Despiece-Mototaxi Re4s

RE 4 STROKE
Foreword AUTORIKSHA
We have pleasure in presenting the Spare Parts Catalogue for RE 4 STROKE
PETROL, LPG, CNG Vehicles. This catalogue has been specially designed to assist
you in selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
In a continual efforts Service Circulars. You are requested to make necessary

corrections in the Parts Catalogue as per the circulars so as to keep your catalogue
All information contained in this manual is based on the latest up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as
the order placed will bear the latest part numbers.
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions In case, if you need any technical assistance contact the concerned Regional Office or
in this publication, although every possible care has been write to us on the following address :
taken to make it as complete and accurate as possible. All
procedures and specifications subject to change without prior Bajaj Auto Limited to improve Performance and Efficiency of the vehicles,
notice. The right is reserved to make such changes at any Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
time without prior notice and without incurring an obligation to
and binding on us.
make such changes to product manufactured previously.
Contact your authorized Bajaj Dealer for the latest information The modifications / alterations which are carried out after the issue of this catalogue,
on product improvements incorporated after this manual was will be conveyed to you through out
issued.
Service Department - 3WH

DOC. NO.: 71110277 REV. 01. July 07 Bajaj Auto Ltd.
Akurdi, Pune 411 035 India
Phone : 020-27406278
Fax : 020-27407385
E-mail : service@bajajauto.co.in
Instructions for using the Catalogue RE 4 STROKE Index RE 4 STROKE
AUTORIKSHA AUTORIKSHA
1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate Description Page Description Page
No. No.
the group in which the part you want to find is present. Turn over to the concerned No. No.
page number (as given by pictorial index). Now find out the figure of the part you 1 Engine & Crankcase Clutch Side 1&2 33 Frame Meter Drive Unit 57
wish to order. Write down the part number against that particular figure number from 2 Crank Case Magneto Side 3 34 Wheel Assembly 58
the text. 3 Clutch Cover 4&5 35 Master Cylinder Assembly 59&60
4 Cylinder / Piston Assembly 6 35a Tandem Master Cylinder
In case, if you have the part number and you need the other details, the part index 5 Crank Shaft Assembly 7 (antidrive) 61to64
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order. 6 Cylinder Head 8 36 Brake Pedal 65
7 Valve 9 36a Brake Pedal (antidrive) 66
2. How to Order Spare Parts : The part number and the description of the part required 8 Cam Sahft And Chain Tensioner 10 36b R.P. Valves & Brake Pipe
should be invariably mentioned in the order as per the catalogue text. 9 Clutch Plate Assly 11 (antidrive) 67
10 Clutch Housing Comp 12 37 Wheel Cylinder / Brake Pipe 68
The latest part number as conveyed through our service circulars should only appear 37a Brake Pipe (antidrive) 69
on the order. In case of ordering painted components, colour shade of the 11 Clutch Lever Assly 13&14 37b Wheel Cylinder (Rear) 70
components should be mentioned. 12 Main Shaft 15 38 Hand Brake Comp. 71&72
13 Gear Transmission 16 39 Chassis / Steering Cover/
The quantity shown against the part number is the quantity per vehicle for that group 14 Selector Switch 17 Grommet 73&74
so that particular quantity should be multiplied by the number of sets required. 15 Selector Gear Assly / 40 Tool Box 75&76
Starting Mechanism 18&19
3. Part Number System: We have used 8 digit system for part numbers. The model or 41 Front Mudguard /
hardware item is indicated by first two digits or alphanumeric, the next two or four 16 Selector Gear Assly. / Head Lamp Hsg. 77
digits indicate main group and the last four or two digits indicate serial number in Starting Mech. (De-comp.) 20&21 41a Front Mudguard /
main group or serial number or subgroup of fastener respectively. Thus the part 17 Differential Assembly 22 Head Lamp Hsg. (antidrive) 78
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system 18 Differential Cover 23 42 Front Wheel Hub / Axle Assly 79&80
will enable you to identify the spare parts easily. 19 Sector Complete - Revere Gear 24 42a Front Wheel Hub / Axle Assly
20 Cowling 25&26 (antidive) 81
4. Abbreviations : The following abbreviations are used in this catalogue. 42a Front Wheel Hub / Axle Assly
21 Silencer Assembly 27&28 (antidive) 82
assly. Assembly V Volts 22 Engine Mounting 29&30 43 Front Suspension 83
23 Magneto Assembly 31 44 Front Shock Absorber 84
N.I. Not illustrated W Watts 24 Spark Plug And H.T. Coil 32 44a Front Shock Absorber
25 Carburettor (Kehin) 33&34 (antidive) 85&86
C'case Crankcase accl. Accelerator 25a Carburettor (for CNG /LPG 45 Rear Shock Absorber 87
Cyl Cylinder Comp. Complete Vehicle) 35&36
25b Carburettor (Ucall) 37&38 46 Steering Column 88&89
o/s. Over size Fr Front 46a Steering Column (antidive) 90
26 Air Filter Complete 39&40 47 Handle Bar 91&92
Std. Standard L Length 26a Air Filter Complete (Foam Type) 41&42 48 Handle Bar Sleeves 93
27 Pump Assly Oil & Oil Strainer 43 48a Handle Bar Sleeves 94&95
A/t. Alternate Rr Rear 28 Fuel Tank Assembly 44&45 49 Reverse Gear Control
R.H. Right hand Hex. Hexagonal 28a Fuel Tank Assly. (plastic) 46&47 Lever Assly 96
28b Fuel Tank Assly. 48&49 50 Choke Lever Assly 97
L.H. Left hand AR As required 28c Fuel Tank Assly. (plastic) 50
29 Front Brake Linkage 51
29a Front Brake Shoe (antidrive) 52
29b Wheel Cylinder (front) 53
30 Rear Brake Assembly 54 51 Control Cables 98&99
52 Speedometer & Indicator 100
31 Trailing Arm Assembly 55 53 Wiring Harness & H.l. Assly
32 Propeller Shaft / Flanges 56 (antidive) 101-103
Index RE 4 STROKE RE 4 STROKE
AUTORIKSHA Pictorial Index AUTORIKSHA
Description Page Description Page PLATE NO. : 1 PAGE NO.: PLATE NO. : 2 PAGE NO.:
No. No.
No. No.
ENGINE AND CRANKCASE CLUTCH SIDE 1 & 2 CRANKCASE MAGNETO SIDE 3
54 Front Light Assembly (CMVR) 104
54a Tail Lamp Assly (CMVR) 105 86 Multi Valve - Vanaz Kit 162-163
55 Switches / Horns Cabin Light 106-107 87 Filter- Vanaz Kit 164
88 Hose Assly.- Vanaz Kit 165
56 Electrical Equipment 108-109 89 Filler Valve- Vanaz Kit 166
57 Battery & Fuse Box Assly 110-112
58 Starter Motor 113-114
58a Starter Motor 115
59 Passenger Body & Rear Door 116-118
60 Rear Mudguard Bumper &
Mudflap 119
61 Hood & Frame Assly /

Packing 120-121
62 Windshield & Wiper Motor 122-123
63 Seat Assembly 124-125 PLATE NO. : 3 PAGE NO.: PLATE NO. : 4 PAGE NO.:
64 Tool Kit & Mirror 126 CLUTCH COVER CYLINDER/PISTON ASSLY.
4 & 5 6
65 CNG Cylinder 127-128
66 Valve of CNG Cylinder

(for CNG Only) 129
67 Mixer Unit & Hose (Vanaz Kit) 130
68 Relay & Solenoid Petrol & Gas
(Vanaz Kit) 131-132
69 2nd Stage CNG Regulator
(Vanaz Kit) 133-134
70 2nd Stage CNG Regulator II
(Vanaz Kit) 135-136
71 1st Stage Reduction Unit
(Vanaz Kit) 137-138
72 LPG Cylinder 139
73 Refilling Unit (Lovato Kit) 140
74 Mixer Assly. & Manifold Assly. PLATE NO. : 5 PAGE NO.: PLATE NO. : 6 PAGE NO.:
(Lovato Kit) 141
75 Vapour Box (Lovato Kit) 142 CRANKSHAFT ASSEMBLY 7 CYLINDER HEAD 8
76 Multifunction Valve (Lovato Kit) 143-145

77 Regulator (Lovato Kit) 146-147
78 Regulator T60 Assly.
(Minda Kit) 148-149
79 Regulator T60 Assly.
(Minda Kit) 150
80 Power Valve Assly. (Minda Kit) 151-152
81 HPR Assly. (Minda Kit) 153-154
82 Regulator T 60 Assly.
(Minda Kit) 155
83 Power Valve (Minda Kit) 156
84 Multi Valve Assly (Minda Kit) 157-158
85 Regulator - Vanaz Kit 159-161
RE 4 STROKE RE 4 STROKE
Pictorial Index AUTORIKSHA Pictorial Index AUTORIKSHA
PLATE NO. : 7 PAGE NO.: PLATE NO. : 8 PAGE NO.: PLATE NO. : 13 PAGE NO.: PLATE NO. : 14 PAGE NO.:
VALVE 9 CAMSHAFT AND CHAIN TENSIONER 10 GEAR TRANSMISSION 16 SECTOR ASSEMBLY 17
SECTOR GEAR ASSLY/ SECTOR GEAR ASSLY/ STARTING
CLUTCH PLATE ASSLY. 11 CLUTCH HOUSING COMPLETE 12 STARTING MECHANISM 18 & 19 MECHANISM (DECOMPRESSION) 20 & 21
CLUTCH LEVER ASSEMBLY 13 & 14 MAIN SHAFT 15 DIFFERENTIAL ASSLY. 22 DIFFERENTIAL COVER 23
PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.: PLATE NO. : 25 PAGE NO.: PLATE NO. : 25A PAGE NO.:
CARBURETTOR
SECTOR COMP - REVERSE GEAR 24 COWLING 25 & 26 CARBURETTOR (KEDHIN) 33 & 34 (FOR CNG VEHICLE ONLY) 35 & 36
PLATE NO. : 21 PAGE NO.: PLATE NO. : 22 PAGE NO.: PLATE NO. : 25B PAGE NO.: PLATE NO. : 26 PAGE NO.:
SILENCER ASSEMBLY 27 & 28 ENGINE MOUNTING 29 & 30 CARBURETTOR (UCAL) 37 & 38 AIR FILTER COMPLETE 39 & 40
PLATE NO. : 23 PAGE NO.: PLATE NO. : 24 PAGE NO.: PLATE NO. : 26A PAGE NO.: PLATE NO. : 27 PAGE NO.:
MAGNETO ASSEMBLY 31 SPARK PLUG AND H. T. COIL 32 AIR FILTER COMPLETE (FOAM TYPE) 41 & 42 Oil pump assly & oil strainer 43
PLATE NO. : 28 PAGE NO.: PLATE NO. : 28A PAGE NO.: PLATE NO. : 29B PAGE NO.: PLATE NO. : 30 PAGE NO.:
FUEL TANK 44 & 45 FUEL TANK (PLATIC) ASSEMBLY 46 & 47 WHEEL CYLINDER (FRONT) 53 REAR BRAKE ASSEMBLY 54
PLATE NO. : 28B PAGE NO.: PLATE NO. : 28C PAGE NO.: PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.:
FUEL TANK ASSEMBLY 48 & 49 FUEL TANK ASSEMBLY 50 TRAILING ARM ASSEMBLY 55 PROPELLER SHAFT / FLANGES 56
12
PLATE NO. : 29 PAGE NO.: PLATE NO. : 29A PAGE NO.: PLATE NO. : 33 PAGE NO.: PLATE NO. : 34 PAGE NO.:
FRONT BRAKE LINKAGE 51 FRONT BRAKE SHOE (ANTIDRIVE) 52 FRAME METER DRIVE UNIT 57 WHEEL ASSEMBLY 58
PLATE NO. : 35 PAGE NO.: PLATE NO. : 35A PAGE NO.: PLATE NO. : 37A PAGE NO.: PLATE NO. : 37B PAGE NO.:
MASTER CYLINDER ASSEMBLY 59 & 60 TANDEM MASTER CYLINDER (ANTIDRIVE) 61/62/63/64 BRAKE PIPE (ANTIDIVE) 69 WHEEL CYLINDER (REAR) 70
abs5sQ55
ABs6ss84
39Q45QQ4
PLATE NO. : 36 PAGE NO.: PLATE NO. : 36A PAGE NO.: PLATE NO. : 38 PAGE NO.: PLATE NO. : 39 PAGE NO.:
BRAKE PEDAL 65 BRAKE PEDAL (ANTIDRIVE) 66 HAND BRAKE COMP. 71 & 72 CHASSIS / STEERING COVER / GROMMET 73 & 74
PLATE NO. : 36B PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 40 PAGE NO.: PLATE NO. : 41 PAGE NO.:
R.P. VALVES & BRAKE PIPE (ANTIDRIVE) 67 WHEEL CYLINDER /BRAKE PIPE 68 TOOL BOX 75 & 76 FRONT MUDGUARD / HEAD LAMP HSG. 77
OPERATING INSTRUCTIONS
FOR 4 STROKE 3 WHEELERS
ATTENTION !!!
VEHICLE FITTED WITH CATALYTIC CONVERTOR

DO NOT MIX OIL WITH PETROL.
USE ONLY UNLEADED PETROL.
DURING FIRST 1000 Kms.
DO NOT DRIVE WITH FULL THROTTLE.

DO NOT EXCEED SPEEDS
st nd
10 Kms./hr. - 1 GEAR. 16 Kms./hr. - 2 GEAR.
rd th
USE ONLY RECOMMENDED OILS FOR ENGINE & DIFFERENTIAL
INSTRUCTIONS IN HINDI
AS PER ARTWORK
PLATE NO. : 41A PAGE NO.: PLATE NO. : 42 PAGE NO.: PLATE NO. : 45 PAGE NO.: PLATE NO. : 46 PAGE NO.:
FRONT MUDGUARD / HEAD LAMP HSG.
(ANTIDRIVE) 78 FRONT WHEEL HUB /AXLE ASSLY. 79 & 80 REAR SHOCK ABSORBER 87 STEERING COLUMN 88 & 89
PLATE NO. : 42A PAGE NO.: PLATE NO. : 43 PAGE NO.: PLATE NO. : 46A PAGE NO.: PLATE NO. : 47 PAGE NO.:
FRONT WHEEL HUB / AXLE ASSLY
(ANTIDRIVE) 81 & 82 FRONT SUSPENSION 83 STEERING COLUMN (ANTIDIVE) 90 HANDLE BAR 91 & 92
PLATE NO. : 44 PAGE NO.: PLATE NO. : 44A PAGE NO.: PLATE NO. : 48 PAGE NO.: PLATE NO. : 48A PAGE NO.:
FRONT SHOCK ABSORBER 84 FRONT SHOCK ABSORBER (ANTIDRIVE) 85 & 86 HANDLE BAR SLEEVES 93 HANDLE BAR SLEEVES 94 & 95
PLATE NO. : 49 PAGE NO.: PLATE NO. : 50 PAGE NO.: PLATE NO. : 54A PAGE NO.: PLATE NO. : 55 PAGE NO.:
REVERSE GEAR CONTROL LEVER ASSLY 96 CHOCK LEVER ASSLY 97 TAIL LAMP ASSLY (CMVR) 105 SWITCHES / HORNS CABIN LIGHT 106 & 107
CONTROL CABLES 98 & 99 SPEEDOMETER & INDICATOR 100 ELECTRICAL EQUIPMENT 108 & 109 BATTERY AND FUSE BOX ASSLY 110/111/112
GAS
IOPN
OPERATIO
PLATE NO. : 53 PAGE NO.: PLATE NO. : 54 PAGE NO.: PLATE NO. : 58 PAGE NO.: PLATE NO. : 58A PAGE NO.:
WIRING HARNESS & H.L. ASSLY
(ANRIDRIVE) 101/102/103 FRONT LIGHT ASSEMBLY (CMVR) 104 STARTER MOTOR 113 & 114 STARTER MOTOR 115
PASSENGER BODY & REAR DOOR 116/117/118 REAR MUDGUARD BUMPER & MUDFLAP 119 CNG CYLINDER 127 & 128 VALVE OF CNG CYLINDER (FOR CNG) 129
HOOD & FRAME ASSLY / PACKING 120 & 121 WINDSHIELD & WIPER MOTOR 122 & 123 MIXER UNIT & HOSE (VANAZ KIT) 130 RELAY & SOLENOID PETROL & GAS (VANAZ) 131 & 132
G P
SEAT ASSLY 124 & 125 TOOL KIT & MIRROR 126 2ND STAGE CNG REGULATOR (VANAZ) 133 & 134 2ND STAGE CNG REGULATOR II VANAZ 135 & 136
2nd STAGE CNG REGULATOR - II
1ST STAGE REDUCTION UNIT (VANAZ) 137 & 138 LPG CYLINDER 138 REGULATOR (LOVATO KIT) 146 & 147 (FOR CNG VEHICLE ONLY) 148 & 149
REFILLING UNIT (LOVATO KIT) 140 MIXER ASSLY. & MANIFOLD ASSLY. 141 REGULATOR T60 ASSLY. (MINDA KIT) 150 POWER VALVE ASSLY. (MINDA KIT) 151 & 152
VAPOR BOX (LOVATO KIT) 142 MULTIFUNCTION VALVE (LOVATO KIT) 143/144/145 HPR ASSLY (MINDA KIT) 153 & 154 REGULATOR T60 ASSLY. 155
PLATE NO. : 83 PAGE NO.: PLATE NO. : 84 PAGE NO.: PLATE NO. : 89 PAGE NO.:
POWER VALVE ( MINDA KIT) 156 MULTI VALVE ASSLY (MINDA KIT) 157 & 158 FILTER VALVE - VANAZ KIT 166
PLATE NO. : 85 PAGE NO.: PLATE NO. : 86 PAGE NO.:
REGULATOR - VANAZ KIT 159/160/161 MULTI VALVE - VANAZ KIT 162 & 163
48
PLATE NO. : 87 PAGE NO.: PLATE NO. : 88 PAGE NO.:

FILTER VANAZ KIT 164 HOSE ASSLY (VANAZ KIT) 165
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE RE 4 STROKE
AUTORIKSHA
24
15 14
19
9
8
20
17
18 6
12
23 4
5 11
2 3
26
13
22 7
25 17
15
21
10 16
Qty/Veh.
No. Part No. Description Remarks
AA AF AM
1 AA 1014 64 Engine Assly. comp. 1 1 1 For Mitsuba motor

2 AA 1011 23 Spring plate upper 1 1 1
3 AA 1012 49 Spacer pad - hand start 1 1 1
4 AA 1011 24 Spring plate lower 1 1 1
5 39 0508 09 Rivet 2 2 2
6 39 1013 21 'O' ring 1 1 1

7 AA 1011 45 Bush starter gear 1 1 1
8 39 1719 05 Stud (Long) 2 2 2
9 39 0682 05 Stud (Short) 2 2 2
10 AA 1011 43 Rubber pad 1 1 1
11 39 1214 20 Ball bearing 1 1 1

12 21 1704 19 Circlip 1 1 1
13 03 1003 35 Needle roller bearing 1 1 1
14 AA 1010 04 Guide chain metallic 1 1 1
15 39 0745 01 Scrow pan cross - M6 1 1 1
AA - RE 4S PETROL
AF - RE 4S CNG 1
AM - RE 4S LPG
Plate No. 1 : ENGINE & CRANKCASE CLUTCH SIDE RE 4 STROKE Plate No. 2 : CRANK CASE MAGNETO SIDE RE 4 STROKE
24
15 14 5 10
1
19
9
8
14
2
20
6
17
18 6
12
4
13a
12 13
23 4
5 11
2 3
26 11 3
8
13
22 7
25 17
15 7
9
21
10 16
Qty/Veh. Qty/Veh.
No. Part No. Description Remarks No. Part No. Description Remarks
AA AF AM AA AF AM
16 AB 1010 14 Guide starter gear 1 1 1 1 39 1719 05 Stud 2 2 2

17 39 1000 06 Hollow dowel pin 2 2 2 2 39 2528 20 Needle roller bearing 1 1 1 From April.03
18 39 1075 04 Bolt flanged small 6 6 6 30 1010 10 Needle bearing 1 1 1 Upt March.03
19 39 1676 04 Bolt flanged small 6 6 6 3 39 1324 20 Ball bearing 1 1 1
20 AA 1013 28 Gasket (Crankcase) 1 1 1 4 39 1435 20 Needle roller bearing 1 1 1
5 39 1715 19 Oil seal 1 1 1
21 28 1011 41 Oil plug 1 1 1
22 39 1796 11 Plain washer 1 1 1 6 39 1716 19 Oil seal (Main Shaft) 1 1 1
23 AA 1010 03 Crank case clutch side 1 1 1 7 24 1301 05 Ball bearing (Differential) 1 1 1
24 39 1630 15 Nut flange 2 2 2 8 39 1917 19 Oil seal 1 1 1 For starting handle sector gear
25 AA 1012 21 Tube assly. 1 1 1 9 39 1870 19 Oil seal(Differential) 1 1 1
10 39 0427 06 Spring type straight pin 1 1 1
26 28 1010 80 Rubber bush 1 1 1
11 39 1075 04 Flanged bolt 1 1 1
12 39 0747 01 Screw 1 1 1
13 AN 1010 33 Crankcase magneto side 1 1 1 From 14.09.2007
AA 1013 70 Crankcase magneto side 1 1 1 Upto 13.09.2007
AA 1010 05 Crankcase magneto side 1 1 1
14 AB 1010 85 Rubber grommet 1 1 1
AA - RE 4S PETROL AA - RE 4S PETROL
2 AF - RE 4S CNG3 AF - RE 4S CNG 3
AM - RE 4S LPG AM - RE 4S LPG
Plate No. 3 : CLUTCH COVER RE 4 STROKE Plate No. 3 : CLUTCH COVER RE 4 STROKE
19 19 19 19
18 18
16 16
9 9
17 17
10 10
11 14 6 11 14 6
17 2 17 2
15 15
11 11
7 7
4 4
3 3
13 13
12 12
5 5
10 10
1 1
9 8 9 8
3 3
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1015 60 Clutch cover 1 1 1 From 10.01.2008 16 DD 1210 07 Bolt-banjo 1 1 1

AA 1014 66 Clutch cover 1 1 1 Upto 09.01.2008 17 31 1210 06 Gasket 2 2 2
2 AA 1013 96 Spring clip 1 1 1 18 AA 1014 75 Bolt-banjo 1 1 1
3 39 1000 06 Hollow dowel pin 2 2 2 19 39 1727 11 Gasket 2 2 2
4 AB 1010 84 Breather w/ o pipe 1 1 1
5 AB 1010 38 Grommet breather 1 1 1
6 AA 1010 76 Dip stick clutch cover 1 1 1

7 39 1537 21 'O' ring 1 1 1
8 AA 1010 77 Gasket clutch cover 1 1 1
9 39 1065 04 Bolt flanged small( 40long ) 5 5 5
10 39 1963 04 Bolt(65 long) 4 4 4
11 39 1721 04 Flanged bolt (88 long ) 3 3 3

12 AA 1013 37 Bracket for clutch cable 1 1 1
13 39 1062 04 Bolt flanged small 2 2 2
14 AN 1010 83 Breather tube assly 1 1 1 From 28.07.2007
AF 1010 07 Rubber tube - Breather 1 1 1 Upto 27.07.2007
15 AA 1014 68 Pipe complete banjo 1 1 1
4 AF - RE 4S CNG AF - RE 4S CNG 5
Plate No. 4 : CYLINDER / PISTON ASSEMBLY RE 4 STROKE Plate No. 5 : CRANK SHAFT ASSEMBLY RE 4 STROKE
8
6
4
7 4
5 4
6 3 3
9
2
2
1
9
12 10
11
8
7
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1013 71 Cylinder block with liner (std) 1 1 1 1 AN 1010 72 Crank shaft assly 1 1 1
2 39 1543 21 'O' ring 1 1 1 Upto Aug.03 2 AA 1010 31 Primary pinion 1 1 1
3 39 1000 06 Hollow dowel pin 2 2 2 3 AA 1014 24 Oil pump drive gear 1 1 1 For Sintering route
4 AA 1014 47 Piston assly (std) 1 1 1 4 31 1011 73 Key woodruff 2 2 2
5 AA 1014 48 Piston ring set (std) 1 1 1 5 39 1927 07 Roller pin 1 1 1
6 AA 1014 46 Cyl. block & piston assly (std) 1 1 1 6 AA 1011 38 Plunger oil 1 1 1
7 39 1478 17 Wire circlip 2 2 2 7 AA 1011 39 Spring plunger 1 1 1
8 AA 1010 25 Pin piston 1 1 1 8 39 1885 15 Nut 1 1 1
9 AA 1010 13 Block gasket 1 1 1 9 AA 1013 45 Woodruff key 1 1 1
10 01 1006 12 Fan disc washer 1 1 1
11 39 1053 15 Nut 1 1 1
12 28 1011 10 Damper spring 1 1 1
13 AA 1014 99 Kit connecting rod 1 1 1 N.I.
Plate No. 6 : CYLINDER HEAD RE 4 STROKE Plate No. 7 : VALVE RE 4 STROKE
4 9
15
14 16 10
5
9 10
8 7
11 8
12
6
11
10
2 14
9
13 5
16 10 6
1
13 8
11 4
3
18
19 3
13
12 17
7
1/2
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1012 42 Cylinder head assly 1 1 1 1 13 1010 22 Valve Intake 1 1 1

2 59 0500 01 Stud 2 2 2 For silencer 2 13 1010 23 Valve exhaust 1 1 1
3 AA 1011 62 Head gasket 1 1 1 3 39 1035 19 Seal oil 2 2 2
4 28 1011 19 Cam shaft cover 1 1 1 4 31 1010 22 Spring engine valve 2 2 2
5 39 1264 21 'O' ring 1 1 1 5 31 1010 19 Collet 4 4 4
6 39 1871 05 Stud 2 2 2 For camshaft cover
7 39 0219 11 Plain washer 2 2 2 6 31 1010 18 Retainer valve spring 2 2 2
8 39 1826 12 Spring washer 2 2 2 7 28 1011 29 Seat spring 2 2 2
9 39 0834 15 Hex nut 2 2 2 8 31 1010 20 Arm rocker 2 2 2
10 13 1010 31 Cap 2 2 2 9 39 1024 01 Screw 2 2 2
10 39 0973 15 Nut 2 2 2
11 39 1263 21 'O' ring 2 2 2
12 AB 1010 59 Insulator 1 1 1 11 AA 1011 37 Rocker Arm shaft 1 2 2 For Intake
13 39 1283 21 'O' ring 2 2 2 12 13 1010 24 Rocker Arm shaft 1 2 2 For exhaust
14 39 1612 11 Plain Washer 4 4 4 13 28 1010 57 Stopper 1 1 1
15 LC F000 01 Domed cap nut 4 4 4 14 39 0702 01 Screw pan cross 1 1 1
16 AA 1012 44 Manifold assly 1 1 1 15 28 1011 25 Valve guide 2 2 2 N.I.
17 39 1674 04 Flanged bolt 3 3 3 16 31 1012 35 Rocker arm with nut & screw 1 1 1
18 39 1000 06 Hollow dowel 2 2 2
19 28 1011 18 Bush (Cylinder head gasket) 1 1 1
Plate No. 8 : CAM SAHFT AND CHAIN TENSIONER RE 4 STROKE Plate No. 9 : CLUTCH PLATE ASSLY RE 4 STROKE
3
7 10 9
2 6
8 4
7 5
13
154 4 4 5
1
5
16
4
8
5
15
4
12
5
4
6 11
4 5
2
4
9 3
1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1012 28 Camshaft assly 1 1 1 1 AA 1014 69 Clutch comp 1 1 1 From Dec.03

2 28 1011 67 Sprocket camshaft 1 1 1 AA 1010 62 Clutch comp 1 1 1 Upto Nov.03
3 39 1079 01 Hex.head screw 2 2 2 2 AA 1014 70 Clutch plate assly 1 1 1 For AA 1014 69
4 AA 1010 15 Guide chain (N.T.Side) 1 1 1 AA 1010 66 Clutch plate assly 1 1 1 For AA 1010 62
5 AA 1011 34 Guide chain - T.S. 1 1 1 3 AA 1014 71 Wheel clutch 1 1 1 For AA 1014 69
AA 1012 05 Wheel clutch 1 1 1 For AA 1010 62
6 AA 1011 35 Pin guide chain* 1 1 1 4 AA 1014 78 Plate friction 7 7 7 For AA 1014 69
7 AA 1015 16 Tensioner assly 1 1 1 AA 1012 10 Plate friction 7 7 7 For AA 1010 62
8 AA 1010 17 Timing chain 1 1 1 5 AA 1014 72 Plate clutch 6 6 6 For AA 1014 69
9 31 1010 28 Push rod 1 1 1 AA 1012 11 Plate clutch 6 6 6 For AA 1010 62
10 31 1012 39 Thread sealent (L222) 1 1 1 N.I.
6 AA 1014 73 Hub clutch 1 1 1 For AA 1014 69
11 31 1010 30 Spring 1 1 1 AA 1012 06 Hub clutch 1 1 1 For AA 1010 62
12 31 1011 20 Retainer 1 1 1 7 AA 1013 64 Spring clutch 6 6 6 For AA 1014 69
13 39 1049 04 Bolt 1 1 1 8 39 0980 04 Hex bolt 6 6 6 For AA 1010 62
14 AA 1015 31 Tension spring 1 1 1 9 AA 1014 74 Holder clutch 1 1 1 For AA 1014 69
15 39 1014 21 Ring 'O' 1 1 1 AA 1011 57 Holder clutch 1 1 1 For AA 1010 62
10 39 1938 15 Nut 1 1 1
16 39 1674 04 Flange bolt 2 2 2
Plate No. 10 : CLUTCH HOUSING COMP RE 4 STROKE Plate No. 11 : CLUTCH LEVER ASSLY RE 4 STROKE
11 19
10 10 3 4
2 7
9 3 6
8
5
4 12
6 2
3A
1 7 16
5 18 7
6
15
8
12
11
9
14
13
17
1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1010 63 Clutch housing assly 1 1 1 1 AA 1010 73 Rod push 1 1 1

2 AA 1010 65 Gear primary helical 1 1 1 2 AA 1014 79 Release clutch outer 1 1 1 From Dec.03
3 AA 1010 09 Bush gear primary 1 1 1 Not to service only for ref. 30 1011 21 Release clutch outer 1 1 1 Upto Nov.03
4 AA 1012 07 Housing clutch 1 1 1 3 AA 1014 81 Inner clutch release assly. 1 1 1 From Dec.03
5 AA 1011 42 Holder 1 1 1 3a AA 1013 40 Inner clutch release assly. 1 1 1 Upto Nov.03
4 AA 1014 84 Bellow 1 1 1 From Dec.03
6 39 1033 09 Rivet 3 3 3 AB 1010 58 Bellow 1 1 1 Upto Nov.03
7 AA 1014 00 Spring damper A 3 3 3 5 AA 1014 91 Gasket release 1 1 1
8 AA 1014 01 Spring damper B 2 2 2 30 1011 15 Gasket release 1 1 1
9 31 1011 41 Spring (Beleville washer) 1 1 1
10 39 1057 11 Plain washer 1 1 1 6 39 0198 11 Plain washer 2 2 2
7 39 2038 04 Hex head bolt 2 2 2
11 39 2008 11 Plain washer 1 1 1 8 AA 1011 68 Dowel pin (Clutch release) 1 1 1
12 AA 1012 13 Collar 1 1 1 9 30 1011 97 Ball steel 1 1 1
10 39 1441 01 Screw set 1 1 1
11 39 0793 15 Hex. lock nut 1 1 1

12 39 1744 19 Oil seal 1 1 1
13 01 1501 09 Front brake link 1 1 1
14 05 1510 13 Front brake link 1 1 1
15 03 1501 11 Pin 1 1 1 Upto Aug.01(For integral cable)
12 AF - RE 4S CNG AF - RE 4S CNG 13
Plate No. 11 : CLUTCH LEVER ASSLY RE 4 STROKE Plate No. 12 : MAIN SHAFT RE 4 STROKE
11 19
10 3 4
7
6 7
9
5
12 3
2
3A
1
16
18 7
6
2
15 4
8
6
9
14
5
13
17
1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 39 0784 08 Split pin 1 1 1 1 AA 1010 48 Main shaft 1 1 1

17 01 1501 12 Bolt 1 1 1 2 AA 1012 95 Drive bush 1 1 1
18 39 0299 15 Hex.nut 1 1 1 3 AB 1010 67 Cross 1 1 1
19 AB1011 00 Arrestor pin 1 1 1 4 AA 1010 54 Guide stem 1 1 1
5 AA 1011 08 Gear selecter 1 1 1
6 39 0213 11 Plain washer 1 1 1

7 28 1010 38 Spring 2 2 2
8 01 1801 23 Steel ball 2 2 2
9 AA 1010 61 Cup gear shifter 1 1 1
Plate No. 13 : GEAR TRANSMISSION RE 4 STROKE Plate No. 14 : GEAR SHIFTER ASSLY. RE 4 STROKE
13
9 11
10
4
12 8
5
6
8 10
6 7 16
9
7 15
3
5 11
1
6 14
12
2 1
3
4
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1010 50 1st speed gear 1 1 1 1 AA 1012 61 Sector with lever 1 1 1

2 AA 1010 51 2nd speed gear 1 1 1 2 39 0550 11 Plain washer* 1 1 1
3 AA 1010 52 3rd speed gear 1 1 1 3 BA 1321 41 Slider block 1 1 1
4 AA 1010 53 4th speed gear 1 1 1 4 05 1010 83 Adjuster with nut* 2 2 2
5 15 1011 71 Spacer ring 1 1 1 5 39 1046 19 Seal oil 1 1 1
6 21 1007 11 Circlip 2 2 2 6 39 0426 06 Spring type straight pin 1 1 1

7 01 1007 11 Shoulder ring No. 1 1 1 1 7 AA 1012 60 Flange ( Gear shifter ) 1 1 1
01 1007 12 Shoulder ring No. 2 1 1 1 8 39 1197 04 Bolt socket 2 2 2
01 1007 13 Shoulder ring No. 3 1 1 1 Selective 9 39 0219 11 Plain washer 2 2 2
01 1007 14 Shoulder ring No. 4 1 1 1 10 39 1826 12 Spring washer 2 2 2
01 1007 15 Shoulder ring No. 5 1 1 1
8 AA 1015 55 Reverse control gear 1 1 1 From 14.09.2007 11 AA 1010 84 Gasket sector flange 1 1 1
AA 1010 56 Reverse control gear 1 1 1 Upto 13.09.2007 12 39 0804 11 Plain washer 2 2 2
9 AA 1010 55 Thrust washer 1 1 1 13 AA 2010 41 Switch neutral 1 1 1
10 AA 1013 92 Multiple gear shaft 1 1 1 From April.03 14 AA 1012 58 Cover (Gear shifter) 1 1 1
AA 1012 08 Multiple gear shaft 1 1 1 Upto March.03 15 39 0197 11 Plain washer 2 2 2
11 AA 1010 46 Multiple gear 1 1 1 16 39 0758 01 Screw pan cross 2 2 2

12 AA 1011 56 Thrust washer (M.G.Shaft) 1 1 1
16 AA - RE 4S AA - RE 4S 17
PETROL PETROL
AF - RE 4S CNG AF - RE 4S CNG
RE 4 STROKE
Plate No. 16 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) RE 4 STROKE
Plate No. 16 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.)
32 14 32 14
16 16
33 15 11 33 15 11
31 34 31 34
10 10
1 1
37 37
12 6 12 6
22 22
23 13 23 13
20 20
21 36 5 21 36 5
4 4
3 3
24 24
23 22 2 23 22 2
19 19
18 18
26 20 26 20
30 29 30 29
21 19 21 19
8 8
25 37 17 25 37 17
7 7
27 27
10 10
18 18
23 11 9 22 23 11 9 22
28 28
23 23
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1011 22 Starter gear 1 1 1 16 39 1828 12 Spring washer 4 4 4

2 AA 1012 86 Sector gear assly. 1 1 1 From Feb.00 17 AA 1012 93 Connecting tube - I 1 1 1 From Feb. 00
AA 1011 18 Sector gear assly. 1 1 1 Upto Jan 00 18 24 1011 21 Eye bolt / bush assly. LH 2 2 2
3 AA 1012 15 Guide spring 1 1 1 19 24 1014 19 Hex.nut LH thread 2 2 2
4 AA 1012 09 Torsional spring 1 1 1 20 24 1011 22 Eye bolt / bush assly. RH 2 2 2
5 30 1010 53 Circlip 1 1 1
21 39 0296 15 Hex. nut 2 2 2
6 AA 1011 56 Thrust washer 1 1 1 22 24 1014 22 Pin 3 3 3
7 AA 1012 88 Lever engine side (H. S.) 1 1 1 From Feb. 00 23 39 0146 08 Split pin 4 4 4
AA 1011 28 Lever engine side (H. S.) 1 1 1 Upto Jan. 00 24 AA 1012 91 Starting tube assly. 1 1 1 From Feb. 00
8 39 2175 11 Plain washer 1 1 1 AA 1011 30 Starting handle assly 1 1 1 Upto Jan. 00
9 39 2176 17 Wire circlip 1 1 1 25 22 1014 23 Plug 1 1 1
10 39 0240 11 Plain washer 2 2 2 26 23 1613 05 Grease nipple 1 1 1
11 39 0799 08 Pin cotter 2 2 2 27 21 1014 27 Spring 1 1 1
12 AA 1012 97 Support assly.comp. (H.S.) 1 1 1 28 AA 1012 77 Pin for lever support 1 1 1
29 03 1801 16 'O' ring 1 1 1
13 AA 1012 89 Spindle assly. 1 1 1
14 39 0435 01 Screw hex.head 4 4 4 30 21 1014 29 Spring clip 1 1 1
15 39 0200 11 Plain washer 4 4 4
20 AA - RE 4S AA - RE 4S 21
PETROL PETROL
RE 4 STROKE
Plate No. 16 : SELECTOR GEAR ASSLY. / STARTING MECH. (DECOMP.) Plate No. 17 : DIFFERENTIAL ASSEMBLY RE 4 STROKE
32 14
16
33 15 11
31 34
10
1
37
11
12 6
11
22 10
23 13 5
20
21 36 5 4
4
3
24
7
23 22 2
19 9 1
13 8
18
26 20
30 29 12
21 19 6
8
25 37 17
7 8 3
27
10
18
23 11 9 22
28 4 2
23
5
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
31 24 1011 77 Starting handle/pin 1 1 1 1 AA 1310 02 Differential gear 1 1 1

32 22 1011 15 Starting handle grip 1 1 1 2 AA 1310 33 Satellite gear Hsg. assly 1 1 1
33 AA 1013 29 Lever driver side 1 1 1 From Feb. 00 3 24 1301 11 Bush bevel gear housing 1 1 1
AA 1011 27 Lever driver side 1 1 1 Up to Jan. 00 4 22 1310 18 Satellite gear 2 2 2
34 39 1389 04 'D' bolt 1 1 1 5 22 1310 14 Spacer 2 2 2
35 24 1014 21 Pin 1 1 1
36 AA 1013 30 Lever 1 1 1 6 24 1310 32 Bevel gear pin 1 1 1
37 24 1014 14 Washer 1 1 1 7 24 1301 13 Pin 1 1 1
38 24 1613 39 Cap eye bolt Connecting tube 1 1 1 N.I. 8 24 1310 09 Bevel gear 2 2 2
39 24 1015 72 Nylon bush 1 1 1 N.I. 9 39 0435 01 Screw hexagon head 6 6 6
40 AA 1610 50 Bush Sintered Bronze 1 1 1 Upto Jan. 00 10 AA 1010 57 Idler gear 1 1 1
11 AA 1010 58 Thrust washer (Idler gear) 2 2 2

12 39 0265 12 Spring washer 6 6 6
13 22 1703 45 Lock plate 3 3 3
20 AA - RE 4S AA - RE 4S 21
PETROL PETROL
Plate No. 18 : DIFFERENTIAL COVER RE 4 STROKE Plate No. 19 : SECTOR COMPLETE - REVERE GEAR RE 4 STROKE
8
2
13
12 7
10
2
3
14
5
1 5 3
11
16
4
9 15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1310 14 Differential cover 1 1 1 1 39 0426 06 Spring type straight pin 1 1 1

2 30 1510 39 Bearing ball 1 1 1 2 AN 1010 85 Seal rubber 1 1 1
3 39 1435 20 Needle roller bearing 1 1 1 3 AN 1310 22 Tension spring 1 1 1
4 24 1301 05 Ball bearing 1 1 1 4 AN 1011 16 Sect. Comp. Rev. Control 1 1 1
5 39 1870 19 Oil seal 1 1 1 5 AA 1310 31 Pin for tension spring 1 1 1
6 39 1869 19 Oil seal 1 1 1

7 05 1010 51 Breather assly 1 1 1
8 05 1510 12 Adjuster with nut 1 1 1
9 39 1075 04 Bolt flanged 7 7 7
10 39 1759 04 Bolt flanged 1 1 1
11 39 1000 06 Hollow dowel pin 2 2 2

12 AA 1310 16 Gasket - Differential cover 1 1 1
13 AA 1310 17 Dipstick - Differential 1 1 1
14 39 1537 21 'O' ring 1 1 1
15 35 1010 60 Oil plug 1 1 1
16 39 1585 11 Washer oil plug 1 1 1
22 AA - RE 4S AA - RE 4S 23
PETROL PETROL
Plate No. 20 : COWLING RE 4 STROKE Plate No. 21 : SILENCER ASSEMBLY RE 4 STROKE
2
3
2 4 16
4 7
3 15
1
14
6 13
12
5
18
1 17
8 14
9
8
3 6
12 9
4
7
7 10
9
10 5 8
7
11
14
11
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1011 50 Cowling clutch side 1 1 1 From 28.07.2007 1 AA 1015 52 Silencer assly.comp 1 Left routine
AB 1010 45 Cowling clutch side 1 1 1 Upto 27.07.2007 AA 1015 17 Silencer assly.comp 1 Right routine
2 39 0834 15 Hex. nut 2 2 2 AF 1010 11 Silencer assly.comp -- 1 1 Left routine
3 39 0219 11 Plain washer 2 2 2 AF 1010 02 Silencer assly.comp -- 1 1 Right routine
4 39 1826 12 Spring washer 2 2 2 2 13 1011 65 Gasket 1 1 1
5 AA 1013 85 Fancover complete 1 1 1 From Sept.03 3 DB 1010 52 Nut flanged 2 2 2
AB 1010 47 Fan cover complete 1 1 1 Upto July.03 4 39 1829 12 Spring washer 2 2 2
5 39 0080 04 Hexagoan head bolt 1 1 1
6 AA 1012 62 Central cover 1 1 1 For Decompression Mech.
7 39 0747 01 Bolt 7 7 7 6 39 0312 15 Hex. nut 2 2 2
8 AA 1013 22 Elbow for fan cover 1 1 1 From June.01 7 39 0201 11 Plain washer 4 4 4
9 39 0209 11 Plain washer 3 3 3 For elbow 8 AA 1012 83 Gasket 2 2 2
10 AA 1014 96 Duct 1 1 1 Upto 27.07.2007 9 AA 1013 98 Hot tube assly. -- 1 1
10 AA 1015 35 Exhaust tube assly. 1 For AA101552
11 AA 1015 12 Internal cowling comp. 1 1 1 AA 1015 28 Exhaust tube assly. 1 -- For AA101517
12 39 1132 09 Rivet 2 2 2 For TDC grommet AF 1010 14 Exhaust tube assly. 1 1 For AF101011
11 39 1552 04 Flanged bolt 3 3 3
24 AA - RE 4S AA - RE 4S 25
PETROL PETROL
Plate No. 21 : SILENCER ASSEMBLY RE 4 STROKE Plate No. 22 : ENGINE MOUNTING RE 4 STROKE
2 9
2
4 16
3 15 13 4 2 8
1 11 9
14 7
7
13 10 6
8
12 16
18 5
18
17
14 18
2
9
8 2
4 9
6 9 4
9
4 13
7 12 17
7 10 3
5 8
1 15
12 14
14
11 16
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
12 AF 1010 12 Muffler assly.comp. -- 1 1 For AF101011 1 39 2393 04 Hexagon bolt 2 2 2

AA 1012 68 Muffler assly.comp. 1 1 For AF101002 2 39 0296 15 Hex nut 6 6 6
13 AA 1013 60 Silencer shield comp. 1 1 1 3 39 0201 11 Plain wahser 2 2 2
14 39 0711 11 Plain washer 8 8 8 4 39 1829 12 Spring washer 2 2 2
15 39 0263 12 Spring washer 2 2 2 5 24 1610 03 Hex bolt 1 1 1
16 39 0897 04 Bolt 2 2 2 From Jan.02 6 39 0251 11 Plain washer 1 1 1

17 39 1826 12 Spring washer 3 3 3 7 21 1604 17 Reinforcement plate 2 2 2
18 39 0834 15 Hex.nut 3 3 3 8 24 1609 24 Rubber plug 2 2 2
9 39 0248 11 Plain washer 6 6 6
10 AA 1011 94 Bracket front mounting 1 1 1
11 39 0083 04 Bolt 2 2 2
12 BA 1021 60 Rubber isolator (GB) 2 2 2
13 39 1079 01 Hex screw 4 4 4 For rubber isolator
14 39 0198 11 Plain Washer 4 4 4
15 39 0263 12 Spring washer 4 4 4
28 AA - RE 4S AA - RE 4S 29
PETROL PETROL
Plate No. 22 : ENGINE MOUNTING RE 4 STROKE Plate No. 23 : MAGNETO ASSEMBLY RE 4 STROKE
2 9
13 4 2 8 9a
11 9
7
7
10 6
8
16 5
18 5 6
4
18
2
4 9 2
9 4 9
13
8
12 17
12
6
3
5 3
1 15
12 14 7 2
16 1 10
11
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 39 0834 15 Flange nut 4 4 4 For rubber isolator 1 AA 1110 71 Magneto assly 1 1 1 For Mitsuba motor
17 AA 1610 73 Engine mounting member rear 1 1 1 2 AA 1110 72 Rotor assly 1 1 1 For Mitsuba motor
18 30 1010 82 Flange Bolt 2 2 2 For engine mtg. member AA 1110 50 Rotor assly 1 1 1
3 AA 1110 51 Stator assly 1 1 1
4 01 1103 67 Screw 3 3 3 Stator Mounting
5 39 0197 11 Plain wahser 5 5 5 Stator plate & pulser coil mtg.
6 39 0262 12 Spring washer 5 5 1 Stator plate & pulser coil mtg.

7 39 0761 01 Screw pan cross 2 2 2 Pulser coil mounting.
8 AA 1110 52 Pulser coil assly. 1 1 1 AEL make
9 AA 1013 84 Fan 1 1 1 For Mitsubha motor
10 39 1075 04 Bolt Flange small 3 3 3
11 39 1826 12 Spring washer 3 3 3

12 AA 1012 20 Grommet for pickup 1 1 1
30 AA - RE 4S AA - RE 4S 31
PETROL PETROL
Plate No. 24 : SPARK PLUG AND H.T. COIL RE 4 STROKE Plate No. 25 : CARBURETTOR(KEHIN) RE 4 STROKE
2 21
9 22
25 8
10
30 7
29
6
3 27 23
5 4 29
4 2
16
30
12
5 13
7
3
11
8 6 18
14
29
9
1
20
28 19
15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 1110 10 H. T. Coil assly 1 1 1 AA 1210 90 Carburettor 1 -- --

AF 1110 12 H. T. Coil assly C-Core -- 1 -- From April.03 AF 1211 89 Carburettor -- 1 1
AF 1110 09 H. T. Coil -- 1 -- Upto March.03 2 28 1210 28 Spring compression 1 1 1
3 AB 1210 22 Valve throttle 1 1 1
2 AA 1110 74 Spark plug cap 1 1 1 with 1k resistive
4 28 1210 30 Plate needle clip 1 1 1
AA 1110 60 Spark plug cap 1 1 1 Non resistive 5 AB 1210 23 Needle jet 1 1 1
3 AA 1110 76 Grommet spark plug cap 1 1 1
4 39 0197 11 Plain washer 2 1 1 6 28 1210 32 Clip bar 1 1 1
5 39 0262 12 Spring washer 2 1 1 7 28 1210 37 Spring compression(idle screw) 1 1 1
8 AB 1210 24 Screw adjust(idle screw) 1 1 1
6 39 0408 04 Bolt 2 2 2 9 AB 1210 25 Screw stop(air screw) 1 1 1
10 28 1210 34 Spring compression 1 1 1
7 AA 1110 77 Cap ( H.T.Cable) 1 1 1
8 AA 1110 58 Spark plug 1 1 1 11 AB 1210 26 Jet comp. Slow 1 1 1
9 39 0897 04 Bolt hex head 1 1 1 For H.T.Coil earthing 12 28 1210 40 Pin arm 1 1 1
13 AB 1210 27 Holder needle jet 1 1 1
14 AB 1210 28 Jet main 1 -- --
DD 1210 28 Jet main -- 1 1
15 28 1210 43 Screw washer 2 2 2
16 28 1210 44 Valve complete float 1 1 1

17 28 1210 45 Jet needle 1 1 1 N.I.
32 AA - RE 4S AA - RE 4S 33
PETROL PETROL
Plate No. 25 : CARBURETTOR(KEHIN) RE 4 STROKE Plate No. 25A : CARBURETTOR (FOR CNG /LPG VEHICLE) RE 4 STROKE
19 2
2 21
9 22
25 8
10
30 7 18
17
3
29
3 27 23 4
16
5
7 6
4 29 8
1 9
16 15
30
12 14
5 13
11 13
6 18 10
14
29
11
20
19 12
28
15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
18 28 1210 46 Gasket float chamber 1 1 1 1 AF 1211 85 Carburettor ( Spaco ) -- 1 1

19 28 1210 47 Drain screw 1 1 1 2 CR 1210 53 Cap -- 1 1
20 28 1210 48 'O' ring - drain screw 1 1 1 3 AF 1213 05 "O" ring for flange -- 1 1 NBR hardness 70
21 28 1210 49 Adjuster 1 1 1 Upto Aug.03. 4 AF 1212 85 Air adjuster -- 1 1
22 28 1210 50 Hex.nut 1 1 1 Upto Aug.03 5 CR 1210 52 Spring -- 1 1
23 AB 1210 29 Plate assly. 1 1 1 6 CR 1210 28 Washer -- 1 1 Cr.st.strip
24 AB 1210 30 Screw 1 1 1 7 CR 1210 29 "O" ring -- 1 1 Nitrile rubber
25 28 1210 51 Gasket top 1 1 1 8 AF 1212 99 Spring -- 1 1
26 28 1210 52 Dust cap, choke 1 1 1 9 AF 1213 00 Adjuster throttle -- 1 1
27 AB 1210 32 Rubber pipe, air vent 1 1 1 10 AF 1212 97 Main jet -- 1 1 No.68
28 AB 1210 31 Rubber pipe, over flow 1 1 1 11 AF 1213 04 Gasket for FCC -- 1 1

29 28 1210 55 Clip, rubber pipe 2 2 2 12 33 1210 36 Drain plug -- 1 1
30 28 1210 56 'O' ring, mounting face 1 1 1 13 AF 1213 12 Housing -- 1 1
31 AB 1210 31 Plate stay 1 1 1 14 AF 1213 01 Needle Jet holder -- 1 1
32 AB 1210 30 Screw 2 2 2 15 AF 1212 95 Float valve -- 1 1
16 AF 1212 96 Arm pin float -- 1 1
17 AF 1212 98 Plug -- 1 1
18 AF 1212 94 Throttle valve -- 1 1 Type 40
19 AF 1213 08 Circlip -- 1 1
20 CR 1210 26 Clip -- 1 1
34 AA - RE 4S AA - RE 4S 35
PETROL PETROL
Plate No. 25B : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 25B : CARBURETTOR (UCALl) RE 4 STROKE
21 19 21 19
25 25
26 26
28 28
16 16
15 15
13 13
6 6
14 14
9 12 9 12
4 23 4 23
24 24
22 22
20 17 30 20 17 30
8 8
11 10 11 10
2 2
5 5
3 29 3 29
26 26
7 7
21 31 21 31
27 27
18 18
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1210 97 Carburettor comp. 1 -- -- Flange type 16 DD 1210 52 Washer 1 -- --

2 24 1210 69 Pin float 1 -- -- 17 DP 1210 53 Jet needle 1 -- --
3 16 1211 38 Needle assly 1 -- -- 18 CB 1210 46 Screw 3 -- --
4 AA 1211 05 Jet pilot 1 -- -- 19 24 1213 74 Bracket 1 -- --
5 24 1213 61 Seal 1 -- -- 20 24 1213 75 Spring 1 -- --
6 31 1210 80 'O' ring 1 -- -- 21 AA 1211 06 Hose 1 -- --

7 24 1213 62 Piston valve 1 -- -- 22 DD 1210 89 Spring 1 -- --
8 DD 1210 47 Spring throttle valve 1 -- -- 23 16 1210 32 Washer 1 -- --
9 24 1213 64 Mixing Cap assly. 1 -- -- 24 24 1210 62 'O' ring 1 -- --
10 24 1213 65 Float 1 -- -- 25 24 1213 81 Screw 1 -- --
11 AA 1211 04 Main jet 1 -- -- 26 24 1213 83 Hose clip 1 -- --

12 24 1213 68 Needle jet 1 -- -- 27 24 1210 86 Screw drain 1 -- --
13 GH 1210 21 Spring idle adjst. 1 -- -- 28 24 1213 84 Guide cable assly 1 -- --
14 24 1213 69 Adjuster 1 -- -- 29 24 1214 04 Body carburettor ucal 1 -- --
15 24 1213 70 Ring 1 -- -- 30 AA 1211 03 Screw air 1 -- --
38 AA - RE 4S AA - RE 4S 37
PETROL PETROL
Plate No. 25B : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 25C
26 : :AIR
CARBURATOR
FILTER COMPLETE
UCAL RE 4 STROKE
21 19
25
28
16
15
13
6
14
9 12
4 23
24
20 22
17 30
8 11
10
2
5
3 29
21
7 26
31 27
18
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1212 32 Carburettor comp. -- 1 1 Flange type

2 24 1210 69 Pin float -- 1 1
3 16 1211 38 Needle assly -- 1 1
4 24 1213 60 Jet pilot -- 1 1
5 24 1213 61 Seal -- 1 1
6 31 1210 80 'O' ring -- 1 1

7 24 1213 62 Piston valve -- 1 1
8 DD 1210 47 Spring throttle valve -- 1 1
9 24 1213 64 Mixing Cap assly. -- 1 1
10 24 1213 65 Float -- 1 1
11 24 1213 67 Main jet -- 1 1

12 24 1213 68 Needle jet -- 1 1
13 GH 1210 21 Spring idle adjst. -- 1 1
14 24 1213 69 Adjuster -- 1 1
15 24 1213 70 Ring -- 1 1
38 39
Plate No. 25C : CARBURETTOR (Ucal) RE 4 STROKE Plate No. 26 : AIR FILTER COMPLETE RE 4 STROKE
26
21 19
25 15
11 14
28 1 18
16 23 13
15 11
13 19
6
14 21 20
9 17 16
12
22 24
2
4 23 5
24 25
20 22
17 30
8 11
10 3
2 7a 13
12
5
3 29
21
6
26 7
7
7b 9
31 10
27
18 8
4
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 DD 1210 52 Washer 1 1 1 AA 1210 53 Air filter comp 1 1 1

17 24 1213 71 Jet needle -- 3 3 2 AA 1210 54 Air filter housing 1 1 1
18 CB 1210 46 Screw -- 3 3 3 AA 1210 56 Element filter 1 1 1
19 24 1213 74 Bracket -- 1 1 4 AA 1210 55 Cover 1 1 1
20 24 1213 75 Spring -- 1 1 5 AA 1210 57 Separator 1 1 1
21 24 1213 78 Hose -- 2 2 6 39 1687 02 Cross rec.pan head screw 5 5 5

7a AA 1210 81 Hose pipe 1 -- -- From Sept.03
22 DD 1210 89 Spring -- 1 1
7b AF 1211 88 Hose pipe -- 1 1 From Sept.03
23 16 1210 32 Washer -- 1 1 7 AA 1210 35 Duct (Entry) 1 1 1 Upto Aug.03
24 24 1210 62 'O' ring -- 1 1 8 39 0748 01 Screw pan cross 6 6 6
25 24 1213 81 Screw -- 1 1 9 39 1826 12 Spring washer 6 6 6
10 39 0219 11 Plain washer 6 6 6
26 24 1213 83 Hose clip -- 1 1
27 24 1210 86 Screw drain -- 1 1 11 39 1941 04 Hex. bolt with flange 2 2 2
28 CR 1210 80 Guide cable assly -- 1 1 12 39 1940 04 Hex. bolt with flange 1 1 1
29 24 1214 04 Body carburettor ucal -- 1 1 13 39 1180 11 Plain washer 3 3 3
30 24 1210 65 Screw air -- 1 1 14 AA 1210 89 Bellow intake 1 1 1
15 AA 1210 43 Clamp (bellow) 1 1 1
16 AF 1210 13 Duct -- 1 1 Upto March 02
38 39
Plate No. 26 : AIR FILTER COMPLETE RE 4 STROKE Plate No. 26A : AIR FILTER COMPLETE (FOAM TYPE) RE 4 STROKE
11
10
26
15 2
11 14
1 18
23 13
11
19 8
21 20 5
16 3
17
22 24 6
2 7
5 1
25
7a 3
13 14
12
15
6
7 16
4
7b 9
10 12
8
4 9
13
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
17 AA 1210 50 Rubber bush 1 1 1 Upto March.02 1 AA 1211 16 Air filter complete 1 1 --

18 AA 1210 71 Clamp (Duct Carburettor) 1 1 1 Upto March.02 AM 1211 00 Air filter complete -- -- 1
19 AB 1210 17 Clamp (Intake Duct) 1 1 1 Upto March 02 2 AP 1210 09 Case air filter 1 1 1
20 28 1210 25 Sleeve (carburettor) 1 -- -- 3 AP 1210 10 Duct in air filter 1 1 1
AF 1210 22 Sleeve (carburettor) 1 1 Upto March.02 4 AP 1210 47 Cover air filter 1 1 1
5 AP 1211 32 Element air filter 1 1 1
21 28 1210 09 Clamp (Duct carburettor) 1 1 1 Upto March.02
22 AA 1210 61 Flame arrester 1 1 1
23 AA 1210 65 Spacer (Air filter mounting) 1 1 1
6 AP 1211 25 Holder element A 1 1 1
24 AA 1210 67 Clip for breather 1 1 1 7 AP 1211 26 Holder element B 1 1 1
25 AA 1910 19 Hook for fuel pipe 1 1 1 8 AP 1211 24 'T' Seal 1 1 1
9 39 1766 01 Screw M5 8 8 8
26 AF 1211 48 Integral duct assly comp. -- 1 -- From Apr. 02 10 AP 1210 57 Spacer 3 3 3
27 AM 1210 69 Bush -- 1 1
28 AM 1210 60 Hose with bush intake assly -- 1 1 11 39 1945 04 Flange bolt 5 5 5
12 AM 1210 77 Mixture tube (venturi) -- 1 1
13 AM 1210 78 Insert for bellow -- 1 1
14 AP 1210 64 Clamp 1 1 1
15 AF 1213 94 Duct assly -- 1 1
AA 1210 98 Duct assly 1
40 AA - RE 4S AA - RE 4S 41
PETROL PETROL
Plate No. 26A : AIR FILTER COMPLETE (FOAM TYPE) RE 4 STROKE Plate No. 27 : PUMP ASSLY OIL AND OIL STRAINER RE 4 STROKE
11
10
5 7
2
6
3 4
8
5 17
3 18 2
6
7 1 14 7 8
1
16
14
10
15 12
16 9
4
12
13
11
9
15
13
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 AP 1210 17 Clamp intake duct 1 1 1 1 AA 1210 60 Pump assly oil 1 1 1

17 AP 2310 21 Assly plate air intake 1 1 1 N.I. 2 AA 1210 59 Gear oil pump 1 1 1
18 39 1224 11 Plain washer 4 4 4 for AP 2310 31 3 39 1575 11 Plain washer 1 1 1
4 39 0855 17 Circlip 1 1 1
19 39 1943 04 Bolt Flange 4 4 4 for AP 2310 31 5 39 0730 01 Screw pan cross 1 1 1
6 39 0746 01 Screw pan cross 2 2 2

7 39 1013 21 'O' ring 2 2 2
8 39 0999 06 Hollow dowel pin 1 1 1
9 AA 1015 48 Oil strainer 1 1 1
10 28 1010 22 Cap strainer 1 1 1
11 59 2100 22 'O' ring, Strainer 1 1 1

12 39 1657 21 'O' ring, Cap 1 1 1
13 AA 1210 06 Oil filter with gasket 1 1 1
14 AN 1210 81 Spring oil filter 1 1 1 From 10.01.2008
AA 1210 07 Spring oil filter 1 1 1 Upto 09.01.2008
15 39 1738 21 'O' ring , Oil filter 1 1 1
16 AA 1211 12 Oil filter cover 1 1 1 From 10.1.2008

AA 1210 09 Oil filter cover 1 1 1 Upto 09.01.2008
17 AA 1210 10 Gasket, Oil filter 1 1 1
18 39 1673 04 Flange bolt 3 3 3
42 AA - RE 4S AA - RE 4S 43
PETROL PETROL
Plate No. 28 : FUEL TANK ASSEMBLY RE 4 STROKE Plate No. 28 : FUEL TANK ASSEMBLY RE 4 STROKE
5 5
4 4
10 10
3 3
13 13
18 12 8 18 12
8 16 16 1
1
2 11 2 11
19 19
6/15 6/15
9 9
8 8
25 25
2 2
7 26 7 26
27 27
14 14
8 8
28 20 28 20
9 9
8 23 8 23
24 24
21 21
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1410 02 Fuel tank assly. 1 -- -- With auto fuel cock arr. 16 BA 2010 45 Float switch (Tank unit fuel) 1 --
AA 1410 11 Fuel tank assly. 1 -- -- With mann. fuel cock arr. 17 AA 1910 19 Hook 1 -- -- (holding fuel & vac. pipe (N.I.)
2 28 1410 15 Fuel cock assly 1 -- -- With auto fuel cock arr. 18 24 1401 10 Adaptor nut 1 -- --
AA 1410 18 Fuel cock assly. 1 -- -- With mann. fuel cock arr. 19 24 1401 11 Gasket 1 -- --
3 AA 1410 08 Cap fuel tank 1 -- -- 20 24 1410 55 Petrol cock lever 1 -- --
4 24 1401 15 'O' ring 1 -- --
5 28 1410 21 Label - Fuel tank 1 -- -- 21 01 1402 29 Grommet 1 -- --
22 01 1402 27 Tube 1 -- -- N.I.
6 AA 1410 05 Fuel pipe (carburettor side) 1 -- -- For auto fuel cock 23 01 1402 28 Spring clip 1 -- --
7 AA 1410 06 Vaccum pipe 1 -- -- For auto fuel cock 24 AB 1410 01 Fuel pipe - 1 -- 1 1 From Feb. 05
8 33 1410 07 Clamp cock outlet 2 -- -- 25 01 1402 20 Gasket 1 -- --
9 30 1210 18 Ring snap 2 -- --
10 BA 2010 40 Cable assly (fuel tank unit) 1 -- 26 07 1402 03 Control valve 1 -- --
27 01 1402 22 Pressure plate 1 -- --
11 39 1941 04 Hex head screw 3 -- -- Fixing fuel tank complete 28 39 0005 01 Screw 2 -- --
12 39 1828 12 Spring washer 3 -- -- Fixing fuel tank complete 29 39 0294 15 Hex nut 3 -- -- From Dec. 01
13 39 1180 11 Plain washer 3 -- -- Fixing fuel tank complete Fixing fuel tank comp.(N.I)
14 AB 1210 19 Inline fuel filter 1 -- --
15 AA 1410 04 Fuel pipe (Tank side) 1 -- -- For mann.fuel cock
44 AA - RE 4S AA - RE 4S 45
PETROL PETROL
Plate No. 28A : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE Plate No. 28A : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE
1 1
11 11
14 14
2 2
12 12
10 9 10 9
10 6 10 6
3 4 3 4
13 13
15 15
10 10 16 10 10 16
14 14
19 19
14 14 14 14
17 17
18 18
18 18
5 8 5 8
7 7
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1410 90 Fuel tank plastic 1 -- -- 16 24 1410 91 Clip spring 1 -- --

2 24 1612 97 Clip nut 3 -- -- 17 24 1613 24 Bracket fuel cock mtg. 1 -- --
3 24 1410 98 Fuel pipe tank to cock (blue) 1 -- -- 18 39 1673 04 Flange bolt M6 4 -- -- For mtg. fuel cock on bkt.
4 24 1410 97 Fuel pipe tank to cock (gray) 1 -- --
5 24 1411 04 Fuel tube cock to filter 1 -- -- 19 39 0798 15 Flange nut 2 -- -- For mtg. fuel cock on bkt.
20 AP 2310 14 Bkt rear Fuel tank mtg. 1 -- -- N.I.
6 CS 1410 06 Cap fuel tank 1 -- --
7 24 1411 05 Fuel tube filter to carbu. 1 -- -- 21 39 2140 04 Flange bolt 2 -- -- For AP231014
8 24 1411 09 Fuel filter 1 -- --
9 24 1411 15 Breather tube 1 -- --
10 33 1410 07 Clamp 5 -- --
11 BA 1220 05 T joint 1 -- --
12 39 1556 04 Bolts for fuel tank mtg. 3 -- --
13 24 1410 70 Fuel cock assly. 1 --
14 BA 1220 03 Fuel pipe clip 4 -- --
15 24 1410 69 Lever fuel cock 1 -- --
46 AA - RE 4S AA - RE 4S 47
PETROL PETROL
Plate No. 28B : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE Plate No. 28B : FUEL TANK (PLASTIC) ASSEMBLY RE 4 STROKE
12
7
13
3
4
6 7
11
1 9
7
5
14
15
10
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1410 94 Fuel tank 3 lit. -- 1 1 From 10.09.2007

2 24 1612 97 Clip nut M8 -- 3 3
3 AM 1410 04 Fuel tube tank filter -- 1 1
4 AP 1410 08 Cap fuel tank -- 1 1
5 24 1410 99 Fuel tube solenoid to carb. -- 1 1
6 24 1411 09 Fuel filter -- 1 1

7 34 1410 08 Clamp (wire dia 0.8) -- 6 6
8 34 1410 07 Clamp (wire dia 1.0) -- 8 8
9 24 1410 99 Fuel tube filter to solenoid -- 1 1
10 24 2012 87 Solenoid -- 1 1
11 39 1556 04 Flange bolt -- 3 3

12 BA 1220 05 T joint -- 1 1
13 24 1411 15 Breather Tube -- 1 1
14 24 1613 24 Bracket -- 1 1 (for solenoid mounting)
15 39 1673 04 Flanged bolt -- 2 2
46 AA - RE 4S AA - RE 4S 47
PETROL PETROL
Plate No. 28B : FUEL TANK ASSLY. RE 4 STROKE Plate No. 28B : FUEL TANK ASSLY. RE 4 STROKE
22 15 22 15
24 24
13 13
18 18
19 19
20 20
4 23 4 23
21 21
3 3
16 12 16 12
2 11 17 17 2 11 17 17
16 16
14 14
1 1
8 8
5 5
6 6
7 7
9 10 9 10
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 1410 15 Fuel cock assly. -- 1 -- Upto May.04 16 33 1410 07 Clamp -- 2 --

2 24 1401 11 Gasket -- 1 -- 17 BA 1220 03 Pipe clip -- 2 --
3 24 1401 10 Adapter nut -- 1 -- 18 39 0265 12 Spring washer -- 3
4 39 0206 11 Plain washer -- 1 -- 19 39 1180 11 Plain washer -- 3 --
5 01 1402 20 Gasket -- 1 -- 20 AA 1410 08 Cap fuel tank -- 1 --
6 22 1410 21 Fuel cock lever -- 1 --
21 24 1401 15 'O' ring -- 1 --
7 01 1402 22 Pressure plate -- 1 --
22 28 1410 21 Label fuel tank -- 1 --
8 39 0005 01 Screw -- 2 --
23 30 1210 18 Pin snap -- 2 --
9 22 1410 22 Knob for fuel cock lever -- 1 --
24 39 1515 01 Hex. head screw -- 3
10 39 0546 01 Screw -- 1 --
11 AB 1410 01 Fuel pipe l Tank to filter -- 1
12 AF 1410 46 Fuel pipe I Filter to solenoid -- 1 --
13 AF 1410 07 Fuel pipe II Solenoid to carb. -- 1
14 DD 1210 13 Filter fuel -- 1
15 AF 1410 13 Fuel tank assly. -- 1 -- Upto May.04
48 AA - RE 4S PETROL
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
49
Plate No. 28C : FUEL TANK ASSLY. (PLASTIC) RE 4 STROKE Plate No. 29 : FRONT BRAKE LINKAGE RE 4 STROKE
18
17 3
12 4
7 13
9 10
8
15
5 7 6
1 16 2 1
11
5
11 16
2 2 8
11 4 10 11
15 10
6 12
3 10 10 14
6 5
9/10
12
9
10 10
14
13
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AJ 1410 01 Plastic petrol tank comp. -- 1 1 From June 04 to 09.09.07 1 22 1510 36 Front brake shoe assly. 1 1 -- Upto July.01
24 1410 94 Fuel tank -- 1 1 Common with 2S CNG/LPG 2 22 1510 39 Wear pad 2 2 --
2 AA 1410 16 Fuel pipe -- 2 2 3 22 1510 40 Extension spring 2 2 --
3 AJ 1410 03 Fuel pipe -- 1 1 cock to fuel filter
4 AF 1410 46 Fuel pipe 1 1 Filter to solenoid
4 01 1502 09 Spring lock 2 2 --
5 AJ 1410 04 Fuel pipe 1 1 solenoid to caburator 5 22 1510 66 Brake cam assly 1 1 --
6 18 1410 44 Petrol cock assly/nut -- 1 1 From June 04 6 05 1510 17 Front brake actuating lever 1 1 --
7 39 0078 04 Hexagon head bolt -- 4 4 7 39 0775 04 Bolt 1 1 --
8 39 0211 11 Plain washer -- 4 4 8 39 0798 15 Nut 1 1 --
9 39 0263 12 Spring washer -- 4 4 9 01 1501 09 Front brake link 1 1 --
10 34 1410 16 Clamp (Cock) -- 6 6
10 05 1510 13 Front brake link 1 1 --
11 34 1410 17 Clamp (outlet) -- 4 4
12 AA 1410 08 Cap for tank -- 1 1 11 03 1501 11 Pin 1 1 --
CS 1410 06 Cap Fuel tank 1 1 12 39 0151 08 Split pin 1 1 --
13 24 1401 15 "O" Ring -- 1 1 13 01 1501 12 Bolt 1 1 --
14 AB 1210 19 Fuel filter -- 1 1 14 39 0299 15 Nut 1 1 --
15 18 1410 35 Petrol cock knob 1 1 15 22 1510 41 Front brake drum assly 1 1 --
16 AF 2010 23 Solenaid petrol 1 1
16 39 1140 04 Bolt brake drum 4 4 --
` 17 39 0694 15 Hex.nut 4 4 --
18 39 0265 12 Spring washer 4 4
AF - RE 4S CNG
51
AM - RE 4S LPG
Plate No. 29A : FRONT BRAKE SHOE (ANTIDRIVE) RE 4 STROKE Plate No. 29B : WHEEL CYLINDER (FRONT) RE 4 STROKE
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AB 151035 Shoe hold disc complete 1 1 1 From Aug.01 1 24 1510 99 Wheel cylinder assly 1 1 1 For Auto adj. br.system
2 22 1502 35 Front brake shoe assly. comp 2 2 2 AB 1510 90 Wheel cylinder assly(dia.22.22) 1 1 1
3 22 1502 39 Liner 2 2 2 2 24 1511 07 Major kit 1 1 1 for 24151099
4 39 0182 09 Rivet-flat head 16 16 16 AB 1510 92 Major kit 1 1 1 From May.02 for AB151090
5 22 1502 40 Return Spring 2 2 2 AB 1510 58 Major kit 1 1 1 For 22 mm dia. Upto Apr 02
3 24 1511 08 Minor kit 1 1 1 For 24151099
6 22 1502 41 Plain washer 2 2 2 AB 1510 93 Minor kit 1 1 1 From May 02 for AB151090
7 22 1502 42 Spring 2 2 2 AB 1510 59 Minor kit 1 1 1 For 22 mm dia. Upto Apr 02
8 22 1502 43 Special washer 2 2 2
9 BA 1510 41 Bearing bush 1 1 1
10 AB 1710 30 Grease seal 2 2 2
52 AA - RE 4S AA - RE 4S 53
PETROL PETROL
Plate No. 30 : REAR BRAKE ASSEMBLY RE 4 STROKE Plate No. 30 : REAR BRAKE ASSEMBLY RE 4 STROKE
3 3
7 6 7 6
12 12
4 4
5 5
20 13 20 13
14 14
17 17
18 18
15 15
16 16
1/2 9 10 11 8 1/2 9 10 11 8
19 19
7 7
6 6
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 22 1510 86 Disc complete right 1 1 1 From May.02 to Jan.08. 16 22 1704 34 Bolt for rear axle 8 8 8
2 22 1510 81 Disc complete left 1 1 1 From May.02 to Jan.08. 17 39 0265 12 Spring washer 8 8 8
3 22 1710 80 Lock plate 4 4 4 18 39 0694 15 Hex lock nut 8 8 8
4 39 0119 04 Bolt 8 8 8 19 24 1710 75 Grease nipple 2 2 2
5 22 1502 35 Rear brake shoe assly comp. 2 2 2 With Liners/Rivets 20 24 1710 07 Sleeve 4 4 4
6 22 1502 39 Liner 4 4 4
7 39 0182 09 Rivet 32 32 32
8 22 1502 40 Return spring 4 4 4
9 22 1502 41 Plain wahser 4 4 4
10 22 1502 42 Spring 4 4 4
11 22 1502 43 Special washer 4 4 4

12 22 1511 06 Cast Iron brake drum 2 2 2 From March.03
13 39 0001 01 Screw 4 4 4
14 24 1711 18 Rear wheel axle assly comp 2 2 2 From 26.02.08
24 1711 07 Rear wheel axle assly comp 2 2 2 From 29.10.07 to 25.02.08
24 1710 79 Rear wheel axle assly comp 2 2 2 Upto 28.10.2007
15 24 1710 82 Distance piece 2 2 2
54 AA - RE 4S AA - RE 4S
PETROL PETROL
Plate No. 30 : REAR BRAKE ASSEMBLY-Auto Adjuster RE 4 STROKE Plate No. 30 : REAR BRAKE ASSEMBLY-Auto Adjuster RE 4 STROKE
8 9 8 9
12 12
3 3
3 3
11 11
10 10
5 5
6 6
13 13
7 7
4 4
14 14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1511 18 Panel assly front 1 1 1 From Jan.09 11 24 1511 37 Pin piot shoe 6 6 6
24 1511 19 Panel assly rear LH 1 1 1 12 24 1511 38 Spring shoe clamping 6 6 6
24 1511 20 Panel assly rear RH 1 1 1 13 24 1511 39 Pin rachet 3 3 3
2 24 1511 21 Panel front 1 1 1 14 24 1510 67 Bracket rear cable guide 1 1 1
24 1511 41 Panel rear LH 1 1 1 15 24 1510 68 Pin rear cable guide 1 1 1 For 24151067 N.I.
24 1511 49 Panel rear RH 1 1 1
3 24 1511 36 Brake shoe assly 3 3 3 16 24 1510 69 Spacer 1 1 1 For 24151067 N.I.
4 24 1511 30 Plate rachet 3 3 3
5 24 1511 29 Strut plate front 1 1 2
24 1511 44 Strut plate LH 1 1 1
24 1511 51 Strut plate RH 1 1 1
6 24 1511 31 Pinion 3 3 3
7 24 1511 32 Spring strut LH 1 1 1
24 1511 52 Spring strut RH 1 1 1
8 24 1511 33 Spring main 3 3 3
9 24 1511 34 Spring strut LH holding 3 3 3
10 24 1511 35 Spring shoe holding 3 3 3
54 AA - RE 4S AA - RE 4S
PETROL PETROL
Plate No. 31 : TRAILING ARM ASSEMBLY RE 4 STROKE
AUTORIKSHA
10
3
1/2
8 7
6
5
9
11
12
Qty/Veh.
AA AF AM
1 24 1711 21 Trailing arm assly. RH 1 1 1 from 26.03.08

24 1711 03 Trailing arm assly. RH 1 1 1 From 29.10.07 to 25.03.08
AA 1710 20 Trailing arm assly. RH 1 1 1 From June.04 TO 28.10.2007
AA 1710 04 Trailing arm assly. RH 1 1 1 Upto May.04
2 24 1711 20 Trailing arm assly. LH 1 1 1 From 26.03.08.
24 1711 01 Trailing arm assly. LH 1 1 1 From 29.10.07 to 25.03.08.
AA 1710 19 Trailing arm assly. LH 1 1 1 From June.04 TO 28.10.2007.
AA 1710 02 Trailing arm assly. LH 1 1 1 Upto May.04.
3 AA 1710 06 Silent bush - Trailing arm 4 4 4
4 AA 1710 07 Distance piece assly. 2 2 2
5 01 1003 42 Ball bearing 2 2 2
39 1450 20 Ball bearing (Sealed) 2 2 2 from 29.10.07 to 26.02.08
6 39 0342 17 Circlip 2 2 2
7 24 1710 24 Oil seal 2 2 2
8 39 0269 12 Spring washer 2 2 2
9 39 0303 15 Nut 2 2 2
10 AA 1710 11 Pivot pin assly 2 2 2 From March.02
11 59 2000 35 Needle bearing (sealed) 2 2 2 From 29.10.2007 to 26.02.08

59 2000 12 Needle bush 2 2 2
12 22 1710 07 Oil seal 2 2 2
13 AL 1710 79 Spacer for flange 2 2 2
55
Plate No. 32 : PROPELLER SHAFT / FLANGES RE 4 STROKE Plate No. 33 : FRAME METER DRIVE UNIT RE 4 STROKE
1/2 3
12
5 6
10
9
4/16
6 3
10 13 5
8 15
2
10
12
7/9
11 13
8
11
10 7 4
10
4/16 8
14 15
14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 BA 1321 72 Flange assly (Differential gear) 1 1 1 From July.01 1 39 1587 21 'O' ring 1 1 1
2 BA 1321 71 Flange assly (Satellite Gear) 1 1 1 From July.01 2 AA 1310 25 Fare meter housing assly 1 1 1 Includes item 3, 4 & 5
3 24 1710 14 Lock washer assly 4 4 4 3 AE 1310 03 Plastic bush 1 1 1 Alt.24 1310 07
4 24 1704 27 Rubber buffer 2 2 2 4 24 1310 08 Plug 1 1 1 Alt. 24 1010 73
5 39 0119 04 Bolt 4 4 4 5 03 1701 09 Pin 1 1 1
6 AA 1310 24 Bellow (Differential flange) 2 2 2 6 24 1310 01 Faremeter pinion assly 1 1 1

7 BA 1321 12 Propeller shaft assly (LH) 1 1 1 7 24 1302 09 Faremeter gear 1 1 1
8 24 1704 25 Pin 4 4 4 8 24 1302 14 Bush 1 1 1
9 BA 1321 11 Propeller shaft assly (RH) 1 1 1 9 23 1613 05 Grease nipple 1 1 1
10 AL 1710 65 Slider block 8 8 8 From Feb.05 Alt.24 1710 68 10 39 0062 04 Hex screw 1 1 1
11 39 1182 15 Nut 2 2 2 11 39 0292 15 Hex nut 1 1 1

12 24 1710 66 Spring clip 2 2 2 12 59 0400 29 Hex bolt flange type 3 3 3
13 BA 1321 73 Flange assly. (Wheel side) 2 2 2 From July.01 13 AA 1310 04 Gasket 1 1 1
14 01 1902 56 Clip 4 4 4 14 AA 2510 01 Faremeter cable comp. 1 1 1
15 24 1710 76 Bellow (Propeller shaft) 2 2 2 15 AA 2510 03 Inner cable (Faremeter) 1 1 1
16 BA 1321 10 Rubber buffer 2 2 2 For Propeller shft assly.LH

17 36 AL00 01 Slider block kit 1 1 1 N.I.
56 AA - RE 4S AA - RE 4S 57
PETROL PETROL
Plate No. 34 : WHEEL ASSEMBLY RE 4 STROKE Plate No. 35 : MASTER CYLINDER ASSEMBLY RE 4 STROKE
14
1 13
23
15
3
5
7
21
20 2
4
6
8
9
10
11
16 12
18 17
19
22
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 22 1510 44 Wheel Comp. 4 4 4 1 22 1510 96 Master cylinder assly 1 1 -- Upto July.01

2 24 1511 10 Wheel rim assly 4 4 4 w/o tube tyre 2 22 1510 55 Master cylinder 1 1 --
3 21 1503 07 Tyre 4.00 x 8" 4 4 4 Not to service 3 21 1504 04 Inner valve packing 1 1 --
4 21 1503 06 Tube for tyre 4 4 4 Not to service 4 21 1504 05 Outer valve packing 1 1 --
5 22 1510 47 Closing ring 4 4 4 N.I. 5 21 15 0 4 06 Valve body 1 1 --
6 22 1510 48 Central part assembly 2 2 2 N.I. 6 22 1504 55 Spring 1 1 --

7 22 1510 45 Ring assembly of wheel rim 4 4 4 N.I. 7 22 1504 56 Spacer 1 1 --
8 22 15 0 4 57 Oil seal 1 1 --
9 22 1504 59 Piston for brake pump 1 1 --
10 21 15 04 08 Packing 1 1 --
11 39 0203 11 Plain washer 1 1 --

12 39 0336 17 Circlip 1 1 --
13 22 1510 97 Brake fluid bottle/cap 1 1 --
14 22 1510 99 Brake fluid bottle cap 1 1 --
15 22 1510 70 Packing oil container 1 1
58 AA - RE 4S AA - RE 4S 59
PETROL PETROL
Plate No. 35 : MASTER CYLINDER ASSEMBLY RE 4 STROKE Plate No. 35A : TANDEM MASTER CYLINDER (ANTIDRIVE) RE 4 STROKE
1
14
1 13 3
15 16
12 18
19 17
23 6
11
5 14
15
13
3
5
7
21 7
20 2 2
4
6
8
9
10
11
16 12
18 17
19
8 4
3
22
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 21 1504 16 Dust cover 1 1 -- 1 AB 1510 63 TMC comp with oil contrainer 1 1 1 KBX make
17 21 1504 18 Connecting rod 1 1 -- 24 1511 55 TMC comp with oil contrainer 1 1 1 Endurance make
18 39 0312 15 Nut 1 1 --
2 AB 1510 69 Push rod complete 1 1 1 For AB151063
19 21 1504 20 Fork pin 1 1 24 1510 87 Push rod complete 1 1 1 For 24151155
20 39 0199 11 Plain washer 1 1 -- 3 39 0294 15 Hexagon nut 3 3 3 For AB151063

21 39 0146 08 Split pin 1 1 -- 24 1510 94 Hexagon nut 3 3 3 For 24151155
22 24 1510 37 Banjo bolt 1 1 --
23 22 1511 00 Packing master cylinder cap 1 1 4 AB 1510 07 Fork brake actuation 1 1 1 For AB151063
24 1510 90 Fork rod push 1 1 1 For 24151155
5 AB 1511 03 Oil container with cap 1 1 1 For AB151063

AB 1510 54 Oil container with cap 1 1 1 For 24151155
6 AB 1511 05 Cap br. oil reservoir 1 1 1 For AB151063

AB 1510 72 Cap br. oil reservoir 1 1 1 For 24151155
60 AA - RE 4S AA - RE 4S 61
PETROL PETROL
Plate No. 35A : TANDEM MASTER CYLINDER (ANTIDRIVE) RE 4 STROKE Plate No. 35A : TANDEM MASTER CYLINDER (ANTIDRIVE) RE 4 STROKE
1 1
3 3
15 16 15 16
12 18 12 18
19 17 19 17
6 6
11 11
5 14 5 14
13 13
7 7
2 2
8 4 8 4
3 3
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 39 0200 11 Plain washer 3 3 3

7 AB 1510 71 Grommet oil reservoir 2 2 2 For AB151063 17 39 0265 12 Plain washer 3 3 3
18 39 0310 15 Hex nut 3 3 3
8 39 0761 01 Screw pan cross 2 2 2 For AB151063 19 24 1510 79 Boot ring 1 1 1 For 24151155
24 1510 93 Screw reservoir mtg. 2 2 2 For 24151155
9 AB 1510 73 Major kit 1 1 1 For AB151063

24 1510 97 Major kit 1 1 1 For 24151155
10 AB 1510 74 Minor kit 1 1 1 For AB151063

24 1510 98 Minor kit 1 1 1 For 24151155
11 39 1224 11 Plain washer 2 2 2

12 39 1582 11 Plain washer 2 2 2
13 39 1389 04 Hexagon bolt 2 2 2 For AB151063
24 1510 95 Hexagon bolt 2 2 2 For 24151155
14 39 0788 12 Spring washer 2 2 2

15 BA 1611 34 Bracket master cylinder mtg. 1 1 1 From June 07
AB 1611 73 Bracket master cylinder mtg. 1 1 1 Up to May 07
62 AA - RE 4S AA - RE 4S 63
PETROL PETROL
Plate No. 35A : TANDEM MASTER CYLINDER (ANTIDRIVE) RE 4 STROKE Plate No. 36 : BRAKE PEDAL RE 4 STROKE
1
4
5
6
6
7
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 22 1510 71 Brake pedal assly 1 1 Up to July 01

2 21 1502 20 Return spring 1 1 --
3 39 0208 11 Plain washer 1 1 --
4 39 0147 08 Split pin 1 1 --
5 21 1504 21 Ring nut master cylinder 1 1 --
6 21 1504 22 Packing 2 2 2
7 BA 2010 33 Brake switch 1 1 1
64 AA - RE 4S AA - RE 4S 65
PETROL PETROL
Plate No. 36A : BRAKE PEDAL (ANTIDRIVE) RE 4 STROKE Plate No. 36B : R.P. VALVES & BRAKE PIPE (ANTIDRIVE) RE 4 STROKE
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AB 1511 26 Brake pedal assly 1 1 1 From May 07 1 AA 1510 12 Brake pipe rear-1 1 1 -- From May.02
AB 1510 41 Brake pedal assly 1 1 1 From Aug .01 to Apr 07 AA 1510 09 Brake pipe rear-1 1 1 -- Upto April.02
2 BA 1910 29 Pad- Clutch pedal 1 1 1 AM 1510 01 Brake pipe rear-1 -- -- 1
3 AB 1510 14 Spring brake pedal retainer 1 1 1 2 AB 1510 49 Banjo bolt 1 1 1
4 39 0208 11 Plain washer 2 2 2 3 21 1504 22 Packing 1 1 1
5 39 0147 08 Split pin 1 1 1 4 AB 1510 55 Residual pressure valve assly. 1 1 --
5 AB 1611 84 Clamp 1 1 --
6 39 1702 07 Clevis pin with head 1 1 1 Upto April.02
7 39 0199 11 Plain washer 1 1 1 6 AB 1611 85 Sleeve 1 1 --
8 39 0146 08 Split pin 1 1 1 7 39 0737 12 Washer spring 1 1 --
9 AF 2010 94 Brake switch 1 1 1 8 39 0450 04 Flange bolt 1 1 --
66 AA - RE 4S AA - RE 4S 67
PETROL PETROL
Plate No. 37 : BRAKE PIPE RE 4 STROKE Plate No. 37A : BRAKE PIPE (ANTIDRIVE) RE 4 STROKE
abCkC)kk
/zCPCCUf
HD)fk))f
12
10
8
1
9 1
2 6 4
2
7 5
6
6 6 3
10
4
3
8 5
9
11 11
7 17 17
16 16
15 15
13 13
14
14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 1510 01 Hydraulic brake pipe assly -- 1 -- Upto July 01 1 AA 1510 36 Single piece brake pipe 1 -- -- From 16.06.2007
BA 1510 01 Hydraulic brake pipe assly 1 -- -- Upto July 01 AF 1510 05 Single piece brake pipe -- 1 1 From 10.08.2007
2 21 1504 33 Clamp 2 2 -- AA 1510 13 Brake pipe Rear-II 1 1 -- From Aug.01
3 24 1504 05 Clamp 4 4 -- AM 1510 02 Brake pipe Rear-II -- -- 1
4 24 1504 06 Clamp for sleeve 2 2 -- 2 21 1504 22 Packing 2 2 2
5 24 1504 07 Sleeve 2 2 -- 3 AB 1510 48 Flexible brake tube 1 1 1
4 AB 1510 49 Banjo bolt 1 1 1
6 22 1504 35 Bolt 8 8 -- 5 AB 1510 51 Lock clip banjo bolt 1 1 1
7 39 0291 15 Hex nut 2 2 --
8 39 0197 11 Plain washer 2 2 -- 6 39 1663 11 Plain washer 2 2 2
9 39 0262 12 Spring washer 2 2 -- 7 39 1753 15 Hexagon nut 1 1 1
10 01 1902 56 Clip 2 2 8 AB1510 52 Brake pipe assly. front 1 1 1
9 AB1610 93 Guide flexible hose 1 1 1
10 AB 1510 87 Brake pipe front-II 1 1 1
11 22 1504 35 Hex bolt 8 8 8

12 AB 1510 45 Two way connector 1 1 1
13 21 1504 33 Clamp 2 1 1
14 24 1504 07 Sleeve 2 2 2
15 39 0291 15 Hexagon nut 4 4 4
16 39 0197 11 Plain washer 4 4 4 Fixing of brake pipe

17 39 0262 12 Spring washer 4 4 4
68 AA - RE 4S AA - RE 4S 69
PETROL PETROL
Plate No. 37B : WHEEL CYLINDER (REAR) RE 4 STROKE
Plate No. 38 : HAND BRAKE COMP. RE 4 STROKE
7
20 6
21 4
3
5
12/13 2
1 (Includes Fig.
5 17 18
No. 2 to 5)
11 5
24 14
19
8
15/16
9 / 10 7
Qty/Veh. 22 23
AA AF AM
1 24 1511 01 Wheel Cyliner 2 2 2 From Jan. 08 up to Dec.08

AB 1510 91 Wheel cylinder assly.(dia.25.4) 2 2 2 Qty/Veh.
2A 24 1511 13 Major kit 2 2 2 For 24151101 No. Part No. Description Remarks
AA AF AM
AB 1510 94 Major kit 2 2 2 From May 02 for AB151091
AB 1510 61 Major kit 2 2 2 For dia 22 Upto Apr 02
2B 24 1511 14 Minor Kit 2 2 2 For 24151101 1 22 1505 02 Hand Brake control lever Assly 1 1 1
AB 1510 95 Minor kit 2 2 2 From May 02 For AB151091 2 22 1505 24 Spring 1 1 1
AB 1510 62 Minor kit 2 2 2 For dia 22 Upto Apr 02 3 22 1510 32 Pulley - nylon 1 1 1
4 21 1504 20 Fork pin 1 1 1
5 39 0146 08 Split pin 5 5 5
24 1511 47 Split pin 2 2 2 For 24151145 / 54
6 22 1505 07 Rachet 1 1 1
7 39 0817 15 Flange nut 4 4 4
8 22 1505 15 Hand Brake strut 2 2 2
9 24 1511 54 Hand brake lever RH 1 1 1 For Auto adj. br. system
24 1505 04 Hand brake lever RH 1 1 1
10 24 1511 45 Hand brake lever RH 1 1 1 For Auto adj. br. system
24 1505 05 Hand Brake lever LH 1 1 1
70 AA - RE 4S AA - RE 4S 71
PETROL PETROL
Plate No. 38 : HAND BRAKE COMP. RE 4 STROKE Plate No. 39 : CHASSIS / STEERING COVER/ GROMMET RE 4 STROKE
2
7
3
20 5
6
6
21 4
3
5
2 1
12/13 9
15
7
8
1 (Includes Fig. 10 15a
5 17 18
No. 2 to 5) 11 12
11 5 4
14 11
24
19 18
8 13 17
16
15/16 14
9 / 10 7 19
22 23
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
11 24 1511 46 Pin pivot 2 2 2 For Auto adj. br. system 1 AA 1611 56 Bare chassis comp. 1 -- -- From May 07
24 1505 08 Pin 2 2 2 AA 1611 02 Bare chassis comp. 1 -- -- From Jan.03 (For CMVR)
12 24 1505 06 Return spring RH 1 1 1 To Apr.06
13 24 1505 07 Return spring LH 1 1 1 AA 1610 87 Bare chassis comp. 1 -- -- Upto. Dec.02
14 22 1505 20 Link 2 2 2 AM 1610 39 Bare Chassis comp -- 1 1 From 10.09.2007
15 22 1510 63 Plate LH 1 1 1 AF 1610 78 Bare chassis comp. -- 1 -- From Jan.03 to 09.09.07
AF 1610 44 Bare chassis comp. -- 1 -- Upto Dec.02
16 22 1510 64 Plate RH 1 1 1 AM 1610 31 Bare chassis -- -- 1 Upto 09.09.07
17 22 1505 25 Pin 2 2 2 2 AB 1612 12 Steering cover. 1 1 1
18 39 0106 04 Bolt 2 2 2 3 24 161415 Bajaj 1 1 1
19 22 1505 22 Distance piece 2 2 2 4 AA 1611 60 RE 4 Stroke lable 1 -- --
5 22 1602 35 Rubber beading 1 1 1
21 22 1510 77 Rubber cap 2 2 2 6 22 1602 36 Bolt /Plate assly 2 2 2
22 22 1504 52 Packing 2 2 2 7 39 0219 11 Plain washer 2 2 2
23 22 1505 27 Plate 2 2 2 8 39 0263 12 Spring washer 2 2 2
24 24 1511 48 Plain washer 2 2 2
72 AA - RE 4S AA - RE 4S 73
PETROL PETROL
Plate No. 39 : CHASSIS / STEERING COVER/ GROMMET RE 4 STROKE Plate No. 40 : TOOL BOX RE 4 STROKE
12
ATTENTION !!!


st nd
23
rd th
2 INSTRUCTIONS IN HINDI
14 2
AS PER ARTWORK
3
5 15
6 13
4 3
20
7 19
18
1 18
9
15
7
17
8
10 22 19 21
15a 9
11 12
4 1 8
11 5
18 5 6
13 17
16 8
14 9 7 24
19
4
16
10 11 5
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
9 39 0292 15 Hex nut 2 2 2 1 AA 1611 05 Tool box 1 1 1 From June 03

10 39 1416 23 Cut grommet 2 2 2 AB 1610 54 Tool box 1 1 1 Upto May 03
11 24 1610 61 Grommet 2 2 2 2 22 1608 05 Tool box door assembly 1 1 1
12 39 1415 23 Grommet 1 1 1 3 22 1611 93 Packing for tool box door 4 4 4
13 22 2001 61 Grommet 1 1 1 4 01 1605 09 Hexagon bolt 2 2 2
5 39 0211 11 Plain washer 3 3 3
14 22 1902 37 Grommet 1 1 1 Front cross member
6 22 1401 16 Bracket 1 1 1
15 AF 1610 40 CNG lable -- 1
7 39 0197 11 Plain washer 2 -- -- For AB161054
15a AM 1610 20 LPG lable -- -- 1 8 39 0262 12 Spring washer 2 -- -- For AB161054
16 24 1613 32 Heel rest 1 1 1 From May 07 9 39 0291 15 Hexagon nut 2 2 2
17 AL 1511 68 Pad-heel rest 1 1 1 From May 07 10 39 0062 04 Hexagon bolt 1 1 1
18 39 1773 04 Flanged bolt 2 2 2
11 39 0265 12 Spring washer 1 1 1
19 39 2484 15 Flange nut 2 2 2 12 24 1614 09 Tool Box Lock-Plastic 1 1 1 With key
20 AA 1810 06 Lock set 1000 combination 1 N.I. 13 06 1607 12 Holding plate for lock 1 1 1
21 AM 1810 01 Lock set -- 1 1 From 10.09.2007 14 06 1607 13 Spring for lock 1 1 1
AF 1810 05 Lock set -- 1 1 Upto 09.09.2007 15 39 0156 08 Split pin 1 1 1
22 19 1611 57 Fixing plug 6 6 6
16 15 1410 13 Grommet 1 1 1 N.I For Coupler type switch
74 AA - RE 4S AA - RE 4S 75
PETROL PETROL
Plate No. 40 : TOOL BOX RE 4 STROKE Plate No. 41 : FRONT MUDGUARD / HEAD LAMP HSG. RE 4 STROKE
12
ATTENTION !!!

3

st nd
23
rd th
16 2
INSTRUCTIONS IN HINDI
14 3
2
AS PER ARTWORK
19 7
5
15 17 6 4
5
13 6
4 3
20
7 19 11
18
18
17
12 9 10 8
22 19 21 18
9
1 8
20
5
1
5 6
8
9 7 24 14
4
16 6 5 4 15
13
10 11 5
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
17 AF 1610 41 Bracket ignition switch 1 1 1 From Oct.02 1 BA 1610 56 Front Mudguard assly 1 1 -- Upto July 01
18 39 0263 12 Spring washer 2 2 2 2 22 1610 51 Reinforcement plate 1 1 --
19 39 0814 11 Plain washer 4 4 4 For fixing Bracket Ing. switch 3 39 0085 04 Bolt 2 2 --
20 39 1942 04 Flange bolt 2 2 2 4 39 0197 11 Plain washer 3 3 --
5 39 0262 12 Spring washer 4 4 --
21 AF 1610 73 Selector switch bkt. -- 1 --
AM 2010 36 Selector switch bkt. -- -- 1 6 39 0291 15 Hex nut 4 4 --
22 39 0702 01 Screw pan cross 2 2 2 7 21 1611 10 Cable clip 1 1 --
23 AB 1611 44 Running in lable 1 1 1 8 39 0062 04 Bolt 4 4 --
24 AA 1611 06 Flasher bkt. 1 9 39 0219 11 Plain washer 2 2 --
AF 1610 80 Flasher bkt. 1 1 10 39 0211 11 Plain washer 2 2 --
11 39 0263 12 Spring washer 2 2 --

12 39 0292 15 Nut 2 2 --
13 BA 2310 52 Mud flap 1 1 --
14 24 1611 76 Strip front mudguard flap 1 1 --
15 39 0071 04 Hex screw 2 2 --
16 22 2010 86 Head lamp housing 1 1 --

17 22 2010 87 Upper check plate 1 1 --
18 39 0198 11 Plain washer 2 2 --
19 39 1353 15 Nyloc nut 2 2 --
76 AA - RE 4S AA - RE 4S 77
PETROL PETROL
RE 4 STROKE
Plate No. 41A : FRONT MUDGUARD / HEAD LAMP HSG. (ANTIDRIVE) Plate No. 42 : FRONT WHEEL HUB / AXLE ASSLY RE 4 STROKE
21
5 3 18 19
11 2 22
2 1
10 4 13
11
14 12
8 5
20 17
1
6
8 7 10
9 3
9
12 4
13 6
14
16 7
15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AB 1611 88 Front Mudguard assly 1 1 1 From Dec.01 1 22 1710 46 Front wheel hub 1 1 Upto July 01
2 AB 1611 82 Check plate fr M.grd 1 1 1 2 03 1701 09 Pin 1 1 --
3 39 0085 04 Bolt Hexagon head 3 3 3 3 22 1510 43 Dust cover 1 1 --
4 39 0291 15 Hexagon Nut 3 3 3 4 01 1003 42 Ball bearing 1 1 --
5 AB 1611 59 Clip 1 1 1
5 01 1010 09 Bearing 1 1 --
6 AB 1611 86 Spacer 1 1 1
7 39 1856 04 Hex bolt 2 2 2 6 39 0342 17 Circlip 1 1 --
8 39 0239 11 Plain Washer 2 2 2 7 22 1701 15 Oil seal 1 1 --
9 39 0263 12 Spring Washer 2 2 2 8 22 1701 17 Spacer 1 1 --
10 AB 2010 65 Housing Head light 1 1 1 9 22 1710 39 Front wheel axle assly 1 1 --
10 03 1007 18 Bolt 4 4 --
11 AB 1611 83 Chk plate assly. H.L.hsg 1 1 1
12 39 0198 11 Plain Washer 2 2 2 11 01 1701 19 Nut 1 1 --
13 39 1353 15 Nyloc Nut 2 2 2
14 39 2373 23 Grommet 1 1 1 12 22 1701 18 Spacer 1 1 --
15 24 1710 95 Plastic spacer 1 1 1 N.I. 13 22 1701 19 Grease cup nut 1 1 --
14 39 0201 11 Plain washer 4 4 --
15 39 0267 12 Spring washer 4 4 --
78 AA - RE 4S AA - RE 4S 79
PETROL PETROL
Plate No. 42 : FRONT WHEEL HUB / AXLE ASSLY RE 4 STROKE RE 4 STROKE
Plate No. 42A : FRONT WHEEL HUB / AXLE ASSLY (ANTIDIVE)
14
13
11
21 12
18 19
2 22 16 3
1
15
13 7 23
24 21
11 22
17
12 15
5 16
20 8
17
8a 8
9
10
19
9 3 20
2
4
6 4
14
16 7
5
6
18
15 10
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 39 0296 15 Hex nut 4 4 -- 1 AB 1710 03 Front wheel hub assly 1 1 1 From Aug.01 Consist of
17 03 1701 21 Hub pin 1 1 -- figur no. 2 & 18
18 03 1701 29 Brake plate 1 1 -- 2 AB 1710 04 Front wheel hub 1 1 1
19 39 0062 04 Hex head screw 1 1 -- 3 39 2550 20 Ball bearing 1 1 1 From Oct.02.
20 05 1010 83 Adjuster with nut 1 1 -- 4 39 2362 20 Ball Bearing 1 1 1 From Oct.02.
5 39 0342 17 Internal circlip 1 1 1
21 22 1701 23 Plug 1 1
22 24 1710 60 Front wheel hub cover 1 1 -- 6 22 1701 15 Oil seal 1 1 1
7 22 1701 17 Spacer 1 1 1
8 AB 1710 32 Belleville washer 1 1 1 From Sept.02
8A AB 1710 33 Spacer - Brake panel 1 1 1 From Sept.02
9 39 2444 17 External circlip 1 1 1
10 AB 1710 34 Fr. wheel axle assly. 1 1 1
22 1710 39 Fr. wheel axle assly. 1 1 1
11 01 1701 19 Nut 1 1 1
12 22 1701 18 Spacer 1 1 1
13 AB 1710 22 Grease cup nut 1 1 1
14 AB 1710 23 Cap fr. wheel hub 1 1 1
15 AB 1710 20 Needle bush 2 2 2
80 AA - RE 4S AA - RE 4S 81
PETROL PETROL
RE 4 STROKE
Plate No. 42A : FRONT WHEEL HUB / AXLE ASSLY (ANTIDIVE) RE 4 STROKE
AUTORIKSHA Plate No. 43 : FRONT SUSPENSION
AUTORIKSHA
14 12
13
1
11
2
12
16 3
15
7 23
24 21
22
17 3
15
16
8a 8
9
5
19
20
2 1
4 6
4
5 11
6 7
18 7
10 10 8
10
8 9
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 39 2357 17 Internal circlip 2 2 2 1 39 0265 12 Spring washer 2 2 --

17 AB 1710 21 Pivot pin front wheel hub 1 1 1 2 22 1702 06 Plate assly sp.mounting upper 1 1 --
18 03 1701 09 Pin 1 1 1 3 24 1702 05 Front suspension spring 1 1 --
19 39 1831 12 Spring washer 1 1 1 4 22 1710 49 Trunion 1 1 --
20 39 0694 15 Hex nut 4 4 4 5 39 0119 04 Bolt 1 1 --
21 39 0261 12 Spring washer 1 1 1 6 24 1702 08 Lower Plate 1 1 -- Upto July. 01

22 39 0842 11 Plain washer 1 1 1 Cap mounting 7 01 1701 22 'O' ring 2 2 --
23 39 0840 01 Screw 1 1 1 8 39 0217 11 Plain washer 2 2 --
24 AB 1710 37 Washer 2 2 2 9 23 1613 05 Grease nipple 1 1 --
25 36 AB40 01 Kit bush pivot 1 1 1 N.I. 10 01 1010 08 Roller 36 36 --
11 21 1701 08 Distance piece 1 1 --

12 39 0294 15 Hex nut 1 1 --
82 AA - RE 4S AA - RE 4S 83
PETROL PETROL
Plate No. 44 : FRONT SHOCK ABSORBER RE 4 STROKE Plate No. 44A : FRONT SHOCK ABSORBER (ANTIDIVE) RE 4 STROKE
1 2
9
1 8
6
5
3 4
3 7
5
10 8 7
23
2
12
11 12 4
19 10
19
6 18
9 5 22 21
15
11
13
17 14
20
24 16
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 01 1702 55 Bolt 1 1 -- 1 22 1511 06 Cast iron brake drum 1 1 1 From Dec.01

2 39 0268 12 Spring washer 1 1 -- 2 39 0001 01 Slot.csk head screw 2 2 2
3 05 1710 08 Inner bush upper 1 1 -- 3 AB 1710 44 Fr sh. absorber assly comp. 1 1 1 From Dec.01
4 01 1702 54 Rubber bush upper 1 1 -- 4 39 0422 15 Nyloc nut 1 1 1
5 22 1710 51 Frt. shock absorber assly/bush 1 1 -- 5 AB 1710 13 Top rubber bush 2 2 2
6 24 1710 69 Bolt 1 1 -- Upto July. 01 6 AB 1710 14 Locating cup rubber bush 2 2 2

7 05 1710 12 Rubber bush lower 1 1 -- 7 AB 1710 15 Spacer nut spring cup 1 1 1
8 01 1702 51 Inner bush lower 1 1 -- 8 39 0295 15 Hexagoan nut 1 1 1
9 39 0201 11 Plain washer 1 1 -- 9 39 0301 15 Hexagoan nut 1 1 1
10 39 0251 11 Plain washer 1 1 -- 10 39 0543 11 Plain washer 1 1 1
11 39 0267 12 Spring washer 1 1 -- 11 39 1054 11 Plain washer 1 1 1

12 39 0296 15 Hex nut 1 1 -- 12 39 1455 04 Shoulder bolt 1 1 1
13 39 0789 12 Washer spring 1 1 1
14 39 0296 15 Hexagon nut 1 1 1
15 AB 1710 16 Bush 1 1 1
84 AA - RE 4S AA - RE 4S 85
PETROL PETROL
Plate No. 44A : FRONT SHOCK ABSORBER (ANTIDIVE) RE 4 STROKE Plate No. 45 : REAR SHOCK ABSORBER RE 4 STROKE
9 8
9
1 8
6
5
10
3 7
5
7
1
23
2
12
4
19 10
19
18
22 21
15
11 5
13
17 14 6
20
24 16
2 4
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 AB 1510 82 Spacer 1 1 1 1 24 1710 94 Rear Shock absorber assly 2 2 2

17 AB 1710 49 Link assly. 1 1 1 2 24 1710 49 Mounting rubber with sleeve 1 1 1
18 AB 1710 29 Bush ( Inner ) 2 2 2 3 39 1336 15 Hex nut 2 2 2
19 39 1823 21 " O " ring 4 4 4 4 24 1705 07 Bolt for Shock absorber 2 2 2
20 39 0981 15 Hexagoan slot nut 1 1 1 5 39 0466 12 Spring washer 2 2 2
21 39 0630 08 Split pin 1 1 1 6 39 0467 15 Nut 2 2 2

22 39 1770 04 Flange bolt 1 1 1 7 24 1705 08 Rear suspension spring 2 2 2
23 AB 1710 17 Front suspension spring 1 1 1 From Dec.01 8 24 1705 05 Cup washer top side 4 4 4
24 AB 1710 40 Bush rubber 1 1 1 From Jan. 04 9 24 1710 55 Rubber bush 4 4 4
10 24 1710 56 Sleeve 2 2 2
86 AA - RE 4S AA - RE 4S 87
PETROL PETROL
Plate No. 46 : STEERING COLUMN RE 4 STROKE Plate No. 46 : STEERING COLUMN RE 4 STROKE
22 22
2 2
23 5 3 23 5 3
20 19 20 19
21 4 21 4
6 6
7 7
9 9
8 8
10 10
1 1
11 11
12 12
17 17
15 13 14 15 13 14
13 18 13 18
17 14 17 14
16 16
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 BA 1810 04 Steering column assly 1 1 Upto July 01 16 21 1801 08 Rubber Buffer 1 1 --

2 01 1801 30 Lock ring 1 1 -- 17 03 1801 16 'O' ring 2 2 --
3 01 1801 29 Spacer washer 1 1 -- 18 03 1801 11 Hub pin 1 1 -- Alt. 03 1801 21 Upto
4 01 1801 28 Bearing race 1 1 -- July. 01
5 05 1810 11 Steel ball with nylon cage 1 1 -- 19 24 1810 32 Steering lock barrel 1 1 - with key
upper 20 06 1803 03 Spring 1 1 --
6 21 1801 07 Bearing race 1 1 -- 21 15 1810 32 Cover plate 1 1 --

7 01 1801 25 Dust cover 1 1 -- 22 15 1810 33 Spring washer 1 1 --
8 01 1801 24 Lower bearing race 1 1 23 15 1810 34 Hammer drive screw 1 1 --
9 0 71810 09 Steel ball with nylon 1 1 --
cage lower
10 07 1810 04 Bearing race 1 1 --
11 07 1810 06 Dust cover 1 1 --

12 03 1801 14 Shoulder washer 2 2 --
13 39 1772 20 Shell bearing 2 2 --
14 03 1801 18 Bush 2 2 --
15 01 1701 30 Grease nipple 1 1
88 AA - RE 4S AA - RE 4S 89
PETROL PETROL
Plate No. 46A : STEERING COLUMN (ANTIDIVE) RE 4 STROKE Plate No. 47 : HANDLE BAR RE 4 STROKE
11
10
18
8 19
9
17
13 15 7
12
16 1
14
6
4
5
3
21
2
11 20
11
12
12
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AB 1810 02 Steering column assly. 1 1 1 From Aug.01 1 22 1810 25 Handle Bar Body 1 1 1 From Oct 05
2 AB 1810 10 Dust cover bottom 1 1 1 BA 1810 06 Handle bar / Sleeve 1 1 1 From Aug.01 to Sept. 05
3 AB 1810 11 Bearing race - low inner 1 1 1 22 1802 16 Handle bar / Sleeve 1 1 -- Upto July.01
4 AB 1810 12 Steel ball with cage lower 1 1 1 2 22 1802 19 Steering lock plate 1 1 1
5 AB 1810 33 Bearing race lower outer 1 1 1 . 3 39 1830 12 Spring washer 2 2 2 For mounting steering
lock plate
6 AB 1810 34 Top Dust cover(Mod) 1 1 1 4 39 0071 04 Hex head screw 2 2 2 For mounting steering
7 AB 1810 16 Bearing race upper inner 1 1 1 lock plate
8 AB 1810 17 Steel ball with nylon 1 1 1 5 21 1802 07 Lining-Steering lock plate 2 2 2
cage upper
9 AB 1810 19 Bearing race-upper inner 1 1 1 6 39 0192 10 Eyelet rivet 2 2 2
10 AB 1810 20 Spacer washer bearing 1 1 1 7 39 1377 04 Hex. bolt with collar 1 1 1 For mounting of handle bar
8 39 0201 11 Plain washer 2 2 2 For mounting of handle bar
11 AB 1810 21 Lock ring upper race 1 1 1 9 39 1829 12 Spring washer 1 1 1 For mounting of handle bar
12 24 1810 32 Steering lock barrel 1 1 1 With key 10 39 0296 15 Hex nut 1 1 1 For mounting of handle bar
13 06 1803 03 Spring 1 1 1
14 15 1810 32 Cover plate 1 1 1 11 AB 1810 22 Lower plate assly 1 1 1
15 15 1810 33 Spring washer 1 1 1 12 AB 1810 23 Upper plate assembly 1 1 1
16 15 1810 34 Hammer drive screw 1 1 1 13 39 2295 15 Flange nut 2 2 2 From Oct. 05
17 36 BA40 02 Kit steering cone 1 1 1 N.I.
90 AA - RE 4S AA - RE 4S 91
PETROL PETROL
Plate No. 47 : HANDLE BAR RE 4 STROKE Plate No. 48 : HANDLE BAR SLEEVES RE 4 STROKE
8
18
9
19 7 10
17
11
6 5
12
13 1
2
4
20 5
11 21
3
11 6
12
12
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
14 21 1803 07 Knob 1 1 1 1 24 1910 96 Tube assembly gear control 1 1 1 From Oct. 05

15 39 0198 11 Plain washer 1 1 1 2 24 1911 00 Pulley gear control 1 1 1
3 24 1910 98 Tube assly.comp.-throtl. 1 1 1
16 21 1803 08 Spring 1 1 1 4 24 1911 01 Pulley gas control 1 1 1
17 AP 1810 09 Top cover for handle bar 1 1 1 5 CM 1910 49 Spring clip 2 1 1 For fitment of pulley
18 39 2592 01 Screw 3 3 3 Top cover for handle bar control
19 39 2451 11 Plain washer 3 3 3 Top cover for handle bar
20 39 1379 04 Bolt 2 2 2 Upto Sept. 05 6 06 1910 89 Hand grip 2 2 2
7 AA 1910 32 Clutch lever 1 1 1
21 39 0265 12 Spring washer 2 2 2 Upto Sept 05 8 24 1911 05 Special screw 1 1 1
9 01 1902 05 Spring washer 1 1 1
10 03 1902 06 Plain washer 1 1 1
11 03 1902 04 Spacer washer 1 1 1

12 24 1910 19 Ring gear indicator 1 1 1
13 LH C000 01 Spring clip 1 1 1 From Nov. 07
92 AA - RE 4S AA - RE 4S 93
PETROL PETROL
Plate No. 48A : HANDLE BAR SLEEVES RE 4 STROKE Plate No. 48A : HANDLE BAR SLEEVES RE 4 STROKE
19 19
20 20
17 21 17 21
22 22
4 4
12 2 12 2
19 19
18 6 20 18 6 20
8 21 8 21
1 1
17 17
13 5 7 13 5 7
3 3
22 22
15 18 15 18
16 14 16 14
6 10 6 10
8 9 8 9
7 7
12 12
11 11
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1910 35 Gear control tube / Sleeve 1 1 1 From Aug. 01 16 05 1010 83 Adjuster with nut 2 2 2
AA 1910 27 Gear control tube / Sleeve 1 1 -- Upto July.01 17 AA 1910 32 Lever clutch 1 1 1 From Aug. 01
2 22 1910 80 Special washer ( Cork) 1 1 1 22 1910 73 Clutch lever 1 1 -- Upto July.01
3 01 1901 07 Plain washer 1 1 1 18 39 0326 15 Self locking nut 2 2 --
4 01 1901 08 Spring washer 1 1 1 19 39 1606 01 Screw sp. cross rec. 2 2 --
5 22 1910 12 Gear control lever assly 1 1 1 20 01 1902 05 Spring washer 2 2 -- Upto July.01
6 39 0219 11 Plain washer 2 2 2 21 03 1902 06 Plain washer 2 2 --

7 39 0263 12 Spring washer 2 2 2 22 03 1902 04 Spacer washer 2 2 --
8 39 0078 04 Hex bolt 2 2 2
9 BA 1910 46 Gas control tube comp. 1 1 1
10 22 1910 69 Spacer 1 1 1
11 22 1901 12 Gas control lever assly 1 1 1

12 06 1910 89 Hand grip 2 2 2
13 22 1910 72 Sheath control bracket 1 1 1
14 39 0262 12 Spring washer 2 2 2
15 22 1504 35 Bolt 2 2 2
94 AA - RE 4S AA - RE 4S 95
PETROL PETROL
Plate No. 49 : REVERSE GEAR CONTROL LEVER ASSLY RE 4 STROKE Plate No. 50 : CHOKE LEVER ASSLY RE 4 STROKE
14 5
1 3
4
13
4 3
2
2
12
5 1
8A
7
4
6 8
P
STO
7
6/15
10
9
11
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1902 21 Reverse gear cont lever assly 1 1 1 From Dec.01 1 22 1910 88 Choke lever assly 1 1 1
24 1910 30 Reverse gear cont lever assly 1 1 Upto Nov.01 2 22 1610 62 Distance piece 1 1 1
2 24 1902 23 Knob 1 1 1 3 21 1902 12 Spring washer 1 1 1
3 39 0251 11 Plain washer 1 1 1 4 39 0248 11 Plain washer 2 2 2 For AA191018
4 39 0147 08 Split pin 1 1 1 5 39 1063 01 Hex screw 1 1 1
5 24 1902 24 Grommet 1 1 1
6 39 0263 12 Spring washer 1 1 1
6 BA 1910 40 Sleeve protection 1 1 1 7 39 0292 15 Hex nut 1 1 1
7 24 1902 26 Wire clip 1 1 1 8 24 1911 29 Choke cable asly 1 -- -- From Dec. 03
8 AA 1910 10 Reverse gear cable comp 1 1 1 AM 1910 01 Choke cable assly comp. -- 1 1 From Dec.03
9 AA 1910 12 Inner cable rev.gear 1 1 1 8A AA 1910 18 Choke cable assly comp. 1 1 1 Upto Nov.03
10 AB 1910 24 Screw terminal assly 1 1 1 9 01 1607 17 Clip lock 1 1 1 For AM 1910 01 N.I
11 22 1505 13 Terminal 1 1 1
13 24 1910 19 Spring 1 1 1
14 22 1502 42 Spring 1 1 1
15 BA 1910 41 Sleeve protection 1 1 1
16 30 1910 69 Dust seal 1 1
96 AA - RE 4S AA - RE 4S 97
PETROL PETROL
Plate No. 51 : CONTROL CABLES RE 4 STROKE Plate No. 51 : CONTROL CABLES RE 4 STROKE
4 4
3 1 3 1
7 4 7 4
8 8
5 5
12 9/10 11 12 9/10 11
5 5
13 14 13 14
15 15
2 2
6 6 6 6
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 1910 69 Acc. cable assly 1 -- -- From 28.07.2007 11 BA 1910 11 Inner cable gear 2 2 2
AA 1910 65 Accelerator cable comp 1 1 -- From Sep.01 to 27.07.07 12 03 1902 28 Guide for cable 3 3 3
AA 1910 22 Accelerator cable comp 1 1 -- Upto Aug. 01 13 22 1910 48 Front brake cable comp 1 1 -- Upto July. 01
AM 1910 02 Acc. cable assly -- 1 1 From 10.09.2007 14 22 1902 35 Inner cable front brake 1 1 -- Upto July. 01
2 24 1505 02 Inner cable hand brake 1 1 1 15 24 1505 01 Hand brake cable assly. 1 1 1
3 03 1902 28 Guide for cable 1 1 1
4 30 1910 69 Dust seal 3 3 3
5 22 1910 93 Screw terminal assly. 3 3 3
6 22 1505 13 Terminal 2 2 2
7 AA 1910 64 Clutch cable comp. 1 1 1 From Aug.01
AA 1910 02 Clutch cable comp. 1 1 -- Upto July.01
8 AA 1910 26 Inner cable clutch 1 1 1 From Aug.01
AA 1910 03 Inner cable clutch 1 1 -- Upto July.01
9 BA 1910 51 Gear cable comp white 1 1 1 From June. 05
AA 1910 20 Gear cable comp white 1 1 1 Up tp May 05
10 BA 1910 52 Gear cable comp black 1 1 1 From June. 05
AA 1910 21 Gear cable comp black 1 1 1 Up to May 05
98 AA - RE 4S AA - RE 4S 99
PETROL PETROL
Plate No. 52 : SPEEDOMETER AND INDICATOR RE 4 STROKE Plate No. 53 : WIRING HARNESS AND H.L. ASSLY (ANTIDIVE) RE 4 STROKE
1
7
2
5 8
3 4 9
6
4
5 3
7
10
2
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1911 08 Speedometer complete / lamp -- 1 1 1 AM 2010 24 Cable assly red -- 1 1 From May 05
2 39 0262 12 Spring washer 2 2 2 AJ 2010 13 Cable assly red 1 1 1 From Sept. 01(Antidive)
3 39 1350 01 Hexagon screw 2 2 2 AB 2010 16 Cable assly red 1 1 -- Upto Aug. 01
4 05 1903 01 Speedometer drive complete 1 1 1 2 AB 2010 72 Head light comp with lamp 1 1 1 From Aug.01
5 22 1910 96 Speedometer cable complete 1 1 1 3 AB 2010 72 Head light assly. 1 1 1 w/o lamp From Aug. 01
AA 1910 36 Speedometer cable complete 1 1 1 06 2013 34 Head lamp Assly 1 1 w/o lamp Upto July 01
4 06 2012 04 Reflector assly. 1 1 1
6 22 1910 97 Speedometer cable inner 1 1 1 5 06 2013 96 Lamp holder assly. 1 1 1
AA 1910 51 Speedometer cable inner 1 1 1
7 25 1910 54 Lamp 12V 2w 1 1 1 6 AB 2010 68 Head light rim 1 1 1 From Aug.01
20 2010 02 Head light rim 1 1 Upto July 01
7 25 2010 09 Lamp 12V 35/35 W 2 2 2
8 01 2002 13 Cup washer 2 2 2
9 39 0006 01 CSK / Round head screw 2 2 2
10 AB 2010 75 Rear brake switch 1 1 1
11 AA 2011 89 Wiring harness (Front) 1 From 10.04.2008
AA 2011 79 Wiring harness (Front) 1 From Nov.06 to 09.04.08
AA 2011 77 Wiring harness (Front) 1 From May 06 to Oct.06
AA 2011 25 Wiring harness (Front) 1 -- From Mar 03 to Apr. 06
AA 2011 10 Wiring harness (Front) 1 -- -- Upto Feb.03
100 AA - RE 4S AA - RE 4S 101
PETROL PETROL
Plate No. 53 : WIRING HARNESS AND H.L. ASSLY (ANTIDIVE) RE 4 STROKE Plate No. 53 : WIRING HARNESS AND H.L. ASSLY (ANTIDIVE) RE 4 STROKE
5 8 5 8
9 9
6 6
4 4
7 3 7 3
10 10
2 2
1 1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
AF 2011 40 Wiring harness (Front) -- 1 From 15.03.08 (Vanaz) AF 2011 19 Wiring harness (Chassis) 1 From May 06 (Vanaz kit)
AF 2011 32 Wiring harness (Front) -- 1 From Nov.06 to 14.03.08 Vanaz AF 2010 84 Wiring harness (Chassis) -- 1 Upto Apr. 06 (Vanaz kit)
AF 2011 25 Wiring harness (Front) -- 1 From May 06 to Oct.06 Vanaz AF 2011 18 Wiring harness (Chassis) 1 From May 06 (Minda kit)
AF 2010 64 Wiring harness (Front) -- 1 From Mar 03 to May 06 Vanaz
AF 2011 34 Wiring harness (Front) -- 1 From Nov.06 to 14.03.08 Minda
AF 2011 17 Wiring harness (Chassis) 1 Upto Apr. 06 (Minda kit)
AF 2011 22 Wiring harness (Front) -- 1 From May 06 to Oct.06 Minda AM 2010 35 Wiring harness (Chassis) -- -- 1 For Minda kit-Starter interlock
AF 2010 55 Wiring harness (Front) -- 1 Upto Feb.03 AM 2010 28 Wiring harness (Chassis) -- -- 1 For Minda kit
AM 2010 58 Wiring harness (Front) -- -- 1 From 23.04.08 (Vanaz Kit) AM 2010 25 Wiring harness (Chassis) -- -- 1 From Aug. 06 For Lovato kit
AM 2010 57 Wiring harness (Front) -- -- 1 Upto 22.04.08 (Vanaz kit)
AM 2010 50 Wiring harness (Front) -- -- 1 From Nov.06 (Minda kit)
AM 2010 42 Wiring harness (Front) -- -- 1 From May 06 to Oct.06 Minda

AM 2010 48 Wiring harness (Front) -- -- 1 From Nov.06 (Lovato kit)
AM 2010 43 Wiring harness (Front) -- -- 1 From May 06 to Oct.06 Lovato
AM 2010 13 Wiring harness (Front) -- -- 1 From Mar 03 to May 06
12 AA 2011 81 Wiring harness (Chassis) 1 From May.07

AA 2010 77 Wiring harness (Chassis) 1 From May.06 to Apr.07
AA 2011 50 Wiring harness (Chassis) 1 From Aug 01 to Apr. 06
AA 2010 33 Wiring harness (Body) 1 -- -- Upto July 02
102 AA - RE 4S AA - RE 4S 103
PETROL PETROL
Plate No. 54 : FRONT LIGHT ASSEMBLY (CMVR) RE 4 STROKE Plate No. 54A : TAIL LAMP ASSLY (CMVR) RE 4 STROKE
1a 8
4 4 3a 2a
3 4
5
7
5
6
1a
1 3
4
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 2010 92 Front light assly.LH w/o lamp 1 1 1 From Jan.03 1 AA 2011 57 Tail light LH with lamp 1 1 1 From Feb.05
AA 2010 94 Front light assly.RH w/o lamp 1 1 1 From Jan.03 AA 2010 99 Tail light LH with lamp 1 1 1 From Jan 03 to Jan.05
1A BA 2010 47 Front light comp. 2 2 1 Upto Dec.02 AA 2011 60 Tail light RH with lamp 1 1 1 From Feb.05
AA 2011 00 Tail light RH with lamp 1 1 1 From Jan 03 to Jan.05
2 AC 2010 22 Gasket for front indicator LH 1 1 1 For AA201092 & AA201094 1A BA 2010 48 Tail light comp. 2 2 2 Upto Dec.02
AC 2010 23 Gasket for front indicator RH 1 1 1 For AA201092 & AA201094 2 AA 2011 61 Lens tail lamp LH 1 1 1 From Jan. 03
3 06 2010 83 Lamp 12v 10w 2 2 2 For side indicator AA 2010 70 Lens tail light RH 1 1 1 From Jan. 03
4 06 2010 82 Lamp 12v 5w 2 2 2 2A BA 2010 29 Lens 2 2 2 Upto Dec. 02
5 22 2005 21 Glass 2 2 2 For BA201047 3 AC 2010 21 Packing for tail light LH & RH 2 2 2 From Jan 03
3A 22 2004 12 Rubber packing 2 2 2 Upto Dec.02
4 06 2010 83 Lamp 12v 5w 4 4 4 For side & reverse lamp
5 31 2010 28 Lamp 12v 10/5w 2 2 2 For stop tail
6 AA 2011 12 Bkt for tail lamp 4 4 4

7 39 0798 15 Flange nut 8 8 8
8 22 2004 17 Rubber packing 2 2 2 For BA201048
104 AA - RE 4S AA - RE 4S 105
PETROL PETROL
Plate No. 55 : SWITCHES / HORNS CABIN LIGHT RE 4 STROKE Plate No. 55 : SWITCHES / HORNS CABIN LIGHT RE 4 STROKE
6 6
1 3 1 3
2 2
2 2
15 21 15 21
14 14
13 5 13 5
11 11
10 10
9 8 9 8
13 4 13 4
7 7
12 12
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AL 2010 61 Control switch RH 1 1 1 From Oct.05 11 39 0262 12 Spring washer 2 2 2 For mounting horn
24 2012 63 Control switch RH 1 1 1 Upto Sept. 05 12 AF 2010 35 Start button 1 1 1
2 39 1403 01 Slotted cheese head screw 2 2 2 13 AF 2010 15 Micro switch -- 1
3 AL 2010 60 Control switch LH 1 1 1 From Oct.05 14 AM 2010 10 Car safety -- -- 1
24 2011 64 Switch assly comp LH 1 1 -- Upto Sept.05 15 AF 2010 82 Cabin light assly. 1 1 1
4 AB 2010 77 Hazard switch 1 1 1
5 AF 2011 31 On-off parking switch 1 1 1 From Nov.06 16 39 1205 01 Chesse head screw 4 4 4 Mtg. of engine cabin light.
AF 2011 07
AF 2010 34
On-off parking switch
Switch assly Ignition
1
1
1
1
1
1
From May 06 to Oct.06
From May 02 to Apr.06
17
18
39
39
0375
1831
11
12
Plain washer
Spring washer
4
4
4
4
4
4
}N.I
AB 2010 06 Switch assly Ign./ start 1 1 -- Upto April 02 19 39 0375 11 Plain washer -- 1 -- N.I For micro switch.
6
7
AA 1110 31
AP 2010 12
Switch reverse
Label On-off parking switch
1
1
1
1
1
1 From Nov.06
20 39 1241 01 Screw pan cross -- 1 -- }
AF 2010 39 Label ignition switch 1 1 1 From May.02 to Apr. 06 21 AF 2010 76 Battery cut off switch -- 1 1
AB 2010 15 Label starter switch 1 1 -- Upto March.02
8 AA 2011 56 Horn (DC) 1 1 1 From March.05
AB 2010 28 Horn (3 point Mtg.) 1 1 -- Upto Feb.05
9 39 1698 01 Self tapping screw 2 2 2 For mounting horn
10 39 0197 11 Plain washer 2 2 2 For mounting horn
106 AA - RE 4S AA - RE 4S 107
PETROL PETROL
Plate No. 56 : ELECTRICAL EQUIPMENT RE 4 STROKE Plate No. 56 : ELECTRICAL EQUIPMENT RE 4 STROKE
2 2
8 11 8 11
3 3
10 10
4 4
9 9
7 12 7 12
3 2 3 2
6 6
1 1
3 3
2 14 2 14
5 5
4 13 4 13
16 16
17 17
15 15
3 3
2 2
4 4
21 21
18 18
19 19
20 20
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 2010 36 Assly. regulator 1 1 1 From Sept. 01 11 AA 1610 60 Plate assly.mtg. electrical units 1 1 1
AA 2010 07 Assly regulator 1 -- -- Upto Aug. 01 12 39 0944 04 Bolt 3 3 3 For Plate assly mounting on
2 39 0198 11 Plain washer 8 8 8 For Mounting regulator, chassis
starter relay & Ele. units 13 06 2013 25 Fuse box 1 1 --
3 39 0263 12 Spring washer 8 8 8 mounting plate 14 06 2013 26 Damper 1 1 -- Upto Aug. 01
4 39 0291 15 Hex nut 5 5 5 15 AB 2010 26 Fuse 20 Amp. 2 1 --
5 AB 2010 76 Assembly D.C.Flasher 1 1 1
16 AA 1610 80 Cover - plate electrical unit 1 1 1
6 AA 2010 12 Starter relay 1 1 1 17 AA 1610 81 Packing - cover 1 1 1
7 BA 2010 23 Box (couplers joint) 1 1 1 18 39 0239 11 Plain washer 2 2 2
8 39 0071 04 Hex head screw 1 1 1 19 39 0732 12 Spring washer 2 2 2
9 AA 1110 91 Digital CDI with starter interlock 1 From May 06 20 39 0696 01 Slotted ch.hd.screw 2 2 2
AA 1110 89 DC igniter 1 -- -- Upto Apr. 06 21 AL 2010 12 Starter interlock Relay 1 1 1
AF 1110 16 DC ignitor and gas controller -- 1 1 From May 06
AM 1110 02 DC ignitor and gas controller -- -- 1 For Lovato kit
AF 1110 15 DC ignitor and gas controller 1 1 Upto Apr. 06
10 AB 1110 11 Damper 1 1 1
108 AA - RE 4S AA - RE 4S 109
PETROL PETROL
Plate No. 57 : BATTERY AND FUSE BOX ASSLY RE 4 STROKE Plate No. 57 : BATTERY AND FUSE BOX ASSLY RE 4 STROKE
9 16 9 16
2 2
6 6
20 1 20 1
4 4
11 3 11 3
10 5 10 5
EXID EXID
E E
12/14 MADE
IN IN
DIA
12/14 MADE
IN IN
DIA
14 14
13 13
8 7 8 7
18 18
19 17 19 17
15 15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AA 2011 90 Fuse box assly 1 -- -- From 10.04.08 2 AK 2010 12 Fuse 10A (blade type) 8 8 8 From April.03 Spare fuse
AA 2011 80 Fuse box assly 1 -- -- From Nov. 06 to 09.04.08 06 2012 84 Fuse 10 Amp. 8 8 -- Upto May.02
AA 2011 78 Fuse box assly 1 -- -- From May 06 to Oct. 06 3 39 1063 01 Hexagon screw 2 2 2
AA 2010 48 Fuse box assly 1 -- -- From June.03 to Apr 06 4 39 0198 11 Plain washer 2 2 2
AA 2011 27 Fuse box assly 1 -- -- From Mar.03 to May 03 5 BA 2010 01 Battery 12 V - 32 Ah 1 1 1
AA 2010 26 Fuse box assly 1 -- -- Upto Feb.03
6 AN 1610 74 Calmp assly battery 1 1 1 From 10.09.2007
AF 2011 41 Fuse box assly -- 1 -- From 15.03.08
AF 1610 35 Bkt. For mtg. battery 1 1 1 Upto 09.09.2007
AF 2011 33 Fuse box assly -- 1 -- From Nov. 06 to 14.03.08
AF 2011 01 Fuse box assly -- 1 -- From May 06 to Oct. 06
7 AN 1610 75 Tie rod 1 1 1 From 10.09.2007
AF 2010 65 Fuse box assly -- 1 -- From June.03 to Apr. 06 AF 1610 38 Tie rod 1 1 1 Upto 09.09.2007
AK 2010 11 Fuse box assly -- 1 -- From Mar 03 to May.03 8 BA 1610 29 Packing battery base 1 1 1
AF 2010 20 Fuse box assly -- 1 -- Upto Feb.03 9 22 2010 06 Packing battery clamp 1 1 1
10 AB 2010 17 Cap (Battery) 1 1 1
AM 2010 60 Fuse box assly -- -- 1 From 24.04.08
AM 2010 52 Fuse box assly -- -- 1 From Nov. 06 to 23.04.08 11 01 1401 17 Knob 1 1 1
AM 2010 44 Fuse box assly -- -- 1 From May 06 to Oct. 06 12 BA 2010 24 Cable assly red 1 1 1
AM 2010 49 Fuse box assly -- -- 1 From Nov. 06 (Lovato kit) 13 BA 2010 25 Cable assly black 1 1 1
AM 2010 45 Fuse box assly -- -- 1 From May 06 to Oct. 06 14 39 0956 15 Hex nut 1 1 1
(Lovato kit) 15 AF 1610 94 Tray battery 1 1 1 From 10.09.2007
AM 2010 14 Fuse box assly -- -- 1 Upto Apr.06 AF 1610 36 Tray 1 1 1 Upto 09.09.2007
110 AA - RE 4S AA - RE 4S 111
PETROL PETROL
Plate No. 57 : BATTERY AND FUSE BOX ASSLY RE 4 STROKE Plate No. 58 : STARTER MOTOR RE 4 STROKE
9 16 9
2 11
6 7
20 1 13
4
11 3
10 5
EXID
5
E
10
12/14 MADE
IN IN
DIA
6 2
14
4
13
7 3
8
18
8
19 17 12
15
1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 AL 1613 60 Lock battery with key 1 1 1 1 AB 1110 01 Starter motor 1 1 1 Upto Aug.03 Varroc make
17 39 0265 12 Spring washer 1 2 2 2 391791 04 Flange bolt 1 1 1
18 39 0119 04 Bolt 1 2 2 3 AA 1110 67 Support bracket assly. 1 1 1 For Mitsubh starter motor
19 39 0897 04 Bolt hex. head 1 1 1 For Batt. negative earth on eng. AA 1110 55 Support bracket assly. 1 1 1 For Varroc starter motor
20 AF 2011 12 Fuse box cover 1 1 1 4 39 2234 04 Hex flange bolt 3 3 3 For Mounting
5 39 0198 11 Plain washer 2 2 2 starter motor
6 39 1826 12 Spring washer 2 2 2
7 AB 1110 42 Drive end bracket 1 1 1 Lucas
8 AB 1110 43 Comutor end bracket 1 1 1 Lucas

AB 1110 27 Comutor end bracket 1 1 1 Auto Gallon
AB 1110 35 Comutor end bracket 1 1 1 JHS
AB 1110 51 Comutor end bracket 1 1 1 Varroc
9 AB 1110 44 Intermediate bracket 1 1 1 Lucas
AB 1110 28 Intermediate bracket 1 1 1 Auto Gallon
AB 1111 04 Intermediate bracket 1 1 1 From April.03 Varroc
AB 1110 52 Intermediate bracket 1 1 1 Upto March.03 Varroc
112 AA - RE 4S AA - RE 4S 113
PETROL PETROL
Plate No. 58 : STARTER MOTOR RE 4 STROKE Plate No. 58A : STARTER MOTOR RE 4 STROKE
5
9
7 11
13 7
8
11
5 10
10
6 2 12
4
3
3 4
6 9
8
12 2
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
10 AB 1110 45 Armature assly. 1 1 1 Lucas 1 AA 1110 92 Starter motor 1 1 1 From Sept.03 (Mitsuba)
AB 1110 29 Armature assly. 1 1 1 Auto Gallon 2 AA 1110 93 Fixing bkt. assly 1 1 1 from Mar.08
AB 1111 05 Armature assly. 1 1 1 From April.03 Varroc AA 1110 78 Bracket assly 1 1 1 Upto Feb.08
AB 1110 53 Armature assly. 1 1 1 Upto March.03 Varroc 3 AA 1110 79 Cover assly end cover 1 1 1
11 AB 1110 46 Driver assly. 1 1 1 Lucas 4 AA 1110 80 Bracket end cover 1 1 1
AB 1110 30 Driver assly. 1 1 1 Auto Gallon 5 AA 1110 81 Bracket assly intermediate 1 1 1
AB 1111 06 Driver assly. 1 1 1 From April.03 Varroc 6 AA 1110 82 Armature assly 1 1 1
AB 1110 54 Driver assly. 1 1 1 Upto March.03 Varroc
12 AB 1110 47 Brush box assly. 1 1 1 Lucas 7 AA 1110 94 Gear shaft assly 1 1 1 From Mar.08
AB 1110 55 Brush box assly. 1 1 1 Varroc AA 1110 83 Drive assly 1 1 1 Upto Feb.08
13 AB 1110 33 Circlip/JMP ring 1 1 1 Auto Gallon 8 AA 1110 95 Gear shaft unit 1 1 1 From Mar.08
AB 1110 57 Circlip/JMP ring 1 1 1 Varroc AA 1110 84 Gear shaft unit 1 1 1 Upto Feb.08
9 AA 1110 85 Brush box assly kit 1 1 1
10 AA 1110 86 Spring pinion return 1 1 1
11 AA 1110 87 Circlip drive assly 1 1 1
12 AB 1111 07 Yoke and magnet assly 1 1 1
114 AA - RE 4S AA - RE 4S 115
PETROL PETROL
Plate No. 59 : PASSENGER BODY AND REAR DOOR RE 4 STROKE Plate No. 59 : PASSENGER BODY AND REAR DOOR RE 4 STROKE
35 35
32 14 15 32 14 15
36 17 36 17
33 16 16 7 33 16 16 7
10 8 10 8
34 31 3 34 31 3
16 9 16 9
2 2
27 11 27 11
26 12 19 26 12 19
29 25 29 25
28 24 4 28 24 4
18 5 18 5
6 6
29 29
13 30 13 30
22 22
21 21
26 26
1 20 1 20
13 13
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 2313 64 Body assly 1 -- -- From 23.07.2007 16 AF 1610 40 CNG label -- 1

AA 2310 92 Body assly 1 -- -- From May 07 to 22.07.07 17 AM 1610 20 LPG label 1
AA 2310 33 Body assly 1 -- -- Up to April 07 18 01 1601 26 Rivet 3 3 3
24 2313 68 Body assly -- 1 1 From 10.09.2007 19 39 0784 08 Split pin 2 2 2
AF 2310 32 Body assly -- 1 From Jan.03 to 09.09.07 20 24 2313 60 Lock for door/clip 1 1 1 With key
AF 2310 02 Body assly -- 1 Up to Dec. 02
AM 2310 02 Body assly -- -- 1 Upto 09.09.2007 21 AF 2311 02 Lock for fuel fill door 1 1 1 with Key
2 AA 2310 11 Rear door assly 1 1 1 22 AF 2310 73 Door assly gas filling -- 1 1 From 10.09.07
3 39 0096 04 Bolt 2 2 2 BA 2310 25 Door assly fuel filling -- 1 1 Up to 09.09.07
4 39 0199 11 Plain washer 2 2 2 23 39 0156 08 Split pin 1 1 1
5 39 0264 12 Spring washer 2 2 2 24 BA 2310 44 Heat insulation sheet 1 1 1
25 39 1542 11 Plain washer 12 12 12
6 39 0293 15 Hex nut 2 6 6
7 01 1401 16 Tie rod 2 2 2
26 39 0553 02 Self tapping screw 12 12 12
8 39 0147 08 Split pin 2 2 2
27 BA 2310 84 Cover assly battery cutout 1 -- --
9 22 2301 40 Handle 2 2 2
28 AA 2310 46 Cover assly starter motor cutout 1 -- --
10 39 0044 01 Screw 4 4 4
AF 2310 34 Cover assly starter motor cutout -- 1 1
11 39 0262 12 Spring washer 4 4 4 29 AP 2310 21 Plate air intake 1 1 1
12 39 0291 15 Hex nut 4 4 4 30 AA 2311 03 Damper 2 2 2
13 24 2301 98 Rubber pad 8 8 8 Rear and fuel door
14 24 2312 45 Knob for rear door 2 2 2
15 24 2301 76 Knob comp 1 1 1
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
117
Plate No. 59 : PASSENGER BODY AND REAR DOOR RE 4 STROKE Plate No. 60 : REAR MUDGUARD BUMPER AND MUDFLAP RE 4 STROKE
35
15
15 3
32 14
36 4
17
16 12
33 16 7 12
10 8
34 31 3 13 11
14
16 9
2
27 11
26 12 19
29 25
24 8 8
28 4
18 5 6/7 10
6
2
9
3
29 4
13 30
4
22
3
21 2
26
5
1 20
13 1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
31 BA 2310 10 Cup assly.air suction 1 1 -- Upto Feb. 02 1 25 2310 62 Rear mudguard assly 2 2 2
32 BA 2310 13 Grill air suction hole 1 1 -- Upto Feb. 02 2 39 0197 11 Plain washer 12 12 12
33 39 1348 01 Cross. rec.pan head screw 3 3 -- Upto Feb. 02 3 39 0262 12 Spring washer 20 20 20
34 39 0197 11 Plain washer 3 3 -- Upto Feb. 02 4 39 0291 15 Hex nut 20 20 20
35 BB 1210 35 Grill air intake 1 1 1 5 25 2310 64 Beading for rear mudguard 2 2 2
36 39 2549 01 Screw M6 2 2 2 For BB121035 6 24 2310 90 Angle RH 1 1 1

7 24 2310 91 Angle LH 1 1 1
8 39 0071 04 Hex.screw 10 10 10
9 BA 2310 52 Mud flap 2 2 2
10 24 2311 57 Strip rear mudguard flap 2 2 2
11 24 2310 63 Bumper assly 1 1 1

12 39 0230 11 Plain washer 6 6 6
13 39 0265 12 Spring washer 3 3 3
14 39 0294 15 Nut 3 3 3
15 AA 201148 Reflector reflex 2 2 2
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
119
Plate No. 61 : HOOD AND FRAME ASSLY / PACKING RE 4 STROKE Plate No. 61 : HOOD AND FRAME ASSLY / PACKING RE 4 STROKE
13 13
14 14
19 19
11 20 11 20
12 12
10 10
17 17
12 18 12 18
15 15
12 16 12 16
17 17
1 1
2 2
7 6 7 6
4 4
9 8 3 9 8 3
5 5
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 2304 01 Hood frame assly 1 1 1 14 39 0371 18 Tekas 8 8 8

2 24 2304 09 Hood pipe assly 1 1 1 15 AA 2310 84 Strip hood fixing rear right 1 1 1
3 24 2313 67 Support assly top 1 1 1 From June 07 16 24 2304 17 Strip Hood fixing rear 1 1 1
24 2304 11 Support assly top 1 1 1 Upto May 07
4 39 0044 01 Screw 4 4 4
17 39 0364 02 Slotted pan head screw 27 27 27
5 39 1379 04 Bolt 2 2 2 18 24 2313 36 Packing 8 8 8
19 39 0390 04 Hex bolts 8 8 8 For mounting body
6 39 0265 12 Spring washer 10 10 10
20 39 0230 11 Plain washer 8 8 8 on chassis
7 39 0694 15 Hex lock nut 10 10 10
8 39 0262 12 Spring washer 2 2 2 21 AF 2210 02 Bracket for mounting fire ext. -- 1 1 N.I.
9 39 0291 15 Hex nut 2 2 2
10 22 2311 55 Hood stick assly 1 1 1 22 39 0062 04 Bolt -- 4 4 For AF221002
11 39 0372 16 Red button 19 19 19
23 39 2299 11 Plain washer -- 8 8 For AF221002
12 39 0365 13 Cup washer 19 19 19 24 39 0263 12 Spring washer -- 4 4 For AF221002
13 AA 2310 97 Hood comp Brown 1 From May 07 25 39 1580 15 Hex nut -- 4 4 For Af221002
AA 2310 35 Hood comp Brown 1 From June 04 to Apr 07
AA 2310 37 Hood comp Yellow 1 From June 04
BA 2310 49 Hood comp Brown 1 1 Upto May 04
BA 2310 56 Hood comp Yellow 1 -- Upto May 04
24 2313 37 Hood complete Brown -- 1 1 From 10.09.2007
24 2313 39 Hood complete Yellow -- 1 1 From 10.09.2007
AM 2310 11 Hood comp Brown -- 1 1 From June 04 to 09.09.07
AM 2310 13 Hood comp-Yellow -- 1 1 From June 04 to 09.09.07
AF 2310 51 Hood comp-Yellow -- 1 1 Upto May 04
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
121
Plate No. 62 : WINDSHIELD AND WIPER MOTOR RE 4 STROKE Plate No. 62 : WINDSHIELD AND WIPER MOTOR RE 4 STROKE
10 10
7 7
6 2 6 3 6 2 6 3
1 1
7 9 7 9
4 9 4 9
13 13
5 14 5 14
10 10
11 11
20 19 20 19
12 17/18 12 17/18
14 20 14 20
15 15
21 21
16 16
22 22
8 8
23 23
20 21 13 20 21 13
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 2313 40 Windshield assly/top 1 1 1 16 39 0291 15 Hex nut 9 9 9

2 22 2312 58 Central glass 1 1 1 17 AB 2310 09 Joint plate LH 1 1 1
3 22 2311 41 Side glass LH 1 1 1 18 AB 2310 08 Joint plate RH 1 1 1
4 22 2311 40 Side glass RH 1 1 1 19 39 0071 04 Bolt 6 6 6
5 22 2311 42 Rubber beading 1 1 1 20 39 0197 11 Plain washer 14 14 14
6 22 2306 56 Vertical strip 2 2 2 21 39 0262 12 Spring washer 8 8 8

7 22 2306 25 Plate - I 8 8 8 22 39 0291 15 Hex nut 6 6 6
8 39 1401 21 'O' ring 1 1 1 23 AA 2011 52 Wiper motor 1 1 1 From Dec.04
9 39 2510 01 Round head Screw 8 8 8 AB 2010 29 Wiper motor - 12 V 1 1 1 Upto Nov.04
10 39 0287 15 Hex nut 8 8 8
11 22 2306 35 Wiper assly 1 1 1

12 22 2312 49 Rubber packing 1 1 1
13 39 0085 04 Bolt 9 9 9
14 39 0258 11 Plain washer 18 18 18
15 39 0262 12 Spring washer 9 9 9
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
123
Plate No. 63 : SEAT ASSEMBLY RE 4 STROKE Plate No. 63 : SEAT ASSEMBLY RE 4 STROKE
16 16
15 15
14 14
12 12
13 13
15 15
5 5
14 14
4 4
19 19
3 3
11 13 11 13
20 20
1 1
17/18 23 17/18 23
12 12
11 15 11 15
2 2
6 6
21 / 22 21 / 22
10 10
24 24
4 4
12 12
3 8 13 3 8 13
5 7 15 11 5 7 15 11
9 2A 24 9 2A 24
14 14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 2310 38 Driver seat assly -- 1 1 From June.04 13 39 0211 11 Plain washer 5 5 5

24 2313 43 Driver seat assly 1 -- 14 39 0263 12 Spring washer 5 5 5
AM 2310 09 Driver seat assly 1 15 39 0292 15 Hex nut 5 5 5
2 BA 1610 46 Frame assly driver seat 1 1
2A AM 1610 08 Frame assly driver seat -- 1 16 AA 2311 04 Passenger back rest 1 -- -- From 23.07.07
3 39 0197 11 Plain washer 8 8 8 24 2313 61 Passenger back rest -- 1 1 From 10.09.07
4 39 0262 12 Spring washer 8 8 8 AA 2310 19 Passenger back rest 1 1 1 Upto 09.09.07
5 39 0291 15 Hex nut 8 8 8 17 24 2303 21 Side panel cover RH 1 1 1
18 24 2303 22 Side panel cover LH 1 1 1
6 24 23 1146 Clip 2 2 2 19 39 1542 11 Plain washer 12 12 12
7 39 0100 04 Bolt 2 2 2 20 39 1348 01 Cross res. pan Hd. screw 12 12 12
8 39 0230 11 Plain washer 2 2 2
9 39 0265 12 Spring washer 2 2 2 21 AM 1610 26 Bkt. RH rubber pad 1
10 39 0294 15 Nut 2 2 2 22 AM 1610 27 Bkt. LH rubber pad 1
23 39 0892 04 Bolt -- 2
11 AF 2310 39 Driver back rest assly -- 1 1 24 21 2101 12 Rubber plug 2
AA 2310 15 Driver back rest assly 1 --
12 24 2313 45 Passenger seat assly 1 -- --
24 2313 30 Passenger seat assly -- 1 1 From 10.09.07
AF 2310 41 Passenger seat assly -- 1 1 Upto 09.09.07
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
125
Plate No. 64 : TOOL KIT AND MIRROR RE 4 STROKE Plate No. 65 : CNG CYLINDER RE 4 STROKE
18 15
1
19
10
2
9
7
5
10 9 10
9
1
8
16
12
2/3
17
6
11 6
1
4
4 3
4
5 13
6
14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 2210 18 Tool kit complete 1 1 1 1 AF 1610 98 Assly Strap -- 2 -- From 30.05.08

* 24 2210 19 Tool bag 1 1 1 AF 1610 61 Cylinder strap -- 2 -- Upto 29.05.08
* 24 2210 22 Flat spanner 7x8 1 1 1 2 AF 1610 97 Beading Strap -- 2 -- From 30.05.08
* 24 2210 21 Flat spanner 10x12 1 1 1 Not to service AF 1610 56 Rubber packing lower -- 1 Upto 29.05.08
* 24 2210 24 Flat spanner 13x14 1 1 1 only for ref. AF 1610 54 Rubber packing upper -- 1 Upto 29.05.08
* 24 2210 20 Tool plier 1 1 1 3 AF 1610 20 Rubber packing neck -- 1 --
* 24 2210 23 Tubler spanner 1 1 1 4 AF 1610 21 Rubber packing cylinder end -- 1 --
* DF 2210 43 Screw Driver 1 1 1 5 AF 1610 22 Rubber bush -- 2 --
2 AA 2210 05 Mirror assly. LH 1 1 1
3 AA 2210 06 Mirror assly. RH 1 1 1 6 AF 1410 32 CNG cylinder -- 1 --
4 21 1704 16 Plain washer 4 4 4 AF 1410 21 CNG cylinder(Dia.267) -- 1 --
5 39 1829 12 Spring washer 2 2 2 7 39 0083 04 Hex.bolt -- 2 --
8 39 0940 01 Screw -- 4 --
6 39 0302 15 Hex nut 4 4 4 9 39 0201 11 Plain washer -- 6 --
10 39 0862 12 Spring washer double coil -- 6 --
11 AF 2310 08 Cover CNG filling -- 1 --

12 AF 2310 09 Foam strip -- 4 --
13 AF 2311 02 Lock CNG fill cover -- 1 -- with key
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
127
Plate No. 65 : CNG CYLINDER RE 4 STROKE Plate No. 66 : VALVE OF CNG CYLINDER (FOR CNG ONLY) RE 4 STROKE
18 15
1 1
19
10
2
9
7
5
10 9 10
9
1
8
16
12 4 2
17
3
11 6
3
4
13
14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
14 01 1607 17 Lock clip -- 1 -- 1 AF 1410 08 Hand wheel -- -- 1

15 AF 1610 29 CNG valve label -- 1 -- 2 AF 1410 09 Disc-CNG Cylinder valve -- -- 1
16 AF 1610 17 Neck Strap -- 1 -- 3 AF 1410 10 Washer-CNG cylinder valve -- -- 1
17 39 0156 08 Split pin -- 1 -- For Cover CNG filling 4 AF 1410 30 Valve for CNG -- -- 1 From Aug.02 Alt.AF 1410 28
18 AF 2310 11 Identification plate -- 1 --
19 01 1601 26 Rivet -- 4 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
129
Plate No. 67 : MIXER UNIT & HOSE (Vanaz Kit) RE 4 STROKE Plate No. 68 : RELAY & SOLENOID PETROL & GAS (Vanaz Kit) RE 4 STROKE
9
7 9
12
1
10
4 9 11
7
9 9
8
2
1
8
7
14 2 3
10
12
14 6
5 11 3
17
6
13
5
16
14
15
14
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 39 0814 11 Plain washer -- 2 -- 1 AF 2010 01 Relay -- 1 --

2 39 1180 11 Plain washer -- 2 -- 2 AF 2010 67 Solenoid -CNG paper filter -- 1 --
3 22 1504 35 Bolt -- 2 -- 3 AF 2010 13 Solenoid - petrol -- 1
4 AF 1211 20 Mixer assly. -- 1 --
5 AF 1213 35 Tube assly. -- 1 -- From April 04
4 AF121316 Drain plug -- 1 --
AF 1210 09 Flexible hose assly. 1 -- 1 Upto March 04 5 AF121317 'O' ring -- 1 --
6 AF 1213 37 Tube assly 2 -- 1 -- From April 04 6 AF121319 Paper filter -- 1

AF 1210 10 Flexible hose assly. 2 -- 1 Upto March 04 7 AF121320 'O' ring -- 1 --
7 AF 1211 97 Low pressure hose pipe -- 2 -- 8 AF121322 'O' ring -- 1 --
8 39 0262 12 Spring washer -- 2 -- 9 AF121323 Bolt -- 1 --
9 BA 1011 66 Hose clip -- 4 --
10 AF 1610 25 Bkt. 2nd stage regulator mtg. -- 1 --
10 AF121325 'O' ring -- 1 --
11 39 0119 04 Bolt -- 2 -- 11 AF121326 Plunger assembly -- 1

12 39 0265 12 Spring washer -- 2 -- 12 AF121327 Lock nut -- 1 --
13 AB 1210 17 Clamp for mixer assly. -- 1 -- N.I. 13 24 2013 34 Indicator assly CNG -- -- 1 For Vanaz kit
14 AF 1210 12 Washer -- 4 --
15 AF 1213 15 Breather -- 1 -- From April 04
16 05 1010 51 Breather -- 1 -- From April 04

17 24 2013 34 Indicator assly Vanaz -- 1 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
131
Plate No. 68 : SOLENOID VALVE WITH PAPER FILTER (Vanaz kit) RE 4 STROKE Plate No. 69 : 2ND STAGE CNG REGULATOR (Vanaz kit) RE 4 STROKE
21
19
15
16
1
14 17
11 18
13
10
9 12
7
6 8
4
2
3
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 1210 06 2nd stage CNG regulator -- 1

2 AF 1210 49 Spring Washer -- 8 --
3 AF 1210 50 Hex. Screw -- 8 --
4 AF 1210 57 Nut -- 8 --
5 AF 1211 30 Big Diaphragm sub assembly -- 1 --

6 AF 1210 60 Lever -- 1 --
7 AF 1210 62 Pad -- 1 --
8 AF 1210 61 Lever Rod -- 1 --
9 AF 1210 63 Seat -- 1 --
10 AF 1210 64 Washer -- 1 --
11 AF 1210 70 Cheese head screw -- 2 --
12 AF 1210 71 Clamping washer -- 2 --
13 AF 1210 65 Plug -- 1 --
14 AF 1210 66 Washer -- 1
15 AF 1210 89 Spring -- 1 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
133
Plate No. 69 : 2ND STAGE CNG REGULATOR (Vanaz kit) RE 4 STROKE Plate No. 70 : 2ND STAGE CNG REGULATOR II (Vanaz kit) RE 4 STROKE
21
10 25
24
11
9
8
5 3 6 22
19 12 21
4
7 13 19 20
15
5 23
16 14
1
14 17
11 1
13 18
17 18
16
10 2
12 15
9
7
6 8
4
2
27
3
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 AF 1211 12 Spring retainer -- 1 -- 1 AF 1211 29 S.R.V. Body sub assly. -- 1 --

17 AF 1210 88 'O' ring -- 1 -- 2 AF 1210 69 Washer -- 1 --
18 AF 1211 11 lock nut -- 1 -- 3 AF 1210 86 Seat -- 1 --
19 AF 1211 31 Plug -- 1 -- 4 AF 1210 85 Washer -- 1 --
20 AF 1211 87 Spring guide -- 1 -- From April.03 N.I 5 AF 1211 24 Pad holder -- 1 --
6 AF 1210 91 'O' ring -- 1 --
7 AF 1210 93 'O' ring -- 1 --
8 AF 1210 92 Clamping washer -- 1 --
9 AF 1210 94 Cheese head screw -- 1 --
10 24 1213 22 Flow adjusting screw -- 1 -- From 10.09.2007
AF 1210 95 Flow adjusting screw -- 1 -- Upto 09.09.2007
11 24 1213 23 Lock nut -- 1 -- From 10.09.2007
AF 1210 96 Lock nut -- 1 -- Upto 09.09.2007
12 24 1213 51 Flow control body -- 1 -- From 10.09.2007
AF 1210 90 Flow control body -- 1 -- Upto 09.09.2007
13 AF 1210 81 Lever assly. -- 1 --
14 AF 1210 82 Lever Pin -- 1 --
15 AF 1210 77 Diaphragm support -- 1 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
135
Plate No. 70 : 2ND STAGE CNG REGULATOR II (Vanaz kit) RE 4 STROKE Plate No. 71 : 1ST STAGE REDUCTION UNIT (Vanaz kit) RE 4 STROKE
10 25 1
24
11 9
9 3
8 8
5
10 6 4
3 6 22 2 24
15 13
21 7 2
12 29
4 22
7 13 19 20 28
20 21
5 23
14 30 25
31 16 11
1 27 12 23
17 18 17
16 26 14
2
15 18
18
32
34
19
33
27
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 AF 1210 79 'O' ring -- 1 -- 1 AF 1210 04 Refueling Adptor -- 1 --

17 AF 1210 73 Top disc -- 1 -- 2 AF 1210 23 'O' ring -- 2 --
18 AF 1210 72 Diaphragm -- 1 -- 3 AF 1210 24 String -- 1 --
19 AF 1210 76 Bottom disc -- 1 -- 4 AF 1210 18 Dust plug -- 1 --
20 AF 1210 85 Washer -- 1 -- 5 AF 1210 25 Washer -- 1 --
21 AF 1210 78 Nut -- 1 -- 6 AF 1210 26 'O' ring -- 1

22 AF 1210 80 Spring -- 1 -- 7 AF 1211 09 1st stage Seat (NRV) sub assly. -- 1 --
23 AF 1210 75 Cover -- 1 -- 8 AF 1210 28 Spring -- 1 --
24 AF 1211 16 Spring washer -- 4 -- 9 AF 1210 03 Pressure Gauge -- 1 --
25 AF 1211 14 Hex. Screw -- 4 -- 10 AF 1210 29 Washer -- 1 --
26 AF 1211 87 Spring guide -- 1 -- N.I. From April.03 11 AF 1210 30 Washer -- 1 --

27 AF 1610 63 Support II stage regulator -- 1 -- 12 AF 1210 01 Connector -- 1 --
13 AF 1210 31 Coupling screw -- 1 --
14 AF 1210 32 'O' ring -- 2 --
15 AF 1211 01 Junction Block -- 1 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
137
Plate No. 71 : 1ST STAGE REDUCTION UNIT (Vanaz kit) RE 4 STROKE Plate No. 72 : LPG CYLINDER RE 4 STROKE
9
3
8
5
10 6 4 1
2 24
15 13
7 2
29
22
28
3
20 21
30 25 4
31 16 11
27 12 23 5
26 17
14 2
18
18
32
34 5
19
33
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 AF 1210 34 Spring -- 1 -- 1 AM 2310 06 Compliance plate -- -- 1 N.I

17 AF 1211 26 Piston assly. -- 1 -- 2 AM 1410 01 LPG Fixed Cylinder -- -- 1
18 AF 1210 36 'O' ring -- 2 -- 24 1411 01 LPG Cylinder -- -- 1 For Vanaz kit
19 AF 1211 25 1st stage Cylinder(SRV) sub assly. -- 1 -- 3 39 0080 04 Hexagon head bolt -- -- 4 For AM141001
20 AF 1210 38 Lock nut -- 1 -- 4 39 0245 11 Plain Washer -- -- 4 For AM141001
5 AM 1610 17 Pad cylinder mtg -- -- 4 For AM141001
21 AF 1210 44 Mounting plate -- 1 --
22 AF 1210 45 Philips screw -- 2 --
6 14 1613 51 Strap LPG cylinder -- -- 2
23 AF 2010 10 Microswitch -- 1 --
7 AF 1610 56 Packing lower -- -- 2
24 AF 1210 46 Philips screw -- 2 --
8 AF 1610 54 Packing upper -- -- 2
25 AF 1211 04 'O' ring -- 1 --
9 AF 1610 59 Pin for CNG cylinder strap -- -- 2
26 AF 1211 05 Retainer -- 1 -- 10 24 1410 91 Clip spring -- -- 2 For 24141101
27 AF 1211 06 'O' ring -- 1 --
28 AF 1211 07 Filter -- 1 -- 11 39 0302 15 Hex nut -- -- 4
29 AF 1211 08 Washer -- 1 -- 12 39 0211 11 Plain washer -- -- 4
30 AF 1210 84 Pad -- 1 -- 13 39 0862 12 Spring washer -- -- 2
31 AF 1210 05 First stage reduction unit -- 1 --
32 AF 1211 27 Pad holder -- 1 --
33 AF 1210 39 Relief valve spring -- 1 --
34 AF 1210 40 Adjusting screw -- 1 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
139
Plate No. 73 : REFILLING UNIT (Lovato Kit) RE 4 STROKE Plate No. 74 : MIXER ASSLY. & MANIFOLD ASSLY. (Lovato Kit) RE 4 STROKE
2
8
3
7
7
1
6
5 4 3 2 1
8 5
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AJ 1210 35 Filling valve LOVATO -- -- 1 Include fig.2,3,4,5 & 6 1 AJ 1210 72 Mixer assly LOVATO -- -- 1
2 39 1227 01 Slr csk hd screw M5 -- -- 2 2 AB 1210 17 Clamp -- -- 1
3 39 0291 15 Hex nut -- -- 2 3 AF 1210 22 Sleeve (Carburettor) -- -- 1
4 AJ 1210 61 Grommet -- -- 1 4 28 1210 09 Clamp (Intake duct) -- -- 1
5 AJ 1210 62 Gas filling pipe -- -- 1 5 AF 1210 13 Duct for CNG -- -- 1
6 24 1210 52 Hose clip -- -- 2 6 AJ 1210 77 Rubber Hose -- -- 1 N. I

7 AJ 1210 59 Ventillation duct-2 -- -- 1 7 AJ 1210 01 Manifold assly. comp. -- -- 1
8 AJ 1210 51 Ferrule -- -- 2 8 AJ 1210 78 Vaccume pipe -- -- 1
9 30 1210 18 Ring Snap -- -- 2
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
141
Plate No. 75 : VAPOUR BOX (Lovato Kit) RE 4 STROKE Plate No. 76 : MULTIFUNCTION VALVE (Lovato Kit) RE 4 STROKE
8
9
10 4 28
11
28 4
7
8
13 17
10 15
6
14 12
6 4 16 5
14
5
3 19
2 18
26
22
42
2
23
1
1
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AJ 1210 69 Allen bolts M-5 -- -- 6 1 AJ 1210 38 Multifunction valve -- -- 1

2 xx xxxx xx Vapour box( LOVATO ) -- -- 1 Includes 3, 4 & 5 2 AJ 1210 82 Fixed nucleus -- -- 1 Not to service
3 AJ 1210 53 Vapour box top -- -- 1 Not to service 3 AJ 1210 83 Retaining washer -- -- 1 N.I
4 AJ 1210 52 Vapour box bottom -- -- 1 Not to service 4 AJ 1210 84 Service valve tap -- -- 2
5 AJ 1210 55 'O' ring vapour box -- -- 1
5 AJ 1210 85 Hex socket head screw -- -- 2
6 AJ 1210 54 'O' ring-multivalve -- -- 1 6 AJ 1210 86 Valve with 'O' ring -- -- 1
7 AJ 1210 75 Input pipe assly -- -- 1 include fig.8 to 13 7 AJ 1210 87 Spring -- -- 1
8 AJ 1210 48 Ferrule -- -- 4 8 AJ 1210 88 Spring excess flow -- -- 1
10 AJ 1210 49 Hoseclip -- -- 2 9 AJ 1210 89 Valve excess flow -- -- 1
10 AJ 1210 90 Spacer for suction pipe -- -- 1

11 AJ 1210 91 Nut for suction pipe -- -- 1
12 AJ 1210 92 Safety automatic valve stop -- -- 1
13 AJ 1210 93 Suction pipe -- -- 1
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
143
Plate No. 76 : MULTIFUNCTION VALVE (Lovato Kit) RE 4 STROKE
AUTORIKSHA
8
9
10 4 28
11
28 4
13 17
15
6
14 12
16 5
14
19 18
26
22
42
2
23
Qty/Veh.
AA AF AM
14 AJ 1210 96 Hex head screw -- -- 2

15 AJ 1210 97 Permanent magnet -- -- 1
16 AJ 1210 98 Elect. level indicator -- -- 1
17 AJ 1211 08 Or 2962 -- -- 1
18 AJ 1211 09 Complete valve spring -- -- 1
19 AJ 1211 10 Complete valve -- -- 1

20 AJ 1211 11 Coil for LPG -- -- 1 N.I
21 AJ 1211 12 Bracket -- -- 1 N.I
22 AJ 1211 13 Body solenoid -- -- 1
23 AJ 1210 81 Gasket union -- -- 1
24 AJ 1211 16 O ring -- -- 1 N.I

25 AJ 1211 17 O ring -- -- 1
26 AJ 1211 21 O ring -- -- 1
27 AJ 1211 22 Gasket service valve -- -- 2
28 AJ 1211 24 Nylon mesh filter -- -- 1 N.I
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
Plate No. 77 : REGULATOR (Lovato Kit) RE 4 STROKE Plate No. 77 : REGULATOR (Lovato Kit) RE 4 STROKE
10 13 8 10 13 8
14 14
6 2 6 2
7 5 7 5
12 4 12 4
3 3
11 8 9 11 8 9
32 30 1 32 30 1
31 31 26
26
2 22 25 2 22 25
21 21
2 18 2 18
20 3 20 3
17 17
3 24 3 24
15 16 23 15 16 23
19 9 8 19 9 8
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AJ 1210 37 Mini reducer LPG -- -- 1 18 AJ 1211 42 2nd stage diaphragm -- -- 1 for mini reducer
2 AJ 1211 30 Screw -- -- 12 19 AJ 1211 44 2nd stage rocker lever -- -- 1 for mini reducer
3 AJ 1211 28 Wave washer -- -- 12 20 AJ 1211 45 Seal 2nd stage rocker lever -- -- 1
4 AJ 1211 34 1st stage cover -- -- 1 for mini reducer
21 AJ 1211 38 Pressure switch diaph. cover -- -- 1
5 AJ 1211 40 1st stage spring -- -- 1
22 AJ 1211 43 Vacuum diaphragm -- -- 1 for mini reducer
23 AJ 1211 46 Idler register screw -- -- 1
6 AJ 1211 29 1st stage diaphragm -- -- 1 for mini reducer
24 AJ 1211 37 Idle register spring -- -- 1 for mini reducer
7 AJ 1211 52 1st stage rocker lever with -- -- 1
25 AJ 1211 36 Vacuum stage spring -- -- 1
valve plug
8 AJ 1211 31 Screw -- -- 6
26 AJ 1211 41 Oil drain plug -- -- 1 N.I.
9 AJ 1211 32 Pin -- -- 2
27 AJ 1210 75 Input pipe assly -- -- 1 N. I From Multifunction
valve to Regulator
11 AJ 1211 47 Power Screw -- -- 1 for mini reducer
28 AJ 1210 30 Ventilation hose -- -- 1 N. I From Vapor box
12 AJ 1211 48 Outlet elbow -- -- 1 for mini reducer
to Chassis Frame covering
13 AJ 1211 49 Inlet connection -- -- 1 for mini reducer
input pipe
14 AJ 1211 50 Vacuum fitting with "O" ring -- -- 1
29 AJ 1210 60 Flange for duct -- -- 1 N.I
15 AJ 1211 51 Starter eletr. -- -- 1
30 39 0287 15 Hexagonal nut -- -- 3
16 AJ 1211 39 Starter plain washer -- -- 1
31 39 0079 04 Hexagonal bolt -- -- 3
17 AJ 1211 35 2nd stage cover -- -- 1 for mini reducer
32 AM 1610 13 Bracket -- -- 1
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
147
Plate No. 78 : REGULATOR T60 ASSLY. (MINDA KIT) RE 4 STROKE Plate No. 78 : REGULATOR T60 ASSLY. (MINDA KIT) RE 4 STROKE
20 22 20 22
20 21 20 21
1 1
11 12 13 14 15 11 12 13 14 15
2 2
15 15
24 5 4 3 23 24 5 4 3 23
6 7 8 9 10 6 7 8 9 10
16 17 18 19 16 17 18 19
25 25
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 1213 33 REGULATOR T-6O ASSY. -- 1 -- For CNG 16 AF 1212 46 Diaphragm, secondary assy -- 1 1
AM 1210 27 REGULATOR T-6O ASSY. -- -- 1 For LPG 17 AF 1212 47 Cover, secondary regulator -- 1 1
2 AF 1212 29 REGULATOR T-6O -- 1 -- For CNG 18 AF 1212 64 washer,Split lock -- 5 5
AM 1210 28 REGULATOR T-6O -- -- 1 For LPG 19 AF 1213 65 Cap Breather -- 1 1
3 AF 1213 50 O' Ring -- 1 1 20 AF 1213 31 Bolt Hex 1/4"-20 UNF -- 2 2
4 AF 1212 54 Screw, Adjustment(Idle screw) -- 1 1
5 AF 1213 49 Lock Nut -- 1 1 21 AF 1212 81 Bracket LPR Mounting -- 1 1
22 AF 1213 32 Bolt 1/4" NPT -- 1 1
6 AF 1212 50 Spring, Secondary Lever -- 1 1 23 AF 1212 30 Plug 1/8"-27 NPT -- 2 2
7 AF 1212 53 Orifice, Secondary Regulator -- 1 1 24 AF 1212 31 Body T-60 with Idle Bushing -- 1 1
8 AF 1212 51 Pin, Secondary pivot -- 1 1 25 AF 1212 42 Screw 10-32 UNF-2A -- 5 5
9 AF 1212 59 Screw 10-32 UNF- 2A -- 2 2
10 AF 1212 52 Lever, Secondary -- 1 1
11 AF 1212 45 Spring, Vacuum lock -- 1 1

12 AF 1212 44 Diaphragm, Vacuum lock assy -- 1 1
13 AF 1212 62 Gasket, Diaphragm -- 1 1
14 AF 1212 49 Ring, vacuum lock -- 1 1
15 AF 1212 48 Screw 10-32 UNF-2A -- 4 4
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
149
Plate No. 79 : REGULATOR T60 ASSLY. (MINDA KIT)
RE 4 STROKE Plate No. 80 : POWER VALVE ASSLY. (MINDA KIT) RE 4 STROKE
22
9 10
1
23
4 3 2
10 16 7 20 19
8 7 11 6
17 18
5 4
21 8 9 6 15 14 11 13 12
16 15 2 3 1 13 14 12
5
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AF 1212 32 Primary Diaphragm Assy -- 1 1 AF 1212 65 Power Valve assy -- 1 --

2 AF 1212 33 Cover-Primary regulator -- 1 2 AF 1212 66 Power Valve Elbow -- 1 --
3 AF 1212 34 Spring primary -- 1 3 AF 1212 67 Power Screw -- 1 --
4 AF 1212 35 Screw -- 1 4 AF 1212 68 Lock Nut -- 1 --
5 AF 1212 36 Plug, Expansion -- 1 -- 5 AF 2010 71 Gas solenoid valve assy -- 1 --
6 AF 1212 37 Spring, Primary Lever -- 1 -- 6 AF 2011 05 Nylon mesh Filter -- 1 --

7 AF 1212 38 Lever Assy, Primary -- 1 -- 7 AF 1213 57 Connector Straight -- 1 --
8 AF 1212 39 Screw 10-32 UNF-2A -- 2 -- 8 59 2100 02 O Ring f9.25X1.8 -- 2 --
9 AF 1212 40 Bridge, Primary -- 1 -- 9 59 0100 04 Screw -- 1 --
10 AF 1212 41 Pin, Primary pivot -- 1 -- 10 AM 1210 48 Connector fitting union -- 1 --
11 AF 1212 43 Orifice, Primary Regulator -- 1 -- 11 59 2100 04 O Ring f 34.6X2.62 -- 1 --

12 AF 1212 82 Connector 1/8" NPT x 4.5 -- 1 -- 12 59 0400 22 Bolt M8X35 -- 1 --
mm Hose 13 AM 1210 49 Bonded Seals -- 1 --
13 AF 1212 83 Hose Vacuum -- 1 -- 14 AM 1210 51 ASSY. Paper Filter -- 1 --
14 AF 1213 30 Clamp spring Band -- 2 -- 15 59 2100 05 O Ring f 26.7X1.8 -- 1 --
15 AF 1212 64 Washer, Split lock -- 5 --
16 AF 1212 42 Screw 10-32 UNF-2A -- 5 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
151
Plate No. 80 : POWER VALVE ASSLY. (MINDA KIT)
RE 4 STROKE Plate No. 81 : HPR ASSLY. (MINDA KIT) RE 4 STROKE
23 22 24 17 18 16 19
22
10 8 7 9 20
21 6
1
23 15
4 3 2
10 16 7 20 19
13 12 11 3 2 14 28 1 4 5 30
17 18
25 31
29
26
21 8 9 6 15 14 11 13 12 27 28
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
16 59 1100 01 Washer copper -- 1 -- A AF 1212 01 HPR 30 ASSY. -- 1 --

17 AF 1212 84 Hose Vapour -- 1 -- 1 AF 1212 02 Body - Inlet -- 1 --
18 AF 1213 47 Clamp spring band -- 2 -- 2 AF 1212 12 O - Ring - Stem -- 1 --
19 AF 1213 55 Hose Flexible CNG -- 1 -- 3 AF 1212 20 O' Ring Piston -- 2 --
20 AF 1210 12 Nylon washer -- 2 -- 4 AF 1213 41 Filter -- 1 --
21 AF 1212 69 Mixer Connector Assy -- 1 -- 5 AF 1213 42 Retainer Filter -- 1 --

22 AF 2010 72 Petrol solenoid valve assly -- 1 -- 6 AF 1213 43 O' Ring NRV -- 1 --
23 AF 2010 73 Electronic level indicator -- 1 -- 7 AF 1212 07 Spring - Relief Valve -- 1 --
8 AF 1212 08 Head - Relief Valve -- 1 --
9 AF 1212 09 Cap - Relief Valve -- 1 --
10 AF 1212 23 Insert -- 1 --
11 AF 1212 04 Piston -- 1 --
12 AF 1212 06 O - Ring Body -- 1 --
13 AF 1212 03 Body - outlet -- 1 ---
14 AF 1212 05 Compression spring -- 1 --
15 AF 1212 11 Spring-Filler valve -- 1 --

16 AF 1212 22 O ring Plug -- 2 --
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
153
Plate No. 81 : HPR ASSLY (MINDA KIT) RE 4 STROKE Plate No. 82 : REGULATOR T 60 ASSLY. (MINDA KIT) RE 4 STROKE
23 22 24 17 18 16 19
10 8 7 9 20
21 6 9 10
15
12
13 12 11 3 2 14 28 1 4 5 30 8 7 11 6
25 31
29
5 4
26
27 28
13 14 2 3 1 16 17 15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
17 AF 1212 10 Body-filler Valve -- 1 -- 1 AM 1210 30 Primary Diaphragm assly. -- -- 1

18 AF 1212 24 String -- 1 -- 2 AF 1212 33 Cover -Primary regulator -- -- 1
19 AF 1212 14 Plug-Filler valve -- 1 -- 3 AF 1212 34 Spring primary -- -- 1
4 AF 1212 35 Screw ,Retainer ,Adjustable spring -- -- 1
20 AF 1212 15 Washer Copper -- 1 -- 5 AF 1212 36 Plug ,Expansion -- -- 1
21 AF 1212 13 Plunger Filler Valve -- 1 --
22 AF 1212 17 Screw Socket Head M3 x 17 -- 4 -- 6 AF 1212 37 Spring , Primary lever -- -- 1
23 AF 2010 15 Micro Switch 12v DC,16A,3 Pin -- 1 -- 7 AM 1210 31 Lever Assly, Primary -- -- 1
24 AF 1212 16 Base Plate-Microswitch -- 1 -- 8 AF 1212 39 Screw 10-32 UNF-2A -- -- 2
9 AF 1212 40 Bridge , Primary -- -- 1
25 AF 1212 28 Connector-Cylinder Valve -- 1 -- 10 AF 1212 41 Pin,Primary pivot -- -- 1
26 AF 1213 59 Connector HPR -- 1 --
27 59 2100 11 'O' Ring Connector HPR 1 11 AF 1212 43 Orifice, Primary regulator -- -- 1
12 AM 1210 36 Washer ,orifice primary -- -- 1
28 AF 2011 03 Pressure Gauge -- 1 -- 13 AF 1212 42 Screw 10-32 UNF -2A -- -- 5
29 AF 2011 04 Wiring Harness -- 1 -- 14 AF 1212 64 Washer, Split lock -- -- 5
15 AF 1212 82 Connector 1/8" NPT x 4.5 -- -- 1
30 AF 1212 26 Connector Elbow -- 1 -- mm hose
31 AF 1212 27 Washer copper -- 1 --
16 24 1211 49 Hose vaccum -- -- 1
17 AF 1213 30 Clamp spring band -- -- 2
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
155
Plate No. 83 : POWER VALVE (MINDA KIT) RE 4 STROKE Plate No. 84 : MULTI VALVE ASSLY (MINDA KIT) RE 4 STROKE
4 1 2 5
6 7 8
16
15 14 13 12
4 11 10
9 3
17
17 18
18
16 9 8 5 19
2 3 7 6
1 14 10 13 11 12 15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 AM 1210 43 Filter with elbow connector -- -- 1 1 AM 1210 13 Gas tight housing -- -- 1

2 59 2100 02 O ring f 9.25 x 1.8 -- -- 2 2 AM 1210 14 Body gas tight housing -- -- 1 Not to service
3 59 0100 04 Screw -- -- 1 3 AM 1210 15 Cover gas tight housing -- -- 1 Not to service
4 AM 1210 48 Thread fitting union -- -- 1 4 AM 1210 16 Oring small 71 ID -- -- 1
5 59 2100 04 O ring f 34.6 x2.62 -- -- 1 5 AM 1210 17 O ring large 145 ID -- -- 1
6 59 0400 22 Bolt -- -- 1 6 AM 1210 02 Multivalva assembly -- -- 1

7 AM 1210 49 Bonded seales -- -- 1 7 AM 1210 01 Multivalve dia 200, 30deg -- -- 1
8 AM 1210 51 Assly paper filter -- -- 1
9 59 2100 05 O ring f 26.7 x 1.8 -- -- 1 8 AM 2010 29 Sendor unit -- -- 1
10 AM 1210 53 Connector elbow -- -- 1 9 AM 1210 21 Gas solenoid -- -- 1
11 59 1100 01 Washer copper -- -- 1 10 AM 1210 18 Filler valve assembly -- -- 1

12 AF 1212 65 Power valve assly. -- -- 1 11 AM 1210 19 Filler valve body -- -- 1
13 AF 1212 66 Power valve elbow -- -- 1 12 AM 1210 21 Screw filter valve -- -- 2
14 AF 1212 67 Power screw -- -- 1 13 AM 1210 22 Nut filter valve -- -- 2
15 AF 1212 68 Lock nut -- -- 1 14 AM 1210 42 Vent hose (8 mm copper tube) -- -- 1
16 AF 1212 69 Mixer connector assembly -- -- 1

17 24 1211 52 Hose vapour -- -- 1
18 AF 1213 47 Clamp spring band -- -- 2
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
157
Plate No. 84 : MULTIVALVE ASSLY (MINDA KIT) RE 4 STROKE Plate No.
Plate No. 85
86 : REGULATOR - VANAZ KIT RE 4 STROKE
4 1 2 5 3 1
48
50
47
36 49
6 7 8 51
48
48
37 38
13 12
45 44
43 19
9 17
10 42
16 39
26 25
11 40
4
32
33 46
4 35
9 29
3 5
17 41
16
30 28
14 27
23
18 8
6 7
24 29
19 20 22 15
21 18
7 2
6
14 10 13 11 12 15
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
15 AM 1210 41 Vent hose(6 mm copper tube) -- -- 1 1 AM 1210 73 Regulator LPG -- -- 1

16 AM 1210 25 Fuel sippl;y line assly. (8 mm) -- -- 1 From MV to FV 2 24 1613 98 Bkt. for LPR mtg. -- -- 1
17 AM 1210 26 Fuel supply line (6 mm) -- -- 1 From MV to regulator 3 24 1212 97 Diaphragm-Sub assly. -- -- 1
18 AF 2010 72 Petrol solenoid valve assembly -- -- 1 4 AF 1210 58 Washer -- -- 15
19 AM 2010 20 Electronic level indicator -- -- 1 5 24 1212 98 Lever -- 1
6 24 1212 99 Pin Lever -- -- 2

7 AF 1210 62 Pad -- -- 1
8 24 1213 00 Seat -- -- 1
9 24 1213 02 Lock nut -- -- 1
10 24 1213 03 Guide spring -- 1
11 24 1213 04 Spring -- -- 1
12 59 2100 17 O' ring -- -- 1
13 24 1213 05 Ring clamping -- -- 1
14 24 1213 06 Rubber washer -- -- 1
15 24 1213 07 Diaphragm -- -- 1
16 24 1213 08 Plate sign -- -- 3 Not to service

17 24 1213 09 Stud mtg -- -- 3
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
159
Plate No. 85 : REGULATOR- VANAZ KIT RE 4 STROKE Plate No.
Plate No. 85
86 : REGULATOR - VANAZ KIT RE 4 STROKE
3 1 3 1
48 48
50 50
47 47
36 49 36 49
51 51
48 48
48 48
37 38 37 38
13 12 13 12
45 44 45 44
43 19 43 19
9 17 9 17
10 42 10 42
39 39
26 25 26 25
11 40 11 40
4 4
32 32
33 46 33 46
4 35 4 35
29 29
5 5
41 41
16 16
30 28 30 28
14 27 14 27
23 23
8 8
6 7 6 7
24 29 24 29
4 4
20 22 15 20 22 15
21 18 21 18
7 2 7 2
6 6
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
18 AF 1210 57 Nut -- -- 3 For mtg. LPR on bkt. 36 24 1213 48 Drain plug -- -- 2

19 24 1213 11 Spring adjusting screw -- -- 1 37 AF 1211 04 'O' ring -- -- 1
20 24 1213 12 Lever sub assly -- -- 1 38 24 1213 29 Assly single nozzle flow cont. -- -- 1
39 AF 1210 93 'O' ring -- -- 2
21 24 1213 13 Seat -- -- 1 40 AF 1210 91 'O' ring -- -- 1
22 24 1213 14 Rubber washer -- -- 1
23 24 1213 15 Washer copper -- -- 1 41 24 1213 21 'O' ring -- -- 1
24 24 1213 16 Connecter inlet -- -- 1 42 24 1213 20 Body -Flow control 1
25 24 1213 17 Vaccum spring -- -- 1 43 24 1213 22 Screw flow control 1
44 24 1213 23 Lock nut 1
26 24 1213 18 Diaphragm -- -- 1 45 24 1213 01 Idling screw 1
27 AF 1210 50 Screw -- -- 12
28 AF 1210 49 Washer spring -- -- 15 46 24 1213 10 Spring 1
29 AF 1210 70 Screw -- -- 8 47 24 1213 91 Assly. Flex. Hose 1 From LPG filter to regulator
30 24 1213 19 Plug -- -- 18 48 24 1212 44 Washer 1
49 24 1212 58 Hose LPG 2 From regulator to inlet duct
31 24 1213 24 Filter disc -- -- 1 N.I. 50 24 1213 54 Clip 1
32 24 1213 25 Nozzle -- -- 1
33 24 1213 26 Nylon washer -- -- 1 51 24 1212 55 Hose vent 1
34 24 1213 27 Plug PR check -- -- 1 N.I.
35 AF 1210 94 Screw -- -- 4
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
161
Plate No. 86 : MULTI VALVE - VANAZ KIT RE 4 STROKE Plate No. 86 : MULTI VALVE - VANAZ KIT RE 4 STROKE
1 1
28 32 30 28 32 30
31 31
8 7 5 4 6 3 8 7 5 4 6 3
29 29
13 13
14 22 14 22
9 9
19 19
23 20 23 20
20 21 20 21
16 16
25 24 25 24
18 18
17 11 17 11
15 15
10 26 10 26
27 27
12 12
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1212 40 Multivalve - assly Vanaz -- -- 1 18 59 0100 12 Screw pan Head -- -- 2 For mtg. Float kit
2 24 1212 64 Pad Conical - Multivalve -- -- 2 Not to service 19 24 1212 63 Screw -- -- 6 For mtg. Multivalve on cylinder
3 36 2440 05 Spindle with pad -- -- 2 20 36 2440 07 P.R.V. Sub assly -- -- 1
4 AF 1210 69 Washer -- -- 2
5 24 1212 66 Retainer - MV -- -- 2 21 24 1212 90 Spring Conical -- -- 1
22 24 1212 91 Elbow Swivel -- -- 1
6 59 2100 13 'O' ring -- -- 4 23 36 2440 06 N.R.V. Sub assly -- -- 1
7 24 1212 67 Knob - MFV -- -- 2 24 24 1212 42 Elbow -- -- 1
8 59 1700 07 Circlip - External -- -- 2 25 24 1213 15 Washer Copper -- -- 1
9 59 2100 14 'O' ring - MFV -- -- 1
10 24 1212 68 Filter 1 Part of filter kit 26 24 2013 37 Gauge Content -- -- 1
27 24 2013 38 Solenoid Coil assly -- -- 1 With harness
11 59 2100 15 'O' ring M-V Solenoid -- -- 1 28 24 1212 48 Assly seal box -- -- 1
12 36 2440 03 Filter kit-MFV -- -- 1 29 24 1212 49 Case upper -- -- 1
13 24 1212 72 Spring -- -- 1 Part of filter kit 30 24 1212 31 Lower Case -- -- 1
14 59 2100 16 'O' ring -- -- 1 Part of filter kit
15 36 2440 04 Fioat - Kit - MFV -- -- 1 31 59 2100 12 'O' ring bottom -- -- 1
32 24 1212 50 'O' ring upper -- -- 1
16 24 1212 83 O Ring 1
17 24 1212 86 Plug Fusible -- -- 1
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
163
Plate No. 87 : FILTER- VANAZ KIT RE 4 STROKE Plate No. 88 : HOSE ASSLY.- VANAZ KIT RE 4 STROKE
7
1
8 1
9
6
3 2 6
4 8
2
3 7
5 7
Qty/Veh. Qty/Veh.
AA AF AM AA AF AM
1 24 1213 97 Filter LPG 1 1 AF 2010 23 Solenoid (peteol) 1

2 24 1213 98 O ring 1 2 24 1213 32 Assly. Vaccum hose 1 Regulator to air intake duct
3 24 1213 99 O ring 1 3 24 1213 33 Clip for hose vaccum 1
4 24 1214 00 Filter element 1 4 24 1212 51 Assly. Gas vent hose 1 LPG Filter to seal box
5 24 1214 01 O ring 1 5 24 1212 53 Clip 1
6 24 1214 02 O ring 1 6 24 1212 43 Hose flex. 1 1 Filler connector to multivalve

7 AF 1211 14 Screw 2 7 24 1212 44 Washer 2
8 AF 1211 16 Washer 2 8 24 1212 54 Hose flex. 2 1 Multivalve to LPG filter
9 24 2013 35 Assly. Light indicator 1
AF - RE 4S CNG
AA - RE 4S PETROL
AF - RE 4S CNG
165
Plate No. 89 : FILLER VALVE- VANAZ KIT RE 4 STROKE KIT LIST RE 4 STROKE
Sr. Consisting of Following Parts
Kit Part No. Kit Description
No. Part No. Description Qty./Kit
1. AB151092 Major kit (Front wheel cylinder) AB151097 Piston 2
AB151099 Wheel cylinder seal 2
AB151098 Spring 1
AB151078 Wheel cylinder boot 2
AB151100 Bleeder cap 1
AB151079 Bleeder screw 1
10 3 2 9 13 12 1 5 6 4 8 7
AB151093 Minor kit(Front wheel cylinder) AB151099 Wheel cylinder seal 2
AB151098 Spring 1
2. AB151094 Major kit(Rear wheel cylinder) AB151100 Piston 2

AB151102 Wheel cylinder seal 2
11 AB151098 Spring 1
AB151079 Bleeder screw 1
AB151095 Minor kit(Rear wheel cylinder) AB151102 Wheel cylinder seal 2

AB151098 Spring 1
3. 36AA1009 Connecting rod kit AA101029 Crank pin 1

AA101030 Connecting rod 1
39153320 Bearing big end roller 1
4. AF121190 Service kit for-First AF121084 Pad-filter 1

stage regulator AF121106 O ring-filter retainer 1
AF121104 O ring-Piston small 1
Qty/Veh. AF121036 O ring-Piston big 1
No. Part No. Description AA AF AM
Remarks AF121032 O ring -bullnose 1
AF121036 O ring 1
1 24 1214 07 BKT. Filling valve -- -- 1 AF121023 O ring-dust plug 1
2 24 1212 45 Filler 1
3 59 0100 10 Screw csumk for filter -- -- 2 5. AF121191 Service kit-Two stage AF121124 Pad & Pad holder assly 1
4 AF 1210 57 Nut -- -- 2 regulator AF121093 O ring-flow control 1
5 AF 1210 58 Washer -- -- 2 AF121091 O ring-flow control 1
AF121088 O ring-Idlimng spring 1
AF121079 O ring-Small diaphram 1
6 AF 1210 49 Spring washer -- -- 2
AF121127 Diaphragm - small 1
7 24 1212 61 Connecter for filler -- -- 1
AF121064 Washer-Lp seat 1
8 AF 1210 85 Washer -- -- 1 AF121062 Pad-lever 1
9 CX 1410 46 O ring -- -- 1 AF121130 Diaphragm assly-big 1
10 24 1213 94 Cap -- -- 1
6. AF121192 Service kit hoses AF121011 Low pressure hose pipe 2
11 24 1213 93 Knob -- -- 1 AF121010 Flexible hose assly.-2 1
12 CX 1410 44 Steel ball 1 AF121009 Flexible hosea assly-1 1
13 CX 1410 45 Spacer 1
7. AA121083 For clean air intake RE(4S) AA121081 Hose pipe 1
BA122062 Pipe band 1
AA231046 Cut out cover assly 1
28161085 Rubber buffer 1a
AF - RE 4S CNG
167
163
AM - RE 4S LPG
KIT LIST RE 4 STROKE KIT LIST RE 4 STROKE
Sr. Consisting of Following Parts Sr. Consisting of Following Parts
Kit Part No. Kit Description Kit Part No. Kit Description
No. Part No. Description Qty./Kit No. Part No. Description Qty./Kit
8. AF121199 For clean air intake RE (4s) CNG AF121148 Integal duct assly 1 14. 36244005 Spindle with pad for MFV 24121265 Spindle 1
AF121188 Hose pipe 1 24121264 Pad conical 1
28161085 Rubber hose 1
AF121194 Clamp hose 1 15. 36244006 N.R.V. sub assly for MFV 24121288 Pad 1
AF201034 Cut out Cover assly 1 24121290 Spring pad 1
AF121197 Low pressure hose 1 24121292 Retainer 1
------- Screw 1
9. AA101465 Kit Dust cover AA101394 Grommet ( Tdc Insp) 1.
AA101384 Fan 1 16. 36AL0001 Kit slider block AL171065 Block slider 1
39107504 Screw flange(Fan hsg.) 3 24170425 Pin for slider block 1
39074701 Screw flange(Dust cove) 3
17. 36BA4002 Kit steering cone AB181016 Bearing race upper inner 1
10. 36AA1010 Improved lubrication for AA101466 Clutch cover 1 AB181019 Bearing race upper outer 1
Clutch & Reduce judder. AA101468 Pipe complete banjo 1 AB181021 Lock ring upper race 1
AA101475 Banjo bolt(M10) 1 AB181011 Bearing race lower inner 1
39172111 Gasket ( For Sr. no.3) 1 AB181033 Bearing race lower outer 1
DD121007 Banjo bolt 1
31121006 Gasket ( For Sr.no.5) 1 18. 36AB4001 Kit bush pivot AB171020 Bush needle 1
AA101469 Clutch assly 1 AB171021 Pivot pin 1
AA101479 Clutch release outer 1
AA101491 Gasket for clutch release 1
AA101481 Inner Clutch release com. 1
39203804 Hex socket head screw 1
AA101484 Bellow 1
11. 36AA1011 Reducing Clutch judder AA101479 Clutch release outer 1

AA101491 Gasket for Clutch release Outer 1
AA101481 Inner Clutch release comp. 1
39203804 Hex socket head screw 2
AA101484 Bellow 1
12. 36244003 MFV Filter Kit 24121268 Filter MFV valve 1

24121269 Pipe 1
24121270 Lock nut MFV 1
AF121066 Washer 1
24121271 Retainer 1
24121272 Spring MFV 1
AK121020 Ferrulr for pipe 1
24121273 Connector MFV 1
59210016 "O" ring MFV 1
13. 36244004 MFV float valve kit 24121274 Float valve MFV 1
24121275 Screw grub 1
24121276 Float rod guide 1
24121277 Lever 1
24121278 Retainer 1
24121279 Rod MFV 1
24121280 Spring 1
59010011 Screw pan head 1
24121281 Rubber washer 1
24121282 Lock pin 1
24121283 Sealing washer 1
24121284 Limiter fill 1
24121285 Magnet MFV 1
168 3 169
Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted)
Sr.No. Part No. Description Qty. Page No. Fig.No. Sr.No. Part No. Description Qty. Page No. Fig.No.
170 171
Part Index AUTORIKSHA Part Index AUTORIKSHA
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
01100342 5 55 03100335 13 1 07181004 10 88 21210112 25 125
01100342 4 79 03100718 10 79 07181006 11 88 21230627 8 122
01100612 10 7 03150111 15 13 07181009 9 88 22101115 19 19
01100711 7 16 03150111 11 51 13101022 1 9 22101115 33 21
01100712 7 16 03170109 5 57 13101023 2 9 22101423 26 21
01100713 7 16 03170109 2 79 13101024 12 9 22131014 5 22
01100714 7 16 03170109 18 82 13101031 10 8 22131018 4 22
01100715 7 16 03170121 17 80 13101034 4 10 22140116 6 75
01100905 4 24 03170129 18 80 13101165 2 27 22141021 6 48
01101008 10 83 03180111 18 89 15101171 5 16 22141022 9 48
01101009 5 79 03180114 12 88 15141013 16 75 22150235 2 52
01110367 4 31 03180116 30 21 15181032 21 89 22150235 5 54
01140116 7 116 03180116 17 89 15181032 14 90 22150239 3 52
01140117 11 111 03190204 11 93 15181033 22 89 22150239 6 54
01140220 25 45 03190204 22 95 15181033 15 90 22150240 5 52
01140220 5 48 03190206 10 93 15181034 23 89 22150240 8 54
01140222 27 45 03190206 21 95 15181034 16 90 22150241 6 52
01140222 7 48 03190228 12 99 16121032 23 38 22150241 9 54
01140227 22 45 05101051 7 23 16121138 3 37 22150242 7 52
01140228 23 45 05101051 16 130 18141035 15 50 22150242 10 54
01140229 21 45 05101083 4 17 18141044 6 50 22150242 14 96
01150109 13 13 05101083 20 80 19161157 23 74 22150243 8 52
01150109 9 51 05101083 16 95 20201002 6 101 22150243 11 54
01150112 17 14 05151012 8 23 21100711 6 16 22150435 6 68
01150112 13 51 05151012 20 72 21101427 28 21 22150435 11 69
01150209 4 51 05151012 12 96 21101429 31 21 22150435 15 94
01160126 5 73 05151013 14 13 21150220 2 65 22150435 3 130
01160126 17 117 05151013 10 51 21150306 3 58 22150439 14 68
01160126 22 128 05151017 6 51 21150307 2 58 22150441 15 68
01160509 4 75 05171008 3 84 21150404 3 59 22150442 16 68
01160717 9 97 05171012 7 84 21150405 4 59 22150449 17 68
01160717 16 128 05181011 5 88 21150406 5 59 22150451 19 68
01170119 22 19 05190301 8 100 21150416 16 60 22150452 22 72
01170119 11 79 05190302 7 100 21150418 17 60 22150455 6 59
01170119 11 81 06160712 13 75 21150420 20 60 22150456 7 59
01170122 7 83 06160713 14 75 21150420 4 71 22150457 8 59
01170130 15 88 06180303 20 89 21150421 5 65 22150502 1 71
01170251 8 84 06180303 13 90 21150422 6 65 22150507 6 71
01170254 4 84 06180303 29 117 21150422 3 67 22150513 11 96
01170255 1 84 06181048 14 88 21150422 2 69 22150513 6 98
01180123 8 15 06191061 5 100 21150433 2 68 22150515 8 71
01180124 8 88 06191089 6 93 21150433 13 69 22150520 14 71
01180125 7 88 06191089 12 94 21150437 12 68 22150522 19 72
01180128 4 88 06201082 4 104 21160417 7 29 22150524 2 71
01180129 3 88 06201083 3 104 21161110 7 77 22150525 17 71
01180130 2 88 06201083 4 105 21170108 11 83 22150527 23 72
01190107 3 94 06201157 5 101 21170416 4 126 22151014 13 68
01190108 4 94 06201284 2 111 21170419 12 1 22151032 3 71
01190205 9 93 06201325 13 109 21180107 6 88 22151036 1 51
01190205 20 95 06201326 14 109 21180108 16 89 22151039 2 51
01190256 14 56 06201334 3 101 21180207 5 91 22151040 3 51
01190256 10 68 06201395 4 101 21180307 14 92 22151041 15 51
01190318 4 100 06201396 5 101 21180308 16 92 22151043 3 79
01200213 8 101 07140203 26 45 21190212 3 97 22151045 1 58
172 3 173
22151047 4 58 22191080 2 94 24121251 4 165 24121360 4 37
22151048 7 58 22191087 3 98 24121253 5 165 24121361 5 37
22151049 9 59 22191088 1 97 24121254 8 165 24121362 7 37
22151055 2 59 22191093 5 98 24121255 51 161 24121364 9 37
22151063 15 71 22200161 15 74 24121258 49 161 24121365 10 37
22151064 16 71 22200412 3A 105 24121261 7 166 24121367 11 37
22151066 5 51 22200417 12 105 24121263 19 163 24121368 12 37
22151070 15 59 22200521 10 104 24121264 2 162 24121369 14 37
22151071 1 65 22201006 9 111 24121266 5 162 24121370 15 37
22151077 21 72 22201086 16 77 24121267 7 162 24121371 17 38
22151081 2 54 22201087 17 77 24121268 10 162 24121374 19 38
22151086 1 54 22230140 9 116 24121272 13 162 24121375 20 38
22151090 8 58 22230625 7 122 24121283 16 162 24121378 21 38
22151096 1 59 22230635 11 122 24121286 17 162 24121381 25 38
22151097 13 59 22230656 6 122 24121290 21 163 24121383 26 38
22151099 14 59 22231140 4 122 24121291 22 163 24121391 47 161
22151100 24 60 22231141 3 122 24121297 3 159 24121393 11 166
22151106 12 54 22231142 5 122 24121298 5 159 24121394 10 166
22151106 1 85 22231155 10 120 24121299 6 159 24121397 1 164
22160235 7 73 22231249 12 122 24121300 8 159 24121398 2 164
22160236 8 73 22231258 2 122 24121301 45 161 24121399 3 164
22160805 2 75 23161305 27 21 24121302 9 159 24121400 4 164
22161051 2 77 23161305 9 57 24121303 10 159 24121401 5 164
22161062 2 97 23161305 9 83 24121304 11 159 24121402 6 164
22161193 3 75 24101121 10 18 24121305 13 159 24121404 29 38
22170115 7 79 24101121 18 20 24121306 14 159 24121407 1 166
22170115 6 81 24101122 12 18 24121307 15 159 24130105 7 3
22170117 8 79 24101122 20 20 24121308 16 159 24130105 4 23
22170117 7 81 24101178 32 21 24121309 17 159 24130111 3 22
22170118 12 79 24101414 39 21 24121310 46 161 24130113 7 22
22170118 12 81 24101419 11 18 24121311 19 160 24130209 7 57
22170119 13 79 24101419 19 20 24121312 20 160 24130214 8 57
22170123 21 80 24101421 37 21 24121313 21 160 24131001 6 57
22170345 13 22 24101422 14 18 24121314 22 160 24131008 4 57
22170434 16 54 24101422 22 21 24121315 23 160 24131009 8 22
22170438 11 55 24101572 41 21 24121315 25 163 24131032 6 22
22171007 12 55 24121052 11 140 24121316 24 160 24131061 3 57
22171019 4 83 24121062 24 38 24121317 25 160 24140110 18 45
22171039 9 79 24121065 30 38 24121318 26 160 24140110 3 48
22171046 1 79 24121069 2 37 24121319 30 160 24140111 19 45
22171051 5 84 24121086 27 38 24121320 42 161 24140111 2 48
22171080 3 54 24121149 16 155 24121321 41 161 24140115 4 44
22180216 1 91 24121152 17 156 24121322 43 161 24140115 21 49
22180219 2 91 24121231 30 163 24121323 44 161 24140115 13 50
22181025 1 91 24121232 1 37 24121324 31 160 24141055 20 45
22190112 11 94 24121240 1 162 24121325 32 160 24141069 15 46
22190235 14 99 24121242 24 163 24121326 33 160 24141070 13 46
22190237 16 74 24121243 6 165 24121327 34 160 24141091 16 47
22191012 5 94 24121244 48 161 24121329 38 161 24141097 4 46
22191048 13 99 24121244 7 165 24121332 2 165 24141098 3 46
22191067 9 94 24121245 2 166 24121333 3 165 24141104 5 46
22191069 10 94 24121248 28 163 24121347 1 41 24141105 7 46
22191072 13 94 24121249 29 163 24121348 36 161 24141109 8 46
22191073 17 95 24121250 32 163 24121354 50 161 24141111 1 46
174 3 175
24141115 9 46 24170425 8 56 24230411 3 120 29210022 11 43
24150405 3 68 24170427 4 56 24230417 16 121 30101010 3
24150406 4 68 24170505 8 87 24231063 11 119 30101053 5 18
24150407 5 68 24170507 4 87 24231090 6 119 30101053 5 20
24150407 14 69 24170508 7 87 24231091 7 119 30101082 18 30
24150408 10 59 24171007 20 54 24231146 6 124 30101115 5 13
24150419 19 60 24171014 3 56 24231157 10 119 30101121 2 13
24150501 15 99 24171024 7 55 24231172 18 121 30101197 9 13
24150502 2 98 24171049 2 87 24231245 14 116 30121018 9 44
24150504 9 71 24171055 9 87 24231340 1 122 30121018 23 49
24150505 10 71 24171056 10 87 24231343 1 124 30121018 9 141
24150506 12 71 24171060 22 80 24231345 12 124 30151039 2 23
24150507 13 71 24171066 12 56 24231360 19 117 30191069 16 96
24150508 11 71 24171069 6 84 24231367 3 120 30191069 4 98
24151037 23 60 24171075 19 54 25191054 13 100 30201084 12 100
24151045 11 68 24171076 15 56 25201009 7 101 31101018 6 9
24151074 2 61 24171079 14 54 25231062 1 119 31101019 5 9
24151075 3 61 24171082 15 54 25231064 5 119 31101020 8 9
24151076 34 64 24171094 1 87 28101022 10 43 31101022 4 9
24151077 27 64 24171095 15 78 28101038 7 15 31101028 10 10
24151078 28 64 24181018 17 92 28101057 13 9 31101029 11 10
24151079 26 63 24181032 19 89 28101080 26 2 31101030 12 10
24151080 35 64 24181032 12 90 28101110 12 7 31101120 13 10
24151081 29 64 24190221 1 96 28101118 19 8 31101141 9 12
24151082 30 64 24190223 2 96 28101119 4 8 31101173 4 7
24151083 32 64 24190224 5 96 28101125 15 9 31101235 16 9
24151084 4 61 24190226 7 96 28101129 7 9 31121006 17 5
24151085 31 64 24191019 12 93 28101141 21 2 31121080 6 37
24151086 33 64 24191019 13 96 28101162 18 10 31201028 5 105
24151087 7 61 24191030 1 96 28101167 2 10 33121036 21 36
24151089 5 61 24191096 1 93 28121009 21 40 33141007 8 44
24151090 9 62 24191098 3 93 28121009 4 141 33141007 10 46
24151091 6 61 24191100 2 93 28121025 20 40 33141007 16 49
24151092 14 62 24191101 4 93 28121028 2 33 34141016 10 50
24151093 15 62 24191105 8 93 28121030 4 33 34141017 11 50
24151094 8 62 24191109 1 100 28121032 6 33 35101060 15 23
24151095 20 63 24201164 3 106 28121034 11 33 36006204 22 121
24151097 16 63 24201263 1 106 28121037 8 33 36244004 15 162
24151098 17 63 24201335 9 165 28121040 14 33 36244005 3 162
24151155 1 61 24201337 26 163 28121043 17 33 39000101 13 54
24160924 8 29 24201338 27 163 28121044 18 33 39000101 2 85
24161003 5 29 24221018 1 126 28121045 19 33 39000501 28 45
24161061 13 74 24221019 1 126 28121046 20 34 39000501 8 48
24161176 14 77 24221020 1 126 28121047 21 34 39000601 9 101
24161295 4 73 24221021 1 126 28121048 22 34 39004401 10 116
24161296 3 73 24221022 1 126 28121049 23 34 39004401 4 120
24161297 2 46 24221023 1 126 28121050 24 34 39006204 10 57
24161324 17 47 24221024 1 126 28121051 27 34 39006204 10 75
24161339 40 21 24230176 15 116 28121052 28 34 39006204 8 77
24161339 18 74 24230198 13 116 28121055 31 34 39006204 19 80
24161398 2 159 24230321 17 125 28121056 32 34 39006204 23 107
24161409 12 75 24230322 18 125 28141015 2 44 39007104 15 77
24170205 3 83 24230401 1 120 28141021 5 44 39007104 4 91
24170208 6 83 24230409 2 120 28141021 22 49 39007104 8 108
176 3 177
39007104 8 119 39019811 2 108 39026212 17 69 39029115 4 119
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39011904 5 56 39020611 4 48 39026312 10 73 39029415 10 124
39011904 5 83 39020811 3 65 39026312 18 76 39029515 8 85
39011904 18 112 39020811 4 66 39026312 11 77 39029615 13 18
39011904 11 130 39020911 11 25 39026312 9 78 39029615 21 21
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39019811 12 78 39026212 5 32 39029115 4 108 39043601 11 105
39019811 15 92 39026212 9 68 39029115 12 116 39045004 8 67
178 3 179
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39047201 11 104 39084914 18 68 39124101 20 107 39171905 8 1
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180 3 181
39200811 11 12 AA101004 14 1 AA101205 3 11 AA101447 4 6
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59210012 31 163 AA101138 6 7 AA101364 7 11 AA111071 1 31
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36BA4002 17 90 AA101168 8 13 AA101424 3 7 AA111083 7 115
AA101003 23 2 AA101194 10 29 AA101446 6 6 AA111084 8 115
182 3 183
AA111085 9 115 AA161050 25 19 AA201100 1 105 AB111030 11 114
AA111086 10 115 AA161060 11 109 AA201108 11 100 AB111033 13 114
AA111087 11 115 AA161063 21 19 AA201110 11 101 AB111035 8 113
AA111089 9 108 AA161073 17 30 AA201112 6 105 AB111036 9 113
AA111091 9 108 AA161080 16 109 AA201113 7 105 AB111037 10 114
AA121006 13 43 AA161081 17 109 AA201114 6 104 AB111038 11 114
AA121007 14 43 AA161086 6 73 AA201114 9 105 AB111039 12 114
AA121009 16 43 AA161086 16 117 AA201116 5 104 AB111041 13 114
AA121010 17 43 AA161087 1 73 AA201116 10 105 AB111042 7 113
AA121035 7 39 AA161102 1 73 AA201125 11 101 AB111043 8 113
AA121043 15 39 AA161105 1 75 AA201127 1 110 AB111044 9 113
AA121050 17 40 AA161106 24 76 AA201148 15 119 AB111045 10 114
AA121053 1 39 AA161156 1 73 AA201150 12 102 AB111046 11 114
AA121054 2 39 AA171002 2 55 AA201152 23 123 AB111047 12 114
AA121055 4 39 AA171004 1 55 AA201156 8 106 AB111049 13 114
AA121056 3 39 AA171006 3 55 AA201157 1 105 AB111051 8 113
AA121057 5 39 AA171007 4 55 AA201160 1 105 AB111052 9 113
AA121059 2 43 AA171011 10 55 AA201161 2 105 AB111053 10 114
AA121060 1 43 AA171019 2 55 AA201171 11 100 AB111054 11 114
AA121061 22 40 AA171020 1 55 AA201177 11 101 AB111055 12 114
AA121065 23 40 AA181006 22 74 AA201178 1 110 AB111057 13 114
AA121067 24 40 AA191002 7 98 AA201179 11 101 AB111081 12 114
AA121071 18 40 AA191003 8 98 AA201180 1 110 AB111104 9 113
AA121080 23 34 AA191010 8 96 AA201181 12 102 AB111105 10 114
AA121081 7a 39 AA191012 9 96 AA221005 2 126 AB111106 11 114
AA121089 14 39 AA191013 1 98 AA221006 3 126 AB111107 12 115
AA121090 1 33 AA191018 8A 97 AA231011 2 116 AB121017 19 40
AA121092 13 33 AA191019 25 40 AA231015 11 124 AB121017 13 130
AA121094 7 33 AA191019 17 45 AA231019 16 125 AB121017 2 141
AA121096 33 34 AA191020 9 98 AA231033 1 116 AB121019 14 44
AA121098 15 41 AA191021 10 98 AA231035 13 120 AB121019 14 50
AA131002 1 22 AA191022 1 98 AA231037 13 120 AB121022 3 33
AA131004 13 57 AA191026 8 98 AA231046 28 117 AB121023 5 33
AA131006 1 24 AA191027 1 94 AA231084 15 121 AB121024 9 33
AA131014 1 23 AA191031 7 98 AA231092 1 116 AB121025 10 33
AA131016 12 23 AA191032 7 93 Aa231097 13 120 AB121026 12 33
AA131017 13 23 AA191032 17 95 AA251001 14 57 AB121027 15 33
AA131024 6 56 AA191035 1 94 AA251003 15 57 AB121028 16 33
AA131025 2 57 AA191036 9 100 AB101014 16 2 AB121029 25 34
AA131031 6 24 AA191051 10 100 AB101038 5 4 AB121030 26 34
AA131033 2 22 AA201007 1 108 AB101045 1 25 AB121030 35 34
AA141002 1 44 AA201012 6 108 AB101046 6 25 AB121031 30 34
AA141004 15 44 AA201026 1 110 AB101047 5 25 AB121031 34 34
AA141005 6 44 AA201033 12 102 AB101058 4 13 AB121032 29 34
AA141006 7 44 AA201041 13 17 AB101059 12 8 AB131015 2 24
AA141008 3 44 AA201048 1 110 AB101067 3 15 AB141001 24 45
AA141008 20 49 AA201070 2 105 AB101084 4 4 AB141001 11 48
AA141008 12 50 AA201076 12 102 AB101085 14 3 AB151007 9 62
AA141011 1 44 AA201092 1 104 AB101100 19 14 AB151014 3 66
AA141016 2 50 AA201094 1 104 AB111001 1 113 AB151035 1 52
AA141018 2 44 AA201096 7 104 AB111011 10 108 AB151041 1 66
AA151009 1 67 AA201097 8 104 AB111027 8 113 AB151045 12 69
AA151012 1 67 AA201098 9 104 AB111028 9 113 AB151048 3 69
AA151013 1 69 AA201099 1 105 AB111029 10 114 AB151049 2 67
184 3 185
AB151049 4 69 AB171020 15 81 AF111015 9 108 AF121069 2 135
AB151051 5 69 AB171021 17 82 AF111016 9 108 AF121069 4 162
AB151052 8 69 AB171022 13 81 AF121001 12 137 AF121070 12 133
AB151054 12 62 AB171023 14 81 AF121003 9 137 AF121070 29 160
AB151055 4 67 AB171029 18 86 AF121004 1 137 AF121071 13 133
AB151058 2A 53 AB171030 10 52 AF121005 31 138 AF121072 18 136
AB151059 2B 53 AB171032 8 81 AF121006 22 134 AF121073 17 136
AB151060 11 68 AB171033 8A 81 AF121007 31 136 AF121074 20 136
AB151061 2A 70 AB171037 24 82 AF121009 5 130 AF121075 23 136
AB151062 2B 70 AB171040 24 86 AF121010 6 130 AF121076 19 136
AB151063 1 61 AB171044 3 85 AF121012 14 130 AF121077 15 135
AB151064 2 61 AB171049 17 86 AF121012 20 152 AF121078 21 136
AB151065 3 61 AB181002 1 90 AF121013 16 39 AF121079 16 136
AB151066 4 61 AB181010 2 90 AF121013 5 141 AF121080 22 136
AB151067 5 61 AB181011 3 90 AF121018 4 137 AF121081 13 135
AB151068 6 61 AB181012 4 90 AF121022 20 40 AF121082 14 135
AB151069 7 61 AB181016 7 90 AF121022 3 141 AF121084 30 138
AB151070 11 62 AB181017 8 90 AF121023 2 137 AF121085 4 135
AB151071 14 62 AB181019 9 90 AF121024 3 137 AF121085 8 166
AB151072 13 62 AB181020 10 90 AF121025 5 137 AF121086 3 135
AB151073 16 63 AB181021 11 90 AF121026 6 137 AF121087 19 134
AB151074 17 63 AB181022 11 91 AF121028 8 137 AF121088 18 134
AB151082 16 86 AB181023 12 91 AF121029 10 137 AF121089 16 134
AB151087 10 69 AB181033 5 90 AF121030 11 137 AF121090 12 135
AB151089 26 63 AB181034 6 90 AF121031 13 137 AF121091 6 135
AB151090 1A 53 AB191024 10 96 AF121032 14 137 AF121091 40 161
AB151091 1 70 AB201006 5 106 AF121034 16 138 AF121092 8 135
AB151092 2A 53 AB201015 7 106 AF121036 18 138 AF121093 7 135
AB151093 2B 53 AB201016 1 101 AF121038 20 138 AF121093 39 161
AB151094 2A 70 AB201017 10 111 AF121039 33 138 AF121094 9 135
AB151095 2B 70 AB201026 15 109 AF121040 34 138 AF121094 35 160
AB151103 12 62 AB201028 8 106 AF121044 21 138 AF121095 10 135
AB151105 13 62 AB201029 23 123 AF121045 22 138 AF121096 11 135
AB151126 1 66 AB201065 10 78 AF121046 24 138 AF121101 15 137
AB161054 1 75 AB201068 6 101 AF121047 1 133 AF121104 25 138
AB161093 9 69 AB201072 2 101 AF121048 2 133 AF121104 37 161
AB161144 23 76 AB201073 3 101 AF121049 3 133 AF121105 26 138
AB161159 5 78 AB201075 10 101 AF121049 28 160 AF121106 27 138
AB161173 22 63 AB201076 5 108 AF121049 6 166 AF121107 28 138
AB161182 2 78 AB201077 4 106 AF121050 4 133 AF121108 29 138
AB161183 11 78 AB231008 18 123 AF121050 27 160 AF121109 7 137
AB161184 5 67 AB231009 17 123 AF121057 5 133 AF121112 17 134
AB161185 6 67 AC201021 3 105 AF121057 18 160 AF121114 25 136
AB161186 6 78 AC201022 2 104 AF121057 4 166 AF121114 7 164
AB161188 1 78 AC201023 2 104 AF121058 4 159 AF121116 24 136
AB161212 2 73 AF101007 14 4 AF121058 5 166 AF121116 8 164
AB171002 10 81 AF101011 1 27 AF121060 7 133 AF121120 4 130
AB171003 1 81 AF101012 12 28 AF121061 9 133 AF121124 5 135
AB171004 2 81 AF101014 10 27 AF121062 8 133 AF121125 19 138
AB171013 5 85 AF111002 1 27 AF121062 7 159 AF121126 17 138
AB171014 6 85 AF111002 7 131 AF121063 10 133 AF121127 32 138
AB171015 7 85 AF111009 1 32 AF121064 11 133 AF121129 1 135
AB171016 15 85 AF111010 1 32 AF121065 14 133 AF121130 6 133
AB171017 23 86 AF111012 1 32 AF121066 15 133 AF121131 20 134
186 3 187
AF121148 26 40 AF121242 13 155 AF121306 16 35 AF141036 7 129
AF121185 1 35 AF121243 11 150 AF121307 27 36 AF141037 8 129
AF121187 21 134 AF121243 11 155 AF121308 33 36 AF141038 9 129
AF121187 26 136 AF121244 12 148 AF121309 32 36 AF141039 10 129
AF121188 7b 39 AF121245 11 148 AF121310 5 35 AF141040 11 129
AF121189 1 33 AF121246 16 149 AF121311 4 35 AF141041 12 129
AF121197 7 130 AF121247 17 149 AF121312 36 36 AF141042 13 129
AF121201 A 153 AF121248 15 148 AF121313 34 36 AF141046 12 48
AF121202 1 153 AF121249 14 148 AF121314 6 35 AF141046 4 50
AF121203 13 153 AF121250 6 148 AF121315 15 130 AF151001 1 68
AF121204 11 153 AF121251 8 148 AF121316 11 131 AF161017 18 128
AF121205 14 153 AF121252 10 148 AF121317 12 131 AF161020 3 127
AF121206 12 153 AF121253 7 148 AF121318 13 131 AF161021 4 127
AF121207 7 153 AF121254 4 148 AF121319 14 131 AF161022 5 127
AF121208 8 153 AF121259 9 148 AF121320 15 132 AF161023 6a 73
AF121209 9 153 AF121262 13 148 AF121321 16 132 AF161023 16 117
AF121210 17 154 AF121264 18 149 AF121322 17 132 AF161025 10 130
AF121211 15 153 AF121264 15 150 AF121323 18 132 AF161029 17 128
AF121212 2 153 AF121264 14 155 AF121324 19 132 AF161035 6 111
AF121213 21 154 AF121265 1 151 AF121325 20 132 AF161036 15 112
AF121214 19 154 AF121265 12 156 AF121326 21 132 AF161038 7 111
AF121215 20 154 AF121266 2 151 AF121327 22 132 AF161040 17 74
AF121216 24 154 AF121266 13 156 AF121330 14 150 AF161040 30 117
AF121217 22 154 AF121267 3 151 AF121330 17 155 AF161041 17 76
AF121220 3 153 AF121267 14 156 AF121331 20 149 AF161044 1 73
AF121222 16 153 AF121268 4 151 AF121332 22 149 AF161054 2 127
AF121223 10 153 AF121268 15 156 AF121333 1 148 AF161056 2 127
AF121224 18 154 AF121269 21 152 AF121335 5 130 AF161061 1 127
AF121226 30 154 AF121269 16 156 AF121337 6 130 AF161063 27 136
AF121227 31 154 AF121281 21 149 AF121341 4 153 AF161073 21 76
AF121228 25 154 AF121282 12 150 AF121342 5 153 AF161078 1 73
AF121229 2 148 AF121282 15 155 AF121343 6 153 AF161080 24 76
AF121230 23 149 AF121283 13 150 AF121347 18 152 AF181001 19 128
AF121231 24 149 AF121284 17 152 AF121347 18 156 AF181005 22 74
AF121232 1 150 AF121285 9 35 AF121349 5 148 AF201001 1 131
AF121233 2 150 AF121286 23 36 AF121350 3 148 AF201010 23 138
AF121233 2 155 AF121287 24 36 AF121355 19 152 AF201012 2 131
AF121234 3 150 AF121288 22 36 AF121357 7 151 AF201013 3 131
AF121234 3 155 AF121289 20 35 AF121359 26 154 AF201015 13 107
AF121235 4 150 AF121291 15 35 AF121365 19 149 AF201015 23 154
AF121235 4 155 AF121292 7 35 AF121394 15 41 AF201018 10 131
AF121236 5 150 AF121293 3 35 AF141007 13 48 AF201021 1 110
AF121236 5 155 AF121294 31 36 AF141008 1 129 AF201023 16 50
AF121237 6 150 AF121295 28 36 AF141009 2 129 AF201023 1 165
AF121237 6 155 AF121296 29 36 AF141010 3 129 AF201034 5 106
AF121238 7 150 AF121297 17 35 AF141013 15 48 AF201035 12 107
AF121239 8 150 AF121298 30 36 AF141015 1 48 AF201036 1 108
AF121239 8 155 AF121299 13 35 AF141021 6 127 AF201039 7 106
AF121240 9 150 AF121300 14 35 AF141030 14 129 AF201053 10 131
AF121240 9 155 AF121301 26 36 AF141031 15 129 AF201055 11 102
AF121241 10 150 AF121302 25 36 AF141032 6 127 AF201057 11a 100
AF121241 10 155 AF121303 18 35 AF141033 4 129 AF201064 11 102
AF121242 25 149 AF121304 19 35 AF141034 5 129 AF201065 1 110
AF121242 16 150 AF121305 8 35 AF141035 6 129 AF201067 2 131
188 3 189
AF201070 23 132 AJ121055 5 142 AJ121124 45 145 AM121017 5 157
AF201071 5 151 AJ121059 12 140 AJ121128 3 146 AM121018 11 157
AF201072 22 152 AJ121060 29 147 AJ121129 6 146 AM121019 12 157
AF201072 19 158 AJ121061 9 140 AJ121130 2 146 AM121021 10 157
AF201073 23 152 AJ121062 10 140 AJ121131 8 146 AM121021 13 157
AF201076 21 107 AJ121069 1 142 AJ121132 9 146 AM121022 14 157
AF201082 15 107 AJ121072 1 141 AJ121133 10 146 AM121025 17 158
AF201084 12 103 AJ121075 7 142 AJ121134 4 146 AM121026 18 158
AF201094 9 66 AJ121075 27 147 AJ121135 17 146 AM121027 1 148
AF201101 1 110 AJ121077 6 141 AJ121136 25 147 AM121028 2 148
AF201103 28 154 AJ121078 8 141 AJ121137 24 147 AM121030 1 155
AF201104 29 154 AJ121080 2 143 AJ121138 21 147 AM121031 7 155
AF201105 6 151 AJ121081 35 145 AJ121139 16 146 AM121036 12 155
AF201107 5 106 AJ121082 3 143 AJ121140 5 146 AM121042 15 157
AF201112 20 112 AJ121083 4 143 AJ121141 26 147 AM121048 10 151
AF201114 12 111 AJ121084 5 143 AJ121142 18 147 AM121048 4 156
AF201117 12 103 AJ121085 6 143 AJ121143 22 147 AM121049 13 151
AF201118 12 103 AJ121086 7 143 AJ121144 19 147 AM121049 7 156
AF201119 12 103 AJ121087 8 143 AJ121145 20 147 AM121051 14 151
AF201122 11 102 AJ121088 9 143 AJ121146 23 147 AM121051 8 156
AF201125 11 102 AJ121089 10 143 AJ121147 11 146 AM121053 10 156
AF201131 5 106 AJ121090 11 143 AJ121148 12 146 AM121054 8 157
AF201132 11 102 AJ121091 12 143 AJ121149 13 146 AM121073 1 159
AF201133 1 110 AJ121092 13 143 AJ121150 14 146 AM121077 12 41
AF201134 11 102 AJ121093 14 143 AJ121151 15 146 AM121078 13 41
AF221002 21 121 AJ121094 15 143 AJ121152 7 146 AM141001 2 139
AF231002 1 116 AJ121095 16 144 AJ121153 2 140 AM151001 1 67
AF231006 11 127 AJ121096 17 144 AJ121154 3 140 AM151002 1 69
AF231007 12 127 AJ121097 18 144 AJ121155 13 140 AM161008 2A 124
AF231008 13 127 AJ121098 19 144 AJ121156 6 140 AM161010 21 125
AF231009 14 127 AJ121099 20 144 AJ121157 5 140 AM161013 32 147
AF231011 21 128 AJ121100 21 144 AJ121158 4 140 AM161017 5 139
AF231032 1 116 AJ121101 22 144 AJ141001 1 50 AM161019 6b 73
AF231034 28 117 AJ121102 23 144 AJ141003 3 50 AM161019 16 117
AF231038 1 124 AJ121103 24 144 AJ141004 5 50 AM161020 17 74
AF231039 22 107 AJ121104 25 144 AJ201012 13 111 AM161020 30 117
AF231039 11 124 AJ121105 26 144 AJ201013 1 101 AM161031 1 73
AF231041 12 124 AJ121106 27 144 AJ201013 12 111 AM161226 22 125
AF231051 13 120 AJ121107 28 144 AK201011 1 110 AM161227 23 125
AF231102 15 127 AJ121108 29 144 AK201012 2 111 AM191001 8 97
AJ121001 7 141 AJ121109 30 144 AL151168 19 74 AM201001 11 102
AJ121030 28 147 AJ121110 31 145 AL161360 16 112 AM201010 14 107
AJ121035 1 140 AJ121111 32 145 AL171065 10 56 AM201013 11 102
AJ121037 1 146 AJ121112 33 145 AL201012 21 109 AM201014 1 110
AJ121038 1 143 AJ121113 34 145 AL201060 3 106 AM201018 12 103
AJ121039 2 142 AJ121115 36 145 AL201061 1 106 AM201020 20 158
AJ121045 10 142 AJ121116 37 145 AL201088 24 107 AM201024 1 101
AJ121047 9 142 AJ121117 38 145 AM111002 9 108 AM201025 12 103
AJ121048 8 142 AJ121118 39 145 AM121001 7 157 AM201028 12 103
AJ121049 11 142 AJ121119 40 145 AM121002 6 157 AM201029 9 157
AJ121051 14 140 AJ121120 41 145 AM121013 1 157 AM201036 21 76
AJ121052 4 142 AJ121121 42 145 AM121014 2 157 AM201041 16 158
AJ121053 3 142 AJ121122 43 145 AM121015 3 157 AM201042 11 102
AJ121054 6 142 AJ121123 44 145 AM121016 4 157 AM201043 11 102
190 3 191
RE 4 STROKE
Part Index AUTORIKSHA
Figure Page Figure Page
Part No. No. No. Part No. No. No.
AM201043 1 156 BA191052 10 98
AM201044 1 110 BA201001 5 111
AM201045 1 110 BA201023 7 108
AM201048 11 102 BA201024 12 111
AM201049 1 110 BA201025 13 111
AM201050 11 102 BA201029 2A 105
AM201052 1 110 BA201033 7 65
AM231002 1 116 BA201040 10 44
AM231006 1 139 BA201045 16 45
AM231009 1 124 BA201047 1A 104
AM231011 13 120 BA201048 1A 105
AM231013 13 120 BA231010 31 118
AN101072 1 7 BA231013 32 118
AN131022 5 24 BA231025 21 117
AN131024 1 24 BA231044 24 117
AP121009 2 41 BA231045 23 117
AP121010 3 41 BA231049 13 120
AP121017 16 42 BA231052 13 77
AP121028 5 41 BA231052 9 119
AP121031 6 41 BA231056 13 120
AP121047 4 41 BA231084 27 117
AP121047 7 41 BA231093 20 117
AP121048 8 41 CB121046 18 38
AP121057 10 41 CL121098 24 34
AP121064 14 41 CM191049 5 93
AP201012 7 106 CR121026 35 36
AP231021 17 42 CR121028 11 35
BA101166 9 130 CR121029 12 35
BA102160 12 29 CR121052 10 35
BA122003 14 46 CR121053 2 35
BA122003 17 49 CR121080 28 38
BA122005 11 46 CS141006 6 46
BA132110 16 56 CX141044 12 166
BA132111 9 56 CX141045 13 166
BA132112 7 56 CX141046 9 166
BA132141 3 17 DB101052 3 27
BA132171 2 56 DD121007 16 5
BA132172 1 56 DD121013 14 48
BA132173 13 56 DD121028 16 33
BA151003 1 68 DD121047 8 37
BA151041 9 52 DD121052 16 38
BA161029 8 111 DD121089 22 38
BA161046 2 124 DF221043 1 126
BA161056 1 77 GH121021 13 37
BA161134 22 63
BA171002 2 83
BA181004 1 88
BA181006 1 91
BA191011 11 99
BA191029 2 66
BA191040 6 96
BA191041 15 96
BA191046 9 94
BA191051 9 98
190 3

Despiece-Mototaxi Re4s

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RE 4 STROKE

In a continual efforts Service Circulars. You are requested to make necessary

Service Department - 3WH

61 Hood & Frame Assly /

66 Valve of CNG Cylinder

76 Multifunction Valve (Lovato Kit) 143-145

VALVE 9 CAMSHAFT AND CHAIN TENSIONER 10 GEAR TRANSMISSION 16 SECTOR ASSEMBLY 17

VEHICLE FITTED WITH CATALYTIC CONVERTOR

DO NOT DRIVE WITH FULL THROTTLE.

USE ONLY RECOMMENDED OILS FOR ENGINE & DIFFERENTIAL

PLATE NO. : 85 PAGE NO.: PLATE NO. : 86 PAGE NO.:

PLATE NO. : 87 PAGE NO.: PLATE NO. : 88 PAGE NO.:

1 AA 1014 64 Engine Assly. comp. 1 1 1 For Mitsuba motor

6 39 1013 21 'O' ring 1 1 1

11 39 1214 20 Ball bearing 1 1 1

16 AB 1010 14 Guide starter gear 1 1 1 1 39 1719 05 Stud 2 2 2

1 AA 1015 60 Clutch cover 1 1 1 From 10.01.2008 16 DD 1210 07 Bolt-banjo 1 1 1

6 AA 1010 76 Dip stick clutch cover 1 1 1

11 39 1721 04 Flanged bolt (88 long ) 3 3 3

1 AA 1012 42 Cylinder head assly 1 1 1 1 13 1010 22 Valve Intake 1 1 1

1 AA 1012 28 Camshaft assly 1 1 1 1 AA 1014 69 Clutch comp 1 1 1 From Dec.03

1 AA 1010 63 Clutch housing assly 1 1 1 1 AA 1010 73 Rod push 1 1 1

11 39 0793 15 Hex. lock nut 1 1 1

16 39 0784 08 Split pin 1 1 1 1 AA 1010 48 Main shaft 1 1 1

6 39 0213 11 Plain washer 1 1 1

1 AA 1010 50 1st speed gear 1 1 1 1 AA 1012 61 Sector with lever 1 1 1

6 21 1007 11 Circlip 2 2 2 6 39 0426 06 Spring type straight pin 1 1 1

11 AA 1010 46 Multiple gear 1 1 1 16 39 0758 01 Screw pan cross 2 2 2

1 AA 1011 22 Starter gear 1 1 1 16 39 1828 12 Spring washer 4 4 4

31 24 1011 77 Starting handle/pin 1 1 1 1 AA 1310 02 Differential gear 1 1 1

11 AA 1010 58 Thrust washer (Idler gear) 2 2 2

1 AA 1310 14 Differential cover 1 1 1 1 39 0426 06 Spring type straight pin 1 1 1

6 39 1869 19 Oil seal 1 1 1

11 39 1000 06 Hollow dowel pin 2 2 2

16 39 1585 11 Washer oil plug 1 1 1

11 39 1552 04 Flanged bolt 3 3 3

12 AF 1010 12 Muffler assly.comp. -- 1 1 For AF101011 1 39 2393 04 Hexagon bolt 2 2 2

16 39 0897 04 Bolt 2 2 2 From Jan.02 6 39 0251 11 Plain washer 1 1 1

6 39 0262 12 Spring washer 5 5 1 Stator plate & pulser coil mtg.

11 39 1826 12 Spring washer 3 3 3

1 AF 1110 10 H. T. Coil assly 1 1 1 AA 1210 90 Carburettor 1 -- --

16 28 1210 44 Valve complete float 1 1 1

18 28 1210 46 Gasket float chamber 1 1 1 1 AF 1211 85 Carburettor ( Spaco ) -- 1 1

28 AB 1210 31 Rubber pipe, over flow 1 1 1 11 AF 1213 04 Gasket for FCC -- 1 1

1 AA 1210 97 Carburettor comp. 1 -- -- Flange type 16 DD 1210 52 Washer 1 -- --

6 31 1210 80 'O' ring 1 -- -- 21 AA 1211 06 Hose 1 -- --

11 AA 1211 04 Main jet 1 -- -- 26 24 1213 83 Hose clip 1 -- --

1 24 1212 32 Carburettor comp. -- 1 1 Flange type

6 31 1210 80 'O' ring -- 1 1

11 24 1213 67 Main jet -- 1 1

16 DD 1210 52 Washer 1 1 1 AA 1210 53 Air filter comp 1 1 1

21 24 1213 78 Hose -- 2 2 6 39 1687 02 Cross rec.pan head screw 5 5 5

16 AF 1210 13 Duct -- 1 1 Upto March 02

17 AA 1210 50 Rubber bush 1 1 1 Upto March.02 1 AA 1211 16 Air filter complete 1 1 --

16 AP 1210 17 Clamp intake duct 1 1 1 1 AA 1210 60 Pump assly oil 1 1 1

6 39 0746 01 Screw pan cross 2 2 2

11 59 2100 22 'O' ring, Strainer 1 1 1

16 AA 1211 12 Oil filter cover 1 1 1 From 10.1.2008

1 24 1410 90 Fuel tank plastic 1 -- -- 16 24 1410 91 Clip spring 1 -- --

1 24 1410 94 Fuel tank 3 lit. -- 1 1 From 10.09.2007

6 24 1411 09 Fuel filter -- 1 1

11 39 1556 04 Flange bolt -- 3 3