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FSHN07-07

Hazard Analysis Critical Control Points (HACCP)


Principle 6: Establish Verification Procedures1
Ronald H. Schmidt and Debby L. Newslow2

HACCP verification is defined as those activities, other than food safety hazards. Therefore, it is important that all
monitoring, that establish the validity of the HACCP plan activities and procedures are verified and accurate. CCP
and ensure that the HACCP system is operating according verification involves the following activities:
to the plan. Verification is done to determine:
1. Verification of CCPs
that the HACCP plan is being implemented properly; Verification involves confirming that CCPs were properly
selected and/or whether other processing steps would be
that practices used are consistent with the HACCP plan; more appropriately defined as CCPs.
that the HACCP system is working to control significant
2. Verification of Critical Limits
hazards; and
(CLs), CCP Monitoring, and Corrective
whether modifications of the HACCP plan are required Actions
to reduce the risk of recurrence of deviations. All CCP-related activities necessary to ensure compliance
with the HACCP plan must be verified. This includes
establishing that all the responsible individuals defined
I. Elements of HACCP Verification in the HACCP plan are performing in accordance with
The primary components of verification are: the plan, that all monitoring procedures are appropriate
and being conducted at the appropriate frequency, and
Critical Control Point (CCP) verification;
that the corrective action plan is appropriate and being
implemented as described in the plan.
HACCP system verification; and
It may be desirable or necessary to check the adequacy of
Validation.
monitoring by performing additional sampling and testing.
Such testing provides information on the adequacy of
A. Critical Control Point Verification monitoring procedures by having another person perform
By definition, Critical Control Points (CCPs) are the the monitoring. In addition, independent testing may be
backbone of the HACCP plan with regard to controlling

This document is FSHN 07-07, one of a series of the Department of Food Science and Human Nutrition, Florida Coopera-
tive Extension Service, IFAS, University of Florida. First published August 2007. February 2013.

1. Please visit the EDIS website at http://edis.ifas.ufl.edu.

2. Ronald H. Schmidt, professor, Food Science and Human Nutrition Department, Cooperative Extension Service, Institute of Food and Agricultural
Sciences, University of Florida, Gainesville, FL 32611, and Debby Newslow, Executive Director, D.L. Newslow and Associates, Inc.

The Institute of Food and Agricultural Sciences (IFAS) is an Equal Opportunity Institution authorized to provide research, educational information and other services only to
individuals and institutions that function with non-discrimination with respect to race, creed, color, religion, age, disability, sex, sexual orientation, marital status, national
origin, political opinions or affiliations. U.S. Department of Agriculture, Cooperative Extension Service, University of Florida, IFAS, Florida A&M University Cooperative
Extension Program, and Boards of County Commissioners Cooperating. Nick T. Place , Dean
used to provide validation that the CCP is, in fact, control- the flow diagram is still accurate and adequately describes
ling the identified hazard(s). the steps in the processing system.

3. Calibration 2. Prerequisite Programs


Adequate monitoring of CCPs is dependent upon accurate Verification of all prerequisite programs (PPs) included in
and precise measurements of the parameters (e.g., tempera- the HACCP plan must include, at a minimum, an annual
ture, pressure, pH, other parameters) to ensure that Critical review of the written standard operating procedures
Limits (CLs) are met. Thus, it is important that properly (SOPs) and other programs, as well as auditing of records
calibrated equipment is used to make these measurements. and documentation proving that these procedures and
The HACCP plan must describe instrument calibration programs are implemented and operating in accordance
procedures, note the frequency of calibration, list the with the plan. All instruments for detection or measure-
individual(s) responsible, and describe the documentation ment shall be calibrated (as described for CCP verification)
records to be used. according to an appropriate procedure and frequency.

4. CCP Records Review 3. Hazard Analysis


A significant verification activity is the review of all CCP Verification determines whether the procedures used in
records, including monitoring records, corrective action the hazard analysis are appropriate and implemented as
records, calibration records, and any other records related described in the HACCP plan, and whether the sources of
to the CCPs. Records are verified to ensure that all records information were appropriate and used appropriately. In
are prepared and implemented according to procedures addition, the hazard analysis must also be validated (see
described in the HACCP plan. This includes evaluation to discussion below).
ensure that monitoring is being performed using appropri-
ate procedures and frequency, that responsible individuals 4. HACCP System Records Review
are appropriately identified, and that the documents are While those records involved with CCPs are discussed
properly signed. In addition, verification provides assur- above, HACCP system verification involves examining all
ance that all deviations of CLs are appropriately identified other documentation and records as to accuracy, comple-
and recorded, that corrective actions are taken for every tion, and implementation. This includes examining the
deviation and are conducted according to the HACCP Plan, HACCP plan itself, prerequisite program records, written
and all decisions are justified. summaries and narratives for activities within the plan,
backup justification and related literature, verification and
B. HACCP System Verification calibration records, consumer complaint records, and any
While the HACCP plan is the written document which other appropriate documentation showing that the HACCP
delineates procedures, the HACCP system is the implemen- system is being implemented appropriately.
tation of this plan. In CCP verification, we are examining
the HACCP plan: specifically, those activities that involve C. Validation
the CCPs or backbone of the plan. HACCP system HACCP validation is defined as that element of verification
verification involves those activities that go beyond the focused on collecting and evaluating scientific and technical
written plan and, thus, apply to its implementation. Typical information to determine whether the HACCP plan, when
HACCP system verification includes thorough review of the properly implemented, will effectively control the identified
following: food hazards. The verification activities described above
are done to determine whether the HACCP plan is being
1. Preliminary Steps implement as required (i.e, whether you are doing what you
Verification of the HACCP preliminary steps includes a said you were going to do). Validation, however, is done to
thorough evaluation as to whether: determine whether the HACCP plan is working to control
the significant hazards (i.e., whether you are doing the right
the HACCP team is adequate and functioning in ac- things). Validation involves scientific and technical review
cordance with the plan; of the rationale behind each part of the HACCP plan, from
hazard analysis through each CCP verification strategy.
all products covered by the plan are properly defined as to More specifically, validation is done to determine that the:
composition, processing, and intended use; and
Hazard analysis is appropriate and realistic;

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HACCP plan is controlling hazards; and and must be sufficient to ensure and document that the
HACCP plan is being implemented properly.
HACCP plan is based upon current science.
HACCP validation is usually done initially and then
Validation involves re-examining the hazard analysis, CCPs, annually thereafter, and whenever significant changes occur
CLs, monitoring activities, and other aspects of the HACCP or factors warrant validation (e.g., new scientific data on
plan to assure that the appropriate hazards are identified hazards and control measures, foodborne illness outbreaks,
and that they are being controlled. This may involve either: recurring deviations). In addition, corrective actions may
require revalidation. Based upon validation, the HACCP
Evaluation of scientific literature; team shall determine if any changes in the hazard analysis
or HACCP plan are required.
External or third-party consultation and validation of the
processing system; or
III. Verification Forms
Internal or in-plant observations or experiments. While CCP verification may be generally summarized in
the HACCP Plan Form as shown in Table 1, the HACCP
II. Procedural Aspects of HACCP team should develop forms to document all verification
activities. A written discussion of verification activities
Verification should also be included. Examples of a verification form
HACCP verification must follow a well-conceived, written and validation form are shown in Table 2 and Table 3,
plan, with all activities clearly defined. This plan must respectively.
clearly identify the individuals responsible, the procedures
to be used, and the frequency of verification. Those food References
processing systems which fall under HACCP regulations
Codex Alimentarius. (2003). Hazard analysis and critical
should be aware of and follow regulatory requirements
control point (HACCP) system and guidelines for its ap-
for verification procedures, frequency, and completion of
plication. ANNEX to Recommended International Code
records review.
of Practice/General Principles of Food Hygiene. CAC/
RCP 1-1969, Rev 4. FAO/WHO Codex Alimentarius
A. Responsible Individuals Commission.
The HACCP team should perform all verification activities.
In addition, it may be desirable to bring in a third-party Food and Drug Administration Center for Food Safety
HACCP auditor to do the verification. In some instances, and Applied Nutrition. (1995). Procedures for the safety
third-party verification is required by customers. If under and sanitary processing and importing of fish and fishery
a regulatory HACCP program, verification is also done products. Final Rule, 18 Dec. 1995. Federal Register, 60,
under regulatory audits. While it is not recommended that 65095-65202.
a regulatory audit be the only verification activity, these
audits provide useful information. Food and Drug Administration Center for Food Safety and
Applied Nutrition. (1995). Fish and fishery products. Code
B. Verification Procedures of Federal Regulations, Title 21, Part 123.
HACCP verification must be done using scientifically
Food and Drug Administration Center for Food Safety
sound procedures. Care should be taken when identifying,
and Applied Nutrition. (2001). Hazard analysis and critical
developing, and implementing these procedures.
control point (HAACP) (sic) procedures for the safe and
sanitary processing and importing of juice. Final Rule, 19
C. Frequency of Verification Jan. 2001. Federal Register, 66, 6137-6202.
It is generally recommended (or required under HACCP
regulations) that HACCP verification be done at least annu- Food and Drug Administration Center for Food Safety
ally, and whenever there is a significant change in the food and Applied Nutrition. (2001). Hazard analysis and critical
processing and handling system. However, many HACCP control point (HACCP) systems. Code of Federal Regula-
verification activities (e.g., equipment calibration) may tions, Title 21, Part 120.
require more frequent verification. The frequency should be
determined by the HACCP team after careful consideration

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Food Safety and Inspection Service. (1996). Pathogen and Agricultural Sciences, University of Florida. Retrieved
reduction; hazard analysis and critical control point August 1, 2007, from http://edis.ifas.ufl.edu/fs140
(HACCP) systems. Final Rule, 25 July 1996. Federal Regis-
ter, 61, 38856-38906. Schmidt, R. H., and Newslow, D. L. (2007). Hazard analysis
critical control points (HACCP) Principle 3: Establish
Food Safety and Inspection Service. (1996). Hazard analysis Critical Limits and Principle 4: Monitoring Critical Control
and critical control point (HACCP) systems. Code of Federal Points (CCPs) (FSHN0705). Gainesville: Department of
Regulations, Title 9, Part 417. Food Science and Human Nutrition, Florida Cooperative
Extension Service, Institute of Food and Agricultural
International Dairy Foods Association (IDFA). (2006). Sciences, University of Florida. Retrieved August 15, 2007,
Advanced HACCP Short Course for Dairy and Juice Products from http://edis.ifas.ufl.edu/fs141
Course Manual. IDFA, Washington, DC.
Schmidt, R. H., and Newslow, D. L. (2007). Hazard analysis
National Advisory Committee on Microbiological Criteria critical control points (HACCP) Principle 5: Establish
for Foods (NACMCF). (1998). Hazard analysis and critical Corrective Actions (FSHN0706). Gainesville: Department of
control point principles and application guidelines. Journal Food Science and Human Nutrition, Florida Cooperative
of Food Protection, 61, 762. Extension Service, Institute of Food and Agricultural
Sciences, University of Florida. Retrieved August 30, 2007,
Scott, V. N., and Stevenson, K. E. (2006). HACCP: A from http://edis.ifas.ufl.edu/fs142
systematic approach to food safety. Washington, D.C.: Food
Products Association.

Schmidt, R. H., and Newslow, D. L. (2007). Hazard analysis


critical control points (HACCP) Getting started, prelimi-
nary steps (FSHN0701). Gainesville: Department of Food
Science and Human Nutrition, Florida Cooperative Exten-
sion Service, Institute of Food and Agricultural Sciences,
University of Florida. Retrieved July 24, 2007, from http://
edis.ifas.ufl.edu/fs137

Schmidt, R. H., and Newslow, D. L. (2007). Hazard analysis


critical control points (HACCP) Prerequisite programs
(FSHN0702). Gainesville: Department of Food Science and
Human Nutrition, Florida Cooperative Extension Service,
Institute of Food and Agricultural Sciences, University of
Florida. Retrieved July 24, 2007, from http://edis.ifas.ufl.
edu/fs138

Schmidt, R. H., and Newslow, D. L. (2007). Hazard analysis


critical control points (HACCP) Principle 1: Conduct a
Hazard Analysis (FSHN0703). Gainesville: Department of
Food Science and Human Nutritions, Florida Cooperative
Extension Service, Institute of Food and Agricultural
Sciences, University of Florida. Retrieved August 1, 2007,
from http://edis.ifas.ufl.edu/fs139

Schmidt, R. H., and Newslow, D. L. (2007). Hazard analysis


critical control points (HACCP) Principle 2: Determine
Critical Control Points (CCPs) (FSHN0704). Gainesville:
Department of Food Science and Human Nutrition,
Florida Cooperative Extension Service, Institute of Food

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Table 1. HACCP Plan Form
HACCP Plan Form
Critical Hazard(s) Critical Monitoring Corrective Verification Record-
Control Limits for What How Frequency Who Actions Activities
Point (CCP)
CCP#1 Vegetative 161 F for 15 Temperature (F) Check and Every 2 hours Pasteurizer Manually divert Thermometer
Pathogens1 sec. sign off on Operator flow; Calibration - per
continuous Isolate affected Past. Milk Ord.
chart recorder product;Request (PMO) procedures.
evaluation by Pressure diff.
QA;Calibrate checks;Equipment
and adjust as calibration;Seal
necessary;Follow
CorrectiveAction
Plan for
disposition and
documentation

Table 2. Example of a HACCP Verification Form


HACCP VErIfICAtIon
date of specific Activity being Verified summary of Verification name of Verifier Expected outcome and Actions
Verification (hazard Activities frequency of Verification taken
analysis, CCPs,corrective actions, Activity (asdefined inHACCP
equipment, etc.) plan)

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Table 3. Example of a HACCP Validation Form
HACCP VALIDATION
Date of Summary of Validation Activities Name of Expected Outcome and Actions
Validation Validator Frequency of Validation Taken
Activity(as defined inHACCP
plan)

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