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The graphs below represent the actual performance of the BCA technology on multiple 7FA gas turbines at
one location over the course of 10 weeks. These graphs detail the lube oil condition when analyzed for both
Varnish Potential (QSA) and particle counts above 0.2 microns. Note the sequence of "oil cleaning" followed
by "system cleaning" on all seven turbines as BCA technology operates. This coincides with the scouring
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of machinery internals from varnish. After 10 weeks, Varnish Potential ratings were down substantially and
particle counts above 0.2 microns were reduced by as much as 90%.
Oil clean-up 1A
System clean-up 1B Oil clean-up 1A
250,000
Total Particles Greater Than 0.2 Microns
50 1C 1B
2A
System clean-up 1C
2B
2C 2A
200,000
45 2D 2B
Avg
2C
2D
150,000
Varnish Potential Rating
40 Avg
100,000
35
50,000
30
-
25 0 200 400 600 800 1000 1200 1400 1600 1800
Hours of ISOPur Operation
Details:
20
7 ISOPur MR-Series oil purification systems installed
Oil type: Group 2 base stock
10 weeks of ISOPur operation
15
0 200 400 600 800 1000 1200 1400 1600 1800
Oil analysis conducted by independent lab
Hours of ISOPur Operation
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Balanced Charge Agglomeration (BCA ) Technology
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BCA Technology The Process
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BCA is designed to balance the net charge on
contamination within the oil. The fluid is split +VDC Electrodes
into two equal paths. All fluid particles in one + ++ ++ Fluid flow
- +-
Fluid flow
path are given a negative charge and all fluid + +
++ ++ +
particles in the other path are given a positive -- +-+-+- +-+-
+
charge. When the two paths of fluid are - +-
- - - - --
recombined, the positively and negatively -- -- -- ----
charged particles attract and grow in size, 1 - VDC Electrodes 3
making them easily filterable. The net charges
on the particles and the fluid are balanced, The fluid enters the 2 Oppositely charged
ISOPur system particles attract, grow in
creating an environment which both prevents containing particles Once split, the particles
size and form an
with an unbalanced agglomerate (larger
and removes varnish deposits. average electrical
in one fluid path are
particulate). These
charged positively and
charge. The fluid is agglomerates continue to
particles in the other path
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are charged negatively
BCA does not adversely effect additives within streams. via electrodes.
particles, creating a
scouring effect throughout
the oil because only non-soluable particles are the lube oil system.
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removed. In many cases, the BCA technology
improves the conditions that most additives are
designed to change.
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BCA Benefits
Removal of pre-existing varnish
Sub-micron particle removal
Functional with water present
Enhances current filtration
Highest flow rates in the industry
Quicker oil and system clean-up
Typical operating gas turbine ISOPur BCA treated gas turbine
Reduced maintenance & repair costs reservoir reservoir after just 3 months
Extended equipment life
Variable flow
Viscosity: 220cSt @ 40C
Explosion proof option
Fluid temp: 65 to 200 F