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Maciej Boguń,

Teresa Mikołajczyk
Sorption and Tensile Strength Properties
of Selected Fibres of Cupric Alginate
Department of Man-Made Fibres Abstract
Faculty of Material Technologies A comparative analysis of the sorption properties, water retention and tensile strength
and Textile Design properties of cupric alginate fibres obtained from polymers with different molecular
Technical University of Lodz weights was carried out. The fibres obtained were characterised by high sorption properties
ul. Żeromskiego 116, 90-924 Łódź, Poland and a tenacity suitable for processing them into a flat textile product dedicated to medical
E-mail: maciek.bogun@wp.pl
applications.

Key words: alginate fibres, sorption properties, tenacity, medical application.

the most often used among all alginate fi- sodium alginate on the sorption proper-
bres. The main advantage of these fibres ties and tenacity of cupric alginate fibres
are their high sorption properties and the obtained from sodium alginate by sub-
ability of transmission in a gel form; this stituting ions Cu++ in the place of Na+
is influenced by wound secretion, which ions.
assures painless changing of dressing [5].
Sodium alginate fibres have the ability
tototally change into a gel [6]. However, n Materials and research
for calcium alginate fibres to undergo method
this process depends on the majority of Materials
blocks, which have their origins in the
The following two types of sodium algi-
mannuronic acid (M) of the fibre-grade
nate polymers of the FMC Biopolymer
matrix, as their stereo-chemical structure
Company, differentiated by the molecu-
prevents the blocking of Ca++ ions and,
lar weight, were used for preparing the
at the same time, their transformation
spinning solution:
into sodium ions [2]. Inserting appropri-
n Protanal LF 20/60 with a higher mo-
ate divalent metal ions, such as copper
lecular weight, and
or zinc ions, into the fibre matrix during
n Protanal FE 10/60 with a lower mo-
the reaction which takes place in the so-
lecular weight.
lidification bath is a method devoted to
introducing new properties of alginate fi-
bres, and at the same time increases their Both biopolymers were characterised by
functionality. a greater amount of blocs, which were
formed from guluronic acid, in relation
The result of works carried out at the to the residue of mannuronic acid.
Department of Man-Made Fibres and
n Introduction described in [7] indicates that fibres ob- Fibre formation
tained from cupric alginate by the above- The alginate fibres were spun by the wet
Alginate fibres form a group of biomateri- mentioned method are characterised by method from a sodium alginate solution
als which finds broad application in med- antibacterial activity. In these fibres we with distillate water as a solvent. An ex-
icine as it is used to manufacture modern also observed a change in their elec- tended laboratory spinning machine was
dressing materials that are adapted to the troinsulation properties, which was an used, whose construction enabled the sta-
kind of wound and its healing stage. Due increase in the electrocoactivity to a de- bilisation of the technological parameters
to their biocompatibility, bioactivity and gree depending on the relative air humid- at accepted levels, a continuous monitor-
lack of toxic activity, they are presently ity [8]. These fibres generate a negative ing, and gave the possibility of chang-
an alternative for the cotton and viscose electrostatic charge when in contact with ing the process parameters within great
dressings commonly used, and they can skin, which causes a decrease in pain felt ranges. The solidification process of the
also compete with chitossan dressings. by patients with alginate dressings, which cupric alginate fibres was conducted in
was confirmed by clinical research con- a bath containing 3% CuCl2 and 0.03%
Alginates are natural polymers with a ducted using fibres made of other fibre- HCL at a temperature of 22 °C. The draw-
linear structure of macromolecules built grade polymers, for example PCV  [9]. ing process was realised in two-stages in
from residue of β-D mannuronic.(M) and This behaviour creates possibilities of a plastification bath of the same concen-
α-L guluronic.(G) acids [1, 2]. The acid applying cupric alginate fibres to medical tration as the solidification bath, at a tem-
groups in the guluronic acids are placed products dedicated to antirheumatic bans perature of 70 °C, and in preheated steam
at the vortex of the carbon/carbon/oxy- which decrease the feeling of pain, and to at a temperature of 140 °C. The fibres
gen triangle, which causes an increase in hospital linen. were continuously taken-up on a bobbin.
their activity in comparison to the man- After the drawing process and rinsing,
nuronic acid [3,4]. Presently, sodium The aim of this work was to determine the fibres were dried at a temperature of
alginate and calcium alginate fibres are the influence of the molecular weight of 25 °C at isometric conditions.

Boguń M., Mikołajczyk T.; Sorption and Tensile Strength Properties of Selected Fibres of Cupric Alginate. 39
FIBRES & TEXTILES in Eastern Europe 2008, Vol. 16, No. 4 (69) pp. 39-42.
Test methods The sorption of water moisture was de- n Discussion of the results
The polymer characteristics were esti- termined at the conditions of 65% and
100% relative air humidity in accordance On the basis of the analysis of the GPC
mated on the basis of gel chromatography
with Polish Standard PN-71/P-04653. results for the two types of sodium algi-
analysis with the following parameters:
nate and molecular weight distribution
n solvent (mobile phase): 0.1 mol/dcm3
curves obtained (Table 1, Figure 1), one
of NaCl, which before being used was
Water retention was determined using a can indicate that the Protanal LF 20/60
filtered and degassed (Sartorius filters
sodium alginate is characterised by a sig-
of PTFE, 0.45 µm); laboratory centrifuge which enabled the
nificantly higher value of the average mo-
n Set of columns: 2 × TSK gel TM Col- mechanical rejection of water from the
lecular weight and the average molecular
umn GMPWXL, 30 cm × 7.8 mm fibres in the centrifugation process with
weight by weight in comparison to those
(TOSO HAAS): an acceleration of 10,000 m/sek2. The re-
of Protanal LF 10/60 sodium alginate.
n Temperature of the columns: 30 °C; tention value was determined by relating
The polymolecular index for Protanal
n Flow rate of the mobile phase: the weight of water retained in the fibres
LF 20/60 is equal to 4.7, whereas for
0.5 ml/min: after centrifugation to the weight of the Protanal LF 10/60 it is equal to 4.6. At
n Volume of the sample doses: 100 µl: dried fibres. the same time, in both cases the molecu-
n Calibration standard: pullulanes lar weight distribution curves are charac-
with a molecule weight from 22,900 terised by a limited content of low and
to 152,000 and polidispersity from The degree of crystallisation and the high fractions, and only the molecular
1.07 to 1.13 (Pollygen). dimensions of crystalline domains weight distribution curve of Protanal LF
were determined by the method of wide 20/60 is slightly displaced in the direction
The analyses were carried out at the Insti- angle X-ray diffraction (WAXS). The of higher molecular weight. Such a distri-
tute of Biopolymers and Chemical Fibres tests were performed with the use of an bution is advantageous as from the point
in Łódz. URD6 diffractometer from Seifert Co., of view of the fibre forming conditions of
Germany, equipped with a copper lamp the polymer, considering the limited con-
The rheological properties of the spin- emitting radiation with a wavelength of tent of fractions with a too low molecular
ning solutions were assessed by a Rhe- λ = 1.54 A operating at a voltage of weight (M < 104.5), as well as a too high
otest RV rotary rheometer. The measure- U  =  40 kV and current of I = 30 mA. molecular weight ( M > 106.5).
ments were conducted with a shearing Monochromatic radiation was used due
rate of 0.2 - 1.31 × 103 sek-1and shear- to the nickel filter. Diffraction curves The processability as well as the final
ing stress of 12 - 3 × 103 N/m2, at a tem- were recorded by the reflection method properties of the fibres obtained depend,
perature of 200C with the use of an “H” and jump measuring mode. to a significant degree, on the rheological
cylinder. Rheological parameters n and properties of the spinning solution. The
k were determined on the basis of flow dynamic viscosity of the liquids is one
curves presented in a logarithmic coordi- The fibre porosity was determined by
of the parameters on which the follow-
nate system, but without consideration of the mercury porosimetry method using a ing depend: the character of the speed
the shearing stress range below 10 read- Carlo-Erba porosimeter linked to a com- distribution during the flow of the spin-
out divisions. puter system which allows to determine ning solutions in the spinneret channel,
the total volume of pores, the percentage the curves of relaxation processes in
The tenacity of the fibres was assessed content of pores with dimensions within the zone behind the spinneret, as well
in accordance with Standard PN-EN ISO the range of 5 - 7,500 nm, as well as the as the value of the transverse gradient
5079:1999. total internal surface of pores. of the speed which changes along the
way of the fibre during fibre formation.
dw/dlogM
Figure 1. Molecu- In cases of a too high viscosity, the ap-
lar weight distri-
0.3
bution curves for plication of an inappropriately selected
Protanal LF 20/60
two types of sodium take-up force can be the cause of fragile
alginate. fibre breakage. On the other hand, a too
0.2 Protanal LF 10/60 low viscosity of the liquid led to capil-
lary destruction. The danger that both of
the phenomena mention-above pose may
exist while using the method of wet spin-
0.1
ning from a solution. The characteristic
of the polymer and the spinning solutions
(intrinsic viscosity, the type of polymer
0.0 and its concentration in the spinning so-
4.0 5.0 6.0 7.0
logM lution, as well as the apparent dynamic
viscosity) also influence the formation
process as well as the appropriate selec-
Table 1. Results of GPC analysis of polymers used. tion of parameters on which the structure
and properties of fibres depend [10]. In
Polymer description Mn, g/mol Mw, g/mol Mw/Mn
order to properly select the spinning con-
Protanal LF 20/60 227,900 1,069,300 4.7 ditions, rheological investigations of the
Protanal LF 10/60 150,700 695,600 4.6
spinning solutions with different poly-

40 FIBRES & TEXTILES in Eastern Europe 2008, Vol. 16, No. 4 (69)
mer concentrations were carried out; the Figure 2. Flow cu-
rves of sodium algi- 1000
values of concentrations were selected 900
nate spinning solu-
on the basis of preliminary tests carried tions with different 800

Shear stress, Pa
out by us. In the case of the polymer with molecular weight. 700
a lower molecular weight (Protanal LF 600
10/60), the sodium alginate was equal 500
400
to 9.2%, whereas for the alginate with a
300
higher molecular weight, the concentra- 200 Protanal LF 10/60
tion was equal to 7%. The good stability 100 Protanal LF 20/60
of the rheological parameters during the 0
storage of the spinning solutions at a tem- 0 20 40 60 80 100
perature of 20 °C for long time periods Shearing rate, 1/s
was also stated. On the basis of the flow
curves obtained (Figure 2) and the rheo-
Table 2. Rheological properties of the spinning solutions.
logical parameters n and k determined
(Table 2) for both spinning solutions, Polymer Polymer concentration Rheological parameter Rheological parameter
we can state that the solution are non- descriptions in the solution, % n k
Newtonian fluids thinned by shearing Protanal LF 20/60 7,0 0.89 22.53
and without a flow limit, as the tangential Protanal LF 10/60 9.2 0.84 27.05
stresses increase less proportionally with
an increase in the shearing rate, alginate Table 3. Sorption properties and tenacity of cupric alginate fibres obtained from the two
spinning solutions during which the flow types polymers; A120/60 - A320/60 - fibres formed from sodium alginate of trade mark Protanal
curves cross the origin on the coordinate LF 20/60, A110/60 - A310/60 - fibres formed from sodium alginate of trade mark Protanal LF
system. 10/60.

As-spun Total Moisture Moisture Water


Sample Tenacity, Elongation
For the particular types of cupric alginate symbol draw drawing, sorption at sorption at retention, cN/tex at break, %
ratio, % % 65% RH, % 100% RH, % %
fibres used by us, the solidification proc-
A 120/60 120 73,3 21,35 37,58 61,54 21,41 2,58
ess was conducted in a way to achieve
A 220/60 90 72,5 22,82 39,15 61,09 20,18 3,26
maximum tensile strength properties and
A 320/60 60 70,6 21,28 41,37 55,19 18,47 2,73
at the same time to increase the sorp-
A 110/60 120 56,3 18,41 35,27 52,12 12,84 2,24
tion properties. This was realised by
A 210/60 100 53,8 16,17 32,78 51,68 14,34 2,28
conducting the solidification process at
A 310/60 80 59,64 19,62 34,71 51,49 12,09 2,02
moderately high, positive values of the
as-spun-draw ratio. In the case of cupric
alginate fibres obtained from the poly- Table 4. Porous and macromolecular structure of cupric alginate fibres obtained from the
polymers of different molecular weight.
mer with a higher molecular weight, a
slight increase in moisture sorption was As-spun Total Total volume Total internal Degree of Dimension of
Sample
observed at 100% RH after a change of symbol draw drawing, of pores, surface of crystallinity, crystallites,
ratio, % % cm3/g pores, m2/g % Å
the as-spun-draw ratio in the direction of
lower values. This was accompanied by A 120/60 120 73,3 0,16 4,98 9,5 16

a small change of 1 - 2% in the mois- A 210/60 100 53,8 0,15 5,02 6,9 14
ture sorption at 65% RH (Table 3). As
was indicated in [7], these properties are
manly connected with the hydrophilic to decrease with changes in the as-spun- range of very great pores (Figure 3 see
character of the fibre matrix. Similar draw ratio in the direction of lower values. page 42). This means that at a relatively
changes in the sorption properties also low total volume of pores, as well as with
occur in the case of cupric alginate fi- Notwithstanding notable differences in an insignificant content of small pores
bres obtained from the polymer with a the values of moisture sorption and wa- for both types of cupric alginate fibres,
lower molecular weight (Protanal LF ter retention, the fibres obtained from the absorption of moisture on the basis
10/60). However, the moisture sorption polymers with different polymer weights of the phenomenon of capillary conden-
values at 65% RH and 100% RH were at are characterised by a similar porous sation plays a smaller part. Furthermore,
a lower level, within the range of 18.17 - structure. The total volume of pores and the hydrophilic chemical structure of the
19.67 % at 65% RH, and 32.78 - 35.27% their total internal surface are at a similar fibre matrix mainly influences moisture
at 100%  RH (Table  3). A significantly low level of 0.15 cm3/g and 5.02 m2/g, absorption. On the other hand, the high
greater difference occurred for the wa- respectively, for cupric alginate fibres water retention values are, without doubt,
ter retention value, which was substan- obtained from Protanal LF 10/60, and influenced by the specific ’egg-box’ struc-
tially higher for fibres obtained from the 0.16  cm3/g and 4.98 m2/g for fibres at- ture of the fibre matrix of this kind of fibre
polymer with a higher molecular weight tained from Protanal 20/60 - the polymer [11, 12], which enables the retention of
(Protanal LF  20/60). At the same time with a higher molecular weight (Table 4). greater amounts of water, also in the form
the character of changes in this factor The curves of pore distribution as a func- of greater polymorphic clusters placed in
as a function of the as-spun-draw ratio tion of their radii are also characterised the fibre matrix, as well as bond in the
was similar for fibres obtained from both by almost identical curves - in both cases internal parts of capillaries with great and
polymer types and indicated a tendency distinct maxima occurred within the very great dimensions. Although a sig-

FIBRES & TEXTILES in Eastern Europe 2008, Vol. 16, No. 4 (69) 41
40
n Conclusions
35 1. Solutions of sodium alginate with wa-
Protanal LF 10/60 Protanal LF 20/60
ter are non-Newtonian liquids thinned
Percentage share pores, %

30
by shearing, without a flow limit ir-
25
respective of the molecular weight of
20 the polymer.
15 2. With the application of sodium algi-
10
nate with a lower molecular weight,
there is a necessity to increase the
5
polymer concentration in the spinning
0 solutions.
1.00E+00 1.00E+01 1.00E+02 1.00E+03 1.00E+04
Radius, nm
3. The use of sodium alginate with a
lower molecular weight does not sig-
nificantly influence the changes in
Figure 3. Curves of the percentage of pores in dependence on their radii for fibres from
cupric alginate obtained from to polymer types. sorption properties of the cupric algi-
nate fibres in comparison to those ob-
nificant content of very great pores with had the highest level of tenacity but only tained from the polymer with a higher
dimensions up to 7,500 nm was indicated 14.34 cN/tex. For fibres characterised by molecular weight.
by the mercury porosimetry method for the highest values of tenacity in a particu- 4. The tensile strength properties of cu-
the fibres obtained from the polymer of lar series, structural investigations of the pric alginate fibres absolutely depend
higher as well as lower molecular weight, macromolecular structure were carried on the molecular weight of the poly-
the pores were not visible on photographs out by the method of wide angle X-ray mer. Its decrease causes a reduction in
taken by a scanning electron microscope; the susceptibility of the fibre matrix to
diffraction. The fibres obtained from the
in Figure 4 a cross section of the fibres deformation processes at the drawing
polymer with lower as well as higher
obtained from the polymer with a higher stage, as well as resulting in a tenac-
molecular weight were characterised by
molecular weight is presented as an ex- ity lower by 7 cN/tex in comparison to
a low value of crystallisation degree,
ample. This is probably connected with fibres obtained from the polymer with
within the range of 6.9 - 9.5%, and by
the low total value of pores of this type a higher molecular weight.
the dimensions of the crystallites, which
of alginate fibres. The shape of the cross were at the level of 14 - 16 A (Table 4).
section of both fibre types is similar to the The cause of the low value of the degree References
shape of a bean. This proves that during of crystallisation of these fibres is prima- 1. Draget, K.I; Skjåk-Bræk, G.; Smidsrød,
the solidification process, gel formation rily their ‘egg-box’ structure, which is O. International Journal of Biological
probably takes place under the syneresis connected with the greater distances be- Macromolecules 21, 1997, 47
process. tween the macromolecules. On the basis
2. Qin, Y.; Agboh, Ch.; Wang, X. Chemical
Fiber International 46, 1996, 272
of the above-mentioned indication, we 3. Aqvist, J. Journal of Physical Chemistry
Similarly as in the case of the sorption can state that the significantly higher val- 94, 1990, 8021
properties, the fibres of cupric alginate ues of tenacity for fibres obtained from 4. Kang, H.; Shin, M.S.; Yang, J-W Polymer
obtained from the polymer with a higher the polymer with a higher molecular
Bulletin 47, 2002, 429
molecular weight are characterised by 5. Hertman, P. Proceedings of the MED-
weight (LF 20/60) are caused not only by TEX’99 Conference, Łódź 10-11th May,
considerably higher tensile strength prop- 1999
the difference in molecular weight and
erties. The alginate fibres spun at an as- 6. Mikołajczyk, T. Fibres & Textiles in
the slightly higher value of the degree of
spun-draw ratio of 120% had the highest Eastern Europe 34(3), 2001, 20
crystallisation, but also by higher suscep- 7. Wołowska-Czapnik D. “New Generation
value of tenacity - 21.41 cN/tex. On the
tibility to fibre matrix deformation at the Alginate Fibers from Medical Application”
other hand, of the fibres obtained from al- Doctoral Thesis, Technical University of
drawing stage. The latter is the effect of
ginate of lower molecular weight, those Lodz, 2006
the phenomenon that the orientation of 8. Mikołajczyk, T.; Urbaniak–Domagała, W.;
spun at an as-spun-draw ratio of 100%
macromolecules in the direction of the Wołowska-Czapnik, D. Journal of Applied
fibre axis depends on the value of the Polymer Science 101, 2006, 686
total drawing. In the case of both of the 9. Froger, Ch. Textile Research Journal 2,
1962, 168
types of fibres discussed, the value of the 10. Boguń, M. “New Generation Precursor
elongation at break is within the range of PAN Fibres Containing Ceramic Na-
2.02 - 3.26% (Table 3). noaddition” Doctoral Thesis, Technical
University of Lodz, 2007
11. Haibang, L.; Soonhong, Y.; Byung-
Generally, we can state that the levels of chul, S. “Resing composition having
sorption and tensile strength properties biodegradability and high absorbency,
of both types of cupric alginate fibres are nonwoven fabric made of the same and
pads comprising said fabric” US Patent
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Figure 4. Photos of cross-sections of cupric
alginate fibres obtained from the polymer should which decrease the pain of pa-
with higher molecular weight. tients and hospital linen. Received 26.11.2006 Reviewed 20.02.2008

42 FIBRES & TEXTILES in Eastern Europe 2008, Vol. 16, No. 4 (69)

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