PRODUCT BROCHURE

Pre-Engineered Steel Buildings

Message from the
General Director
It is my great pleasure and privilege to extend sincere greeting from Zamil Steel to all our valued customers,
consultants, business partners and friends. Please take a few moments and go through our product
literature so you may have a better idea and understanding of Zamil Steel and its products.

With over 30 years of experience in this business and a strong perception of the economic growth in the
region, Zamil Steel came to Vietnam in 1993 and grew successfully to become the Leader in the Steel
Buildings Industry in South East Asia.

Our international team of the finest professionals in their field is always ready and willing to attend to all
your steel buildings requirements, whether they are of industrial, commercial or municipal types.

With our up-to-date, advanced engineering systems and our state of the art manufacturing facilities, our
commitment to quality is reflected through more than 10,000,000m2 of steel buildings constructed all over
Asia Pacific. Each building is uniquely designed to meet a specific need that confirms our commitment to excellence; and our core values of
Integrity, Honesty and Quality Orientation assures that Zamil Steel is always, A Pleasure to do business with
with.

We are your Trusted Steel Buildings Manufacturer & Solution Provider

Provider.

Through Knowledge, Efficiency, Innovation and Reliability,

Reliability we will constantly seek to achieve design creativity, cost effectiveness, product
quality and fast delivery.

Thank you and we look forward to doing business with you.

Sincerely,

GEORGE ELIAS KOBROSSY

Vision Mission
To be the world's most reliable and innovative manufacturer, service and solution provider in the steel industry.

To supply high-quality steel products, providing related services and solutions to a worldwide client base while utilizing innovative
technologies within an environment of motivated employees, focused on continuous improvement, highest business standards, work
ethics and corporate citizenship, leading to added value for our customers and sustained return on investment to our shareholders.
 Content
MESSAGE FROM GENERAL DIRECTOR 02
VISION AND MISSION 02
WELCOME TO ZAMIL STEEL PRE-ENGINEERED
BUILDINGS DIVISION VIETNAM 04
THE PRE-ENGINEERED BUILDING SYSTEM 06
WHY ARE WE BETTER THAN OTHERS? 08
STRENGTH IN ENGINEERING 10
A CULTURE BASED ON INNOVATION 11
FLOW OF BUSINESS TRANSACTION 12
BASIC BUILDING PARAMETERS 14
PRIMARY FRAMING SYSTEMS 15
CRANE SYSTEMS 16
MEZZANINE SYSTEMS 17
STRUCTURAL SUBSYSTEMS 18
STRUCTURAL COMPONENTS 20
PANELS 21
BUILDING ACCESSORIES 22
STANDARD PANEL COLORS 23
ROOF DRAINAGE COMPONENTS 24
TRIMS 25
SUNDRY ITEMS 25
TESTIMONIALS 26
MAXSEAM THE ULTIMATE ROOFING SYSTEM 28
ZAMIL STEEL VIETNAMS MANUFACTURING FACILITIES 30
MAJOR PROJECTS IN VIETNAM 32
MAJOR PROJECTS IN ASIA PACIFIC 34

03
Welcome to Zamil Steel
Pre-Engineered
Buildings Division Vietnam
Zamil Steel was founded in 1977 (In Dammam, Saudi Arabia) to design,
manufacture and supply top quality Pre-Engineered Steel Buildings for use as
factories, warehouses, workshops, distribution centers, showrooms, aircraft
hangars, schools, sports halls, supermarkets, office buildings, car parking sheds,
buildings up to five storeys.

The most notable advantages of Pre-Engineered Steel Buildings are, Low initial
investment cost, Fast construction time, Low maintenance cost, Large clear
spans, Infinite choice of layouts, Inherent resistance to earthquakes, Ease of
future expansion, Unique attractive appearance.

In 1997, Zamil Steel Buildings Vietnam Co., Ltd (ZSV) was established as a 100%
foreign owned company in Vietnam (Hanoi). This establishment is a joint
venture between Zamil Steel Industries and Japanese trading giant Mitsui & Co,.
Ltd. With 2 state-of-the-art factories in Vietnam, ZSV grew through sustained
successes to reach the current annual production capacity of 100,000 Metric
Tonne. To-date, Zamil Steel Vietnam has manufactured and supplied more than
5,000 steel buildings across Southeast Asia, China, Japan, Mongolia and
Australia.

Zamil Steel Vietnams Head office and factory is located in Noi Bai Industrial Zone, Hanoi, Vietnam. This state-of-the-art factory is equipped with the latest high-tech machineries and
has the capacity to produce 220,000 m2 of Pre-Engineered Steel Buildings per month (equivalent to over 5,000 M.T. of Pre-Engineered Steel Buildings). The facility has 20,850 m2 of
covered manufacturing space and 3,760 m2 of office area.

Zamil Steel Vietnams second Factory is located in Amata Industrial Zone, Dong Nai Province. The factory covers an area of 27,569m2 with total land of 45,150m2. The production
capacity is 4,500 tons of Pre-engineered Steel Buildings per month. The new factory includes two new production lines which are Zamil Steel Open Web Joists and Structural Steel.
The new products made Zamil Steel a complete steel building solutions provider.

The latest technology is used for all fabrication processes.

04
 Customer Service engineers process and track jobs from date of entry at the Head Office until completion of erection. Any
requirements that arise are quickly addressed without causing delay to design, fabrication, shipment and erection.

A dedicated marketing team provides first-class marketing literature to the customers.

Apart from achieving ISO certification, (9001:2000) in year 2001 for
design, manufacture and supply of Pre-Engineered Steel Buildings,
ZSV also received various prestigious awards and accreditations from
various government agencies, professional bodies and associations,
such as: Golden Dragon Award for the Category of Best Product
(Construction & Construction Material), 2003 2008, presented by
the Vietnam Economic Times in collaboration with Ministry of
Planning and Investment; Accredited Structural Steel Fabricator for
Category S1,
S1 certified by Singapore Structural Steel Society (SSSS);
Certification of Compliance for Structural Method or Building
Material by Japans Ministry of Land Infrastructure and Transport
(MLIT); and many Awards by Hanoi Peoples Committee for the
contributions and achievements in export activities.
With over 1,200 employees, Zamil Steel Vietnam is the largest
manufacturer and exporter of Pre-Engineered Steel Buildings in
Southeast Asia. The expansion of the manufacturing facilities in
2008 is a strong affirmation of ZSVs long-term commitment to the
region. The strategic expansion allows ZSV to increase production
capacity, thus improving the turnaround cycle & meet the
customers requirement even more promptly.
The willingness of the Zamil Steels professionals to listen,
understand, and solve customers problems promptly and
reasonably, has made Zamil Steel the most flexible supplier in the
industry. According to countless customers, Zamil Steel is a
pleasure to do business with
with.

Currently Zamil Steel Vietnam operates through a network of 19

Area Offices and Liaison Centers located in 12 countries, namely:
Vietnam (Hanoi, Haiphong, HCMC, Danang), Malaysia (KL, Johor,
Kota Kinabalu), Myanmar (Yangon, Pyinmana), Indonesia (Jakarta,
Batam), Philippines (Manila), Thailand (Bangkok), Cambodia (Phnom
Penh), Laos (Vientiane), Singapore and Japan (Tokyo), Australia
(Sydney) Liaison Center, China (Shanghai). Liaison Center.

Join thousands of satisfied customers around the globe who have built with Zamil Steel. Make Zamil Steel your
choice for your next building.

05
The Pre-Engineered
Building System
ROD BRACING

TRANSLUCENT PANEL
AT ROOF
(SKYLIGHT)

RIGID FRAME RAFTER

RIGID FRAME COLUMN

SIDEWALL ROOF EXTENSION

TURBINE VENTILATOR
POWER VENTILATOR
AT ROOF SLOPE

DOUBLE
SLIDING
DOOR

ROOF
ROOF MONITOR CURB
WITH CURVED PANEL ALUMINUM
WINDOW

FULLY SHEETED WALL

CANOPY AT
ENDWALL
PARTIAL BLOCKWALL /
PARTIALLY SHEETED WALL

06
 FOR THOSE WHO DEMAND QUALITY AT REASONABLE PRICE

SINGLE PERSONNEL DOOR

GIRT SINGLE FLIGHT STAIRCASE

WITH TOP & MID LANDING

HANDRAIL

SINGLE RIDGE VENTILATOR

MEZZANINE WITH CONCRETE SLAB

DOUBLE FLIGHT STAIRCASE

WITH TOP & MID LANDING

CLEAR SPAN FRAME

PURLIN
CURVED EAVE
WITH PROJECTION
PARAPET FASCIA

GLAZING
CATWALK / WALKWAY
WITH CHECKERED PLATE
LEAN-TO FRAME
A/C PACKAGE (NOT BY ZAMIL STEEL)
CATWALK / WALKWAY
ROD BRACING WITH GALVANIZED GRATING

TOP RUNNING CRANE ROOF PLATFORM

IN CLEAR SPAN
(NOT BY ZAMIL STEEL) DOWNSPOUT

ROLL-UP DOOR CAGE LADDER

LOUVER

TRANSLUCENT PANEL
AT WALL (WALL LIGHT)

FROM PLANNING TO OCCUPANCY, NOTHING MATCHES ZAMIL STEEL

PRE-ENGINEERED BUILDING SYSTEM IN TERM OF SPEED, VALUE AND FLEXIBILITY

07
 Why are we
better than others
Competitive Prices
We are the industrys most cost-effective producer. Our production capacity, enhanced by state
of-the-art engineering and production processes, enables us to offer the most competitive prices
in the industry and we are pass the savings back to our valued customers.
Advantage: Low initial investment cost and excellent cost savings.

Local Area Offices

Our Area Sales Managers, Sales Support Engineers and Erection Coordinators reside in your area
and are ready to address your needs immediately.
Advantage: Convenient and fast response.

Fastest Quotations
Quotations for over 80% of inquiries are priced at the Representative Office and submitted back
to customers within 4 working days.
Advantage: Fast decision-making processes.

Proposal Drawings
To make sure that your order is processed exactly according to your requirements, proposal
drawings are provided with all our quotations to enable you to verify our interpretation of your
project requirements. We always strive to provide a superior level of detail in documentation
Advantage: Professional, clear and concise information for your understanding.

Quality Assurance
Zamil Steel manufactures all components of the Pre-Engineered Steel Buildings under one roof,
with an ISO: 9001:2000 certified quality system. An internal Quality Control department ensures
all Zamil Steel Buildings are manufactured in accordance to stringent international standards and
specifications. Our state-of-the art manufacturing facility and experienced engineering staffs
guarantee your buildings will be produced to the highest quality.
Advantage: Safe and Reliable buildings of highest quality finishing.

Fastest Delivery
Buildings (irrespective of size) with low engineering complexity can be designed, detailed,
fabricated, and shipped from our plant in less than 6 weeks. More than 95% of all buildings are
shipped within 8 weeks. We work closely with you to meet your delivery targets.
Advantage: Time saving. No missed opportunity.

Unparalleled Services
Every sales order receives our commitment to provide the highest quality steel building at the most
competitive price. We provide the necessary support you require to get your steel building
delivered and erected on time. An Erection Coordinator resides at each area office to address your
site needs after our materials are delivered to your job site. He will ensure that your buildings are
erected in accordance with Zamil Steels stringent and proven methods.
Advantage: Peace of mind and prompt responses.

Quality Materials
We are the industry leader in the use of high-grade materials for building components and offer
high quality products. Our unique product features include plain/pre-painted Zincalume for wall
and roof cladding, hot dip galvanized connection bolts, galvanized anchor bolts, carbon steel self
drilling fasteners, and pre-galvanized material for secondary members. Our material specifications
always meet or exceed the industry requirements
Advantage: Low maintenance cost and low product cycle cost.

08
Certified Builders
Zamil Steel maintains a wide network of Certified Builders working closely with our
Representative Offices to offer complete Turnkey or Erection services. Certified builders are
trained and oriented to the quality and safety standards of Zamil Steel. They exist to offer our
clients a complete package as per requirements.
Advantage: Complete design, supply and install package offered by trusted reliable source.

Experience & Proven Track Record

With 30 years in this business, Zamil Steel is experienced in all areas of the Pre-Engineered
building industry. Zamil Steel has designed, manufactured and supplied more than 50,000
Pre-Engineered Steel Buildings to more than 90 countries. Many of our projects involve stringent
project constraints and tight project schedule. Our history of hands on experience within the
industry enables us to deliver economic quality solutions for your building needs.
Advantage: Reliable and trusted solution provider.

Strong Culture and Core Values

With a strong culture of honesty and integrity, coupled with our core values of quality
orientation and innovation, Zamil Steel aspires to not only obtain your current business but to
make you our lifetime partner. We ensure that your business interests are perceived by our staff,
at all levels, to be as important to us as they are to you. Our goal is to earn your trust, your
confidence, and all your future business.
Advantage: Friends for life.

Global Experience
With more than 64 offices situated in 39 countries worldwide and exporting buildings to more
than 90 countries around the world, your Pre-Engineered Steel Buildings solution is available
across the globe and our global supply and export experience will ensure all your needs are
fulfilled in a fully satisfied manner.
Advantage: International Brand assurance, reliability and quality service.
service.

International Quality Standards

Unless otherwise required by local conditions, all Zamil Steel Buildings are designed and
manufactured in accordance with the latest editions of the following codes:

Low Rise Building Systems Manual

Metal Building Manufacturers Association, Inc. (MBMA)

Manual of
of Steel Construction - Allowable Stress Design
American Institute of Steel Construction, Inc. (AISC)

Cold Form
Cold Formed
ed Steel Design Manual
American Iron and Steel Institute. (AISI)

Structural Welding Code-Steel Manual

American Welding Society (AWS)

09
L1-2344_Canon factory in Thang Long IP, Dong
Anh, Hanoi - One of the largest single building
project fabricated by ZSV. The total covered area
of the building is 45,000 m2; completely
engineered, fabricated and erected within 5
months. This project also utilizes MaxSEAM
standing seam roof system with on site roll
forming of 73m long single panel without end
laps.
L3-1831_Phu My Steel Rolling Mill - This 4,000 MT steel mill L3-6574_Cam Ranh Sugar Factory. This is the largest Sugar L3-1720_Phu My Fertilizer Plant. One of the longest
project consists of over 15 overhead crane systems, covering Mill in Vietnam with total weight 4,000 MT in the area Pre-Engineered Steel Building ever designed and fabricated
a total floor area of 35,000 m2 is completely engineered 25,000 m2. in Vietnam. Zamil Steel overcomes the challenges on
using Pre-Engineered Building systems. The project offers an ensuring complete straightness of a 600m length building.
opportunity for Zamil Steel Vietnam to demonstrate its This project also utilizes special Zamil panels that are PVF2
engineering expertise on conversion of any conventionally coated for corrosion protection.
designed structure into Pre-Engineered Steel Building system.

Strength in Engineering
Zamil Steel plays a deliberate and active role in converting
complex and expensive conventional steel building designs into
simpler and more economically designed Pre-Engineered Steel
Buildings without sacrificing the safety utility and function of
these buildings.

Today, Zamil Steels engineering innovations represent the

standard that other Pre-Engineered Steel Building companies
aspire to reach. The entire engineering process is computerized
and networked. Every engineer/detailer uses a computer for
100% of his output.

Zamil Steels design calculations are comprehensive and easy to

The Engineeting Department in Hanoi Head office is incharged of design, estimation
and preparation of proposal and drawings for all projects. Our turnaround time for
proposals is the fastest in the industry.
understand. Explanations and references precede every part of
the calculations to enable consultants, worldwide, to understand
every facet of the design of Zamil Steel Pre-Engineered Steel
Buildings.

With the introduction of Global Engineering Department which

coordinates satellite engineering offices worldwide, Zamil Steel
has got the edge over other players in this industry in term of
engineering capacity.

At Zamil Steel, we have designed and fabricated Pre-Engineered

Steel Buildings that range in complexity from a simple warehouse,
to a 95 m clear span aircraft hanger, to a 4,500 Metric Tons
complex steel rolling mill.

The engineering office in Ho Chi Minh City forms the integral part of our Engineering
Team providing essential support to improve engineering design cycle time.

10
 A Culture Based
on Innovation
Zamil Steel has created a unique social architecture that is
conducive to the creation of innovative ideas at all levels. Zamil
Steel values a culture that fosters idea generation and perfection
to the fullest. The end result is consistent flow of design, process
and product innovation, bolstering the Zamil Steels position as a
regional industry leader.

When you choose Zamil Steel Pre-Engineered Steel Buildings,

you can be certain that your project will benefit from the
dedicated efforts of our Innovation.

The Products Research & Development Department:

Continually refines details to constantly raise economical, safety

and aesthetic standards.
Every staff at Zamil Steel Vietnam is equipped with a PC that is networked to all
Develops the software that improves customers satisfaction. computers in the company. This promotes the fast flow of information both
vertically and horizontally across the whole company. Innovative ideas are quickly
recognized and implemented.
In-house developed programs include the following proprietary
softwares:

ESS (Engineering Schedule System).

ASFAD (Advanced Steel Frame Analysis and Design).
AGOSED (Automatic Generator of Shop and Erection Drawings).
INTELEST (Intelligent Building Estimator).
BOM (Bill Of Material).
eZ-BUILD (Automatic generator of design calculation, estimation,
and approval drawings).

Investigates on the viability of incorporating new products that

complement the Pre-Engineered steel building system.
The Product Research & Development Department is an example of Zamil Steels
commitment to innovation.

11
 FLOW OF BUSINESS

SUPPLIERS

FINANCE PURCHASING

SALES OFFICES CUSTOMER SERVICE

ENGINEERING & ESTIMATING QUALITY

12
TRANSACTION

DOMESTIC

PRODUCTION SHIPPING

CONTROL EXPORT

13
 Basic Building Parameters
POST & BEAM RIGID FRAME
END WALL END WALL

Zamil Steel Pre-Engineered Steel Buildings Loads are applied in accordance with the
are custom designed to meet your exact latest American Codes and Standards
END WALL COLUMN

requirements. The basic parameters that applicable to Pre-Engineered Steel Buildings

define a Pre-Engineered Steel Building are: unless otherwise requested at the time of
BUILDING WIDTH
END WALL
COLUMN
(COLD FORMED)

(BUILD-UP)

Building Width: No matter what primary
framing system is used, the building width
is defined as the distance from outside of
200mm
quotation.
Interior Bay Length is the distance between
the center lines of two adjacent interior

200mm

eave strut of one sidewall to outside of main frame columns. The most common
eave strut of the opposite sidewall. bay lengths are 6m, 7.5m and 9m. Any bay
length up to 15m is possible.
200mm 385mm
Building Length: The building length is the
distance between the outside flanges of Building Height: Building height is the eave
CORNER
COLUMN END BAY INTERIOR BAY END BAY the endwall columns in opposite endwalls. height which usually is the distance from
Building length is a combination of several the bottom of the main frame column base
BUILDING LENGTH
bay lengths. plate to the top outer point of the eave
strut. Eave heights up to 30 m are possible.
End Bay Length is the distance from outside When columns are recessed or elevated
of the endwall columns outerflange to from finished floor, eave height is the
centerline of the first interior frame distance from finished floor level to top of
Building Length: Whenever possible maintain equal bay
lengths throughout the building. When this is not possible, columns. eave strut.
make all interior bays equal and make the end bays equal
but shorter than the interior bays. Design Loads: Unless otherwise specified Roof Slope (x/10): This is the tangent of the
Example: A 100m long building will have 10 interior bays Zamil Steel Pre-Engineered Steel Buildings are roof with respect to the horizontal. The
at 9m and 2 end bays at 5m or 11 interior bays at 8m and designed for the following minimum loads: most common roof slopes are 0.5/10 and
2 end bays at 6m. 1/10. Any practical roof slope is possible.
Building Width: Whenever possible make building width a Roof Live Load: 0.57 kN/m2
multiple of 3m. This is because roof purlins are spaced at Design Wind Speed: 110 km/h
1.5m and 3m is equal to two purlin spacings one on each
side of the ridge.
Design parameters for snow loads,
earthquake loads, collateral loads, or any
other local climatic condition (if required)
must be specified at the time of quotation.

10
RIDGE LINE
ROOF SLOPE

1100mm 1500mm 400mm ROOF

SHEETING

EAVE
EAVE STRUT
STRUT PURLIN

RAFTER
EAVE HEIGHT

GIRT

FINISHED
FLOOR WALL
COLUMN LEVEL SHEETING

200mm 200mm

For more details refer to the Zamil Steels Technical

Manual for Pre-Engineered Steel Buildings.
BUILDING WIDTH

14
Primary Framing Systems
The most common primary framing systems are shown below. All
are shown symmetrical about the ridge line. Framing systems
unsymmetrical about the ridge line and Multispan Framing Systems
with unequal width modules are possible but may require more
engineering time and possibly longer deliveries. Practically any frame
geometry is possible. Consult Zamil Steels representatives for your
specific requirements.

RIDGE LINE RIDGE LINE

SUPPORTS NOT BY ZAMIL STEEL

BUILDING WIDTH BUILDING WIDTH

Max. Practical width = 100 m Max. Practical width = 50m
Clear Span (CS) Roof System (RS)
RIDGE LINE

CURVED ROOF RAFTER

R.F. COLUMN
WIDTH MODULE WIDTH MODULE
BUILDING WIDTH Max. Practical width = 90m
Max. Practical width module = 70 m Arched Clear-Span (AS)
Max Practical building with = 140 m
Multi-span 1 (MS-1)
RIDGE LINE
CURVED ROOF
RAFTER
R.F. COLUMN

WIDTH MODULE WIDTH MODULE

BUILDING WIDTH
WIDTH MODULE WIDTH MODULE WIDTH MODULE
Max. Practical width module = 70 m
BUILDING WIDTH More Multi-Spans are possible (AMS-2, AMS-3,...)
Max. Practical width module = 70 m
Arched Multi-Span (AMS-1)
Max Practical building width = 210 m
Multi-Span2 (MS-2)
RIDGE LINE

BUILDING WIDTH
WIDTH MODULE WIDTH MODULE WIDTH MODULE WIDTH MODULE
Max. Practical width = 50 m
BUILDING WIDTH Single Slope (SS)
Max.Practical width module = 70 m
Max Practical building width = 280 m
Multi-Span 3 (MS-3)
RIDGE LINE RIDGE LINE

WIDTH

WIDTH MODULE WIDTH MODULE Max. Practical width = 24 m

BUILDING WIDTH
Lean-To (LT)
Max.Practical width module = 100 m
Max Practical building width = 200 m BUILDING WIDTH
Multi-Gable (MG)
WIDTH MODULE WIDTH MODULE

RAFTER

COLUMN

BUILDING WIDTH Max. Practical width module = 6 m

Max Practical building width = 50 m Max Practical building width = 12 m
Spacesaver Building Butterfly (Car Canopy)

15
 Crane Systems
For buildings that require crane system, Zamil Steel will supply the column and rafter brackets based on the requirement of the crane system.
While the crane runway beams for top-running and under-running crane systems will be supplied by Zamil Steel; the runway beam for
mono-rail crane systems shall be supplied by the crane supplier. Complete crane system details, data, and suppliers name are required for
accurate design and estimation of all crane equipped buildings.

RIGID FRAME

CRANE BRIDGE

CRANE BEAM

HOIST
COLUMN BRACKET

FINISHED FLOOR LEVEL

TOP RUNNING CRANE

RIGID FRAME

CRANE BEAM CRANE BRIDGE

RAFTER BRACKET
HOIST

FINISHED FLOOR LEVEL

UNDERHUNG CRANE

RIGID FRAME CRANE BRACKET

MONORAIL BEAM

MONORAIL CRANE

FINISHED FLOOR LEVEL

MONORAIL CRANE

16
 Mezzanine Systems
The standard Zamil Steel Mezzanine Framing System consists of a steel deck supported by joists framed onto main mezzanine beams. The
main beams may also be supported by intermediate columns if required by design loads. The top flange of the joists fits immediately below
the top flange of the primary beams.

The economy of a mezzanine system is affected by the applied loads (dead, live and collateral) and mezzanine column spacing. Consult a Zamil
Steels representative for advice on the most economical mezzanine design. Wherever possible, the primary mezzanine beams should run
across the width of the building, in line with the primary frame rafters. Joists should run parallel to the roof purlins along the length of the
building.

Multi-level mezzanines, interior equipment platforms, catwalks and staircases may also be accommodated if complete design data is available
at the time of quotation.

MEZZ. DECK PANEL

REINFORCED CONCRETE SLAB

REINFORCED CONCRETE SLAB
(NOT BY ZAMIL STEEL)
(NOT BY ZAMIL STEEL)
MEZZANINE
EDGE TRIM

MEZZ.
DECK
PANEL
SIDEWALL
PANEL
MEZZ JOIST MEZZ JOIST

MEZZANINE BEAM MEZZ BEAM

SIDEWALL
GIRT

MAIN FRAME COLUMN

MEZZ. BEAM CONNECTION TO MAIN FRAME COLUMN MEZZ. JOIST CONNECTION TO MEZZ. BEAM

SIDEWALL STEEL LINE

MEZZ JOIST

MEZZ.
DECK
PANEL

MEZZ
BEAM

INTERMEDIATE
MEZZ. COLUMN

ENDWALL
STEEL LINE

MEZZANINE PLAN

17
 Structural Subsystems

ENDWALL ROOF EXTENSION SIDEWALL ROOF EXTENSION

GABLE TRIM ROOF PANEL

PURLIN SOFFIT PANEL ROOF PANEL MAIN FRAME
(OPTIONAL) RAFTER

SOFFIT PANEL
(OPTIONAL)
SOFFIT TRIM ROOF EXTENSION
ENDWALL RAFTER
GUTTER
RAFTER
ENDWALL PANEL

MAIN FRAME
COLUMN

ROOF PANEL

GIRT

GUTTER CANOPY ROOF PANEL

MAIN FRAME
PURLIN RAFTER
PARTITION
COLUMN

PARTITION GIRT

SOFFIT TRIM CANOPY RAFTER PARTITION OPTIONAL

SOFFIT PANEL WALL PANEL
WALL PANEL WALL PANEL
(OPTIONAL)

MAIN FRAME COLUMN

ANCHOR
BOLT
BASE
ANGLE FINISHED
MASONRY FLOOR LEVEL
NAIL

CANOPY LONGITUDINAL PARTITION

18
 CURVED EAVE WITHOUT PROJECTION VERTICAL FASCIA WITH BACK UP PANEL
(WITH VALLEY GUTTER) AND VALLEY GUTTER

ROOF PANEL CAP FLASHING

VALLEY
PURLIN
GUTTER BACK UP PANEL
CURVED PANEL

FASCIA
PANEL
VALLEY
GUTTER

RIGID FRAME

WALL PANEL
SOFFIT PANEL
GIRT (OPTIONAL) RIGID FRAME

FASCIA WALL PANEL

CAP FLASHING
TOP CURVED
FASCIA PANEL

BACK UP PANEL TRIM

BACK UP PANEL
(STANDARD WITH VALEY GUTTER)
VALLEY GUTTER
VALLEY GUTTER
OR EAVE GUTTER
FASCIA
WALL
PANEL

RIGID FRAME

DOWNSPOUT
WALL RIGID FRAME
PANEL
GIRT BOTTOM CURVED
FASCIA PANEL

PARAPET FASCIA TOP AND BOTTOM CURVED FASCIA

For More Details Refer To Zamil Steels Technical Manual For Pre-Engineered Steel Buildings

19
Structural Components

High grade steel plates conforming to ASTM A572M

Grade 345 Type 1 (or equivalent). Factory painted with a
minimum thickness of 38 microns DFT of red/grey oxide
primer.

TYPICAL RAFTER TYPICAL COLUMN

PRIMARY BUILT UP MEMBERS

(Minimum Yield Strength is 34.5 kN/cm2)

(Available in 1.5mm, 1.75mm, 2.0mm and 2.5mm thickness)

Cold formed from Steel coils, this component confirms to
ASTM A653M-2000 Grade SS 340 Class 1 (or equivalent)
with zinc coating to Z275 designation (275 g/m2).

TYPICAL Z SECTION TYPICAL C SECTION

SECONDARY MEMBERS
(Minimum Yield Strength is 34.0 kN/cm2)

HEX.NUT

FLAT WASHER

HILL SIDE WASHER

Rod bracings conforms to JIS G3101 SS400 (or

equivalent) with a ultimate tensile strength of 40.0
kN/cm2 (Other bracing systems are available at the
options of ZS Engineering Department).

BACK UP PLATE*

BRACE ROD NOTE APPLICABLE AT KNEE:

For Cases where the knee depth is less than 400mm and web thickness at
knee is 8mm and above, Backup Plate is generally not provided.

BRACING SYSTEMS

20
Panels
The panels used for Zamil Steel Pre-Engineered Steel Buildings are composed of the followings:

Base Metal of Zamil Steel Single Skin Panels (Minimum Yield Strength of 34.0 kN/cm2) are coated with Zinc (approximately
55%) & Aluminum (45%), conforming to ASTM A792M-2000 Grade SS340, Type B.

An exterior surface or weather face coating on pained panels of 5 microns epoxy + 20 microns of high durability polyester.

An interior surface coating on painted panels of 5 microns epoxy + 5 to 7 microns of regular polyester.

(See Page 23 for color options).

1000 MODULE

250 250 250 250

34

0.5MM THICK - TYPE S PROFILE PANEL

(For roof and wall application)

900 MODULE

209 241 241 209

54

0.7MM THICK - TYPE K PROFILE PANEL

(For mezzanine decking)

21
 Building Accessories

Aluminum Window Fixed Louver Adjustable Louver

Double Sliding Door Roll-up Door Personnel Door

Turbine Ventilator Ridge Ventilator Power Ventilator

Translucent Panel (Skylight) Wall Light Insulation

22
Standard Panel Colors
Actual color may differ slightly from printed examples. Refer to Zamil Steels Panel Chart (colors and profiles) for actual color samples.

Bare Zincalume Steel, panels are available in 0.5 mm, nominal thickness in all standard colors.

Panels may be specially ordered to any base metal specification, coating, finish, color and thickness. Consult a Zamil Steels representative
for price and delivery.

Bare Zincalume Frost White

Cactus Green Shasta Blue

23
Roof Drainage
Components
Eave gutters and downspouts are made of the same material as standard single skin panels and available in all standard panel colors.

Valley gutters are made of 1.0 mm thick plain Zincalume.

Internal downspouts for valley gutters are excluded from Zamil Steels supply

SEAM INSIDE

EXTERIOR
COLOR

EAVE GUTTER DOWNSPOUT

TYPE I TYPE II

VALLEY GUTTER

24
 Trims & Sundry Items
Trims are made of the same material as single skin panels and are available in all standard panel colors.
Shown below are the most common trims used in Zamil Steel Pre-Engineered Steel Buildings.

OUTSIDE CORNER TRIM DRIP TRIM

(at intersection of endwall and sidewall)
FRAMED OPENING TRIM

CAP FLASHING OASIS GABLE TRIM

(at endwalls only)

Sundry Items
Archor bolts Connection Bolts & Nuts Washer

Pop Rivets and Sheeting Fasteners Foam Closures, Bead Mastic & Flowable Mastic

25
Testimonials

26
27
 The ultimate
Roofing system
The Zamil Steel MaxSEAM roof system is one of the strongest and most weather-tight standing
seam roof systems available in the industry today. The 360 deg. seam along the side laps of the
panel; the special Articulating clip, ArtiFloat; and the carefully engineered system for strength,
durability and weatherability are but a few of its outstanding features.

The MaxSEAM roof system acts as a monolithic membrane that completely protects your
building. It is the most recommended roof system for tropical, rainy, snowy or high wind
(cyclonic) regions.

Using the Zamil Steel Super SEAMER machine, the side laps of adjacent panels are seamed
together creating a 360 deg. double lock seam, which has machine-applied butyl sealant
to ensure a secure, weathertight leak-proof joint.

To further improve the weathertightness of this roof system,

the end laps may be eliminated by rolling MaxSEAM panels
on site, using a mobile roll former. Standard MaxSEAM
panels (rolled formed in the factory) have a maximum length
of 11.5m, while Panels rolled on site can achieve a length up
to 90 meters.

Panel specifications
MaxSEAM steel panel conforms to ASTM A792M Grade
345B, is available in 0.53 mm bare Zincalume finish or 0.57
mm Frost White ZSP modified polyester pre-painted.

Weathertightness
MOBILE ROLL-FORMER MACHINE
MaxSEAM acts as a monolithic membrane that
completely protects your building from adverse weather.
Designed as a water barrier, the raised seam assists drainage
at critical areas and, along with the machine-applied sealant
(inside the seams), it increases the lap sealing to 100%
tightness.

Thermal Movement
The fastening system of MaxSEAM is designed to handle
the potentially damaging effects of thermal movement

MALE LEG FEMALE LEG

18/24

SUPER SEAMER MaxSEAM Panel Cross-Section

28

(especially heat expansion). The ArtiFloat clip, that holds the panels in
place, is concealed inside the raised seam. It is a unique clip with a
moveable feature allowing the panel to expand and contract freely with
temperature changes without restraint, i.e., giving the roof surface a
floating action and correcting the out-of plane sub-framing alignment
to a maximum of 7 deg. The concealed clip system; a boltless
connection to sidelaps also results in fewer through roof fasteners,
minimizing the probability of leakages.
Cost Effectiveness
The life cycle cost of the MaxSEAM roof system is lower than any
other conventional steel panel roof system. Using Zincalume-coated
steel, its life expectancy is longer and lesser maintenance is required
(Zincalume is a corrosion resistant alloy that comprises of 55%
aluminum, 1.6% silicon and the balance Zinc, by weight).
Starts and Ends with Raised Seam
Most other Standing Seam Roof systems are unable to achieve a high rib
profile at gable end due to field cutting of final panel. With MaxSEAM,
the gable at both ends of the roof, finishes with a 76 mm high raised seam
made possible by our SuperSEAMER; thus avoiding finishing in the low, flat
part of the final panel where the greatest possibilities for leaks occur.
Field Seamer and Mobile Roll-Former
MaxSEAM roof panel can be roll-formed up to a length of 90m on site
by our Mobile Roll-Former to reduce the endlaps on large span
structures. After which, the Super SEAMER machine will be used to
seam the side laps of adjacent panels together to create a 360O double
lock seam, which has a factory-applied mastic to ensure a secure and
weather-tight leak proof seam.
Quality Materials
MaxSEAM panels are available in 18 and 24 width, 0.5mm and 0.53
mm thickness steel with a total of 150g/m2 Zincalume coated on both sides.

Testing Credentials It is no wonder that MaxSEAM is fast becoming the preferred roof
MaxSEAM has been tested under ASTM E1646 -95 Standard Test system for a growing number of commercial, industrial and
Method for Water Penetration through Exterior Metal Roof Panel institutional buildings.
System and ASTM E1680-95 Test Method for Rate of Air Leakage
through Exterior Metal Roof Panel System.
FM Approvals also certifies MaxSEAM as Class 1 Panel Roofs,
conforming to FM Approvals Standard 4471 (1995) with examination
included simulated wind uplift pressure testing, resistance to foot traffic
testing, ASTM E108 spread of flame testing, and hail damage testing.

Uplift Ratings
MaxSEAM carries UL90 Uplift ratings, tested with a wide range of
installation procedures. MaxSEAM has met all test requirements as specified
in CEGS 07416 Standing Seam Metal Roof System Guide Specification.
GABLE ANGLE
Isometric: MaxSEAM Panels at roof
DOUBLE FACE TAPE

METAL
INSIDE MaxSEAM
TRI-BEAD
CLOSURE ROOF PANEL EXTERIOR RIDGE CAP
SEALER
PEAK BOX
FIXING SCREW (WS)
GABLE TRIM
AT EVERY SLOT
ROOF PURLIN
ROOF INSULATION
ROOF INSULATION
MaxSEAM ROOF PANEL
EAVE PLATE
(LOW/HIGH SYSTEM)
OPTIONAL

EAVE TRIM
W/ STITCH SCREW (WS)

WALL INSULATION
OUTSIDE FOAM CLOSURE
EAVE STRUT

PEAK BOX
BACK-UP PLATE
METAL OUTSIDE CLOSURE
ARTIFLOAT CLIP
EAVE STRUT TRI BEAD SEALER
WALL INSULATION SPACER TRIM
SIDEWALL GIRT
GABLE TRIM
SIDEWALL PANEL
EAVE TRIM OUTSIDE FOAM CLOSURE
SUPER SEAM MACHINE ENDWALL PANEL
CORNER TRIM
ENDWALL STEEL LINE SIDEWALL
STEEL LINE 29
Zamil Steel Vietnam
Manufacturing Facilities
Secondary Structural Framing (roof purlins, wall girts and Framed Openings etc), (Secondary Line)
ZAMIL STEEL Vietnam has two state-of-the-art factories dedicated
to fabricate and supply high quality Steel Buildings to all our
clients.

ZAMIL STEEL Vietnams 1st Factory has a covered

manufacturing area of 20,850m2 (out of a total land area of:
41,200m2) located in Noi Bai Industrial Zone, Quang Tien
Village, Soc Son District; Hanoi, Vietnam.

The manufacturing facility is equipped with the capacity to

fabricate an equivalent of 170,000 m2 of building areas per
month for the Asia Pacific region. This is equivalent to more
than 5000 metric tons of steel buildings per month.

All members and components of our buildings are engineered, fabricated, and stored within our premises.

ZAMIL STEEL Vietnam has inaugurated its second Factory in Amata Industrial Zone, Dong Nai Province. The factory covers an area of
27,569m2 with total land of 45,150m2 with the production capacity of 4,500 tons of Pre-Engineered Steel Buildings per month. The new
factory includes two production lines for new products to fabricate Open Web Steel Joists and Structural Steel to offer customers with
complete steel building solutions.

Zamil Steels Facilities consist of the following lines that manufacture a complete Pre-Engineered Steel building:
Secondary Structural Framing (roof purlins, wall girts and Framed Openings etc), (Secondary Line) Main Structural Framing (Built-up Line)

Sundry & Accessories Items (Anchor Bolts, Sag-rods, Bracings rod or flange, Hand rails, stair cases,
roof monitors etc) (Secondary Line)

30
 Finishing (Shot Blast and Painting) (Shot blasting & Painting Line)
Our Machineries
Equipped with the latest state-of-the-art machineries supplied and maintained by
reputable companies such as Lincoln, Bradbury, Haco, Koike etc and in house
fabricated 16 wheel Shot Blasting facility, welding turning fixture, dip painting
line, coupled with our ISO certified Quality System, ensures top quality finished
products at timely deliveries.

Proper Storage
All raw materials used by Zamil Steel are stored under premium conditions to
ensure that our fabricated materials remain in top quality until they reach your
jobsite.

Other Accessories / buyouts such as Insulation, Personnel Walk Doors, Windows,

Sliding Doors, Roll-Up Doors, Ventilators (General, Gravity, and Power
Ventilators), Roof Curbs, Translucent Panels, Fasteners, Pop Rivets, Foam
Closures, Bead Mastic, Flowable Mastic etc are procured from the most reliable
sources, and also stored under excellent conditions.

Zamil Steel, with 30 years of experience in the Pre-Engineered Steel Buildings

industry, has identified the processes needed to operate our manufacturing
facility most efficiently and ensure Customer Satisfaction through its quality,
speedy delivery and flexibility, to adapt to the customers suggestions/
recommendations.

This is the driving force for our management and team of employees at Zamil
Steel to set our vision and mission to the highest standard To be the world's
most reliable and innovative manufacturer, service and solution provider in the
steel industry.

Sheeting Items such as Roof and Wall Panels,

mezzanine deckings, trims, downspouts,
cappings, louvers etc. (Sheeting Line)

31
 HA NOI

HAI PHONG

L1-2984, Canon Factory in Tien Son IP, Bac

Ninh Province.

L1-3593, Foxconn Factory in Que Vo IP, Bac

Ninh Province.

Major Projects
in Vietnam DA NANG

L3-1720, Phu My Fertilizer Plant in Phu My,

Vung Tau Province.

DONG NAI

L4-2461, Toyoda Gosei Airbags Factory in

Hai Phong City.

HCM CITY

TRUONG SA ISLANDS

32
L4-3477, Uniden Vietnam Factory in Tan L1-2007, Dinh Vu Steel Factory in Hai L2-3585, Factory of Viet Trung Co., Ltd in
Truong IP, Hai Duong Province. Phong City. Quang Ngai Province.

L1-3508, Honda Vietnam Factory in Vinh L1-3007 Brother factory in Phuc Dien IP Hai L3-1692, British American Tobacco Factory
Phuc Province. Duong Province. in Dong Nai Province.

L3-3774, Truong Hai Auto Factory in Bien L3-3946, Toyota Southern Factory in VSIP1 L3-6574, Cam Ranh Sugar Factory in
Hoa 1 IP, Dong Nai Province. IP, Binh Duong Province. Khanh Hoa Province.

NB-4115 Nike Shoes Factory in Dong Nai L3-3299 Texhong Texttile Factory in Nhon L3-3823, Fijisu Factory in Bien Hoa 2 IP,
Province. Trach IP, Dong Nai Province. Dong Nai Province.

33
Major projects
in Asia Pacific

M1-3228, Factory at Nusajaya, Johor

Malaysia.

N1-2485, Ejip Rental Factory of PT Java

Obayashi in Indonesia.

M3-3390, Sentosa 5 storey Office in

Singapore.

P5-2504, Ikegai Machinery Manufacturing in

Japan.

34
M3-3753 SWTS Factory at Pioneer walk, M3-2201, Hyflux Reverse Omossis Building N1-3924 Hazaradous waste Storage in
Singapore. in Tuas, Singapore. Indonesia.

N2-3485, Hemaraj Finished Building in N3-3632, Petron Factory in Angeles, N4-1144, Food Processing Factory of
Thailand. Philippines. Greenland Food Industry in Myanmar.

P2 P1-3214, Metroll Bundaberg Project in N4-2092, Warehouse of United Paints N8-1646, Mill Building in Mongolia.
Australia. Group Co., Ltd in Myanmar.

Q1-0022, Warehouse of Dalian BeiLiang Q3-0035, Workshop in Guangdong, China. N5-2459, Laos Tobacco Factory in Vientiane,
Co., Ltd Dalian, LiaoNi, China. Laos.

35
HEAD OFFICE & HANOI FACTORY
Noi Bai Industrial Zone,
Quang Tien Village, Soc Son District, Hanoi, Vietnam
Tel (84-4) 3582 0800
Fax (84-4) 3582 0801
Email marketing@zamilsteel.com.vn

DONG NAI FACTORY

Amata Industrial Park, Bien Hoa City, Dong Nai Province, Vietnam
Tel (84-61) 3936 888
Fax (84-61) 3936 889

REPRESENTATIVE OFFICES
Vietnam Thailand Singapore Philippines Myanmar Malaysia
Laos Japan Indonesia China Cambodia Australia

OTHER FACTORIES
Saudi Arabia Egypt India United Arab Emirates

www.zamilsteel.com.vn As of January 2009

This brochure contains Intellectual Property Rights; which are owned by Zamil Steel Buildings Viet Nam Co., Ltd. (Zamil Steel). Copy or reproduction of this
brochure or its parts may violate copyright of Zamil Steel. Zamil Steel reserves the right to change any information herein without notice. Please refer to Zamil
Steel Representative Offices for updated information.