Piping Supervisor Quaetionare

DANIELI ENGINEERING SYSTEM DE-DESY
CANDIDATE PIPING SUPERVISOR PROFECIENCY TEST

Date: 01.06.2012
QUESTIONAIRE Page: 1 of 3
PIPING ENGINEER PIPING SUPERVISOR
Name:__________________________________ Date: _______________
1. General piping knowledge
Q.1 What is the difference between piping and tubing?
A.1 _____________________________________________________________________
Q.2 At what nominal pipe size where the diameter of the pipe begins to be
equal to the nominal outside diameter?
A.2 _________________
Q.3 What is the difference between a machine bolt and a stud bolt?
A.3 _____________________________________________________________________
Q.4 what is the equivalent NPS of a long radius elbow with reference to the
diameter/Radius of the pipe?
A.4 _________________
Q.5 Why pipe sloping is required in some fluid service.
A.5 _____________________________________________________________________
Q.6 What ere the typical fluid service that requires sloping in piping?
A.6 _____________________________________________________________________
Q.7 What is the usual straight run requirements of a flow element?
A.7 __________________
Q.8 What is the usual straight run requirements of a centrifugal pump suction
line?
A.8 __________________
Q.9 Why straight run is required at pump suction, upstream & downstream of
flow element?
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Date: 01.06.2012
A.9 ____________________________________________________________________
Q.10 What are the different types of gaskets?
A.10 _____________________________________________________________________
Q.11 from which side of the pipe will you take a branch connection?
A11.
Gas/Steam/Air:________________ Liquid:____________________
Q.12 What is the importance of a drip leg in steam / instrument air /

Compressed air service?
A.12 ____________________________________________________________________
Q.13 What is the importance of high point vent and low point drain in the piping
system?
A.13 ____________________________________________________________________
Q.14 List down important things to be considered before to conduct pressure

testing?
A.14 1._______________ 2. ________________ 3. _______________ 4. _____________
Q.15 What is the normal test pressure with reference to the design pressure?
A.15 Hydro test: _____________________ Pneumatic test: _________________
Q.16 What is a sockolet and weldolet? Where they are used?
A.16 ____________________________________________________________________
Q.17 What is the difference between a eccentric reducer and a concentric

reducer? Where this fittings are usually used?
A.17 ____________________________________________________________________
Q.18 What is the importance of pipe supports to the piping system. List down
types of pipe supports.
A.18
1
Date: 01.06.2012
1. ______________________________
2. ______________________________
3. _____________________________
4. _____________________________
Q.19 What is the importance of expansion joints.
A.19 ____________________________________________________________________
Q.20 What is the meaning of cavitations in pumps and how can it be avoided?
A.20 ____________________________________________________________________
Q.21 What is the meaning of total dynamic head of the pump (TDH)?
A.21 ____________________________________________________________________
Q.22 What is the meaning of net positive suction head of the pump (NPSH)?
A.22 ____________________________________________________________________
2. Code and Standard
Q.1 Identify the codes and standard for the following. What other code and
standards you are familiar with and explain the significance of this code/standard?
1. Process piping :______________________________

2. Power piping :______________________________
3. Forged fittings :______________________________
4. Butweld fittings :______________________________
5. Valves :______________________________
6. Flanges :______________________________
7. NACE Corrosion requirements :______________________________
OTHER CODES AND STANDARDS
1
Date: 01.06.2012
1. ___________________________________
2. ___________________________________
3. ___________________________________
4. ___________________________________
5. ___________________________________
3. Valves
Q1. What are the importance of valves in plant operation?
A.1 ___________________________________________________________________________
___________________________________________________________________________
Q.2 List down the functions of the following valves.

1. Gate Valve: ____________________________
2. Ball valve: ____________________________
3. Glove valve: ___________________________
4. Butterfly valve __________________________
5. Check valve __________________________
Q.3 What are test and inspections to be performed on valves prior installation.
A.3 ________________________________________________________________________
Q.4 What are the important things to check when installing Globe and check
valves,
A.4 ________________________________________________________________________
1
Date: 01.06.2012
4. Welding and piping fabrication
Q. 1 List down the important things to consider before during and after piping
fabrication?
A1. Before______________________________________________________________________
During _____________________________________________________________________
After _______________________________________________________________________
Q.2 What is the importance of putting a weep hole in Reinforcing pads, dummy leg
and reinforced branch connections?
A.2 ___________________________________________________________________________
Q.3 What is the difference between a carbon steel material and a stainless steel
material. Give example of material grades for carbon steel and stainless steel material
commonly used in process piping.
A.3 ______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
Q.4 What is the meaning of the drawings listed below? What are the informations
contained in the listed drawings?
1. PFD:
2. P&ID:
3. PAD:
4. Piping ISO
Q.4 Are you familiar with welding? Do you have experience in piping fabrication and
installation? Briefly explain your experience in this field.
________________________________________________________________________
________________________________________________________________________
1
Date: 01.06.2012
________________________________________________________________________
1. What are the codes and standards related to welding? And explain the
significance.
a. _____________________________________
b. _____________________________________
c. _____________________________________
2. What is the meaning of the following?
WPS -
PQR
SAW
SMAW
GTAW -
FCAW
Q.5 What is the difference between a welding rod and welding electrode?
A.5 ___________________________________________________________________________
Q.6 What are the parameters you need to check during welding?
A.6 ___________________________________________________________________________
Q.7 What are the three steps related to welding and fabrication inspection?
A.7 ___________________________________________________________________________
Q.8 What is the difference between destructive test and non destructive test?
A.8 ___________________________________________________________________________
Q.9 Give example of destructive test and Non-Destructive test?
A.9 ___________________________________________________________________________
A.9 ___________________________________________________________________________
Q.10 When fabricating a reinforcing pad, what is the minimum thickness of the pad.
1
Date: 01.06.2012
A.10 __________________________________________________________________________
5. Problem solving
Q.1 Convert 18 BarG to PSI.
A.1 ___________________
Q.2 Convert 125 deg. C to Fahrenheit
A.2 ___________________
Q.3 Convert 10 KW to Horse power
A.4 ___________________
Q.5 What is the pressure equivalent of 10 meters column of water in PSI?
A.5 ___________________
Q.6 How much heat is required to change the phase of water from liquid to vapour at 1
ATM?
A.6 ___________________

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DANIELI ENGINEERING SYSTEM DE-DESY

CANDIDATE PIPING SUPERVISOR PROFECIENCY TEST

PIPING ENGINEER PIPING SUPERVISOR

Name:__________________________________ Date: _______________

1. General piping knowledge

Q.1 What is the difference between piping and tubing?

Q.5 Why pipe sloping is required in some fluid service.

Q.7 What is the usual straight run requirements of a flow element?

Q.10 What are the different types of gaskets?

Q.12 What is the importance of a drip leg in steam / instrument air /

Q.14 List down important things to be considered before to conduct pressure

A.14 1._______________ 2. ________________ 3. _______________ 4. _____________

A.15 Hydro test: _____________________ Pneumatic test: _________________

Q.16 What is a sockolet and weldolet? Where they are used?

Q.17 What is the difference between a eccentric reducer and a concentric

Q.19 What is the importance of expansion joints.

2. Code and Standard

1. Process piping :______________________________

OTHER CODES AND STANDARDS

Q1. What are the importance of valves in plant operation?

Q.2 List down the functions of the following valves.

4. Welding and piping fabrication

2. What is the meaning of the following?

Q.9 Give example of destructive test and Non-Destructive test?

Q.1 Convert 18 BarG to PSI.

Q.2 Convert 125 deg. C to Fahrenheit

Q.3 Convert 10 KW to Horse power

Q.5 What is the pressure equivalent of 10 meters column of water in PSI?

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Name:____________________ Date: _

A.14 1._______ 2. 3. _ 4. _______

A.15 Hydro test: _____ Pneumatic test: _