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SINAMICS the optimum drive for
every application
SINAMICS is the drive family for future-proof drive solutions, offering you the optimum drive for every
application. All of the members of this converter family can be engineered, parameterized, commissioned
and operated in the same standard way. One drive system to tackle every application.
When it comes to the hard- The functionality of SINAMICS S converters are pre- In addition to the highest Our seamless and integrated
ware as well as the function- SINAMICS G converters makes destined for demanding single- power ratings, SINAMICS DC range which is unique world-
ality, SINAMICS V converters them the perfect choice when axis and multi-axis applications converters also offer the maxi- wide encompasses all
concentrate on the essen- addressing basic and medium in plant and machinery con- mum degree of availability. dynamic response and perfor-
tials. This results in a high requirements relating to the struction as well as for the mance levels in voltage classes
degree of ruggedness with control dynamic performance. widest range of motion control 2.3 to 11kV.
low associated investment tasks.
costs.
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Medium-voltage drives
The reliable and complete range
180 kVA 15.5 MVA 4 MVA 13.3 MVA 113 MVA (IGBT) 3.47.2 MVA (IGBT) 7.2 / 6.5 MVA 2.885 MVA 340 MVA
521 MVA (IGCT) 531.5 MVA (IGCT) (higher power ratings
on request)
Output voltage Output voltage Output voltage Output voltage Output voltage Output voltage Output voltage
2.311 kV 4.167.2 kV 2.34.16 kV 3.3 kV (IGCT & IGBT) 4.16 kV / 6.6 kV 1.410.3 kV 1.54 kV
4.16 kV (IGBT)
Multi-cell voltage-source Multi-cell voltage-source 3-level NPC voltage- 3-level NPC voltage- M2C 3-level NPC/diode Load-commutated Cycloconverter
DC link converter inverter (VSI) source DC link converter source DC link converter bridge voltage-source inverter (LCI)
DC link converter
Air- & Water-cooled Air- & Air- & Water-cooled Air- & Air- &
water-cooled water-cooled water-coole water-cooled water-cooled
Capable of Capable of Capable of Capable of
energy recovery energy recovery energy recovery energy recovery
Multi-motor drives Multi-motor drives
Pumps, fans, Pumps, fans, Pumps, fans, Rolling mills, Test stands, wind tunnel Compressors, fans, Rolling mills,
compressors, extruders, compressors, compressors, extruders, mine hoists, blowers, on-shore power pumps, extruders, mine hoists,
kneaders, mixers, main drives, kneaders, mixers, conveyor systems, supplies, hydroelectric marine drives, excavators,
crushers, agitators, bow thrusters, crushers, agitators, test stands and wind turbine genera- starting converters ore crushers and
conveyor systems, ESPs, retrofits conveyor systems, tors, shaft-mounted gen- for blast furnaces cement mills
presses, ESPs, retrofits marine drives, erators, main and trans-
presses, wire rod mills verse thruster drives, ore
crushers, downhill con-
veyor belt systems
The benchmark when it comes to become almost legendary. And all of this Well-proven as basis
medium-voltage drive systems didnt just happen by chance it is the
Based on well-proven technological con-
result of our many years of experience,
Siemens is the undisputed No. 1 in cepts, we are continually developing our
our power of innovation and our exten-
medium-voltage drives and around the medium-voltage drives. The result: Increas-
sive know-how.
globe sets the benchmark in this sector ingly higher reliability and operational
and not only involving power ratings and From 1969: Variable-speed medium- reliability and safety, continually more
market share. Our range of products is voltage drive systems with current- compact types of construction, continu-
also unique worldwide: source DC link converters ally lower energy requirement and service
All voltage classes from 2.3 to 13.8 kV From 1970: Cycloconverters with and maintenance costs as well as increas-
A seamless range of power ratings more than 700 drives, Siemens is the ingly simpler handling: from engineering
from 150 kW to 120 MW global market leader through installation, integration and
All levels of dynamic response and 1994: The cell topology of ROBICON commissioning up to operator control.
performance Perfect Harmony revolutionized Always the optimum solution
Single-motor drives and multi-motor medium-voltage drives
systems 1996: Pioneered the use of high- No matter which medium-voltage drive
Harmonized and coordinated systems rating voltage-source DC link converters task is involved: We can always offer the
with synchronous and induction motors in rolling mills optimum solution. We consequentially
Motor speeds from 10 rpm to 15,000 1998: Pionier beim Einsatz von Hoch- utilize the strengths of various technolo-
rpm in the Megawatt range spannungs-IGBTs fr Mittelspannungs- gies to implement these solutions. We
umrichter have the widest range of converter tech-
The decisive plus when it comes to
2003: Worldwide the highest rating nologies available: From cycloconverters
experience
high-speed drives (65 MW) with LCI for and loadcommutated converters using
Everywhere where it involves the highest compressors of a gas liquification plant thyristors through voltage-source DC link
degree of availability, an uncountable 2005: Highest rating drive with converters equipped with HV-IGBTs or
number of users have been depending on voltagesource DC link converters in a IGCTs up to cell topology converters.
medium-voltage drive converters from cell-type topology (65/45 MW) used in With the latter, a medium voltage is
Siemens since decades and that world- an LNG plant (LNG = Liquefied Natural obtained at the output by connecting
wide. The reason for this lies in the reli- Gas) low-voltage cells in series.
ability of our drive systems that has
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SINAMICS medium-voltage drives
high power ratings with maximum security
against failure
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SINAMICS GM150
Security against failure for all sectors SINAMICS SM150 regenerative This requirement is perfectly fulfilled
feedback using Active Infeed using the Active Infeed infeed/regenera-
Oil and gas, water/wastewater, power
tive feedback unit a standard feature
generation, mining, cement, marine, SINAMICS SM150 is especially at home in
for SINAMICS SM150 drives. Fast vector
metals ... SINAMICS GM150 and SM150 small rolling mills and test stands. These
control in conjunction with the optimized
continue to perform uninfluenced by include applications where the motors
switching technique ensures an almost
environmental effects such as dust, operate in the regenerative mode some-
sinusoidal line current. This applies both
corrosion and vibration. times as a result of the frequent transi-
when motoring as well as when
tion between braking and accelerating.
regenerating.
Siemens the first to offer HV-IGBTs is 4-quadrant operation with regenerative
already using these reliable power semi- feedback into the line supply is required
conductors in the second generation. for these types of applications.
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Simply intelligent:
Integrated maintenance functions
The intelligent maintenance functions of
the SINAMICS GM150 and SM150 avoid
non-scheduled plant and system down-
times with the associated production fail-
ure and costly repair service calls. This is
because the components automatically
output a message if maintenance is
required. For instance, a differential
pressure function determines how dirty
the dust filter is. Another example is the
ion exchanger used in water-cooled
SINAMICS GM150 drives: The analog
conductivity measurement continually
checks the mode of operation of the ion
exchanger and outputs a signal at an
early stage if its ion exchanging capacity
diminishes. The fans for air-cooled units
and the pumps for water-cooled units are
equipped with operating hour counters.
When a certain number of operating
hours has been reached, they recom-
mend that the components are checked.
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Less is more with SINAMICS GM150 and
SM150 with HV-IGBTs
Lower energy costs less expensive simply easier
Simply reliable: Makes a lot of things easier: Up to 50 % lower energy costs than
Rugged and low maintenance Service-friendly concept fixed-speed motors
The use of simple and rugged HV-IGBT All of the essential SINAMICS GM150 and SINAMICS GM150 drives permit enormous
power semiconductors means that power SM150 components and their connec- amounts of energy to be saved as the drive
units can be constructed with fewer com- tions are accessible from the front. This power can be flexibly adapted to the actual
ponents and with an remarkable simple saves a lot of time in the unlikely event of demand of the plant or system. This is because
design. This allows SINAMICS GM150 and a problem as the drive does not have to pumps and fans frequently operate in the par-
SM150 drives to achieve one of the high- be dismantled a costly, time-consuming tial-load mode due to fluctuations in the de-
est reliability values in their class. For air- affair. The components are arranged so manded flow rate. The maximum flow rate is
cooled drive converters, a redundant that they can be replaced with just a few only infrequently required. As a consequence,
operating fan can be used that further manual operations. Just one person can with fixed-speed drives, the quantity of
increases the degree of availability. For easily withdraw the new, light Power- medium being transported or pumped must
the water-cooled versions, redundant cards towards the front without requiring be reduced for most of the time e.g. using a
pumps are used as standard. Mainte- any special tools. Service personnel can throttle. A large proportion of the drive power
nance- free and self-healing capacitors remotely access the drive using a teleser- is simply wasted if flexible variable-speed con-
are used in the DC link: They are vice module so that experts in the central trol is not used. When using a drive such as
extremely reliable, leak-proof and safe. Customer Support department can easily the SINAMICS GM150, the motor only draws
support local service personnel. the power that is actually required.
Intuitive operator control
For SINAMICS GM150 and SM150, user-
friendly operator panels permit simple
operator control and visualization. Inte-
gration into the overall plant or system is
also simple as a result of the high
degree of flexibility when it comes to the
connections and installation.
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Straightforward planning and fast
commissioning
Simplicity itself:
Mechanical integration into the plant
The front access allows the drive unit
to be mounted against walls and panels
Simple transport as a result of the inte-
grated base frame
Available as air-cooled and watercooled
versions over a wide power range
Compact design allows simple
integration into existing plants
Space-saving cabinet version reduces
the costs for the electrical room
The transformer location can be freely
selected: Oil-filled transformers for
outdoors or dry-type transformers for
indoors
Individual and fast:
Electrical integration into the plant
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For new plants the matching motors
Solutions for all SINAMICS GM150 and nique allows the motor to be connected according to standards such as API.
SM150 HV-IGBT applications directly to the line supply or to a drive.
For special requirements:
The insulation has a high switching and
For the new plant business with SINAMICS Special motors from Siemens
reversing strength as a result of the high
GM150 and SM150 equipped with IGBTs,
winding overhang stiffness and excellent However, there are always requirements
Siemens offers the matching motors to
corona shielding. All of this together that require a special motor design that
create a coordinated and harmonized
with the extremely high mechanical deviates significantly from the standard.
system with the maximum degree of
strength and thermal endurance ensures Customer-specific and sector-specific
availability. Siemens standard H-compact
an extremely long winding lifetime. The motors are used in this case. Here, we
and H-compact PLUS high-voltage motors
bearings also have extremely long life- haverounded off our portfolio with
are perfectly matched to SINAMICS drives
times and require hardly any maintenance. motors from Loher GmbH considered to
so that an output filter is not required.
be the technology leader when it comes
For the motors themselves, the enclo- Motors with integrated safety
to drive solutions for extreme locations.
sure, bearings, active parts, ventilation
Even if a motor is designed down to the This means that in addition to special
and cooling system are perfectly harmo-
finest detail: In extreme situations, it can motors for example, for use above deck
nized and coordinated with one another
be subject to stressing for which it was on ships, offshore platforms or for deep-
to achieve maximum availability. The
not originally designed. This is the reason sea applications , Siemens can now
materials and components used as well
that our motors are equipped as standard offer a seamless range of explosion-pro-
as the production technology are also
with bearing and winding monitoring devices. tected motors. These have all types of
carefully selected to achieve this goal.
Up to 3,000 kW, Siemens high-voltage mo- protection even up into the Megawatt
The Micalastic insulating system is used
tors are predominantly rib-cooled; above this range. These include dust explosion pro-
for all our high-voltage motors with a
rating, they are equipped with air-to-air heat tection, non-sparking Ex n, increased
high power rating. This has proven itself
exchangers or air-to-water heat exchang- safety Ex e, flameproof enclosure Ex d
over many years in operation around the
ers or they are opencircuit- cooled. The and pressurized enclosure Ex p. Double
globe. An important component is the
high-voltage motors are generally in com- protection in Ex e plus Ex e and dust
VPI (Vacuum Pressure Impregnation)
pliance with IEC and ANEMA for the North explosion protection with gas Ex is even
technique that is harmonized with the
American market. They are also available possible in the form of double protection.
insulation design. This insulation tech-
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SINAMICS GM150 and SM150 with HV-IGBTs
technical data
Spezification
Power connection Closed-loop control
Line supply voltage: 2.3 to 36 kV, +/ 10 % Vector control with or without speed encoder
Frequency: 50/60 Hz, +/ 3 % Induction motors and separately excited or permanent-magnetic
Power factor: 0.96 (GM150), 1.0 (SM150) synchronous motors can be used (excitation equipment is separately
From the top or bottom available)
Motor connection Speed accuracy: +/ 0.01 % with speed encoder, +/ 0.2 % without
Motor voltages: 2.3 to 4.16 kV speed encoder
At the top or bottom Torque accuracy: +/ 5 %
Auxiliary power supply Field weakening range 1:3 without output filter, 1:1.1 with output filter
400 V / 50 Hz or 460 V / 60 Hz, other voltages optionally available Maximum output frequency: 250 Hz (without output filter)
Line-side rectifier Standards
GM150: 12-pulse or optional 24-pulse or 36-pulse diode rectifier IEC, EN, CE, EAC
without regenerative feedback CSA (optional)
SM150: Line-side converter capable of regenerative feedback
Motor-side inverter Standard features
3-level inverter (PWM) in NPC (Neutral Point Clamped) topology with Flying restart
3.3 kV HV-IGBTs for a minimum number of components Automatic restart
Plug-in Powercards for fast maintenance and repair Operating hour counter for fans and circuit-breaker
Optional sinusoidal output filter for absolutely sinusoidal Maintenance functions
motor currents
STARTER software for user-friendly commissioning and diagnostics
Efficiency at the PC
GM150 with HV-IGBT: typically 98.5 %
SM150 with HV-IGBT: typically 97.5 % Closed-loop control I/O
Cooling Analog inputs: 2
Air cooling with optional redundant fans Analog outputs: 2
Water cooling with integrated cooling unit and redundant pumps as Others using optional expansion modules
standard Digital inputs: 4
Degrees of protection Digital inputs/outputs (bidirectional): 24
Air cooling: IP21, optional up to IP42 Digital outputs (relay): 2
Water cooling: IP23, optional up to IP54 Others using optional expansion modules
Ambient conditions PT100 monitoring: 3
Temperature: Others using optional expansion modules
+5 to 40 C (41104 F), to 45 C (113 F) with reduced power Speed encoder (optional)
Installation altitude: Communication: PROFIBUS-DP, others on request
up to 1,000 m (3,300 ft), up to 4,000 m (13,200 ft) with
reduced power Selection of additional options
Humidity: < 85 % (moisture condensation is not permissible) Output reactors
Noise Bidirectional synchronized bypass
< 80 dB (A) at a distance of 1 m (3.3 ft) from the unit Increased degree of protection (up to IP54)
Safety functions (this list is not complete) Marine duty (for water-cooled drive converters)
Integrated grounding breaker to safely and reliably ground the DC link Braking module
Automatic door interlocking Teleservice module
Short-circuit, ground fault monitoring Anti-condensation heating
Overcurrent, overvoltage and undervoltage monitoring Additional I/O modules
Line supply failure monitoring Additional PT100 monitoring
Overtemperature monitoring (drive converter and motor) Grounding breaker at the input and output
Overspeed protection, anti-stall protection (motor) Circuit-breaker at the drive converter output
Cooling circuit monitoring Control of auxiliaries
Self-diagnostics for the closed-loop control and power unit Various different versions of the cooling unit
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SINAMICS GM150 air cooling
Output voltage Rated power Shaft output1 Rated output Size
kV kVA kW HP current
2.3 1,0003,200 8202,650 1,0003,600 250800 A
3.3 1,0004,600 8504,100 1,0005,000 180800 A
5,3008,000 4,4506,700 6,2009,500 2 x 4652 x 700 B
4.16 1,3005,800 1,0004,800 1,5006,600 180800 A
6,70010,100 5,6508,500 7,60011,500 2 x 4652 x 700 B
Dimensions
Size Width Height Depth Weight
mm inch mm inch mm inch kg
A 2,420 95.3 2,570 101.2 1,275 50.2 1,750~2,000
B 4,220 166.2 2,570 101.2 1,275 50.2 3,500~3,700
C 3,020 118.9 2,570 101.2 1,275 50.2 2,850
D 3,620 142.6 2,280 89.8 1,275 50.2 2,600~2,850
E 5,420 213,4 2,280 89.8 1,275 50.2 4,100~4,300
F 4,220 166.2 2,280 89.8 1,275 50.2 3,500
G 5,300 208.7 2,540 100 1,600 63 5,400
H 9,400 370.1 2,540 100 1,600 63 9,800
J 14,300 563.0 2,540 100 1,600 63 15,000
1
The power data in hp and kW are approximate values that were determined based on a typical induction motor.
Optional components such as output reactor, sinusoidal output filter, braking module or excitation equipment for
synchronous motors are not included in the specified dimensions.
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The advantages
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Drive Systems
at a glance