Professional Documents
Culture Documents
50Hz
R134a
DESCRIPTION PAGE NO
Nomenclature .............................................................................................................................................. 2
Advantages of Flooded Chiller..................................................................................................................... 3
Unit Features ............................................................................................................................................... 5
Operating Benefits ....................................................................................................................................... 8
Application Data............................................................................................................................................................................. 9
Typical Sequence of Operation .................................................................................................................. 10
Physical Specifications ............................................................................................................................... 11
Performance Data ....................................................................................................................................... 15
Dimensional Data ....................................................................................................................................... 17
Floor Loading Diagram.............................................................................................................................................................. 21
Dimensional Clearance...............................................................................................................................24
Sound Pressure Level At 10M Free Field................................................................................................25
Pressure Drop .............................................................................................................................................................................. 25
Condenser Fan ........................................................................................................................................... 26
Electrical Data .............................................................................................................................................................................. 27
Typical Wiring Schematic ........................................................................................................................... 28
NOMENCLATURE
A F HX 110 T - 5 C R- HR
Flooded Evaporator
Blank = R22
R = R134a
Horizontal Screw Compressor
H = High Ambient
S = Standard
Nominal Tons C = Compact
Q = Special
-2-
ADVANTAGES OF FLOODED CHILLER
In a flooded evaporator the refrigerant surrounds 50F, and the typical power input curve over
the tubes in the shell and the water to be cooled the same conditions. It can be noted that the
flows through the tubes. The level of liquid same compressor when operating with a
refrigerant in the shell is maintained by the flooded evaporator will generate approximately
combined action of an electronic level controller 8% more cooling capacity while kw input
and a mod-motor actuated ball valve which increases negligibly by about 1.8%. Therefore,
modulates the subcooled liquid refrigerant into the the same compressor when coupled to a
evaporator. This ensures that all the evaporator flooded evaporator will typically achieved
tubes are completely immersed in the liquid higher cooling capacity performance with
refrigerant for better heat transfer efficiency. correspondingly higher Energy Efficiency Ratio
For a Direct Expansion (DX) evaporator the (EER) i.e. (Btu/watt) or lower kw/Ton.
refrigerant is expanded into the tubes while the
FIGURE 1
chilled water is circulated through the shell.
Thermostatic expansion valve is used to throttle
the refrigerant in maintaining constant superheat
of suction gas to the compressor.
The following are the advantages of using flooded
chiller:
-3-
ADVANTAGES OF FLOODED CHILLER
DX evaporators are typically designed with maintains precise (1/2F) preset outlet chilled
higher tube velocities to ensure proper oil water temperatures even at very low load
return to compressor both at full load and at conditions; whereas most of Dunham-Bushs
reduced load. This will contribute to higher competitors, in screw chillers, still utilizes the
refrigerant pressure drop through the conventional centrifugal chiller method of
evaporator. On the contrary, there is very little using orifice plates to modulate refrigerant
shell side pressure losses for a flooded feed to the evaporator; and as such their
evaporator. Therefore, lower suction pressure machines do not function efficiently at low-load
drop in the flooded design will impose less conditions and can encounter oil return
capacity penalty on the compressor and this problem!
will further enable the compressor in a flooded
evaporator to generate more capacity than one
4. Cleanable Evaporator
with a DX Evaporator.
For a single pass evaporator, the end plates at
both ends of the water boxes (2 pass only at
2. Better Part Load Performance
return end) can be removed easily without
The Dunham-Bush Air Cooled Flooded Chiller dismantling the chilled water piping
with its sophisticated microcomputer control connections, for inspection and for mechanical
and patented oil management system has all tubes cleaning with brushes or auto-brush.
evaporator tubes completely immersed in the This will enable low tube fouling factor in the
boiling liquid refrigerant to achieve superior evaporator to be ensured, thus maintaining
heat transfer efficiency while ensuring system efficiency.
adequate oil return to the compressor(s). This
ensures superior full-load efficiency and even
5. Lower Water Side Pressure Drop
better part-load efficiency as the full heat
transfer surface areas of the evaporator tubes In a DX evaporator, the water flows
are utilized even at part-load conditions. On transversely over the outside of the tubes. The
the contrary, in the Direct Expansion water flow is guided with vertical baffles. This
Evaporator, because of the need to maintain will have a higher-pressure drop as compared
adequate refrigerant gas velocities in the with the water flow in the tubes of a flooded
evaporator tubes for proper oil return, it is evaporator. In other words, the equivalent
typical for certain bundle of evaporator tubes flooded chiller will require smaller water pump
to be blocked or baffled off at part-load to operate at lower power consumption.
conditions. Thus not utilizing the full heat
transfer surface areas of the evaporator tubes 6. Commonly Used In Large Tonnage
and therefore have a lower efficiency when Chillers Where Efficiency Is Critical
compared with a flooded evaporator chiller at As a general rule, DX-evaporator are typically
part-load conditions. used in small and medium tonnage chillers
where efficiency is not important and the low
3. Excellent Capacity Modulation in initial cost is the main consideration! However,
Response to Building Loads with increasing energy cost and the drive to
Dunham-Bush utilizes its state-of-the-art reduce global warming, flooded evaporator
NC25-4 microcomputer controller in chillers will increasingly become more
combination with the electronic level controller popular not only in the large tonnage but
and mod-motor actuated ball valve to ensure also in the small and medium tonnage
instantaneous and precise feeding of liquid chillers. Dunham-Bush, again, leads the
refrigerant to the flooded evaporator in industry in this respect!
response to changes in building demand; and
-4-
UNIT FEATURES
-5-
UNIT FEATURES
leaving chilled water setpoint is accomplished controlled from a PC terminal and optional phone
through either direct connection of other Dunham- modem.
Bush control packages to the controller through With various optional add-on cards the
either the RS485 long distance differential Vision2020i controller can also be interfaced
communications port, via terminal or modem directly to the Building Management System
connected to the RS232 communication port, or (BMS) with the standard communication protocols
from an external Building Automation System using MODBUS, LONWORKS, BACNET MSTP
supplying a simple 4 to 20mA signal. Remote as well as over IP.
reset of compressor current limit may be
This sophisticated feature makes servicing easier
accomplished in a similar fashion.
and more convenient to the system. The
controller as standard is additionally equipped
System Control with history files which may be used to take logs
which may be retrieved via the phone modem or
The unit may be started or stopped manually, or
internet connection periodically. Now owners of
through the use of an external signal from a
multiple buildings have a simple and inexpensive
Building Automation System. In addition, the
method of investigating potential problems quickly
controller may be programmed with seven-day
and in a highly cost effective manner.
operating cycle or other Dunham-Bush control
packages may start and stop the system through
inter-connecting wiring. REFRIGERATING CYCLE
The refrigerant management system, is very
System Protection similar to centrifugal water chillers and is shown in
the refrigerant cycle diagram below.
The following system protection controls will
automatically act to insure system reliability: Liquid refrigerant enters the flooded evaporator
uniformly where it absorbs heat from water
D Low suction pressure
flowing through the evaporator tubes. The
D High discharge pressure
vaporized refrigerant is then drawn into the
D Freeze protection suction port of the compressor where the
D Low differential pressure compression begins.
D Low oil level
This partially compressed gas is then joined by
D Compressor run error additional gas from the flash economizer as the
D Power loss rotors rotate past the vapor injection port at an
D Chilled water flow loss intermediate pressure. Compressed gaseous
D Sensor error refrigerant is then discharged into the integral oil
separator where oil, which is contained in the
D Compressor over current
refrigerant vapor, is removed and returned to the
D Compressor Anti-recycle
oil sump.
The controller can retains up to 99 alarm
conditions complete with time of failure together Fully compressed and superheated refrigerant is
data stamping on critical sensor readings in an then discharged into the condenser, where air is
alarm history. This tool will aid service technicians being drawn through the condenser tube by the
in troubleshooting tasks enabling downtime and propeller fan cools and condenses the refrigerant.
nuisance trip-outs to be minimized.
Liquid refrigerant then passes through the first
expansion device and into the flash economizer
Remote Monitoring where flash gas and liquid refrigerant are
separated.
Vision 2020i controller can be completed with an
optional RS485 communications card and The gaseous refrigerant is then drawn out of the
NETVISOR software for remote monitoring and flash economizer and into the vapor injection port
of the compressor. The remaining liquid
-6-
UNIT FEATURES
refrigerant then passes through a second measured in accordance with ARI Standard
expansion device which reduces refrigerant 550/590-2003.
pressure to evaporator levels where it is then
In most cases, actual building system loads are
distributed evenly into the evaporator.
significantly less than full load design conditions,
By removing the flash gas from the flash therefore chillers operate at part load most of the
economizer at an intermediate pressure, the time.
enthalpy of the refrigerant flowing into the
Dunham-Bush air cooled chillers combine the
evaporator is reduced. This increases the
efficient operation of multiple compressors with an
refrigeration effect and improves the efficiency of
economizer cycle and advanced controller to yield
the refrigeration cycle.
the best total energy efficiency and significant
Refrigerant flow into and out of the flash operating saving under any load.
economizer is controlled by modulating valves
When specifying air conditioning equipment, it is
which eliminate the energy wasting hot gas
important to consider the system load
bypass effect inherent with fixed orifices.
characteristics for the building application. In a
typical city, the air conditioning load will vary
PART-LOAD PERFORMANCE according to changes in the ambient temperature.
Weather data compiled over many years will
Through the use of flash economizer modulating predict the number of hours that equipment will
flow control and multiple compressors, Dunham- operate at various load percentages.
Bush air cooled chillers have best part-load
performance characteristics in the industry when
-7-
OPERATING BENEFITS
D Ease of troubleshooting through controller D Lower energy costs resulting from automatic
retention of monitored functions. load monitoring and increased accuracy and
efficiency in compressor staging.
D Factory run tested.
D Monitor your chiller's key functions from a
remote location with a simple, low cost, phone
Safety Code modem option.
D ASME Boiler and Pressure Vessel Code, D Proactive control by controller that anticipates
Section VIII Division 1 "Unfired Pressure problems and takes corrective action before
Vessels". they occur. Controls will unload compressor(s)
if head or suction pressure approach limits.
D JKKP Code.
This will enable unit to stay on the line while
D ASME Standard B31.5 Refrigeration Piping. warning operator of potential problems.
-8-
APPLICATION DATA
Ethylene Glycol
Freeze Point C1 K1 G1 P1
% E. G. By Weight
F C Capacity Factor kW Rate Flow Factor P.D. Factor
Propylene Glycol
Freeze Point C2 K2 G2 P2
% P. G. By Weight
F C Capacity Factor kW Rate Flow Factor P.D.Factor
-9-
TYPICAL SEQUENCE OF OPERATION
The Dunham-Bush air cooled water chiller match applied load and hold leaving chilled water
depends mainly on its on-board controller for temperature at setpoint.
control. Operation described is for a two-
If the applied load is greater than one compressor
compressor units and is very similar for single,
can handle, it will load fully and then the controller
four-compressor units.
will call for a second compressor. After one
For initial start-up, the following conditions must minute, the second compressor will start in the
be met: same manner as the first. Then both compressors
D Power supply to unit energized. will be commanded to adjust load to 50%. They
are gradually loaded up together until the applied
D Unit circuit breakers in the "on" position.
load is satisfied. In this way the two compressors
D Control power switch on for at least 15 share the load equally.
minutes. Compressor switches on.
If the applied load decreases to the point that both
D Reset pressed on controller keypad.
compressors are running at about 40% capacity,
D Chilled water pump running and chilled water the computer shuts down the lag compressor and
flow switch made. loads the remaining compressor to about 80%. If
D Leaving chilled water temperature at least 2F applied load decreases further, the remaining
[1.1C] above setpoint. compressor unloads proportionately. If applied
D All safety conditions satisfied. load decreases to less than the minimum capacity
of one compressor, the leaving chilled water
After all above conditions are met, the controller
temperature will decline to 2F [1.1C] below
will call for the lead compressor to start. The
setpoint, at which time the lead compressor will
compressor 15-minute anti-recycle timer is
shut down. It will restart automatically if leaving
initiated at compressor start.
chilled water temperature rises to 2F [1.1C]
The controller monitors compressor amps, volts, above setpoint and both 15 minute anti-recycle
leaving water temperature and suction and and one minute start delay timers are satisfied.
discharge pressures. The compressor and cooling
During start-up operation, the computer monitors
capacity is controlled by pulsed signals to load
the difference between discharge and suction
and unload solenoid valves on the compressor.
pressures to ensure that minimum of 30 psi
When the compressor starts, it is fully unloaded,
[2.1Bar] differential is available for compressor
yielding about 25% of its full load capacity. As the
lubrication. If the difference falls below a minimum
computer gives it load signals, capacity gradually
of 30psi, the computer closes refrigerant flow
increases. The rate of compressor loading is
control valves, starving the evaporator, causing
governed by ramp control which is adjustable in
evaporator pressure to drop, increasing
the computer.
differential pressure. This is especially helpful at
The computer responds to leaving chilled water startup, when warm chilled water and low ambient
temperature and its rate of change which is temperature would cause a low head situation.
proportional and derivative control. If leaving This feature is called EPCAS: Evaporator
chilled water temperature is within the deadband Pressure Control at Startup. It is one of several
(+/-0.8F[0.4C] from setpoint), no load or unload proactive control features of the controller which
commands are given. If chilled water temperature overcome potential problems while continuing
is above deadband, the computer will continue operation.
loading the compressor until a satisfactory rate of
Two additional proactive features are low suction
decline is observed. If leaving chilled water
and high discharge pressure override. If operating
temperature is below the deadband, the
pressures approach trip level, compressors are
compressor is commanded to unload. Thus the
unloaded as necessary to continue operation.
compressor capacity is continuously modulated to
- 10 -
PHYSICAL SPECIFICATIONS
COMPRESSOR
MODEL (QTY) HX 1709 (1) HX 1311 (2) HX 1711 (1) HX 1509 (2) HX 1811 (1)
NOMINAL CAPACITY TR/kW 77.6 / 273.0 74.0 / 260.2 90.2 / 317.2 95.8 / 336.9 107.5 / 377.9
EVAPORATOR
MIN/ MAX WATER FLOW GPM [m/hr] 62.5/313.1 62.5/313.1 79.3/395.8 79.3/395.8 104.8/523.1
[14.2/71.1] [14.2/71.1] [18.0/89.9] [18.0/89.9] [23.8/118.8]
CONDENSER
COIL ROWS DEEP/ TOTAL FA (SQ.FT) 2/121.9 2/121.9 3/121.9 3/121.9 4/121.9
NO. OF FAN 6 6 6 6 6
ELECTRICAL
GENERAL
- 11 -
PHYSICAL SPECIFICATIONS
COMPRESSOR
MODEL (QTY) HX 1509(1), HX 1813 (1) HX 1512(2) HX 1816 (1) HX 1709 (2)
HX 1512(1)
NOMINAL CAPACITY TR/kW 109.7 / 385.9 118.9 / 418.3 121.6 / 427.6 153.2 / 538.7 164.9 / 579.8
EVAPORATOR
MIN/ MAX WATER FLOW GPM [m/hr] 107.8/523.1 117.1/586.5 117.1/586.5 117.6/586.9 158.5/792.1
[23.8/118.8] [26.6/133.2] [26.6/133.2] [26.7/133.3] [36.0/179.9]
CONDENSER
COIL ROWS DEEP/ TOTAL FA (SQ.FT) 4/121.9 3/162.6 3/162.6 3/192.5 3/231.0
NO. OF FAN 6 8 8 10 12
ELECTRICAL
GENERAL
- 12 -
PHYSICAL SPECIFICATIONS
COMPRESSOR
MODEL (QTY) HX 1711 (2) HX 1811 (2) HX 1813(2) HX 1813 (1), HX 1816 (2)
HX 1816 (1)
NOMINAL CAPACITY TR/kW 189.1 / 664.9 225.6 / 793.5 249.9 / 878.9 286.8 / 1008.6 324.7 / 1141.9
EVAPORATOR
MIN/ MAX WATER FLOW GPM [mhr] 158.5/792.1 209.6/1046.2 234.7/1173.9 256.3/1280.4 282.7/1408.1
[36.0/179.9] [47.6/237.6] [53.3/266.6] [58.2/290.8] [64.2/319.8]
MIN/ MAX WATER PD FT IN WG. [kPa] 1.70/31.6 1.6/29.9 2.0/35.5 2.0/36.0 2.0/36.8
[5.08/94.3] [4.87/89.43] [5.83/106.2] [5.89/107.6] [6.04/109.88]
CONDENSER
COIL ROWS DEEP/ TOTAL FA (SQ.FT) 3/231.0 4/231.0 3/188.2, 4/141.2 3/188.2, 4/188.2 4/376.4
NO. OF FAN 12 12 14 16 16
ELECTRICAL
GENERAL
- 13 -
PHYSICAL SPECIFICATIONS
COMPRESSOR
NOMINAL CAPACITY TR/kW 336.4 / 1183.0 366.4 / 1288.8 406.8 / 1430.8 474.9 / 1670.3
EVAPORATOR
MODEL (QTY) K1R(1), L2R(1) K2R(1), L3R(1) L1R(1), L3R(1) L2R(1), M3R(1)
MIN/ MAX WATER FLOW GPM [mhr] 308.7/1545.5 336.4/1676.3 350.9/1761.3 423.1/2112.2
[70.1/351.0] [76.4/380.7] [79.7/400.0] [96.1/479.7]
CONDENSER
COIL ROWS DEEP/ TOTAL FA (SQ.FT) 4/141.2, 3/282.3 4/423.5 4/470.6 4/470.6
NO. OF FAN 18 18 20 20
ELECTRICAL
GENERAL
- 14 -
PERFORMANCE DATA
AMBIENT TEMPERATURE, F
LWT MODEL
85.0 90.0 95.0 100.0 105.0
F AFHX
TR kWO kWI TR kWO kWI TR kWO kWI TR kWO kWI TR kWO kWI
80-5CR 74.7 262.7 82.6 73.1 257.3 89.5 72.1 253.6 96.3 70.5 247.9 105.2 68.9 242.5 116.8
75T-5CR 70.0 246.3 78.7 68.6 241.2 85.3 67.6 237.8 91.8 66.1 232.4 100.4 64.6 227.3 111.6
90-5CR 86.4 303.9 95.3 84.6 297.6 103.2 83.4 293.3 111.1 81.5 286.7 121.3 79.7 280.4 134.6
95T-5CR 91.8 322.7 105.1 89.8 316.0 113.8 88.6 311.5 122.6 86.6 304.5 133.8 84.7 297.8 149.3
110-5CR 102.9 361.9 111.5 100.8 354.5 120.8 99.4 349.4 129.9 97.1 341.5 141.9 95.0 334.1 157.2
110T-5CR 104.3 366.9 116.4 102.1 359.2 126.1 100.7 354.1 135.7 98.4 346.2 148.1 96.3 338.6 164.7
120-5CR 113.0 397.4 119.7 110.6 389.1 129.7 109.1 383.6 139.5 106.6 374.9 152.4 104.3 366.7 168.4
120T-5CR 116.9 411.0 127.7 114.5 402.5 138.3 112.8 396.8 148.7 110.3 387.9 162.4 107.9 379.3 180.1
155-5CR 147.1 517.4 154.9 144.1 506.6 167.9 142.0 499.5 180.5 138.8 488.2 197.3 135.8 477.5 217.7
40.0 165-5CR 157.0 552.1 166.6 153.8 541.0 180.2 151.9 534.1 193.1 148.6 522.7 211.1 145.6 512.0 234.3
190-5CR 181.5 638.5 192.1 177.9 625.7 208.0 175.6 617.7 222.8 171.9 604.5 243.6 168.4 592.2 270.1
225-5CR 216.3 760.6 224.7 211.9 745.4 243.4 209.2 735.8 260.6 204.8 720.2 284.9 200.6 705.5 315.3
250-5CR 237.4 835.0 241.3 232.7 818.3 261.4 229.7 807.7 279.9 224.8 790.6 306.0 220.2 774.4 337.8
285-5CR 271.5 955.0 276.5 266.1 935.8 299.6 262.6 923.6 320.9 257.0 903.9 350.9 251.7 885.2 387.1
325-5CR 309.1 1087.2 312.3 303.0 1065.5 338.2 299.1 1051.8 362.2 292.7 1029.4 396.1 286.7 1008.4 436.8
335-5CR 319.2 1122.5 336.2 312.7 1099.9 364.1 308.6 1085.2 390.6 301.9 1061.7 426.8 295.6 1039.5 472.5
365-5CR 350.4 1232.3 361.1 343.3 1207.3 391.2 338.7 1191.3 419.4 331.4 1165.5 458.4 324.5 1141.2 506.2
405-5CR 388.0 1364.5 396.9 380.2 1337.0 429.8 375.2 1319.5 460.7 367.1 1291.1 503.6 359.5 1264.3 555.9
475-5CR 456.3 1604.7 467.3 447.0 1572.1 506.1 441.1 1551.3 542.7 431.5 1517.7 593.3 422.5 1485.9 654.4
80-5CR 77.6 273.0 82.9 76.1 267.6 89.8 75.1 264.0 96.5 73.5 258.4 105.6 71.9 253.0 116.6
75T-5CR 72.8 255.9 79.2 71.3 250.8 85.7 70.4 247.4 92.0 68.9 242.2 100.8 67.4 237.1 111.6
90-5CR 89.8 315.8 95.7 88.0 309.4 103.6 86.8 305.3 111.3 85.0 298.8 121.8 83.2 292.6 134.4
95T-5CR 95.4 335.4 105.5 93.4 328.6 114.2 92.2 324.2 122.8 90.2 317.3 134.4 88.3 310.7 149.1
110-5CR 107.0 376.2 111.9 104.8 368.6 121.2 103.4 363.7 130.3 101.2 355.9 142.5 99.1 348.5 157.0
110T-5CR 108.4 381.3 116.8 106.2 373.6 126.5 104.8 368.6 136.0 102.6 360.8 148.8 100.4 353.2 164.5
120-5CR 117.4 413.0 120.2 115.1 404.6 130.2 113.5 399.2 139.8 111.1 390.7 153.1 108.8 382.6 168.2
120T-5CR 121.5 427.2 128.1 119.0 418.6 138.7 117.4 413.0 149.1 114.9 404.2 163.2 112.5 395.8 179.9
155-5CR 152.9 537.7 155.6 149.8 526.9 168.5 147.8 519.9 180.9 144.7 508.8 198.1 141.7 498.2 217.5
42.0 165-5CR 163.0 573.2 166.8 159.8 562.1 181.1 157.9 555.2 194.4 154.7 543.9 212.7 151.6 533.2 235.9
190-5CR 188.5 662.9 192.4 184.9 650.1 208.9 182.6 642.1 224.2 178.9 629.0 245.3 175.3 616.7 271.3
225-5CR 224.5 789.7 225.0 220.2 774.5 244.3 217.5 764.9 262.3 213.1 749.3 287.0 208.9 734.6 316.8
250-5CR 246.5 866.9 241.6 241.7 850.1 262.4 238.7 839.7 281.7 233.9 822.6 308.3 229.3 806.5 339.4
285-5CR 282.0 991.7 277.0 276.5 972.4 300.8 273.0 960.3 322.8 267.5 940.6 353.3 262.2 922.1 388.6
325-5CR 321.0 1128.8 312.8 314.8 1107.0 339.7 310.9 1093.4 364.5 304.6 1071.1 399.0 298.6 1050.2 438.8
335-5CR 331.5 1165.9 336.9 325.0 1143.1 365.5 320.9 1128.6 392.6 314.3 1105.3 429.5 308.0 1083.2 473.8
365-5CR 363.9 1279.9 361.8 356.8 1254.8 392.6 352.3 1238.9 421.6 345.0 1213.3 461.4 338.1 1189.0 507.6
405-5CR 402.9 1417.0 397.6 395.1 1389.4 431.5 390.1 1372.0 463.3 382.1 1343.8 507.1 373.7 1314.3 557.7
475-5CR 473.9 1666.5 468.4 464.6 1633.9 508.2 458.7 1613.3 545.5 449.2 1579.9 597.1 440.3 1548.4 656.3
80-5CR 80.7 283.8 83.2 79.1 278.2 90.1 77.6 273.0 100.0 76.5 269.2 106.2 75.0 263.9 116.7
75T-5CR 75.6 266.0 79.4 74.2 260.8 85.9 74.0 260.2 93.0 71.7 252.3 101.2 70.3 247.3 111.6
90-5CR 93.3 328.2 96.0 91.5 321.8 103.9 90.2 317.2 114.3 88.5 311.3 122.4 86.8 305.2 134.6
95T-5CR 99.1 348.5 105.9 97.2 341.7 114.6 95.8 336.9 126.3 94.0 330.6 135.0 92.2 324.1 149.3
110-5CR 111.2 391.0 112.3 109.0 383.3 121.6 107.5 377.9 133.8 105.4 370.8 143.2 103.4 363.6 157.2
110T-5CR 112.7 396.3 117.2 110.5 388.5 126.9 109.7 385.9 138.5 104.5 367.4 149.5 104.8 368.5 164.7
120-5CR 122.0 429.2 120.6 119.6 420.8 130.6 118.9 418.3 142.2 115.8 407.1 153.8 113.5 399.1 168.4
120T-5CR 126.2 444.0 128.5 123.8 435.3 139.1 121.6 427.6 154.2 119.7 421.1 164.0 117.4 412.8 180.1
155-5CR 158.9 558.9 156.1 155.8 547.9 169.0 153.2 538.7 186.9 150.7 530.1 199.1 147.8 519.7 217.7
44.0 165-5CR 169.3 595.5 167.4 166.1 584.3 181.7 164.9 579.8 197.2 161.0 566.3 213.8 158.0 555.8 235.4
190-5CR 195.8 688.7 193.0 192.2 675.8 209.6 189.1 664.9 230.3 186.2 655.0 246.5 182.8 642.8 271.6
225-5CR 233.3 820.4 225.8 228.9 805.1 245.2 225.6 793.5 269.2 221.8 780.2 288.5 217.7 765.7 317.0
250-5CR 256.1 900.7 242.5 251.3 883.8 263.4 249.9 878.9 284.6 243.5 856.5 309.9 239.0 840.5 339.7
285-5CR 293.0 1030.3 278.0 287.4 1010.9 301.8 286.8 1008.6 324.8 278.5 979.5 355.2 273.3 961.1 388.9
325-5CR 333.5 1172.8 313.9 327.2 1150.8 340.9 324.7 1141.9 370.3 317.1 1115.3 401.1 311.2 1094.5 439.0
335-5CR 344.4 1211.4 338.1 337.9 1188.4 366.8 336.4 1183.0 402.2 327.3 1151.1 431.7 321.1 1129.3 474.2
365-5CR 378.1 1329.9 363.0 370.9 1304.5 393.9 366.4 1288.8 432.1 359.3 1263.6 463.7 352.5 1239.6 508.1
405-5CR 418.6 1472.3 398.9 410.7 1444.4 433.4 406.8 1430.8 472.9 397.9 1399.4 509.6 390.4 1373.0 558.1
475-5CR 492.4 1731.7 469.9 483.0 1698.7 509.9 474.9 1670.3 564.0 467.8 1645.4 600.2 459.0 1614.2 656.7
Notes: 1.) Ratings based on 10F water range in evaporator and .0001 fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) KWI is for compressor input.
4.) Unit is running on part load for ambient temperature of 115F and above due to current limiter.
5.) Consult factory for 60 Hz operation.
- 15 -
PERFORMANCE DATA
AMBIENT TEMPERATURE, F
LWT MODEL
85.0 90.0 95.0 100.0 105.0
F AFHX
TR kWO kWI TR kWO kWI TR kWO kWI TR kWO kWI TR kWO kWI
80-5CR 83.9 294.9 83.9 82.3 289.4 90.4 81.3 286.1 97.0 79.7 280.5 106.4 78.3 275.2 117.4
75T-5CR 78.6 276.5 80.2 77.1 271.2 86.1 76.2 268.2 92.6 74.7 262.9 101.4 73.4 258.0 112.2
90-5CR 97.0 341.1 96.9 95.2 334.7 104.2 94.1 330.9 111.9 92.2 324.4 122.7 90.5 318.3 135.5
95T-5CR 103.0 362.2 106.9 101.1 355.4 115.1 99.9 351.4 123.4 97.9 344.5 135.5 96.1 338.1 150.1
110-5CR 115.5 406.3 113.3 113.4 398.7 121.9 112.1 394.1 130.9 109.9 386.4 143.6 107.8 379.2 158.1
110T-5CR 117.1 411.8 118.3 114.9 404.1 127.3 113.6 399.5 136.7 111.4 391.6 149.9 109.3 384.3 165.6
120-5CR 126.8 446.0 121.8 124.4 437.6 131.0 123.0 432.7 140.6 120.6 424.2 154.2 118.4 416.2 169.4
120T-5CR 131.2 461.4 129.7 128.7 452.8 139.5 127.3 447.6 149.9 124.8 438.8 164.4 122.4 430.6 181.2
155-5CR 165.1 580.8 157.5 162.0 569.9 169.4 160.2 563.4 182.0 157.0 552.3 199.5 154.1 542.0 219.1
46.0 165-5CR 175.9 618.7 168.6 172.7 607.5 182.4 170.9 600.9 195.7 167.6 589.6 214.6 164.7 579.3 236.4
190-5CR 203.5 715.6 194.5 199.8 702.6 210.4 197.6 695.0 225.8 193.9 681.9 247.6 190.5 670.0 272.7
225-5CR 242.4 852.4 227.6 238.0 837.0 246.1 235.4 827.9 264.2 231.0 812.3 289.7 226.9 798.1 318.4
250-5CR 266.1 935.7 244.5 261.2 918.8 264.4 258.4 908.9 283.7 253.5 891.7 311.1 249.1 876.1 341.1
285-5CR 304.4 1070.5 280.2 298.8 1051.0 302.8 295.6 1039.6 325.1 290.0 1019.8 356.4 284.9 1001.9 390.8
325-5CR 346.5 1218.5 316.2 340.2 1196.4 342.0 336.5 1183.4 367.2 330.1 1161.1 402.5 324.4 1140.8 441.2
335-5CR 357.9 1258.8 340.9 351.3 1235.6 368.0 347.5 1222.0 395.0 340.8 1198.7 433.3 334.7 1177.3 476.5
365-5CR 392.9 1381.7 366.3 385.7 1356.5 395.4 381.4 1341.6 424.2 374.2 1315.9 465.3 367.5 1292.4 510.5
405-5CR 435.0 1529.7 402.3 427.0 1501.8 434.5 422.4 1485.4 466.3 414.3 1457.1 511.4 407.0 1431.3 560.9
475-5CR 511.6 1799.3 473.7 502.2 1766.3 511.4 496.7 1746.8 549.2 487.2 1713.4 602.0 478.5 1682.9 660.2
80-5CR 87.0 305.9 84.0 85.4 300.3 91.1 84.4 297.0 98.3 82.8 291.3 107.1 81.3 286.0 118.6
75T-5CR 81.5 286.7 80.2 80.0 281.5 86.9 79.2 278.4 93.8 77.6 273.1 102.2 76.2 268.1 113.4
90-5CR 100.6 353.7 96.9 98.8 347.3 105.1 97.7 343.5 113.4 95.8 336.9 123.5 94.1 330.8 136.8
95T-5CR 106.8 375.7 106.9 104.9 368.9 115.9 103.7 364.7 125.1 101.7 357.8 136.3 99.9 351.3 151.6
110-5CR 119.8 421.4 113.4 117.6 413.7 122.9 116.3 409.1 132.7 114.1 401.3 144.5 112.0 394.0 159.7
110T-5CR 121.4 427.1 118.3 119.2 419.4 128.3 117.9 414.7 138.4 115.7 406.8 150.9 113.6 399.4 167.3
120-5CR 131.5 462.6 121.8 129.1 454.2 132.0 127.7 449.1 142.5 125.3 440.6 155.2 123.0 432.6 171.1
120T-5CR 136.1 478.5 129.7 133.6 469.8 140.8 132.1 464.6 151.8 129.6 455.8 165.4 127.2 447.4 183.0
155-5CR 171.3 602.3 157.6 168.2 591.4 170.9 166.3 584.9 184.3 163.1 573.7 200.9 160.2 563.3 221.2
48.0 165-5CR 182.5 641.9 169.0 179.3 630.6 183.4 177.4 624.0 197.7 174.2 612.7 215.9 171.3 602.5 238.1
190-5CR 211.1 742.4 194.9 207.4 729.4 211.5 205.2 721.7 228.1 201.5 708.6 249.0 198.1 696.9 274.6
225-5CR 251.5 884.4 228.1 247.0 868.9 247.5 244.4 859.7 266.8 240.0 844.1 291.4 236.0 830.1 320.6
250-5CR 276.0 970.8 245.0 271.2 953.8 265.8 268.3 943.8 286.5 263.5 926.7 312.9 259.1 911.3 343.3
285-5CR 315.8 1110.6 280.8 310.2 1091.0 304.7 306.9 1079.5 328.3 301.3 1059.8 358.6 296.3 1042.0 393.5
325-5CR 359.4 1264.1 317.0 353.1 1242.0 343.9 349.4 1228.9 370.7 343.1 1206.6 405.0 337.4 1186.6 444.1
335-5CR 371.3 1305.8 341.5 364.7 1282.6 370.4 360.8 1268.9 399.5 354.1 1245.5 435.9 348.1 1224.2 480.3
365-5CR 407.6 1433.4 366.8 400.3 1408.0 397.8 396.1 1392.9 429.0 388.8 1367.2 468.2 382.1 1343.9 514.4
405-5CR 451.2 1586.9 403.0 444.0 1561.7 437.1 438.6 1542.4 471.3 430.5 1514.1 514.6 423.2 1488.5 565.0
475-5CR 530.7 1866.5 474.6 522.1 1836.1 514.8 515.7 1813.8 555.0 506.2 1780.3 606.0 497.6 1749.9 1330.7
80-5CR 90.3 317.7 84.4 88.7 312.1 91.8 87.8 308.8 98.5 86.2 303.1 108.0 84.7 297.9 118.9
75T-5CR 84.7 297.8 80.4 83.2 292.6 87.5 82.3 289.5 94.0 80.8 284.1 103.0 79.4 279.2 113.6
90-5CR 104.5 367.4 97.3 102.6 361.0 105.9 101.5 357.1 113.6 99.7 350.5 124.6 98.0 344.6 137.1
95T-5CR 110.9 390.2 107.3 109.0 383.3 116.9 107.8 379.3 125.5 105.8 372.3 137.5 104.0 365.9 152.0
110-5CR 124.5 437.7 113.8 122.3 430.0 123.8 121.0 425.4 133.0 118.7 417.5 145.8 116.7 410.4 160.0
110T-5CR 126.1 443.6 118.8 123.9 435.8 129.3 122.6 431.2 138.8 120.3 423.2 152.2 118.3 416.0 167.7
120-5CR 136.6 480.5 122.2 134.2 472.0 133.0 132.8 467.0 142.8 130.3 458.4 156.6 128.1 450.6 171.5
120T-5CR 141.3 497.1 130.4 138.8 488.3 141.8 137.4 483.1 152.2 134.8 474.2 166.9 132.5 466.1 183.4
155-5CR 177.9 625.7 158.2 174.8 614.6 172.2 172.9 608.1 184.8 169.7 596.9 202.6 166.8 586.7 221.7
50.0 165-5CR 189.5 666.3 169.2 186.2 654.9 184.7 184.3 648.3 197.9 181.2 637.1 216.2 178.3 627.2 238.4
190-5CR 219.1 770.6 195.2 215.4 757.4 213.0 213.2 749.8 228.2 209.5 736.9 249.5 206.2 725.4 274.9
225-5CR 261.0 918.0 228.4 256.5 902.3 249.2 254.0 893.1 267.0 249.6 877.8 291.9 245.7 864.1 320.9
250-5CR 286.5 1007.8 245.2 281.6 990.5 267.6 278.8 980.5 286.8 274.0 963.6 313.5 274.2 964.4 343.8
285-5CR 327.8 1152.9 281.2 322.2 1133.1 306.8 318.9 1121.6 328.8 313.4 1102.1 359.6 308.4 1084.7 394.1
325-5CR 373.1 1312.2 317.3 366.7 1289.7 346.4 363.0 1276.7 371.2 356.8 1254.7 405.7 351.2 1235.1 444.7
335-5CR 385.5 1355.7 342.2 378.8 1332.2 373.0 374.9 1318.6 400.0 368.3 1295.3 437.7 362.4 1274.5 480.9
365-5CR 423.2 1488.3 367.4 415.8 1462.5 400.7 411.6 1447.5 429.6 404.3 1422.0 470.1 406.8 1430.8 515.3
405-5CR 468.5 1647.6 403.5 460.4 1619.1 440.2 455.7 1602.7 472.0 447.7 1574.6 516.2 449.6 1581.2 565.9
475-5CR 551.0 1937.9 475.5 541.5 1904.4 518.6 535.9 1884.9 556.0 526.5 1851.6 608.2 518.0 1821.9 666.5
Notes: 1.) Ratings based on 10F water range in evaporator and .0001 fouling factor.
2.) Interpolation between ratings is permissible but extrapolation is NOT.
3.) KWI is for compressor input.
4.) Unit is running on part load for ambient temperature of 115F and above due to current limiter.
5.) Consult factory for 60 Hz operation.
- 16 -
DIMENSIONAL DATA
AFHX 120-5CR
- 17 -
DIMENSIONAL DATA
AFHX 120T-5CR
AFHX 155-5CR
- 18 -
DIMENSIONAL DATA
AFHX 250-5CR
- 19 -
DIMENSIONAL DATA
- 20 -
FLOOR LOADING DIAGRAM
- 21 -
FLOOR LOADING DIAGRAM
285-5CR 86 [2184] 28 [711] 108 [2743] 109 [2769] 108 [2743] 28 [711]
325-5CR 86 [2184] 28 [711] 108 [2743] 109 [2769] 108 [2743] 28 [711]
355-5CR 86 [2184] 28 [711] 108 [2743] 109 [2769] 108 [2743] 28 [711]
285-5CR 3282 [1489] 3174 [1440] 3066 [1391] 2958 [1342] 2988 [1355] 3097 [1405] 3205 [1454] 3314 [1503] 25084 [11378]
325-5CR 3604 [1635] 3474 [1576] 3343 [1516] 3212 [1457] 3242 [1471] 3373 [1530] 3505 [1590] 3636 [1649] 27389 [12424]
355-5CR 3328 [1510] 3449 [1565] 3571 [1620] 3692 [1675] 3722 [1688] 3601 [1633] 3480 [1579] 3360 [1524] 28203 [12793]
- 22 -
FLOOR LOADING DIAGRAM
375-5CR 86 [2184] 39 3/4 [1010] 64 1/2 [1638] 64 1/2 [1638] 64 1/2 [1638] 64 1/2 [1638] 64 1/2 [1638] 39 3/4 [1010]
415-5CR 86 [2184] 39 3/4 [1010] 64 1/2 [1638] 64 1/2 [1638] 64 1/2 [1638] 106 1/2 [2705] 64 1/2 [1638] 39 3/4 [1010]
450-5CR 86 [2184] 39 3/4 [1010] 64 1/2 [1638] 64 1/2 [1638] 64 1/2 [1638] 106 1/2 [2705] 64 1/2 [1638] 39 3/4 [1010]
485-5CR 86 [2184] 39 3/4 [1010] 64 1/2 [1638] 64 1/2 [1638] 64 1/2 [1638] 106 1/2 [2705] 64 1/2 [1638] 39 3/4 [1010]
2191 2300 2410 2519 2628 2737 2751 2633 2516 2398 2280 2163 29527
375-5CR
[994] [1043] [1093] [1143] [1192] [1242] [1248] [1195] [1141] [1088] [1034] [981] [13394]
3023 3034 3046 3058 3070 3081 2417 2568 2719 2870 3020 3171 35077
415-5CR
[1371] [1376] [1382] [1387] [1392] [1398] [1097] [1165] [1233] [1302] [1370] [1438] [15911]
3159 3152 3146 3139 3132 3125 2482 2632 2782 2932 3082 3232 35995
450-5CR
[1433] [1430] [1427] [1424] [1421] [1418] [1126] [1194] [1262] [1330] [1398] [1466] [16327]
3440 3476 3512 3549 3585 3622 2463 2570 2677 2784 2891 2998 37567
485-5CR
[1560] [1577] [1593] [1610] [1626] [1643] [1117] [1166] [1214] [1263] [1312] [1360] [17040]
- 23 -
DIMENSIONAL CLEARANCE
SPACE REQUIREMENTS
Single Pit (See Note 2)
Multi Pit
Notes:
1.) All dimensions are minimal, unless
Corner Wall otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.
- 24 -
SOUND PRESSURE LEVEL AT 10M- FREE FIELD
AFHX 80-5CR 48 46 51 52 59 57 52 43 63 60
AFHX 75T-5CR 46 45 50 51 58 55 51 42 61 55
AFHX 90-5CR 49 47 52 53 60 58 53 44 64 60
AFHX 95T-5CR 47 46 51 52 59 56 52 43 62 60
AFHX 110-5CR 50 49 54 54 62 60 54 44 66 60
AFHX 110T-5CR 48 46 52 52 59 57 52 44 63 60
AFHX 120-5CR 51 49 55 55 63 60 55 45 66 60
AFHX 120T-5CR 48 47 52 53 59 57 52 44 63 60
AFHX 155-5CR 51 49 55 55 63 60 55 45 66 60
AFHX 165-5CR 50 49 54 55 62 59 54 45 65 60
AFHX 190-5CR 51 50 55 55 63 60 55 46 66 60
AFHX 225-5CR 53 51 57 56 65 62 57 46 68 65
AFHX 250-5CR 53 52 57 57 65 63 57 47 69 65
AFHX 285-5CR 53 52 57 57 66 63 57 47 69 65
AFHX 325-5CR 54 52 57 57 66 63 58 48 69 65
AFHX 335-5CR 54 53 58 58 66 64 58 48 70 65
AFHX 365-5CR 55 53 58 58 67 64 59 49 70 65
AFHX 405-5CR 55 53 59 58 67 64 59 49 70 65
AFHX 475-5CR 55 53 59 58 67 64 59 49 70 65
PRESSURE DROP
100
1
10 100 1000 10000
WATER FLOW RATE - GPM
- 25 -
CONDENSER FAN
SYSTEM 1 SYSTEM 2
BASE FANS 2, 4, 6 BASE FANS 3, 5 1, 3 BASE FANS 2, 4, 6, 8
STAGE 1 1, 5 STAGE 1 6 2 STAGE 1 1, 5
STAGE 2 5 STAGE 2 4* STAGE 2 3, 7
SYSTEM 1 SYSTEM 2
BASE FANS 10, 12, 14, 16, 18, 20 2, 4, 6, 8
STAGE 1 9, 13 1, 5
STAGE 2 15, 19 3
STAGE 3 11, 17 7
*Based on highest discharge pressure between 2 compressors.
- 26 -
ELECTRICAL DATA
HX1509 1 99 500
110T-5SR 6 3 4.7 248 278 350
HX1512 1 121 625
Note: MCA - Minimum Circuit Ampacity MFS - Maximum Fuse Size RLA - Running Load Amps
FLA Full Load Amps LRA - Locked Rotor Amps
- 27 -
TYPICAL WIRING SCHEMATIC
- 28 -
TYPICAL WIRING SCHEMATIC
- 29 -
TYPICAL WIRING SCHEMATIC
- 30 -
TYPICAL WIRING SCHEMATIC
- 31 -
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