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Abstract
Sodium hexa-meta-phosphate (SHMP), inhibitor-A (acrylic polymer), and inhibitor-B (polyacrylate+
phosphonate), each at a dose level of 1 ppm (on active basis) were evaluated at 25 C for their efficacy against CaSO 4,
SrSO4, and CaCO 3 scales in a synthesized brine which corresponded to 80% recovery from the locally available
aquifer brackish water. At periodic time intervals brine pH was measured and samples were withdrawn and analyzed
for Na , Ca 2, Sr2, SO 2-, and total alkalinity (TA). The total time of equilibration was 168 h (7 days). The criterion
adopted in comparing efficacy of the inhibitors was that if an inhibitor could achieve an induction period of at least
15 min, it would be considered an effective inhibitor at that dose level against that particular scalant. In the control
experiment (no inhibitor added), there was an immediate drop in Ca2, Sr2, and TA levels and the solution became
turbid much earlier than 15 min, suggesting that the brine was highly supersaturated and scale-forming with respect
to CaCO 3 and SrCO 3 scales and would require injection of an inhibitor. In 168 h, there was no drop in SO42-
concentration suggesting that the brine possessed no potential to form CaSOa.2H20 and SrSO 4 scales. SHMP was
able to keep the scale-forming constituents (Ca2, Sr2, and TA) in solution for 91 h, inhibitor-A for 50h, and
inhibitor-B for all of 168 h, suggesting that the inhibitors at 1 ppm gave completely scale-free operation up to 80%
product recovery and that performance of inhibitor-B was the best.
Keywords: Scale inhibitors; Polyphosphates; Acrylic polymers; Polyacrylates; Phosphonates; Scaling; Reverse
osmosis; Desalination
brine concentrates up to eight times the normal gypsum concentration was reduced to its
concentrations of these brackish waters. The saturation level.
authors determined C a S O 4 "2H Q solubility in Reitz [6] carried out an excellent bench scale
these waters both in the absence and presence of study to investigate a number of anti-scalants to
5 ppm and 20 ppm of SHMP and discovered that control SrSO 4 (also CaSO 4 and CaCO3) scales in
SHMP at a 5ppm dose level resulted in a RO systems. He used beaker experiments and
significant increase in the C a S O 4 '2H20 laboratory cell testing in the screening process.
solubility. However, increasing the SHMP dosage The anti-scalants studied were the phosphonates
to 20ppm did not result in a corresponding such as hydroxyethylidene diphosphonic acid
increase in the solubility. (HEDP), maleic mono and copolymers,
Reddy et al. [4] investigated the inhibiting polyacrylates (e.g., FLOCON-100), and SHMP.
action of SHMP and several other inhibitors at FLOCON-100 and SHMP at a 10ppm dose level
ambient temperature by exposing a fiat were able to maintain the CaSO 4 supersaturation
membrane to a saturated solution of gypsum in at or near the original level for periods up to 6 h.
distilled water at 600 psi in a recirculating system. HEDP, which is so effective against CaCO 3 scale,
They observed that even without any anti-scalant, showed very little activity against CaSO 4. Reitz
the gypsum solution remained stable up to 40 h at also compared the effectiveness of FLOCON-100
supersaturation levels as high as 150%. With and SHMP against CaSO 4 scales in terms of their
solubilities and found that, compared with
addition of SHMP, supersaturation of gypsum
SHMP, FLOCON-100 increased the apparent
increased from 162% at 5ppm to 400% at
solubility product constant (Ksp) of C a S O 4 in
40 ppm, i.e., more and more gypsum could be
15,000ppm NaCI solution by 200%. In laboratory
maintained in solution by increasing the SHMP
cell testing, Reitz exposed a fiat plate RO
dosage up to 40ppm. Following the onset of
membrane to two synthesized brackish waters,
precipitation after about 34 h, the supersaturation one corresponding to 65% recovery of Rosweil
returned to the baseline level. The scale formed in (New Mexico, USA) brackish water and the other
this case was gypsum, as expected. Between to 90% recovery of Riyadh (Saudi Arabia)
60ppm and 100ppm dose levels, SHMP was brackish water. In the Roswell brackish water
totally ineffective, and the resultant scale on the tests at 25C and 1 ppm dose level, the amount of
membrane was found to be calcium phosphate, CaSO 4 scale collected on the disc membrane was
indicating that the polyphosphate had hydrolyzed 10 mg when using FLOCON-100 compared with
to orthophosphate. The performance of other about 21 mg with SHMP. At 3 ppm, both SHMP
inhibitors (crystalline polyphosphate NALCO and FLOCON-100 were equally effective with
918, polymethylacrylic acid Darex 41, Calgon's CaSO 4 scale which was about 1 mg. In the Riyadh
crystalline pentasodium tripolyphosphate, etc.) brackish water tests at 35 C and a 1 ppm dose
was inferior to that of SHMP. level, the amount of C a S O 4 scale on the disc
Tsuge et al. [5] synthesized a 5640ppm membrane was about 4mg with FLOCON-100
brackish water and six concentrates with a vs. more than 20 mg with SHMP. At 5 ppm, the
maximum concentration factor of 6.3 and studied C a S O 4 scale collected with both SHMP and
the degree of CaSO 4 supersaturation that could be FLOCON-100 was about 1 mg.
maintained in solution with various dose levels of Amjad [7] compared the effectiveness of a
SHMP. The crystallization of C a S O 4 from polyelectrolyte-based anti-scalant, commercially
supersaturated solutions was preceded by an known as AF-400, with SHMP for the control of
induction period which was found to increase gypsum scale. He found the induction period to
with the dose level of SHMP. Eventually, the increase as the dose level of AF-400 was
326 F.H. Butt et al. / Desalination 109 (1997) 323-332
was believed to have inhibited the crystal growth The PMA performed well against C a C O 3. But in
by adsorbing on to the fast growing crystal face. the presence of chlorine or when the TA was
Mitsoyannis et al. [13] studied precipitation of increased, higher dosages of PMA were required
CaCO 3 on laboratory scale cellulose acetate to maintain its efficacy. The performance of PA
membranes at 580 psi pressure using three was consistently poor.
synthetic brackish waters as feed: (1) a 2000 ppm Amjad and Pugh [ 15] evaluated 13 advanced
NaCI solution, (2) a solution containing 2000 ppm inhibitors (containing various functional groups)
NaCI and 360 ppm NaHCO 3 expressed as CaCO 3, at 30C and a pH of 8.5 using a constant
and (3) a solution containing 2000 ppm NaC1 and composition (CC) method. The authors found
600ppm NaHCO 3 expressed as CaCOy The that, among other things, the effectiveness of
authors observed that the NaHCO3-containing polyacrylic acid (PAA) inhibitor was strongly
solutions caused scale formation and that the dependent upon molecular weight (MW)
solution containing 600ppm NaHCO 3 caused distribution and that its performance was
more scale than the one containing 360 ppm. The maximum at MW of about 2000. Of the various
study concluded that the CaCO 3 scale was caused inhibitors tested, the investigators found AF-600,
because of (1) high permeability of CO 2 through a proprietary anionic polymer inhibitor, to be
the membrane which increased the brine pH and most promising which at only a 0.2 ppm dose
created a favorable condition for precipitation of level was able to inhibit the CaCO 3 crystal
CaCO3, and (2) enrichment of brine with Ca 2+ growth for about 3.3 h.
due to its very high rejection by the membrane,
causing crystallization and deposition of CaCO 3.
Reitz [6] investigated a number of anti- 3. Synthesis of 80% brine
scalants to control CaCO 3 (also CaSO 4 and A typical analysis of the brackish water which
SrSO4) scales in RO systems. The anti-scalants was used as feed in the pilot plant study has been
studied were the phosphonates (e.g. HEDP), reported earlier [ 1]. Based on this feed water and
maleic mono and copolymers, polyacrylates (e.g.,
salt rejection typical of brackish RO, a brine
FLOCON-100), and SHMP. The effectiveness of
corresponding to 80% recovery was synthesized.
HEDP, SHMP and FLOCON-100 against CaCO 3
In preparing this brine, K was replaced by Na +
scale was studied using a supersaturated solution
and NO~ and Br- were replaced by CI-, etc. But
of CaCO 3 with a positive Langelier Index of 2.1.
concentrations of the ions important from the
All three inhibitors at 3 to 6 ppm dose levels were
scaling point of view ( C a 2+, M g 2 + , 51`2+ , S O 42- ,
found effective in inhibiting the CaCO 3 precipi-
tation for over 15 min.
Kleinstuck and Sicius [14] evaluated two Table 1
Composition of the 80% synthetic brine
phosphonates [HEDP and phosphono butane
tricarboxylic acid (PBTC)] and two acrylates Parameter Conc. (mg/l)
[polyacrylate (PA) and polymaleinate (PMA)] for
their efficacy against CaCO 3 scale in cooling Na+ 3,237
water systems. At >_2ppm dosage, PBTC and Ca2+ 1,320
Mg2+ 420
HEDP provided nearly 100% inhibition. But as Sr2 34.0
the TA increased or the dose level of HEDP was CI- 6,060
increased, the efficacy of HEDP declined. Also, SO2- 2,640
in the presence of chlorine, which represents a HCO3 984
disinfection step in the RO process, HEDP TDS 14,695
appeared to lose its inhibiting action completely. Ionic strength, mol/l 0.3200
328 F.H. Butt et al. / Desalination 109 (1997) 323-332
considered an effective inhibitor at that dose level Fig. l(a) shows that, in the absence of an
against that particular sealant. inhibitor, there was an immediate drop in Ca 2+
and TA levels. The solution became turbid much
earlier than 15 rain. Most of the CaCO 3
6. Results and discussion precipitation had occurred in the first 48 h. As the
percent supersaturation of Ca 2+ and TA
Analytical results of the induction time
decreased, so did the rate of CaCO 3 precipitation.
experiments are listed in Tables 3-6, and Fig. 1
After 120h, the drop in Ca 2+ and TA con-
showstime variations in concentrations of Na ,
centrations, if any, was negligibly small. Fig. 1(a)
Ca2, Sr2+, SO 2- and TA. The Na which was
also shows that in 168h of equilibration time,
monitored only as a check was fairly constant
there was no drop in SO42- concentration. This
during the experiments, confirming the reliability
suggests that even in the absence of an
of the data.
3000
SO, 2" g SO~~
E
Z 25O0 Z 2500
_o (a) o_
2000
~
OC
2000-
(phosphate)
I
I
I--
Z 1500 Z 1500.
O .. ~N Ca =.
0
Z Z
O 1000 1000.
O
500 ~ TA 500.
. . . . . ,F'Sr~
I ' I I I ' I ; ,,-Sr_*.2. 0
0 20 40 60 80 100 120 140 160 180 20 40 60 80 100 120 140 160 180
TIME (HRS) TIME (HRS)
3500 Sa*
3500 - Ha*
) 3000.
~ 3000-
SO, r
g SO, 2" E
Z 2500- 2500,
O (c) o (d)
.~. [ INHIBITOR-A [ ,~ 2000'
IIC
I INItlBITOR-B ]
(acrylic polymer) I- (polyaclylate+phosphotmte)
Z~I 15011- ~ 1500. CUz~
~..,~_ c~'--~ Z
Z TA
O 1000- 1000,
O
TA
500 -
500
o I I I I I .
v" st",
. 0
20 40 60 80 100 120 140 160 180 0 20 40 60 80 100 120 140 160 180
T I M E (HRS) TIME (HRS)
Fig. 1. Inhibition experiments with 80% reject brine using (a) blank, (b) SHMP, (c) inhibitor-A, and (d) inhibitor-B.
330 F.H. Butt et al. / Desalination 109 (1997) 323-332
Table 3
Induction time experiments with synthetic brine and without inhibitor (blank)
Exp. no. Time, h pH Na+, rag/1 Ca2+, mg/I Sr2+, mg/l SO42-, mg/l TA, mg/l
Table 4
Induction time experiments with synthetic brine and SHMP inhibitor
Exp. no. Time, h pH Na+, mg/1 Ca2+, mg/l Sr2+, mg/l SO42-, mg/l TA, mg/l
inhibitor, the 80% brine did not possess the least 91 h (Ca 2, Sr 2, SO 2-, and TA concen-
potential to form SO42--based scales such as rations did not drop in this period). Following
CaSOa.2HaO and SrSO 4. Even though Sr 2+ this, there was precipitation o f C a C O 3 and SrCO 3
dropped by 22% from 34.0 to 26.5 ppm (Table 3), which reached equilibrium after about 140h.
this drop is hardly perceptible in Fig. 1(a). This is These data suggest that in the beaker
because the concentration o f Sr2 was negligible experiments, 1 ppm of SHMP gave completely
compared with Ca 2. Compared with Sr2+-based scale-free operation up to 80% product recovery.
scale (SrCO3), the CaCO 3 scale will form earlier Fig. l(c) shows the performance of inhibitor-
and in such massive quantities that in a real RO A which was able to keep Ca 2+, Sr2+, and TA in
plant it will render the SrCO 3 scale of little solution for at least 50h. Following this, there
consequence. was drop in Ca 2+, Sr 2+, and TA, suggesting
Fig. 1(b) shows that SHMP was able to keep precipitation of both CaCO 3 and SrCO 3. The
all scale-forming constituents in solution for at solution in the bottle at this stage was more turbid
F.H. Butt et al. / Desalination 109 (1997) 323-332 331
Table 5
Induction time experiments with synthetic brine and inhibitor-A
Exp. no. Time, h pH Na+, mg/l Ca2+, mg/l Sr2+, mg/l SO42-, mg/l TA, mg/l
Table 6
Induction time experiments with synthetic brine and inhibitor-B
Exp. no. Time, h pH Na+, mg/l Ca2+, mg/i Sr2+, mg/l SO4z-, mg/l TA, mg/l
than that being treated with SHMP, suggesting and would, therefore, require the injection o f a
that the amount o f scale formed with inhibitor-A carbonate scale inhibitor.
was more than that in the case o f SHMP. 2. CaCO 3 was the predominant type o f scale.
Fig. l(d) shows that for 168h inhibitor-B 3. The brine had no potential to form SO42-
permitted no precipitation o f any o f the scalants.
based scales such as CaSO 4 and SrSO 4.
In the beaker evaluation, therefore, performance
4. The beaker experiments showed the three
o f inhibitor-B was the best.
inhibitors at a 1 ppm dose level to be satisfactory,
having inhibited precipitation o f the scalants far
beyond the required 15 min time period.
7. Conclusions 5. The relative performance o f the three
1. The 80% recovery brine was highly inhibitors could be characterized as: Inhibitor-B>
supersaturated with respect to CaCO 3 and SrCO 3 SHMP>Inhibitor-A.
332 FH. Butt et al. / Desalination 109 (1997) 323-332