Professional Documents
Culture Documents
Abstract- The current research is aimed at carrying out an exergy analysis of a 33-MW gas
turbine power plant that operates on the Brayton cycle. Quantitative exergy analysis for each
component and for the whole system was done. Based on the exergy balance models
developed, a computer program is written which is used to investigate the performance of the
power plant under varying ambient and turbine inlet temperature conditions. The result obtained
shows that the largest amount of exergy destruction occurs in the combustion chamber and the
least in the gas turbine. The simulation reveals remarkable dependency of the exergy flow rate of
the power output, exergy efficiency, exergy destruction, heat-to-power ratio and the specific fuel
consumption on the change in the ambient temperature and turbine inlet temperature of the
plant.
Keywords: Exergy analysis, efficiency, gas turbine plant, irreversibility, computer program.
2011 D. P. S Abam, N. N. Moses.This is a research/review paper, distributed under the terms of the Creative Commons
Attribution-Noncommercial 3.0 Unported License http://creativecommons.org/licenses/by-nc/3.0/), permitting all non-commercial
use, distribution, and reproduction inany medium, provided the original work is properly cited.
Computer Simulation of a Gas Turbine
Performance
February 2011FF
D. P. S Abam , N. N. Moses
Abstract-The current research is aimed at carrying out an thermodynamics which extends beyond the limits of
exergy analysis of a 33-MW gas turbine power plant that energy-based analysis since exergy is generally not
operates on the Brayton cycle. Quantitative exergy analysis for conserved as energy but is destroyed in the system. The 37
each component and for the whole system was done. Based exergy method assists the engineer in identifying the
on the exergy balance models developed, a computer source and magnitude of performance loss in a thermal
program is written which is used to investigate the
system by measuring the irreversibilities that occur in
In this paper, an exergy analysis was performed II. Problem Formulation and
for a 33-MW gas turbine plant, which is an existing plant
Solution Method
located in Port Harcourt, Nigeria. Mass and energy
conservation laws were applied to each component and The schematic of a GE-MS6001, 33-MW single
quantitative exergy balance of each component and the shaft gas turbine system which operates on Brayton
overall plant was also delivered. Based on the model cycle is given in Figure 1 and shows the main work and
February 2011FF
equations developed, a computer program is written exergy flows and the state points which were accounted
which serves as an efficient tool for quantifying the for in this analysis. The plant consists of an axial flow air-
exergy flow rate at each state point in the cycle, compressor (AC), a combustion chamber (CC), and a
evaluating the efficiencies and irreversibilities in each gas turbine (GT). Figure 2 is the T-s diagram showing
component and for the overall plant, and simulating the the losses due to inefficiencies of the components of the
performance of the plant and its components when the actual open cycle gas turbine plant.
ambient and turbine inlet temperatures are varied.
38
21 Fuel Combustion Exhaust
Compressor
4
Volume XI Issue I Version I
2 3
Generator
1
Turbine
Inlet Air
Figure2- T-s diagram of the actual open cycle gas turbine plant
The thermodynamic analysis of the gas turbine where the subscripts i and e represent inlet and
plant has been done by treating each component of the m T
exit states; E is the exergy of the flow stream, E is
system as a control volume at steady state. This implies
P
that the components experience no changes in their the thermal component of the exergy stream; E is
mass, energy, entropy, volume and exergy content. mechanical component of the exergy stream; the term
Hence, the amount of exergy entering the system in all on the left hand side of the equation represent the
forms (heat, work, mass transfer) must be equal to the change in exergy of the flow stream, the first and
amount of exergy leaving the system plus the exergy second terms on the right-hand side of the equation
destroyed. A general exergy-balance equation, represent the changes in the thermal and mechanical
applicable to any component of a thermal system may components of the exergy stream, respectively.
be formulated by utilizing the first and second laws of The thermal and mechanical components of the
thermodynamics (Mahamad and Mofid, 2005). The exergy stream, assuming an ideal gas with constant
thermo-mechanical exergy stream may be decomposed specific heat, may be written, respectively, as
into its thermal and mechanical components so that the
balance in rate form gives
( ) (
E im E em = E iT E eT E iP E eP ) (1)
T
E T = m c p (T T0 ) T0 ln (2) The exergy change of a system during a
process is equal to the difference between the net
T0
exergy transfer through the system boundary and the
and
exergy destroyed within the system boundaries as a
P
E P = m RT0 ln (3) result of irreversibilities. The exergy destroyed is
February 2011FF
P0 proportional to the entropy generated and is positive for
where P0 and T0 are the pressure and all actual processes. Hence, the general exergy
is the equation applicable to all the components of the gas
temperature, respectively, at standard state; m
turbine plant may be written, utilizing the decomposition
mass flow rate of the working fluid; R is the gas
defined in equation (1) as follows:
constant; c p is the specific heat at constant pressure.
P
Q CV
E W = E CHE + E iT E eT + E iP E e + T0 Se Si +
(4) 39
inlet exit inlet exit exit inlet Tin ,CV
network of the reversible heat engine cycle (Oko, 2008).
where EW represents the exergy rate of
W
( ) ( ) (
E WGT = E 3T E 4T + E 3P E 4P + T0 S3 S 4 ) (7b)
Exhaust:
Q P (c p 41 (T4 T1 ))
( )
E DEXH = T0 S 4 S1 + 41 = m T0 c p 41 ln (T4 T1 ) R ln 4 + (8)
T0 P1 T0
output from the air compressor and the gas turbine, reference temperature and pressure were taken as
respectively; E
CHE
is the exergy flow rate of fuel in the 25C and 1.0132bar, respectively, at relative humidity
combustion chamber. of 60%.
1. Second-law efficiency of the gas turbine power Table 1 Operating data for the 33-MW gas turbine power
plant
plant S/N Operating parameter Value Unit
Since exergy is more valuable than energy 1 Mass flow rate of air through 136.5 kg / s
40 according to second law of thermodynamics, it is useful compressor
to consider both input and output from the plant in terms 2 Temperature of inlet air to 302 K
of exergy. From the above, the general definition of the compressor
exergy or second-law efficiency for a system may be 3 Pressure of inlet air to 0.10132 MPa
Volume XI Issue I Version I
compressor
written as
Exergy re cov ered Exergy destroyed
4 Outlet temperature of air from 603 K
= = 1 compressor
Exergy sup plied Exergy sup plied 5 Outlet pressure of air from 0.835 MPa
(9) compressor
Hence, the second-law efficiency of the gas turbine 6 Fuel-gas(natural gas) mass 2.80 kg / s
flow rate
power plant under study is evaluated for the various
7 Fuel- air ratio at full load(on 0.02 -
components and for the overall plant from the following mass basis)
equations 8 Inlet Temperature of fuel-gas 302 K
Air compressor: 9 Inlet pressure of fuel-gas 0.2279 MPa
E DAC 10 Inlet temperature to gas turbine 1087 K
II , AC = 1 WAC (10) 11 Exhaust gas temperature 644 K
Global Journal of Researches in Engineering
E
Combustion chamber: 12 Exhaust gas pressure 0.1032 MPa
The exergy flow rates at the inlet and outlet of
E DCC
II ,CC = 1 CHE (11) each component of the plant were evaluated based on
E the values of measured properties such as pressure,
Gas turbine: temperature, and mass flow rates at various states.
These quantities are used as input data to the computer
E DGT
II ,GT = 1 WGT (12) program written to perform the simulation of the
E performance of the components of the gas turbine
Overall plant: power plant and the overall plant. The values obtained
E WPLANT for the chemical, thermal and mechanical exergy flow
II , PLANT = CHE (13) rates at various state points in the gas turbine plant are
E shown in Table 2.
Where E An exergy balance for the components of the
WPLANT
is the net power output from the plant?
gas turbine plant and of the overall plant is at this point
2. Power-to-Heat ratio and Specific Fuel performed and the net exergy flow rates crossing the
Consumption (SFC) boundary of each component of the plant, together with
The Power to-Heat ratio for the simple cycle is given by the exergy destruction in each component are
calculated and are as shown in Table 3. The product of
E WPLANT
RPH = (14) a component corresponds to the added exergy whereas
Q 23 the resource to the consumed exergy (Mahamad and
where Q 23 is the process heat supply rate. Mofid, 2005). The sum of the exergy flow rate of
The Specific Fuel Consumption (SFC) for the cycle is products, resources and destruction equals zero for
given by each component. Hence, for each component, the sum
of the values of the thermal and mechanical exergy
3600 f
SFC = WPLANT (15) components and the exergy destruction are substituted
E in the respective exergy balance equation and equated
where f is the fuel-air ratio. to the value of the output exergy as shown in the table.
Table 2 Exergy flow rates and entropy generation rates at various state points in the gas turbine plant
State m (kg / s ) T (K ) P (MPa) E T (MW ) E P (MW ) E CHE (MW ) S ( MW / K )
February 2011FF
21 2.80 302 0.2279 0.0021 0.7205 112.8035 0.0014
3 139.3 1087 0.8100 67.0999 23.9347 0.0000 0.0365
4 139.3 644 0.1075 18.3703 0.2117 0.0000 0.0015
This zero sum indicates that the exergy balance for the The exergy flow rate of the power output of the
compressor, combustion chamber, the gas turbine and gas turbine power plant is found from the exergy
the overall plant are satisfied. The value of the total balance to be 30.2 MW. The exergy flow rate of fuel in
exergy destruction in the plant calculated from the the combustion chamber is found to be 116.9MW. The
addition of the individual exergy destructions in the total exergy destruction in the plant is found to be
41
components of the cycle is compared with the 69.83MW. The gas turbine is found to have the highest
calculated value of the exergy destruction in the efficiency of 99.3%. The exergy efficiency of the
exhaust. combustion chamber is much lower than that of other
plant components due to the high irreversibility in this percentage exergy input and exergy loss in each device
section. Its value is calculated as 44.3%. The exergy and the exhaust based on the results of the exergy
CC
0.28%
GT
25.84%
Exergy input
69.8%
AC EXH
2.73%
43.7%
The simulation of the performance of plant and law efficiencies of the plant and the combustion
components was done by varying the air inlet chamber are found to decrease more significantly with
temperature: 15 45C ; and the turbine inlet increase in the ambient temperature than the air
temperature: 1087 1800 K , respectively. The compressor and the gas turbine, as shown in the figure.
computer program for the simulation under the The simulation result reveals a 3.5%, 8.4%, 1.2%, and
0.07% decrease in the efficiencies of the plant,
February 2011FF
1
42
Second-law Efficiency ( - )
2nd-law Eff-PLANT
0.6
0.4
0.2
290 295 300 305 310 315
Ambient Temperature (K)
Figure4- Change in second-law efficiency with Ambient Temperature Variation
The second-law efficiency of the plant is also inlet temperature increases. The simulation result shows
found to depend significantly on a change in turbine that the second-law efficiency of the power plant
Global Journal of Researches in Engineering
inlet temperature. Figure 5 shows that the second-law increases by about 24% for a 39% increase in the
efficiency of the plant increases steadily as the turbine turbine inlet temperature.
0.34
Second-law Efficiency ( - )
0.32
0.3
0.28
0.26
0.24
0.22
1100 1200 1300 1400 1500 1600 1700
Turbine Inlet Temperature (K)
Figure5- Change in Second Law Efficiency of Plant with Turbine Inlet Temperature Variation
The specific fuel consumption and power-to- temperature. On the other hand, the specific fuel
heat ratio of the gas turbine plant were also found to consumption decreases with increase in turbine inlet
change significantly with the turbine inlet temperature temperature. Hence, fuel energy is saved and power
variation. Figure 6 shows that the power-to-heat ratio output from the plant enhanced as the turbine inlet
increases steadily with increase in the turbine inlet temperature is increased.
February 2011FF
and
1.5
0.5
44
Volume XI Issue I Version I