Toro

Instrument programming handbook : TORO
Up-date 03/2010
Programming instrument
Flat and round edge polisher
TORO
INSTRUMENT PROGRAMMING HANDBOOK

Page 1 of 62
Up-date 03/2010
1. Table of contents
1. Table of contents ............................................................................ 2
2. Main control panel .......................................................................... 3
3. Page description ............................................................................. 5
3.1. Main page ................................................................................... 5
3.2. Page ALARM SIGNALLING ............................................................. 7
3.3. Page BAR ZERO SETTING.............................................................. 8
3.4. Page MACHINING SELECTION........................................................ 9
3.4.1. Page MACHINING SETUP ...........................................................11
3.4.2. Page PARTIAL FLAT EDGE SETUP ...............................................13
3.4.3. Page THICKNESS SETUP of DIAMOND TOOLS ..............................14
3.4.4. Page AUTOMATIC POSITIONING ................................................15
3.4.5. Page AUTOMATIC MODE............................................................16
3.5. Page MANUAL MODE ...................................................................18
3.5.1. Page BAR MANUAL MODE ..........................................................18
3.5.2. Page HAUL MANUAL MODE ........................................................20
3.5.3. Page THICKNESS / PRESSER OPERATION....................................22
3.6. Page TEST..................................................................................24
3.6.1. Page INPUT TEST .....................................................................24
3.6.2. Page OUTPUT TEST ..................................................................25
3.6.3. Page EXPANSION TEST .............................................................26
3.7. Page PRODUCTIVITY ...................................................................27
4. Programming examples ..................................................................28
4.1. Round edge working....................................................................28
4.2. Upper half round edge working .....................................................34
4.3. Lower half round edge working .....................................................40
4.4. Bird’s beak working .....................................................................46
4.5. Intermediate Profile working ........................................................52
4.6. Flat edge working .......................................................................58
Page 2 of 62
Up-date 03/2010
2. Main control panel
19 18
1
17
2 16
3 15
4 14
5 13
6 7 8 9 10 11 12
Page 3 of 62
Up-date 03/2010
Pos Designation Description

1 Operator’s terminal display Touch Screen
2 Selector Up/Down movement of the presser bar
3 Selector Multifunction speed
4 Push-buttons Run/Stop of upper chamfer 2 on the exit
5 Push-buttons Run/Stop of upper chamfer 1 on the exit
6 Push-buttons Multifunction Run/Stop
7 Push-buttons Dripping device Run/Stop
8 Push-buttons Run/Stop of lower chamfer 2 on the exit
9 Push-buttons Run/Stop of lower chamfer 1 on the exit
10 Push-buttons Lower pre-cut Run/Stop
11 Push-buttons Gauge Run/Stop
12 Push-buttons Cleaning device Run/Stop
13 Push-buttons Upper pre-cut Run/Stop
14 Selector/Potentiometer Gauge Speed
15 Push-buttons Hydraulic unit Run/Stop
16 Luminous selector Main enabling of the machine
17 Red mushroom-head push-button Machine EMERGENCY
18 Push-button Automatic cycle stop
19 Luminous push-button Automatic cycle start
Page 4 of 62
Up-date 03/2010
3. Page description
3.1. Main page
Hereunder we are going to describe the instrument programming pages and the function of the different buttons.
Main page
Picture 2.1
Key Description
Flashing: active alarm visualization

Fixed: intervened alarm visualisation
Enter the page BAR ZERO SETTING
Enter the page MACHINING SELECTION
Enter the page MANUAL working
Enter the page INPUT / OUTPUT TEST
Page 5 of 62
Up-date 03/2010
Key Description
Enter the visualization page PRODUCTIVITY
Enter the page PARAMETERS (restricted)
Select the interface LANGUAGE
Page 6 of 62
Up-date 03/2010
3.2. Page ALARM SIGNALLING
Picture 2.2
Key Description
Return
Alarm Log RESET
Active alarm
Non active alarm
RED : Alarm present in the log file

BLACK: Alarm not present in the log file
Page 7 of 62
Up-date 03/2010
3.3. Page BAR ZERO SETTING
Picture 2.3
Key Description
Starts the zero setting cycle
Stops the zero setting cycle
Back to main page
Visualises the current dimension of the oscillating

bar

Page 8 of 62
Up-date 03/2010
3.4. Page MACHINING SELECTION
Picture 2.4
Key Description
Back to preceding page
Machining selection: round edge
Machining selection: upper half round edge
Machining selection: lower half round edge
Machining selection: bird’s beak
Page 9 of 62
Up-date 03/2010
Key Description
Machining selection: profile
Machining selection: flat edge

Page 10 of 62
Up-date 03/2010
3.4.1. Page MACHINING SETUP
Picture 2.4.1
Key Description

Grey: bar oscillation disabled

Red: bar oscillation enabled
Grey: partial flat edges disabled

Red: partial flat edges enabled
Enter thickness of diamond tools
Selection of operation mode of the forming devices

S Green: shaping device operation
L Green: polisher operation
Page 11 of 62
Up-date 03/2010
Key Description
Enter the automatic positioning page
Sets the oscillation speed level of the bar
Sets the feed speed of the belt (cm/1’)
Sets the stock on the gauge.

With non-rolling gauge, press on the gauge picture
and a red X appears: it indicates that the unit is
disabled.
Sets the stock on the two forming devices
Sets the chamfer width on the upper pre-cuts
Set the chamfer width on the lower pre-cuts
Sets the material thickness
Sets the upper angle to be reached
Sets the lower angle to be reached
Sets the pause time (in seconds) to be carried out

on the central part of the profile
Page 12 of 62
Up-date 03/2010
3.4.2. Page PARTIAL FLAT EDGE SETUP
Picture 2.4.2
Key Description
Confirms setup
Selection of the partial machining type to

be carried out
Enter dimensions to carry out partial flat

edges
Selection of the units that have to carry

out the partial flat edges:
Green: enabled
Red: disabled
Page 13 of 62
Up-date 03/2010
3.4.3. Page THICKNESS SETUP of DIAMOND TOOLS
Picture 2.4.3
The thickness of the diamond tool is entered in the various fields relative to the unit.
Key Description
The inclination angle of the pre-cut unit is set by

means of orienting pre-cuts
Enter diamond tool thickness
Page 14 of 62
Up-date 03/2010
3.4.4. Page AUTOMATIC POSITIONING
Picture 2.4.4
Key Description

Light blue: Axis positioning target

White: Current axis position
Page 15 of 62
Up-date 03/2010
3.4.5. Page AUTOMATIC MODE
Picture 2.4.5
Key Description

Visualizes the selected partial machining type
Visualizes the selected machining
Page 16 of 62
Up-date 03/2010
Key Description
Corrects / Sets the level of oscillation speed of the

bar
Visualizes the upper angle, the lower angle, the

current position of the oscillating bar
Corrects / Sets the feed speed of the belt
When pressed, the belt moves rapidly forwards.

When released, the programmed speed of the belt is
restored
Visualizes the unit state during machining

Green: active unit
Red: unit at rest
Visualizes the position of the presser bar
Page 17 of 62
Up-date 03/2010
3.5. Page MANUAL MODE
3.5.1. Page BAR MANUAL MODE
Picture 2.5.1
Key Description
Sets the level of oscillation speed of the bar
Visualizes the upper angle, the lower angle, the

current position of the oscillating bar
Starts the bar oscillation
Stops the bar oscillation

Page 18 of 62
Up-date 03/2010
Key Description
Displaces the bar towards positive dimensions

(UPWARDS)
Displaces the bar towards negative dimensions

(DOWNWARDS)
Axis selection for manual handling

1° Bar
2° Belt
3° Thickness / Presser
4° Bar spindle start in manual mode
Page 19 of 62
Up-date 03/2010
3.5.2. Page HAUL MANUAL MODE
Picture 2.5.2
Key Description
Visualizes the belt speed
Sets the feed speed of the belt
Starts the belt feed
Stops the belt feed
Resets the belt storage (cancels all the material

present on the belt)
Page 20 of 62
Up-date 03/2010
Key Description
When pressed, the belt moves rapidly forwards.
When released, the programmed speed of the
belt is restored.
Visualizes the state of the sensors for material
reading


1° Bar
2° Belt
Page 21 of 62
Up-date 03/2010
3.5.3. Page THICKNESS / PRESSER OPERATION
Picture 2.5.3
Key Description

Sets the wished dimension

THICKNESS / PRESSERS
Visualizes the current position

Page 22 of 62
Up-date 03/2010
Key Description
Starts the positioning of

Stops the positioning of

Manual handling
THICKNESS / GAUGE
With non-rolling gauge

1° Bar
2° Belt
Page 23 of 62
Up-date 03/2010
3.6. Page TEST
3.6.1. Page INPUT TEST
Picture 2.6.1
Key Description

Go to page of digital outputs
Go to page of expansion module
Page 24 of 62
Up-date 03/2010
3.6.2. Page OUTPUT TEST
Picture 2.6.2
Key Description

Go to page of digital inputs
Allows forcing the individual outputs
Page 25 of 62
Up-date 03/2010
3.6.3. Page EXPANSION TEST
Picture 2.6.3
Key Description

Go to page of digital inputs
Allows forcing the individual outputs
Page 26 of 62
Up-date 03/2010
3.7. Page PRODUCTIVITY
Picture 2.6.2
Key Description

Selects which machining the productivity

visualization is required for
Resets worked meters, hours of work, haul
Resets all productivity clocks.

This function can be enabled by the
manufacturer’s technicians only.
Page 27 of 62
Up-date 03/2010
4. Programming examples
Preliminary operations
Check the position of the manual units;
Power the electric panel;
Enable the auxiliary circuits;
Reset the oscillating bar;
4.1. Round edge working

Execution of a round edge profile 30mm thick
OPERATION VISUALIZATION
Select the profile you wish to obtain. For

this example ROUND EDGE machining is
selected
Enter the thickness of the material to be

worked
Set the oscillation speed of the spindle

bar
Page 28 of 62
Up-date 03/2010
Enter the belt speed in cm/1’
Check if the forming device(s) is (are)

set as:
S Shaping (diamond tool)
L Polishing (with polishing abrasive)
Set the wished MAX and MIN oscillation

degrees that the oscillating bar has to
carry out
Page 29 of 62
Up-date 03/2010
Enable the bar oscillation, if wished.

(It is suggested to enable this option
only on flat parts, such as flat edge, half
round edge, intermediate profile)
Press the key to confirm the setup

entered
The following screen page will appear.

If the axes are already positioned, the
automatic mode screen page will
appear.
Page 30 of 62
Up-date 03/2010
Press the white push-button to start the

positioning of the axes.
When the positioning is over, the

following screen page will appear.
Start the necessary units to carry out

the machining.
Page 31 of 62
Up-date 03/2010

automatic cycle
Press the black push-button to stop the

automatic cycle
If necessary, the feed speed of the belt

can be corrected at any moment
Page 32 of 62
Up-date 03/2010
If necessary, the oscillation speed of the

bar can be corrected
If necessary, the material can be quickly

unloaded.
BE CAREFUL WHEN CARRYING OUT

THIS OPERATION
if the material is near the units, it will be
worked at high speed and this could
damage the machine.
Page 33 of 62
Up-date 03/2010
4.2. Upper half round edge working

Execution of upper half round edge profile 30mm thick

this example UPPER HALF ROUND EDGE
machining is selected

worked

bar
Page 34 of 62
Up-date 03/2010
Check if the forming device(s) is(are)

set as:

carry out
Page 35 of 62
Up-date 03/2010

It is suggested to enable this option

entered

appear.
Page 36 of 62
Up-date 03/2010



the machining.
Page 37 of 62
Up-date 03/2010

automatic cycle

automatic cycle

Page 38 of 62
Up-date 03/2010


unloaded.

THIS OPERATION
if the material is near the units, it will
be worked at high speed and this could
damage the machine.
Page 39 of 62
Up-date 03/2010
4.3. Lower half round edge working

Execution of a lower half round edge profile 30mm thick

this example LOWER HALF ROUND
EDGE machining is selected

worked

bar
Page 40 of 62
Up-date 03/2010

set as:

carry out
Page 41 of 62
Up-date 03/2010


entered

appear.
Page 42 of 62
Up-date 03/2010



the machining.
Page 43 of 62
Up-date 03/2010

automatic cycle

automatic cycle

Page 44 of 62
Up-date 03/2010


unloaded.

THIS OPERATION
damage the machine.
Page 45 of 62
Up-date 03/2010
4.4. Bird’s beak working

Execution of a bird’s beak profile 30mm thick

this example BIRD’S BEAK machining is
selected

worked

bar
Page 46 of 62
Up-date 03/2010

set as:

carry out
Page 47 of 62
Up-date 03/2010
P Press the key to confirm the setup

entered

appear.

Page 48 of 62
Up-date 03/2010


the machining.

automatic cycle
Page 49 of 62
Up-date 03/2010

automatic cycle


Page 50 of 62
Up-date 03/2010

unloaded.

THIS OPERATION
damage the machine.
Page 51 of 62
Up-date 03/2010
4.5. Intermediate Profile working

Execution of an intermediate profile 30mm thick with7.5mm profile
radius

this example INTERMEDIATE PROFILE
machining is selected

worked
Enter the radius of the of the profile to

be obtained
Page 52 of 62
Up-date 03/2010

bar

set as:
Page 53 of 62
Up-date 03/2010

carry out
BE CAREFUL NOT TO EXCEED 45° MAX

OSCILLATION


entered
Page 54 of 62
Up-date 03/2010

appear.


Page 55 of 62
Up-date 03/2010

the machining.

automatic cycle

automatic cycle
Page 56 of 62
Up-date 03/2010



unloaded.

THIS OPERATION
damage the machine.
Page 57 of 62
Up-date 03/2010
4.6. Flat edge working

Execution of flat edge 30mm thick with 5mm chamfer on upper and
lower side

this example FLAT EDGE machining is
selected

worked
Enter the diagonal of the chamfer you

wish to obtain
Page 58 of 62
Up-date 03/2010

set as:

It is suggested to enable it only for
pressers over 60mm
Page 59 of 62
Up-date 03/2010

entered

appear.

Page 60 of 62
Up-date 03/2010


the machining.

automatic cycle
Page 61 of 62
Up-date 03/2010

automatic cycle


unloaded.

THIS OPERATION
damage the machine.
Page 62 of 62

Toro

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Toro

Uploaded by

Copyright:

Available Formats

Instrument programming handbook : TORO

INSTRUMENT PROGRAMMING HANDBOOK

2. Main control panel

Pos Designation Description

Flashing: active alarm visualization

Enter the page BAR ZERO SETTING

Enter the page MACHINING SELECTION

Enter the page MANUAL working

Enter the page INPUT / OUTPUT TEST

Enter the visualization page PRODUCTIVITY

Enter the page PARAMETERS (restricted)

Select the interface LANGUAGE

3.2. Page ALARM SIGNALLING

Alarm Log RESET

Non active alarm

RED : Alarm present in the log file

3.3. Page BAR ZERO SETTING

Starts the zero setting cycle

Stops the zero setting cycle

Back to main page

Visualises the current dimension of the oscillating

Flashing: active alarm visualization

3.4. Page MACHINING SELECTION

Back to preceding page

Machining selection: round edge

Machining selection: upper half round edge

Machining selection: lower half round edge

Machining selection: bird’s beak

Machining selection: profile

Machining selection: flat edge

Flashing: active alarm visualization

3.4.1. Page MACHINING SETUP

Back to preceding page

Flashing: active alarm visualization

Grey: bar oscillation disabled

Grey: partial flat edges disabled

Enter thickness of diamond tools

Selection of operation mode of the forming devices

Enter the automatic positioning page

Sets the oscillation speed level of the bar

Sets the feed speed of the belt (cm/1’)

Sets the stock on the gauge.

Sets the stock on the two forming devices

Sets the chamfer width on the upper pre-cuts

Set the chamfer width on the lower pre-cuts

Sets the material thickness

Sets the upper angle to be reached

Sets the lower angle to be reached

Sets the pause time (in seconds) to be carried out

3.4.2. Page PARTIAL FLAT EDGE SETUP

Selection of the partial machining type to

Enter dimensions to carry out partial flat

Selection of the units that have to carry

3.4.3. Page THICKNESS SETUP of DIAMOND TOOLS

Back to preceding page

The inclination angle of the pre-cut unit is set by

Enter diamond tool thickness

3.4.4. Page AUTOMATIC POSITIONING

Back to preceding page

Flashing: active alarm visualization

Light blue: Axis positioning target

3.4.5. Page AUTOMATIC MODE

Back to preceding page