OffCon Time: 14:23

Version 1.001 July 2006 Date: 17.10.03

About OffCon: OffCon is an MS EXCEL based checklist and calculation tool for verification of the design of
offshore containers. This program does not include any detailed analysis of the container framework. Detailed
frame analysis may be performed using DNV 3-D Beam or other beam calculation programs.

The program is copyright by Det Norske Veritas, and is based on the rule requirements of DNV Standard for Certification
2.7-1 January 2006. The program is available for clients applying for offshore container certification at DNV. Feedback and
comments are appreciated: e-mail: MTPNO876@dnv.com.

Identification
Client Project No.
Project Name 0

Max. gross mass 13608 kg Length 4877 mm

Payload 9299 kg Width 2438 mm
Tare mass 4309 kg Height 2895 mm
Asymmetric Sling Set Sling Leg Angle (b)

Checklist: DNV Standard for Certification 2.7-1 Chapter 4

Design details Comment
1. Clean outline, no snagging hazard
2. Continuity of force transmission in primary structure
3. Full penetration welding of primary structure
4. Min. thickness requirements met
5. Material requirements met
6. Padeye design
7. Fork lift pockets: bottom plates/ sufficent shear area side rail
8. Fork lift pockets: Size and location
9. No unacceptable rust traps
10. Doors, hatches and other loose structures secured
11. Doors can be secured in open position
12. Unit able to withstand 30 tilt angle
13. Top protection for open containers

Calculations
14. Four point lift: 2,5xR (Only primary structure included)
15. Two point lift: 1,5xR for open frames (incl. all structure)
16. Fork pocket lift: 1,6xR
17. Frame analysis carried out (computer analysis)
18. Padeye stresses
19. Impact loads
20. Floor plate stress from internal loading: 2,5xP/A
21. Wall stress from internal loading: 0,6xP/A
22. Strength of intermediate deck
23. IMDG Requirements (DG tank containers)

Other Comments:

User Petrotrim Services

 Design Loads
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Main data for calculation

Max. gross mass 13607.771 kg
Payload 9298.6436 kg
Tare mass 4309.128 kg
Sling leg angle 0
Enhancement factor #VALUE! - Table 8.1
The required strength of a container is found by performing calculations using the following design loads
4.2.3 Lifting Loads

4.2.3.1 4-point lifting

Load on structure F=(2.5xR)g = 333,730.6 N Internal load (2.5xR T)g= 291,458.0 N

4.6.3.3 2-point lifting

Load on structure F=(1.5xR)g = 200,238.4 N Internal load (1.5xR T)g= 157,965.8 N

4.2.3.2 Lifting with fork truck

Load on structure F=(1.6x(R+S))g 213,587.6 N Internal load (1.6x(R+S T)g= 145,951.5 N
Lifting Set Load = S = kg

4.2.4 Impact Loads (static equivalent)

4.2.4.1 Horizontal impact

FHI=0.25xRxg = 33,373.1 N Corner post, external bottom frame
FHI=0.15xRxg = 20,023.8 N Other primary structure

4.2.4.2 Vertical impact

FVI=0.25xRxg = 33,373.1 N Bottom

4.4.7 Internal Loads on Side Wall

4.4.7 Load on walls

FW=0.6xPxg = 54,731.8 N

4.4.2 Loads on Intermediate Deck

4.4.2 Tween deck load

FW=0.5xPxxg = 136,829.5 N Standard load if deck is at half height. Other loads may apply.

Distributed Loads on Floor

The following calculated distributed loads are ment to be applied to a model of the unit made using frame analysis software. The
length of the load bearing elements in the bottom frame should be entered into the cell below.

Total length of load-bearing members 4421 mm

Distributed Load Total Load

4 Point Lift
q=(2.5xR)g/l= 75.49 N/mm F=(2.5xR)g= 333,730.6 N
2 Point Lift/ Diagonal Lift
q=(1.5xR)g/l= 45.29 N/mm F=(1.5xR)g= 200,238.4 N
Fork Pocket Lift
q=1.6x(R+S)g/l= 48.31 N/mm F=1.6x(R+S)g= 213,587.6 N
Impact Loads
q=Rxg/l= 30.20 N/mm F=Rxg= 133,492.2 N
 Impact Loads
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Refrence: Section 4.2.4 Impact loads

Please note! Here beam deflection and stress is calculated using simplified beam theory. If stresses exceed the yield stress
of the material or deflections exceeds the calculated maximum, more detailed analysis needs to be performed.
3 simplified cases are calculated. Bot ends fixed, both ends free, and one end fixed and one free. Steel with E-modulus
2.1x10^5 MPa Assumed. Results are given for actual span (yellow cells) and actual span +/- 500 mm (blue cells)
Beam specification
Cross section dimensions (for rectangular hollow profile)
ID beam= front
h= 101.60 mm
b= 177.80 mm
t= 4.77 mm
,

Cross section properties

I= 459.94 cm4
W= 90.54 cm3

Beam span
L= 4343 mm
Yield strength of material
Re = 324 N/mm2

Maximum bending stress and deflections due to simulated impact in middle of span

Corner posts and side rails bottom structure: F = 0,25*R*g

Length Bending stress (N/mm2) Deflections (mm) Max. Allowable
deflection L/250 (mm) *
fixed - fixed fixed-free free-free fixed - fixed fixed-free free-free
3843 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 15.37
4343 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 17.37
4843 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 19.37

Other frame members of the side structure, including top rails: F = 0,15*R*g
Length Bending stress (N/mm2) Deflections (mm) Max. Allowable
deflection L/250 (mm) *
fixed - fixed fixed - free free-free fixed - fixed fixed - free free-free
3843 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 15.37
4343 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 17.37
4843 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 19.37
 Padeye Design
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Reference: Section 4.2.3.1 Lifting with lifting set and Appendix D. Design of pad eye.

Decomposed pad eye forces

Sling leg angles b= 0.0

Number of pad eyes n= 4 (b)

Resulting sling force
RSF b= #VALUE! N
Fv = #VALUE! N
Fh = #VALUE! N

Pad eye strength

Plate Plate w/cheeck pl. Plate w/inserted boss

To enter data click the desired padeye design

Dimensions
Bolt hole diameter Dh = mm
Outer radius H= mm
Pad eye thickness t= mm
Total thickness tc = mm
Pipesection dia. Dp = mm

Yield stress of material Re = N/mm2

Calculated stresses
Tear out stress N/mm2
Contact stress, 6% clearence N/mm2 Steel only

Shackle dimensions
Minimum bolt diameter
Dmin = 0,94xDh = 0.00 mm

Maximum shackle inside width at pin

Wmax = tc / 0,75 = 0.00 mm

Check if the pad eye input is suitable to any shackle as listed in EN 13889:2000

Nominal pin Nominal Dee - min. Bow - min.

WLL (t) diameter inside width inside length inside length
(mm) at pin (mm) S (mm) S (mm)

Pad eye dim too large

Match!
Pad eye dim too small

Remember that this check only give a preliminary indication if the pad eye is matching the shackle based
on pin diameter and pad eye thickness. Always remember to manualy verify that shackle and pad eye
geometry match. These calculation only check against Dee and Bow shackles listed in Table 2 in the EN
13889:2000 standard. Other dimensions may be acceptable

For DNV Type Approved shackles, please visit our website:

http://exchange.dnv.com/

-> Approved services -> Products and Manufacturers-> Type Approval -> Containers, Cargo Handling, Lifting
Appliances and Miscellaneous Equipment (S) -> Lifting Sets
 Lifting Set Calculations
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Reference: Chapter 8 Lifting Sets and Appendix E

Strength requirements for lifting sets

Rating 13608 kg
Enhancement factor x #VALUE! Table 8.1
Working Load Limit = #VALUE!
Number of sling legs 4
0.0 Master link
Sling leg angle
Quad Assembly (Masterlink +intermediate links) requirements

Load on quad assembly #VALUE! Fore runner

Forerunner requirements
Load on forerunner #VALUE!
Wirerope sling, fibre core EN 13414-1 #VALUE! Quad assembly
Wirerope sling, steel core EN 13414-1 #VALUE!
Chain sling EN 818-4 #VALUE!
Sling leg requirements
Load per sling leg #VALUE!
Wirerope sling, fibre core EN 13414-1 #VALUE!
Wirerope sling, steel core EN 13414-1 #VALUE!
Sling leg
Chain sling EN 818-4 #VALUE!
Shackle requirements
Load on each shackle #VALUE!
Recommended min.
standard shackle EN 13889 #VALUE! Shackle

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-> Approved services -> Products and Manufacturers-> Type Approval -> Containers, Cargo Handling, Lifting
Appliances and Miscellaneous Equipment (S) -> Lifting Sets
 Special lifting set calculations
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These calculations are for containers where the centre of gravity is offset along one axis
Rating 13608 kg
Enhancement factor x #VALUE! Table 8.1
Working Load Limit = #VALUE!

Semi-symmetric slings

a= mm
b= mm
w= mm
h= mm
If these values are modified after pad eyes calculation ,
remember to recheck pad eyes
g1= #VALUE!
g2= #VALUE!
a1= #VALUE!
a2= #VALUE!

Master link
Quad Assembly ( Masterlink + Intermediate links requirements
Load on quad assembly #VALUE!
Forerunner requirements Fore runner
Load on forerunner #VALUE!
Wirerope sling, fibre core EN 13414-1 #VALUE!
Wirerope sling, steel core EN 13414-1 #VALUE! Quad assembly
Chain sling EN 818-4 #VALUE!
Sling leg requirements g1 g2
Load per sling leg #VALUE! #VALUE!
Wirerope sling, fibre core EN 13414-1 #VALUE! #VALUE!
Wirerope sling, steel core EN 13414-1 #VALUE! #VALUE!
Chain sling EN818-4 #VALUE! #VALUE! Sling leg
Shackle requirements g1 g2
Load on each shackle #VALUE! #VALUE!
Required shackle EN 13889 #VALUE! #VALUE!

Shackle
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-> Approved services -> Products and Manufacturers-> Type Approval -> Containers, Cargo Handling, Lifting
Appliances and Miscellaneous Equipment (S) -> Lifting Sets