This document provides an overview of Tutorial 1 objectives which are to develop the ability to design conceptual plant layouts incorporating utilities and decide conceptual designs using basic flow diagrams, process flow diagrams, and piping and instrumentation diagrams. It includes problems asking about common process design diagrams, updating equipment numbers when components are replaced, and drawing a piping and instrumentation diagram section for a vessel and pumps. The tutorial covers Bloom's taxonomy at the comprehension and application levels and aims to meet course outcomes 1 and 2.
This document provides an overview of Tutorial 1 objectives which are to develop the ability to design conceptual plant layouts incorporating utilities and decide conceptual designs using basic flow diagrams, process flow diagrams, and piping and instrumentation diagrams. It includes problems asking about common process design diagrams, updating equipment numbers when components are replaced, and drawing a piping and instrumentation diagram section for a vessel and pumps. The tutorial covers Bloom's taxonomy at the comprehension and application levels and aims to meet course outcomes 1 and 2.
This document provides an overview of Tutorial 1 objectives which are to develop the ability to design conceptual plant layouts incorporating utilities and decide conceptual designs using basic flow diagrams, process flow diagrams, and piping and instrumentation diagrams. It includes problems asking about common process design diagrams, updating equipment numbers when components are replaced, and drawing a piping and instrumentation diagram section for a vessel and pumps. The tutorial covers Bloom's taxonomy at the comprehension and application levels and aims to meet course outcomes 1 and 2.
9/19/2017 Amizon Azizan Plant Design and Economics 1
Objectives of Tutorial 1 (15 Sept2016) CO1, CO2 Blooms taxonomy (C1,C2) Being able to decide the conceptual design incorporating utilities and plant layout Being able to understand the conceptual design, with BFD, PFD and PID
9/19/2017 Amizon Azizan Plant Design and Economics 2
Problem 1.1 What are the three principal types of diagrams used by process engineers to describe the flow of chemicals in a process? On which of these diagrams would you expect to see the following items? The temperature and pressure of a process stream An overview of a multiple unit process A major control loop A pressure indicator A pressure-relief valve Problem 1.1 with answers What are the three principal types of diagrams used by process engineers to describe the flow of chemicals in a process? On which of these diagrams would you expect to see the following items? The temperature and pressure of a process stream (PFD) An overview of a multiple unit process (BFD) A major control loop (PFD or P&ID) A pressure indicator (P&ID) A pressure-relief valve (P&ID) Problem 1.10 During a retrofit of an existing process, a vessel used to supply the feed pump to a batch reactor has been replaced because of excessive corrosion. The vessel is essential identical to the original one, except it is now grounded differently to reduce the corrosion. If function of the vessel (namely, to supply liquid to a pump) has not changed, answer the following questions: A should the new vessel have a new equipment number, or should the old vessel number be used again? Explain your answer. On which diagram or diagram (BFD, PFD, or P&ID) should the change in the grounding setup be noted? Problem 1.10 with answers During a retrofit of an existing process, a vessel used to supply the feed pump to a batch reactor has been replaced because of excessive corrosion. The vessel is essential identical to the original one, except it is now grounded differently to reduce the corrosion. If function of the vessel (namely, to supply liquid to a pump) has not changed, answer the following questions: A should the new vessel have a new equipment number, or should the old vessel number be used again? Explain your answer. A new vessel number need not be used, but it would be good practice to add a letter to donate a new vessel, e.g. V-203 V-203N. This will enable an engineer to locate the new process vessel sheet and vendor information. On which diagram or diagram (BFD, PFD, or P&ID) should the change in the grounding setup be noted? P&ID definitely PFD change/add the identifying letter. Problem 1.11 Draw a section of P&ID diagram for a vessel receiving a process liquid through an insulated 4-in schedule-40 pipe. The purpose of the vessel is to store approximately 5 minutes of liquid volume and to provide capacity for a feed pump connected to the bottom of the pump using a 6-in schedule-40 pipe. The diagram should include the following features: The vessel is numbered V-1402 and the pump(s) are P-1407 A/B The discharge side of the pump is made of 4-in schedule-40 carbon steel pipe and all pipe is insulated. A control valve is located in the discharge line of the pump, and a double block and bleed arrangement is used (see Problem 1.15 for more information). Both pumps and vessel have isolation (gate) valves. The pumps should be equipped with drain lines that discharge to a chemical sewer. The vessel is equipped with local pressure and temperature indicators. The vessel has a pressure-relief valve set to 50 psig that discharges to a flare system. The tank has a drain valve and a sampling valve, both of which are connected to the tank through separate 2-in schedule-40 CS lines. The tank level is used to control the flow of liquid out of the tank by adjusting the setting of the control valve on the discharge side of the pump. The instrumentation is similar to that shown for V104 in Figure 1.7 Problem 1.11 with answers Draw a section of P&ID diagram for a vessel receiving a process liquid through an insulated 4-in schedule-40 pipe. The purpose of the vessel is to store approximately 5 minutes of liquid volume and to provide capacity for a feed pump connected to the bottom of the pump using a 6-in schedule-40 pipe. The diagram should include the following features: The vessel is numbered V-1402 and the pump(s) are P-1407 A/B The discharge side of the pump is made of 4-in schedule-40 carbon steel pipe and all pipe is insulated. A control valve is located in the discharge line of the pump, and a double block and bleed arrangement is used (see Problem 1.15 for more information). Both pumps and vessel have isolation (gate) valves. The pumps should be equipped with drain lines that discharge to a chemical sewer. The vessel is equipped with local pressure and temperature indicators. The vessel has a pressure-relief valve set to 50 psig that discharges to a flare system. The tank has a drain valve and a sampling valve, both of which are connected to the tank through separate 2-in schedule-40 CS lines. The tank level is used to control the flow of liquid out of the tank by adjusting the setting of the control valve on the discharge side of the pump. The instrumentation is similar to that shown for V104 in Figure 1.7 Problem 1.11 with answers END
Tutorial 1 Week 1 15 Sept 2017 EH2205A, 5B and 5I
9/19/2017 Amizon Azizan Plant Design and Economics 10