Professional Documents
Culture Documents
26.0-1
September 2011
Sheet 26 001
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Low Voltage Circuit Breakers
Select trip Selective trip over full range of fault Selective trip over partial range of fault Selective trip over a smaller range of fault
30 short-time rating currents up to interrupting rating currents within the interrupting rating currents within the interrupting rating (low
(high short-time ratings) (medium short-time ratings). Typically short-time ratings). Typically 1013 times
up to 35 kA the frame size
31 Operator type Types of operators: mechanically Types of operators: mechanically Types of operators: mechanically operated
operated and electrically operated operated and electrically operated over-center toggle or motor operator
two-step stored energy two-step stored energy
32 Closing speed 5-cycle closing for electrically 5-cycle closing for electrically Greater than 5-cycle closing for electrically
operated devices operated devices operated devices
Mounting Available in drawout construction Available in drawout construction Typically fixed-mounted but large
33 permitting racking to a distinct test
position and removal for maintenance
permitting racking to a distinct test
position and removal for maintenance
frame sizes may be available in drawout
construction
Interrupting rating Interrupting duty at 635 Vac: Interrupting duty at 508 Vac: Interrupting duty at 480 Vac:
34 42100 kA and current limiting
with or without fuses up to 200 kA
35 150 kA 22100 kA without fuses and up to
200 kA with integral fuses or for current-
limiting type
Current limiting Special current limiting types available Special current limiting types available Current limiting available with and without
35 with or without fuses up to 200 kA without fuses up to 150 kA fuses up to 200 kA
Relative cost Higher Medium Low
36 Available
frame sizes
Small number of frame sizes available.
Typical 8006000A
Small number of frame sizes available.
Typical 8006000A
Large number of frame sizes available.
Typical 1002500A
Maintenance Extensive maintenance possible on all Limited maintenance possible on larger Very limited maintenance possible on larger
frame sizes frame sizes frame sizes
37 Enclosure types Used in enclosures, MCCs, Used in enclosures, MCCs Used in enclosures, panelboards,
switchboards and switchgear and switchboards switchboards, MCCs and control panels
38 Series ratings Not available in series ratings Not available in series ratings Available in series ratings
Enclosed rating 100% continuous current rated in 80% continuous-current rated, unless 80% continuous-current rated, unless
its enclosure specifically stated to be rated 100% in specifically stated to be rated 100% in
39 an enclosure an enclosure
Standards ANSI/IEEE C37 NEMA AB1/AB3 NEMA AB1/AB3
UL 1066 UL 489 or UL 1066 UL 489
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Magnum IEC Rated Low Voltage Air Circuit Breaker
Family for IEC Switchboard Applications 43
For more information on Magnum IEC
air circuit breakers, please visit
www.eaton.com/electrical.
23 and Functions be easily installed in the field to voltage areas for improved safety
service or modify the breaker at and access. Finger-safe terminal
Interruption ratings up to 200 kA the point of use blocks accommodate ring-tongue or
with current limiting performance spade type terminals as standard
24 and low current let-through to
reduce damaging energy to down-
stream equipment at high fault
25 levels or with high short-time
ratings for increased selectivity
Short-time ratings up to 100 kA
26 to maximize system coordination
and selectivity
27 Four physical frame sizes
(narrow, standard, double
narrow and double) to promote
28 breaker application in compact
modular enclosures
Continuous current ratings from
29 8006000A with 100% rating at 40C
and no derating on most ratings
up to 50C in a properly sized and
30 ventilated enclosure
Fixed breaker mounting
configurations with horizontal
31 and optional vertical and front
connected terminal connections
Drawout breaker mounting
32 configurations with cassette
and optional safety shutters
33 Three- and four-pole breaker
configurations Through-the-Door Design for Human Interface
Through-the-door design for with the Breaker Compartment Door Closed
34 human interface with the breaker
compartment door closed
Two-step stored energy mechanism
35 for manually and electrically
operated breakers
Digitrip RMS Trip Unit family
36 protection with four models each
providing increasing levels of
protection and feature options
37 for coordination, information
and diagnostics:
Microprocessor-based rms sensing
38
Basic to programmable over-
current protection and alarms
39 Local display for information,
status and diagnostics
Ampere, voltage and
40 power metering
Power quality, harmonics
41 and waveform capture
Communications with translators
to common protocols
42 Zone selective interlocking for
improved coordination
43 Integral Arcflash Reduction
Maintenance System
Breaker health monitoring High Technology Microprocessor-Based Digitrip RMS 1150+ Trip Units
are Available with Advanced Features Like Programmable Overcurrent
Settings, Power Metering, Power Quality and Communications
Breaker Features on
22
Front Cover
The controls and indicators are 23
functionally grouped on the breaker
faceplate to optimize the human
interface, visibility and ease of use. 24
For maximum safety, a modern,
through-the-door design permits
access to the breaker levering system, 25
trip unit, controls and indicators with
the door closed.
Mechanical trip flag pop-out 26
indicator (optional)red
Interlocked indicator requiring
manual reset is also available 27
Accessory viewing windows for:
28
Shunt Trip Attachment (STA)
Chargedyellow 33
Dischargedwhite
Push OFF (open) pushbuttonred 34
Push ON (close) pushbuttongreen
Manual spring charging handle 35
for manually charging the stored
energy springs Accessory Viewing Windows Visibly
Mechanical operations
Confirm the Breaker Shunt Trip,
Spring Release, UVR Installation
36
counter (optional) and Their Control Voltage Rating
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42
Through-the-Door Design for Human
Interface with the Breaker Compartment
Door Closed, for Example, Manually
43
Charging the Stored Energy Springs
34 CONNECTred
TESTyellow
DISCONNECTgreen
35
Secondary contact blocks for
connection to external cell
36 control wiring
Removable arc chute covers for easy
37 access to breaker main contacts
Primary finger cluster disconnect-
ing contacts for drawout breaker
38 are mounted on the breaker
element for ease of access for
inspection and maintenance
39
Note: Some competitors mount the primary
finger clusters inside the cell, requiring
40 shutdown of the switchgear for inspection
and maintenance.
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Magnum DS low voltage power circuit Magnum MDSX current limiting power Magnum MDSL current limiting power
breakers have high withstand ratings circuit breakers have fast opening circuit breakers have integral current
from 42 to 100 kA to provide for maximum contacts to provide interrupting ratings limiters to provide interrupting ratings 40
system coordination and selectivity. up to 200 kA at 508 Vac without fuses. of 200 kA at 600 Vac.
41
42
43
MDS and MDDX Up to 65 kA Up to 100 kA Up to 100 kA Highest energy Inspect, reset and
High short-time (narrow frame) at 635 Vac close after interruption
25 currentLS trip Up to 85 kA MDS/MDN
functions with trip unit (standard frame) Up to 200 kA
instantaneous off Up to 100 kA at 508 Vac
(double narrow MDDX
26 and double frame)
29 MDSL
Current limiting
Based on current
limiter selected
Based on current
limiter selected
Up to 200 kA Lower energy at fault levels Blown limiters require
at 600 Vac in the current limiting range replacement and inventory
integral current and trip unit of current limiter Operating watts loss
limiters with trip unit settings
30 instantaneous off
is higher than fuse-less
breakers
All Magnum breakers Per Magnum Trip unit instanta- Per Magnum May be reduced by Per Magnum breaker
31 with trip unit instantaneous on breaker type
applied
neous settings
affect system
breaker type employing trip unit:
applied
type applied
Ground fault settings,
coordination and zone selective interlocking,
continuity
32 Arcflash Reduction
Maintenance System
33 Magnum MDS, MDN and MDDX Magnum MDSX Fuseless Magnum MDSL Interruption Up to
High Short-Time Current Rating Interruption Up to 200 kA Current 200 kA with Integral Current Limiters
Breakers for Maximum Coordination Limiting Performance Magnum MDSL breakers with integral
34 current limiters provide interruption
Magnum MDS and MDDX breakers Magnum MDSX breakers provide new
are designed to hold in and carry fuseless technology with interruption ratings up to 200 kA at 600 Vac. MDSL
is especially effective in reducing
35 their rated short-time current up to ratings up to 200 kA at 508 Vac. The
energy let-through and arc flash at the
0.5 seconds, the maximum trip unit interruption performance is current
short-time delay setting. System limiting when the fault currents highest fault currents and those that
fall within the current limiting range
36 coordination is maximized when the exceeds the short-time current rating.
of the current limiter. Interruption is
instantaneous trip unit settings are The self-protecting fast-opening
either turned off or set high enough to reverse-loop contacts quickly open, clean and efficient with most of the arc
display contained within the current
37 facilitate coordination with other load clearing the fault in approximately
limiter. A wide array of current limiter
side protective devices in the circuit. 1/4 cycle, reducing energy let-through
and arc flash energy. ratings are available for selection and
Energy let-through and arc flash energy application with the breaker current
38 to the downstream circuit can be Below their short-time current rating, sensor ratings and trip unit settings
significantly reduced by employing MDSX breakers coordinate like standard to provide for system coordination.
instantaneous trip unit settings, as well MDS breakers. Arc flash levels to the
39 as ground fault and zone interlocking. downstream circuit can be reduced by When fault currents fall below the
However, the desire to reduce arc employing the trip unit instantaneous current limiting range of the limiter,
flash may have to be balanced with the settings as well as ground fault, zone energy let-through and arc flash
40 necessity to maintain system coordina- interlocking and Arcflash Reduction energy will increase. In this range, a
tion and continuity. This is especially Maintenance System features. lower rated current limiter may be
true at the low fault levels characteristic applied, but considerations must be
41 of arcing faults, because the trip unit
MDSX breakers have the same compact given to nuisance blowing of the
footprint as standard MDS breakers. limiter and system coordination.
instantaneous trip setting may have to
be set as low as the minimum setting, MDSX improves overall operating MDSL breakers can also employ trip
42 which could cause lack of coordination. system continuity, convenience and life unit instantaneous settings as well as
cycle costs by eliminating fuse trucks, ground fault, zone interlocking and
The integral Arcflash Reduction
blown limiter change outs, replacement Arcflash Reduction Maintenance
43 Maintenance System trip unit option
limiter inventories and the higher System features to reduce arc flash
can be employed to optimize arc flash
operating watts loss associated levels. Physically, they are 6.00 inches
reduction during system startup and
with fuses. (152.4 mm) deeper than standard
maintenance operations.
construction Magnum breakers.
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Magnum DS Low Voltage Power Circuit Breaker Family ANSI Rated for Switchgear Applications 26
Table 26.1-2. Magnum DS Switchgear Class UL 1066 Low Voltage Power Circuit Breakers
Frame Breaker Type Frame rms Symmetrical Current Ratings kA 50/60 Hz Available Current Sensor 27
Amperes Catalog Type Interrupting Interrupting Interrupting Short-Time Fixed Internal and Rating Plugs for Digitrip
Number at 254 Vac at 508 Vac at 635 Vac Withstand Instantaneous RMS Trip Unit (Establishes
Rating Trip Breaker In Rating) 28
800 MDN-408 Narrow 42 42 42 42 200, 250, 300, 400, 600, 800
MDN-508 Narrow 50 50 50 50
MDN-608 Narrow 65 65 65 65 29
MDN-C08 Narrow 100 100 65 20 18 x In
MDS-408 Standard 42 42 42 42
MDS-608 Standard 65 65 65 65 30
MDS-808 Standard 85 85 85 85
MDS-C08 Standard 100 100 100 85 85
MDS-L08 Standard 200 200 200 31
1200 MDN-412 Narrow 42 42 42 42 200, 250, 300, 400, 600, 800,
MDN-512 Narrow 50 50 50 50 1000, 1200
MDN-612 Narrow 65 65 65 65
32
MDS-412 Standard 42 42 42 42
MDS-512 Standard 50 50 50 50
MDS-612 Standard 65 65 65 65
MDS-812 Standard 85 85 85 85 33
MDS-C12 Standard 100 100 100 85
MDS-X12 Standard 200 200 65 30
1600 MDN-416 Narrow 42 42 42 42 200, 250, 300, 400, 600, 800, 34
MDN-516 Narrow 50 50 50 50 1000, 1200, 1600
MDN-616 Narrow 65 65 65 65
MDN-C16 Narrow 100 100 65 30 18 x In 35
MDS-616 Standard 65 65 65 65
MDS-816 Standard 85 85 85 85
MDS-C16
MDS-L16
Standard
Standard
100
200
100
200
100
200
85 85
36
MDS-X16 Standard 200 200 30 30
2000 MDN-620 Narrow 65 65 65 65 200, 250, 300, 400, 600, 800,
MDN-C20 Narrow 100 100 65 35 18 x In 1000, 1200, 1600, 2000 37
MDS-620 Standard 65 65 65 65
MDS-820 Standard 85 85 85 85
MDS-C20 Standard 100 100 100 85 85 38
MDS-L20 Standard 200 200 200
MDS-X20 Standard 200 200 30 30
Interrupting ratings shown based on breaker equipped with integral Digitrip RMS trip unit. Interruption ratings for non-automatic breakers are equal to the 39
published short-time withstand rating. These interruption ratings are based on the standard duty cycle consisting of an open operation, a 15-second inter-
val and a close-open operation, in succession, with delayed tripping in case of short-delay devices. The standard duty cycle for short-time ratings consists
of maintaining the rated current for two periods of 1/2 seconds each, with a 15-second interval of zero current between the two periods.
Magnum MDSL current limiting power circuit breaker with integral current limiters. Current limiter selected determines short-time and fixed
40
instantaneous trip rating. Maximum voltage rating is 600 Vac.
Magnum MDSX fuseless current limiting power circuit breakers with fast opening contacts. See Table 26.1-1 on Page 26.1-6 for peak let-through chart.
Product to be tested. Contact Eaton for product rating. 41
42
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Table 26.1-2. Magnum DS Switchgear Class UL 1066 Low Voltage Power Circuit Breakers (Continued)
22 Frame Breaker Type Frame rms Symmetrical Current Ratings kA 50/60 Hz Available Current Sensor
Amperes Catalog Type Interrupting Interrupting Interrupting Short-Time Fixed Internal and Rating Plugs for Digitrip
Number at 254 Vac at 508 Vac at 635 Vac Withstand Instantaneous RMS Trip Unit (Establishes
23 Rating Trip Breaker In Rating)
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40
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42
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Magnum MDSX Magnum MDSX Current Limiting Arc flash levels to the downstream
22
Power Circuit Breakers have fast circuit can be reduced by employing
Fuseless Current Limiting opening contacts to provide the trip unit instantaneous settings as
Power Circuit Breakers interrupting ratings up to 200 kA well as ground fault, zone interlocking,
23
at 508 Vac without fuses. The and Arcflash Reduction Maintenance
interruption performance is current System features. MDSX breakers
limiting when the fault currents exceed have the same compact footprint as
the short-time current rating. The self- standard MDS breakers. MDSX 24
protecting fast opening reverse loop improves overall operating system
contacts quickly open, clearing the continuity, convenience and life cycle
fault in approximately 1/4 cycle, costs by eliminating fuse trucks, blown 25
reducing energy let-through and arc limiter change outs, replacement
flash energy. Below their short-time limiter inventories and the higher
current rating, MDSX breakers operating watts loss associated 26
coordinate like standard MDS breakers. with fuses.
27
28
Magnum MDSX
29
1000
30
Asymmetrical
Available Peak 15%
31
PF
32
MDS-X50 5000A
MDS-X40 4000A
MDS-X32 3200A
33
Magnum Let-Through DataIpeak
MDS-X20 2000A
MDS-X16 1600A
34
MDS-X12 1200A
35
Ipeak (kA)
100
36
37
38
39
40
10 41
10,000 100,000 1,000,000
42
43
100
90
1000
900
800
22
80
70 700
60 600
500
50 400
23
Peak Instantaneous Let-Through Current in Kilo Amperes X 10
40 300
30
200
20
MD3000
MD2500
100
90
80
24
10
MD2000 70
60
MD1600 50
9
8 MD1200 40 MA250
MA800
7
6
5 MA600
30 MA300 25
4
20 MA400
MA400 MA500
3 MA300
Time in Seconds
10
2
MA250 9
8
7
MA800 26
6 MB1200
5
4 MB1600
1 3
.9
.8
.7 2
MB2000
MB2500
27
.6
.5
1
MB3000
.9
.4
.3
.8
.7
.6
28
.5
.2 .4
.3
.1
.2 29
.09
.08 .1
.07 .09
.06 .08
.05
.04
.07
.06
.05
30
.04
.03
.03
.02 .02
31
.01
10000
40
50
80
8000
20
30
60
70
90
9000
700
800
2000
100
7000
400
500
600
3000
5000
200
900
4000
300
1000
6000
1 2 3 4 5 6 7 8 9 10
8000
80000
50000
60000
7000
10000
20000
3000
5000
6000
40000
70000
100000
700
2000
9000
30000
400
4000
90000
1000
500
200
600
300
800
100
900
32
Current in Amperes x 100
Available Current, rms Symmetrical Amperes x 10
35
36
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43
23 Circuit Breakers requirements of UL 891 switchboards. applicable ANSI, NEMA, UL and CSA
standards, including:
Magnum SB insulated-case circuit
breakers have Interruption ratings ANSI C37.13 (low voltage AC power
24 up to 100 kA at 635 Vac with contin- circuit breakers used in enclosures)
uous current ratings up to 6000A ANSI C37.16 (preferred ratings,
Magnum SB insulated-case circuit related requirements, and
25 breakers have lighter-duty short- application recommendations for
time current ratings and fixed low voltage power circuit breakers
internal instantaneous trips on and AC power circuit breakers)
26 most ratings, which is characteristic ANSI C37.17 (trip devices for AC
of UL 489 molded-case breakers and general purpose DC low voltage
commonly used in UL 891 switch- power circuit breakers)
27 boards. This provides for greater
ANSI C37.50 (test procedures
economy and excellent coordination
for low voltage AC power circuit
and selectivity for most commercial
28 breakers used in enclosures)
applications
UL 1066 (standard for low voltage
Fixed internal instantaneous trips
AC and DC power circuit breakers
are included on all SB insulated-case
29 circuit breakers rated 3200A and
used in enclosures)
Magnum SB Low Voltage Insulated-Case NEMA SG3 (this standard adopts
Circuit Breakers are Designed for the below to provide an extra safety
factor by reducing the energy let- ANSI C37.16 in its entirety)
Performance and Economic Requirements
30 of UL 891 Switchboards through to downstream circuits at
the maximum instantaneous trip Comprehensive
point and to facilitate feeder circuit
31 breaker protection in UL 891 switch- Enclosure Solutions
boards with 3-cycle bus bracing
Magnum SB has proven performance
Magnum SBSE current limiting
32 power circuit breakers have 150 kA
in Eaton manufactured switchboards
with the following test certifications:
interrupting ratings at 480 Vac with
33 continuous current ratings up to UL 891 (Drawout Magnum SB
5000A. The short-time current rating and Pow-R-Line C low voltage
is 30 kA for standard frame and switchboards)
34 50 kA for double frame breakers UL, CSA 22.2.31 low voltage
assemblies
35 Approvals
UL listed: Magnum SB breaker
UL File E52096 and cassette
36 UL File E204565
37
38
Typical Magnum SB Low Voltage
Insulated-Case Circuit Breaker Nameplate
39
40
41
42
43
23
24
25
26
Magnum SB Low Voltage Insulated-Case Circuit Breaker Family UL Rated for Switchboard Applications 27
Table 26.1-5. Magnum SB Switchboard Class Insulated-Case Low Voltage Air Circuit Breakers
Frame Breaker Type Frame
Amperes Catalog Type
rms Symmetrical Current Ratings kA 50/60 Hz Available Current Sensor and
Rating Plugs for Digitrip
28
Interrupting Interrupting Interrupting Short-Time Fixed Internal
Number at 254 Vac at 508 Vac at 635 Vac Withstand Rating Instantaneous Trip RMS Trip Unit (Establishes
Breaker In Rating)
29
800 SBN-508 Narrow 50 50 35 20 18 x In 200, 250, 300, 400, 600, 800
SBN-608 Narrow 65 65 42 20 18 x In
SBN-C08 Narrow 100 100 65 20 18 x In 30
SBS-608 Standard 65 65 65 20 18 x In
SBS-C08 Standard 100 100 85 20 18 x In
1200 SBN-512
SBN-612
Narrow
Narrow
50
65
50
65
35
42
25
25
18 x In
18 x In
200, 250, 300, 400, 600, 800,
1000, 1200
31
SBN-C12 Narrow 100 100 65 25 18 x In
SBS-612
SBS-C12
Standard 65
Standard 100
65
100
65
85
25
25
18 x In
18 x In
32
SBS-E12 Standard 200 150 30 30
1600 SBN-516
SBN-616
Narrow
Narrow
50
65
50
65
35
42
30
30
18 x In
18 x In
200, 250, 300, 400, 600, 800,
1000, 1200, 1600
33
SBN-C16 Narrow 100 100 65 30 18 x In
SBS-616 Standard 65 65 65 30 18 x In
SBS-C16 Standard 100 100 85 30 18 x In 34
SBS-E16 Standard 200 150 30 30
2000 SBN-620 Narrow 65 65 65 35 18 x In 200, 250, 300, 400, 600, 800,
SBN-C20 Narrow 100 100 65 35 18 x In 1000, 1200, 1600, 2000 35
SBS-620 Standard 65 65 65 35 18 x In
SBS-C20 Standard 100 100 85 35 18 x In
SBS-E20 Standard 200 150 30 30 36
2500 SBS-625 Standard 65 65 65 45 18 x In 200, 250, 300, 400, 600, 800,
SBS-C25 Standard 100 100 85 45 18 x In 1000, 1200, 1600, 2000, 2500
SBS-E25 Double 200 150 50 50 37
3000 SBS-630 Standard 65 65 65 50 18 x In 200, 250, 300, 400, 600, 800,
SBS-C30 Standard 100 100 85 50 18 x In 1000, 1200, 1600, 2000,
SBS-E30 Double 200 150 50 50 2500, 3000 38
4000 SBS-840 Double 85 85 85 85 18 x In 2000, 2500, 3000, 4000
SBS-C40 Double 100 100 100 100 18 x In
SBS-E40 Double 200 150 50 50 39
5000 SBS-850 Double 85 85 85 85 18 x In 2500, 3000, 4000, 5000
SBS-C50 Double 100 100 100 100 18 x In
SBS-E50 Double 200 150 50 50 40
6000 SBS-C60 Double 100 100 100 100 18 x In 3000, 4000, 5000, 6000
Interrupting ratings shown based on breaker equipped with integral Digitrip RMS trip unit. Interruption ratings for non-automatic breakers are
equal to the published short-time withstand rating. These interruption ratings are based on the standard duty cycle consisting of an open operation, 41
a 15-second interval and a close-open operation, in succession, with delayed tripping in case of short-delay devices. The standard duty cycle for
short-time ratings consists of maintaining the rated current for two periods of 1/2 seconds each, with a 15-second interval of zero current between
the two periods. 42
Product to be tested. Contact Eaton for product rating.
Magnum SBSE Current Limiting Power Circuit Breaker with fast opening contacts.
Breaker applied in a tested fan-cooled enclosure. 43
Note: Magnum SB is UL 1066 listed.
indication only
39
40
41
42
43
Digitrip RMS Trip Unit Family The trip unit overcurrent protective Digitrip RMS 520M adds phase,
22
pickup settings are a function of the neutral and ground current
for Magnum Circuit Breakers breaker In rating, which is established metering with a four-character
by the rating plug and current sensors. LCD display window
The Magnum family of Digitrip RMS When preset conditions are exceeded, 23
Digitrip RMS 520MC adds
trip units consists of four trip unit the trip unit initiates a trip signal to
models, each providing increasing communication of current values
the trip actuator, tripping the circuit and breaker status (open, closed,
levels of features and options to breaker. Red cause-of-trip LEDs light tripped), and Arcflash Reduction 24
enable the ultimate selection to up to indicate the cause of trip,
match application requirements for Maintenance System for arc flash
powered by a easily replaceable reduction
protection, coordination, information, backup battery located behind the 25
diagnostics and communication: rating plug. The LED will flash to
Digitrip RMS 520 save power, until the trip unit reset Programmable Trip Units
Digitrip RMS 520M
button is depressed. 26
Digitrip RMS 1150+ provides
Digitrip RMS 520MC All trip units include three important programmability for more
Digitrip RMS 1150+ self-protecting safety features that are sophisticated distribution systems 27
provided as standard: Increased protection and
Common Trip Unit Features Making Current Release (MCR):
coordination capabilities
A summary of the important features employs a fast-acting analog instanta- Systems monitoring information 28
common to all Magnum trip units is neous trip that prevents the breaker including power factor, voltage,
as follows: from closing and latching on a fault current, harmonic distortion
when the peak current exceeds 25 x values and waveform capture 29
Microprocessor-based true the breaker In rating. This reduces arc with a bright three-line, (eight
rms sensing flash energy during breaker closing for characters per line) LED display
Discrete rotary or programmable faults within the self-protecting range. Two programmable contacts for
30
settings The MCR is enabled for the first two customer use
Unit status LED (green) cycles following the circuit breaker
closing operation and thereafter,
Time and date stamping of trip 31
Cause of trip LEDs (red) events for improved trouble-
depending on the type of Magnum
Battery check LED (green) shooting and diagnostics
breaker applied, becomes inactive. 32
Reset/battery test pushbutton Accuracy of 1% on current and
Making current release Over-Temperature Protective Trip: voltage values and 2% on energy
automatically trips the breaker when and power
Thermal memory
the temperature inside the trip unit 33
Over-temperature protective trip Systems diagnostic information
exceeds 85C, which indicates that
Zone selective interlocking (ZSI) and breaker health menu
there are significantly higher
provisions temperatures within enclosure. Communications 34
Rating plug receptacle Arcflash Reduction Maintenance
Thermal Memory: provides over-
Backup battery for cause of System for arc flash reduction
trip LEDs
temperature protection on load circuits 35
against effects of repeated overload
Test kit receptacle with cover conditions. This feature is defeatable
Plug-in mounting for easy for special applications such as 36
replacement welding and primary injection testing.
Clear plastic cover (sealable)
Trip Units 37
Digitrip RMS trip units are highly
accurate microprocessor-based Eatons electrical sector introduced the
protective devices that use a sampling first microprocessor-based trip unit 38
algorithm to compute true rms values and has advanced the technology
for precise system coordination and into a new family of UL and CSA
metering. The trip unit is completely listed Digitrip RMS electronic and 39
self-contained and requires no programmable trip units designed
external control power to perform and engineered exclusively for
its overcurrent protective functions Magnum DS breakers. 40
because the power to operate the
trip unit is derived from the primary
current passing through the current Electronic Trip Units 41
sensors. When the trip unit is operat-
ing, the green unit status LED begins Digitrip RMS 520 enables the
to blink like a heartbeat to visibly user as many as nine phase and 42
confirm the microprocessor is ground current protection settings
powered up. for maximum flexibility in trip- Magnum 520MC Trip Unit with
curve shaping and multi-unit Arcflash Reduction Maintenance
System, Four-Digit LCD Display and
43
coordination, and adds ground
current protection settings Ampere-Based Communications
For the second method of arming the For all three arming methods, the
22 Maintenance Mode function, a remote 520MC provides a blue LED to confirm
switch wired through the breaker the Maintenance Mode function is on.
secondary contacts can remotely In addition, there is also a normally
23 arm the Maintenace Mode setting. A open breaker contact that allows the
high-quality gold-plated or palladium user to wire in an external stacklight or
contact is required in this application. annunciator for remote indication. For
24 the 1150+, the message Maintenance
A third method to arm the Mode Enabled will be shown on its
Maintenance Mode setting is via LED display. The 1150+ also has an
25 a communication device. There is alarm relay that can be programmed
a confirmation screen that verifies to track the Maintenance Mode state.
the arming. A BIM (Breaker Interface
26 Module) or Power Xpert system The maintenance mode function will
are communication methods to arm provide fast tripping even when the
the setting. regular Instantaneous is set to OFF.
27 The Arcflash Reduction Maintenance
The instantaneous LED position is
also used to indicate a trip initiated
System setting has five unique settings by the Maintenance Mode setting.
(2.5, 4.0, 6.0, 8.0, 10.0 x In). To adjust this
28 setting, a rotary switch on the trip unit
The 520MC LCD display, if powered,
will indicate with four dashes while
face is provided for the 520MC while the the 1150+ will display the message
1150+ trip unit uses its local keypad.
29 Magnum 1150+ Trip Unit with Arcflash Maintenance Mode Trip.
Reduction Maintenance System, 24-Digit
LED Display, Programmable Protection,
30 Alarms and Relaying, Power Metering,
Power Quality and Alarms, Waveform Time
In = Rating Plug/Sensor Rating
Capture, Communications and Breaker Ir n
Health Monitoring
31
LDPU
Arcflash Reduction Typical I n x 0.4 to 1.0
32 Maintenance System
The Arcflash Reduction Maintenance
33 System Maintenance Mode function
of the Digitrip 520MC and 1150+ can
reduce arc flash incident energy that
34 is generated on a fault condition. This LDT @ 6X Ir
Typical 2 to 20 Sec
is accomplished by an analog trip
circuit that, when armed, provides a
35 fast-acting response to the fault. This
is separate from the normal system
protection setting of instantaneous. SDPV = 2 to 10 Times I r
36
Eatons Arcflash Reduction
Maintenance System employs a
37 separate, dedicated analog trip SDT
Typical 0.1, 0.2, Optional
circuit that eliminates microprocessor 0.3, 0.4, 0.5 Sec Instantaneous
latencies, resulting in clearing times
38 that are faster than standard instanta-
neous tripping. This provides superior Maintenance
Mode
arc flash reduction to competitors Instantaneous
39 systems that simply lower the standard 60 to 75 msec Maintenance Mode Total Clearing Time
instantaneous pickup set point. Total Clearing Time 60 to 75 msec
40 msec
40 msec
40 There are three ways to arm the
Maintenance Mode Arcflash Current
Reduction Maintenance System 0 2.5 to 10 10
Times I n
41 setting. One method is locally at the Typical at 480V, 60 Hz
trip unit front panel. For the 520MC, the
two-position switch in the Maintenance
Figure 26.1-5. Arcflash Reduction Maintenance SystemTypical Time Current Curve with
42 Mode section of the trip unit is used.
Maintenance Mode
Turning the switch to the ON position
will arm the setting. For the 1150+, the
43 local front keypad is used to enable the
Maintenance Mode setting. The setting
is located in the SYSTEM submenu of
programmable settings (PGM SET).
5 Remote
22
Control Indicator
4 L
Voltage
(BlueLight)
23
Remote Arcflash Reduction
Arcflash Reduction Maintenance System Switch
Maintenance 24
System Switch 7
1 Communication wiring to BIM,
2 MODBUS MINT or Power Xpert
computer. This can activate 25
Maintenance Mode if desired. 7
3
A12 B7
A10 A9 B1 B2
Alternate Customer 3
Wiring (Partial) A12 B7
26
A15 A14
1 6
27
28
29
Magnum Breaker (with MM wiring)
The Digitrip 520MC (Cat 5ARMxxx) can locally be placed in Maintenance Mode via a two-position switch located on the trip unit. The function can 30
also be armed via a remote switch as shown. In addition, the function can be activated via communications. A blue LED on the Digitrip verifies
the Digitrip is in Maintenance Mode.
The recommended selector switch for this low voltage application is Eaton part number 10250T1333-2E, which includes a contact block rated for
logic level and corrosive use.
31
The maximum length of this wiring to remote Arcflash Reduction Maintenance System switch (or alternate relay contact) is 9.78 ft (3m). Use
#20 AWG wire or larger.
Control voltage is 120 Vac or 230 Vac or 2448 Vdc or 125 Vdc. Check Magnum circuit breaker front cover for trip unit power requirements. 32
A remote stack light, annunciator panel or other remote indication device can be connected to verify that the Digitrip is in Maintenance Mode.
Relay in (GF alarm/PS module) makes when in Maintenance Mode. Contact is rated 1A at 120 Vac or 0.5A at 230 Vac or 1A at 2448 Vdc and
0.35A at 125 Vdc. 33
The Digitrip 520MC can also be placed remotely in its Maintenance Mode via a general purpose relayice cube type with logic level contacts
activated by remote control switch. A recommended type is IDEC Relay RY22. Choose voltage as desired.
34
Figure 26.1-6. Maintenance Mode Wiring Digitrip 520MC
35
36
37
38
39
40
41
42
43
Digitrip 520 Trip Unit Digitrip 520M Trip Unit Digitrip 520MC Trip Unit
22
23
24
25
26
27
Digitrip 520 Trip Unit with Digitrip 520M Trip Unit with Four-Digit Digitrip 520MC Trip Unit With
Basic Overcurrent Protection LCD Display and Ampere-based Metering, Arcflash Reduction Maintenance
28 Alarms and System Diagnostics System, Four-Digit LCD Display
The Digitrip 520 is a simple basic and Ampere-based Communications
trip unit with three available types The Digitrip 520M is available with
29 of protection (LI, LSI and LSIG). three types of protection (LSI, LSIG The Digitrip 520MC is available in
Up to nine rotary-type current and and LSIA) and includes the following three types of protection (LSI, LSIG
time settings provide for maximum added features: and LSIA) and includes the following
30 flexibility in curve-shaping and enhancements:
multi-unit coordination. Four-digit LCD display with a step
pushbutton to scroll through the Communications of ampere-based
The Instantaneous function (I) display data, including ampere- data, breaker status and cause-of-
31 includes an off position setting based metering of phase, neutral trip information using the INCOM
when Short Time (S) protection is and ground currents, plus communications system. Each trip
provided to increase application operational and cause-of-trip unit has a unique hexadecimal
32 flexibility in the field diagnostic information address (001 to 999) set by rotary
I2t time delay settings for better When specified, the Power Relay switches. A red transmit LED is
provided to confirm communica-
33 curve shaping when Short Time (S) Module (PRM) is supplied to
tions activity. Peripheral translator
and Ground Fault (G) protective perform the following features:
functions are selected devices are available to convert
Power up the trip unit display
INCOM to other protocols like
34 Zone Selective Interlocking (ZSI) from an external customer Modbus, Ethernet and so on
provided when Short Time (S) supplied source through the
Arcflash Reduction Maintenance
and/or Ground Fault (G) protective breaker secondary contacts to
35 functions are selected. ZSI provides retain the cause-of-trip and System allows the operator to enable
hard-wired positive system coordi- magnitude of trip information a special trip unit maintenance
nation, allowing the breaker closest mode with a preset accelerated
Provide relay contact for remote instantaneous override trip that can
36 to the fault to trip first, thus avoiding indication of overload (LSI) or reduce arc flash energy up to 30%.
unnecessary and costly system ground trip (LSIG) or ground
downtime. ZSI is a useful method This accelerated tripping results
alarm (LSIA) in total clearing times that are
37 to reduce arc flash
Type LSIA units alarm only when faster than standard instantaneous
ground fault settings are exceeded, tripping. The arc flash reduction level
38 which is quite useful in critical
power applications
is preset at the trip unit using a five-
position switch that facilitates the
Plug receptacle for auxiliary power maximum arc flash reduction setting
39 module to power up the trip unit possible while avoiding nuisance
display during bench testing remote tripping. The Arcflash Reduction
from the switchgear Maintenance System can be turned
40 on locally at the trip unit, remotely
using peripheral devices, or via
communications. A blue LED
41 provides local indication the trip unit
is in the Maintenance Mode. Remote
indication can be accomplished by
42 a dedicated trip unit contact for use
with a stack light or annunciator
panel, or via communications
43
Digitrip 1150+ Trip Unit Health menuThe health menu Communications of comprehensive
on the Digitrip 1150+ front panel will access to trip unit capabilities 22
provide information on the Magnum including programmable settings,
circuit breakers health, as well as breaker control, metering, alarm,
a history of the circuit breaker and status, relaying and diagnostic 23
circuit it is protecting. This data is information. Peripheral translator
useful for planning maintenance devices are available to convert
and inspection schedules. The type INCOM to other protocols like 24
of data includes the total number of Modbus, Ethernet and so on
all instantaneous and short delay Accessory bus for use with
trips seen by the circuit breaker. A peripheral digital relay modules 25
second counter shows the number that can be programmed through
of overloads (LDT) and ground the trip unit keypad for additional
faults (GFT) encountered while in auxiliary and various alarm contacts 26
service. The OP count provides data Arcflash Reduction Maintenance
on the number of close operations System allows the operator to enable
Digitrip 1150+ Trip Unit
experienced by the circuit breaker. a special trip unit Maintenance
27
The last time the circuit breaker was Mode with a preset accelerated
The Digitrip 1150+ trip unit is a highly operated (open or closed or tripped) instantaneous override trip that can
advanced programmable protective is viewable with time and date reduce arc flash energy up to 30%.
28
device available in three types of displayed. Also included is the This accelerated tripping results in
protection (LSI, LSIG and LSIA). maximum temperature in degrees total clearing times that are faster
The following is a first level summary Centigrade as seen by the Digitrip than standard instantaneous
29
of the special features and options: microprocessor CHip. The capture tripping. The arc flash reduction
of the data requires external
24-character LED digital display trip unit power. This data, once
level is preset at the trip unit for the
maximum arc flash reduction setting
30
easily visible from 50 feet and ideal captured, is stored in non-volatile
for dark equipment environments possible, while avoiding nuisance
memory. These features are avail-
Membrane type dust-resistant able for remote communications
tripping. The Arcflash Reduction 31
Maintenance System can be turned
keypad pushbuttons to facilitate Programmable alarm contacts or on locally at the trip unit, remotely
local unit programming, including trip contacts
view functions (Up, Down, ESCape,
using peripheral devices, or via 32
Programmable relay functions communications. The display
SELect and Reset), edit values
including undervoltage, overvoltage, provides local indication the trip unit
(Up, Down and Save) and
battery test
underfrequency, overfrequency, is in the Maintenance Mode. Remote 33
reverse power, voltage unbalance indication can be accomplished by
Programmable trip unit settings and phase rotation a dedicated trip unit contact for use
and curves including I2t and I4t
curves, as well as IEEE moderately
with a stack light or annunciator 34
panel, or via communications
inverse, very inverse and extremely
inverse curves
35
Voltage and power metering
Power quality monitoring and alarm
with THD and waveform capture 36
37
38
39
40
41
42
43
Table 26.1-6. Digitrip Trip Units for Magnum DS and SB ANSI/UL Rated Power Circuit Breakers
22
23
24
Trip Unit Type Digitrip 520 Digitrip 520M Digitrip 520MC Digitrip 1150+
25 Ampere range 2006000A 2006000A 2006000A 2006000A
Interrupting rating at 480V 42200 kA 42200 kA 42200 kA 42200 kA
rms sensing Yes Yes Yes Yes
26 Protection and Coordination
Protection Ordering options LI, LSI, LSIG LSI, LSIG, LSIA LSI, LSIG, LSIA LSI, LSIG, LSIA
Fixed rating plug (In) Yes Yes Yes Yes
27 Overtemperature trip Yes Yes Yes Yes
Long Long delay pickup 0.41.0 x (In) 0.41.0 x (In) 0.41.0 x (In) 0.41.0 x (In)
delay Long delay time I2t at 6 x Ir 224 seconds 224 seconds 224 seconds 224 seconds
28 protection Long delay time I4t No No No 15 seconds
(L) IEEE curves No No No Yes
Long delay thermal memory Yes Yes Yes Yes
High load alarm No No No 0.51.0 x (Ir)
29 Short Short delay pickup 2001000% x (Ir) and M1 2001000% x (Ir) and M1 2001000% x (Ir) and M1 2001000% x (Ir) and M1
delay Short delay time I2t at 8 x Ir 100500 ms 100500 ms 100500 ms 100500 ms
protection Short delay time flat 100500 ms 100500 ms 100500 ms 100500 ms
30 (S) Short delay time ZSI Yes Yes Yes Yes
Instanta- Instantaneous pickup 2001000% x (In) and M1 2001000% x (In) and M1 2001000% x (In) and M1 2001000% x (In) and M1
neous Making current release Yes Yes Yes Yes
31 protection Off position LSI and LSIG Yes Yes Yes
(I)
Ground Ground fault alarm No Yes Yes Yes
32 fault
protection
Ground fault pickup 25100% x (In)
Ground fault delay I2t at 0.625 x In 100500 ms
25100% x (In)
100500 ms
25100% x (In)
100500 ms
24100% x (In)
100500 ms
(G) Ground fault delay flat 100500 ms 100500 ms 100500 ms 100500 ms
Ground fault ZSI Yes Yes Yes Yes
33 Ground fault thermal memory Yes Yes Yes Yes
Disable ground fault protection No No No No
34 Neutral protection (N) Model LSI Model LSI Model LSI Model LSI
System Diagnostics
Cause-of-trip LEDs Yes Yes Yes Yes
35 Magnitude of trip information No Yes Yes Yes
Remote signal contacts No Yes Yes Yes
Programmable contacts No No No Yes
36 System Monitoring
Digital display No 4-character LCD 4-character LCD 24-character LED
Current (% ) full scale sensor No Yes 2% Yes 2% Yes 1%
37 Voltage (%) L to L No No No Yes 1%
Power and energy (%) No No No Yes 2%
Apparent power kVA and demand No No No Yes
38 Reactive power kVAR No No No Yes
Power factor No No No Yes
Crest factor No No No Yes
39 Power qualityharmonics No No No Yes
% THD, waveform capture No No No Yes
System Communications
40 Type No No INCOM INCOM/TripLink
Power supply in breaker N/A Optional Standard Standard
Additional Features
41 Trip log (three events) No No No Yes
Electronic operations counter No No No Yes
Testing method Test set Test set Test set Integral and test set
42 Waveform capture No No No Yes
Arcflash Reduction Maintenance System No No Yes Yes
Breaker health monitor No No No Yes
43 Protective relay functions No No No Yes
Over and undervoltage alarm or trip, over 1200A maximum ground fault setting per
and underfrequency alarm or trip, voltage UL/NEC. Legend: In = Rating Plug and Sensor Rating.
unbalance alarm or trip, reverse power trip, Test set for secondary injection. Ir = Long Delay Pickup setting.
and phase rotation alarm are included.
Zone Selective Interlocking Ground fault and short delay pickup It must also be recognized that not
22 Zone selective interlocking provides
on Digitrip trip units have zone all systems may be equipped with
selective interlocking. zone selective interlocking. Systems
positive system coordination by allowing
containing multiple sources, or where
23 the breaker closest to the fault to trip Zone selective interlocking may be the direction of power flow varies,
without any preset time delays. This is applied as a type of bus differential require special considerations, or may
achieved by setting up the distribution protection. It must be recognized;
system as shown in Figure 26.1-8. not be suitable for this feature. Digitrip
24 The hardwired connection between
however, that one must accept the zone interlocking has been tested with
minimum pickup of the trip unit up to three levels with up to 20 trip
the trip units sends a restraining signal for sensitivity.
upstream, allowing the breaker closest units per level.
25 to the fault to act instantaneously. Zone
selective interlocking also reduces
stress on the distribution system by
26 isolating faults without time delays.
By definition, a selectively coordinated
27 system is one where by adjusting trip
Ground Fault Setting:
unit pickup and time delay settings, the 1200A Pickup
circuit breaker closest to the fault trips Zone 1
0.5 Seconds Time Delay
28 first. The upstream breaker serves two
Breaker
Number 1
functions: (1) backup protection to the
downstream breaker and (2) protection Fault 1
29 of the conductors between the upstream
Ground Fault Setting:
and downstream breakers. These 600A Pickup
elements are provided for on Digitrip Zone 2 0.3 Seconds Time Delay
30 trip units.
For faults that occur on the conductors
31 between the upstream and down- Breaker
Number 2
stream breakers, it is ideally desirable
Zone Selective
for the upstream breaker to trip Fault 2 Interlocking Wiring
32 with no time delay. This is the
feature provided by zone selective
interlocking. Digitrip trip units include Zone 3
33 this option. Ground Fault Setting:
300A Pickup
No Time Delay
Zone selective interlocking is a Breaker
communication signal between Number 3
34 trip units applied on upstream and
Fault 3
downstream breakers. Each trip unit
must be applied as if zone selective
35 interlocking were not employed, and Load
set for selective coordination.
36 During fault conditions, each trip unit Fault 1
that senses the fault sends a restraining There are no interlocking signals. The main breaker trip unit will initiate the
signal to all upstream trip units. This trip instantaneously.
37 restraining signal results in causing the
upstream trip to continue timing as it Fault 2
is set. In the absence of a restraining The feeder breaker trip unit will initiate the trip instantaneously to clear the
38 signal, the trip unit trips the associated fault; and Zone 2 will send an interlocking signal to the Zone 1 trip unit. The
breaker with no intentional time delay, Zone 1 trip unit will begin to time out, and in the event that the feeder breaker
minimizing damage to the fault point. in Zone 2 would not clear the fault, the main breaker in Zone 1 will clear the
39 This restraining signal is a very low fault in 0.5 seconds.
level. To minimize the potential for
Fault 3
induced noise, and provide a low
40 impedance interface between trip The branch breaker trip unit will initiate the trip instantaneously to clear the
units, twisted pair conductors are fault; and Zone 3 will send an interlocking signal to the Zone 2 trip unit; and
used for interconnection. Zone 2 will send an interlocking signal to Zone 1.
41 Zone 1 and Zone 2 trip units will begin to time out, and in the event that the
branch breaker in Zone 3 would not clear the fault, the feeder breaker in
Zone 2 will clear the fault in 0.3 seconds. Similarly, in the event that the feeder
42 breaker in Zone 2 would not clear the fault, the main breaker in Zone 1 will clear
the fault in 0.5 seconds.
43 Figure 26.1-8. Zone Selective Interlocking
39
40
41
42
43
22
Legend:
LS Limit Switch for Closing Spring
23 MOT Motor for Spring Charging
ST Shunt Trip
SR Spring Release Close Open G Open R
24 UVR
OTS
Undervoltage Release
Overcurrent Trip Switch
31 Continuous Duty Shunt Trip also available
that eliminates the requirement for the
a contact cutout switch. MDSEOBKR
33 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 C1 C2 C3 C4 C5 C6
ONO OC ONOONO OC ONO UVR UVR ALL ALC AL ICL ATR ATR IP IN NPW N2 N1 SGF ZC ZI ZO ST ST SR SR M M CNC CC CNO CNC CC CNO
34 COM IN OUT
OTS OTS UVR ATR INCOM ATR INCOM NEG NEUTRALSOURCE ZONE SHUNT SPRING MOTOR CELL SWITCH CONTACTS
CLOSE POWER SENSOR GROUND INTER- TRIP RELEASE (SHOWN WITH BREAKER IN WITHDRAWN POSITION)
35 INPUT INPUT INPUT INPUT LOCKING
A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 C7 C8 C9 C10 C11 C12
37 SPRING ACCESSARY
CHARGE BUS
BREAKER AUXILIARY CONTACTS
(SHOWN WITH BREAKER IN OPEN POSITION)
BREAKER AUXILIARY CONTACTS
(SHOWN WITH BREAKER IN OPEN POSITION)
LATCH CELL SWITCH CONTACTS
CHECK (SHOWN WITH BREAKER IN WITHDRAWN POSITION)
STATUS COMMUN- SWITCH
ICATIONS
38
Figure 26.1-10. Typical Magnum Secondary Terminal Block Connection Diagram
39
40
41
42
43
39
40
41
42
43
22 Resistance Welding
Sensor Rating,
Amperes The application of Eatons Magnum DS
15000 circuit breakers to resistance welding
23 40
00
50
00 circuits is shown in Figure 26.1-11 of
32 the Sensor Selection Guide. Sensor
10000 00 ratings only are given; the breaker
24 25 frame must be selected as required
00 for interrupting ratings.
20
00
25 16
The Magnum DS microprocessor-
5000 00 based true rms sensing devices
have a thermal memory and are well
During-Weld Amperes (rms)
26 12
00 suited for this service. The thermal
memory functions prevent exceeding
10
00 the breaker and cable maximum
27 80
0
permissible thermal energy level. The
circuit also replicates time dissipation
2000 of thermal energy.
60
28 0
The size of the thermal memory is
40 30 T (In / In)2 unit amperes2 seconds. It
0
29 fills at a rate of (iw / In)2 unit amperes2
30 seconds/second, trips at 30T seconds,
0
and empties at the rate of (In / In)2 unit
30 25
0 amperes2 seconds/second, where:
39
40
41
42
43
24
25
26
27
28
Modbus Translator Module BIM II Digital Relay Accessory Module
29
The mMINT (Modbus Master INCOM The Breaker Interface Module (BIMII) The DRAM is a DIN mounted
Network Translator) is a DIN mounted is a panel-mounted device that accessory device with four Form C
accessory that facilitates communica- provides a central monitor and display contacts that can be programmed by 30
tion with a Modbus RTU Network and for as many as 50 Magnum 520MC the Digitrip 1150+ for indication of
as many as 32 Digitrip 520MC and and 1150+ trip units or other INCOM any combination of the following
1150+ trip units or other INCOM communications devices. The BIMII conditions: auxiliary switch, INST, 31
communications devices by passing can be mounted directly on the SDT, LDT, GndT, GFAlm, HLAlm,
Modbus registers transparently switchgear or may be located up to DEADman and others using the trip
between the two networks. 10,000 feet away using twisted pair unit communications bus function. 32
shielded cable.
Time Delay Undervoltage (TDUVR)
Other Protocol Translators 33
To facilitate diverse communications
from INCOM to other protocols, Eaton 34
offers a host of translator devices
including MINTII (RS-232), EtherNet
(Power Xpert Gateway), Modbus 35
(mMINT), PROFIBUS DP (PMINT) and
others. Contact Eaton for the status of
other communication technologies. 36
37
38
39
Time Delay Undervoltage
22
Control L L
3
Voltage
23
24
2
25
RLY 1 RLY2 RLY3 RLY4 RLY 1 RLY2 RLY3 RLY4
26 Digital Relay Accessory Module Digital Relay Accessory Module 5
(DRAM) (DRAM)
100
27
28 A17 A18
4
Shield
29
Dedicated local network
30 for each Magnum Circuit Breaker
31 1
32
Magnum Circuit Breaker
33
The Digitrip 1150 front panel is used to program the external module for any combination of the following: Aux Switch, Bell Alarm, INST, SDT,
LDT, GndT or GFAlm, HLAlm, DEADman, WATCHDOG, ALARM (the Alarm relay tracks the function of the Aux Relay A programming).
34 Each module has four relays. Each relay has a Form C contact with each having a rating of 10A max at 250 Vac. (Maximum of four DRAM Modules
per circuit breakertwo shown in illustration.)
Control voltage is 120 Vac 20% or 48125 Vdc.
Communication cable is C-H style 2A957805G01 or Belden 9463 cable.
35 Set switch up to insert 100 ohm terminating resistor on last relay of network.
37
38
39
40
41
42
43
Accessories and Locking fixture mounts directly For maximum safety during drawout
22
to Magnum breaker escutcheon breaker levering operations, the
Peripheral Devices 25-foot umbilical cord between the universal remote power racking system
operator and the device (RPR-2) can be employed on Magnum,
Levering Tool Hand-held pendant with OPEN/ as well as other drawout low and 23
CLOSE and IN/OUT pushbuttons, medium voltage power circuit breakers
with ENABLE button that use rotation of a shaft for insertion
or removal. Remote control is accom- 24
Ready lights indicating power to the plished by an operator pendant with
unit and pendant an INSERT and REMOVE pushbutton
Safety interlock prevents operation station and a 25-foot connecting cable. 25
of unit until it is safely locked in place The RPR-2 requires 120 Vac, 15A power
Complete racking in 25 seconds from a common plug receptacle.
or less Status indication and selectable torque 26
Handles for ease of installation limitation matched to the breaker
racking mechanism are also provided.
Works on new and existing 27
Magnum breakers without the
need for any modifications to
Lifting Yoke and
doors, breakers or structures Floor Lifting Device 28
Levering Tool
Magnum breakers include lifting ears
Magnum drawout breakers are on each side to accept a lifting yoke
designed for closed door manual (or suitable sling) to facilitate lifting 29
levering by use of a standard using a skyhook from a top of gear
3/8-inch (10 mm) drive set, which lifter, floor lifter or crane. Various
is a commonly available tool. This lifting yoke style numbers are 30
eliminates the need for a unique available for all Magnum frame
levering device, which tends to get types in both three-pole and
lost if not properly stored. four-pole configurations. 31
A roll-on-the-floor lifting device style
Magnum Remote Racking Device number 6727D63H20 is equipped with 32
a skyhook for use in conjunction
with a breaker lifting yoke or suitable
sling to lift the breaker from above. 33
Shelf-type roll-on-the-floor lifters can
also be used to lift the breaker from
underneath without a lifting yoke. 34
35
29
30
31
37
38
39
40
41
42
43
Series NRX In todays commercial, facilities, data The small size, 10.00 inches wide by
22
centers or manufacturing environ- 10.70 inches deep x 14.20 inches high,
ment, available space for new and of the Series NRX allows for much
retrofit equipment is a precious higher densities of power circuit
commodity. When building space breakers in a structureup to eight 23
is at a premium, or when system breakers in a 24.00-inch wide structure.
upgrading requires additional
functionality, equipment dimensions Series NRX accessories can be quickly 24
can present a challenge. In fact, installed at the job site, without any
studies have shown that space savings special tools. Each breaker comes
can have a value of up to $4000 per standard with an accessory tray, the 25
square meter depending on the needed accessories simply plug and
application. The compact size and lock into the tray.
broad capabilities of the Series NRX A full range of trip units, ranging from 26
make it the right choice for applica- basic protection (LSI or LSIG) to meter-
tions where space savings is a priority. ing, system diagnostics, protective
relay functions and communications,
27
The small size of the Series NRX,
Series NRX coupled with a variety of connection complement the breaker offering.
Two of the trip units models include
options, gives you the ability to effi-
(optional) Eatons Arcflash Reduction
28
General Description ciently layout distribution equipment.
See Tab 20 for low voltage metal Maintenance System, built to reduce
Introducing the Series NRX low arc flash energy on a downstream unit
voltage power circuit breakera major enclosed drawout switchgear and
during system maintenance.
29
breakthrough of minor proportions. Tab 21 for low voltage switchboards.
The reduced weight of the Series NRX Multiple cable and bus connection
The Series NRX provides the
makes it easier to handle during start- options enable quick and flexible 30
performance of a power circuit integration. Options include cable
breaker65 kA interrupting at up and scheduled inspection. A three-
pole, fully populated drawout breaker termination, front or rear bus
480 Vacin the compact size of a
weighs only 54 lbs/24 kg! connection in both drawout and 31
molded-case breaker. It offers the fixed-mounted styles. Tension clamp
protection and features of a power The Series NRX enables twice as many secondary contact terminations allow
circuit breaker, along with increased feeder breakers in a standard structure for quick connection of control wiring, 32
flexibility at a portion of the size. or a reduction in overall assembly size reducing wiring time and costs.
The Series NRX is tested to 20,000 of up to 50%.
mechanical operations and 10,000
33
electrical operationssignificantly Technical Data
higher than industry standards,
such as UL and IEC, require or the
Table 26.2-1. UL 1066 Ratings Table 26.2-2. UL 489 Ratings 34
Description Rating Description Rating
capabilities of equivalent products on
the market. Thus, your maintenance Continuous current rating (amps) 800 Continuous current rating (amps) 800 1200
35
personnel can do what needs to be Short-Circuit Rating (kA) Short-Circuit Rating (kA)
done, instead of spending valuable 254 Vac 85 240 Vac 85 85
time inspecting and maintaining the 508 Vac 65 480 Vac 65 65 36
breakers in the system. 635 Vac 42 600 Vac 42 42
Short-time withstand (kA) 42 Short-time withstand (kA) 42 42
In switchgear and switchboards, its
important that it be easily accessible 37
Table 26.2-3. IEC 60947-2 Ratings
during schedule equipment mainte-
Description Rating
nance. The cassette design allows you
to inspect parts without removing the Continuous current rating (amps) 630 and 800 1000 and 1250 1600
38
cassette from the switchgear cell. The Short-Circuit Rating (kA) Icu Ics Icu Ics Icu Ics
design of the breaker and cassette
enables full use of the breaker handle
240/254 Vac 85 50 85 50 85 50 39
415/435 Vac 65 50 65 50 65 50
and cassette rails with a gloved hand, 690/725 Vac 42 42 42 42 42 42
allowing electricians to remain in the
appropriate PPE protective gear.
Short-time withstand = Icw (kA) 42 42 42 42 42 42 40
The breaker handles ergonomic Table 26.2-4. Circuit Breaker Dimensions in Inches (mm) and Weights in lbs (kg)
design also maximizes functionality Description Height Width Depth Weight 41
and leverage across seven complete Fixed
strokes (with an average of only 21 lbs Three-pole 13.18 (334.8) 8.25 (209.6) 7.15 (181.6) 33.58 (15.23)
of force) charging the breaker quickly Four-pole 13.18 (334.8) 11.00 (279.4) 7.15 (181.6) 44.40 (20.14) 42
and easily, and making it easier to Drawout with Cassette
cycle when needed during commis-
sioning or scheduled maintenance.
Three-pole
Four-pole
14.18 (360.2)
14.18 (360.2)
10.02 (254.5)
12.69 (322.3)
10.69 (271.5)
10.69 (271.5)
85.20 (38.65)
104.00 (47.17)
43
Table 26.2-5. Digitrip Adjustable Trip Settings Table 26.2-6. Replacement Rating Plugs
22 Time/Current Pickup Pickup Time Band, Field installation rating plug on fixed or drawout breakers.
Characteristic Setting Point Seconds In of Frame Size In (maximum)
Rating 630800A 10001250A 1600A
23 Long delay 0.5, 0.6, 0.7, 0.75,
0.8, 0.9, 0.95, 1.0
In times
long delay
2, 4, 7, 10, 12, 15,
20, 24 (at 6 times
Plug
Group A Group B Group C
setting pickup value) Catalog Number Catalog Number Catalog Number
24 Instantaneous 2, 3, 4, 6, 8,
10, 12
In times
instantaneous
200 NA200T
setting 250 NA250T
300 NA300T
Short delay 2, 2.5, 3, 4, 5, 6, Ir times 0.1, 0.2, 0.3, 0.4, 0.5
25 8, 10 short delay (flat response) 400 NA400T NB400T
setting 0.1, 0.3, 0.5 500 NA500T NB500T
600 NA600T NB600T
Ground fault 0.25, 0.3, 0.35, In times 0.1, 0.2, 0.3, 0.4, 0.5
26 0.4, 0.5, 0.6, 0.75, ground fault (flat response) 630 NA630T NB630T
1.0 (1200A setting 0.1, 0.3, 0.5 800 NA800T NB800T NC800T
maximum) 1000 NB1000T NC1000T
27 In = Rating plug value 1200 NB1200T NC1200T
Ir = Long delay pickup setting x In 1250 NB1250T NC1250T
I2t response. 1600 NC1600T
28 IEC only (not UL listed).
Note: Rating plug must be selected based on breaker frame rating.
Accessories
30
Spring Release with Latch Check ry
31 Switch/Ready to Close Switch Tray
Arc Hood
Overcurrent
Trip Switches
32
Terminals
33 Auxiliary
Switches
Secondaries
1A/1B
Shutters
34
35
Rails
Trip Unit Ground
36 Accessory Tray
Electric
Operator
Clip
Rejection
Shunt Trip Scheme
37 UVR
24 DC 1726 500/5 25
48 DC 3453 530/5 25
40 110127 560 Hz 77140 540/5 25
110125 DC 77138 540/5 25
208240 5060 Hz 146264 500/5 25
41 220250 DC 154275 515/5 25
42
43
24
32
DC
DC
2026
2735
814
1119
500/5
620/5
50
50
23
48 DC 4153 1729 850/5 50
110127
110125
5060 Hz
DC
94140
94138
4494
4494
890/5
890/5
50
50
24
208240 5060 Hz 177264 84125 910/5 50
220250 DC 187275 88132 910/5 50
380415 AC 323457 145228 960/5 50 25
480 AC 408528 168288 800/8 50
600 AC 510660 210360 800/12 50
26
Table 26.2-9. Spring Release
Control Frequency Operational Voltage Inrush Power Closing
Voltages Range 70%110% Consumption (VA) Time (ms) 27
24 DC 1726 500 25
48 DC 3453 530 25
110127 5060 Hz 77140 540 25
28
110125 DC 77138 540 25
208240 5060 Hz 146264 500 25
220250 DC 154275 515 25 29
Table 26.2-10. Motor Operator
Control Frequency Operational Running Typical Inrush Power Maximum
30
Voltages Voltage Range Current (A) Current Consumption (VA) Charging
85%110% Time (sec)
31
24 DC 2026 5 500% 150 3
48 DC 4153 3 500% 150 3
110127 5060 Hz 94140 2 300% 280 3
110125 DC 94138 1 500% 150 3
32
208240 5060 Hz 177264 1 1000% 280 4
220250 DC 187275 1 1000% 280 4
33
Table 26.2-11. Control Voltages and Currents
Control Voltages 24 Vdc 48 Vdc 110125 Vdc 110127 Vac 220250 Vdc 208240 Vac
34
Current
Close current (inrush) 21 11 5 5 2 2
Shunt trip current (ST)(inrush/continuous)
Charge motor current(inrush/continuous)
21/0.2
TBD
11/0.1
TBD
5/0.04
5/1
5/0.04
6/2
2/0.02
10/1
2/0.02
10/1
35
Operating Voltage Rating
Close 1726 3453 77138 77140 154275 146264 36
Trip 1726 3453 77138 77140 154275 146264
Charge 2026 4153 94138 94140 187275 177264
Table 26.2-12. OCT/OTS Table 26.2-13. Auxiliary Switch Table 26.2-14. Breaker Position/Continuity
37
Control Frequency Contact Rating Control Frequency Contact Rating Breaker Continuity Continuity
Voltages (Amperes) Voltages (Amperes) Position Between Red
and Black
Between Blue
and Black
38
250 5060 Hz 10 250 5060 Hz 10 Lead Pairs Lead Pairs
125 DC 0.5 125 DC 0.5
250 DC 0.25 250 DC 0.25 Open NO 45 and 43 39
46 and 47
51 and 49
52 and 53
40
Closed 44 and 43 NO
48 and 47
50 and 49
54 and 53 41
42
43
Table 26.2-15. Digitrip Trip Units for NRX ANSI/UL Rated Circuit Breakers
22
23
24
Open
Close
Communications
41
Module Series NRX Circuit Breaker
Wiring as shown for optional communication close or open capability.
Choose spring release coil voltage rating as desired if communications is required.
42
Choose shunt trip voltage rating to be the same as spring release voltage rating
if communication is required.
Control power voltage rating must match ST and SR coil voltage rating. 43
Close duration is two seconds on communication activation when comm. control is enabled.
22
+
24
23 TB2-1
TB2-2
24
5 4 3 2 1
25 TB #1 4 3 2 1 TB # 121 ohms
26
Shield
Open
NW +
NW
COM
24 Vdc +
24 Vdc
Close
Comr
27
Source Comm
28 Control
Enable Enable
29 Disable
Communications
Module
30
31
32
19 20 21 22 23 24 25 26
33
Series NRX
Circuit Digitrip 520M
34 Breaker
35
The Series NRX communication module is a separate device that snaps into the DIN rail starting at
location 19 through 26. (Removal of the four contact blocks is required.)
36 The trip unit AUX voltage is 24 Vdc 10% and should be sourced from a reliable service.
Ground the shield at the master device.
Set the jumper on the module to enable or disable the communications control as desired.
37 When the communications module is employed and source ground or zero sequence ground sensing
method is required, the ground fault function is enabled by this jumper.
Connectors are UL/CSA rated 300V, VDE rated 250V. Recommended: Weidmuller (BL 3.5/90/5BK)
38
Orientation: 90 lead exit, but other lead orientations are possible. Wire guage: # 18 AWG/0.82 mm.
The final device in the daisy-chain configuration must have a 121ohms termination resistor installed
across terminals #1 and #2 on TB #2.
39
Figure 26.2-5. Series NRX Modbus Communication with Digitrip 520M
40
41
42
43
22
+
24 Vdc
TB2-1
TB2-2
23
24
5 4 3 2 1 3 2 1
TB #1 TB #2
25
100 ohms
26
Shield
Open
NW +
NW
+
Close
Comr
27
24
24
Source Comm
Ground
Control 28
Enable Enable
Disable Disable
Communications 29
Module
30
31
32
19 20 21 22 23 24 25 26
33
Series NRX
Circuit Digitrip 520M
Breaker 34
35
The Series NRX communication module is a separate device that snaps into the DIN rail starting at location
19 through 26. (Removal of the four contact blocks is required.)
The trip unit AUX voltage is 24 Vdc 10% and should be sourced from a reliable service. 36
INCOM communication cable is a two conductor with shield type wire in daisy chain configuration. The
recommended cable (Belden Blue Hose # 9643 or equivalent) has a twisted-pair of wires (# 20 AWG stranded
7 x 28 conductors with PVC insulation) having an aluminum/mylar foil shield with drain wire. The maximum 37
system capacity is 10,000 feet of communications cable and 1000 devices on the INCOM network. Make sure
that the twisted-pair wire is recommended for INCOM network use. Use shielded twisted-pair wire to connect
each slave to the INCOM network, daisy-chain style. The polarity of the twisted-pair is not important. Ground the
shield at the host computer (device). 38
Set the jumper on the module to enable or disable the communications control as desired.
When the communications module is employed and source ground or zero sequence ground sensing method
is required, the ground fault function is enabled by this jumper. 39
Connectors are UL/CSA rated 300V, VDE rated 250V. Recommended: Weidmuller (BL 3.5/90/5BK)
Orientation: 90 lead exit, but other lead orientations are possible. Wire gauge: # 18 AWG/0.82 mm.
The final device in the daisy-chain configuration must have a 100 ohms termination resistor installed
across terminals #1 and #2 on TB #2.
40
Figure 26.2-6. Series NRX INCOM Communication with Digitrip 520M 41
42
43
22 Ethernet Communications
Adapter Module
23
24
25
26
27
28
29
Series NRX Ethernet Communications Data View Summary
Adapter Module
30
General Description
The Series NRX Ethernet
31 communications adapter module
is an accessory that operates as a
communicating device in conjunction
32 with a compatible Series NRX trip
unit/breaker via an Ethernet network.
33 The catalog number of this product
is ECAM.
The Ethernet communications adapter
34 module provides Web-enabled
monitoring and control of the Series
NRX trip unit metering, logging, and
35 control functions using a standard web
browser. Features include display of
measured current, voltage, power,
36 energy and alarms; command,
event and data logging; configuration
of set point, alarm and logging
37 parameters; and control functions
such as open/close breaker.
38 In addition to Web server capability,
data communication is provided in
Modbus TCP/IP and SNMP protocols.
39 Additionally, the Series NRX Ethernet
Communications Adapter Module
provides data communications to the
40 Eaton Power Xpert Software as an Trend Graph View
easy means of centralizing and
gathering data for long-term data
41 archival, analysis and trending.
42
43