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Peeling Styles

1. Tail-on Round

PEELED AND DEVEINED


Tail flippers and adjacent shell segment left on

2. Tail-on Round

PEELED, NOT DEVEINED


Tail flippers and adjacent shell segment left on, the back of the shrimp untouched.

Tail-on Butterfly

PEELED AND DEVEINED


Tail flippers and adjacent shell segment left on.

Tail-on Gradual Cut

PEELED AND DEVEINED


Tail flippers and adjacent shell segment left on.

Tail-on Western Style

PEELED AND DEVEINED


Tail flippers and adjacent shell segment left on.

E-Z Peel Style

Shell split and deveined not peeled, the tail segment is not cut

Peeled & Deveined

ROUND COMPLETELY PEELED


All the shell and vein removed, left round.

Peeled & Deveined

SPLIT COMPLETELY PEELED


All the shell and vein removed, split
BENEFIT

Peel shrimp FASTER

Many times faster than hand peeling, a single Jonsson machine can peel up to 6,000
shrimp per hour. Thats 100 shrimp per minute!
Faster peeling means shrimp move to additional processing quickly with less possibility
of time and temperature abuse.
Lead time for producing finished product is reduced, therefore allowing quicker
response to customer demand.

Peel shrimp BETTER

Enjoy having a more uniform, better looking end product. Because each shrimp is cut
to the exact same depth, size variations are not a factor.
Enjoy having a cleaner product. Because less handling of product is necessary, the risk
of contamination is reduced. Lower bacteria counts mean a better quality product.
Because there is less damage than typical of hand peeled product, your shrimp will be
more valuable.

Peel shrimp CHEAPER

Jonsson systems peel more shrimp in less space than any other method, which may
eliminate the need for plant expansion.
Jonsson systems provide a high yield of both perfectly peeled shrimp and product
weight.
Jonsson systems are easy to operate.
Because equipment costs are constant, extending the workweek or adding shifts may
offer additional savings.

Peel SMARTER

Low investment with high returns make Jonsson systems cost effective even where labor
costs are low and capital costs are high.
As labor supply is unpredictable, costs are likely to increase and conversely, as
equipment costs are retired, fixed costs decrease. By mechanizing your peeling
operation with a Jonsson system, you can turn volatile production costs into
predictable, stable and decreasing total costs.
The sooner you install a money saving Jonsson system, the sooner you will realize
savings and maximize profits.
Peel any STYLE

Jonsson systems peel and devein many styles of shrimp leaving the tail on, such as
round, butterfly split, and western style.
Jonsson systems will peel tail-on round style without removing the vein too.
Jonsson systems will also completely peel and devein, without leaving the tail segment
on.

Peel any KIND

Jonsson systems peel any kind of raw, fresh or previously frozen shrimp;
all warm water species, pond raised or wild,
freshwater or ocean, and providing superior results every time.
If you can peel shrimp by hand, you can peel them faster and better using a Jonsson
system.

Peel any SIZE

Jonsson systems peel shrimp as large as 10 count headless, thats 10 per pound, and
as small as 71/90 count.
Depending on the style being processed, no machine adjustment may be required for
peeling different size shrimp.

Peel any QUANTITY

Jonsson systems are ideal for peeling any quantity of shrimp.


If your staff spends 12 hours a week peeling by hand, a Jonsson machine may save you
money.
If you peel thousands of pounds an hour, Jonsson systems are the only systems capable
of peeling different styles and providing the greatest yield.
Modular design permits easy, economical expansion as needs grow.

For Peeling Larger Quantities System Configuration Selection


In addition to the model Jonsson peeler, a system includes platforms, stairs, and peeled
shrimp inspection conveyors. Selection of the best system for you depends on these
considerations:

Jonsson model selected for the styles to be peeled,


Relative cost of labor and water at your facility,
The size and shape of the space available, and
What peeling capacity you want.
Jonsson systems are:

Modular, and therefore easy to expand, rearrange.


All stainless steel with non slip, self draining fiberglass treads and decking, meet OSHA
standards
Based on years of experience
Designed for the best use of Jonsson models for both operation and maintenance
Permit the most efficient use of peeled shrimp inspection labor.
This is a 6 unit water conservation system in use
Jonsson peeled shrimp inspection conveyors use water from the peelers to provide water fed
troughs for cleaning fingers after handwork. Water is then discharged to drains under the
peelers.
Value Systems
A Jonsson Value System delivers shrimp from a pair of peeling stations to a single inspection
conveyor. It is called value because equipment costs are less than a Water Conservation
System and it may use less inspection labor.

Considerations

Combines most of the advantages of original and water conservation systems.


Best control over machine and operator performance because the output of both
machines can be compared side by side, continuously.
One inspector may be able to handle output from 2 machines depending on the style
being peeled and condition of shrimp.
Expansion must be in pairs.
No limit to the number of stations in a line.
Water Consumption Average water use for each unit is: 35 gph at 30 psi and 41 gph at 40
psi. or 0.13 m3 at 2 bar and 0.16 m3 at 3 bar.
Recommendation Jonsson Value Systems are well suited for model 61, 60, and 65 systems
and are well suited for double row arrangements. They are often the best choice for
installations with 2, 4 or more units.
Water Conservation Systems
Peeled shrimp are discharged onto an inspection conveyor using only the water from the
peeling station. No additional water is used.

Considerations

Lowest water use.


Easiest system to expand economically.
Excellent control over machine and operator performance.
Requires two people per station.
Systems can have any number of stations in a line.
Recommendation This configuration is ideal for Models 60, 61 and 65 systems, especially
for tail-on processing. Particularly well suited for double-row systems.
Original Systems
Shrimp from several machines are collected by a flume that delivers them to an inspection
conveyor.

Considerations

No control over individual machine, operator performance.


Lower equipment costs for larger systems.
Potentially, more flexible labor use.
Group inspection is less efficient and less effective than individual inspection systems.
Expansion limited to adding a second row.
Higher water consumption Average water use for each unit is 78 gph at 30 psi and 92
gph at 40 psi. or 0.21 m3 at 2 bar and 0.35 m3 at 3 bar depending on system size.
Recommendation This configuration can be used for Model 64 systems, with a maximum
of 4 machines discharging onto an inspection conveyor or for a Model 60, 61 system with up
to 3 machines in a row. Suitable for a double row system of 6 or 8 peeling stations. High
water use and combining the output of peelers are important limitations.
Econo Systems
Shrimp from several machines are discharged directly on a long inspection conveyor.

Considerations

No control over individual machine, operator performance.


Lower water use than an original system.
Higher equipment costs than an original system.
Potentially, more flexible labor use, but
Group inspection is less efficient and less effective than individual inspection systems.
Expansion is limited to adding a second row.
Cleaning is more challenging.
Recommendation This configuration can be used for Model 64 systems, with a maximum
of 4 machines discharging onto an inspection conveyor. Suitable for a double row system of 6
or 8 peeling stations. Difficulty of cleaning and combining the output of peelers are important
limitations.
Integrated Systems
Several system designs can become integrated systems for a continuous product flow. Simply
add platform access stairs, a peeled shrimp collection conveyor and a shell discharge
collection conveyor.

Considerations

More automation can provide additional labor savings.


Require somewhat more floor space.
Higher equipment costs.
Difficult to expand, but easy to replicate.
Suitable for single or double row Water Conservation, Integrated Systems, and Value
Integrated Systems.
Recommendation These systems are ideal for larger installations that need a greater degree
of automation to move peeled shrimp to further processing/cooking/packaging/freezing
stages.
System Capacity Planning

For System Capacity Planning

Contact the experts at Gregor Jonsson Inc. for help in selecting both the system arrangement
options best for your needs and to determine the size system for your capacity needs. There is
no one with more experience, anywhere. We really can help.

Electric Power Consumption

Maximum power draw of each conveyor motor depends on the supply available

0.28 amps at 230 volt, single phase, 60 Hertz


0.3 amps at 220 volts, single phase, 50 Hertz

PEEL SHRIMPAny Style

Now, peel:

more styles,
with greater uniformity,
with less labor,
with less cost, and
have a better looking product
all at the same time using a Jonsson shrimp peeling system.
Today, Jonsson systems can peel more styles than ever before and with uniformity and
precision not possible to achieve when peeling shrimp by hand
or any other method. So, whether you spend just a few hours a day peeling shrimp or you
peel thousands of pounds an hour, we have a system perfect for you.
SEE ALL THE PEELING STYLES POSSIBLE

How the Jonsson System Works

The key to top quality is individual shrimp processing. Jonsson machines automatically
adjust to each shrimp, gently peeling and deveining it in the style selected. Shrimp are placed
in a plastic tray. The rest is automatic.
Briefly, here is how the peeling process works.

a clamp grabs a shrimp,


the shell is cut and vein removed,
pins pull the shrimp from the shell,
peeled shrimp are deposited in one location, and
clean shell is then discharged elsewhere
Since the machine adjusts to every individual shrimp, size differences are not a factor. Peel
raw headless shrimp from as large as 10 count (10 shrimp per pound) to as small as 71/90
count. Peel any kind all warm water shrimp, wild or pond raised, fresh or thawed. Now
enjoy a higher yield of better looking shrimp, with higher quality and a more profitable
product with a Jonsson system.
Mengupas Gaya

1. Tail-on Round

DILARANG DAN DIPERHATIKAN

Sirip ekor dan segmen kulit yang berdekatan tertinggal

2. Tail-on Round

DILENGKAPI, TIDAK DITOLAK

Bagian sirip ekor dan segmen kulit yang berdekatan tertinggal, bagian belakang udang tidak
tersentuh.

Tail-on Butterfly

DILARANG DAN DIPERHATIKAN

Sirip ekor dan segmen kulit yang berdekatan tertinggal.

Tail-on Gradual Cut

DILARANG DAN DIPERHATIKAN

Sirip ekor dan segmen kulit yang berdekatan tertinggal.

Tail-on Western Style

DILARANG DAN DIPERHATIKAN

Sirip ekor dan segmen kulit yang berdekatan tertinggal.

E-Z Peel Style

Shell split dan deveined tidak dikupas, segmen ekornya tidak dipotong
Dikupas & deveined

ROUND SAMA SEPENUHNYA

Semua kulit dan vena dilepas, dibiarkan bulat.

Dikupas & deveined

SPLIT SAMA SEPENUHNYA

Semua kulit dan vena dilepas, terbelah

MANFAAT

Kupas udang LEBIH CEPAT

Banyak kali lebih cepat dari pada pengelupasan tangan, satu mesin Jonsson bisa mengupas
sampai 6.000 udang per jam. Itu 100 udang per menit!

Pengupasan lebih cepat berarti udang beralih ke pemrosesan tambahan dengan cepat dengan
sedikit kemungkinan penyalahgunaan waktu dan suhu.

Lead time untuk memproduksi produk jadi berkurang, sehingga memungkinkan respon
yang lebih cepat terhadap permintaan pelanggan.

Kupas udang LEBIH BAIK

Nikmati produk akhir yang lebih seragam dan lebih cantik. Karena setiap udang dipotong
dengan kedalaman yang sama, variasi ukuran bukanlah faktor.

Nikmati produk yang lebih bersih. Karena kurang penanganan produk yang diperlukan,
risiko kontaminasi berkurang. Jumlah bakteri yang lebih rendah berarti produk berkualitas
lebih baik.

Karena ada sedikit kerusakan dibanding produk kupas tangan, udang Anda akan lebih
berharga.
Kupas udang CHEAPER

Sistem jonsson mengupas lebih banyak udang di tempat yang lebih sedikit daripada metode
lainnya, yang dapat menghilangkan kebutuhan akan perluasan tanaman.

Sistem jonsson memberikan hasil tinggi dari kedua udang dan berat produk yang dikupas
dengan sempurna.

Sistem Jonsson mudah dioperasikan.

Karena biaya peralatan konstan, memperpanjang jam kerja atau menambahkan shift
mungkin menawarkan penghematan tambahan.

Kupas SMARTER

Investasi rendah dengan tingkat pengembalian yang tinggi membuat sistem Jonsson efektif
biaya walaupun biaya tenaga kerja rendah dan biaya modal tinggi.

Karena pasokan tenaga kerja tidak dapat diprediksi, biaya cenderung meningkat dan
sebaliknya, karena biaya peralatan sudah dihentikan, biaya tetap turun. Dengan mekanisasi
Anda mengupas

Operasi dengan sistem Jonsson, Anda dapat mengubah biaya produksi yang mudah berubah
menjadi biaya produksi yang dapat diprediksi, stabil dan terus menurun.

Semakin cepat Anda memasang sistem Jonsson menghemat uang, semakin cepat Anda akan
menyadari penghematan dan memaksimalkan keuntungan.

Kupas GAYA STYLE

Sistem jonsson mengelupas dan menghancurkan banyak gaya udang yang meninggalkan
ekornya, seperti putaran, split kupu-kupu, dan gaya barat.

Sistem jonsson akan mengupas gaya bulat tanpa mengeluarkan vena juga.

Sistem Jonsson juga akan benar-benar mengelupas dan devein, tanpa membiarkan segmen
ekornya menyala.
Kupas saja JENIS

Sistem jonsson mengupas segala jenis udang mentah, segar atau sebelumnya beku;

semua jenis air hangat, kolam terangkat atau liar,

air tawar atau lautan, dan memberikan hasil yang superior setiap saat.

Jika Anda bisa mengupas udang dengan tangan, Anda bisa mengupasnya lebih cepat dan
lebih baik menggunakan sistem Jonsson.

Kupas setiap UKURAN

Sistem jonsson mengupas udang sebesar 10 hitungan tanpa kepala, itu 10 per pon, dan

sekecil angka 71/90.

Bergantung pada gaya yang sedang diproses, tidak diperlukan penyesuaian mesin untuk
mengelupas udang ukuran yang berbeda.

Kupas KUANTITAS apapun

Sistem Jonsson ideal untuk mengelupas sejumlah udang.

Jika staf Anda menghabiskan 12 jam seminggu dengan mengupas dengan tangan, mesin
Jonsson dapat menghemat uang Anda.

Jika Anda mengupas ribuan pound per jam, sistem Jonsson adalah satu-satunya sistem yang
mampu mengelupas gaya yang berbeda dan memberikan hasil terbaik.

Desain modular memungkinkan ekspansi yang mudah dan ekonomis seiring kebutuhan
tumbuh.

Untuk Peeling Larger Quantities - Pemilihan Sistem Konfigurasi

Selain model pengupas Jonsson, sistemnya mencakup platform, tangga, dan konveyor
inspeksi kupas. Pemilihan sistem terbaik untuk Anda tergantung pada pertimbangan ini:

Model jonsson dipilih untuk gaya yang akan dikupas,

Biaya relatif tenaga kerja dan air di fasilitas Anda,

Ukuran dan bentuk ruang yang tersedia, dan

Kapasitas pengupas apa yang anda inginkan.


Sistem Jonsson adalah:

Modular, dan karena itu mudah untuk memperluas, mengatur ulang.

Semua baja tahan karat dengan non slip, mengencangkan fiberglass dan penghiasan diri,
memenuhi standar OSHA

Berdasarkan pengalaman bertahun-tahun

Dirancang untuk penggunaan terbaik model Jonsson untuk operasi dan perawatan

Izinkan penggunaan tenaga kerja udang kupas yang paling efisien.

Ini adalah sistem konservasi air 6 unit yang digunakan

Jonsson mengupas konveyor inspeksi udang menggunakan air dari pengupas untuk
menyediakan umpan air untuk membersihkan jari setelah bekerja tangan. Air kemudian
dibuang ke saluran pembuangan di bawah pengupas.

Sistem nilai

Jonsson Value System mengantarkan udang dari sepasang peeling station ke satu conveyor
inspeksi. Ini disebut "nilai" karena biaya peralatan kurang dari Sys Water Conservation