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Automotive Aftermarket
1 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Description
Multi-purpose Injector Testing
Device
Conventional Nozzle Holder
Assemblies
Unit Injector Nozzles
Automotive Aftermarket
2 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Nozzle Holder
Assemblies
Opening Pressure
Capable to measure the two different
Automotive Aftermarket
3 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Delphi
Denso
Automotive Aftermarket
4 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Improvements
EPS200 Software Version
V2.01
Automatic rate of injection adjustment
Backflow protection
V2.02
Pressure transition improvements
Automotive Aftermarket
5 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Improvements
Windows 7 Update
32 GB vs. 2 GB
Automotive Aftermarket
6 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
300 1002.0
250 1000.0
200 998.0
150 996.0
100 994.0
50 992.0
0 990.0
Pressure Pressure
Automotive Aftermarket
7 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
VL
Injector Mapping
During the development stage an injector is
run through a process called mapping.
TL/EM
Automotive Aftermarket
8 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
ERPM Pressure Q1
500 598 2.23
Q2
95.40
Q3 Q4
6.29
Q5
6.29
Q6
6.29
Typical Full Load Curve
600
700
573
586
2.37
2.30
92.32
95.29
6.29
6.29
6.29
6.29
6.29
6.29
(with Regeneration)
800 613 2.17 96.72 6.29 6.29 6.29
900 698 2.18 100.77 6.29 6.29 6.29 Injected quantity can be varied based on rail
1000 749 1.97 101.51 6.29 6.29 6.29
1100 836 1.97 99.49 6.29 6.29 6.29 pressure and activation time i.e.:
1200 930 1.97 109.57 6.29 6.29 6.29
1300 1077 1.97 114.61 6.29 6.29 6.29
1400 1234 1.97 115.60 6.29 6.29 6.29
1500
1600
1413
1549
1.97
1.97
125.81
130.89
80 mm3 @ 600 bar has a longer duration
1700
1800
1588
1618
1.97
1.97
131.61
131.60
than 120 mm3 @ 1400 bar
1900 1669 1.97 131.01
2000 1720 1.97 130.42
2100 1760 1.97 132.31
2200 1800 1.97 134.20
2300 1800 1.97 134.03
2400 1800 1.97 133.85
2500 1800 1.97 133.43
2600 1800 1.97 133.01
2700 1800 1.93 132.81
2800 1800 1.90 132.62
2900 1800 0.95 142.67
3000 1800 133.86 6.29 6.29 6.29
3100 1795 129.85 6.29 6.29 6.29
3200 1771 0.73 117.04 6.29 6.29 6.29
3300 1772 1.79 96.12 6.29 6.29 6.29
3400 1576 1.13 87.30 6.29 6.29 6.29
3500 1441 0.71 83.42 6.29 6.29 6.29
Automotive Aftermarket
9 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Test Specifications
Bosch Test Plans available via subscription
Current release 2016/A
Covers
Leak test
Injector start behavior (without return flow
counter-pressure)
Full-load quantity (VL)
Pilot injection quantity (VE)
Idle quantity (LL)
Emission quantity (EM)
Actuator resistance
Automotive Aftermarket
10 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Test Specifications
Non-Bosch Injectors
Templates available to produce your own
test plan
Typical actuation times and pressures
entered
Customer defines quantity and
tolerance
Automotive Aftermarket
11 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Automotive Aftermarket
12 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Electrical
Hydraulic
Mechanical
After treatment
Diagnostics
OE
Internet
None
problem
Automotive Aftermarket
13 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Testing Tips
Pre-checks
Inspect injector for:
Stretched studs
Pin fretting/arching
Shorts/opens
Corrosion induced shorts
Automotive Aftermarket
14 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Testing Tips
Pre-checks
Inspect injector for:
Debris
Combustion leakage
Physical damage
Automotive Aftermarket
15 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Testing Tips
Pre-checks
Inspect injector for:
Corrosion
Fuel contamination
Automotive Aftermarket
16 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Testing Tips
Normal defect rates for OE manufactured
injectors < 1 per every 10,000 produced.
(defect in material or workmanship)
Automotive Aftermarket
17 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Testing Tips
High backflow @ leak test
Ball seat erosion
Automotive Aftermarket
18 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Testing Tips
Leak tests pass other points fail
Fuel contamination
Defective bio-fuel
Water in fuel
Excessive additive
Automotive Aftermarket
19 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Customer Pick-Up
How many failed?
None
Referral shop
Automotive Aftermarket
20 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Customer Pick-Up
How many failed?
All/Multiple
Discuss mileage/age
End of life
Contamination
Water in Fuel
flush
Discuss other potential damage
Lines
Pump
Rail
Automotive Aftermarket
21 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Customer Pick-Up
How many failed?
All/Multiple
Contamination
flush
Fuel tank cleaning
Automotive Aftermarket
22 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Customer Pick-Up
Protect your shop
Automotive Aftermarket
23 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.
Bosch EPS205 Injection Tester
Automotive Aftermarket
24 AA/SNA9.2 | 6/3/2016 | 2016 Robert Bosch LLC and affiliates. All rights reserved.