the total of the individual cell voltages.
The battery resistance is equal to the total of the individual cell resistances.
The battery capacity is the same as the capacity of a single cell.
There are two forms of Lead Acid battery construction, conventional and solid
block, often referred to as a Varley type battery.
In the conventional battery the plates consist of lead grids into which the active
materials are pressed. The positive and negative plates are then interleaved and
connected to a lug that forms both a mechanical support and the terminal.
Cells are generally constructed with an additional negative plate, making both
outside plates negative. This ensures that chemical action takes place on both
sides of each positive plate. When chemical action only takes place on one side
of a positive plate it tends to buckle.
The plate arrangement is then inserted into a composite material container which
is fitted with a lid. The inside of the container is ribbed to provide additional
support for the plates, which are raised clear of the bottom of the container to
prevent shorting by any sediment that forms.
To provide further support for the plates and to ensure they cannot touch,
separators are fitted, these were originally cedar wood but modern batteries use
micro-porous plastic materials.
Each cell is fitted with a special non spill valve that allows gasses to escape, but
prevents the spillage of electrolyte, this valve can be removed for checking and
adjusting the electrolyte level.
The electrolyte used is sulphuric acid diluted with pure distilled water, the specific
gravity of the electrolyte used is determined by the manufacturer, however, it is
generally lower than 1300.
In the solid block type battery the electrolyte is completely absorbed into a
compressed block consisting of porous plates and separators.
The plates are completely supported and therefore a more porous active material
paste can be used, this gives better absorption and an enhanced electrochemical
activity.
The support given to the plates means practically no distortion and no shedding,
therefore no sludge gap is required, all the space inside the cells being used for
the plates.
All of these advantage result in a battery that is stronger, less susceptible to
vibration damage and has a higher capacity to weight ratio than its conventional
counterpart.
When the lead acid battery is delivering current, the sulphuric acid breaks up into
Hydrogen ions (H2) carrying a positive charge and Sulphate ions (SO4) carrying a
negative charge. The SO4 ions combine with the lead plate (Pb) and form lead
sulphate (PbSO4). At the same time they give up their negative charge, thus
creating an excess of electrons on the negative plate.
The H2 ions go to the positive plate and combine with the oxygen of the lead
peroxide (PbO2) forming water (H2O), during the process they take electrons from
the positive plate. The lead of the lead peroxide combines with some of the SO4
ions to form lead sulphate on the positive plate.
The result of this action is a deficiency of electrons on the positive plate and an
excess of electrons on the negative plate.
When a circuit is connected to the battery, electrons flow from the negative plate
to the positive plate. This process will continue until both plates are coated with
lead sulphate. The lead sulphate is highly resistive, and it is mainly the formation
of the lead sulphate which gradually lowers the battery capacity until it is
discharged.
During charging, current is passed through the battery in a reverse direction. The
SO4 ions are driven back into solution in the electrolyte, where they combine with
the H2 ions of the water, thus forming sulphuric acid. The plates are thus returned
to their original compositions.
The sulphuric acid is effectively used up as the battery is discharged, and
returned to the electrolyte as it is charged, a test of the specific gravity of the
electrolyte will give a good indication of the state of charge of the battery.
During discharge the plates are converted into lead sulphate, the water content of
the electrolyte increases, the internal resistance of the cell increases and the
terminal voltage decreases.
By passing a current through the battery in the opposite direction these effects
are reversed. The plates are converted back to their original form, the water
content of the electrolyte decreases, the internal resistance decreases and the
terminal voltage increases. The process of recharging takes approximately 8 to
10 hours.
During most of the charge and discharge cycle the battery terminal voltage
remains constant at 1.95V, it therefore gives no indication as to the batterys state
of charge.
The specific gravity of the electrolyte however changes at a regular rate as the
battery is charged, or discharged and can therefore be used to determine the
batterys state of charge.
The voltage and specific gravity figures for a lead acid battery are:
Fully charged and still connected to the charging board charge:
2.5 to 2.7 Volts 1270 to 1280 SG
Fully charged and off charge:
2.2 to 2.5 Volts 1270 to 1280 SG
Fully Discharged:
1.8 Volts 1150 SG
The battery will be damaged if allowed to go below the above discharged values.
Careful treatment of lead acid batteries prevents damage and early failure,
however, some common faults associated with lead acid batteries are:
Sulphation is the formation of hard, permanent lead sulphate on the plates and
appears as random greyish white patches. Sulphation causes an increase in the
internal resistance of the battery, leading to possible overheating and buckling of
the plates.
Sulphation is caused by continually undercharging the battery or by discharging
below 1.8 Volts or 1150 SG and is severe there is no cure, however if mild it can
sometimes be cured by giving the battery a long low charge.
Buckling is twisting and bending of the plates. Because the active material is
squeezed out of the plates the capacity of the battery may be reduced, if severe it
can lead to internal shorting of the battery.
Buckling is caused by excessive charge and discharge currents being imposed
on the battery and by the effects of sulphation.
There is no cure for buckling only prevention.
Sedimentation is the collection of discarded active material from the plates at the
bottom of the cell.
Sedimentation may result in shorting of the plates and complete loss of capacity,
slight shedding is normal in a well maintained battery.
5.3.1 CONSTRUCTION
The plates of a nickel cadmium battery are made by sintering a nickel plated steel
screen with nickel carbonyl powder. The resultant plaques are then impregnated
with the active materials, Nickel salts on the positive, cadmium salts on the
negative. The plaques are then placed in electrolyte and subjected to a small
current to convert them to their final form.
After washing and drying the plaques are cut into plates, each one having a
nickel tab welded to it. The plates are then stacked alternately to produce a cell.
Whilst producing the stack a continuous separator is wound between the plates to
prevent them shorting.
Terminals are then welded to the plates and the stack-up is inserted into its
container, which is sealed and pressure tested.
The separator used is normally a triple layer type, one layer of cellophane, two of
woven nylon cloth. Cellophane is used because it has a low resistance and is a
good barrier material, it prevents metal particles from shorting the plates whilst
allowing current to flow. The cellophane also acts as a gas barrier, preventing
oxygen given off by the positive plate during overcharge, from passing to the
negative plates. At the negative plates the oxygen combines with the cadmium,
reducing the cell voltage and producing heat.
In a typical Ni-Cad battery the cells are mounted in a metal case that incorporates
2 venting outlets, carrying handles, a quick release connector and a lid. Each cell
is separated from its neighbour by its moulded plastic case and electrically
connected by nickel plated steel links between the terminals.
As the battery discharges, hydroxide ions (OH) from the electrolyte combine with
the cadmium in the negative plates and release electrons to the plate. The
cadmium is converted to cadmium hydroxide during the process. At the same
time, hydroxide ions from the nickel hydroxide positive plates go into the
electrolyte carrying extra electrons with them. Thus electrons are removed from
the positive plate and delivered to the negative plate during discharge.
The composition of the electrolyte remains a solution of potassium hydroxide
because hydroxide ions are added to the electrolyte as quickly as they are
removed. For this reason the specific gravity of the electrolyte remains essentially
constant at any state of charge. It is therefore impossible to use the specific
gravity as an indication of the charge state of the battery.
When the battery is charged, the hydroxide ions are caused to leave the negative
plate and enter the electrolyte. Thus the cadmium hydroxide of the negative plate
is converted back to metallic cadmium. Hydroxide ions from the electrolyte
recombine with the nickel hydroxide of the positive plates, and the active material
is brought to a higher state of oxidation. This process continues until all the active
material of the plates have been converted. If charging is continued, the battery
will be in overcharge, and the water in the electrolyte will be decomposed by
electrolysis. Hydrogen will be released at the negative plates and oxygen at the
positive plates. This combination of gases is highly explosive.
A Nickel Cadmium battery has the following advantages over a Lead Acid battery:
They have a longer life
The terminal voltage remains almost constant during the discharge cycle
They can be charged and discharged at much higher currents without
causing cell damage
They can be discharged to a very low voltage without causing cell damage
But have the following disadvantages:
They are far more expensive to buy and maintain
Each cell has a lower voltage, therefore more cell are required to produce a
battery.
They are more susceptible to thermal runaway.
The battery looses heat by conduction and radiation. Provided the rate of heat
loss is greater than the rate at which heat is generated there is no problem.
Should the battery not be able to loose heat so quickly it will start to get hot. As its
temperature goes up the internal resistance decreases and the current increases.
This increase in current leads to an increase in chemical activity within the
battery, this generates more heat and the cycle repeats.
Nickel Cadmium batteries are very susceptible to thermal runaway which can
result in the battery boiling, or even being totally destroyed.
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6 OHMS LAW
So far you have been introduced to the concepts of electric current (as a
movement of free electrons through a conducting material), voltage (or potential)
and potential difference and to the resistance to current flow by any conducting
material. The relationship which exists between these quantities was discovered
by a physicist called Ohm and is now referred to as Ohms Law. This is the most
fundamental law in all electrics and electronics.
Ohms law states: For a fixed metal conductor, with temperature and other
conditions remaining constant, the current through it is proportional to the
potential difference between its ends.
Mathematically this is expressed as:
IV
V
Thus the ratio = Constant
I
R=V
I thus resistance may be calculated if V and I are known.
I R
By covering up the unknown quantity, the relationship between the remaining two
is directly observed. You may check this against the equations in the above sub-
chapter. This is not necessary if you are able to remember one form of the
equation and derive the other two directly by transposition.
7.1.1 VOLTMETERS
Voltmeters are used to measure emf's and more commonly potential differences.
The two probes of the meter are therefore connected to the two points between
which the potential difference is required.
7.1.2 AMMETERS
Ammeters are used to measure current flow, as such they need to be inserted in
series with the circuit under test so that the current to be measured flows through
the meter. This means the circuit must be broken.
7.1.3 OHMMETERS
When making resistance measurement, care must be taken to ensure the correct
range is used. It is easy to mistake a low resistance value for a zero reading or
short circuit.
The range selector allows you to select from a total of twenty ranges and six
measurement functions. These functions are:
DC voltage (DC, V) DC current (DC, mA)
AC voltage (AC, V) Resistance (OHM)
Continuity test (BUZZ) Battery check (BAT)
In the first diagram, the range selector is set to DC, V, 50V. The pointer is
reading just less than 45 on the range that has 50 as its full-scale indication (note
that there are three calibrated voltage scales with maximum indications of 10V,
50V and 250V respectively). The reading indicated is thus 45V, approximately.
In the second diagram, the range selector is set to DC, V, 250V. The pointer is
positioned midway between the 50 and 100 scale markings and this indicates a
voltage reading of 75V.
In common with many simple multimeters, both analogue and digital, the high
current range (e.g. 10A) is not only selected using the range selector switch but a
separate input connection must also be made. The reason for this is simply that
the range switch and associated wiring is not designed to carry a high current.
Instead, the high-current shunt is terminated separately at its own '10A' socket.
The connections and range selector settings to permit high-current DC
measurement are shown below. The range selector is set to DC, 10A and the
red and black test leads are connected to '10A' and '-' respectively. The pointer is
reading midway between 8 and 10 on the range that has 10 as its full-scale
indication. The actual reading indicated is thus 9A.
In the first diagram, the range selector is set to OHM, 1. The pointer is reading
midway between 0 and 10 and the resistance indicated is approximately 5.
In the second diagram, the range is set to OHM, 10. The pointer is reading
exactly 30 and the resistance indicated is 30 10 or 300.
In the third diagram, the range selector is set to OHM, 1k. The pointer is
reading exactly 5k and the resistance indicated is 5k 1k or 5M.
An example of how to make continuity tests is shown below. The red and black
test leads are connected to the '+' and '-' terminals respectively. The range
selector is set to BUZZ. When there is a low-resistance path between the two
test probes, an audible buzz will be produced. No meter indication is produced
on the continuity range.
Do ensure that you have selected the correct range and measuring function
before attempting to connect the meter into a circuit.
Do ensure that the correct polarity of the probes, where appropriate , is
observed before connecting the meter into the circuit.
Do select a higher range than expected and then progressively increase the
sensitivity as necessary to obtain a meaningful indication.
Do remember to zero on the ohms range before measuring resistance.
Do switch the meter to the 'off' position (if one is available) before attempting
to transport the meter.
Do check and, if necessary, replace the internal batteries regularly.
Do use properly insulated test leads and prods.
Don't attempt to measure resistance in a circuit that has the power applied to
it.
Don't rely on voltage readings made on high-impedance circuits (the meter's
own internal resistance may have a significant effect on the voltages).
Don't rely on voltage and current readings made on circuits where high
frequency signals may be present (an analogue meter may produce readings
that are wildly inaccurate or misleading in such circumstances.
Don't subject the instrument to excessive mechanical shock or vibration (this
can damage the sensitive meter movement).
An example of how to
make DC voltage
measurements is
shown to the left.
The red and black
test leads are
connected to the 'V-
' and 'COM' sockets
respectively. The
mode switch and
range selector is set
to DC, 200V and the
display indicates a
reading of 124.5V.
7.3.2 DC CURRENT
MEASUREMENTS
An example of how to
make a DC current
measurement is
shown to the right.
Here, the red and
black test leads are
connected to the 'mA'
and 'COM' sockets
respectively. The
mode switch and
range selectors are set
to DC, 200mA, and the
display indicates a
reading of 85.9mA.
An example of how to
make a AC voltage
measurement is
shown to the left.
Once again, the red
and black test leads
are connected to the
'V-' and 'COM'
sockets respectively.
The mode switch and
range selectors are
set to AC, 2V, and the
display indicates a
reading of 1.736V.
Do ensure that you have selected the correct range and measuring function
before attempting to connect the meter into a circuit.
Do ensure that the correct polarity of the probes, where appropriate, is
observed before connecting the meter into the circuit.
Do select a higher range than expected and then progressively increase the
sensitivity as necessary to obtain a meaningful indication.
Do switch the meter to the 'off' position in order to conserve battery life when
the instrument is not being used.
Do check and, if necessary, replace the internal battery (often a PP3)
regularly.
Do use properly insulated test leads and probes.
Do check that a suitably rated fuse is used in conjunction with the current
ranges.
Don't attempt to measure resistance in a circuit that has the power applied to
it.
Don't rely on voltage and current readings made on circuits where high
frequency signals may be present (as with analogue instruments, digital
meters may produce readings that are wildly inaccurate or misleading in such
circumstances).
Don't rely on measurements made when voltage/current is changing or when
a significant amount of AC may be present superimposed on a DC level.
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8.1 RESISTIVITY
The factors affecting the resistance of a conductor of a given material at constant
temperature are related by the expression:
(length)
R
A (cross sectional area)
R = Constant
A
R= Ohms
A
The constant depends on whether the material itself is a good or a poor
conductor; this constant is called resistivity of the material. Resistivity has the
A
symbol (Rho) and is measured in ohm meters (check this from = R ) and
is defined as the resistance between the ends of a piece of material one metre
long which has a cross sectional area of one square metres (i.e. between the
faces of a one metre cube).
Typical values of at 0C are:
Silver 1.5 x 10-8 - m
Copper 1.6 x 10-8 - m
Manganin 41 x 10-8 - m
Carbon 7000 x 10-8 - m
Some materials have very small temperature co-efficients of resistance and are
used where it is important that the resistance does not change with temperature.
Examples are Manganin and Eureka.
8.4 RESISTORS
The electrical component used to introduce resistance into a circuit is called a
resistor. Resistors can be fixed or variable. Symbols used in circuit diagrams are
shown below:
Variable resistor
Resistor with
pre-set
adjustment
Voltage divider
(potentiometer)
Pre-set
potentiometer
The physical size of a resistor does not give any clue to the resistance value of
the component. This value must be marked on individual components. Two
codes are currently used to indicate resistor values: a Colour Code and a Letter
and Digit Code.
The current method of colour code marking of resistors is the Band System.
Certain resistors remain very close to their stated value, despite temperature
changes. These are called high stability resistors and this is shown by a fifth
band coloured pink.
High value resistors. High value resistors may have three significant figures. If
the colour code is used here, the first three bands represent figures, the fourth
band is the multiplier and the fifth band is the tolerance. For example, a resistor
of value 249,000 + 1% would be coded as shown below:
First band Red is 2
Second band Yellow is 4
Third band White is 9
Fourth band Orange is 3 zeros
Fifth band Brown Tolerance + 1%
Note: To avoid possible confusion, the fifth band is 1.5 times to 2 times wider
than the other bands.
In practical electrical circuits the precise value for a resistor is not usually critical.
It is more economic to produce large tolerance resistors than low tolerance ones.
The number of resistor values required to cover a given range of resistance
depends on the tolerance of the resistors being used. An example of resistor
Preferred Values for 10% is given in the table below.
1 10 100
1.2 12 120
1.5 15 150
1.8 18 180
2.2 22 220
2.7 27 270
3.3 33 330
3.9 39 390
4.7 47 470
5.6 56 560
6.8 68 680
8.2 82 820
Note that the upper and lower tolerance resistance limits of each preferred value
cover the complete range;
eg. 2.2K + 10% = 1.98K to 2.42K
2.7K + 10% = 2.43K to 2.97K
Issue 1 - 30 August 2001 Page 8-5
JAR 66 CATEGORY B1
MODULE 3 (part A)
uk ELECTRICAL
FUNDAMENTALS
engineering
In this code the numbers are printed on the body of the resistor to indicate its
value. In addition, letters are used to indicate the multiplying factor (eg, M) and
the tolerance as shown below.
Multiplying Factor Tolerance %
X1 R 0.1 B 5 J
(resistor)
X103 K K 0.25 C 10 K
X106 M M 0.5 D 20 M
X109 G G 1.0 F 30 N
X101 T T 2 G
2
The position of the multiplying letter is also used to indicate the decimal point
position.
eg. 470R is 470
4K7 is 47K
R47 is 047
4R7 is 47
The tolerance letter is added on the end.
eg. 1M5 B is 15M + 0.1%
2K2 N is 22K + 30%
Other markings may also be used in the code to represent date of manufacture.
They are placed after the value and tolerance markings.
Resistors are rated according to their resistance value and also to the rate at
which they can dissipate heat. Rate of heat dissipation is measured in watts.
(The watt will be discussed later in the course). The higher the wattage rating the
more current it can carry.
8.4.6 POTENTIOMETERS
8.4.7 RHEOSTATS
Some components do not obey Ohms law, that is the current flow through them
does not vary linearly as the applied voltage is varied. These elements are
known as non-linear resistors or non-linear conductors. Transistors, diodes and
voltage dependent resistors all fall into this group.
The current through a voltage dependent resistor increases at a progressively
rapid rate as the voltage across it increases, such a device is used for protecting
circuits against voltage surges or as a voltage stabiliser.
8.5 THERMISTORS
Insulators and semi-conductors behave in a different way when the temperature
increases, because their resistivity decreases. That is: the resistance of an
insulator and of a semi-conductor decreases with temperature increase, (their
resistance-temperature coefficient is negative!). This feature can be used to
advantage as the following example shows.
9 RESISTORS IN DC CIRCUITS
When a current flows through a resistor (or a component having resistance) there
is a potential difference between its ends. Thus where two or more resistors are
connected in series the potential difference between the extreme ends is the sum
of the individual potential differences.
Hence E = V1 + V2 + V3
Therefore E = IRTOTAL
= I (R1 + R2 + R3)
So RTOTAL = R1 + R2 + R3
This law states that in any closed circuit the sum of all the potential differences
(voltage drops) is equal to the total applied voltage in that circuit.
Thus the potential difference across R2 is given by: VR2 = 9 7 = 2V
Route MPQSNM 3 + 7 10 = 0
Route MPRSNM 4 + 6 10 = 0
Route MPQRSNM 3 + 1 + 6 10 = 0
Route MPRQSNM 4 1 + 7 10 = 0
In a series circuit Ohms law applies for each component. However, since the
current is common to all components we have:
V1 = IR1, V2 = IR2, V3 = IR3
i.e. Vn Rn
Hence the voltage drops across each resistor can be calculated from the ratio of
the resistance values.
Note that if current is drawn from the output then the effective resistance of the
circuit changes and the output voltage vOUT changes.
You should also note that earth connections, for example to the chassis of an
equipment or the airframe of an aircraft, are often used as the current return lead
in an electrical circuit.
When the source forces electrons around a closed circuit they must pass
through the internal resistance of the source, thus causing a drop in voltage
within the source itself, i.e. the source has to do work to push current
through itself. This loss of potential or voltage drop may be referred to as
lost volts, since they are not available in the external circuit, thus the
terminal voltage is less than the emf by the value of the lost volts when
current is drawn from the supply.
Loss of potential only occurs when current flows from the source. If therefore the
external circuit is open, no current flows and the terminal voltage is equal to the
emf.
The Size of the lost voltage is determined by the internal resistance and the
current flowing (Ir). For a given emf the larger the external resistance, the smaller
the current and the smaller the lost volts. Thus if the internal resistance is much
smaller than the external resistance the lost volts is very small and the terminal
voltage is almost equal to the source emf.
V
From Ohms law I=
R
V V1 V 2 V 3 V V V
Therefore = + + = + +
R TOTAL R1 R2 R3 R1 R2 R3
and 1 1 1 1
= + +
R TOTAL R1 R2 R3
Hence the three resistors shown above may be replaced by a single resistor of
value RTOTAL which may be computed using the above equation. Note that the
most usual error which occurs when using this equation is to forget that the
calculation on the right hand side of the equation gives the reciprocal of the
equivalent resistance 1 and therefore needs inverting to find RTOTAL.
RTOTAL
To avoid this possible error the equation may be remembered in the form:
1
R TOTAL =
1 1 1 1
+ + + ......
R1 R2 R3 Rn
Having found RTOTAL it is now possible to use Ohms law to calculate either V or I,
providing one of the two is known. Knowing V (= V1 = V2 = V3 etc) it is now
possible to find the current values through the branches I1, I2, I3 etc (provided of
course that R1, R2, R3 etc are known).
As a check, the total resistance of any parallel combination of resistors
should always be less than the value of the lowest resistor in the network.
When we have only two resistors in parallel then the general equation may still be
used. However a simpler formula can be derived.
Using the general equation we obtain:
1 1 1 R2 + R1
= + =
R TOTAL R1 R2 R1 R2
R1 R2 Product
Therefore R TOTAL = =
R1 + R2 Sum
Where we have two or more resistors of equal value connected in parallel then :
1 1 1 1 1 4
= + + + =
R TOTAL R R R R R
R
Therefore RTOTAL = 4
Generally, when any number of equal value resistors are connected in parallel,
the effective resistance (RTOTAL) is equal to the value of one resistor divided by
the number of resistors.
R
R TOTAL =
The total number of resistors connected in parallel
If a second resistor is connected in parallel with a first, the voltage across the
second is equal to the voltage across the first. The first resistor still draws the
same current and the second now also draws current. Thus the total current
drawn from the supply has increased and therefore the effective resistance
(RTOTAL) has decreased. Since the supply of current is now greater than either
individually would draw, the effective resistance of the two is less than the
resistance of either individually. This is generally true and for any number of
parallel resistors the effective resistor (RTOTAL) is less than the value of any single
resistor in the parallel combination. An important point to note here is that the
supply current has increased and unless the supply wiring can cope with it, it may
be damaged (e.g. begin to melt).
Ohms law states that the current flowing is inversely proportional to resistance
provided that the voltage remains constant. In a parallel network the voltage
across each component is the same, therefore the current through each
component is inversely proportional to its resistance. Simply stated, this means
that the largest current always flows through the smallest resistor and vice-versa.
This is a simple check that may often be useful in numerical calculation.
Kirchoffs first law states that at any circuit junction, the sum of the currents
flowing towards the junction is equal to the sum of the currents flowing away from
it.
10A 2A
9A
7A
8A
Thus on the Tag Board above, the resistors may appear to be in parallel,
however, only R3 and R4 are in parallel.
At this point the total circuit current (Is) may be found if Vs is given, or Vs found if Is
is given. Having determined Vs or Is, as appropriate, the current in any branch
and the voltage drop across any resistor can be found by working backwards
through the sequence in the first paragraph of this section, applying Ohms law at
each stage.
In a circuit with parallel paths, an open circuit path will cause an increase in the
circuit resistance and a reduction in the circuit current. The change in current flow
will cause the voltages measured around the circuit to change.
10.1 CONSTRUCTION
The Wheatstone Bridge circuit and other similar variants were widely used in test
equipment to determine the value of an unknown resistor by comparison with
other resistors whose values are accurately known.
R1 R 4
Dividing (1) by (2) R2 =
R3
R1 x R4
Therefore the unknown resistor R3 = R2 (all known values)
Work = Q V joules
The energy a body contains may be determined by calculating the electrical work
done on the body to give it that energy. Conversely, the work that a body could
do if it used up all its energy may be determined by calculating how much energy
it contains.
This assumes that no energy is lost in the conversion. In practice energy is often
lost in the form of heat.
However no energy is actually destroyed, it is simply converted into some other
form. This is stated in the Law of Conservation of Energy - energy can neither
be created nor destroyed but merely changed into other forms.
The SI unit of power is the watt which is a rate of work of 1 joule per second.
Therefore P = V I
That is watts = volts amps
P = VI = I2R = V2 watts
R
This power rating has a different meaning from that of a bulb. In this case we
must always keep below the stated value.
To keep below the stated power value, there are maximum permissible values of
voltage and current, which may be calculated as follows:
P
Therefore I = and this is the maximum current to avoid damage to
R
the resistor.
Maximum Voltage P = V2
R
Therefore V = P R and this is the maximum voltage to avoid damage to the
resistor.
The surface area and therefore the size of a component determines the rate at
which heat is dissipated from the component to its surroundings. Generally
therefore the larger a component, the higher its power rating.
Carbon resistors of the same resistance value are commonly available in ratings
between W and 2W. When higher wattage is required wire-wound resistors
may be used, the normal range here is 1W to 200W.
The unit of electrical energy is the joule which may be expressed in terms of
power as a Watt second.
The joule however is a very small unit and it is therefore often more convenient to
measure energy used in kilowatt hours where:
1kWh = 1000 watt hours
= 1000 3600 watt seconds or joules
= 3 600 000 J or 3.6 MJ
This illustrates that maximum power is developed in the load when RLoad equals
RInternal.
Matching is very important in electronic circuits which usually have a fairly high
source resistance. A typical example is the matching of a loudspeaker to an
audio amplifier. Note however that:
For a power source with variable internal resistance and given load (RL), the
smaller the internal resistance, the higher the power transfer to the load.
The highest power transfer is achieved here when the internal resistance is
zero.
Batteries, generators and other power supply systems are not operated
under maximum power transfer conditions, since to do so would result in the
same amount of power being dissipated in the source as was supplied to
the load, which is wasteful of energy. Thus power systems are designed to
have the minimum internal resistance to minimise loses in the power supply.
12.3 CAPACITANCE
If we increase the voltage between the plates, the charge increases, but the ratio
of charge to voltage remains the same. This ratio gives the capacitance (C) of
the capacitor.
Charge
Voltage = A constant called capacitance
When the charge (Q) is in coulombs and the voltage (V) in volts, then the
capacitance (C) is in farads (F).
Q Q
C = V (and also Q = VC, V = C )
The units of C are Farads if the units of the other quantities are:
Area (a) square metres (m2).
Distance between plates (d) metres (m).
Absolute permittivity () farads per metre (Fm-1).
(n - 1) A
C=
d
Where n is the number of plates and A is the area of a single plate.
= QV since CV = Q
Variable capacitors are usually meter plates with air as the dielectric. The
variation is achieved by varying the area of overlap of the plates.
Preset capacitors may use air, mica or ceramics as the dielectric.
Electrolytic capacitors use the metal oxide as the dielectric which is formed
directly on the metal plates. High values of capacitance can be achieved here
with small physical size. Most electrolytic capacitors must be connected into
circuit with the correct polarity or damage (possibly including explosion) may
result.
The safe working voltage is the maximum d.c. voltage that can safely be applied
to a capacitor without causing the dielectric to break down.
When breakdown occurs, the electric field is strong enough to tear electrons free
from their orbits. A current then flows with the production of a large amount of
heat. The dielectric is commonly burned through rendering the capacitor
unserviceable.
Higher voltage require thicker dielectrics, but this reduces capacitance. Thus, a
given value of capacitance requires a larger capacitor (greater plate area a) for
greater voltage working.
13 CAPACITORS IN DC CIRCUITS
When three capacitors are connected in series. If one electron moves from the
negative terminal of the cell to the right hand plate of C3, and one electron moves
from the left hand plate of C1 to the positive terminal of the cell, one electron will
move between C1 and C2 and between C2 and C3. Thus, the total charge moved
is one electron and the charge on each capacitor is one electron. Thus:
QTOTAL = Q1 = Q 2 = Q 3
also V = Q
C
Therefore Q = Q + Q + Q
CTOTAL C1 C2 C3
Hence 1 = 1 + 1 + 1
C C1 C2 C3
I = I1 + I2 + I3
but Q = It
therefore QTOTAL = Q1 + Q2 + Q3
QTOTAL = Q1 + Q2 + Q3
therefore
V V V V
but Q = C
V
Therefore C = C1 + C2 + C3
In the diagram below, all of the resistance in the circuit is added together and
shown as a single value R.
VR E
IINIT = =
R I
As C charges, the potential difference across it (VC) increases, opposing the
applied voltage (E) so that the charging current is progressively reduced.
Finally the capacitor is fully charged (VC = E) and current ceases
(consequently VR = O).
This sequence is shown graphically below.
dVc
The curves are called exponential curves and it can be seen that the slopes dt
dI
and dt are progressively decreasing as time increases.
It is found that the time taken to charge up the capacitor depends on the product
of capacitance and resistance. This product is called the time constant of the
circuit and its value is in seconds, providing R is in ohms and C in farads.
TIME CONSTANT = CR
When C is fully charged, then Q = CE. The time taken to fully charge at the initial
charging rate is equal to the time constant (TC).
E E
Thus Q = Iinitial TC (but Iinitial = ) so CE = TC
R R
E/
Therefore CE/ = TC
R
On opening S1 and closing S2 (after the capacitor is fully charged), the capacitor
discharges, thus current flows (in the opposite direction to the original current)
and the voltage across the capacitor falls to zero exponentially.
In this case the voltage across the capacitor falls by 63.2% to 0.368E in CR
seconds and takes 5CR seconds to fall to zero (0.368 is sometimes taken as 1/3
in calculations).
It can be seen that although current does flow for a period of time in a d.c. circuit
containing a capacitor (until the capacitor is fully charged), the current is
eventually reduced to zero. Thus, a capacitor inserted in a d.c. circuit prevents
current flow and is sometimes called a dc blocking capacitor.
Two points should be noted;
1. Current does not flow through a capacitor, it only appears to, because the
number of electrons arriving at one plate is the same as the number leaving
the other plate.
2. Alternating current always appears to pass through a capacitor. The degree
of opposition to a.c. current flow is determined by a variety of factors which
will be studied later in a.c. circuits. The study of capacitors in a.c. circuits will
also provide additional reasons for using them in d.c. circuits.
If CR is slightly less than T, the waveform in the top diagram is produced at the
output (across C).
If Cr<<T, the square wave is hardly affected, centre diagram.
If CR>>T, the circuit is an integrating circuit, since the output waveform is that
of the integral of the square wave, that is the area underneath it. This is shown in
the lower diagram.
If the positions of the resistor and capacitor are reversed and the voltage across
the resistor measured, then the waveform produced will be that of the current,
since V=IR.
When CR>>T the circuit is called a coupling circuit. A coupling circuit allows
the input waveform to pass to the output whilst blocking the passage of any d.c.
14 MAGNETISM
Everyone has seen and handled a magnet in the form of a straight or horseshoe-
shaped bar of steel or steel-alloy. The magnet was originally a piece of steel
before it was magnetised.
A material called magnetite is a naturally occurring magnet (also called
lodestone) which was used at sea for primitive navigation.
A magnet is easily recognised by its ability to attract pieces or iron and steel; and
if suspended freely on a piece of string, will swing to align with the earths own
magnetic field.
If we continue cutting our magnet into smaller and smaller pieces we would
eventually arrive at the smallest piece, which would be a molecule and this
molecule would be a magnet. Thus the molecular theory of magnetism states
that:
All materials contain molecules with magnetic properties.
In unmagnetised substances, these molecules are arranged in a random
manner and no external magnetic effect is produced.
When the material is being magnetised, we are aligning the molecules. The
number aligned increases, as we further magnetise the specimen and when
all are aligned no further increase in magnetisation is possible and the
specimen is said to be magnetically saturated.
In theory all substances could be magnetised, but in practice it is impossible
to align the molecules of most substances.
In unmagnetised state the moments of the electrons are in the same direction in
a single domain, but the domains produce random pockets of magnetism.
As the magnetic material becomes magnetised the domains become partially
aligned. In fully magnetised material all domains become fully aligned.
The two regions near the ends of a magnet at which the attracting forces appear
to be concentrated are called the magnetic poles.
The pole (when freely suspended) which points towards the earths geographic
north pole is called the North Seeking Pole N (or north pole for short) and that
which points to the south geographic pole, the South Seeking Pole S (or south
pole).
It is observed that two north poles repel each other and likewise with two south
poles; however a north pole and a south pole will attract each other. This is
summarised in the fundamental law of magnetism:
The region around a magnet in which it exerts a force is called the magnetic
field. The magnetic field is three-dimensional and it may be shown visually by
drawing imaginary lines called lines of magnetic flux.
A line of flux is a line indicating the direction in which a free north pole would
travel, if placed in the field at that point. Alternatively it is the direction in which
the north pole of a compass needle would point. The direction which would be
taken is indicated on the lines of flux by arrow heads.
Therefore lines of flux emanate from north poles and re-enter at south poles, see
diagram below.
To make the imaginary lines of flux describe the behaviour of the magnetic field
we must give them appropriate properties. Thus lines of flux have the following
properties:
They are imaginary.
By definition they emerge from a north pole and re-enter at a south pole.
They are continuous and never ending (thus they travel inside the magnet
from the south to north).
They never cross each other (a compass placed at a given point can only
point in one direction).
They can bend, but resist bending or distortion.
They behave as though elastic (and therefore try to shorten themselves).
They repel each other sideways (they fill evenly the volume available
there are no abrupt discontinuities).
Hard magnetic materials are more difficult to magnetise but retain most of their
magnetism when the magnetising force is removed.
Examples - steel and nickel alloys such as:
Ticonal - Iron-Cobalt / Nickel / Aluminium / Titanium and Copper
Alnico - Iron-Nickel / Cobalt And Aluminium
These materials are used for permanent magnets
Most materials fall into this group. These materials can only be magnetised with a
great amount of effort, usually resulting in their destruction. If magnetised the
material only exhibits small magnetic properties.
Examples Wood / Glass /Air / Water / Aluminium
Magnets with same polarity at either end can be produced using the double
stroke method. This entails stroking the steel from the centre to the end,
reversing the direction of the magnet for each end. Such a magnet is said to have
consequent poles.
14.5.2 INDUCTION
The property of magnetism may be induced in a piece of material that does not
normally have that characteristic.
If a piece of soft iron is placed in the magnetic field of a permanent magnet, the
soft iron will assume the properties of a magnet and become magnetised. This
action is called magnetic induction. It occurs because the lines of flux tend to flow
through the path of least opposition, and air offers more opposition than soft iron.
When the lines of flux pass through the soft iron, the molecules of soft iron line up
with the lines of force, their north poles pointing in the direction in which the lines
of force are travelling through the iron. The end at which the lines of flux enter the
soft iron becomes a south pole, the end at which they leave, a north pole.
If the magnetic field is removed, the soft iron will loose its magnetism.
It should be noted that a piece of soft iron sitting in the earth's magnetic field will
concentrate the lines of flux and become magnetised.
Issue 1 - 30 August 2001 Page 14-6
JAR 66 CATEGORY B1
MODULE 3 (part A)
uk ELECTRICAL
FUNDAMENTALS
engineering
Oersted found that a wire carrying an electric current produces a magnetic field
around the wire for as long as current continues to flow. The direction of the
magnetic field depends upon the direction of the current. The field is symmetrical
around the wire and is represented by lines of flux drawn as concentric circles
around the wire.
By convention current flowing into a diagram is represented by a cross, current
flowing out of the diagram by a dot. One can liken this to the view obtained from a
dart thrown towards you, or away from you.
Knowing the direction of the current, it is possible to determine the direction of the
magnetic field using Maxwells Corkscrew rule, usually abbreviated to the
Corkscrew Rule (or sometimes the right hand screw rule).
Two parallel wires, which are close together, each carrying an electric current,
produce magnetic fields which interact with one another. If the currents flow in
the same direction, the wires experience a force of attraction. If the currents flow
in opposite directions, the wires experience a force of repulsion, see diagram
below.
The force between two such conductors forms the basis for the definition of the
unit of current - the ampere.
15 ELECTROMAGNETISM
If a straight wire carrying a current is formed into a circular loop, the magnetic
field is as shown. The field may be deduced by taking elements of the loop and
looking at the field around each part of the loop.
The direction of the magnetic field depends upon the direction of conventional
current flow. We can find out which end of the coil is acting as the north pole and
which is the south pole by observing the direction of current flow at each end.
This is called the End Rule or sometimes, the clock rule, see diagram below.
The right hand gripping rule can also be used to determine the north pole of a
coil. The coil is gripped by the right hand with the fingers pointing along the
conductors in the direction of conventional current flow, when the thumb is then
extended, it indicates the end of the coil that has a magnetic north polarity.
Note that, although mmf is quoted in ampere turns, the actual unit dimension is in
amperes.
The magnetomotive force can be expressed in terms of the length of the magnet.
It is then referred to as the magnetising force or magnetic field strength and given
the symbol H. The magnetising force is a measure of the intensity of the magnetic
effects at any given point in the magnetic field.
Magnetomotive Force
Magnetising Force (H) =
Length of magnet
Note that:
The unit of field strength is ampere per metre, although it may be quoted as
ampere turns per metre.
The length of a solenoid l, is the length along its axis and not the length of
wire from which the solenoid is made.
It will therefore be seen that a solenoid having 10 turns per metre carrying a
current of 6A (10 6 = 60 ampere/metre) will produce the same strength of
magnetic field as one of 12 turns per metre carrying 5A (12 5 = 60
ampere/metre).
Flux density (B) = Teslas
A
1 Weber
1 Tesla =
m2
15.2.4 PERMEABILITY
B
Ratio is termed 'the permeability of the material'.
H
B
For all materials = = o x r
H
15.2.5 RELUCTANCE
Total Flux = B A Webers (1) (from flux density B = A )
IN
mmf = I.N and H = length
BxA
using equations (1) and (2) above mmf = H x length
B
But H = o x r
A
Therefore mmf = o x r x length
mmf length
And reluctance (S) = =
o x r x A
Ampere Turns
The units of reluctance are Weber
In many devices such as transformer motors and generators the magnetic flux
has parallel paths. The purpose is to reduce the total reluctance given two
parallel paths S1 and S2.
S1 S 2
S TOTAL =
S1 + S 2
1 1 1 1 1
= + + ..... +
S TOTAL S1 S 2 S 3 Sn
15.3 BH CURVE
For any ferromagnetic material there is a definite value of flux density (B),
corresponding to a specified value of magnetising force (H). These values can
be ascertained from graphs of B against H for each material. A BH curve can only
be obtained using a piece of material that has never been magnetised before.
Once the material has been magnetised and the curve obtained, the production
of another BH curve, from the same piece of material, is not possible.
The BH curve is the line O to Q on the hysteresis curve shown below.
The gradient of the BH curve gives the permeability of the material. In practice it
is found that the magnetic property of different specimens of the same material
vary considerably. The fact that permeability varies for a given material may also
be seen from the shape of the curve, if the permeability was a constant, the graph
of B against H would be a straight line.
16 INDUCTION
In 1831, a scientist called Michael Faraday discovered that an electric current
was produced by the relative movement of a magnet and a coil, a phenomenon
which is now known as electromagnetic induction.
The same result is obtained if the magnet is kept stationary and the loop is
moved. The meter therefore shows that there is a current as long as there is
relative movement between the loop (coil) and the magnet (magnetic field). Note
that energy is not being produced but simply converted from mechanical energy
to electrical energy.
If more turns are used on the coil, meter deflection is greater and is
proportional to the number of turns (N).
These results are summarised in two laws, as follows.
When the magnetic flux through the coil is made to vary, an emf is induced in the
coil. The magnitude of the induced emf is proportional to the rate of change of
flux.
d d = change of flux
Hence, E where dt = time taken to change
dt
The emf is also dependent on the number of turns on the coil (N), the greater the
number of turns on the coil, the greater emf. Hence, we may write:
d
E N volts
dt
A change of flux in a closed circuit induces an emf and sets up a current. The
direction of this current is such that its magnetic field tends to oppose the change
of flux. See diagram below.
The direction of the induced emf as given by Lenzs Law may be shown in our
equation by introducing a negative sign, but remember that the negative sign is
vectorial and not arithmetic.
d
Hence, E = - N volts
dt
This formula is not strictly correct. A conductor must cut 108 lines of flux per
second in order to induce 1 volt. That is the flux must be changing at a rate of
108 lines per second. The formula should therefore be written as:
d
E = -N x 10 -8 volts
dt
When a straight wire is moved through a magnetic field, an emf is induced in it, in
the manner of the coil and magnet experiment. Once again, lines of flux are
being cut by a conductor and if the wire forms part of a closed circuit, a current
will flow. The same effect is observed if the wire is stationary and the magnetic
field moves. The direction of the induced emf may be determined by Flemings
Right Hand Rule.
The thumb, first finger and second finger of the right hand are held at right angles
to each other, then:
With the thuMb pointing in the direction of the conductor movement.
With the First finger pointing in the direction of the magnetic field (N to S).
Then the seCond finger points in the direction of conventional current flow
and thus indicates the direction of the induced voltage.
dI
Where L is the inductance in henries, and dt the rate of change of current.
The unit of inductance is the henry and is based on the equation. If current
changing at a rate of 1 amp a second induces an emf of 1 volt then the
inductance is 1 henry.
All circuits have inductance even a straight conductor, but if a straight piece of
wire is formed into a coil the number of flux linkages increases and so does the
inductance.
A further increase in inductance is achieved by increasing the flux density. This
depends on the area, the length of the coil and the permeability of material in
which flux is established,
N2 o r A
Thus, L = l Henries
N = Number of Turns
o r = Absolute Permeability
A = Area in square metres
I = Length of coil in metres (not wire)
length l N2
As reluctance (S) = o r A = S and L = S
o x r x A
dl
Also by transposition of E = -L dt
dt
L = -E dl
Where L is the inductance of the coil in Henries and I is the current flowing
through it in amps.
Blank Page
17 INDUCTORS
Coils which are used for their opposition to current change in a circuit are known
as inductors or chokes.
17.1 CONSTRUCTION
Inductors with an air core have small inductance values and are used at high
frequencies within radio tuning circuits, or as r.f. chokes to stop radio frequency
currents taking certain paths in circuits. Coils for use at high frequency are made
of Litz wire which consists of several thin copper wires insulated from each other.
Materials based on iron are used where a large inductance is required. Iron
increases the strength of the magnetic field several hundred times. Silicon steel
and nickel iron are used at frequencies up to 20kHz.
Iron cores are laminated. The laminations reduce the conversion of electrical
energy to heat by making it difficult for currents in the coil to induce currents in
the core. These induced currents are called eddy currents because they flow in
circles through the iron core. If the laminations are at right angles to the plane of
the coil windings, the core offers a large resistance to the eddy currents.
Iron based cores can be used at high frequencies if the material is in the form of a
powder which has been coated with an insulator and pressed together.
Ferrite cores consist of ferric oxide combined with other oxides such as nickel
oxide and may also be used at high frequencies.
Iron dust and ferrite cores increase the inductance of a coil considerably. For
example, an air cored inductor of 1mH could be increased to 400mH by fitting a
ferrite core. These cores also have a high resistance, thereby reducing eddy
currents.
Air Core:
Iron Core:
18 INDUCTORS IN DC CIRCUITS
LT = L1 + L2 etc
If the coils are positioned so that the mutual induced emfs in each coil aid the self
induced emfs then the coils are said to be series aiding, and
LT = L1 + L2 + 2M
If the coils are positioned so that mutually induced emfs in each coil oppose the
self induced emfs, the coils are said to be in series opposing, and
LT = L1 + L2 - 2M
LT = L1 + L2 + 2M
and LT = L1 + L2 - 2M
1 1 1 1
LT = L1 + L2 + L3 etc.
L1 L2
LT = L + L
1 2
On moving the switch to position A in the diagram below, the current circuit will
start to rise. All times Kirchhoffs second law applies.
dl
but Eb = -L dt
and VR = IR
dl
hence E = L dt - IR volts
dl dl E
Therefore E = L dt and dt = L
dl
But dt at A is the slope of the graph at A.
BC E
The slope of AB = AC = L
E
But if AC is the time constant and BC = R
E 1 E
Then =
R Time Constant L
L
Therefore the Time Constant must equal R
In proving the time constant, it was stated that, at the instant the switch is closed,
the current (I) is zero. This is because, at that instant in time the current in the
coil and the flux surrounding the coil are both changing at their maximum rate.
This rate of change of flux produces maximum back emf, the value being equal
and opposite to the applied voltage. Therefore, with no potential difference
across the circuit, no current can flow. This fact is quite simple to prove using the
equation for the self induced emf in a coil and elements of the proof of time
constant above:
dI
E = -L x dt
The current starts from zero, and would rise to its maximum value in 1 time
constant if the initial rate of change could be maintained.
The rate of change of current is therefore given by the gradient of line AB. The
BC IMAX - 0
gradient of AB = AC = Time Constant .
VSupply
IMAX can be calculated using R , because when the current reaches its
maximum value it is no longer producing a changing flux and therefore not
producing a back-emf. At this time, the whole supply voltage is dropped across
the resistor.
A similar situation occurs when the switch is moved from position A to position B.
The current does not immediately fall to zero because the inductor opposes any
change and tries to maintain the current flow. Instead the current decays
exponentially to zero over a period of 5 time constants.
In the circuit shown, the resistor is kept in circuit, therefore the time constant
calculated will be the same as when the switch was moved to position A. If a
different value of resistance is present then the time constant will be different.
It should be noted that in trying to keep the current flowing in the same direction
around the circuit, the polarity of the voltage across the inductor must be the
reverse of what it was when the switch was moved to position A. ie +ve at the
bottom of the coil and ve at the top.
18.3.5 SAFETY
As the current increases through an inductor, flux builds up and energy is stored
in the magnetic field. On short circuiting an inductor, the magnetic field collapses
and the energy is returned to the circuit in the form of an emf that tries to maintain
the current flow. If the circuit is open-circuited rather than short-circuited by a
resistor, as in the case of the circuit studied (moving the switch to B), then the
collapsing flux will produce a large back-emf that may cause sparking across the
switch contacts as they are opened. The sparks damage the contacts, produce
heat, could ignite fuel vapour and transmit electromagnetic radiation which
interferes with communication and navigation equipment. The large emfs can
also cause electric shocks on what are considered safe, low voltage d.c. circuits.
19 CIRCUIT SYMBOLS
The following circuit symbols have been taken from a typical aircraft manual and
are intended to be a small selection of what you will find being used in aircraft
maintenance documentation. You will be expected to memorise common
symbols, as without them you will be unable to negotiate the aircraft schematic
diagrams and wiring diagram manuals. This applies irrespective of your intended
trade.
For manuals produced i.a.w. the ATA specification 100, a list of circuit symbols
can be found in the WDM Chapter 20. For other aircraft no such list may exist
and you will have to rely on memory.