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Seeking assignments in a technology driven organization where my innovative ideas can be utilized
to benefit the organization and provide a challenging environment for promotion of my skills.
EXPERIANCE SUMMARY:
10 + years experience in Inspection, maintenance of various Petrochemical, oil and gas Plants
Possess sound knowledge and understanding of Engineering Standards and International Codes
such as ANSI, ASME, ASTM, API, ASM, AWS, NACE, TEMA, SSPC, etc.
Knowledge in damage mechanisms, corrosion, basic metallurgy and process technology of
petrochemical plants (SRU, PDH, PP, CA and EDC), based on this expertise able to derive
specific inspection plans and technique for each equipment in the unit.
Proficient participant in management of change and failure analysis team.
Able to lead inspection team and interact effectively with people at all levels of organization
Member of Plant Turnaround team (Planning and Preparation of Inspection scopes).
Expertise in welding/coating/NDT inspection activities.
PROFESSIONAL EXPERIENCE:
Jan 2012 to till the date:
Job title: Stationary Equipment Inspector. (Currently Performing as Lead inspector)
Company: Sahara petrochemical Company, Jubail Industrial City, Saudi Arabia. A world scale
petrochemical complex for the production of propylene, polypropylene, chlor-alkali plant capable of
producing EDC and caustic soda Web: www.saharapcc.com
Job Responsibilities:
Associated with all kind of mechanical inspections activities of Stationary Equipment,
pressure piping and Pressure Relieving Devices for assuring their mechanical integrity.
Contribute in Failure analysis team and develop repair recommendation and preventive
inspection methods.
Participate and coordinate the Fitness for Service (FFS) and remaining life assessment study.
Contribute in turnaround and emergency shutdown preparation team and develop Specific
inspection plan for units and equipment.
Develop time based inspection plan and scope for Columns, Reactors, Drums, Exchangers,
Storage tanks, Steam Boilers, Incinerators, fired heaters and flares.
Perform timely Internal, On-stream and External inspection of the Piping/Equipments with
relevant API/ASME codes & standards and Sahara Inspection procedures.
Attending the daily inspections and issuing Field Inspection Reports for the work notifications.
Leading and supervising the job of junior inspectors and NDE Examiners.
Providing long term and short term recommendations, based on the Plant situation and
keeping the tracking record for periodic review and implementation.
Performing and leading Inspection activities during Plant shut down (emergency/planned).
Determining expected Damage mechanism on different materials to rule out the possible
material degradation with the past inspections and operation/process histories.
ensuring proper Calibration overhauling, and repair of all types Pressure Relieving Devices
and manual valves
Job Responsibilities:
Attending Weekly meetings and Q-Rounds with Owner and Subcontractor representatives.
Conducting subcontractor Quality Audits and attending Owner Audits based on QAP and
Quality Management System.
Responsible for preparing and reviewing ITPs, Method Statements, Quality Control
Procedures etc. according to CODEs, Standards and project specifications.
Witnessing Welding Procedure & Welder Performance Qualification Tests and approving
welders for various welding processes for different sub-contractors.
Fabrication, Repair and Erection of Pressure vessels and Heat exchangers (S&T, Air cooled)
Preparation of WPS/PQR, Quality Control Plan, Inspection Test Plan and work procedures.
Preparation of Project Quality Plans for various equipment.
Reviewing project/clients/ material specifications and physical inspection of materials.
Preparation of repair procedures for pressure vessel and heat exchangers. (S/D Maintenance)
Interpretation of drawings, welding symbols and dimensional inspection
Welding performance, welding procedure qualification (Ferrous and nonferrous alloys).
Monitoring and controlling of fabrication and repair welding jobs.
Coordinating NDE (conventional and Advanced) and NDE results interpretation.
Preparation of test package and procedures complying with standards and specification.
Coordination with various clients for the monitoring of Quality control activities.
Mechanical and dimensional inspections of pressure vessels and storage tanks.
I hereby declare that the above information given is correct and true to the best of my
knowledge.
Vajid Madathil Abdul Kareem.