Procedure:

SYNTHETIC GEAR OIL - EXTREME PRESSURE

(EP)
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P&H 474 A-K Page 1 of 4 Ver. 5.0, 02-95
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SURFACE MILWAUKEE OPS 1A1 MATERIAL SPECIFICATION

1.0 SCOPE / PURPOSE

This specification covers premium gear oils produced from synthetic or semi-synthetic base stocks and
compounded with extreme pressure additives for high load carrying ability.

Materials furnished to Issue No. 3 of this specification had a single flash point requirement whereas this
issue now covers a variety of ambient temperatures.

Materials furnished under this specification are intended to lubricate gears, bushings, plain and rolling element
bearings, sprockets, chain drives, and other components enclosed in oil-tight housings, and operating under
high speed, high torque, high shock load, and/or high speed, low torque conditions. WARNING: Do not use oils
containing EP additives or other friction modifiers in applications containing internal mechanical load brakes,
backstops or clutches. Additionally, certain EP formulations may not be compatible with bronze gears as found
in worm gear cases.

Materials furnished under this specification may be used in sump (splash), circulating, or total-loss
applications.

Materials furnished under this specification may be used as replacements for P&H specification 496 or 498
gear oils, when extremes in ambient temperatures require seasonal changes to different viscosities. Consult
P&H Mining Equipment Engineering or Service prior to making such a substitution.

Materials furnished under this specification are intended for use in applications where MIL-L-2105 (latest issue)
and/or API Service GL-5 gear oils are a requirement.

Materials furnished under this specification are not intended for use in applications where bulk oil operating
temperatures routinely range from 77C/170F to 107C/225F.

2.0 PROCEDURE

2.1 PHYSICAL CHARACTERISTICS

These gear oils must be formulated with full synthetic or semi-synthetic base fluids.

NOTICE: Numerous types of synthetic and semi-synthetic fluid formulations may be applicable to this
specification, some of which may be chemically incompatible. Therefore, different brands or types of synthetic
or semi-synthetic fluids should not be intermixed such as during system top-off, without consulting the lubricant
supplier(s).

These lubricants may not contain viscosity or viscosity index enhancers that are subject to breakdown under
extended shearing conditions.

These lubricants must have chemical and physical stability to maintain viscosity and performance
characteristics throughout their intended service life.

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P&H 474 A-K Page 2 of 4 Ver. 5.0, 02-95 MATERIAL SPECIFICATION

Any EP or other friction modifiers used in the formulation of these lubricants must be fully oil soluble, and/or be
in a stable colloidal suspension.

These materials shall meet applicable safety, health and environmental regulations.

2.2 P&H IDENTIFICATION NUMBER AND VISCOSITY GRADE

P&H No. 474A, ISO VG 32, AGMA 0 EP

P&H No. 474B, ISO VG 46, AGMA 1 EP
P&H No. 474C, ISO VG 68, AGMA 2 EP
P&H No. 474D, ISO VG 100, AGMA 3 EP
P&H No. 474E, ISO VG 150, AGMA 4 EP
P&H No. 474F, ISO VG 220, AGMA 5 EP
P&H No. 474G, ISO VG 320, AGMA 6 EP
P&H No. 474H, ISO VG 460, AGMA 7 EP
P&H No. 474I, ISO VG 680, AGMA 8 EP
P&H No. 474J, ISO VG 1000, AGMA 8A EP
P&H No. 474K, ISO VG 1500, AGMA 9 EP

2.3 PERFORMANCE REQUIREMENTS

ISO VG 32 - 1500, AGMA 0EP - 9EP. In

Viscosity grade
accordance with ASTM D2422/ISO 3448
Viscosity In accordance with ASTM D445/ISO 3104/D2161
Viscosity index, ASTM D2270/ ISO
120 (1)
2909, Min.
Cleanliness Must be free of visible contaminants
Must be filterable to 25 microns (Beta 25 = 200 filter
Additive solubility
rating) without loss of additive(s)
Pour point, ASTM D97/ISO 3016, 5C/9F below the lowest anticipated ambient
Max. temperature
Flash point, ASTM D92/
240C/464F
ISO 2592, Min.
Rust Test, ASTM D665/ ISO 7120

Procedure A Pass
Procedure B Pass
Copper strip corrosion, ASTM
D130/ISO 2160, 3hrs @ 100C/212F,
Max. 1b
Oxidation stability, ASTM D2893,
@ 121C/250F Max. % viscosity 6 (Viscosity grades 32 thru 680)
increase 10 (Viscosity grades 1000 thru 1500)

Table 1: Performance Requirements

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P&H 474 A-K Page 3 of 4 Ver. 5.0, 02-95 MATERIAL SPECIFICATION

Foam Suppression, Must be within these limits:

Temperature Max. volume of foam (ml) after:
ASTM D892
5 min blow 10 min blow
Seq. I 24C/75F 75 10
Seq. II 93.5C/200F 75 10
Seq. III 24C/75F 75 10
Demulsibility, Must be within these limits: (2)

ASTM D2711 Max % water in oil after 5 hr test 1.0

Max cuff after centrifuging 2.0 ml
Min total free water collected during entire test
60.0 ml
(start with 90 ml water)
Four ball EP test, ASTM D2783

Weld load, Min. kgf 250

Load wear index, Min. kgf 55
Timken EP test, ASTM D2782

Min. OK value, kg/lbs 27/60

FZG test, DIN 51 354 with A/8.3/90C
parameters, Min. fail stage >12
Table 2: Performance Requirements

(1) Esters having a lower viscosity index and meeting all other requirements of this specification may be used in specific applications
where proper viscosity at operating temperature has been verified.

(2) Polyglycols which will not pass the demulsibility test, but meet all other requirements of this specification, may be used in specific
applications where there is no danger of water contamination.

2.4 IDENTIFICATION AND PACKAGING

Containers must be clearly identified by the supplier with the following information:
Purchase Order Number
Supplier's Name and Product Trade Name
P&H Material Specification Number followed by a letter which will indicate a particular viscosity grade in
accordance with the following:
o P&H No. 474A, ISO VG 32, AGMA 0 EP
o P&H No. 474B, ISO VG 46, AGMA 1 EP
o P&H No. 474C, ISO VG 68, AGMA 2 EP
o P&H No. 474D, ISO VG 100, AGMA 3 EP
o P&H No. 474E, ISO VG 150, AGMA 4 EP
o P&H No. 474F, ISO VG 220, AGMA 5 EP
o P&H No. 474G, ISO VG 320, AGMA 6 EP
o P&H No. 474H, ISO VG 460, AGMA 7 EP
o P&H No. 474I, ISO VG 680, AGMA 8 EP
o P&H No. 474K, ISO VG 1500, AGMA 9 EP

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P&H 474 A-K Page 4 of 4 Ver. 5.0, 02-95 MATERIAL SPECIFICATION

Material Safety Data Sheet (MSDS) - One (1) with each shipment.
The lubricant furnished under this specification shall be supplied in clean containers of the size(s) as specified
on the purchase order.

2.5 INSPECTION AT PURCHASERS WORKS

Acceptance of material furnished under this specification shall be subjected to confirmation by customer's
Quality Assurance Department.

The purchaser shall have the option of accepting or rejecting any material failing to meet the requirements of
this specification.

2.6 ADDITIONAL CRITERIA OF ACCEPTANCE

Conformance to all specified requirements shall not constitute the sole basis of acceptance, since all lubricants
must be judged further on their satisfactory field performance in P&H equipment.

Lubricant change frequency, or relubrication volume and frequency, can directly affect the performance of a
lubricant and the economies of operation. Consult the equipment shop manual, and lubricant supplier for the
proper change frequency, or relubrication volume and frequency, for each application.

The suitability of a lubricant is highly dependent upon environmental conditions. It is the consumer's
responsibility to provide lubricant suppliers with the following:
Actual application and copy of this specification.
Environmental data - ambient temperature range and weather conditions.
Type of centralized lubrication system(s), including pump, filtration and reservoir data, when applicable.
It is the responsibility of the consumer to verify that lubricants conform to applicable environmental and safety
codes governing their use and disposal.

3.0 REFERENCES

ASTM D92/ISO 2592 - Flash Point, COC Method

ASTM D97/ISO 3016 - Pour Point
ASTM D130/ISO 2160 - Copper Strip Corrosion Test
ASTM D445/ISO 3104, D2161 - Kinematic Viscosity
ASTM D665/ISO 7120 - Rust Test
ASTM D892 - Foam Stability
ASTM D2270/ISO 2909 - Viscosity Index
ASTM D2422/ISO 3448 - ISO Viscosity Classifications
ASTM D2711 - Demulsibility
ASTM D2782 - Timken EP Test
ASTM D2783 - Four Ball EP Test
ASTM D2893 - Oxidation Stability
DIN 51 354 - FZG Test

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