K. K.

WAGH INSTITUTE OF ENGINEERING EDUCTION AND RESEARCH

NASHIK
Production engineering
Teaching Schedule
511109
Advanced Joining Processes -2013
Lectures:4 hrs/week In semester: 50
Credits 4 End semester: 50
Name of Staff: Sangle S.B.
No. of
Topic
Lecture
Unit I. INTRODUCTION
1 Importance and application of welding
2 classification of welding process
3 Selection of welding process
4 MIG, TIG welding. Resistance welding

5 Electro-slag welding, Friction welding etc

6 Welding of MS, CI, Al, Stainless steel & Maurer/Schaefflar Diagram
7 Soldering and Brazing.
8 Revision
Unit II ADVANCED WELDING TECHNIQUES
Principle and working and application of advanced welding techniques such as Plasma
1
Arc welding
2 Laser beam welding
3 Laser beam welding
4 Electron beam welding
5 Electron beam welding
6 Ultrasonic welding
7 Ultrasonic welding
8 Revision
Unit III WELD DESIGN
1 Welding machines/equipments and its characteristics and arc-stability
2 Weld defects and distortion and its remedies
3 Inspection/testing of welds
4 Weld Design
5 Welding of pipe-lines and pressure vessels
6 Life prediction.
7 Life prediction.
Unit IV METAL TRANSFER AND MELTING RATE
1 Mechanism and types of metal transfer
2 forces affecting metal transfer
3 modes of metal transfer
4 Metal transfer in various welding processes
5 Effective of polarity on metal transfer and melting rate
6 Effective of polarity on metal transfer and melting rate
 No. of
Topic
Lecture
Unit V THERMAL AND METALLURGICAL CONSIDERATION
1 Thermal considerations for welding
2 Temperature distribution
3 Analytical/Empirical analysis/formulae
4 Heating & cooling curves
5 Metallurgical consideration of weld
6 HAZ and Parent metal,
7 Micro & macro structure
8 Solidification of weld and properties.
Unit VI WELDING OF PLASTICS AND COMPOSITES
1&2 Principle of welding plastics, common weldable plastics
3&4 Welding joint design, surface preparation
5&6 Plastic welding processes, principle of operation
7&8 Equipment required, Advantages, Applications.

Total Teaching Hrs. =48hrs.