15W CoO2 LASER SURGICAL SYSTEM

This manual
includes some
general warnings
that you have to pay
special attention to
when you operate
the system.

Please read this

manual carefully
and understand
thoroughly before
you operate this
system.

Please keep the

manual beside the
system for
reference on a
regular basis.
TABLE OF CONTENTS

Safety Guidelines 1

Preface 2

Warning 2

Operating Instructions Manual

1. Operation Principle of the system 3

2. Name of the components 5

3. Pre- startup Preparations 6

4. Installation and adjustment 8

5. Operation Procedures 10

6. Protection and Alarm 12

7. Pilot Beam 13

8. Precautions 14

9. Maintenance 16

10. Accessories 17

Service Manu

11. Troubleshooting Guide 20

12. Technical Specification 22

13. System Schematics 23

14. Warranty and Service 25

15. Warnings, Identification and Labels 26

Safety Guidelines
The following information is provided for the correct utilization
of CO 2 laser surgical system. The information includes not only
the accident protection regulations the products comply with,
but also the effective precautions regarding proper use of the
products.

The safety regulations that PC015-A series CO 2 laser surgical

system comply with can be grouped under 3 categories
1. Electric safety regulation
2. Laser radiation safety regulation
3. Electromagnetic radiation safety regulation

These safety regulations comply with the following standards

set by IEC:
IEC 60601-1 1998+A1: 1991+A2: 1995
Medical electric equipment part 1: General requirements for
safety IEC 60601-1-2: 2000
Medical electric equipment general requirement for safety
collateral standar d: electromagnetic compatibility
requirement and test
IEC 60601-1-4: 2000
Medical electric equipment general requirement for safety
collateral standard: programmable medical electric equipment
IEC 60602-2-22: 1995
Medical electric equipment part2, specific safety requirement
on diagnosing and treatment laser equipment
IEC 60825-1: 2001
Radiation safety for laser product, equipment classification
requirement and user's guidance.
IEC 1441: 1997
Risk analysis

Although PC015-A series CO 2 laser surgical systems are

designed according to accident prevention regulations, only a
proper and careful use an guarantee safety. For effective
precautions, please refer to chapter3..4.5.8 and 9 in operator's
manual.

The EMC performance of this system has been evaluated and

is in compliance with En 60601-1-2.Better use this system in
an environment free of strong electromagnetic field.

1
Preface
The PC015- A CO 2 laser surgical system is an intelligent laser
treatment instrument. This product is featured by compact
str ucture, beautiful appearance, reliable perfor mance,
convenient operation and perfect safety. The technical
specifications of the product have latest the advanced
international standard.

The instrument can be applied to general surgery, gynecology,

otolaryngology, dermatology and cosmetology etc for different
treatment such as cutting, vaporizing, cauterizing and
solidifying. It can be used in ward and private clinics for its
portability and compactness.

WARNING
T his instr ument gener ates high
voltages and laser radiation within
the cabinet. Oper ator s must pay
m u ch at t e n t i o n t o s a fe t y d u r i n g
operation. Operation safety
instr uctions are specified in this
manual. Any improper use,
adjustment or maintenance may
cause laser r adiation hazar ds or
high-voltage electric shock.

2
Operating
Instructions Manual
1. Operation principle of the system
1. 1. Principle The CO 2 laser, with a specific wavelength of 10.6um
of CO2 laser can be absorbed by human body tissue (no matter
surgical what color the skin is) almost by 100%, with the laser
system slightly passing through the skin. It is the heat and
electromagnetic effect of the laser that people use to
conduct non-blood or less-blood cutting, cauterizing,
gasification and accurate microsurgery. Most optical
knives use CO 2 laser source.

1.2. System The PC015-A CO 2 laser surgical system is the latest

description microprocessor-controlled instrument based on a
sealed-off CO 2 laser providing up to 15W output power
on body tissue. It is easy and safe to operate.

1.3.Main 1.CO 2 laser and compound light source

cabinet
2.Switch source with high voltage and constant
current
3.Main control panel
4.Cooling system
5.Footswitch
6.Articulated arm

1.3.1CO2 laser Sealed-off laser is selected. The active medium is a

and compound mixture of CO 2 and other compound gases. The
light source compound light consists of sealed-off CO 2 laser tube,
light intensity detector, diode laser and beam
combiner. The beam combiner combines CO 2 laser
beam and beam diode laser beam coaxially and
guides them into the articulated arm beam delivery
system.

1.3.2 Switch The instrument is equipped with a switching-mode

source with power supply which converts input voltage to the high
high voltage voltage required for laser emission. Compared with
and constant traditional source, it has a series of advantages, such
current as small volume, high efficiency and safety while
increasing voltage.

3
Operating
Instructions Manual

1.3.3 Main The microprocessor-based main panel is used to

control panel control all functions by touching the thin film switch.
Time and power are displayed digitally, which is clear
and accurate.

1.3.4 Laser The laser cooling system is a closed circulating loop.

cooling system The coolant (distilled water or ion water) is circulated
by a pump.

1.3.5 Footswitch A footswitch is used to control laser output. When the

footswitch is pressed, the shutter opens and laser
emits from the articulated arm.

1.3.6 Articulated The laser beam delivery system consists of light-

arm weight, spring-balanced, 7-joint articulated arm. The
working radius of the ar ticulated ar m at full
extension is 110cm.

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Operating
Instructions Manual
2. Name of the components

1. Articulated arm

2. Interlocks switch 1

4
3. Footswitch

2
4. Emergency stop
button

5. Controlled panes

3
5

5
Operating
Instructions Manual
3. Pre-startup preparations
3.1. Upacking After unpacking, please check to ensure that the
and inspection instrument is not seriously damaged, circuit lines are
well connected and accessories are available (see
accessories list)

3.2. Pouring Unscrew with a screwdriver 6 small screws on the

coolant instrument, which are used to fix the upper cover.
Open the upper cover and the cap of the water tank
carefully and pour clean water (or distilled or ion
water if available) into the tank through a hose (f5-
f10mm) till it is full. Then close the cover. Don't open
the cover r ecklessl y unless for the sake of
transportation. When filling water, be sure not to let
the water overflow. If water overflows, wipe with dry
cloth or dry it with an electric hair-fryer to avoid short
circuit or electric shock.
Never turn on power when the tank
is empty.

Screwdriver screws

Pouring water

3.3.Checking Ensure that the power voltage complies with the

power voltage requirement of the instrument. Socket is in working
order.

3.4.Connecting Plug the two terminals of the power cable into the
power cable power input socket and the power socket. (Make sure
the ground socket is in working order.)

6
Operating
Instructions Manual

3.5.Footswitch Plug the footswitch cable into the socket on the rear
connection part of the instrument. Push in alignment of the notch
until a tone is heard which means a successful
lockup.

3.6.Temporary
start After several minutes of trial operation of the
instrument, cut off the power supply temporarily.

7
Operating
Instructions Manual
4. Installation and alignment
Insert the key into the hole of the lock on the panel
and clock wisely by 90 , then the power supply is
turned on, and the water pump and cooling fan are
started up.

4.1 Articulated CO 2 laser beam delivery arm consists of an alignment

arm tube articulated arm focusing tip, focus-setting tube,
divergent physiotherapy head and a connector base.
The connector base is fixed on the output terminal of
the laser instrument. Usually the only thing required
to do is to install the articulated arm on the
connector base and lock it tightly.

4.2 Adjustment of
Co2 laser emission
4.2.1 Release the beam deliver y ar m and hold the
alignment tube to the connector base. Align the laser
beam to center of the alignment tube to enable the
CO 2 laser beam to travel along the axis of alignment
tube. Start the instrument and choose the lowest
output power (about 1W). Check light spot (such as
double spots or double beams). Locate the laser spot
at the end of the alignment tube with a piece of
sulphuric acid paper while keeping on adjusting the
system till laser beam travel through the entrance
center of the alignment tube. Release the alignment
tube and reinstall the delivery arm by screwing up
tightly.

8
Operating
Instructions Manual

4.2.2 Generally, a focusing tip is used to for operation. As

to large area cauterizing surger y, remove the
focusing up and install focus-setting tube and focus-
setting tip to control beam spot.

4.3. Aligning Adjust the red diode laser as the aforesaid method,
pilot beam till its laser spot converges with that of the CO 2 laser.

9
Operating
Instructions Manual
5. Operation procedures
CAUTION: Any operation in a manner other than
specified hereunder may cause the hazard of laser
radiation.

5.1. Start main Rotate the key switch and turn on the power supply.
power supply

5.2. Function Press function key "STBY" and the indicator

selection illuminates, indicating the instrument is in "STBY"
state. Set laser radiation parameters according to the
need of operation.

5.3 Operation
mode selection
5.3.1 CONT The system is set to "continuous" state. The laser
will emit-continuously according to the duration the
footswitch is pressed down.

5.3.2 REPT The system is set to "repetation" state. The laser

emit intermittently according to the pulse duration
set previously when the footswitch is pressed.

5.3.3 SUPER The system is set to "super pulse" state. Laser emits
PULSE intermittently according to the setting super pulse
duration when the footswitch is pressed. After the
system is in "READY" state, if turned to the "STBY"
state again, the specifications remain unchanged. At
that time, the footswitch does not work.

5.4 Power and

time setting
5.4.1 Power The laser output power ranges from 0.5 to 15W.
setting Adjust laser power by pressing the "up" key( ) or
"down" key( ) under the display window.

Power Range (W) Power Setting Increment (W)

0.5~1.0 0.1
1.0~10 0.5
10~15 1.0

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Operating
Instructions Manual

5.4.2 Time a)When the system is in "CONT" state, the digital

setting reading of time will be "999".
b)When the system is in "REPT" state, the initial time
is "0.05" second. The maximum is "1" second. The
time range id from 0.05 to 1 second. Each press on
the up/down key increased/decresess time by "0.01"s.
c)When the system is in "SUPER PULSE" state, the
initial time display is "0.02" sec, (pulse duration).

5.5. READY state After the above setting, set the function key to READY
state.

5.5.1 When the instrument is set to "READY" state, the

green alarm lamp (laser output indicator) flashes
intermittently, indicating the laser is ready to emit
(the buzzer doesn't beep) when the footswitch is
pressed, the laser output shutter opens, laser beam
emits, the alarming lamp illuminates steadily and the
buzzer beeps. Then the laser works according to the
parameters set previously.

5.5.2 When the instrument is in "READY" state, the

operation keys of the system do not work when
pressed. Before changing the mode of operation,
switch the function key to "STBY" state first.

5.5.3 When the instrument is "READY" state, if it is turned

to "STBY" state again, the parameters remain
unchanged, and the footswitch does not.

11
Operating
Instructions Manual
6. Protection and Alarm
6.1 Indication of When the water pump begins to work shortly after the
coolant circulation power is turned on, the coolant doesn't circulate
normally, with the indicator flashing and the buzzer
beeping. After the coolant circulates normally and
the warning device, which will alarm in case of no
water, is connected, the alarm stops beeping..

6.2.Overheat Prevent the instrument from being overheated: when

protection the temperature of the circulating water is higher
than 40C, the indicator will flash and the buzzer will
beep. Before normal operation is restored, cut off
power supply and wait till the temperature of cooling
water goes down below 25C. Then restart the
instrument. In case of the two aforesaid alarming
states, if the footswitch is pressed, laser will not
emit.

12
Operating
Instructions Manual
7. Pilot beam
In view of the invisibility of the 10.6um CO2 laser, a
visible red diode laser emitting coaxially with CO2
laser is provided to help the operator locate laser
beam conveniently. Press the key, the red light emit,
and a green indicator flashes. Press the key again,
the red light stops emitting, and the green indicator
extinguishes.

13
Operating
Instructions Manual
8. Precautions
8.1 Never let the laser beam be directed to human eyes or
healthy skin.

8.2 To prevent human eyes or skin from being hurt by the

reflection of laser light, never allow the laser beam,
be directed to any smooth reflective surface, such as
stainless steel device surface mirror surface, etc.

8.3 If 75%, alcohol is used to clean or sterilize relevant

part of the instrument, don't use the instrument till
the alcohol vaporizes. Never operate the instrument
in the presence of flammable anesthetics.

8.4 In order to prevent the focus lens of the handpiece

from being polluted and to keep a clear view of the
surgical area, a smoke evacuator is recommended to
the operator. The handpiece and focus lens must be
cleaned every 3 months.

8.5 The laser beam generated by this instrument is

hazardous to eyes in the area within 35m from the
instrument (when someone is staring directly at the
laser) operators must use safety eyewears when
operating.

8.6 This instrument generates high voltages inside. No

attempt should be made by non-professional to open
the cabinet of the instrument to avoid electric shock
resk.

8.7 If the instrument gives out abnormal smell or sound,

stop operation at once. Cut off the power first before
any inspection.
The laser tube in made of glass.
Handle with care to avoid damage.

14
Operating
Instructions Manual

8.8 Keep the instrument in an environment with the

temperature between 1C~50C and the relative
humidity between 10%~80%.

8.9 Empty the water tank before transportation to

prevent the laser tube from being frozen to break.

8.10 Don't leave around laser tube and the instrument

recklessly when their service lives end. Recycle
according to the local environment protection
regulations.

8.11 To avoid improper use of the instrument, remove the

key from the keyswitch and keep it properly when the
instrument is not in use. The instrument generates
high voltages within the power supply and laser tube.
Please refer to professional per sonnel for
maintenance to avoid electric shock.

8.12 Operation room should bb equipped with a dust or

fume exhauster, because the dust arising during
operations may be mixed with biological tissue
particles.

15
Operating
Instructions Manual
9. Maintenance
The instrument generates hegh voltages within power
supply and laser tube. Refer to professional personnel
for maintenance to avoid electric shock.

9.2 Lens cleaning The output power may drop slightly after the
instrument has been put into use for half a year. This
may be caused by the stained focus lens of the
handpiece. Wipe the lens gently with moistened
cotton ball once or twice. Be sure not to damage the
lens.

9.3 Cobinet If there is dirt on the cabinet, wipe gently with

cleaning moistened cotton cloth and some detergent or
toothpaste. Don't use over-wet cloth in case the water
leaks into the inner part of the instrument, causing
short circuit and damage. Please refer to chapter 9
for precautions.

9.4 Power The practical laser output power and the preset panel
calibration power must be calibrated each year with standard
laser power meter within validity period by trained of
professional personnel.

9.5 Fuse Open the fuse holder with a screwdriver and remove
replacement the original fuse. Before replacement, check and
ensure the new fuse is identical in type and
specification to the original one (220V/2A) to avoid
damage arising from unfit fuses.

9.6 Handpiece Handpiece must be sterilized after use. Refer to

sterilization chapter 8.3 for details.

16
Operating
Instructions Manual
10 Accessories
Operator's manual and service manual 1copy
Articulated arm 1pc
Power cable 1pc
Footswitch 1pc
Interlock key 2pcs
Fuse 2pcs(spare parts)
(Connecting wires recommended: 0.15*23)
handpieces (see table below)

17
Operating
Instructions Manual
Handpieces Accessories

D WG N O. FIGURE

JH-DT-10

JH-DT-11

JH-DT-12

JH-DT-13

JH-DT-14

JH-DT-15

18
Ser vice Manu
11. Troubleshooting Guide
Please refer to professional personnel for maintenance
S Y M P TO M S P O S S I B L E C AU S E S AC T I O N S

After the main The power plug has Check the two plugs at
power is on, the not been proper ty the two ends of the power
panel does not plugged. cable. Replug proper ly
light, the water The emergency stop turn the red mushroom-
pump does not switch is pressed shaped button of the
work either, (when down. emer gency key in the
the water pump indicated dir ection to
works, there are have the emergency key
slight vibr ation connected.
and sound.)

The plug of the Insert the plug of

footswitch is not footswitch tightly
No laser beam properly inserted. according to operator's
emits out though manual.Set the panel
The setting of the again according to
the instrument control panel isn't
seems running operator's manual.Close
suitable. the cover and press the
normally.
When the instrument is interlock keys.Screw the
used for the first time, joint tightly.
after water is filled the
cover is not closed
tightly. The interlock
keys are not pressed
down. The joint of the
ar ticulated ar m is
loosened.
No laser emits. T he instr ument has
Stop running the
The instrument been working for too
instrument.Wait till the
alarms. long and the coolant is
temperature of the
too hot. cooling water goes down
below 25C, then restart
the instrument.
The instrument Place the instrument on a
makes big noise The instrument is not stable and flat surface.
when running Well- balanced.

Re d p i l o t b e a m The articulated arm is

doesn't converge either damaged inside R e f e r t o p r o f e s s i o n a l
or doesn't emit o r n o t w o r k i n g personnel for service.
from the end of normally.
the tube. CO2 No laser emits or
laser is off the output power dr ops
center. significantly.

19
Ser vice Manu
Note: Operators are not allowed to
adjust the components listed
below:
Laser tube, ar ticulated ar m, diode
pilot beam, microprocessor board.

20
Ser vice Manu
12. Technical Specification
Laser Type Sealed off CO 2 laser
Laser Wavelength: 10.6 microns
Laser Mode: Low-valance mode
Output Power: 0~15W. cont adjustable
Focus Spot Diameter: 0.4mm
Divergence: 4mrad
Lens Focal Distance: F=100mm
Power Instability: +10%
Delivery System: Spring-balanced 7-joint
articulated arm
Operation and control: Touching switch
Microprocessor- controlled
Working Modes: Continuous,single
pulse,
repeat pulse
Pulse Duration: 0.05~1s
Display: Power, time (digital display)
Cooling System: Closed loop circulating water
Power Supply: AC 220V, 50Hz
(see supply circulating
water)
Input Power: 300VA
Environment Temperature: 5~40C
Relative Humidity: <80%
Weight (kg) 18kg
Atomospheric pressure: 86.0kpa~106.0kpa
Warning up time: 5min
Electromagnetic requirement: No electromagnetice
Field interference
Other working conditions: No obvious vibration
or airflow
Specifications subject to change without notice

21
Ser vice Manu
13. System schematics
110 V AC or
220 V AC T R AN SFO RM E R
F1

F2
KEY SW I TC H EM E RG ENC Y
ST OP SWI TC H

RE CTI FI E R

RE C TI FIE R

C O OL ANT P U MP C OM PU T ER
P O WE R SU PP LY
FAN

F O OT
C W IT CH
FAN

RE LAY

SAFE INTERLOCK
C O 2 LA S E R TUB E

WATER CUT-OFF C OMP UT E R P OWE R

PROTECTION C O NT R OL SUP PL Y S HUT TE R
B O ARD B OAR D

TEMPERATURE
RELAY

D IOD E

22
Ser vice Manu

Ar ticulated Arm
M5 M4

M1-M8 Mirror

M7
M6
Mf

M8

M2

Germanium Flat mirror

Shutter
Co 2 Laser Tube

M1

Diode laser

23
Ser vice Manu
14. Warranty & Service
The instrument is a well designed, user friendly laser
surgical system with high quality. It perfor ms
perfectly under normal use and maintenance. Within a
year from the date of purchasing, any damage caused
by manufacturing or components defects can enjoy
free repairing service.

Such service is valid only if the instrument is properly

used. Any damage cause by improper use of the
instrument, such as using unfitted power supply and
wrong accessories, operating in a manner other than
specified in this operators manual, damages caused
by transpor tation, accidents unauthorized
installation or maintenance, etc, such free service
will be invalid immediately. The free service does not
include accessories transportation free and door-to-
door service charge of professional personnel.

24
Ser vice Manu
15. Warnings, Identification & Labels

DANGER
Visible and invisible laser
Radiation when open and
Interlock defeated
AVOID EYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
CLASS IV LASER PRODUCT

RG E

E ME
NC
Y
STOP

25
Ser vice Manu
Label Explanations
No Symbol Definition

NOTICE! PLEASE
SEE
Label 1 ACCOMPANYING
DOCUMENTS

TYPE B APPLIED
Label 2 PART

Label 3 PROTECTIVELY
ERTH

DANGEROUS
Label 4
VOLTAGE

DANGER WARNING AND

Label 5 Visible and invisible laser
Radiation when open and
Interlock defeated
EXPLANATORY
AVOID EYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
CLASS IV LASER PRODUCT
LABEL

WARNING LABEL
Label 6 HAZARD SYMBOL

Label 7 LASER APEKTURE

Label8 FUSE

REMOTE CONTROL
Label 9 Remote Contro l
PLUG

Label 10 Footswit sh FOOTSWITCH PLUG

26
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2. Transformer
3. Power supply
4. Diode aiming beam
5. 12V fan
6. Aiming beam
adjustment
7. Remote
8. Foot switch
9. Key switch
10. Emergency stop
11. Flow sensor
12.Watertank
13. Computer control
board
14. Computer control
board power supply
15. Temperature sensor
16. Inter-lock switch
17. Laser tube
18. control switch
19. Current adjustment
20. Electric motor
21. AC110V-AC220V
22. AC15V input
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5. 12V fan

7. Remote
adjustment

12.Watertank
9. Key switch

17. Laser tube

8. Foot switch
1. Water pump
2. Transformer

11. Flow sensor

22. AC15V input

6. Aiming beam
3. Power supply

20. Electric motor

18. control switch
board power supply
10. Emergency stop

21. AC110V-AC220V
16. Inter-lock switch
14. Computer control
13. Computer control
4. Diode aiming beam

19. Current adjustment

15. Temperature sensor
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board
5. 12V fan

7. Remote
adjustment

12.Watertank
9. Key switch

17. Laser tube

8. Foot switch
1. Water pump
2. Transformer

11. Flow sensor

22. AC15V input

6. Aiming beam
3. Power supply

20. Electric motor

18. control switch
board power supply
10. Emergency stop

21. AC110V-AC220V
16. Inter-lock switch
14. Computer control
13. Computer control
4. Diode aiming beam

19. Current adjustment

15. Temperature sensor
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5 10 P1 4 P0 4 6 A4 B4 14
6 9 P1 5 P0 5 7 A5 B5 13
C 7 8 P0 6 8 A6 B6 12 C
P0 7 9 A7 B7 11
C5 6 2 0 INT1 P2 0 DIS P 5
TO P2 1 19 E A E
4 N3 5 C1 2 P2 2 1 Q7 B F

1
X1 P2 3 DIR COM
P2 4 C G
R1 0 +5 V X2 P2 5 D DP

L M3 5 8
P2 6
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R6
P1 6
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4 N3 5 C1 0 8 9 C5 1 B F

3
2
COM

DW2
+5 V C G
D DP
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R5
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6
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B COM B
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7
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COM
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Q1 DIS P 1
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K7 K6 K5 K4 K3 K2 K1 B F

R9 1 K
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R1 2
R1 3
COM
C G
+5 V Q4 D DP
C6 D8 D7 D6 D5 D4 D3 D2 9 8 7 6 5 4 3 2 1 D
RP 2
A Title A

25
23
21
19
17
15
13
11
9
7
5
3
1
1 5 W CON
MTPR
UOTL
ER B OA RD
A
D Size Number Revision
+5 V C A4 ZHU 1
B
Date: 31-Mar-2004 Sfh e e t
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File: C:\zhu\PROTEL\CL15PP.Bkp Dyra: wn
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