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Units (U.S./Metric) 5 419 YL OPR MON PARKING BRAKE 977 YL CST AUTOSHIFT - AUTO/MANUAL SW 1 D Breaker - Running Lamp (15A) C-15 B Solenoid - Lift Detent B-5
429
432
YL
PK
OPR MON BRAKE OIL TEMP
OPR MON BRAKE PRESS. (OIL)
978
B999
GN
GN
CST AUTOSHIFT - SLOW MODE SW 1
TRANS SOL 1 SW TO B+ (LRT ONLY)
24 Contacts 1 A - 107-0050
P - 117-1387
B-7
B F - 106-1036
Monitor Harness Code
F-6 B
5
Breaker - Seat Air Compressor (15A)
Control - Autoshift Transmission
C-10
E-12
22
23
Solenoid - Ride Control Valve
Solenoid - Start Aid
B-1, E-1
A-14
Pin or Socket
Number
433
439
BU
YL
OPR MON BRAKE PRESS. (OIL) JUMPER
LAMP INDICATOR
1 E - 107-1007
P - 117-1387
B-11 C P - 117-1387
Front Wiper Switch
E-9 C
C
Control - Dimmer
Flasher
E-4
E-5
B
20
Solenoid - Tilt Detent
Solenoids - Transmission Valve (six)
B-6
C-11,C-12 Wire, Cable, or Harness Component
Assembly Identification Part Number
440
441
BR
OR
AIR PRESS. GAGE
ENG COOLANT TEMP GAGE
20 Contacts D A - 107-0050
Diagnostic Connector
B-15 1 A - 107-0050
E - 107-1007
B-10
C
B
Flasher (COSA)
Fuses (10A)
E-6
C-10
21
A
Switch - Air Conditioner Refrigerant
Switch - Air Conditioner Thermostat
A-1 5
C-3 Single Wire
7 Contacts Connector
B - 8E-6402 P - 117-1387 D Fuses (10A) C-15 B Switch - Air Inlet Heater E-7
442
443
GY
YL
HYD SYSTEM TEMP GAGE
POWER TRAIN TEMP GAGE
14 Contacts 2 E - 107-1 007
C-12
* S - 7X-6015
C-3
C Gauges - Quad Package F-4 B Switch - Auto Ride Control E-7 C A A AA 9X-1123
C Gauges - Tachometer/Speedometer E-4 24 Switch - Battery Disconnect F-1 4 325-PK-14 1 325-PK-14
447
450
PK
YL
FUEL LEVEL GAGE
TACH SENDER (+)
B L - 105-4347
P - 117-1387
C-10 1 P - 117-1387
Not Used
B-8
6 Heater - Air Inlet F-13 B Switch - Beacon D-10
7 Horn - Forward (High Tone) D-2 B Switch - Blower Motor D-5 Pin Socket Wire
469
496
GN
WH
FUEL LEVEL SENDER B+
OPR MON PANEL HYD OIL LEVEL
B L - 105-4347
P - 117-1387
D-1 0 6 Contacts
*
A - 107-0050
Valve Solenoids
B-6 8 Horn - Forward (Low Tone) B-2 25 Switch - Brake Oil Pressure A-1 3
Color
12 Contacts C Lamp Action D-4 26 Switch - Bucket Positioner A-1, E-1
Related Electrical Service Manuals N - 9U-2810 P - 117-1387
*
A401 YL ELECTRICAL SYSTEM NO.1 VOLTAGE
3 P - 117-1387
F-1 0
Front Wiper Motor
B-3 C Lamp - Auto Ride Control F-4 16 Switch - Engine Coolant (Start Aid) E-1 3 2 200-BK-14
Title Form Number A475 PU OPR MON PANEL SECONDARY BRK PRESS
C Lamp - Neutralizer Override D-4 C Switch - Dimmer C-1
(TUV ONLY)
Alternator (100-5047):
Consist No. 100-5045 SENR4130 B412 YL WTL PMS LIFT POS SENSOR B P - 117-1387
QQ - 102-7529
E-8 5 Contacts 9 A - 107-0050
U - 107-0104
D-2 C
C
Lamp - Ride Control
Lamp - Transmission Automatic Mode
F-4
D-4
27
B
Switch - Engine Oil Pressure
Switch - Flood Lamp
A-1 5
E-1
Circuit Number Wire
Consist No. 100-5046 SENR2082 B413 PU WTL PMS LIFT CYL PRESS. SENSOR Identification Gauge
A - 107-0050 A - 107-0050 B Meter - Service E-11 B Switch - Front Intermittent Wiper F-8
Caterpillar Monitoring System SENR6717 4 D - 107-3112
E-13 10 R - 9U-2771
A-3
Electronic Transmission Control SENR5922 C Monitor - Caterpillar Monitoring System E-5 A Switch - Horn D-4
Starting And Charging Systems
Starting Motor: (106-8558)
SENR2947 10 Contacts
5
A - 107-0050
G - 107-0102
B-3
c F - 106-1036
Service Connector (Monitor)
F-5
9
10
Motor - Front Washer
Motor - Front Wiper
B-13
B-3
14
B
Switch - Hydraulic Oil Level
Switch - Key Start
A-3
E-9
Electrical Schematic Symbols And Definitions
Consist No. 106-8557 SENR3859 9 Motor - Rear Washer B-14 28 Switch - Lift Positioner A-2, E-2
P - 117-1387 G - 107-0102
Consist No. 106-8559 SENR3581
* Transmission Shifter
D-3 4 Contacts 8 DDD - 106-4840
C-2
11 Motor - Rear Wiper F-10 C Switch - Monitoring System Operator E-8
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
12 Motor - Starter F-14 26 Switch - Park Brake Pressure A-14
A - 107-0050 N - 9U-2810
6 C - 9U-2763
A-15
* Rear Wiper Motor
F-10
A Motors - Blower C-3 B Switch - Rear Wiper E-8 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
6 Relay - Air Inlet Heater F-13 B Switch - Running Lamp E-10 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
A - 107-0050 P - 117-1387
9 Contacts 7 H - 9U-4371
D-15 11 Transmission Options
E-11 D Relay - Main C-15 B Switch - Start Aid E-8
D Relay - Start C-15 25 Switch - Stoplamp C-1
P - 117-1387
* Transmission Shifter
D-3 12
D
Resistor - Starter/Diagnostic
Resistor
F-13
D-14
29
B
Switch - Supplemental Steering
Switch - Transmission Auto/Manual
B-14
D-11
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
Machine locations are repeated for connectors located close together. T gauge of the temperature or pressure.
* = Connector is located at the component. A Resistor - Blower Motor Speed C-3 B Switch - Transmission Downshift B-6
Resistor, Sender and Solenoid Specifications Off Machine Switch Specification A - Connector is located in the operators compartment. C = Connector is located in operators compartment (dash area). 13 Sender - Fuel Level D-1 25 Switch - Transmission Neutralizer C-1
Part No. Component Description Resistance (Ohms) B - Connector is located in the operators compartment (right console). D = Connector is located on the relay panel. 14 Sender - Hydraulic Oil Temp A-3 B Switch - Transmission Neutralizer Override E-7
Part No. Function Actuate Deactuate Contact Position RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
6T-2217 Resistor 150.0 7.5 37.8 2.8C 26.7C MIN 15 Sender - Trans Oil Temp B-14 A Switch - Turn Signal D-6 It has a coil that makes an electromagnet when current flows through it. The electromagnet
8C-3569 Engine Coolant Temp (St Aid) Normally Closed
Overall 2.00 .10 (100.0 5.0F) (81.0F MIN) 16 Sensor - Coolant Temp E-14 can open or close the switch part of the relay.
9G-1950 Resistor - Blower Speed Tap 1.00 .05 8270.0 kPa MAX 6890.0 345.0 kPa 17 Sensor - Engine Speed C-13
9W-2653 Park Brake Pressure Normally Closed
(1200.0 psi MAX) (1000.0 50.0 psi)
102-0347 Solenoid - A/C Clutch 14.4 0.6 Machine locations are repeated for components located close together. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
4.00 Grams Max 1.50 Grams Min
109-4215 Steering (Primary & Supplemental) Flow Normally Open A = Components located in operators compartment. C = Components located in operators compartment (dash).
(0.14 oz Max) (0.05 oz M) much current flows through it. This does not destroy the circuit breaker and it can be reset to
111-0570 Solenoid - Dual Horsepower 31.0 2.4 B = Components located in operators compartment (right console). D = Components located on relay panel.
93.0 20.8 kPa 69.0 21.0 kPa 1-2, Normally Open become part of the circuit again.
Start (Latch) 1.55 0.15 9X-4276 Engine Oil Pressure
(13.5 3.0 psi) (10.0 3.0 psi) 1-3, Normally Closed
8C-3663 Solenoid - Engine Shutdown Stop (Unlatch) 10.30 1.03
10700.0 kPa MAX 8960.0 345.0 kPa 1-2, Normally Open SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
9X-9643 Brake Oil Pressure
(1552.0 psi MAX) (1300.0 50.0 psi) 1-3 Normally Closed that makes an electromagnet when current flows through it. The electromagnet can open or
6T-5859 Solenoid - Ride Control 33.7 1.0 275 to 1750 kPa close a valve or move a piece of metal that can do work.
114-5334 Refrigerant Pressure (A/C) Normally Open 2
(40 to 255 psi)
9G-4365 Solenoid - Start Aid 6.0 A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi). MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
3E-3748 Solenoids - Transmission 8.5 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
Contact postion at the contacts of the harness connector. that make electromagnet when current flows through them. It also has an internal switch that places
At room temperature unless otherwise noted.
the latch coil circuit open at the time the coil latches.
15 14 13 12
12 11 100 9 8 7 6 5 4 3 2 1
COSA ONLY AIR HEATER ATCH COSA ONLY
STOP/TAIL/ RRR RELAY PPP
BUSS BAR L53 L53
PARK LAMP S RD-18 1 604-OR 12V BATTERY 3E-0075 N 200-BK L53 L53 611-PU-14 4 BU-18
8C-6358
9X-1404 T WH-18 3 617-BR-14 9X-9721 TO STARTER MOTOR XXX ZZZ 603-PK 200-BK N CCC 617-BR 3 WH-18
WWW YYY L60 L60 L53
NOTE F G BK-18 2 200-BK-14 RRR H WWW RD-00 RD-2 OR-2 BK-2 200-BK 200-BK 200-BK DOME LAMP 102-BU-14 1 108-BU FRONT DASH ASSEMBLY 200-BK-14 2 BK-18
EE AA XXX YYY ANTENNA AS. RIDE CONTROL MONITOR CODE PLUGS (1=GND, 0=OPEN)
LH TURN 4 6T-4864 2 CODE 619-GN-14 6 RD-18
VVV VVV ZZZ NOTE: REAR MOUNT REAR WIPER 9W-3072 F CIRCUIT IDENTIFICATION
FLOOD LAMP LAMP RRR 3 NEG POS RD-00 INTAKE AIR 200-BK 603-PK CCC 113-OR-18 LAMP PLUG 605-YL-14 1 YL-18
FOR BEACON N APPLICATION 274 273 272 271 270
9X-3392
203-BK
DISCONNECT SW TO BATTERY B+
RD-00
9X-1439 HEATER 7N-5876
BK-00
9X-1406 BK-18 2 200-BK-14 2 200-BK 615-YL 105-BR WH-18 511-BR-18 E702-OR-18 1 619-GN-14 PPP BUCKET 5
BK-18
BK-18
7N-0718 6I-4753 950FII 1 1 0 0 0 117-1902
NOTE F RD-18 1 605-YL-14 1 105-BR 105-BR 200-BK BK-18 512-GN-18 5 200-BK-14 200-BK-14 1 POSITION
H ENGINE GROUND L F 1 0 1 1 1 117-1903 HI/LO/POSITION/TURN LAMP
200-BK
960F
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK-14 603-PK 200-BK N 206-BK FOR E702-OR-18 E701-PK-18 AUTO RIDE 6 605-YL-14 605-YL-14 4 LAMPS
L60 L19 L19 966FII 1 0 1 0 0 117-1904 3E-7586
603-PK
608-GN A MOTOR H 615-YL 120-YL 508-PU-18 RADIO E701-PK-18 113-OR-18 CONTROL LAMP 2 606-GY-14 606-GY-14 3 NOTE B
CC BBB 970F 1 0 0 1 0 117-1905 NOTE F
1
2
H 608-GN 120-YL 200-BK N 509-WH-18 611-PU-14 7N-5876 3 611-PU-14 617-BR 2
D L62 F
BB NOTE: BUSS BAR REQUIRED ON P N T 102-BU-14 102-BU-14 120-YL 1 RD-18 + BATTERY 135-BU F 605-YL 611-PU-14 4 617-BR
HIGH BEAM LH LATERAL TURN
VEHICLES EQUIPPED WITH 201-BK-18
120-YL
S RD-18 1 604-OR 604-OR 975-WH 1 105-BR N 200-BK 2 BK-18 GROUND 108-BU BBB 4 538-BR 200-BK IND LAMP F JJJ F KKK G PPP 605-YL-14 LAMP QQQ
L83 SERVICE FORWARD
BK-00
BK-00
T WH-18 3 617-BR-14 AIR HEATER. 334-BU-18 7 603-PK 108-BU 3 201-BK-18 113-OR-18 7N-5876 6 6 PPP 5C-8964 114-GN
PP L60 L18 L52 L52
G BK-18 2 200-BK-14 OPTIONS CODE PLUGS CODE PLUG P/N A221 A222 A232 2 615-YL 206-BK 2 BK-18 GROUND 512-GN-18 MODE 2 291-BK-18 113-OR-18 5 201-BK-18 5 201-BK-18 8 619-GN-14 322-GY HORN
L83 L62 L17 L17
200-BK-14
F 617-BR-14 9 120-YL UPPER 135-BU 1 OR-18 +12 VOLT 511-BR-18 N PLUG 1 290-BK-18 4 4 2 200-BK-14 QQQ QQQ 6C-5859 F
509-WH-18
H
508-PU-18
STOP/TAIL/PARK LAMP CAB
200-BK
200-BK
200-BK
F
200-BK
605-YL-14 AUTO RIDE CTRL 107-5630 5 102-BU-14 3 120-YL 1 RD-18 + BATTERY 3 3 201-BK-18 7 322-GY 611-PU-14 4 BU-18
GN
OR
0 1 1
GY
BR
BK
RADIO RADIO L63 L20 L20 L52 L52
9X-1404 (ECE) 200-BK-14 A 10 GROUND 120-YL CCC VOLTAGE CONVERTER 200-BK 2 BK-18 GROUND 6 275-BK-18 2 201-BK-18 2 5 114-GN 614-PU 3 WH-18
L63 NOTE D HAZARD FLASHER L53
H STARTER 1 334-BU-18 AIR HEATER 107-5631 1 0 1 11 200-BK 112-3543 5 274-BK-18 201-BK-18 F 1 1 3 614-PU 200-BK-14 2 BK-18
L80 L57 L57 N L60 L60 SEE CHART LAMP
608-GN
1
3
4
2
BK-18 2 200-BK-14 106-8558 2 975-WH A538-OR-14 12 L60 SPEAKER AS. 2 BK-18 GROUND 4 273-BK-18 201-BK-18 F 200-BK 7 201-BK-18 7 201-BK-18 6 611-PU-14 619-GN-14 6 RD-18
301-BU-10
L62 L62 CCC L21
301-BU
RD-18 1 605-YL-14 304-WH-8 RIDE CTRL/HEATER 1 1 0 4 504-YL N CCC 6T-7695 1 OR-18 +12 VOLT FOR HARNESS 3 272-BK-18 275-BK-18 6 HARNESS CODE 5 538-BR 7N-5876 8 8 1 606-GY-14 606-GY-14 1 YL-18
G S L81 107-5628
H A A 101-RD-4 D A 8 118-GY KEY/WIPER SW PANEL 3 CODE PLUGS 2 271-BK-18 274-BK-18 16 HARNESS CODE 4 4 5
L20
LEFT TURN LAMP L61 L20 F LEFT TURN
118-GY
RESISTOR
503-BR
505-BU
200-BK
200-BK
200-BK
603-PK
200-BK
504-YL
615-YL
2 200-BK-14 AA 5 302-OR 6 503-BR PANEL LAMP C.B. RADIO 1 270-BK-18 273-BK-18 22 HARNESS CODE 3 605-YL CAB 606-GY-14 RH LATERAL TURN LAMP
9X-1406 (ECE) D MTR BAT 6T-2217 PANEL LAMP SPEAKER AS. IND LAMP G QQQ HI/LO/POSITION/TURN LAMP
7 608-GN-14 D 4 207-BK P FFF P P GGG HHH 3 505-BU 7N-5876 VOLTAGE CONVERTER 7 201-BK-18 272-BK-18 12 HARNESS CODE 2 200-BK F LLL F MMM FLOOD QQQ 5C-9029
7N-5876 6T-7695 L21 7N-5876 3E-7586
BACKUP ALARM 9 617-BR-14 9 1 1 202-BK-18 1 202-BK-18 QQ 112-3543 8 271-BK-18 6 6 LAMP
PP 1 302-OR QQ L63 3 HARNESS CODE 1 NOTE F
3T-1815 C QQ QQ L63 9X-1439
5 605-YL-14 2 301-BU 2 200-BK 2 202-BK-18 2 202-BK-18 2 202-BK-18 200-BK 614-PU 614-PU 270-BK-18 31 HARNESS CODE 0 F 5 201-BK-18 5 201-BK-18 614-PU BUCKET POSITIONER
H MOTOR L61
321-BR 6 606-GY-14 6 311-WH 3 202-BK-18 3 3 202-BK-18 200-BK FRONT INTERMITTANT FRT RH SW PANEL P F 291-BK-18 33 CLEAR C413-YL-18 4 WH DATA 4 4 201-BK-18 614-PU LAMP
L19 N JJ JJ
WIPER SW QQQ NOTE B
RD-00
RD-00
121-YL 8 614-PU-14 1 113-OR-18 4 202-BK-18 4 202-BK-18 4 200-BK 200-BK 31 E702-OR-18 290-BK-18 23 SERVICE 201-BK-18 2 BK GROUND 3 201-BK-18 3 615-YL PPP
H D PLATFORM 3E-0155 ATT AUTO RIDE CTRL SW OPERATION L19 FLOOD
BK-00
BK-00
3 201-BK 3 201-BK-18 P 17 E701-PK-18 496-WH-18 39 HYD OIL LEVEL E707-GN-18 1 OR +V DISPLAY 2 201-BK-18 2 200-BK 619-GN-14 1 619-GN-14
VV C GROUND L18 L18 L17 JJ LAMP
H 604-OR 4 604-OR-14 8 441-OR-18 118-GY 1 RD B+ 33 429-YL-18 11 BRAKE OIL TEMP E708-PK-18 3 GN CLOCK 1 201-BK-18 1 N JJ 200-BK-14 5 200-BK-14
QQ INPUTS (1=SW CLSD, 0=SW OPEN) AIR INTAKE HEATER SW 9X-1439
BK-18 2 200-BK-14 1 207-BK 7 403-GN-18 AUTO RIDE AIR INTAKE RIDE CONTROL/ 118-GY 2 RD B+ 14 429-YL-18 945-BR-18 14 CAT DATA LINK - C414-BU-18 5 YL MODULE LOAD 7 201-BK-18 7 201-BK-18 605-YL-14 6 PPP
L61 L61 6T-6066
614-PU
614-PU
200-BK
200-BK
H A EE
BB CONTROL PLUG HEATER PLUG HEATER PLUG R 6 944-OR-18 944-OR-18 6 BU 8 8 606-GY-14 2
RD-18 1 606-GY-14 BK-4 2 200-BK 200-BK-14 3 BK GROUND 5 CAT DATA LINK + HARNESS CODE
VV DD SW POS SWITCH D743-GN D744-WH
BK-00
1 121-YL POS NEG TO 1 311-WH D A 203-BK 502-OR 4 WH HIGH 5 945-BR-18 E735-PU-18 18 OPERATOR SW INPUT 611-PU-14 3 PPP
E707-GN-18
C414-BU-18
L79 T 1 T LH TURN
E708-PK-18
C413-YL-18
RIGHT TURN LAMP QQ C OFF QUAD GAGE
2 321-BR ENGINE D 5 302-OR 501-GN 5 YL LOW 202-BK-18 34 496-WH-18 614-PU 38 UNUSED 617-BR 4 200-BK-14 2
QQ S ON 2 LAMP
113-OR-18
9X-1406 (ECE) BK-00 4 207-BK MAIN PANEL 500-BR 6 BU PARK ON UP 0 1 15 36 UNUSED 100-5895 605-YL-14 1
G
614-PU
DD ST PPP 5C-8964
301-BU-10
QQ B
200-BK-10
CC
200-BK-14
606-GY-14 12V BATTERY BK-00 10 975-WH L80 506-PU 7 BR WASH 373-GN-18 36 113-OR-18 27 UNUSED G
PP L83 L80
9X-9721 OFF CENTER 1 1 663-GY
201-BK-18
200-BK-14 7 334-BU-18 8 614-PU 17 UNUSED 5 617-BR
BK
BK
STOP/TAIL/PARK LAMP TO QQQ FLOOD
ETHER AID KEY START SW
201-BK-18
9X-1404 (ECE) 604-OR 2 200-BK 614-PU PANEL LAMP 40 439-YL-18 C413-YL-18 35 MODULE DATA 3 611-PU-14 611-PU-14 6 200-BK-14 619-GN-14
FRAME COOLANT SW PANEL L L 9G7641 AUTO DOWN 1 0 L16 L16 LAMP
200-BK
H 6 200-BK 32 910-YL-18 C414-BU-18 1 4 200-BK-14
200-BK
311-WH 7N-5876 15 MODULE LOAD 605-YL-14
307-OR-18
8C-3569 LAMP L17 9X-1439
S RD-18 1 604-OR T 1 113-OR-18 614-PU 39 442-GY-18 E707-GN-18 34 CLUSTER +V 2 606-GY-14 606-GY-14 1 QQQ
L82
326-PU
105-BR
308-YL
308-YL
T WH-18 3 614-PU-14 201-BK 3 201-BK-18 7N-5876 200-BK REAR 8 443-YL-18 E708-PK-18 25 MODULE CLOCK 6 619-GN-14 619-GN-14 8
L84
L73 QQ TRANSMISSION SHIFTER
G NOTE: FOR OPTIONS WIPER SW
BK-18 2 200-BK-14 9 441-OR-18 MONITORING 9 441-OR-18 201-BK-18 7 UNUSED 4 614-PU 614-PU 3 QQQ
COOLANT TEMPERATURE SENSOR L84 CODE PLUG SEE QQ H B B 3T-6655 PANEL F L87 107-6219 RH TURN
8 403-GN-18 617-BR PANEL PANEL SYSTEM PANEL CIGAR 24 447-PK-18 21 UNUSED 9 975-WH 200-BK-14 2 200-BK-14 2
501-GN
502-OR
2
118-GY
L 5
118-GY
118-GY
1
614-PU
505-BU
L82
500-BR
506-PU
200-BK
201-BK-18
WITHOUT IT
201-BK-18
201-BK-18
200-BK-14 1 617-BR-14 BK-18 B 201-BK A221-BK-18 1 105-BR 105-BR 27 432-PK-18 441-OR-18 8 COOL TEMP SENSOR 614-PU 2 LIGHTS ON 969-YL-18 FWD PAR SW TO B+ 7 761-GY QQQ
201-BK-18
GROUND
L29
LICENSE T 1 T T 1 T T G QQQ
200-BK-14
H 3 L 2 FORWARD
L81
PLATE 2 200-BK-14 SIGNAL WH-18 C 441-OR-18 ALTERNATOR 202-BK-18 2 FUNCTION, CONNECT 28 405-GY-18 447-PK-18 9 FUEL LEVEL SENDER 662-YL 4 SPEEDO LAMP 968-BR-18 FWD SW TO GND 114-GN
OPERATOR STATION
L81 QQ L 2 2 3 T 3
L18
FLOOD LAMP LAMP 100-5047 A222-BK-18 3 102-BU-14 4 PLUG AS. MM T T 29 417-GY-18 D963-BU-18 24 +8V SENSOR SUPPLY 661-GN 5 TACH LAMP 966-GY-18 4TH GEAR SW TO GND RIDE 322-GY HORN
FLOOD L 5 P W T T START T T T T 4 T T 2 G X CONTROL QQQ 6C-5859
9X-1439 SSS A232-BK-18 4 102-BU-14 TO HARNESS AS. P T 22 403-GN-18 432-PK-18 20 BRK OIL PRESS 663-GY 6 GAGE LAMPS 970-GN-18 3RD GEAR SW TO GND 3 200-BK-14 X
QQ L50
126-PK-18
126-PK-18
RH TURN AUTOSHIFT TRANSMISSION CONTROL LAMP SW 6 QQ AID T 5 L50 SOLENOID
BK-18 2 200-BK-14 A D ALT 102-BU-14 37 416-OR-18 405-GY-18 19 ENG OIL PRESS 971-YL-18 2ND GEAR SW TO GND 5 200-BK-14 975-WH 1 975-WH 1 GN
202-BK-18
202-BK-18
E LAMP D D L29 6 T CONTROL GP - DIMMER L49 L49 E
614-PU
614-PU
614-PU
129-BU
614-PU
9X-1423 L29 SWITCH
200-BK
200-BK
200-BK
200-BK
200-BK
114-2876 STD 960F VALVE
L81
SSS H 7
E735-PU-18
RD-18 1 606-GY-14 109-OR-4 + R 403-GN-18 8 201-BK-18 1 12 113-OR-18 611-PU-14 417-GY-18 40 PRIM STEER 103-5526 972-BU-18 1ST GEAR SW TO GND 10 114-GN 976-OR 2 976-OR 2 GN BUCKET POSITIONER SW
L 2
201-BK-18
9X-1406 112-5148 STD 950FII 3 L 608-GN L 6T-6066 TRANSMISSION 6T-5859
P
113-OR-18
113-OR-18
200-BK-14
113-OR-18
2 102-BU-14 9 2 KEY/WIPER SW PANEL 3 538-BR 403-GN-18 30 ALTERNATOR 720-PU-18 NEUTRALIZER 7 322-GY 8C-5435
NOTE F L
310-PU
308-YL
SSS 1 606-GY-14 UNUSED 40 102-BU-14 201-BK-18 3 504-YL AUTO RIDE NEUTRALIZER 605-YL 409-OR-18 29 NEUTRAL TACH/SPEEDOMETER 202-BK-18 GROUND 8 B412-YL-18 G J J
N N L 5
126-PK-18
SS 6 L
D744-WH-18
CONTRL SW OVERRIDE SW 100-5888
D743-GN-18
TO LH
E702-OR-18
E701-PK-18
STOP/TAIL/ S RD-18 1 604-OR 4 604-OR BK-6 SERVICE 28 615-YL 102-BU-14 10 4 35 E735-PU-18 416-OR-18 32 SUPPLEMENTAL STEER 321-BR-18 BACKUP ALARM 2 138-GN-18 128-PK 1 128-PK 1 OR-18 + BATTERY
202-BK-18
L51
720-PU-18
11 L29 L48
910-YL-18
373-GN-18
304-WH-8
FLOOD 7T-2081 7X-6396
109-OR-4
SS TO LH
101-RD-4
202-BK-18
PARK LAMP T WH-18 3 614-PU-14 3 614-PU-14 CLEAR 29 9 102-BU-14 5 L29 19 201-BK-18 113-OR-18 1 + BATTERY F 306-GN-18 START RELAY 6 251-BK 762-YL 762-YL 2 762-YL 2 BU-18 SOLENOID
LAMP FLOOD L 8 L L 12 L L48
127-OR
116-BR
9X-1404 G BK-18 2 200-BK-14 OPTIONS CODE 2 30 A232-BK-18 614-PU-14 201-BK-18 6 13 611-PU-14 37 UNUSED C413-YL-18 4 WH DATA 307-OR-18 START SW 9 B413-PU-18 761-GY 200-BK 3 200-BK 3 BK-18 GROUND
201-BK-18
201-BK-18
FLOOD LAMP ENGINE LAMP
200-BK
NOTE F OPTIONS CODE 0 25 A221-BK-18 617-BR 201-BK-18 7 18 615-YL 26 UNUSED 201-BK-18 2 BK GROUND 409-OR-18 NEUTRAL (MONITOR) 4 200-BK-14
615-YL
L 12
200-BK
200-BK
603-PK
11
615-YL
615-YL
9X-1439 COSA ONLY GROUND OPTIONS CODE 1 27 A222-BK-18 617-BR RUNNING 8 38 537-GN 201-BK-18 2 GROUND E707-GN-18 1 OR +V DISPLAY 126-PK-18 B+ 1 128-PK
610-OR-14
614-PU-14
H L LAMP SW MM LIFT POSITIONER SW
200-BK-14 L84 F F 410-WH-18 4 ACTION ALARM E708-PK-18 3 GN CLOCK G
307-OR-18
L84 6T-3989 G 8C-5434
200-BK-14 202-BK-18 P C TURN 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL MODULE LOAD L51
507-WH
L51
118-GY
326-PU
105-BR
614-PU
505-BU
503-BR
REAR
200-BK
308-YL
308-YL
504-YL
FLASHER
L78
608-GN-14 GROUND 2 202-BK-18 N PANEL PANEL 614-PU-14 1 762-YL 200-BK 538-BR C2 HAZARD 6 BU HARNESS CODE 200-BK 1 BK-18 GROUND
L56
WINDOW L32 CATERPILLAR ELEC MONITORING SYSTEM
H 608-GN-14 202-BK-18 N LAMP LAMP IT 2 964-BU 614-PU 537-GN-14 10 49A HEAD LAMP 8D-6946 G 128-PK 2 OR-18 + BATTERY
L79 L79 DEFROST 100-5778
H 202-BK-18 TO RH TO RH 7N-5876 7N-5876 FUNCTION 3 963-GN 614-PU-14 7 31 GROUND 138-GN-18 A RD-18 +V 761-GY 3 BU-18 SOLENOID
118-GY
F
501-GN
502-OR
L78 L78
118-GY
118-GY
118-GY
500-BR
506-PU
FLOOD FLOOD INDICATOR CUSTOM QQ F
614-PU
200-BK
S RD-18 1 604-OR-14 4 987-WH L24 L24 124-GN-14 4 30B 251-BK B BK-18 GROUND
LAMP
4
3
LAMP LAMP
12
11
10
FEATURE ACTION
2
1
5
8
7
6
9
T WH-18 3 617-BR-14 WH 2 429-YL-18 202-BK-18 608-GN 5 144-GN 521-YL-14 2 L15 49 + BATTERY 410-WH-18 1 RD B412-YL-18 C WH-18 SIGNAL
200-BK-14
L74 L74 CUSTOM
102-BU-14
G BK-18 2 200-BK-14 1 201-BK-18 202-BK-18 L L L 615-YL ONLY 6 128-PK P 200-BK-14 30 201-BK-18 2 BK ALARM 661-GN ABBREV COLOR
105-BR
615-YL
615-YL
FEATURE
200-BK
A 202-BK-18 L 617-BR 7 128-PK E701-PK-18 515-GY-14 21 COSA ROADING 102-BU 3E-6328 200-BK LIFT POSITION SENSOR
102-BU-14
Y
138-GN-18
ONLY L10 FLASHER RD RED
STOP/TAIL/PARK LAMP 110-8190
614-PU-14
614-PU 614-PU-14 8 516-GN-14 20 662-YL
200-BK-14
DUAL LOW IDLE 11 G954-GN-18 D744-WH-18
N
251-BK
614-PU
200-BK
200-BK
6C-8846 WH WHITE
614-PU
8C-6207 (USA) 614-PU 614-PU
200-BK-14
200-BK-14
200-BK-14
1
2
L L21 L87
202-BK-18
LIFT CYL PRESSURE SENSOR OR ORANGE
B999-GN-18
CAT LINK - 9 945-BR-18 614-PU-14 E702-OR-18 200-BK-14 200-BK
965-WH-18
970-GN-18
307-OR-18
306-GN-18
409-OR-18
966-GY-18
L28
LEFT TURN LAMP
968-BR-18
972-BU-18
720-PU-18
321-BR-18
202-BK-18
126-PK-18
L13
969-YL-18
971-YL-18
UPPER CAB L13 L21 L87 G FF FF 103-2040 YL YELLOW
L54
7X-6066 (USA) + BATTERY 1 164-WH 200-BK 373-GN-18 200-BK 200-BK
200-BK-14
GROUND N TO L51 PK PINK
H AUTO/MAN SW (N/O) 21 973-BR-18 200-BK 200-BK 126-PK-18 200-BK 200-BK 138-GN-18 1 138-GN-18 A OR-18 +V
200-BK-14
BK-18 2 200-BK-14 AUTO/MAN SW (N/C) 20 977-YL-18 BEACON 200-BK 310-PU 910-YL-18 102-BU-14 11 200-BK 200-BK 251-BK 2 251-BK-18 B BK-18 GROUND BK BLACK
F ACTION
RD-18 1 605-YL-14 SOL 2 SW GND 12 968-BR-18 200-BK 308-YL 720-PU-18 605-YL-14 23 605-YL 200-BK 411-PK-18 B413-PU-18 3 B413-PU-18 C WH-18 SIGNAL GY GRAY
LOWER CAB N N PANEL L11 LAMP PU PURPLE
SOL 1 SW TO B+ 19 B999-GN-18 L58 200-BK-14 606-GY-14 16 606-GY 201-BK-18
LAMP
614-PU
200-BK
9W-2111
10
GROUND BR BROWN
1
4
2
3
7
6
8
5
9
7
8
2
1
5
4
3
6
9
118-GY
COSA ONLY
118-GY
SOL 6 SW GND 14 972-BU-18 A538-OR-14 200-BK-14 615-YL 200-BK
118-GY
L54 7N-5876 FRONT RH SW PANEL
L22 L22 P P GN GREEN
H A SOL 2 SW TO B+ 18 969-YL-18 200-BK-14 439-YL-18
604-OR-14
B999-GN-18
7 608-GN-14 SOL 5 SW GND 15 971-YL-18 202-BK-18 12 IMPLEMENT PILOT SWITCH, 2 606-GY 603-PK 1 RD
965-WH-18
SYMBOL DESCRIPTION
970-GN-18
L72 L72
966-GY-18
968-BR-18
972-BU-18
H
969-YL-18
971-YL-18
603-PK
200-BK
CONVERTER LOCKOUT SW 7N-5876 FORWARD
L9
321-BR 9 617-BR-14 SOL 4 SW GND 16 970-GN-18 614-PU-14 6 CONNECT WIRE AS. RR TO 3 200-BK 2 BK U EEE EEE
L8
1 L L55 L55 F
200-BK
614-PU
CUSTOM FEATURE HORN BLADE, SPADE, RING,
200-BK
2
1
3
4
N AAA
200-BK
121-YL 5 605-YL-14 L72 L72 200-BK-14 SOL 3 SW GND 17 966-GY-18 977-YL-18 610-OR-14 5 HARNESS AS. P GN-18 4 L15 114-GN 1 114-GN
200-BK
H L68 L68 L 2 L27 L27 L86 ONLY P L15 (HIGH TONE) OR SCREW TERMINAL
6 606-GY-14 200-BK-14 AIH SW 7 373-GN-18 608-GN 4 NEUTRALIZER 322-GY 2 322-GY
3 L L27 F F 7T-0969
1
2
H 8 614-PU-14 200-BK-14 RIDE CTRL SW GND 24 D743-GN-18 973-BR-18 615-YL 7 200-BK EEE
614-PU-14
F OVERRIDE LAMP
G953-BU
128-PK
128-PK
N 4 T CIRCUIT CONNECTED
BK-18 2 200-BK-14 3 321-BR RIDE CTRL SW GND 26 D744-WH-18 A538-OR-14 617-BR 8 200-BK 200-BK 910-YL-18 7N-5876 U HH
D L 5 L10 D
200-BK-14
L10
5
4
2
3
1
7
8
6
RD-18 1 606-GY-14 4 604-OR-14 DWNSHFT SW (N/O) 22 978-GN-18 A538-OR-14 A538-OR-14 1 113-OR-18 1 HH -
200-BK
6 L L26 P T L12 L12 + HH FUEL LEVEL CIRCUIT NOT CONNECTED
1 121-YL DWNSHFT SW (N/C) 23 974-PU-18 439-YL-18 REAR WINDOW 977-YL-18 11 614-PU-14 201-BK-18 2 228-BK-18
L31
L26 L24 L22 F
RIGHT TURN LAMP TRANSMISSION SENDER
5
7
8
6
1
2
3
4
RIDE CTRL SOL 37 976-OR-18 DEFROST SW 973-BR-18 10 614-PU 614-PU-14 439-YL-18 447-PK-18 3 469-GN-18
L24
TRANSMISSION P L11
7X-6066 (USA) DUAL HP SOL 38 795-YL-18 CUSTOM FEATURE 439-YL-18 2 200-BK AUTOMATIC 9X-4942 ELECTRICAL CONNECTION
AUTO/MANUAL SW L55 TO VEHICLE STRUCTURE
200-BK-14 200-BK-14 ONLY 603-PK 3 MODE LAMP
200-BK-14
200-BK-14
9X-9099 L11
310-PU
603-PK
D744-WH-18
120-YL
615-YL
308-YL
STOP/TAIL/PARK LAMP 7N-5876
D743-GN-18
TO FRAME
E702-OR-18
373-GN-18
E701-PK-18
150-OR-14
202-BK-18
AIR HEATER RELAY 10 334-BU-18 164-WH-18 108-BU-14 9 L32 614-PU-14 614-PU-14 V 200-BK-14 INTERNAL ELECTRICAL
L88 L88 L32
129-BU
8C-6207 (USA) A
E735-PU-18
201-BK-18
201-BK-18 PRK BRK SW (N/O) 3 419-YL-18 164-WH-18 614-PU-14 537-GN-14 614-PU-14 CONNECTION TO SURFACE
910-YL-18
F
200-BK
720-PU-18
F
200-BK-14
126-PK-18
1
439-YL-18
H PRK BRK SW (N/C) 4 D735-PK-18 202-BK-18 2 614-PU-14 606-GY-14 124-GN-14 200-BK FLOOD LAMP OF COMPONENT
1
102-BU-14
200-BK-14
N TRANSMISSION AUTO/MAN SW OPERATION L32 4 IND LAMP CAB
L32
S RD-18 1 604-OR-14 ENG SPD IN 6 450-YL-18 200-BK 1 200-BK-14 605-YL-14 521-YL-14 2 615-YL CONNECTOR
606-GY-14
L59 L88 U
605-YL-14
10
11
12
L15 7N-5876 FLOOD
1
9
8
2
7
6
5
4
3
T WH-18 3 614-PU-14 200-BK-14 TRANS SPD IN 5 710-GN-18 L88 L P 515-GY-14 5
V
200-BK
LAMP
615-YL
TERM TERM IND BEACON SW ATCH WIRE, CABLE &
3
4
1
2
5
G BK-18 2 200-BK-14 SOL 2 - FWD 32 752-YL-18 108-BU-14 1 507-WH 516-GN-14
L 2 L33 4 F 9X-1439 A COMPONENT
C
A
B
SOL 6 - SPD 1 36 901-WH-18 MODE 1 TO 2 2 TO 3 LAMP 6T-3990 200-BK-14 2 506-PU 517-BU-14 200-BK RIGHT TURN
L73 L73 3 L 3 2 6 5 P 3
SOL 1 - REV 31 751-GN-18 OPEN ROPS HARNESS 603-PK P FOR 606-GY IND LAMP CIRCUIT GROUPING
H V L31 L31 N JJ JJ L#
114-GN
L74
322-GY
L74 V
164-WH-18
164-WH-18
608-GN-14 SOL 5 - SPD 2 35 900-PU-18 AUTO OPEN CLOSED ON 537-GN-14 BLOWER SW 7N-5876 615-YL DESIGNATION
113-OR-18
AIR
201-BK-18
447-PK-18
L72
200-BK-14
L13
L28
200-BK-14 SOL 4 - SPD 3 34 755-OR-18 L58 L58 144-GN SEAT 606-GY-14 200-BK
H MANUAL CLOSED OPEN OFF TURN SIGNAL SW L23 L9 L9 N JJ
SOL 3 - SPD 4 33 754-BU-18 200-BK-14 605-YL-14 FRONT DASH ASSEMBLY JJ
FLOOD LAMP L59 L59 9G-5589
SOL GND RETURN 39 975-WH-18
9X-1439 L1 IDENT PART NO. CHG LOC NOTE
L1 L1 HARNESS AS.
L79
L78
L73
L74
L72
L68
L80
L57
L54
L56
L P L24 L10 L10 RESISTOR A 107-0050 03 A-3 STD
L24
TRANSMISSION NN L 124-GN-14 BLOWER MOTORS 614-PU-14
L12 L12 9G-1950 XX A 109-4233 02 A-3 ATCH F
L2
RELAY PANEL 150-OR-14 DEFROSTER 4 516-GN-14 Q
4TH GEAR REV 15A L13 L13 S L2 B 8E-6402 01 C-12
A FWD 144-GN BEACON 1 124-GN-14 124-GN-14 619-GN-14 3
CL #3 CL #2 CL #1 L31 L31 XX DIMMER SW C 9U-2763 05 A-15
101-RD-18 1 L 126-PK-18 TRANSMISSION SHIFTER 10 126-PK-18 126-PK-18 126-PK-18 517-BU-14 515-GY-14 611-PU-14 2
NN L14 L8 S
SPARE
L14 L8 S 2H-1855 D 107-3112 04 E-13 STD
RUNNING LAMP BKR 2 118-GY WIPER MOTORS 9 118-GY 126-PK-18 126-PK-18 610-OR-14 1
15A L9 XX D 107-2653 04 E-13 ATCH F
3T-2662 138-GN-18 PAYLOAD MEAS SYS 8 138-GN-18 126-PK-18 522-WH-14 200-BK-14 A Q
RESISTOR 15A CIRCUIT L9 P S S S NOTE: ON VEHICLES WITHOUT E 107-1007 02 B-11
120-YL VOLTAGE CONVERTER 7 120-YL 403-GN-18 409-OR-18 130-GN-14 2 130-GN
L84
L23
A A L84 L23
WH
WH
L
L
L
L
L
L
F E-5
WH
WH
WH
WH
101-RD-14 102-BU-14 6T-2217 TRANSMISSION SOLENOID BREAKERS 6 113-OR-18 113-OR-18 113-OR-18 113-OR-18 522-WH-14 3 604-OR-14 3 HI/LO BEAMS, CONNECT WIRE GG 106-1036 04
15A L13 L13 G A-3 STD
A401-YL-18 VALVES 12V (6) 6N-8589 5 164-WH L13 516-GN-14 4 619-GN-14 6 AS. GG TO HARNESS AS. Q. 3 GN-14 107-0102 01
10A
10A
10A
10A
10A
10A
10A
3E-3748 L10 L10 THERMOSTAT SW G 109-3490 00 E-2 NOTE F
A 102-BU-14 2 128-PK 537-GN-14 517-BU-14 5 611-PU-14 5 2
112-PU-14
112-PU-14
A 10A FUSES (14) 3E-5464 L5 H 9U-4371 01 D-15 STD
12 4
NN
10A FORWARD HORN 114-GN 102-BU-14 409-OR-18 515-GY-14 1 610-OR-14 1
2
1
2
1
2
1
A A L75 L75 B B B L54
NN
NN
E B 3K-8782 H 106-0998 01 F-15 NOTE F
NN
NN
NN
NN
10A STOPLAMPS 130-GN-14 112-PU 11 105-BR 124-GN-14 200-BK-14 2 200-BK-14 8
128-PK
L14 L14 200-BK-14
A A
D744-WH-18
J A-1/E-1
D743-GN-18
8R-8139 00
E702-OR-18
SERVICE BRAKE
E735-PU-18
E701-PK-18
3 1
439-YL-18
10A BACKUP ALARM 121-YL 923-GY-18 H 975-WH-18 112-PU 129-BU 614-PU-14 6 200-BK-14 126-PK-18
910-YL-18
720-PU-18
A A PEDAL AS. NEUTRALIZER SW K 9U-2770 00 B-13
RELAY PANEL
10A KEY 105-BR 105-BR 754-BU-18 G 754-BU-18 112-PU 164-WH 113-OR-18 7 720-PU-18 7
L76 L76 105-6117 L C-10
308-YL 922-BR-18 B 975-WH-18 112-PU 977-YL-18 403-GN-18 515-GY-14 106-4841 105-4347 02
C 3K-8782 FUSE BK-18 2 306-GN 752-YL-18 A 752-YL-18 112-PU 973-BR-18 L26 E735-PU-18 515-GY-14 515-GY-14 N 9U-2810 01 F-10 STD C
4K-5122 FUSE BK-18 1 921-WH-18 D 975-WH-18 112-PU FUSE HOLDERS (14) 944-OR-18 439-YL-18 Q DDD N 9U-2811 01 D-11 ATCH
L64 L25 DDD
619-GN-14
HOLDER A 4K-5122 L25 HORN SWITCH P 117-1387 01 B-5
751-GN-18 C 751-GN-18 112-PU 945-BR-18 439-YL-18 E701-PK-18 1 126-PK-18
KK 2T-3360 DDD Q 107-0106 00 C-2
515-GY-14
200-BK-14
306-GN 924-GN-18 J 975-WH-18 TERMINAL STUD 9G-8451 373-GN-18 E701-PK-18 E702-OR-18 4 720-PU-18
L30
105-BR
755-OR-18 I 755-OR-18 112-PU D744-WH-18 E702-OR-18 910-YL-18 130-GN 2 130-GN-18 R 9U-2771 01 A-3
P
200-BK-14
L24
925-YL-18 F 975-WH-18 112-PU D743-GN-18 910-YL-18 944-OR-18 322-GY 604-OR-14 3 604-OR-18
A A A L58
200-BK
200-BK
126-PK-18
E 900-PU-18 E 900-PU-18 112-PU B999-GN-18 720-PU-18 200-BK-14 945-BR-18
113-OR-18
102-BU-14
80A DDD DDD
200-BK
RELAY
308-YL
105-BR
L25
450-YL-18 2 WH-18 926-BU-18 L 975-WH-18 112-PU 965-WH-18 E735-PU-18 615-YL
615-YL
L12
101-RD-18
101-RD-14
L24
101-RD
101-RD
101-RD
101-RD
2
1
1
2
304-WH
L24
975-WH M 112-PU 968-BR-18 945-BR-18 521-YL-14
L54
A L24
7V9275
NN
NN
NN
NN
NN
NN
L65 L31 L31 L8
NN
1
2
1
2
1
2
9S-4693 202-BK 1 BK-18 TRANSMISSION 112-PU-4 970-GN-18 L31 200-BK-14 429-YL-18 BK-14 MOTOR X 8R-9599 02 B-1/F-1 ATCH
A A SPEED SENSOR P P FF 103-4772 00 A-2/D-1 ATCH
L78
304-WH-8 710-GN-18 2 WH-18 L56 L56 971-YL-18 A538-OR-14 105-BR 200-BK-14 251-BK-18 P 405-GY-18 WH/RD-14
L78 P
10A
10A
10A
10A
10A
10A
10A
WH
WH
WH
WH
3E-7886 HH 116-6510 00 D-1 STD
WH
WH
109-OR-4 972-BU-18 105-BR 105-BR 200-BK-14 202-BK-18 202-BK-18 443-YL-18
A L54 L54 P P JJ 4E-0630 01 D-2/F-2
101-RD-4 202-BK-18 603-PK 307-OR-18 251-BK-18 615-YL 201-BK-18 416-OR-18 BLOWER
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
P QQ 102-7529 01 D-8
L
L
L
L
L
L
109-OR-4 310-PU 113-OR-18 MONITOR 202-BK-18 615-YL 615-YL 307-OR-18 201-BK-18 417-GY-18 BK-14 MOTOR 9G-8697 619-GN-14 G
307-OR-18
306-GN-18
720-PU-18
321-BR-18
80A L65 L65 L57 L57 L32 FLOOD LAMP TT 106-3468 00 A-15 ATCH
L32
A A A 311-WH L72 127-OR FRONT FLOODS 202-BK-18 L57 120-YL 441-OR-18 WH/RD-14 619-GN-14
L56
SPARE
L72 9X-1439 WW 4E-7462 02 B-7
101-RD-4 302-OR 116-BR REAR FLOODS 202-BK-18 102-BU-14 102-BU-14 102-BU-14 102-BU-14 CAB 442-GY-18 200-BK-14
L79 L74 L74 1ST GEAR 2ND GEAR 3RD GEAR L35 XX 102-9541 00 C-2
207-BK 129-BU CIGAR LIGHTER G954-GN-18 118-GY 945-BR-18 GROUND 496-WH-18 BLOWER 200-BK-14 G
311-WH
L58
101-RD
138-GN-18
L75 L75 L56 L56 L32 L24 GND DDD 106-4840 01 C-1
L76
L27
MOTOR H
L32
109-OR TRANSMISSION L59 505-BU 720-PU-18 501-GN 4 GN 605-YL-14 1 RD-18
L54 L54 L34 FRONT LAMP EEE 107-3156 00 B-2/D-2
112-PU-4 1 200-BK-14 2 BK-18
L64 L64 P T WIPER 7X-6066 PPP 105-8144 01 F-1 ATCH F
L28
200-BK 200-BK-14 2 BK
102-BU-14
L65 L65 L57 L57 L33
L32
3E-7512 QQQ 109-3492 00 F-1 ATCH F
720-PU-18
GY
A401-YL-18
311-WH
L13
102-BU-14
306-GN
302-OR
B+
101-RD
105-BR
112-PU
310-PU
L85 L35
207-BK
203-BK
K
308-YL
105-BR
L80
308-YL
G954-GN-18
FRONT QQQ 109-3491 00 E-1 NOTE F
D735-PK-18
B413-PU-18
4 B413-PU-18 502-OR OR
B412-YL-18
5
901-WH-18
975-WH-18
751-GN-18
755-OR-18
710-GN-18
978-GN-18
976-OR-18
138-GN-18
610-OR-14
334-BU-18
MOTOR MOTOR
754-BU-18
900-PU-18
974-PU-18
614-PU-14
202-BK-18
126-PK-18
251-BK-18
L34
419-YL-18
L75
450-YL-18
795-YL-18
L34
752 YL-18
WASHER L75 1 138-GN-18 RRR 106-1000 00 F-15 ATCH F
L58
507-WH
987-WH
L58
963-GN
608-GN
144-GN
A L23
128-PK
L72
506-PU
964-BU
310-PU
617-BR
326-PU
105-BR
L72
762-YL
308-YL
RELAY PANEL 7T-8890 3 B412-YL-18 SSS 106-0999 01 E-15 ATCH F
L74 L74 L23
13
14
15
12
16
17
18
19
20
10
11
REAR
5
1
9
2
7
3
K A 2 251-BK-18 G953-BU
K WASHER K L73 L73 WIRE AS.
DIAGNOSTIC CONNECTOR 1 P KK P P
7T-8890 506-PU 2 114-GN G M 4E-2244 00 A-3/B-14
L69 L69 L75 L75 L2 L2
24
22
23
12
19
14
18
13
10
15
16
11
17
20
24
22
23
13
12
18
17
19
15
10
16
11
14
20
24
22
23
12
14
16
10
15
17
11
18
13
19
20
L71
9
3
7
4
2
6
3
9
7
4
2
6
9
3
2
5
8
1
21
21
21
507-WH 3 130-GN-14 A A 606-GY-14 1 RD-18
L71 L74 E A L5 L5 LAMP Y 6T-6962 00 E-14
L84 429-YL-18 200-BK-14 2 BK-18
L84 L74 7X-6066 GG 8R-2649 00 C-1
B 201-BK-18 112-PU-4 B
975-WH
976-OR
L46
202-BK
322-GY
306-GN
L46
321-BR
901-WH-18
496-WH-18
921-WH-18
522-WH-14
FLOAT DETENT TILT DETENT LIFT DETENT KK B-10
751-GN-18
755-OR-18
924-GN-18
710-GN-18
978-GN-18
113-OR-18
403-GN-18
416-OR-18
441-OR-18
923-GY-18
405-GY-18
417-GY-18
442-GY-18
606-GY-14
754-BU-18
900-PU-18
926-BU-18
974-PU-18
102-BU-14
720-PU-18
611-PU-14
922 BR-18
432-PK-18
447-PK-18
201-BK-18
201-BK-18 3 200-BK-14
A401-YL-18
925-YL-18
450-YL-18
521-YL-14
429-YL-18
443-YL-18
605-YL-14
L46
752 YL-18
617-BR-14
608-GN-14
L67 L67 DOWNSHIFT SW SOLENOID SOLENOID SOLENOID L1 LL 8R-9526 00 A-13
L37
614-PU-14
4
L36
C BK-18 2 417-GY-18 2 201-BK-18 200-BK-14 G
L84 L47 L47
975-WH
128-PK
301-BU-10 PRIMARY BK-18 1 201-BK-18 3 201-BK-18 L47 9X-4959 5 200-BK-14 200-BK-14 FLOOD LAMP NN 105-4359 01 C-11
L84 STEERING SW L73 L73 E A L45 E WW 9X-1439 UU 6W-8944 00 F-5
200-BK-10 W 201-BK-18 1 441-OR-18 L45 WW 1 128-PK 619-GN-14
ENGINE C 109-4215 WW 1 2 G SS 4P-5787 00 E-13
W 403-GN-18 976-OR 7 976-OR 795-YL 974-PU-18 1 974-PU-18 8 B412-YL-18
SHUTDOWN NON-GERMAN ROADING VERSION L46 L47 L45 L45 3 4 VV 9Y-1948 00 F-14
C
975-WH
113-OR-18 975-WH 6 975-WH 975-WH 978-GN-18 3 978-GN-18 611-PU-14 2 138-GN-18
SOLENOID L47 202-BK WW WW A MM 109-6280 00 E-10
GN 1 795-YL L77 L77 604-OR-14 334-BU-18 2 975-WH 112-PU-4 614-PU-14 2 202-BK-18 605-YL-14 6 251-BK-18 322-GY EEE EEE
8C-3663 C L47 PILOT L1 FORWARD RR 110-0553 00 D-8
L39
326-PU GN 2 975-WH 321-BR 795-YL-18 5 795-YL 403-GN-18 506-PU 606-GY-14 9 B413-PU-18 114-GN 322-GY 2 322-GY
L38
L64
W W VALVE GP HORN FFF 107-5630 00 F-11 ATCH
1
6
4
3
5
2
614-PU-14 419-YL-18 3 L85 614-PU-14 507-WH 202-BK-18 L7 200-BK-14 10 114-GN 114-GN 114-GN 1 114-GN
DUAL HORSEPOWER SOLENOID VALVE A 6E-5019 L3 L3 (LOW TONE) GGG 107-5631 00 F-11 ATCH
D735-PK-18 4 7 322-GY EEE
L44
BK-18 2 417-GY-18 2 L72 606-GY-14 506-PU 608-GN-14 202-BK-18 200-BK-14
111-0570 PRIMARY L72 7T-0969 HHH 107-5628 00 F-11 ATCH
322-GY
BK-18 1 201-BK-18 3 605-YL-14 202-BK 1 202-BK-18 507-WH 310-PU 200-BK-14 A G
761-GY
128-PK
200-BK
200-BK
200-BK
762-YL
NOTE C STEERING SW W 1 617-BR-14 310-PU 102-BU-14 SWITCH OPERATION 614-PU-14 619-GN-14 6 619-GN-14 JJJ 117-1905 00 F-3
109-4215 L6 RIDE KKK 117-1904 00 F-3
BK-18 1 201-BK-18 608-GN-14 974-PU-18 102-BU-14 113-OR-18 617-BR-14 322-GY 1 605-YL-14
L64 L64 L45 L45 G X X CONTROL LLL 117-1903 00 F-3
113-OR-18 A BK-18 2 416-OR-18 102-BU-14 978-GN-18 113-OR-18 403-GN-18 322-GY 611-PU-14 2 606-GY-14
1 201-BK-18 201-BK-18 B A401-YL-18 202-BK 608-GN-14 614-PU-14 DOWN TERM TERM TO ENGINE 605-YL-14 9 975-WH 975-WH 1 975-WH 1 GN SOLENOID MMM 117-1902 00 F-3
M SUPPLEMENTAL L6 L6
2 405-GY-18 443-YL-18 C BK 105-BR 617-BR-14 617-BR-14 617-BR-14 SHIFT 1 TO 2 3 TO 4 761-GY END FRAME 201-BK-18 606-GY-14 10 976-OR 976-OR 2 976-OR 2 GN VALVE
A/C CLUTCH STEERING SW GERMAN ROADING VERSION
3 C M NOTE E 308-YL 308-YL 762-YL 201-BK-18 200-BK-14 8 762-YL 6T-5859 CABLE AS.
SOLENOID T 109-4215 L71 L71 L36 L36 L4 L4 L40 L40 L3
C 306-GN 326-PU ENGAGED OPEN CLOSED 128-PK 201-BK-18 200-BK-14 7 761-GY AA 4E-1716 01 F-14
201-BK-18
614-PU-14
BU-18
L6
L85 L85 L6 EE 4E-7320 00 F-14
GN-14
GN-14
A 432-PK-18 432-PK-18 B WIRES THAT HAVE BATTERY VOLTAGE 432-PK-18 L6 B412-YL-18 A G 762-YL 2 762-YL 2 BU-18 SOLENOID
L77 LL L70 L70 L38
201-BK-18
201-BK-18
L77 L80 WHEN THE KEY START SWITCH IS ON. L38 PP 115-9998 00 F-14 ATCH
202-BK-18 310-PU 201-BK-18 334-BU-18 429-YL-18 L38 L37 138-GN-18 3 200-BK-14 200-BK 3 200-BK 3 BK-18 GROUND
START AID L85 L85 L80 C STARTING CIRCUIT. BBB 101-2640 00 E-5
419-YL-18 310-PU 975-WH 405-GY-18 128-PK 251-BK-18 4 200-BK-14
SOLENOID BUCKET POSITIONER SW VVV 109-3589 00 F-13 ATCH
L39
D735-PK-18 417-GY-18 D GAUGE CIRCUIT. 416-OR-18 B413-PU-18 5 200-BK-14
9G-4365 L39 8C-5435 WWW 109-3591 01 F-13 ATCH
1
2
200-BK
PARK BRAKE SW H HEATER AND AIR CONDITIONER CIRCUIT.
2
1
1
2
3
1
2
3
RD
K
311-WH
BU
BU
BK
BK
L2
310-PU
7 522-WH-14 SHOWN WITH BRAKE 201-BK-18 L TURN SIGNAL CIRCUIT. 201-BK-18 447-PK-18
TT 105-8827 WITH OFF COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
A 6 521-YL-14 201-BK-18 201-BK-18 113-OR-18 138-GN-18 A RD-18 +V A
TT C BRAKE OFF 200-BK M PAYLOAD MONITOR CIRCUIT. 114-GN 611-PU-14 A R R 251-BK B BK-18 GROUND WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL
C A L41
522-WH-14 2 522-WH-14 795-YL 130-GN-14 610-OR-14 720-PU-18 496-WH-18 496-WH-18 4 496-WH-18 1 BK-18 B412-YL-18 C WH-18 SIGNAL
N DON'T USE THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
513-OR-14 1 521-YL-14 975-WH 604-OR-14 126-PK-18 130-GN-14 201-BK-18 2 201-BK-18 2 BK-18
O L5 L5 LIFT POSITION SENSOR TOGETHER AT LEAST 1 TURN PER INCH
405-GY-18 DON'T USE 200-BK-14 L42 L41 L41 114-GN 610-OR-14 113-OR-18 1
443-YL-18 P DON'T USE 200-BK-14 130-GN-14 126-PK-18 442-GY-18 442-GY-18 3 110-8190
200-BK 201-BK-18 200-BK-14 604-OR-14 604-OR-14 NOTE: ACTUAL TRANSMISSION GEAR, VEHICLE SPEED AND
DON'T USE HYDRAULIC OIL LEVEL SW
138-GN-18
L66 L66 Q ENGINE SPEED INFORMATION ARE SENT TO CMS VIA THE CAT
L66 326-PU DON'T USE
200-BK 114-GN 3E-9342
R DATA LINK FROM THE POWERTRAIN CONTROL
251-BK
TT 521-YL-14 113-OR-18 L43 R M
S START AID CIRCUIT.
3 BK-18 2 513-OR-14 522-WH-14 113-OR-18 113-OR-18 A
2 T TRANSMISSION CONTROL CIRCUIT. G FF FF UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
BK-18 1 521-YL-14 113-OR-18 605-YL-14 200-BK 201-BK-18 B B412-YL-18
L44 M NOTE A: NORMALLY CLOSED WITH PROPER REFRIGERANT CHARGE
1 113-OR-18 606-GY-14 200-BK-14 442-GY-18 C BK 138-GN-18 1 138-GN-18 A OR-18 +V
L7
L42 L42 L7 NOTE B: TO BE INSTALLED BY DEALER
113-OR-18 L42 200-BK-14 T 251-BK 251-BK 2 251-BK-18 B BK-18 GROUND
ALL DASHED LINES ARE ATTACHMENTS. 200-BK-14 B413-PU-18 3 B413-PU-18 C WH-18 SIGNAL NOTE C: FOR USE ON 960F ONLY
A/C REFRIGERANT SW 113-OR-18 HYD TEMP SENDER NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLED
114-5334 L43 L43 LIFT CYL PRESSURE SENSOR BY DEALER
L43 113-OR-18 4W-9972
NOTE A L44 L44 103-2040 NOTE E: TUV ONLY
L44
NOTE F: FOR COSA ROADING ONLY
D29968
15 14 13 12
12 11
11 100 9 8 7 6 5 4 3 2 1