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SCI P185 Guidance notes on best practice in steel bridge construction 5.01/1
GN501R3 Revision 3
Guidance Note
No. 5.01
and surfaces should be in as close contact strips or flats and the general advice is that
as possible. It should also be noted that these should be avoided if at all possible, by
there is a limit for imperfection for quality rearranging the joint details to permit welding
levels in EN ISO 5817 (Ref.6). For EXC3, from both sides. Where this is not possible,
quality level B applies and there is a formula the backing material may be tacked onto one
to calculate the permissible root gap up to a of the prepared ends, in the root of the
maximum of 2 mm for material thickness preparation. In that position it can be exam-
greater than 3 mm. ined for cracking prior to permanent welding;
Both Standards suggest that consideration if a tack is intact it can be incorporated into
should be given to increasing the leg length the weld; if not, it should be completely
to compensate for a large gap. EN 1090-2 ground out before it is welded over. Only
Clause 7.5.8 provides a formula for calculat- qualified welders, working to a qualified
ing the increased fillet size necessary to procedure, should be used for the attachment
compensate for root gaps based upon the of backing flats, and, because of the small
gap and the weld throat thickness. weld size and higher heat sink, it is particular-
ly important to observe the preheating
Preparations for hollow sections requirements. Figure 1 shows typical plane
For structures using hollow sections, espe- and T butt weld applications using backing
cially where they meet at an angle, there are strips.
potential difficulties achieving satisfactory
preparations all around the perimeter. EN Tack w eld Tack w eld
No. 5.01
SCI P185 Guidance notes on best practice in steel bridge construction 5.01/3
GN501R3 Revision 3