Auxiliary Power Unit

Operators Manual ComfortPro TM

Auxiliary Power Unit

30-865-71 Rev-D
 Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ComfortPro Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings/Cautions MUST be observed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
APU (Auxiliary Power Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HVAC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DCP (Driver Control Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
HOW COMFORTPRO OPERATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Automatic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MANUAL OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Starting the APU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Stopping the APU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Turning the Heater ON or OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Heating: Setting the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Turning the A/C ON or OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A/C: Setting the Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

30-865-71 PAGE I
 Contents (cont.)
AUTOMATIC OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Setting the Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Comfort Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Temp Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maximum Run Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
INSIDE THE APU ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CCU GENERAL INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

PAGE II 30-865-71
 Introduction
Thank you for buying the ComfortPro auxiliary power unit and comfort system.

WARRANTY COVERAGE AND REGISTRATION

Your ComfortPro is covered by a 2 year/4000 hour warranty. Please read the warranty carefully.
Your dealer will have completed the warranty registration card, and delivered one copy to you,
and delivered one copy to Impco Ecotrans Technologies Inc. in order to register your
ComfortPro.
Make sure you have a copy of the completed and signed warranty registration card. If you
do not, contact your dealer immediately.
Important: There is no warranty coverage of the ComfortPro without registration!
Your ComfortPro is registered when the dealer sends the signed copy of the Warranty Card
Registration to Impco Ecotrans Technologies Inc.

SERVICING
Important: The warranty will be void if the ComfortPro is not serviced according to the
instructions in the ComfortPro Maintenance Schedule see page 43.

30-865-71 PAGE 1
 Overview
The ComfortPro consists of an APU (auxiliary power unit), an HVAC (heating, ventilation (fan)
and air conditioning system) and a DCP (driver's control panel). The APU is a diesel powered
generator that runs using diesel fuel obtained from the truck's fuel tank. The APU provides
power to the ComfortPro HVAC and power outlet that are installed in the truck bunk.

ComfortPro Features KEY FEATURES

Provides heating or air conditioning to the truck bunk.
Provides power to run 115V appliances in the truck bunk.
Charges the truck battery. It is more efficient to charge the battery by running the
ComfortPro than by running the truck engine.
Warms the truck engine, by passing coolant that has been warmed by the APU into the engine.

LIMPING HOME FEATURE

In normal operations, the truck battery is charged by the truck engine or the APU,
whichever is running. Typically, the truck engine and APU do not run at the same time.
The exception to this occurs when the truck alternator is malfunctioning, so that the
running truck engine cannot charge the truck batteries.
In this case, the ComfortPro Battery Monitor feature will detect when the battery charge has
dropped below a specific level, and will automatically start the APU in order to charge the
battery, even though the truck engine may be running. The Battery Monitor feature thus
gives you the ability to "limp home" with a malfunctioning alternator. Remember to set up
the Battery Monitor feature, as described on page 39.

PAGE 2 30-865-71
 Overview
ComfortPro Features COMFORTPRO OPTIONS
(cont.) SHORE POWER
The ComfortPro Shore Power option lets you plug your ComfortPro into standard 115VAC
electrical outlet (shore power) and use the HVAC without having to run the APU. This option
provides additional fuel savings.
For more information, contact your dealer.
MAIN ENGINE INTERLOCK
The APU is designed to be started when the truck engine is not running, that is, when you
are not driving. The main engine interlock option is available to prevent the APU from
operating when the truck engine is running. This option can be installed when the
ComfortPro is installed, or can be installed at a later date; contact your dealer.
When the main engine interlock option is installed, the only situation in which the APU
and truck engine can both be running is in order to limp home, as described on the
previous page.

NOTICE CONDENSER WINTER COVER

The winter cover protects the condenser from winter road debris such as salt and slush.
Remember to remove the winter cover
when you start using the air conditioning. To attach the cover, wrap it around the APU and secure with the hook-and-loop fasteners.
The air conditioning will not function
properly when the cover is in place.

30-865-71 PAGE 3
 Overview
ComfortPro Features COMFORTPRO FUNCTIONS
(cont.) The ComfortPro includes the following "comfort system" functions:
Manual Operation: Manual control of the HVAC to provide a comfortable temperature in
the truck bunk.
Comfort Monitor: You can program the ComfortPro to automatically turn on the APU
and HVAC as required in order to maintain a comfortable temperature in the truck bunk.
Timer: You can program the ComfortPro to automatically turn on the HVAC at specific
times and days of the week and for a specific length of time. For example, every day at
6:00 p.m. for 1 hour. There are two timers.
The ComfortPro also includes the following APU functions:
Temp Start: You can program the ComfortPro to automatically turn on the APU and HVAC
periodically whenever the temperature goes below a specified value, in order to prevent
the APU engine and truck engine from getting so cold that they will not start.
Battery Monitor: You can program the ComfortPro to detect when the truck batteries
are running low and automatically turn on the APU in order to recharge the batteries.
Maximum Run Time: You can set the maximum time that the APU is allowed to run
continuously.
A password can be set up to restrict the ability to set up or change the operation of any or
all automatic functions.

PAGE 4 30-865-71
 Safety
Safety Alerts These safety alerts alone cannot eliminate hazards that can occur. Strict compliance with
these special instructions when performing the installation and maintenance, plus common
sense, are major accident prevention measures.

WARNING CAUTION
Hazards or unsafe practices that could Hazards or unsafe practices that could
result in severe personal injury or death. result in minor injury or product or
property damage.

Safety Considerations EXHAUST

Inhalation of exhaust gas (containing
carbon monoxide) may cause severe
personal injury and/or death. Anyone
suspected of suffering from carbon
monoxide inhalation should be removed
from the hazardous area and given medical
assistance immediately.
WARNING
California Proposition 65 Warning: The
APU and CCU components of this product
contain lead, a chemical known to the
State of California to cause cancer and
birth defects and other reproductive harm.

FUEL/ BATTERIES
Exercise extreme caution when working near fuel or fuel-filled equipment. Do not operate
equipment during fueling operations. Use eye protection when working near batteries,
which contain acid and can explode. Do not smoke or use open flames near batteries.

30-865-71 PAGE 5
 Safety
Safety Considerations ELECTRICAL
(cont.) Electric shock can cause severe personal injury, burns, and death. Before working on any
unit, disconnect the batteries. Use only approved materials and methods when working on
the electrical system, and follow local electrical codes. Never work on the APU or the
electrical circuitry when the APU is running. Never work with electricity in wet conditions.

TOXIC SUBSTANCES
Fuel, oil, coolant, and refrigerant are toxic and in some cases, carcinogenic. Wear eye and
hand protection at all times. Remove contaminated clothing immediately and wash con-
taminated skin. Do not breathe in vapors.

HOT OR MOVING PARTS

Moving parts can cause severe injury and/or death. Before working on any unit, shut it off
and disconnect it from the truck batteries. Do not start until protective covers have been
replaced. Also, loose parts and tools falling into machinery can cause severe accidents.
Always ensure bolts and clamps are correctly torqued and secured. Inspect mechanical
components periodically for damage, corrosion, and proper torque.

MISUSE
The APU is designed to provide electrical power and power for heating and cooling vehicles
in normal on-road conditions. Never use the APU to power critical medical equipment or
sensitive electronic equipment without the manufacturer's express written approval.

PAGE 6 30-865-71
 Safety
Warnings/Cautions WARNING
MUST be observed
DO NOT open the APU enclosure when the
APU is running. Moving parts inside the
APU can cause severe injury and/or death.
DO NOT restart the APU until the covers
have been replaced.
WARNING
Danger from moving parts. In order to
perform these maintenance checks, you will
have to open the access covers to the APU.
Before doing so, shut off the APU and
disconnect it from the truck batteries. Never
observe the inside of the APU enclosure
or insert your fingers or a tool into the
enclosure when the APU is running.
CAUTION
DO NOT open the CCU enclosure. There are
no operator-serviceable parts inside.
30-865-71
WARNING
DO NOT start the APU when the enclosure
cover is removed. Operating with the
cover off may result in injury and/or death.
WARNING
When the APU is about to start, a buzzer
sounds. Make sure no one is standing
near the APU or touching it.
WARNING
Once Automatic functions are set the system
could start at anytime. Before servicing the
unit be sure to disconnect the unit from the
batteries to prevent injury should the unit
attempt to start while servicing. All presets
will remain once battery cable is reconnected.
CAUTION
If you are not qualified to perform the
specified check or the required
maintenance task, consult your dealer
about servicing.
PAGE 7
 Components
The main components of the ComfortPro are the Auxiliary Power Unit (APU), the Climate
Control Unit (CCU) and the Driver Control Panel (DCP).
Note: In this manual, the term DCP refers generically to all models of Driver Control Panel,
including DCP, DCP2, etc.

DRIVER CONTROL
PANEL (DCP)

CONDENSER
BATTERY CHARGER
SHORE POWER
MANAGER 115 VAC
RECEPTACLE PANEL

CLIMATE CONTROL
115V SHORE UNIT (CCU)
POWER PLUG
BATTERY
Optional Shore Power

FUEL SUPPLY COOLANT SUPPLY

AUXILIARY POWER UNIT (APU) AND RETURN VEHICLE FUEL TANK AND RETURN

PAGE 8 30-865-71
 Components
APU (Auxiliary Power Unit) The APU (Auxiliary Power Unit) is mounted on the frame rail of your truck. It consists of an
engine and belt driven generator. The engine draws fuel from your truck's fuel tank and
runs like a normal small diesel engine, independent of your truck's main engine.
The APU provides power to the CCU (see page 10). The APU is plumbed into your truck's
coolant system. In this way, when the APU is running, the APU provides heat to your truck
engine, and when the truck engine is running, the truck provides heat to the APU. The APU
is connected to the truck's batteries; it uses the batteries to start its engine and the APU
engine's alternator charges the batteries.
Simple maintenance and inspection such as checking oil level, belt tensions and general
cleanliness can be performed by removing the upper and lower access panels. Turn off the
APU, unscrew the handwheel bolts and carefully remove either access cover.

WARNING
Do not open the APU enclosure when the
APU is running. Moving parts inside the
APU can cause severe injury and/or death.
Do not restart the APU until the covers
have been replaced.
WARNING
Danger from moving parts. In order to
perform these maintenance checks, you will
have to open the access covers to the APU.
Before doing so, shut off the APU and
disconnect it from the truck batteries. Never
observe the inside of the APU enclosure
or insert your fingers or a tool into the
enclosure when the APU is running.

30-865-71 PAGE 9

HVAC System
CAUTION
Do not open the CCU enclosure. There are
no operator-serviceable parts inside.
Components
The HVAC System consists of the following components:
The CCU (Climate Control Unit), which provides heat and air conditioning to the truck
bunk. This unit is typically installed underneath the bunk.
Three air ducts in the truck bunk, connected to the CCU.
The condenser is mounted on the outside of the truck and is connected to the CCU.

CCU CONDENSER

Power Outlet A power outlet, which is mounted inside the truck bunk, provides 15A to power 115 VAC
appliances.

PAGE 10 30-865-71
 Components
DCP (Driver Control Panel) The DCP (driver control panel), which is mounted inside the truck bunk, controls the APU and
the CCU. The central panel on the DCP provides status information using words and icons:

4 5 6 7 8 9 10 11

HOURS
APU 00000 APU T1 T2 SP HVAC
ON/OFF OFF

2
ESC/
MENU RESET

A/C FAN HEAT

1

30-865-71 PAGE 11
 Components
DCP (Driver Control Panel) 1. When visible, the heating system is heating.
(cont.) 2. When visible, the A/C is cooling.
3. Indicates the number of operating hours on the APU.
4. Indicates the state of the APU.
APU The APU engine is running.
APU The APU engine is off.
APU The APU engine is in the starting process (flashing).
5. Indicates that Battery Monitor mode is enabled.
6. Indicates that maximum run time is enabled.
7. Indicates that Temp Start mode is enabled.
8. Indicates that Comfort Monitor mode is enabled.
9. T1 T2 Indicates that Timer 1 or Timer 2 mode is enabled.
10. SP Indicates that the ComfortPro is connected to shore power. The APU cannot be
started in Shore Power mode.
11. Indicates the state of the 115V outlet and CCU auto-reset breakers.
115 VAC power is being supplied to the outlet.
OFF No power is being supplied to the outlet.

TRIP Outlet breaker has tripped.

TRIP High Heat breaker has tripped.

SET The breaker that tripped has reset automatically and the DCP needs to be reset.
RE-

PAGE 12 30-865-71
 How ComfortPro Operates
The ComfortPro has two modes of operation: manual and automatic.

Manual Mode You start the APU from within the truck bunk using the On/Off button on the driver control
panel (DCP). Once the APU is running, you can start and stop the fan, heater and air
conditioning using the DCP. See page 19.
Once the heater or A/C is running, it will cycle (automatically turn on and off) in order to
keep the truck bunk at the temperature you specify. The HVAC will continue to cycle until
you turn it off. While the HVAC is cycling, the APU remains on and will only turn off when
you manually turn it off using the button on the DCP.
Note that in manual mode, the APU remains on until you turn it off. But in Comfort Monitor
mode (described below), the APU automatically turns off and on as required.
When the APU is running, power is supplied to the power outlet in the truck bunk (except
in high heat).
In manual mode, the APU will turn off automatically if the Maximum Run Time is reached.

30-865-71 PAGE 13
 How ComfortPro Operates
The ComfortPro has several functions that will start it in automatic mode

Automatic Mode FEATURE DESCRIPTION

Comfort Monitor Comfort Monitor is intended to maintain the truck cabin temperature
(page 27) at a desired set point by cycling both the APU and HVAC on and off as
required. While operating in Comfort Monitor mode, the HVAC will
only operate at high output settings, i.e. either High Heat or High A/C.

MENU ITEMS AND PASSWORD PROTECTION

Comfort Monitor is one of the main items in the DCP/DCP2 menu
tree and may be password protected independently of the other main
menu items. Within the Comfort Monitor menu, three settings are
available:
ON/OFF: Allows the user to enable or disable the Comfort Monitor
feature.
Note: Comfort Monitor Mode and Manual APU operation are
mutually exclusive, i.e.
An ON setting enables CM mode & disables Manual APU operation.
An OFF setting disables CM mode & enables Manual APU operation.

SET DURATION: Allows the user to set the maximum session time
that the APU can remain in Comfort Monitor mode. The duration
timer may be set between 0.0 HRS to 24.0 HRS in increments of
0.5 HRS.
Note: A duration setting of 0.0 HRS will restore the earlier Comfort
Monitor functionality. In this configuration, Comfort Monitor cannot
be de-activated by the operator. Comfort Monitor can only be enabled
via the menu settings (typically subject to password protection).

PAGE 14 30-865-71
 How ComfortPro Operates
Automatic Mode (cont.) FEATURE DESCRIPTION
Comfort Monitor Specifically: The operator cannot activate / de-activate Comfort
Cont. Monitor using the ON/OFF key (see below). The CM icon stays
(page 27) visible on the display.
When used with an engine interlock, Comfort Monitor operation
will automatically re-activate when the main engine is turned off.
The CM icon disappears while the main engine is running.
The operator has the ability to enter and exit manual mode.

SET TEMP:
Allows the user to set the desired ambient temperature in the
range from 18C (64F) to 30C (86F).

COMFORT MONITOR OPERATION

APU ON/OFF key

With Comfort Monitor enabled and its duration timer set to a non-
zero value in the menu, the APU ON/OFF key may be used to
activate / de-activate Comfort Monitor mode.

Duration Timer
The Comfort Monitor session duration timer begins counting
down from its set value each time that Comfort Monitor mode is
activated via the APU ON/OFF key. When the timer has elapsed,
Comfort Monitor mode will de-activate. The driver may re-activate

30-865-71 PAGE 15
 How ComfortPro Operates
Automatic Mode (cont.) FEATURE DESCRIPTION
Comfort Monitor Comfort Monitor for a new session if desired by pressing the APU
Cont. ON/OFF key.
(page 27) Note: The intent is that the driver should de-activate Comfort
Monitor when leaving the truck for a period of time in which
comfort monitor is not required. If Comfort Monitor is not
manually de-activated, it will continue to operate until the
duration timer has expired.
Other Control Panel Keys
The MENU, ESC/RESET and ARROW keys may continue to be used
for accessing and navigating the menu. The balance of front panel
keys, including HVAC OFF, A/C, FAN, and HEAT, have no associated
functionality while the system operates in Comfort Monitor.
Additionally the ARROW Keys may not be used to adjust the
temperature set point.

APU Interlock
This applies only to APUs equipped with main engine interlocks. If
the APU has Comfort Monitor enabled, and the main engine interlock
activates to signal that the main engine has started and is running,
then Comfort Monitor will be de-activated. Additionally, Comfort
Monitor cannot be activated with an active engine interlock.
If desired, the driver may re-activate Comfort Monitor for a new
session by pressing the APU ON/OFF key, but only after the main
engine interlock has de-activated, i.e. the main engine has shut off.

PAGE 16 30-865-71
 How ComfortPro Operates
Automatic Mode (cont.) FEATURE DESCRIPTION
Comfort Monitor Other Automatic Modes
Cont. If enabled in the menu, other automatic modes may become active
(page 27)
while the APU operates in Comfort Monitor mode. Activation of any
of the other automatic modes will temporarily override Comfort
Monitor, however APU operation will return to Comfort Monitor
mode if all automatic mode duration timers have expired but the
Comfort Monitor duration timer has not expired.

Timer At the specified time, the APU and HVAC automatically turn on.
(page 30) During the specified timer duration, the HVAC cycles on and off to
maintain the desired temperature. When the timer duration expires,
both the APU and HVAC turn off automatically and remain off.

Temp Start The APU and heater on the HVAC automatically turn on in order to
(page 34) prevent the APU engine and truck engine from getting too cold.
(Turning on the heater creates a load that makes the APU work
harder and therefore warm up faster). Both the APU and HVAC
turn off automatically after the specified time.

Battery Monitor The APU automatically turns on for 90 minutes in order to

(page 39) recharge the batteries. The HVAC does not turn on.

30-865-71 PAGE 17
 How ComfortPro Operates
Automatic Mode (cont.) There are icons on the DCP that flash when the APU and HVAC are running. See page 11. If
you enter the truck bunk and APU or HVAC is on but you did not start it, you can assume it
has started in one of the automatic modes, as described above. On the DCP, one icon will
be flashing steadily: this is the icon for the mode that is currently operating.
Whenever the ComfortPro is running in an automatic mode, (except for Comfort Monitor
mode), if you then press the heat, A/C or fan buttons on the DCP, the ComfortPro will switch
to manual mode. The APU will not automatically turn off! This icon on the DCP will also
stop flashing. When the ComfortPro is operating in Comfort Monitor mode manual APU
operation is locked out.
AUTOMATIC MODE AND MINIMUM TIME OFF
All these automatic functions work on a "minimum time off": the ComfortPro must be off for
at least 10 minutes before the automatic function will turn it on again. For example, the
Timer function may be set to turn on the ComfortPro at 10:00 a.m. You have been running
the ComfortPro in manual mode. You turn off the ComfortPro at 9:55 a.m. The timer will
only turn on the ComfortPro again 10 minutes later, at 10:05 a.m.

Other Functions CLOCK

In order to use the Timer correctly, you must set the DCP clock. See page 26.
MAXIMUM RUN TIME
You can set the maximum time that the APU is allowed to continuously run in manual
mode. See page 37.
PASSWORD PROTECTION
You can add a password to the DCP, then you can protect one or more functions so that
only a person who knows the password can set the function. See page 23.

PAGE 18 30-865-71
 Manual Operations
Starting the APU Press and release once. HOURS
"One Touch Start" 00000 APU OFF
The display shows "PLEASE WAIT APU
STARTING" and APU flashes. When APU PLEASE WAIT
WARNING stops flashing, then the APU has started APU STARTING
Do not start the APU when the enclosure successfully.
cover is removed. Operating with the The APU startup sequence consists of 20
cover off may result in injury and/or death. seconds of glowing (30 seconds when the
HOURS
APU OFF
00000
ambient temperature is below -5C or 23F)
and up to 10 seconds of cranking.
WARNING If the sequence fails, "RESTARTING"
RESTARTING
When the APU is about to start, a buzzer appears for six seconds. Then the startup
sounds. Make sure no one is standing sequence automatically repeats up to five HOURS
near the APU or touching it. times or until the APU starts. 00000 APU OFF

If "CRANK LIMIT" appears, see

Troubleshooting section. CRANK LIMIT

Stopping the APU Press . HOURS

00000 APU OFF

The APU will stop. The display shows APU .

Make sure to shut down HVAC before
stopping APU!

30-865-71 PAGE 19
 Manual Operations
Turning the Heater 1. Press to activate the heater. HOURS
ON or OFF 00000 APU
The display shows "HEAT LOW".
NOTICE The heater will turn on only if the HEAT LOW
temperature is too low (to adjust the
The heat mode will not function if the temperature, see below). When the C H
temperature is higher than 85F. heater is on, appears.
2. Press again to switch between HOURS
00000 APU OFF
high and low heat to heat the truck bunk
more or less quickly. In "HEAT HIGH"
mode, the power outlet is disabled and HEAT HIGH
the display indicates OFF . C H
The heat or A/C will turn off when the
desired temperature is reached.
3. Press to deactivate heating.

Heating: Setting the Press or when the heater is

Temperature on ("HEAT LOW" or "HEAT HIGH" shows).
The notch on the temperature bar moves.
The heater will automatically turn on and off
to maintain this temperature.

PAGE 20 30-865-71
 Manual Operations
Turning the Heater 1. Press to activate the A/C. HOURS
ON or OFF 00000 APU
The display shows "A/C LOW".
NOTICE The A/C will turn on only if the A/C LOW
temperature is too high (to adjust the
The air conditioning function will not operate temperature, see below). When the A/C C H
if the temperature is lower than 65F. is on, appears.
2. Press again to switch between HOURS
00000 APU
high and low A/C to cool the truck bunk
more or less quickly.
A/C HIGH
3. Press to deactivate the A/C.
C H

A/C: Setting the Temperature Press or when the A/C is on

("A/C LOW" or "A/C HIGH" shows).
The notch on the temperature bar moves.
The A/C will automatically turn on and off to
maintain this temperature.

30-865-71 PAGE 21
 Manual Operations
Fan Operation HOURS
Press to toggle between low, high 00000 APU
You can still have the fan working even and off.
when the temperature is not low or high FAN
The speed of the fan may automatically LOW
enough for the heat or A/C to come on.
change when the heat or A/C comes on, C H
The fan operation is independent of the air then automatically change back when the
conditioning and heat modes. When the fan heat or A/C goes off. HOURS
speed is manually set to high or low, the fan 00000 APU
will return to that setting when the desired
temperature has been reached as the air FAN
HIGH
conditioning or heat cycles off.
C H

PAGE 22 30-865-71
 Automatic Operations
Password Protection SETTING UP FOR PASSWORD PROTECTION
You can add a password to the DCP, 1. Press .
then you can protect one or more functions
2. Press or until
so that only a person who knows the
"SET/CHANGE PASSWORD" is displayed,
password can set the function.
then press .
On a newly installed DCP, the password is "ENTER PASSWORD" is displayed with
always 000, which means that no password three blank squares, one for each digit in
HOURS
APU OFF
00000
protection is in place. the password. The first digit flashes.
ENTER PASSWORD
To password-protect functions, first change
the factory password; see 'Setting up for
3. Press or until the first 000
Password Protection'. All functions will now number in the password is displayed.
be password protected. Then remove For example, if your password is "432"
password protection from chosen functions, press until "4" shows, then
as desired; see 'Protect Functions with a press .
Password'.
4. Repeat for each digit in the password. WARNING
If you know the password, you can change it
at any time, if you need to. Note that if you 5. Press again after entering the Once Automatic functions are set the system
change the password to 000, you will remove last digit. could start at anytime. Before servicing the
password protection from all functions. "NEW PASSWORD" is displayed. unit be sure to disconnect the unit from the
batteries to prevent injury should the unit
If the password is ever lost, contact your 6. Repeat the above steps to enter the attempt to start while servicing. All presets
dealer to have the password reset to 000. new password. "CONFIRM" is displayed. will remain once battery cable is reconnected.
7. Enter the new password again, then
press to exit this function.

30-865-71 PAGE 23

Password Protection (cont.)
PAGE 24
Automatic Operations
PROTECT FUNCTIONS WITH A PASSWORD
1. Press .
2. Press or until HOURS
00000 APU OFF
"PASSWORD PROTECT" is displayed,
then press . PASSWORD
If this menu item does not appear, then PROTECT
you have not yet changed the factory
password from 000. Change the
password and then try again.
"ENTER PASSWORD" is displayed with
three blank squares, one for each digit in
the password. The first square flashes.
3. Press or until the first
number in the password is displayed,
then press .
4. Repeat for each digit in the password.
5. Press again after entering the
last digit.
The first feature that can be password
protected is displayed with "YES" or "NO"
(indicating whether it is currently
password protected).
30-865-71
 Automatic Operations
Password Protection (cont.) 6. Press or to change the
"YES" or "NO".
7. Press to move to the next feature.
Or press or to skip to the
next feature.

Entering The Password When you try to set up a function, you may
be prompted to enter the password.
1. Press or until the first
number in the password is displayed,
then press .
2. Repeat for each digit in the password.
3. Press again after entering the
last digit.

30-865-71 PAGE 25
 Automatic Operations
Setting the Clock 1. Press .
You can set the clock on the DCP. This clock 2. Press or until HOURS
is used by the Timer function (page 30). If 00000 APU
"CLOCK" is displayed, then
you use the Timer function, remember that press .
as you move from one time zone to another,
you must adjust the clock. Otherwise the If "ENTER PASSWORD" is displayed, CLOCK
Timer will start the APU at the wrong time. enter your password. If you do not
know the password, then you cannot
The clock does not automatically adjust for set up this function (see page 23).
time zone changes; you must adjust it.
The clock function takes you through HOURS
APU OFF
00000
The clock settings remain even when the several settings: 12/24-hour-clock,
APU is turned off. hour set, minutes set, am/pm-set (for CLOCK: SET MODE
12-hour clock only), and day of week. 12 HOUR
3. Press or to change
the setting.
4. Press to move to the next
setting.
Or press to cancel any changes
you have not yet accepted.
5. When done, press to exit.

PAGE 26 30-865-71
 Automatic Operations
Comfort Monitor ENABLING COMFORT MONITOR
You can specify the temperature you want in 1. Press .
the truck bunk. Whenever the truck bunk
temperature goes 2 above or below this 2. Press or until
temperature, the APU starts and the HVAC "COMFORT MONITOR" is displayed, HOURS
then press . 00000 APU
turns on until that temperature is reached or
for fifteen minutes, whichever is longer. If "ENTER PASSWORD" is displayed, COMFORT MONITOR:
enter your password. If you do not ON
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"ON" or "OFF".
4. Press to confirm this setting.
The current setting remains until you
change it; turning off the APU or
manually starting the APU does not
permanently cancel this setting.

30-865-71 PAGE 27
 Automatic Operations
Comfort Monitor (cont.) SETTING THE COMFORT MONITOR TEMPERATURE

1. Press .
NOTICE 2. Press or until HOURS
APU
00000
"COMFORT MONITOR" is displayed,
Factory Default Temperature Setting is
then press . COMFORT MONITOR
21C / 70F. Range is 18C / 64F to
30C / 86F. If "ENTER PASSWORD" is displayed, SET TEMP
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET TEMP".
4. Press to confirm this setting.
The current temperature is displayed.
5. Press or to scroll to the
desired temperature.
6. Press to confirm this setting.
or
Press to cancel and retain the
current temperature.
7. Press to exit.

PAGE 28 30-865-71
 Automatic Operations
Comfort Monitor (cont.) SETTING THE DURATION IN COMFORT MONITOR
1. Press .
NOTICE 2. Press or until HOURS
00000 APU
"COMFORT MONITOR" is displayed,
Factory Default Duration Setting is 8 hours.
then press . COMFORT MONITOR
Range is 0 hours to 24 hours (in 0.5 hour
increments). If "ENTER PASSWORD" is displayed, SET DURATION
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET DURATION".
4. Press to confirm this setting.
The current duration is displayed.
5. Press or to scroll to the
desired duration.
6. Press to confirm this setting.
or
Press to cancel and retain the
current duration.
7. Press to exit.

30-865-71 PAGE 29
 Automatic Operations
Timer TURNING TIMER ON OR OFF
You can set up the ComfortPro so that the 1. Press .
APU and CCU run automatically for a specified
time on specified days of the week. There are 2. Press or until HOURS
"TIMER 1" or "TIMER 2" is displayed, 00000 APU T1 OFF
two timers, so you can set up two schedules.
then press . TIMER 1
For example, one schedule may be to run If "ENTER PASSWORD" is displayed,
every day at 6:00 p.m. for .5 hours and the ON
enter your password. If you do not
other schedule may be to run every Monday know the password, then you cannot
at 6.00 a.m. for .5 hours. set up this function (see page 23).
You must set up the timer as follows: 3. Press or to display
Specify the day and time you want the "ON" or "OFF".
APU to run, specify the duration (the length
of time you want the APU to run for) 4. Press to confirm this setting.
and specify the temperature you want The current setting remains until you
maintained in the truck bunk while the APU change it; turning off the APU or
is running. manually starting the APU does not
cancel the timer function.

PAGE 30 30-865-71
 Automatic Operations
Timer (cont.) SETTING THE START TIME/DAY
1. Press .
2. Press or until HOURS
APU T1 OFF
00000
"TIMER 1" or "TIMER 2" is displayed,
then press . TIMER 1
If "ENTER PASSWORD" is displayed, SET START
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET START".
4. Press to confirm this setting.
The current start time is displayed.
5. Press or to set the
hours, minutes and day.
6. Press to confirm each setting.

30-865-71 PAGE 31
 Automatic Operations
Timer (cont.) SETTING THE DURATION
1. Press .

NOTICE 2. Press or until HOURS

APU T1 OFF
00000
"TIMER 1" or "TIMER 2" is displayed,
Factory Default Duration Setting is 1 hour.
then press . TIMER 1
Range is 0.5 hrs - 10 hrs (in 0.5 hr
increments). If "ENTER PASSWORD" is displayed, SET DURATION
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET DURATION".
4. Press to confirm this setting.
The current duration time is displayed.
5. Press or to scroll to the
length of time to run the APU.
6. Press to confirm this setting.

Or press to cancel and retain

the current duration.
7. Press to exit.

PAGE 32 30-865-71
 Automatic Operations
Timer (cont.) SETTING THE TEMPERATURE FOR THE TIMER

1. Press .
NOTICE 2. Press or until
"TIMER 1 or TIMER 2" is displayed, HOURS
APU T1 OFF
Factory Default Temperature Setting is 00000
then press .
21C / 70F. Range is 18C / 64F to
If "ENTER PASSWORD" is displayed, TIMER 1
30C / 86F.
enter your password. If you do not SET TEMP
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET TEMP".
4. Press to confirm this setting.
The current temperature is displayed.
5. Press or to scroll to the
desired temperature.
6. Press to confirm this setting.

Or press to cancel and retain

the current temperature.
7. Press to exit.

30-865-71 PAGE 33
 Automatic Operations
Temp Start TURNING TEMP START ON AND OFF
You can set up the APU so that it 1. Press .
automatically runs for a specified time
whenever the ambient temperature goes 2. Press or until HOURS
00000 APU OFF
below a specified value. This feature ensures "TEMP START" is displayed, then
that the APU engine and truck engine do not press . TEMP START
get so cold that they will not start. If "ENTER PASSWORD" is displayed, ON
enter your password. If you do not
This feature is not intended to maintain a
know the password, then you cannot
comfortable truck bunk temperature;
set up this function (see page 23).
instead, see Comfort Monitor.
3. Press or to display
"ON" or "OFF".
4. Press to confirm this setting.
The current setting remains until you
change it; turning off the APU or
manually starting the APU does not
permanently cancel this setting.

PAGE 34 30-865-71
 Automatic Operations
Temp Start (cont.) SETTING THE START TEMPERATURE
1. Press .

NOTICE 2. Press or until HOURS

"TEMP START" is displayed, then 00000 APU OFF
Factory Default Temperature Setting press .
-10C / 14F. Range is -20C / -4F to TEMP START : SET TEMP
5C / 41F. If "ENTER PASSWORD" is displayed, -10C 14F
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET TEMP".
4. Press to confirm this setting.
The current start temperature is
displayed.
5. Press or to scroll to the
desired start temperature.
6. Press to confirm this setting.

Or press to cancel and retain

the current start temperature.
7. Press to exit.

30-865-71 PAGE 35
 Automatic Operations
Temp Start (cont.) SETTING THE DURATION
1. Press .

NOTICE 2. Press or until HOURS

00000 APU OFF
"TEMP START" is displayed, then
Factory Default Duration Setting is 2 hours. press .
Range is 1 hr to 4 hrs. TEMP START
If "ENTER PASSWORD" is displayed, SET DURATION
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"SET DURATION".
4. Press to confirm this setting.
The current duration is displayed in hours.
5. Press or to scroll to the HOURS
amount of time you want the APU to run 00000 APU OFF

before automatically shutting off. TEMP START : DURATION

6. Press to confirm this setting. 1.0 hrs
Or press to cancel and retain the
current start temperature.
7. Press to exit.

PAGE 36 30-865-71
 Automatic Operations
Maximum Run Time TURNING MAXIMUM RUN TIME ON OR OFF
You can set the maximum time that the APU 1. Press .
is allowed to run continuously. If the APU
runs for longer than the specified time, it 2. Press or until HOURS
00000 APU
automatically shuts off. You can then start it "MAXIMUM RUN TIME" is displayed,
manually, if desired; the "run time" clock will then press . MAXIMUM RUN TIME
start counting again. If "ENTER PASSWORD" is displayed, ON
enter your password. If you do not
NOTICE know the password, then you cannot
set up this function (see page 23).
Factory Default Run Time Setting is 8
hours. Range is 2 to 24 hours. 3. Press or to display
"ON" or "OFF".
4. Press to confirm this setting.

30-865-71 PAGE 37
 Automatic Operations
Maximum Run Time (cont.) SETTING THE DESIRED RUN TIME
1. Press .
2. Press or until HOURS
"MAXIMUM RUN TIME" is displayed, 00000 APU
then press . MAXIMUM RUN TIME
If "ENTER PASSWORD" is displayed, SET
enter your password. If you do not
know the password, then you cannot
set up this function (see page 23).
3. Press or to display "SET".
4. Press to confirm this setting.
The current duration is displayed.
5. Press or to scroll to the
desired number of hours.
6. Press to confirm this setting.

Or press to cancel and retain

the current duration.
7. Press to exit.

PAGE 38 30-865-71
 Automatic Operations
Battery Monitoring SET THE INITIAL VOLTAGE
You can set up the APU so that it 1. Press .
automatically runs for 90 minutes when the
truck batteries are low. 2. Press or until HOURS
"CALIBRATE VOLTAGE" is displayed, 00000 APU OFF

When you set up this feature, you must then press .

enter the current voltage of the batteries
If "ENTER PASSWORD" is displayed,
CALIBRATE
(see Set the Initial Voltage). The VOLTAGE
ComfortPro can then calculate how much enter your password. If you do not
the voltage drops, as the batteries are used. know the password, then you cannot
set up this function (see page 23).
3. Press or to set the
current voltage of the batteries.
4. Press to confirm this setting.

30-865-71 PAGE 39
 Automatic Operations
Battery Monitoring (cont.) TURNING BATTERY MONITORING ON AND OFF
1. Press .
2. Press or until
"BATTERY MONITOR" is displayed, HOURS
00000 APU OFF
then press .
If "ENTER PASSWORD" is displayed, BATTERY MONITOR
enter your password. If you do not ON
know the password, then you cannot
set up this function (see page 23).
3. Press or to display
"ON" or "OFF".
4. Press to confirm this setting.
The current setting remains until you
change it; turning off the APU or
manually starting the APU does not
permanently cancel this setting.

PAGE 40 30-865-71
 Automatic Operations
Battery Monitoring (cont.) SETTING THE VOLTAGE LEVEL HOURS
00000 APU OFF
The APU starts if the battery voltage goes 1. Press .
below the level you specify here. BATTERY MONITOR : SET
2. Press or until
"BATTERY MONITOR" is displayed,
11.8 V
then press .
NOTICE
If "ENTER PASSWORD" is displayed,
Factory Default Voltage Setting is 11.8V.
enter your password. If you do not
Range is 11.0V to 13.5V.
know the password, then you cannot
set up this function (see page 23).
3. Press or to display "SET".

NOTICE 4. Press MENU

to confirm this setting.
APU will not start until battery voltage has The current voltage level is displayed and
been below the specified level for 10 minutes. flashes.
5. Press or to scroll to the
desired voltage.
6. Press to confirm this setting.

Or press to cancel and retain the

current voltage.
7. Press to exit.

30-865-71 PAGE 41
 Inside the APU Enclosure
Consult this diagram to perform the checks described in the following pages.

ALTERNATOR BELT
DC POWER FUSE
12V, 20 AMP
OIL DIPSTICK

IN-LINE FUEL FILTER

APU CONTROLLER
APU ENCLOSURE BOLTS (8)
GENERATOR BELT OIL FILTER
AIR FILTER

FUEL
FILTER
35 AMP BREAKER
OIL DRAIN PLUG (MANUAL RESET)

PAGE 42 30-865-71

WARNING
Danger from moving parts. In order to
perform these maintenance checks, you will
have to open the access covers to the APU.
Before doing so, shut off the APU and
disconnect it from the truck batteries. Never
observe the inside of the APU enclosure or
insert your fingers or a tool into the
enclosure when the APU is running.
Maintenance Schedule
This schedule lists the maintenance tasks that must be performed, and the minimum
interval between checks.
Environmental conditions may require increased shorter periods between checks.
Important: Change engine oil and the oil filter cartridge after the first 50 hours of operation.
For a list of spare parts contact your dealer.
NOTICE
Once a year contact your dealer to arrange for a tune up of the CCU. This tune up prepares
the CCU for the air conditioning season and should therefore be performed in the spring.

WARNING
Do not open the CCU enclosure. There are
no operator-serviceable parts inside.

CAUTION
If you are not qualified to perform the
specified check or the required
maintenance task, consult your dealer
about servicing.

30-865-71 PAGE 43
 Maintenance Schedule
First Every
Interval between checks (in hours of operation) 50 500 1000 2000
Change oil and oil filter x x
Check fuel hoses, fuel pipes, and clamps x x
Check fasteners, muffler clamps and frame grippers x x
Check battery cable connections x x
Check coolant hoses and clamps x x
Check all belts for tension, alignment & condition x x
Check APU air filter, clean or replace as necessary x
Change fuel filters x
Change all belts regardless of condition x
Adjust valve lash x
Clean inside enclosure x
Clean radiator fins x
Clean condenser fins x
Check fuel hoses and clamps for abrasion and damage. Change as necessary x
Check CCU air filter, clean or replace as necessary. To clean, remove the
mesh filter and vacuum or wash (soap and water). Shake dry and reattach. x
Check injection nozzle opening pressure x
Check injection pump timing x
Check water pump performance x
Check alternator performance x
Check starter performance x
Check air conditioning performance (HVAC) x
Check heater performance (HVAC) x
Check generator line voltage x
Check coolant hoses and clamps (from APU to main engine) x
Check engine thermostat x
Check air intake hose and clamps on APU x
PAGE 44 30-865-71
 Troubleshooting
CAUTION
If you are not qualified to perform the work required for the suggested solution please
consult your dealer about servicing.

WARNING
Danger from moving parts. In order to perform some troubleshooting tips, you will have
to open the access covers to the APU. Before doing so, shut off the APU and disconnect
it from the truck batteries. Never observe the inside of the APU enclosure or insert your
fingers or a tool into the enclosure when the APU is running.

WARNING
Do not open the CCU enclosure. There are no operator-serviceable parts inside.

30-865-71 PAGE 45
 Troubleshooting
Messages on the DCP

MESSAGE POSSIBLE CAUSE SOLUTION

Check APU Engine Open the access cover on the APU (not the If the Oil LED is red, check the oil level in
enclosure covers) and read the LED on the the APU.
APU controller located at the back of the If the Temp LED is red, check the coolant
enclosure (you will need a flashlight to do level.
this).
If the Alt FB LED is red, check that the
There are three LEDs (lights) towards the alternator belt is loose or broken. Contact
bottom of the controller. A red LED the dealer if belt is broken.
indicates a possible problem. The LEDs are:
Oil: there may be a problem with the oil
pressure.
Temp: there may be a problem with the
coolant temperature.
Alt F/B (Alternator feedback): there may
be a problem with the alternator. A

Crank Limit The truck tank is out of fuel. Check the fuel level. If this is not the
problem consult the dealer.

HVAC breaker The HVAC breaker has tripped. RE-

Wait for the display to change to SET .
Then press .
If the breaker does not automatically reset
or if the problem recurs, contact the dealer.

PAGE 46 30-865-71
 Troubleshooting
MESSAGE POSSIBLE CAUSE SOLUTION
HVAC breaker press reset The HVAC breaker tripped and has already
reset itself. Press . If the problem recurs, contact
the dealer.

Main Engine Interlock The main engine interlock option is installed

(see page 3) and you have tried to start the
APU and either:
The truck engine is running. You cannot
turn on the APU when the truck engine is
running.
The truck engine is not running, but the If there is a ground fault, it will be in the
APU thinks it is running because of a APU controller or in the internal harness.
ground fault. Contact the dealer.

The heater is on HEAT HIGH. This icon
always appears when the heat is on high,
and tells you that no power is being supplied
to the power outlet. This is normal operation.
If the heater is not on high heat, the
problem may be that the main breaker at
the generator has tripped.
If you need to use the power outlet
immediately, turn the heat to low.
Reset the breaker at the generator in the
APU enclosure. The indicator should
change to .
Do not operate too many appliances at one
time.

30-865-71 PAGE 47
 Troubleshooting A

MESSAGE POSSIBLE CAUSE SOLUTION

The power outlet breaker has tripped. RE-

When the heat is not on high, the power
outlet is useable. You may be overloading
the outlet, for example, using two powerful
appliances.
Wait for the display to change to SET .
Then press .
Do not use two appliances at the same
time.
If you were only using one appliance
when the breaker tripped, there may be
an electrical problem. Stop operating the
heat at the high setting until you can
have the problem checked.
If the breaker does not automatically
A
reset or if the problem recurs, there may
be a problem with the CCU. Contact the
dealer.

The high heat breaker has tripped. RE-

Wait for the display to change to SET . Then
press .
If the breaker trips again, stop operating the
heat at the high setting until you can have
the problem checked.

PAGE 48 30-865-71

Other Troubleshooting
SYMPTOM
APU engine wont start
APU shuts down on its own
APU engine wont crank
APU engine cranks but wont start
30-865-71
Troubleshooting
PROBABLE CAUSE SOLUTION
The truck is connected to shore power. You You will be able to start the APU when
cannot start the APU when shore power is shore power is disconnected.
connected.
The APU may have been running in If you want the APU to remain on, simply
automatic mode, and has reached the point start it again from the DCP.
in its cycle to automatically shut down.
Low battery. Charge batteries.
Poor battery connection. Clean the cable connections at the batteries.
No power to DCP. Check the 20 amp fuse on the APU
controller, at the back of the APU enclosure.
(You will need a flashlight to do this.)
Faulty starter. Contact the dealer.
No fuel. Check fuel in tank.
Fuel filter plugged. Change filter.
Air in fuel system. Check fuel lines for cracks or leaks.
Fuel solenoid wont pull. Contact the dealer.
Glow plugs not working. Contact the dealer.
Plugged air filter. Change filter.
PAGE 49
 Troubleshooting
SYMPTOM PROBABLE CAUSE SOLUTION

The APU Timer function is starting the APU You may have moved into a different time Set DCP clock to correct time.
later (or earlier) than the programmed time. zone and you forgot to adjust the DCP
clock, which controls the timer. The timer is
still using the time in the old time zone.

APU engine runs but then stops. Message Low oil. Check oil level.
on DCP Check APU Engine. Temp coolant. Check coolant level.
Check coolant hoses for restriction.
Check fan belt.
Check shut off valves.
If the problem is with the coolant pump,
contact the dealer.
Alternator feedback. Contact the dealer.

Blue exhaust smoke from APU engine . Excessive engine oil. Reduce to specified level see Specifications.

White exhaust smoke from APU engine. Coolant in combustion chamber. Contact the dealer.
Incorrect timing. Contact the dealer.

Black or dark grey smoke from APU engine. Air cleaner clogged. Change air cleaner.

PAGE 50 30-865-71
 Troubleshooting
SYMPTOM PROBABLE CAUSE SOLUTION

HVAC: the air conditioner continually shuts The winter cover may be on the condenser. Remove the winter cover from the
itself off The cover is not intended for use when the condenser.
air conditioner is being used.

No 115VAC at power outlet in truck bunk 35amp breaker tripped. Reset the breaker at the generator in the
APU enclosure. If the problem recurs,
contact the dealer.
Generator belt loose. Tighten or replace.

No 12VDC at DCP 20 amp fuse blown. Replace the 20 amp fuse on the APU
controller, at the back of the APU enclosure.
If the problem recurs, contact the dealer.

30-865-71 PAGE 51
 Specifications

APU Engine . . . . . . . . . . . . . . . . . 13.9 hp Kubota, 2 cyl, 479cc (model Z482)

Engine Oil . . . . . . . . . . . . . . 3.5 US Qts (3.3L)
You can use any API Service CF, CF-4, CG-4 or
CH-4 oil and any SAE Viscosity (or weight) of oil.
Consult the table on the following page.
Engine Drain Plug . . . . . . . . Torque 23 ft-lb to 27 ft-lb
Alternator . . . . . . . . . . . . . . 60 Amps @ 14.2 Volts DC
Generator . . . . . . . . . . . . . . 35 Amps @ 115 Volts AC
Dimensions (h/w/l) . . . . . . . 28.5 x 25 x 18.5

CCU Air Conditioner . . . . . . . . . 12000 BTU/hr hermetic compressor

System capacity . . . . . . .
System Oil capacity . . . .
Heat
Heater at low speed . . . . . . .
Heater at high speed . . . . . .
Dimensions (h/w/l) . . . . . . .
Operating Range . . . . . . . . .
5055 oz of R134A
14 oz of PVE (polyvinylether)
5,000 BTU/hr (1,500 watts)
10,000 BTU/hr (3,000 watts)
12.5 x 15 x 28
Heat: 85F and lower
AC: 65F and higher

PAGE 52 30-865-71
 Specifications
40
30
20 SINGLE
20W GRADE
10W
5W

5W20
5W30
MULTI
10W30 GRADE
15W40
20W50

243 253 263 273 283 293 303 313 323 K

AMBIENT
-30 -20 -10 0 10 20 30 40 50 C TEMP
-22 -4 14 32 50 68 86 104 122 F

Engine Oil Selection Chart

30-865-71 PAGE 53

Recommended Service Actions:
Air Conditioning Spring Tune Up:
PAGE 54
CCU General Inspections
1. Check the condenser for damage, leakage and/or contaminated fins that may restrict air flow.
2. Check air ducting and outlets for damage and/or restrictions.
3. Check electrical harnesses for tight connections and harness abrasions.
4. Check the evaporator for:
Intake filter cleanliness, clean if required.
Damaged and/or contaminated fins that may restrict air flow.
5. Check the refrigerant lines and connections for:
Abrasion and wear points.
See your local ComfortPro dealer for details.
30-865-71


100 Hollinger Crescent

Kitchener, Ontario
Canada N2K 2Z3
Tel: 1-800-667-4275

www.impcotechnologies.com

Designed and Manufactured

in North America

2010 IMPCO Ecotrans Technologies Inc. 10-12 PID# 30-865-71D