Professional Documents
Culture Documents
HOW TO BUILD
JOHN MURRAY
.(L't\.O \010
Basic joints
Special
.
doors ~'
:: ( ~.
0:: ~ .... \ I 68
~
Sl~ding doors ~ ( ,}:.._<{" .... .:) ~
Basic joints 19
Door catches \ ~. ( a::.";;; / . . ) 11
Scarf joints 21
Door bolts and locks) \. '- .; : ) $1.
Rail joints 22
25
Door locks ~G" .._J 0:;'
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Middle rail joints
puns -< ..._ --:::y. 5
Rail-to-frame joints 27 /1 ()~ .,.'.........:;
Panel-td-frame joints 28 Shelve ~
-----
29 Adjustable shelves 77
Frame joints
Middle frame joints 33 Drawers
. Back panel joints 34 Drawers 79
Knock-down joints 35 Special drawers 82
Joining rails to legs 37 Drawer slides 85
Joining legs to furniture 39 Materials other than wood
Knock-down legs 40
I Joining wood and glass 88
Joining legs to upholstered furniture 41 Joining metal and wood 90
Joining metal legs to wood top 42 Joining marble and wood 92
Metal leg end fittings 43 Joining rubber and wood 93
Wood leg end fittings 44 Common metal joints 94
Plywood and curves Joining plate glass to metal 96
Plywood, blockboard! and laminated Joining rubber to metal 97
wood 45 Bonding surfacing material to plywood 98
I
Plywood hollow-frame 46 Bonding surfacing material to curved
Veneer 47 surfaces 99
Gra;]"direction in curved pieces 48 Molded plastic 99
~
Upholstery materials 105
100 Foam rubber 108
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SEASONING OF TIMBER
It is essential that timber be well seasoned month. The water entering the pores of the
before it is used. The usual methods are as wood washes out the sap. The timber is
follows: dried in the open air.
Natural seasoning: In- this -method sawed Artificial seasoning: In this method the
timber is exposed to free air after it has till1ber is placed in a drying kiln, and a
been carefully stacked. current of hot air is allowed to circulate
Water seasoning: A somewhat quicker continuously between the layers. For some
method of seasoning consists of immersing woods steam may be used. This is the fast-
. the timber in running water for about one est method.
4 Wood Changes
SELECTING AND BUYING WOOD
After the design has been selected and pheric conditions, but screws or loose joints
studied, the next step is the ordering of ma- will permit shrinkage or expansion. How-
terial. One method is to buy the timber in ever, wood and plywood may be safely
standard lengths and cut the required pieces combined in edge treatment, as shown on
as listed. Another method is to ask the tim- page 52.
ber dealer to cut the material into the sizes Another point to keep in mind is that both
you. need. There will be a minimum of soft and hard wood shrink in the process
waste whichever method is used, because of seasoning. Thus the wood is usually l!J 6
standard timber sizes have been considered in. narrower than the nominal thickness.
in the planning of the designs. This difference is of consequence only in fit-
A void using solid wood and plywood to- ting such parts as doors, shelves, or
gether in the same piece of furniture, par- drawers. If the wood is of a different thick-
ticularly if a flush board is to be visible. If ness from that specified in the design, ad-
such a combination of materials is unavoid- justments must be made in the dimensions
able, glue should never be used for bonding of the part to be applied. Therefore it is
the parts. Plywood and solid wood react best to secure timber of a thickness as close
differently to drying glue and to atmos- ~_ __ ssible to that specified.
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;: ~)!/ THE PARTS
Whether wood is shaped by hand or jj 6?~\\... ::; -e'liniiUaJ.n~hie joint and substituting nails.
of woodworking machines, the process c 0..).,- ,-CYl!efete"lhty.parts are joined, all should be
sists of removing small parts of wood 6 . -!:
1\ lPbe~.9fto make sure they will fit.
sawing, planing, or chiseling in accordance - ----c .
with the selected design. Instructions for assembly are provided with
each design. The glue must be spread on
After the design has been studied and suit- both surfaces to be joined, and the pieces
able wood selected, the various pieces can
clamped together for several hours. Simple
be traced directly on the wood for cutting. clamps or screws and nails may be used to
See details, page 8. The parts should be laid
apply pressure. Wood clamps may be made
out in such a way that the handsomest sur-
by nailing blocks of wood to the ends of a
faces of the wood will be seen in the fin-
rail slightly longer than the piece being
ished piece. In the cutting operation itself;
glued, and applying pressure by inserting
accuracy is very important; if the parts are I.
wedges between the wood and the blocks.
to fit together as designed, the timber must I
The kind of finish a piece of furniture finish coats, and may be dipped in water to
should receive will depend upon the quality prevent dogging and minimize dust. Other
and appearance of the wood, the use it will methods of smoothing the surfaces, such as
receive, decorating tastes, and so on. Noth- rubbing with fine steel wool, pumice, or
ing shows off the beauty of the wood-and other fine abrasives, may also be used. Dust
the builder's achievement!-quite so well should be allowed to settle before liquid
as a "natural" finish. Or it may seem pref- finishes are applied, and the air in the work-
erable to add a touch of bright color to the room should be clear and still. Be sure that
decorating scheme of a room by painting a coat of finish is thoroughly dry before
the piece. Nowadays furniture makers sanding and proceeding with the next coat,
sometimes achieve bold, striking effects by and never rub or sand the final coat of paint
the carefully planned use of contrasting .or enamel. Various rubbing compounds or
panels on the same piece: for example, the "Flour" sandpaper may be sparingly used
drawer fronts of a chest might be enameled after the final coat of shellac or varnish.
or lacquered pure white, while the frame Preparation of surface
could be a strong, deep tone of almost any
other color that would "go well" in the Most raw woods need careful preparation
room. A word of caution to the amateur before they can be painted or finished. Neg-
decorator: if you lack confidence in your lect of this essential preliminary will not
judgment, or are wavering between color only increase the number of coats necessary
and natural finish, remember that the latter to obtain proper coverage-with conse-
is never in bad taste. Furthermore, a natu- quent waste of materials and labor-but
ral. finish can later be painted over, if you will produce less satisfactory results. Fill-
find you are not happy with it. It is a far ers, primers, and unde.rcoats are' not
more difficult proposition to remove the cheaper types of finishing material to be
paint, if you later decide you prefer the used where they won't "sfiow"-they are
"natural" look. indispensable components of a proper
The subject of wood finishing is too exten- finish.
sive to receive adequate treatment here, but
In applying finishes, use good brushes and
a few general pointers are worth giving:
!ceep them in good condition. It is best to
Carefully sand smooth all surfaces, both be- keep special brushes for special uses: one
fore and between coats of finish. Grade M2 brush for shellac, another for varnish, a
sandpaper is recommended for raw wood; third for lacquer. A nylon brush should not
finer grades of waterproof sandpaper- be used with shellac, as the alcohol solvent
such as 0 or OO-are suitable between will attack the bristles.
6 Wood Finish
WOOD FINISH
Open-grained hardwoods must be filled. there are now preparations available which
If the wood is to be stained, this operation make it possible to apply this traditiomilly
should precede filling or be combined with difficult material with a brush instead of a
it-filler-stain preparations are available spray-gun.
in a number of shades. If wood filler is ap-
A "white" shellac finish will discolor wood
plied separately, it should be brushed or
less than varnish, but is not waterproof. A
wiped on and the excess rubbed off with a
"5-lb cut" shellac contains 5 lb of shellac
clean rag. It is important to follow the man-
gum to the gallon of alcohol; "4-lb cut" con-
ufacturer's instructions faithfully with all
tains only 4 lb. Either of these concentra-
finishing materials.
tions will give good results, but the "3-lb
Close-grained woods do not need to be cut" frequently found in stores is not rec-
filled, but a coat of thin shellac is recom- ommended, except for preliminary coats,
mended to seal fir before varnishing, be- which should be thin.
cause of the soft grain. If there are any Varnish finish combines durability with the
knots or resin pockets in the wood, they attractiveness of a natural finish. Spar var-
should be sealed with shellac or knot- niSh is suitable for pieces like kitchen cabi-
sealer. nets, that are exposed to moisture. Other
types of varnish are suitable for high-gloss
Plastic wood or crack filler (in shades to effects, and some types have pigment added
match the wood, if a natural finish is se- . to combine the coloring effect of paint with
lected) should be used to fill nail holes or the natural grain of the wood.
crevices after they have been primed, either
Paint or enamel finish
by the first finish coat or !by swabbing with
linseed oil or varnish. If the wood is to be painted, it must first be
primed, although some special formulations
Natural finishes and most rubber-base paints are self-prim-
Among natural finishes, the least discolora- ; ing. If it is to be enameled, best results will
tion of the raw wood is obtained with wax, ; be obtained by using an enamel undercoat
but this method also offers least protection : preparation. It is generally advisable to mix
against hard usage. A single coat of white I a little of the finish coat into the white
shellac or clear varnish should precede the; primer or enamel undercoat, in order to
wax. Combined varnish-wax preparations tint it, and provide a better base for the
are also available. j final pigment. This measure is especially
Clear lacquer can yield striking results, and! advisable if the final color is very deep.
, I
Wood Finish 7
MARKING THE MATERIALS
The basic types of woodworking opera- cal operations to be performed, the degree
tions required to shape the pieces and of precision necessary, and so on. For all
make the joints shown in this book are il- operations involving power tools, the char-
lustrated on pages 9 through 16. To de- acteristics of the particular equipment and
scribe the actual method of working the the manufacturer's recommendations for
wood would require a whole book in itself, its use will also need to be considered.
but the text does suggest the tools-both
It should be understood that careful sand-
hand and power- for each operatIOn.
ing of the wood is ordinarily required after
In general, the tools mentioned are those the wood has been worked to the proper
that will do the job most efficiently, but be- size and shape. Depending upon the opera-
cause some operations can be accomplished tion, planing or filing may also be neces-
in many ways, the choice of method will sary. In the text that follows, such opera-
depend upon such factors as the equipment tions have not beell mentioned unless they
available, the number of similar or identi- are essential to the description.
SAWING
I,
Hand: Cross-cut saw or tenon saw. Power: Hand: Keyhole or compass. saw. Power:
Circular saw or band saw. Band saw or jig saw.
i
10 Sawing
SURFACING
Surfacing 11
SHAPING
12 Shaping
SHAPING
A-Recess on edge (drawer pull) B-Recess away from edge (drawer pull)
Hand: Chisels and gouges. Power: Spindle Hand: Chisels and gouges. Power: Spindle
molder or router. molder or router.
Shaping 13
JOINERY
..'
14 Joinery
JOINERY
Joinery 15
A-Box ;oint or finger lap
Hand: Tenon saw, chisel, and files. Power: B-Edge dovetail
Circular saw.
Hand: Tenon saw and chisel. Power: Dove.
tail router.
C-Dovetail housing
I
E-Lapped dovetail
Hand: Dovetail saw, fOllowed by chisel.
Power: Dovetail router. F-Secret mitered dovetail '
I
Hand: Dovetail saw and chisels.
16 POwer: Dovetail router.
Joinery _
GLUING WOOD
Either hot or cold glue may be used in wood
construction. After preparing the parts and
making sure that the surfaces are smooth,
spread the glue on both faces to be joined.
The glued pieces should be pressed together
for four to eight hours, dependfug on, the
type of glue used.
Gluing Wood 17
METHODS OF JOINING BOARDS
-
Butt joint Rabbet joint
This is one of the simplest and most Similar to the preceding method, but
frequently used joints. less used because it is more difficult.
Basic Joints 19
BASIC JOINTS
20 Basic Joints
SCARF JOINTS
A B The right angle scarf joint is not often
used in furniture work for practical
reasons: It is not strong, glue will not
adhere easily to its surfaces, and the
joint is always visible.
Scarf Joints 21
RAIL JOINTS
The execution of rail joints is of great
importance, because these are the
basic structural elements in furniture
framework.
Various types of straight rails and
transverse rails may be used to form
various types of frames, and an ap-
propriate joint must be selected for the
type of work to be done. You must
consider the thickness of the straight
and transverse rails, the quality of
wood, and the position of the frame
-whether visible or concealed. A End half-lap joint
middle rail may be added to the This joint is easily constructed, but un-
straight and transverse rails for extra less reinforced with pins and bolts or
support. The series of joints illustrated screws it is not very durable. It is used
will show the various types and explain mostly in repair work.
the characteristics of each.
"
Dowel joint \. . Bridle joint .
Another joint commonly used in repa,ir This is a joint often used by the ama-
work. ',.;~. teur craftsman.
22 Rail Joints
RAIL JOINTS
WEDGE
-----,
I
in every type of
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Rail Joints 23
RAIL JOINTS
tf
- - - -_ _j
SPLI NED
24 Rail Joints
MIDDLE RAIL JOINTS
~
F-Edge attached with feather
A G-Mitered edge used in fine work
H-Application of hardwood edge (C-G)
(solid edge shown)
For fine work the corner will be formed
with a miter joint.
8
-
I-Roll veneer is particularly suitable for
curved edges.
0
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E
- I
F
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G
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52 Edge Treatment
FASTENING FABRIC TO BOARD
For simple upholstery, there are several
A techniques for attaching the fabric to a
panel. Any of the methods shown will
give excellent results.
\
\ \
\
_ _ _ _ _ ....1.
------~
FABRI C COTTON A-Fabric tacked to the back
B-A strip of wood fitted into the
back
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SOLID EDGES
A'_
A through D-Metal borders. and METAL BORDER
methods of fastening them to wood ~-----------
edges
B.,.
PLASTIC BORDERS
To cover wood edges one can use either
plastic material similar to that used on
surfaces, and applied by the same
method (E), or standard plastic bor-
ders (F). /
PLASTIC BORDERS
r~----------
,fE_
54 Metal Borders
APPLICATION OF FABRIC TO DOORS
A-Application of fabric to a sliding
door
B-Fabric held in place on a door by
molding
B
fA BRIC
------,
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A
WOOD OR METAL ST OP
-----------------,I
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RABBET STOP
....... B
"" - . - . ' . ~(
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56 Door Stops
DOOR STOPS FOR DOUBLE DOORS
WOOD OR METAL STOP
------------------, I A
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Door Stops 57
DOOR HINGES
There are several methods of attaching
standard doors to furniture; they vary with
the type of hinge to be used. Hinges are usu-
ally fastened with screws.
The common types of hinges are illustrated
here and'on the following pages. Butt hinges
are shown below.
BUTT HINGES
@@ (Q) @
@ @
,
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Butt hinge~ 'ar~. iised in mass proquction.
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@ @
@ @
@ @
58 Door Hinges
DOOR HINGES
Q =
BUTT HI N G E
HINGE
cg - @
l-
I-
@ @
PIANO 0 R
CONTINUOU5 l-
Miter doors with butt hinges, used for special work H I N G E
Door Hinges 59
DOOR HINGES
- J
OFFSET HINGE
sass. HINGES
....
/ '"
DOUBLE ACTION HINGE
0 ....
0
f
"
!
FLUSH HINGE
COUNTER
HINGE @ @ Flush and counter hinges, commonly used for exten-
sion table tops,
60 Door Hinges
TABLE HINGES
A-Standard table hinges made to fas-
A CLOSED ten extension table tops having molded
edges
B-Another type of extension table:
The straight edges are fastened with
extension hinge. Open, the extension
part is flush to the surface; closed, it is
flush to the edge.
OPEN
TOP CLOSED
B
TABLE HINGE
TOP OPEN
Table Hinges 61
SPECIAL HINGES
I I
1 1
62 Special Hinges
PIVOT HINGES
PIVOT
A HI N GE
@
.
A and B-Doors using internal pivots at top and bot-
tom. Note that (B) uses a stop pivot.
PI VOT HINGE WITH STOP
Pivot Hinges 63
PiVOT HINGES
1 II
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\ A-This three-door problem has been solved by using an
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external pivot hinge (above left) on the two outside doors,
_- /- "- and an internal one (above right) on the door that hides
the dividing panel.
t' ".
,
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64 Pivot Iiinges
DROP DOORS
A drop door may use almost any type
of hinge along its bottom edge. If the
open door is to serve as a desk or sup-
port, it is essential to have the door
held rigidly in position. This can be
done by using metal supports along the
outer edge.
.....
..... _--Y
Drop Doors 65
DROP DOORS
A-A combination hinge and support
is used with this drop door. This is a
satisfactory method so long as the door
is small.
~
COMBINATION HINGE AND SUPPORT
66 Drop Doors
DROP DOORS
A-This type of door stop is simpler to con-
struct than the preceding two, but the differ-
ence in level between the door and the in-
terior would be a disadvantage for some
uses.
_____ .~IJBB.QE
FOLDING DOORS
Folding doors leave free the space HINGE WITH GUIDE PIN
needed to open conventional doors. ""'------------
.....
-
.....
They are simple to make and to install,
but the work must be done very ac-
curately.
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Drop Doors 67
SPECIAL DOORS
----,
----1
VERTICAL
SECTION
Tambour door
Another space-saving door. This type, once very
popular for office furniture, is not difficult to build.
68 Special Doors
SLIDING DOORS
Sliding doors also save room space, but
8 do not allow so large an opening as do
folding or tambour doors. Several
methods of installing sliding doors are
shown. Note that for both installation
and removal of sliding doors space for
clearance must be allowed in the top
1-_
I ________ _ LI _ _ _ _ _ _ _ _ _ _ guide.
CLEAT TRACK GROOVE TRACK
A and B-Sliding door with cleat track
and groove track
c C-Easy-to-make guides, using
wooden strips
D and E-Metal and plastic guides
and their application
F-Plate glass or thin plywood doors
sliding in groove tracks
'---------
WOODEN STRIPS
F
CLEARANCE fO R
----- -----
\
REMOVAL Of DOORS \.-
CLEARANCE fOR
...__.__-REMOVAL Of DOORS
METAL OR
PLASTIC
Sliding Doors 69
SLIDING DOORS
7
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A A
fRONT VIEW
PLATE GLASS
~---------- SID E
PLASTIC OR
C ME. TAL ROLLERS
BALL TRACK r-----------
r--------- '/
/METAL ROD
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70 Sliding Doors
DOOR CATCHES
Doors may be fastened with catches,
bolts, or locks. Locks, of course, re-
quire keys. Several types of catches are
shown on this page. Bolts and locks are
illustrated on the pages that follow.
PRICTIO~
CAT C H
BULLET
CATCH
MAGNET CATCH
DOOR
Door Catches 71
DOOR BOLTS AND LOCKS
DOOR KNOB
~
o
o
= =
MORTISE LOCK
o
fii CYLINDER LOCK
_ PIANO LOC~
Door Locks 73
DOOR LOCKS
A-This bar lock method closes both doors
at the same time.
Band C-Plate glass locking devices which
are particularly useful: (B) is secured with
screws; (C) is applied to the base of the
plate glass.
Gl
7-----..i' A
PLATE
GLASS
74 Door Locks
PULLS
A through D-Many types of pulls or
knobs made of wood or metal may be
purchased and applied to furniture.
Pulls may be used decoratively, but it
is usually best to build them into the
actual furniture as shown in (E).
E-Drawer or door pulls built into the
furniture
8
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MtTAL KNOBS w 000 PULL
c o
PULL
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METAL PULL NUT
Pulls 7S
PULLS
A
A and B-Two examples of pulls cut
into the bottom of a drawer
C and D-Pulls built into cabinet
doors
E-Sliding door pulls are cut into the
wood; a similar method is used for
plate glass sliding doors.
LI _____ I
I
METAL I
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PULLS
______ J I
------:1
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76 Pulls
ADJUSTABLE SHELVES
Adjustable shelves have several ad-
vantages, but the chief of these is that
the spacing between them may be
varied to suit the objects to be dis-
played. These shelves are often used
for bookshelves, kitchen cabinets, and
china cupboards. Here are several
types.
Various examples of adjustable
shelves: Type (D) is one of the best
arrangements.
SHELVES
-----\--...
c
\ -...
-y--, ,-or-- \
B
./
A ./
./
./
./
I //
IL _ _ _ _ _ _ _ _ _
L: _ _ _ _ _ _ _ _ _
SHELf BRACKETS
~ ADJUSTABLE
~ SHELf" PINS
Adjustable Shelves 77
ADJUSTABLE SHELVES
'; .
\ ..... ~...
' ..
'. 0 ....
@ @
t:?
@
~
BRACKET KEYHOLE
~
::J
~
V
BRACKET KNife: ~
78 Adjustable Shelves
DRAWERS
A drawer is one of the most useful and
important parts of furniture construc-
tion, and smooth operation of the
drawer depends upon the perfect de-
sign and assembly of the furniture
piece.
Drawers may be hidden by doors or
they may be exposed. Many solutions
are possible with either design. The
drawings in this section give a clear
idea of their construction and applica-
tion.
A-Simplified drawer construction
Here is a drawer adequate for normal
use which can be easily made by hand.
It is designed in the form of a box
without cabinet joints, and is assem-
bled with nails. The front is attached
with screws driven from the inside,
so that the visible portion is unbroken
'~~~~~td resembles a standard drawer. A
~ ~ c:,C~~( &.no. . pull can be attached in ex-
~ ~ -;ae~fy
r'.... \
same way as for the more
,
/.f( IJ >- f cOr?plfca~d type.
uC:: 4
CC
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k. c "( :
(j ( : : : B_;Box.fbi t often used by craftsmen
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SECTION c;;: c: .' SIDE)~Ei TlON
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A \.... C'
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Drawers 79
DRAWERS
A-Drawer constructed with dovetail A
joint
SIDE SECTION
_41.
PLAN VIEW
I I ___ _
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1- _ _ _ _
41. J
PLAN VIEW
r I I
80 Drawers
DRAWERS
A and B-Some type of dust panel is
A usually installed between drawers.
The one shown in (A) is visible from
the front of the chest; in (B) the panel
is concealed by the overlapping
drawer front.
SIDE SECTION
SIDE SECTION
c
---- --.,I
~"'N-ir------- _.J
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/
/
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~~~~~~~~;;r" ./
SID E SECTION
Drawers 81
SPECIAL DRAWERS
MIRROR
HOUSING
--7
/
/
m
CHANNEL I
I RON
------ \ I 1
7
\ I
\
Drawer with vertical removable divi- \\ I/
sion.strips: This method uses a housing I
!!~~_O_'{_~~!::.~1'
or a channel iron in the side of the ----------,.._ ,
drawer. I ......
II ' '-,
I "
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Drawer with oblique 'removable divi-
sion strips: Either housing or channel
iron may be used.
82 Special Drawers
SPECIAL DRAWERS
PENDArlEX rilE
---------- CLEAT ...
.,.,..,.,., ---~
-----
,,"'"
.,.,."'"
.".
B-Shirt drawer
PULL
-----,
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4114
These drawers can be purchased in '
standard sizes, with various types of
guides. Pulls and knobs can be ap-
plied to them as easily as to wooden
types. These plastic drawers can well
be substituted for wooden ones in
many pieces of furniture. In some
designs, however, the dimensions of
the framework may have to be ad-
justed to fit the size of ready-made
drawer avaihible.
84 Special Drawers
DRAWER SLIDES
>
Drawer with rail on side: A mortise
may' be cut in the side of the drawer
to lUow the drawer to slide between
two cleats attached to the side of the
chest.
Drawer Slides 85
DRAWER SLIDES
L.
I _____________________ _
"'s ..:.
'''t ;.
Drawer Slides
DRAWER SLIDES
Ball bearings in bottom of drawer:
This is still another way to assure an
easily-gliding drawer.
DRAWER STOPS
,
\
\
\
STOP FASTENED
~~D!~!.~.!~
-----------,~J
I
_j
".
I
I
I
/
/
I
I
I
/
/'
I I
{l ~
::.-
Drawer Slides 87
JOINING WOOD AND GLASS
PLATE GLASS
Attaching glass, plate glass, or a mir-
------------7 I
I
ror to wood is one of the most delicate
operations in furniture construction.
The possibility of breaking the glass
during the working process makes it
imperative that great care be taken.
Plate glass or a mirror may be at-
tached to the wood in a horizontal,
vertical, or oblique position. It may
also be welded to the wood with glue
or cement.
I
/
------'
PUTTY
\ ,
--------------------~
RECESS FOR CLEARANCE
__J_.JL_JI---L..
PLATE GLASS
G
....
..._-------
RUBBER
SHEET
METAL A
r-----
B c
METAL
_,
~~ ~.
~_o_.9_.Q __
: ~ t .
d ,.!
~'. "->'V.. ":
.. .
_ _ _ _ _ ..l
METAL
,
I
...:I
MARBLE
MARBLE
-------7 /
------, o
/
\
/
~
/
~ \
.
Jf'::-'_~~ / ~
C ~ ~ ~ !':~'_/.1!:!_
\'L.Q_Q.g___ - .. c
METAL PIPE v
- - ...
---"" - Ii
A c
RUBBER
RUB BER
-------..,
I
\
\
\
)..
I
9,
I
I
,.
/
I
I
~~=-----
-J ..... - -
I
I
------ --
A-Union of pipe and metal strip se- Band C-Sliding metal joints: Note that
cured with a locking pin either piece may be fixed in place with
screws.
D-Two metal strips joined by cross- E-Two metal strips fastened with
lap joint rivets
,----
COLLAR
A-Removable pipe joints held in place B-Metal strip joint held in place
with screws with bolts
WELDED
PIPE
WEL DE D
--------, \
C-Welded pipe and strip joints D-Pipe joints using screwed ends
A
RUBBER
-----..::.:.~ ..\
........... ' \
~~ ~-~-~------~\~------~
,~-
"'-----
RUBBER
VERTICAL SECTION
~
the directions given on page 98 and
keep the plastic sheet bent until the
glue has dried. A wood form should
be used.
----------~ B, C, and D-Three methods of fas-
PLASTIC SUR f' ACE
tening plastic parts to wood
ADHESIVE NAIL
- --~ --7
MOLDED PLASTIC
Within their own domain, plastics pos-
sess at least as broad a range of prop-
erties as metals, and are capable of at
least as great a diversity of composi-
tions. In general, they have the advan-
tage that they can be molded in forms.
It is only comparatively recently that
plastics have come into common use
in the furniture field. Continuous re-
search is being conducted in further
development of their many uses.
We do know enough about the charac-
teristics of plastics today so that they
may be used with the assurance that
they will withstand wear. However, it
is best to check the specific character-
istics of each plastic before using it.
E-Heat-treated plastic can be used
to form a curve.
F-A molded plastic chair: With
molded plastic, any desired form can
be obtained.
RUBBER
, ",.----------
\
\ \L
I ____ _
WE L D EO
. I
One example of a metal frame chair Common type of wooden chair frame that will
The rubber supports between the seat take an upholstered seat
and back give elasticity to the seat.
I B
I
1
\ \\ 1
\ \, I 31"
_____________'\1
'l
see detail A page 41
., .. -- .....
8 - + - - - - - 24"----_+_
,
",
,, . ..
~
~ee detaIl p-a-g-.-22
\
\
\
\ SACk f"ABRfC
- -;+-----------
,
\
\
I
\
r
12~
\
\ SEAT fABRIC
~----------
B
\
__ 2'L-----------~
16~
+------26~------+_
.... .....
.....
'--------
CONCAVE
RA I L
\
\
,\ \
"'-------------
see dt"tail A p a g l" 41
t
width will convert the same design to
a sofa.
11
8
\
\
\
\
\
30" \,..... - - - - - - - - - - - - - -- "
" 15
II
II
If: =- -=---- -= -=---=--= -=--=-=- == = "=
7"
4-
UPHOLSTERY MATERIALS
Here are several types of springs used
in upholstery work.
NO-SAq,A SPRIN G
ZIGGER WI RE
-
~
COIL SPRINGS
018 hfiiiiiiS)
COTTON SEWING TWINE
@5 L, CiJ
LINEN SEWING TWINE
fA BRIC
. LEATHER
,,
,,
---------::..
FLAT STOCK
T AC KIN G TAP E
-------------71
",
/
/ /,
/ I
/' I
I
I
,
\L ___ _
RUBBER
A-Method of applying tacking tape or ad- D and E-In making contoured edges the
pesive-backed tape around the edges of a foam rubber should be cut % in. larger than
'oam rubber slab, using cement. the piece being upholstered.
!B and C-Two different uses of tacking F and G-Another way of making a curved
~ape: The rubber cushion is cut 'l.I in. larger edge
than the piece it covers.
c
/
I
I
..Q_It.Q_/
----.,I
I
I
I
/
I ,
Seats 109
~EATS
<\ and B-Seats made with raffia in differ- A
!nt designs.
:-JX type of canvas seat often used with
~teel frames
)-Webbing seat used in modern furni-
ure ,
STRAW RAF"F"IA I
OR SE AGRASS .J/
_____________
-----------...,
\
\
\
\
\
,
'-----..:---
CANVAS
. -" .;-
~ ./
...'
." / ..
. .l
-'
110 Seats
SEATS
VARIATION A and B-Cane makes a good seat. Note
r-------- the alternate method of attaching the cane
shown in Diagram B.
C and D-Two different types of uphol-
stered seat: Cushions are permanently at-
tached to the chair frame.
IIY
i<
v
fABRIC
Seats III
SEATS
These four seats are made independently
of the chair frame. In commercial work,
greater speed of assembly is possible when A
frame and seat are made independently.
I
I
,
L __________ _
ANGULAR CLIP
112 Seats
SEATS
Foam rubber may be used over a
number of other materials. Plywood
or cardboard may be used as shown
in (A) and (B). Rubber over web-
bing is used in (C).
\ ,
\
\
------~
PERFORATED
PLYWOOD
i,
FABRIC MUSLIN COTTON
----_ -----, ------, RUBBER WEBBING
-----, -----...,
'l I I I ,
c f)) '::fT
~'I<
::-l
x
S(' ?SG)
J(" .A
~10
,,
~~
/
/
\ /
\
L / _____ _
------~ CARDBOARD
A " FRAME
Seats 113
SEATS
LOOSE CUSHIONS
--------...;:::?
_/'/
/' /
/
/
~ ~
Rubber straps have been developed to
serve as springs. The two methods shown.
at right are recommended for. an.choring
:~ms \
the straps under loose cushio~s.: . _______ .J.
fRONT RAIL
\
\r
I
I
I
I
~!! U_B_!I ~R_ _T~ ~!:S,
I
I
/
I
I
I
SEAT- BACK RAIL I
I
Upholstered seats require crossing and
./
weaving of straps. The anchoring detail ----- - -----__/
shown at right for side' rails can also be CORNER MUST BE ROUNDED
used for chair backs (see also p. 121).
SI DE RAIL
114 Seats
SEATS
Coil spring seats covered with rubber. (A)
is a tight seat. (B) is a heavy seat that is
suitable for an armchair or sofa.
Seats 115
SEATS
RUBBER OR DOWN
{:1
t
10"
30
"
+
6\\
4-
-+------30\\ -----_+_
116 Seats
BACKS
The back of a chair is usually lighter
WOOD in construction and more rigid than
--------- the seat. There are exceptions; some-
times the seat is of wood and the
A back is upholstered. Like the seat, the
back :may be constructed in a number
of ways. I have illustrated a few of the
best methods.
WEBBING
'.
I
C~Webbing back
D-Caneback
Backs 117
BACKS
STRAW RAFFIA
OR SEAGRASS
CORD
118 Backs
BACKS
A-Foam rubber back over webbing
B ~
Backs 119
UPHOLSTERY DETAILS
__L.8 -'~. _I! J _
A/,J'V""'" _1:1_~"?_.b-_!_~
.\\0<~)CXXlll __ .c_Q.J_J_Q_~
~~~~~\-..R_~_~_~j:._R
~~m-tiQ:~_S!~~
~?SO<~_f-.R_ -I!.-~ _!;
CARDBOARD
=-~~~~=f~~f_IA~~
~~n~.~~~~~ __ X_~~_~_LC
B
fABRIC
_Q._l_!_9_~ __
BURLAP
/ ARM FRAME
BURLAP
-----------
HORSE HAIR
AND COTTON
MUSLI N
r A B RIC
F;-2~ -
C HA I R DINING AND OrFICE
I I
ARMCHAIR
i
*-
i. 'caO
\
I \ B C
r
1?"
17"
19-
1 21"
1
122 Chair Angles
CHAIR ANGLES
,
\
\
\
B
c
I,
15"
+---25. 1
Chair Angles 123
CHAIR ANGLES
t
6"
7"
I
'-; 8"~_""~-_;_,....-.22" -,-------+--j
~", :.'
B \
\
. ~' _--_90 LOUNGE CHAIR
30 - - ......
25/ / '\ " ,,
30"
r
15"
I
INSTRUCTIONS FOR READ ING DRAWINGS
i
The <;lrawings used in this book have been details to be used. Note, however, that let-
especially planned to help the home crafts-
I
I
ters identifying individual parts refer only
man~ visualize the finished piece, its parts, to the design in question.
and the way they are fitted together. Each
Each set of drawings is accompanied by a
design includes (a) a complete view of the
list of materials (complete except for
finished piece, (b) front, side, and sec-
minor items of hardware) and a few words
tional views as they would appear in a pro-
suggesting possible applications.
fessional cabinet maker's drawings, and
(c) an exploded drawing, with parts Variations
shown in detail for ordering and cutting.
The designs can be easily varied to fit indi-
Accompanying instructions give step-by-
vidual needs by adding or omitting doors,
step,procedure for assembly.
shelves, or units. Decorative moldings may
Most of the construction details are stand- also be added, but it is not advisable for
ard, and are repeated in many different de- beginners in woodworking to make
signs. Cross references clearly indicate the changes in basic construction.
Instructions 125
1 FAMILY WORKBENCH
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A top 1% 24 48
B back V-i 27 35%
C bottom % 22 34lf2
D , '2 side % 22 27%
E 1 framing piece 1% 2 34lf2
F 2 framing piece % 3 34lf2
G 2 door % 17V-i 19
'-._:I-I' . 1 partition % 5lf2 21
. - ,_
J 2 base end % 3 19%
K base front % 3 33
l shelf % 16 34lf2
M 2 drawer bottom V-i 16% 21
0 2 drawer front % 5lf2 17V-i
P 2 drawer back % 5 16
Q 4 drawer side % 5% 21%
R 2 tool rack % 2 15
0 0 A
I
32"
27f
0 0
)='j
-;
I I 3"
-t- 6'-'- t - - - - - 3 6 " - - - - - - + - 6"-+
-t----24' -~---+
32"
A
,
I
,
I
I /
/
//
L:_ __________ _
~ee detdil~ page 29
List of Materials
DIMENSIONS IN INCHES
PART NO. FUNCTION Ihiekne .. X widlh X lenglh
A top 1V2 . 21 57
B 9 bench stop 3
B' 2 bench stop 6
C block 2V2 6 9
0 block 1V2 4 9
E back 9 39
F 3 framing piece 2V2 39
G framing piece 1V2 39
H 4 leg 2 2 30V2
J 2 side piece 9 13V2
K .2 side piece 2V2 13V2
L 3 framing piece 2 14V2
M
'0
P
Q
R
. 1
4 .-
2
2
, ,'2
bottom
drawer side
drawer back
drawer bottom
drawer front
%
%
!4
3,4
17
5V2
5
153,4
5V2
39
153,4
1814
18%
19V2
Ii
2"'~
s cleat 3,4 15
1! q [J [J 0 o 0
~
I
,
Instructions for Assembly
I II
u u --u-
~---~l~I
u ~ u u -u
0
I 0
32"
L- '--
'.._
; List of
;,;~" ".
M'atedalsj
~'~~~ ~,<~'%_~~0" "":0.1:~~
1. Join sides (C) with top and bot-
tom (A) and (B).
2. Attach back (D).
Smaller cabinet 3. Join base parts (G) and (H).
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length 4. Instal~ doors (F).
A top % 12 48 5. Insert shelves (E).
6. Apply finish.
B 1 bottom % 12 46%
$e~ d~tdil 3 pdge 193
C 2 side 3,4 12 291,4 f,- -- - - - - -----
D 1 back 1,4 29% 47V2 1\ \
I ,
E 2 shelf % 10 46% II
II
1\
""
F 2 door % 231,4 28V2
I
G 2 base end % 2 10 I
I
H base front 3,4 2 46 I
I
C 2 side
D back
E 4 shelf
F 2 door
/ .,
F
]1
\
\
\ -
'-=-::_----.-- - - - - - -
set' de tails page 58
30 Tool Cabinets
4 MAGAZINE RACK
DIMENSIONS IN INCHES
PART NO, FUNCTION thickness X width X length
1. Join leg pieces (C) in pairs.
A 2 side % 13 25%
2. Attach sides (A) to bottom (B).
B bottom % 4 25 112 3. Join legs to (A-B).
C 4 leg % 114 21 4. Apply finish.
C +--10"-+ r 27" +-
1
21" 18"
Ii'_
l-j2~t-5"-j2(t 1 H1~" 2sf ~1I
._
detdil 2
'ioee detdil 1
r.-------
I, 1\
\
I
I \
I \
I
.1
1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A 2 shelf % 15 26
B 4 side rim % 1 26
",
J,~29"
C 4 end rim % 16
D 2 rail % 6 30
E 2 rail % 3Y2 27
F 2 brace % 2 15%
6f
~' ~
G 1 handle bar % (diam.) 17
J 2 whee_1 % 5 (diam.)
!lecHon
'""~~~ de tcs i I 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickn ... X width X length
detail 1
1. Join shelves (A) to sides (B).
2. Install back (C).
3. Join legs (D) in pairs, and attach assembly to
sides (B).
4. Apply finish.
see d~tai I 3 page 193
!t' - - - - - - _ - -- _--
'\ "
'\
I
''
"
\
\
\ ,
\ \
\ \
\ ,
\ \
\I
_ _ _ _ _ _ _ _ _ _ _l
D~r
3'. -: 1"
.t+--,,---1s'---ft-
8"
bottom of I~g
,---
screw
\
\
DIMENSIONS IN INCHES
1etdil 1 PART NO. FUNCTION thickness X width X length
A 2 side % 8 28%
B 1 bottom 3,4 7V2 28%
C 2 end % 8 10
D 4 leg 1% 15 1
E 40 strip Vi % 8
E ~lnstructio~s-fdr:Ass~ml)i~J
~
f ,"
~---- 30" ---~I4-~
1
134 Flower Box
8 END TABLE 1
DIMENSIONS IN INCHES
PART NO, FUNCTION thickness X width X length L Attach sides (D), (E), and (F)
shelf % 13 18 to shelves (A), (B), and (C).
A
2. Join supports (0) with pedestals
B shelf % 13 24 (H).
C 1 shelf % 13 30 3. Fasten supports (0) to sides (D),
D 2 side % 2% 18 (E), and (F).
4. Apply finish.
E 2 side % 2V2 24
F 2 side % 2V2 30
G 2 support % 7 22
H 2 pedestal % 2% 22
SeE' detail 1
detail 1
~E \
\
'\
~
______ ~~ i
Sf'' d'tails i
page241
-+- I"
+22
~ 1
r
25"
J 1
1 L
~'"
2"2
16"
..
, ,,_. ~'"
list of Materials
~ ,.';;,' Z;" ~ n
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne .. X width X length
A top % 15 15
,
B top % 15 30
C support 1V-! 1V-! 7V-!
0 2 leg 1V-! 1V-! 16 V-!
E 2 leg 1V-! 1V-! 24V-!
F 2 rail % 2 12V2
G rail % 1V2 13
H rail % 2 25
----------y
see detail 1 page137
E\ \
\ I
I
/~-;
~
E
1,1
I~=====-=~=-==-=:::.=il
II
~
'TIIT'
II
\I
II
II
r1''
1-!'
4
::
II
d
II
)J,LoJ
1.....I-&I_ _ _- ' - -_ _ _..... 1t'
+--11"--+
A
rlr~t: 2~
. .'
Jl
E
tI l8
t
17"
ti 1 1
1~'
7
j_' 0 a;
~
1
136 End Table 2
10 END TABLE 3
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne .. X width X length
A 1 top 3,4 15 30
B 2 rail 3,4 2 12%
C 4 leg 1% 1% 16%
0 rail 3,4 2 25
\
c
I~
.\
C ,
1. Attach legs (C) to rails (B). \ /
2. Attach cross rails (D) to end rails (B). \
\ I
I
detail 1
r r
16~
DIMENSIONS IN INCHES
PART NO. FUNCTION thickneu X width X lengfh
A 1 top 3,4 18 48
B 4 leg 2 20
C 4 brace 2 8
D 2 rail 2 13
detail 1
bottom of leg
/
+--12"--+
2 .Wi. ='.
.f
"t D
~ , e
+-- 13''---+
:1~
-+:,-,..---- 18'--___.,_
15" t~ r 48"
-+4'+- - - - - - 4 0.. -------+4'~
17"
138
1 Coffee Table 1
12 COFFEE TABLE 2
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A top V2 18 42
B 1 rail 2% 30
C 2 rail 2% 13
0 4 leg 2 15V2
r
=r 1'
3{'
~ ~ 2" "
16"
1
10'
4- 29"
15" ~ ..I
I"
\i 18" it
4i ~
42"
B 1i
2"
'" LiU:az . .
+----,,----::--.- 30"
,s-
t2t2~~
rub be r-
helided
,------
,
ndit ;D 1
. 1Si" .
y-- 13'---+
I
I
o
dt'tail 1
tt
2l
42" - +-15-+
1'1
+=+-
IDllDl?D~1
DIMENSIONS IN INCHES
'ART NO. FUNCTION thickness X width X length
A top 3,4 15 42
30"
B rail 3,4 4 23
C 2 rail *, 4 1i
D 4 leg 2Y:z 30
0
E 1 bottom % 12 13
1" 'F 2 side Y2 4 12
G 1 drawer front 3,4 3% 13
H 2 drawer side % 3Y:z 11%
J 1 drawer bottom % llY:z 12Y:z
K 1 drawer back % 3 12%
,, '
o :/ "
," , ,.
, I "
" ,
",'
",
",
,~
[------ -----
!>ee de tdil 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A top 3,4 30 42
B 2 extension top % 14 30
C 4 leg 2 2 28 ',4
D 2 side rail 3~ 37~
bottom of "0
. . . - .
I
I
I
I
I
I
II
I
I
I
I
I
:
I
I
I
I
,. -----~
I
I
I
I I I I I I I
I I I I I I I
/ I
I
29"
I
I
/
/
I
/
wood screw
--- -- -----< ,, I
,
",
'j I
I I L
I I I
e ll,
I I'
I I
I I
II
II
II
II ,/
II /
I
[.----;-------
!:lee de tdll 1 page 142
c
DIMENSIONS IN INCHES
"'RT NO. FUNCTION thickn... X width X length
A. top 3A 14 14
B 21 block 1% 5 5
2
C 4 leg 3A 30 36
I Cut diagonally to make four.
! Four pieces cut from one sheet of plywood.
3. Apply finish. \
\ I
I
\ 'L.
I ___ _
~trew\
31..___c____
.,.-",_.-
---- .... _
'
r<:--
I "
I
I
I
I I
I
I
I
I
I
I
3 ,"
~
18" ---+4+1 \-
22" ----+-
I
I I
I I
22"
44
1 Television Table
16 RECORD' STORAGE CABINET
DIMENSIONS IN INCHES
PART NO. FUNCTION thickn ... x width X length
1
1. Join shelf (B) with partitions (F) and (G).
2. Join bottom (C) with partitions (G); sides (D).
3. Attach top (A) to (F) and (D).
4.: Fasten back (E) and legs (H) to bott9m (C).
5.: Apply finish.
+---.,----- 36" - - - - - _ + _
Fi===~;:::;r:r::=:::::;:r====n=~ t! +-11" -+-5"+
11i"
H
f
1~'
34"
8"
+
8"
List of Materials
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
1. Join bottom (G) with (C) and (D). 5. Attach braces (0) to legs (P).
2. Install partition (F) and sides (E). 6. Fasten legs (P) to rails (L) and .(M).
3. Attach cleats (H) to box and fasten 7. Join cross rail (K) to end rails (M).
motor board (J) to (H). 8. Fasten leg assembly to cabinet with
4. Attach lids (A) and (B) to back (C) wood screws.
with hinges. 9. Apply finish and install equipment.
"\'\'
""
\\\
~I
t
11"
I'ZDlf
t
13"
"0
J" J
II
II
~~------~~----------------
1
~ ~ 3" -
lj"" 15" If 30~ I~
+ - - - - - - - ' - - - 48"
list of Materials
DIMENSIONS IN INCHES
PART NO. fUNCTION thickness X width X longth
A top % 18- 48
B bottom % 18 46%
C shelf / % 17% 46Y2
0 2 side % 18 22~
l drawer back Y2 2 14
M 2 drawer side % 2 17%
0 drawf;lr front % 9Y2 15
P 1 motor board % 15 17
Q 2 cleat ~ Y2 17
R 4 leg 2 (diam.) 4
0 0
Jl~ V V u
-+- 'it 36" 6"'-4-
l
18"
It~ 15"
!I~ 30~ "(II
1 27"
48
d
TJ u
detail 1
Spe6ker cabinet
See list of materials and instructions for
assembly page 151; for legs see page 150.
Radio,Cabinet 2 149
hole'!> for ventila~ion
,/~----------
,/ 1\
'!>ee detail'!> pag() 29
1\
--r------------
I
I
I
f
!
- ---
Instructions for Assembly
.... - --_
I
/ " " "-
,
,I \
I
\
\
, ,
'...... ,/
"'----_""
r---------l
I I
L ________ _j
-list of Materials
DIMENSIONS IN INCHES
PART NO. fUNCTION thickness X width X length
Q top % 12 28
R 2 side % 12 341,41
5 1 bottom % 12 26%
T 2 bock 3,4 26V2 30%
U . toeplote 2 % 3 ; 26%
V 6 molding V2 %; 30V2
V' 6 molding % %i 25%
1 For variation on page 149 use 31 'A. I
2 For variation on page 149, substitute legs (R), page 148.
"
\ \ v_____
I
molding
_
DIMENSIONS IN INCHES
PART NO. FUNCTION !"ieknon X wid!" X leng!"
A 3 shelf % 12 45
B top % 15 45
C 1 bottom % 15 43Y2
0 2 side % 15 211,4
E back 1,4 21 V2 44V2
F shelf % 13 43V2
G separator % 14% 43V2
H partition % 4 143.4
J door 3,4 15 3,4 22 3,4
K door % 15% 213.4
dlltail 2 L 2 drawer front % 4 21%
M 2 drawer back % 3Y2 20Y2
0 2 drawer bottom 1,4 141,4 20~8
IVarlahon:
.. Ca b'Inet Wit
. hout. d rawers "
0 Eliminate drawer parts and partitions (G) and (H).
Revise doors as follows:
,
""
Q "" ',\1 " I
,,\1 / LI ________ _
',\1\L/ ___ --. ________ _
see detcul 2 page 152
see details page 79
1t' .. 1t ."
1~ "1i
. ..
1t-----45 ---:..._ -++-12 -#- -t-15 -+ +-----4~:'-------+
T
-
71"
I
0 0 Il
. . 0 0
10 0 . .
. 4-la'
+ 1/"
Open-Shelf Breakfront 153
21 CABINET 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length 1. Join top (A), bottom (B), and
A top % 15 42 separator (K) with sides (C) and
B 1 bottom % 15 40% partitions (D).
2. Install back (E).
C 2 side % 15' 21 %
--------------------------- 3. Attach cleats (G) to sides (C)
D 2 partition % 14% 20V2 and partitions (D).
E back % 21 % 41 V2 4. Fasten panels (J) to doors (H).
5. Fasten doors (H) to frame.
F 3 shelf 3~ 13 13
6. Install shelf (F).
G 6 cleat % % 13 7. Join drawer sides (0) with front
H 3 door % 13 15% (L) and back (M).
J 3 panel % 9% 12 8. Install drawer bottom (P).
9. Join top and bottom (Q) and
K 3 separator % 13 14% (R) to sides (T) and back (U).
l 3 drawer front % 4 13 10. Fasten doors (V) and (W) to
M 3 drawer back % 3% 12M! frame.
11. Apply finish.
o 3 drawer bottom % 12% 14%
12. Set both pieces on bench.
P 6 drawer side % 4 14%
+-10~-+
Q top % 15 24
R
T
u
2
bottom
side
back
3~
%
%
15
9%
9% 23%
22%
15 1. 1S!
v
w
sliding door
sliding door
%
% 8%
I
11 %
d~tall
.1 +--13---+
. 1
door sec t ion door front view
154 Cabinet 1
\ I
0
0
\
0)
0
0)
\
0
II
I J l \ I \ 0 0 10"
'----.:...
1 l
~ t
12" 12"
T
~
42"- I
I
24'U
., 1-11
-r3~------------- 6 0" 3+
~-~
I
I
I
I
I
I
-- .- I- - - .....
I
I
I
I
I
I
rr
13" 15"-
1
I I
I I
1-- I
11"
see detail 3 page 193
~:::::.:--- -- -------
"
I'
....... _....
I "
I "
I
I.
f
!
I
I
I
I
I
Cabinet 1 155
22 CABINET 2
list of Materials
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne .. X width X length
A 1 top % 18 60
B 1 bottom % 18 58%
C 2 side % 18 20%
0 1 back % 20% 59%
E 2 partition 3,4 173,4 19%
F 2 shelf % 16 19
G 2 door % 19 19Y2
H 4 cleat Y:z % 17
K 4 drawer bottom 1,4 18% 171,4
L 8 drawer side % 4% 17%
M 4 drawer back % 4% 18Ys
0 4 drawer front 3,4 4"s 19
p 8 cleat % % 17%
Q 4 brace 1% 2 8
R 4 leg 11,4 2 13
S 4 rail 11,4 2 12Y2
156 Cabinet 2
\ee detail 3 page 193
,f\----------
I'" \
I '
I I
\
\
\
I'
I \
I I
f
_______ j
t~ \\11
Q t R
\l"e dl"~ail 1
q
21" ;
+33
12-1
+,
k- _b_! ~ ~ ~ _\!! _P~ '!_l"_ '_6~_
so" +-t8'~
T
21", r
32" rT
+11"
-+s" 48- 6'+ -+ ;y-15" -V-
1
Cabinet 2
157
23 DESK 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length 1. Join legs (C) with cross rails
A 1 top 3,4 22 29% (B).
B 2 side rail 2Y2 46 2. Join rails (D) with legs (C).
3. Attach bottom (F) to sides (G)
C 4 leg 2% 26 and front and back (H).
D 2 cross rail 3,4 2 17 4. Insert partitions (J).
E leaf 3,4 83,4 17 5. Fasten leaf (E) to side (G).
6. Join bottom (L ) to sides (M)
F 1 bottom % 8 16
and back and front (0).
G 2 side % 4v.. 16 7. Attach leaf (K) to side (M).
H 2 front, back Y2 4v.. 9 8. Insert partitions (P).
J 2 partition v.. 33,4 8% 9. Fasten top (A) to rails (B).
10. Attach compartments to frame
K leaf 3,4 133,4 22 with wood screws.
l bottom % 13 16 11. Apply finish.
M 2 side % 11 16
0 2 front, back % 11 14
I
p 2 partition v.. 10 13% I
I
I
I
I
I
:C
bottom of leg
detdil 1
158 Desk 1
+ \
):-
52" -
- -----r----, - - + - - - - 22" ------1"-
I
r l..._ J~
J
I
I r,_--J -- ---------
I I
n
u
L-n
LJ
29
...
It - -
r
l .,
l J L
42'~~"-+3'
-----, I i I
I ~ I I I
II
Ii-
I
---=.-
[::~--
II
l,
j
I
'
:
!
:
r=====-==--=J
e~~====~l
I
-...:====::r::i
----------------:.:1=------
I
l
17"
2!!'2-
Desk 1 159
24 DESK 2
list of Materials
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne.. X width X length
A 1 top 3A 24 45
B 2 rail 11M 3 40
C 2 brace 3 13
0 4 leg 1v.. 2% 28.1M
E 2 side 3A 17 23
F 2 bottom 3A 13Y2 23
E
A1
G 1 back 3,4 13Y2 15%
H 1 support 3A 2 13Y2
K 2 support % % 20 3A
l 1 drawer fron' 3A 4 13%
M 1 drawer back % 3Y2 12% ~
284
0 2 drawer side . % 4 21%
p 2 drawer bottom 1M 13 21% de ta i I 2
Q 1 fron' % 10% 13%
R back % 10% 12%
0
T 2 side % 10 3A 21%
++
1"
U parHtion 1M 10 13
160 Desk 2
o
\
\
\
,
\
\
\
\
\ , \\
, \
o ',\ \
'~3
________
!tee detail 1
r- - - -- -- -- -- - - ----- -- - - --
I
-----1
I
1 I
I
I
I
I f
I (
I
I
o I
I
I
I
I
I
L
I ________
I _ __________________
I
1
, .
24 - - - - + I J
.J-_ _ _
I I' I
4 5"
t\
~ 1 ~ IT 3" I
.
I
1
,,"
0
29" 0
,
Desk 2 161
ZS STOOL
DIMENSIONS IN INCHES
ART NO. FUNCTION thickness X width ~ length
-----
A 1 top V2 13% 22%
B 2 side 3 22
C -4 leg 2 12
0 2 rail 2 14
E foam rubber 2 13% 22V2
~.
r
12"
1
15"
1 20"
22i
,"
1"If 1 ,.1" 14"
16"
J
II
~-~
/
I
/ //
I //
I
I
/, It
:
/ /
/~
IL.~ _ _________ _
/
' /
/
C
.
bottom of leg
.62 Stool
26 BENCH 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickneu X width X length
A top % 15 48
B 2 rail 2% 34
C 4 leg 2 1514
D 2 brace 2V2 9
see detail 1 E cushion' 15 48
:'l
1\-------
) Foam rubber.
,, \
\
,' \ \
", \\,
C
-------;- -----~ "
see detaIls page- 26
I~~<G?~I
1. Attach legs (C) to rails (B). C
2. Join rails (B).
3. Attach braces (D) to rails (B).
4. Fasten top (A) to frame.
5. Apply finish.
6. Add cushion (E).
ell' tai I
j.
I
I
I
y'
16"
I
I
I
18"
~6"
~
36"
48"
't
6"4-
1 15"
1
Bench 1 163
27 BENCH 2
dt"tail 1
DIMENSIONS IN INCHES
ART NO. FUNCTION thickn... X width X length
dt"tail 2
15 .48
j]
A 1 top %
B 2 rail 2V2 3.4
C .4 leg 2 15%
0 2 brace 2% 9
E cushion 1 15 .48
1 Foam rubber.
A. 1 top % 11 60
B 2 side rail 3 60 '
C .4 leg 2% 9 C
D 2 end rail 2%; 11
2 rung % (diam.) 12
:;4 Bench 2
,//
~l"_~_ C!e_t~~
\
! ---
pagl" 164
----
, \
\
t
12"
+--13"
-_
-+
{
1
It
12 9"
~ ++-6~W
. 42"
60"
- T
--
2Ld
........
TcA r
18"
,"
13"
rf
2I 'fxI
{
1" -r
i
9~
i l~~
12" -
1J I
I
~--'6" ~.-~,
-H
," ..I "'-t
-=-------
-J.u
18"
_ _ _ _ ____.L__
60"
i'f
t
3"
'18"
Bench 2
rt 165
28 SECTIONAL BOOKCASE
-see------
detdil 3 page 193
------;.71'
detclil 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne.. X width X length
A 2 side % 12 22V2
B
C
0
E
1
2
2
back
top. bottom
shelf
cleats
1f.&
%
%
V2
11 V2
12
10V2 11%
23%
12
V2 11
-+-12''--+
1 ->-12'--+
24"
1. Join sides (A) to top and bottom (C).
2. Attach back (B).
3. Attach cleats (E) to sides (A) and shelf (D).
4. Apply finish.
I
~ ________~ ~I 3" L -______ ~
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
(all) 30 36
Enlarge drawing of parts and trace on plywood as
indicated.
13li
t~ 31"
17r"2-
1 y--14" 11 1"
Chair 167
30 DINING SET 1: TABLE
List of Materials
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne.. X width X length
A 1 top % 30 60
B 2 side % 1% 60
C 4 leg 114 214 2814
D 2 side rail 114 514 45
E 2 end rail 114 3 25
detail 1
c
c
~ __~~~!~n~p~~~3!
31~'
c
11
-
29"
,
-,
I
J
J
,I
I
I
:C -t- 6'-+-------'-----
.,
I
t ~--~----~--~--_r--------~r_
S' T
I
bottom of leg 1
23'
.
Dining Set 1: Table 169
31 DINING SET 1: ARMCHAIR
DIMENSIONS IN INCHES
I'ARl NO. fUNCllON thickness )( width X length
A 2 leg 3 31
B seat Y2 17 19%
B' seat' 17 19%
C 2 leg 2 24
D 2 arm 1 Y2 14
E 2 rail % 1% 19%
F 2 rail % 2 19%
G 2 rail % 1 Y2 15Y2
l Foam rubber.
F 1i .
24" I #iW~e;;. . t2"
-+---- 19~; ---+ 17"
,
\ I
\I
,\
,
I
I
>
,, ,,
, I
1/
I I
\
\
\
\
/ I
I I \
I I C \ I
\ 'LI _______ _
,I
/1
,/
" see d e td i I 2
l _______ _
~ee detail 3
upholstered 'bae k
.,
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne.. X width X length
A 2 leg 3 31
B 2 rail 2% 15
C 2 rail 3,4 2 13
D 2 rail 3,4 114 13
E 2 leg 2 17
F seat V2 15 17
F' seat' 15 17
, Foam rubber.
see detail 1 page 174
,-------------
\,
\~,
'
,' " , ,I
\
\
\
\, 't
r
14"
I-- /-
17"
1+--17"----+-
Im<:iJ~1
DIMENSIONS IN INCHES
'.4RT NO. FUNCTION thickness X width X length
A 2 rail 1(2 3 16
B 2 leg 4 32
C 2 leg 1% 17%
0 2 rail 2 16
E 2 rail 2 14
F 2 rail % 34 16
G seat V2 15% 18
G' seat' 15 34 18
1 Foam rubber.
1. Join legs (B) and legs (C) to rails (E) and (F).
uphol 'i>t ere d 'i>eat 2. Attach rails (A) and (D) to sides (B) and legs
(C).
3. Apply finish.
4. Apply upholstery (G') to seat (G).
5. Fastenseat (G) to rails (D).
~
!
I
---
I
B
I
lS"
+ - - - 21" - - - +
1 +---18"---+
c
17~
~I
I. Join sides (B) and legs (C) with rails (E) and
(F).
2. Attach rails (A) and (D) to sides (B) and legs
(C).
3. Attach arms (H) to supports (1) and ,fasten
(H-J) to (B) and (E).
4. Apply finish.
5. Cover seat (0) with upholstery.
6. Attach seat (0) to rails (D).
detail 2
32~
t
18"
DIMENSIONS IN INCHES
PART NO. FUNCTION thickn ... X width X length
1
see detail 2 ~c
--------" 1. Attach legs (C) to cross rails (D).
.r' 2.
3.
4.
5.
Fasten rails (0) together at notch
Attach braces (E) to rails (0).
Fasten ends (B) to top (A).
Fasten top (A) to rails (0) with wood screws.
6. Apply finish ..
detail 2
4-----36"---+
+- 7" 21"
r"tmrc:1l~ 1
PART NO. FUNCTION
DIMENSIONS IN INCHES
thickne .. X width X length
1 13"
2 back leg 1% 2 19%
t
A
B 2 front leg 1% 2 21
C 2 arm 1% 1% 20%
0 support 1% 2 22%
E top 2% 20V2 16"
F 1 front rail 4 22
G 2 back rail 6% 20%
H 2 side 3,4 4 19%
K 2 side rail 3A 4 26 - + - - - - 258
fI'
----4.-
23"
detail 2
l seat brace 4I
24 For both pieces follow instructions on
20 page 177.
M back brace ~
~"
1,18 4Sf 2 S(taITl~
+- 7" 21" -+-4~--------- 721" 3 Seater" - - -
I
r-,
T I
1
1
1
I I
;:
1
I
I
I
I
J
) !f rl :
l1
29"
/ L j-J
M/ L
72"
r
29"
I
J
I
_.1_
22" I
48" 1
1 1
T
J
!,
~
I
13"
I . t
16"
29"
1
I
I
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A 2 arm 114 4 21
B 2 back leg 114 4V2 22
C 2 front leg 114 2 21%
D 2 rail 2 23
E 2 side % 4 25
F 2 side rail % 4 24
G 1 top 2 21 Va
H 2 back rail 2V2 21 Va
J front rail 3 21 Va
K 2 support 3 5
Also required: 7 yds of common webbing; 4 yds of No-Sag spring; one piece of foam rubber lYz
in. thick and 23 in. by 21 in.; and one rubber cushion 5 in. thick and 22 in. by 23 in.
.f
:' ~
_ .r ,
.'
- .'
182 Armchair
set" detail 1 page 178
r - - - - - ._- - - - - - -
I
\
\ see detail 4
\ p age 180
!ocrt"w
~----
G '. r-------
I
,,
I,
\
I
,,
\
\
t \........
4"
.:
+L--------''. ID"
4-----24"---~
12J 26"
2"
t
7" t t
+
a"
+
5- [ ]
130"
23"
t
10"
30"
+ 44----
1~" 1~"
23" ---~
Armchair 183
40 BED SETTEE
mmeJ~
DIMENSIONS IN INCHES
PART NO. fUNCTION thickness X width X length
S (rubber mattress) 5 30
-- 74.
I I
I
I
Seven yd. fabric; ten yd. webbing I
I
1 Cut diagonally to make four. I
/ ~-c=::~~~
I
I
I
I
1. Join side rails (A) with end rails (B).
2. Attach leg rails (D) to side rails (A).
3. Install corner blocks (J).
4. Fasten legs (G) to leg rails (D).
5. Attach cleats (E) and (F) to rails (A) arid
(B).
6. Join sides (K) and braces (L) to back rails
(M) and (0).
7. Apply upholstery.
8. Bolt back support (H) to side rail (A).
9. Attach seat (C) to frame.
lO. Fasten back support (P) to upholstered back
and to support (H).
11. Install mattress.
C_
t
11"
I I ,
~I
r
7'2."'
u
see detail -
..,-------
1 -page
--- 184
-
dE'tail 2
J
~
\ It
. J /
\ 1/
-T..Ji:.-, --
see dl?tdll 2
DIMENSIONS IN INCHES
PART NO. fUNCTION thielen.1I X width X 1.ngth PLYWOOO
A top 14 42
r------
1M I RROR
B 1 bottom 14 40%
I r------
I I
I I
C 2 end 4% 14 I I
,,
I I
D back 4% 41%
E 4 leg 2 23 ,
F cross rail 3 28 : ' I
I I I
I I I
G 2 end rail 3 10 I I I
H 3 drawer front 3% 13
Mil,
I I I
I
I I I
J 6 drawer side 3% 13%
I I :
K 3 drawer back 3 12% I , ).
M
L
2
3 drawer bottom
frame
12% 13%
1% 21 I
6l-
It(.
0 ,
2, -"--frame.
~
1% 16
.
"
P 1 . mirror ". 15 20
Q .'Or 1 mirror back 15 20
R'- ',: 2 par~ition 3% 13%
.
. .
.,
.;
\
i
1. Join top (A) a"nd bottom (B)
with ends (C), partitions (R),
,. ~ ~
,
I
I with wood screws.
5. Join drawer sides (1) with
I
drawer fronts (H) and drawer
backs (K).
E: 6. Attach drawer bottom (L) to
I sides (1).
I 7. Join mirror frame pieces (M)
I
and (0).
8. Fasten plywood back (Q) and
mirror (P) to frame (O-M).
9. Attach mirror frame (0) to
vanity top (A).
bottom of leg 10. Apply finish.
~
E
I
"
I
'\
\I
I,
,',
~~ LI ___________ _
see detdils Pdge 79
\\ 1 /
II 1 /
'I 1/
__________ J ~ 1/
E
see detail2 page 200
~~l~ o 5"
~~r~
27"
22"
Dressing Table 1
J +--_,," _--+- l 187
42 DRESSING TABLE 2
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
~13"--+
A top % 14 45
B
C
D
4
2
2
side
bottom
back
%
%
14
14
11 V2
12V2 18V2
1814
14
B
1 1"
18;; f'
E 2 door % 11% 17%
~pl
F
G
H
J
2
4
4
shelf
cleat
drawer support
leg
%
%
%
PI.!
11
13
1%
%
11%
10
19
9 ~t'+
14" --+
1 20"
J~ 1
K drawer front % 3 19
l drawer back % 2V2 18Ve
}'
M 1 drawer bottom 14 1214 18%
-t-tz., 12il
0 2 drawer side % 3 12% Vs
P 2 frame % 2V2 20
Q frame % 2% 14V2
R mirror 1514 19V2
S mirror back Va 1514 19V:2
I
~
I--
0
-
1
0 c '9"
27"
U
J---'
~
- t
8"
- 19" 13"
+-13" ...l.
- 45
II ____ -+
!oE'E' dE'tai I 3
______ _p~g_E' _193
-7'"--
/J -
// I
/ I
// I
/ I
/ I
/ I
/ I
I
I
I
J /
, - d;'.i~ - i).-g.-3/'1J
Dressing Table 2 189
43 DRESSING TABLE STOOL
DIMENSIONS IN INCHES
PART NO, FUNCTION thickness X width X length
A top V2 1P,4 18
B 2 side 3 17V2
_'
C 4 leg 1% 13
D 2 rail 2 12
E 1 foam rubber 11% 18
cushion
" 18"-"---+f--'4"-t 1
13" 15"
I~~~'~I
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
Wardrobe
t
10"
1
48" 7Z'
I
tit'.
10"
W
+--24" - - + - - - 36"-~r-- 24" --+- +--24"----+ +-15'49'+
84" - - - - - - - +
_- .. -." ." ~
,
I --.
I ,
~ .// \
~/ "
---,
'l>crt'w'l>
1\
,1-
see detail 3 page 193
~-----------
,, \,\
,
I '
o
o
192 Wardrobe
if rabbet. joint i!o made end to end, piece!.
mu!ot be in!oerted to fit
- - - -.- - - - - - -- - - - - - - - - - - --,
"- ,
Variation: Bookcase
With the addition of a base, as shown
at the left, the center section of this
wardrobe could be used independently
as a bookcase. Legs could be used in
place of the base.
Wardrobe 193
4S CHEST 1
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A top % 18 18
B 1 bottom 34 16V2 18
C 2 side % 18 2014
0 1 bock 14 17% 20%
E 3 drawer bock % 6 15%
F 6 drawer side % 6% 17%
G 3 drawer bottom 14 16 1714
H 3 drawer front % 6V2 16V2
J .4 leg 2 8
K 3 roil 2 13
L 6 cleat 14 V2 17V2
0
1
21"
II
I 28"
,I
I
I
f
I
I
f
I
0 I
I
~
7"
101
-+-_ _ 18" _ _
!oj
-+-L--+-__ 18" _ _-+- bottom of leg
194 Chest 1
46 CHEST 2
2 .'
-H-
Lu t
-tr,,.-f-
\
I
0 0
0 0 ,I .
0 0
II
\ ~
... U
_......------ 36" - - - - - - + - -+----18" ---+-
Chest 2 195
47 CHEST 3
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne.. X width X length
A 1 top % 20 4'5
B 1 bottom %_ 20 43V2
C 2 side % 20 231.4
D back 1.4 23% 44V2
E 2 facing stri"p % 2 43%
F 4 rail % 17%
G 3 drawer front % 7 43%
H 3 drawer back % 6V2 42%
J 6 drawer side % 7 19%
K 3 drawer bottom 1.4 191.4 43
l 4 leg 2 8
M 2 end rail 2 15
0 cross rail 2 32
L
d()tail 2
196 Chest 3
!o~~ d~~ail 3 pa 9 ~ 193 see ~detdjls page 29
1\------------ r..-----------
, ~
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,
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II
,
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8"
I U
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LJ
3 3 ' - - - - - 4 - 6'+
45" -------~
+1~ ~
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1?,'--tH-1
20" - - - + -
Chest 3 197
48 CHEST 4
l~eJ.tn!
~ >,', <,/>".;..1;\ _,. ,.
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A top % 20 54
B 1 bottom 3A 20 52V2
C 2 side 3A 20 23lJ.i
0 partition 3A 19% 22%
E back % 23% 53%
F 4 facing strip % 2 25%
G 8 rail % 17%
H 6 drawer front % 7 251'8
J 6 drawer back % 6% 25
K 6 drawer bottom lJ.i 19lJ.i 25%
L 12 drawer side % 7 19%
M 1 cross rail 2 35
0 2 end rail 2 15
P 4 leg 2 8
o ,
I
I
(0).
6. Join drawer sides (L) with drawer
front and back (H) and (J).
7. Install drawer bottom (K).
bQ ttom of leg 8. Apply finish.
198 Chest 4
0 0
. . .
0 0 24"
I
0 0 [
\ ,
~ 9
0'
l 0'
36
l
_.I_
1
g" -t
8'
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1-1 01---_ _ 17" --+-,~t-'
J,
J -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ S4--------------r _.__--- 20"
I
I
I
Chest 4 199
49 CHEST 5
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A top % 18 36
B 1 bottom % 18 34%
C 2 side 3,4 18 411,4
D back \4 35% 41 V2
E 4 facing strip 3,4 2 34V2
F 8 rail 3,4 15%
G 5 drawer front % 7 34%
H 10 drawer sides % 7 17%
J 5 drawer back % 6% 33%
K 5 drawer bottom 1,4 171,4 34
L 4 leg 2 8
M 2 end rail 2 13
0 1 cross rail 2 25
bottom of Ie-g
.g '{ :Wf'~ n $ 'Ii ' '. ~ ""< ,~ f'J!i.~" %
200 Chest 5
s~~ (1~tajl 3 pag~ 193 st\'~ d('tails pag' 29
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0 0 I 42"
50"
. I-
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8"
12~;
Single Bed
PART NO. FUNCTION
DIMENSIONS IN INCHES
thickne .. X width X length
o
A 2 side rail 1~ 5% 74%
B 2 end rail 1~ ,.. 5% 40
c 2 headboard 1~
2si'
D 4 leg 1~ 2% 31 31"
1
E 2 cross rail
F 2' corner block 1~ 4 4
Twelve yd. No-Sag spring; 60 extension springs;
single mattress.
1 CUI diagonally 10 make four.
NightTable
G top 3A 12 24
J 1 bottom 3,4 12 22%
H 2 side 3,4 8~ 12 +S'~
~
K back
L rail 1% 9
M 2 rail
o 4 leg
B 2 end rail 1~ 5% 55
c 2 headboard 1~ 3% 37V2
E 2 cross rail
Sixteen yd. No-Sag spring; 80 extension springs;
double mattress.
DIMENSIONS IN INCHES
PART NO. FUNCTION thickneu X width X length
A headboard % 21 Y2 57
B 1 footboard % 14 57
C 3 edge strip V2 58
D 2 edge strip V2 21 V2
E 2 edge strip Y2 14
(J)
F 2 side rail % 7 77
G 2 cleat 77
E
H 3 croSS rail 2 55Y2
J 4 leg 2Y2 10
o
o
I
I
I
LI ______ _
see page 35
/'
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1
'" 77"
1, r
t7"
l
J 30"
+'1"
V
57"
V ~.
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l
Double Bed 205
52 BEDS AND HEADBOARD
Single Bed
DIMENSIONS IN INCHES
PART NO. FUNCTION thickn.ss X width X length
Double Bed
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne .. X width X length
A 2 side rail 11.4 5 73V2 1. Join side rails (A) with leg rails
B 2 end rail 11.4 5 55 (C), and end rails (B) with side
rails (A).
C 2 leg rail 11.4 5 521h
2. Join legs (E) with rails (C).
D 2 corner block' 11.4 4 4 3. Install corner block (D).
E 4 leg 11.4 21h 111.4 4. Install No-Sag spring and apply
, Cut diagonally to make four. finish.
5. Tack muslin to (A) and (B) to
16 yd. No~Sag spring; 80 extension springs; double cover springs and protect mattress.
mattress. 6. Install mattress.
,,
,,
~
\
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\
, \
detail 1
E ""\
- - - - ______ ..:.:l
E see detail 1
LlW)c:D~ I
DIMENSIONS IN INCHES
PART NO. FUNCTION thickness X width X length
A 2 top 3,4 10 21
B 2 bottom 3,4 12 19%
C 2 side 3,4 12 121,4
0 2 side 3,4 12 381,4
E 2 back 1,4 131,4 20%
F 2 drop door 3,4 12V2 19%
G 2 top 3,4 10 41
H 2 shelf 3,4 113,4 39%
J 2 bottom 3,4 12 39%
K 4 side 3,4 12 381,4
l 2 back 1,4 34% 40%
M 2 shelf 3,4 9V2 39%
0 4 cleat 3,4 3,4 9
p 2 toe plate 3,4 4 39%
Q 2 door 3,4 12V2 20%
R door 3,4 12V2 19%
5 door 3,4 20V2 203,4
T door % 193,4 20%
SC?C? dC?tail 3 page 193 see, details page 58
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208 Headboard
HEADBOARD fOR DOUBLE BED
A.A.
A~
0
0 0
0
1!..t.. r
"
26\
A H! \~ . 11 " 1
~
'---------Iu
+-21" 57"-------jr- 21 -+ +101;--+t,.
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HEADBOARD fOR TWIN BEDS
B~
B.B.
0 0
0 0 0 0
-
.
~! \~ J1! u-. n i~
41"
1
21" -+- 21" I
41"
DIMENSIONS IN INCHES
PART NO. FUNCTION thickne .. X width X length
A 2 top % 10 21
B 2 bottom ~ % 12 19Y2
C 2 side % 12 1214
D 2 side % 12 3814
E
F
2
2
bock
drop door
14
%
1314 20Y2
12Y2 19Y2 ( lb:"lM!x{fj.hij [}:v~ I
G top % 10 57
1. Join top (A) and bottom (B) with
H shelf % 1 p,41 55Y2 sides (C) and (D).
J bottom % 12 55Y2 2. Attach back (E).
3. Attach drop door (F) to bottom
K 2 side % 12 ! 3814
(B).
l bock 14 34Y2 56Y2 4. Join sides (K) to top (G), shelf
M shelf % 9Y2 55Y2 (H), and bottom (J).
0 2 cleat 4
3/ % 9 5. Install back (L).
p 6. Join cleats (0) to sides (K), and
1 toe plate % 4 55Y2
toe plate (P) to bottom (1) and
Q door % 12% 28 3,4 sides (K).
R door 3,4 12Y2 273,4 7. Install doors (Q, R, S, and T).
5 door 3,4 20Y2 28 3,4 8. Apply finish.
9. Insert shelf (M) and place head-
T door 3,4 20Y2 27 3,4 board in position.
Headboard 209
53 NIGHT TABLE
0 ~
T
12"
r
14"
-++--- 24"----.t-t
10"
- , I--
L__ J!2~
--~3+-1
14"
1
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+---17" --+-
~3" 18"
I
-+---'4"--+ . 'l
r 14"
!.()l" dl"tc\il~
a oe 58
------_
P
DIMENSIONS IN INCHES
PART NO. FUNCTION thickn... X width X length
A 2 top, bottom 14 24
B back
c side
D side
E door 10V2 11
F 4 leg 2 14
G end rail 2% 7
H cross rail a 2V2 17
K end rail 2% 10%
10 Night Table
INDEX
Adjustable shelves, 77-78 Chairs; armless, 180
Armchairs, 170, 174, 177, 182 with arms, 170, 174, 177, 182
frames for, 102-104 easy, 177
Assembly of parts, 5 straight, 167, 168, 172-173
Chamfered edges, II
Chests, 194-201
Back panel joints, 28, 34
Chevron fasteners, 29
Backs; chair, 117-119
Chisel; uses of, 12-16
rabbeted, 34
Clamps; for gluing, 17
Bed fastener, 35
for joint fastening, 31-33
Beds, 202-210
headboards for, 206-209 Coffee tables, 138-139
Belt sander; uses of, 1I Coil springs, 115
Benches, 163-164 Compass; use of, 8
vanity; 190 Cord; for backs, 118
Bevel cuts, 10 for seats, 109
Bevel gauge, 8 Core plywood, 45
Boards; see also Planks Corner joints; see Joints
joining of, 18 Corner reinforcements; metal, 38-39
Bolts; door, 72 wood, 39, 49
incased, 35-36 Corrugated fasteners, 29
Bookcase, 166 Cross-lap joint, 26
Borders; for wood edges, 54 Curing of lumber; see Seasoning
Box joint, 30, 32 Curved panels, 47
tools for, 16 Curves; in wood, 47-49, 50
Brace and bit, 14, 16 Cutting of parts, 5
Brackets; shelf, 77-78
Breakfront, 152
Dado groove for panel, 28
Brushes; choice and use of, 6
Dado joints, 33
Bureaus;' see Chests; Vanity dressers
tools for, 15
Butt joints, 21, 29-30, 36
Demountable joints, 29, 35-36
Demountable legs, 40
Cabinets, 155, 156 Desks, 158, 160
radio-phonograph, 146, 148, 151 Dining sets, 168-176
record storage, 145 Dining tables, 141, 168, 176
speaker, 151 Disc sander; uses of, 11
telephone, 133 Door hardware; catches, 71
tool, 130 hinges, 58-60
Cane chair seats, III locks, 72-74
Canvas seats, 110, 121 Doors; see also type desired
Carpentry; basic operations in, 9-16 fabric applied to, 55
Catches; door, 71 hollow plywood, 46
Chair design, 122-124 special types, 65-70
ChaV backs, 117-119 stops for, 56-57, 93
Chair frames, 102-104 Dovetail joints; butt, 21
Chair legs; see Legs frame, 32
Chair seats, 51; 109-114, 121 leg-to-rail, 37
Index 211
Dovetail joints Glue; application of, 17, 46
middle frame, 33 Gouges; uses of, 13
middle rail, 25 Grain; alignment of, 18
rail-to-frame, 27 direction of, 48
tools for, 16 Groove; for back installation, 34
Dowel joints; basic, 19 for panel, 28
butt, 21 for sliding doors, 69-70
frame, 27, 29-31
leg, 37-39 Hand tools; uses of, 11-16
middle frame, 33 Hardware; door, 58-65, 71-75
middle rail, 24 shelf, 77-78
rail; 22-23, 27 Headboards, 206-209
for round corner, 49 High-fidelity sound cabinets, 146, 148, 157
wedge, 39 Hinges, 58-65
Drawers; construction of, 79-87 Holes; drilling of, 14
Drawings; reading of, 125
Dressers; see Chests; Vanity dressers Jig; doweling, 14
Dressing tables; see Vanity dressers Joinery, 14-16
Drill press; uses of, 13-15 Jointer; uses of, 11, 14.
Drop doors, 65-67 Joints; see also type desired
basic, 19--'20
Easy chair, 177 common, 21-40
Edges; surfacing, 11-12 demountable, 29, 35-36, 39
treatment, 52 frame, 29-32
Enamel, 7 metal, 94-95
End fittings for legs, 43 tools for making, 9-16
End half-lap joint, 22
End tables, 135-137 Kerfing, saw; for bending wood, 50
Extension dining table, 141 "Knife thr~ad" , 40
Knobs; see Pulls
212 Index
Marble; joining wood and, 92 Power tools; uses of, 9-16
Marking materials for cutting, 8 Pulls; drawer or door, 75-76, 99
Metal; joining wood and, 90
Rabbet; for door stop, 56
joining plate glass and, 96
panel in, 28, 34
Metal joints, 94-95
tools for, 14
Middle frame joints, 33
Rabbet joints, 19, 22, 38
Middle rail joints, 24-26
Radio-phonograph cabinets, 146, 148, 151
Milled corner joint, 30
Raffia, 110, 118
Mirror; attaching to wood, 88-89
Rail joints, 22, 24, 27, 29
drop-top, 82
Rails; joining legs to, 37-38
Miter joints; edge, 52
Rasp; use of, 13
frame, 30-31
Record storage cabinet, 145
mortise-and-tenon, 23
Router; uses of, 13-16
tongue, 24
Rubber; foam, see Foam rubber
Miter'stop, 56
joining metal and, 97
Molded plastic, 99
joining wood and, 93
Molded plywood, 51
Rubber knife edge, 121
Molding; with panel, 28
Rubber straps, 114--121
Molder; uses of, 12-14
Mortise-and-tenon joints; basic, 19-20 Sanders, II
leg, 37-38 Sandpaper, 6
middle rail, 24-26 Saw kerfing, 50
rail,22-23 Sawing, 3, 9-10, 14-16
with wedge, 27 of plastic, 98
Mortising; tools for, 15 Scarf joint, 21
Screw joint; for legs, 40
Seasoning of lumber, 4, 18
Natural finishes, 7 Seats; chair, 109-114
Night tables, 202, 210 Selection of wood, 5
"No-Sag" Springs, 112, I! 9 Service cart, 132
Shaper; uses of, 11-16
Open-shelf breakfront, 151 Shellac; choice of, 7
Shelves; adjustable, 77-78
Shiplap joint, 20
Paint, 7, 52 Shrinkage; of wood, 4, 5, 18,29
Panels, 18, 28, 34 Side table, 140
hollow plywood, 46 Slides; for drawers, 85-87
curved, 47, 50 Sliding doors, 69-70
fabric-covered, 53 Sofas, 179, 180
Phonograph-radio cabinets, 146, 148, 151 frames for, 103
Pipe; metal, 'see Tubing Sofa-bed, 184
pivot hinges, 63-64 Speaker cabinet, 151
Planes; uses of, 11-16 Splined miter joint, 31
Planks; selection and handling of, 3-4, 18 Spokeshave; uses of, 13
Plant box, 134 Springs; upholstery, 105, 114--116
Plasfic; molded, 99 Steam bending, 50
Plastic drawers, 84 Stool, 162
Plastic wood, 7 vanity, 190
Plate glass; joining metal to, 96 Stop; door, 56-57, 93
Plywood, 5, 45-52 drawer, 87
hollow frame of, 46 miter, 56
Index 213
Surfacing; wood, tools for, II Upholstery. 100-121
see also Finishing Upholstery materials, 105-107
Surfacing material; application of, 98-99 Upholstery tools, 105
214 Index