Professional Documents
Culture Documents
Manual
W5B, W6F, W8L
& W12E
Power Controlled
Winches
The safe and efficient operation of a winch requires skill eral load handling applications before the new operator
and alertness on the part of the operator. To develop the attempts to operate the equipment alone. It is the
skills required, the operator must: employers responsibility to make sure that the operator
can see, hear, and has the physical and mental ability to
Receive training in the proper operation of the winch operate the equipment safely.
and the machine on which it is mounted.
This Operating Manual contains basic information nec-
Understand the capabilities and limitations of the essary for the operation and maintenance of a winch.
winch and the machine on which it is mounted. Optional equipment is sometimes installed that can change
the characteristics described in this manual. Make sure
the necessary instructions are available and understood
Become familiar with the winch and the machine on
before operating the winch.
which it is mounted and see that they are maintained
in good condition.
Some of the components described in this Operating
Manual will NOT be installed on your winch. If you have
Read and understand the WARNINGS and OPER- questions about any item on your winch or described in
ATING PROCEDURES contained in this Operating this Operating Manual, contact your local winch dealer.
Manual.
NOTE: For repairs and overhaul, contact your Allied winch
In addition, a qualified person experienced in the opera- dealer. If you maintain your own equipment, a service
tion of the winch must guide a new operator through sev- manual is available for your specific winch.
i
Contents
Contents
ii
Operating Techniques
Tractor or Skidder Operation .................................. 47
How To Move A Disabled Vehicle ........................... 50
Working on A Steep Slope ..................................... 52
Tractor Is Down The Slope .............................. 52
Other Equipment Is Down The Slope .............. 53
iii
Warning
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN permit other people near the control area when you in-
CAUSE SERIOUS INJURY OR DEATH. spect or repair a machine. Never inspect, repair, or per-
AUTHORIZED, TRAINED OPERATOR ONLY. form maintenance on a machine that is in motion. Stay in
the operators seat. Do not stand on the vehicle when
KNOW THE EQUIPMENT: Know the operating, inspec- operating the winch.
tion, and maintenance instructions in this Operating
Manual. Do not operate the winch unless the vehicle is KEEP A CLEAR WORK AREA: Avoid winch operation
equipped with a screen to protect the operator if the cable near people or other machines. Never stand nor permit
breaks. others to stand in the bight (loop) of a cable. Do not stand
nor permit others to be near the winch or cable when there
INSPECT THE WINCH BEFORE USE: Make sure that is tension on the cable. Observe jobsite rules. Be in com-
the controls and instruments operate correctly. Report plete control at all times.
the need for repairs immediately. Do not work with a dam-
aged or worn cable. Do not use a winch that needs re- USE COMMON SENSE: Do not use the control levers as
pairs. If the cable and ferrule must be removed from the hangers for clothes, water bags, grease guns, lunch pails,
drum, make sure the end of the cable and ferrule are con- etc. Do not leave the vehicle when the winch cable is
trolled when the ferrule is released. The end of the cable under tension. Do not permit riders on the vehicle or load.
can suddenly move from the drum like a compressed Do not use the winch as an anchor for a double or two-
spring when the ferrule is released and cause an injury. part line. Do not pull the hook through the throat or over
the drum and cause damage. When the winch is not in
PROTECT YOURSELF: Do not use the control levers for use, make sure the control lever is in BRAKE ON position
hand holds when entering or leaving the vehicle. Do not and the winch brake is applied.
iv
Indicates a condition that can cause personal injury
and/or property damage.
v
Notes
vi
General
General
Introduction
This Operating Manual is divided into separate sections skidders have a power take-off (PTO) that is used to con-
to describe the various models of Allied winches. Models nect the power from the engine to the winch. The SCH
that have similar operating characteristics are described (Self Contained Hydraulics) on the winch label indicates
in the same section. that the hydraulic system for control of the winch is inside
of the winch case. When the PTO is operating, a hydrau-
How the Winch Operates lic pump in the winch case takes hydraulic oil from the
winch sump and sends it to the hydraulic control valve.
A winch is normally installed on a skidder or tractor: The hydraulic control valve controls the operation of the
winch. Removable covers on the winch case allow ac-
to increase the pulling power of the skidder or trac- cess for repairs and adjustments. The design of the winch
tor. cases permits a variation in the arrangement of PTO as-
semblies to fit the different tractors and skidders that use
to reach into an area where a skidder or tractor can- these winches.
not go.
The PTO is connected to the pinion assembly in the winch.
to make lift functions available when special attach- When the pinion rotates, a spur gear turns the hydraulic
ments are installed. pump and the pinion, which turns the ring gear (bevel gear).
The bevel gear is connected to an oil clutch for the LINE
The winch has hydraulic clutches that are similar to a hy- IN (power forward) operation and another oil clutch for the
draulic (powershift) transmission. Most tractors and LINE OUT (power reverse) direction.
1
The power through the winch to the drum for the cable is that the cable can be pulled from the drum by hand. Only
controlled by a LINE IN and a LINE OUT clutch. When the drum and drum pinion gear rotate when the cable is
the LINE IN clutch is applied, the drum rotates to pull the pulled from the drum during a FREESPOOL operation.
cable into the winch. When the LINE OUT clutch is ap-
plied, the drum rotates to permit the cable to be pulled NOTE: The W12E does not have a FREESPOOL option.
from the winch at the speed controlled by the engine rpm.
2
General
Nameplate
Figure 1 - Nameplate
3
Cable Selection Approved Oil List
4
W5B Winch
W5B Winch
W5B Winch Description
5
1. Drum Shaft 8. Fill Plug and Breather
2. Access Cover for Filter 9. Cover for Oil Brake
3. Access Cover to Hydraulic Valve 10. Cover for Oil Strainer
4. Access Cover to Clutch Shaft 11. Bearing Retainer for Intermediate Shaft
5. Plug to Check Oil Level 12. Access Cover for Drum Gear
6. Plug to Drain Oil 13. Freespool Adjust (Standard on AW5B-1291 and above only)
7. Tie Rod 14. Cover for Bevel Gear Adjust and Gear Box
Figure 3 - W5B Towing Winch
6
W5B Winch
Optional Equipment
The W5B winch may be equipped with the following op- NOTE: Not all optional equipment listed is available for
tions: each model of tractor.
integral arch
fairlead assembly
drawbar
alternate gear ratio
1. Integral Arch
2. Fairlead Assembly
3. Drawbar
7
Cable Diameter Capacity for Serial Number Codes
216 mm (8.5 in)
Drum Diameter The nameplate with the serial number code is found on
the left front corner of the winch case. A serial number
16 mm (5/8 in) 124 m (407 ft) indicates the following information:
19 mm (3/4 in) 87 m (287 ft)
22 mm (7/8 in) 63 m (206 ft) A W5B P 4 B 1955 A34
1 2 3 4 5 6 7
Table 2 - Drum Line Capacities for W5B Winch
Where:
8
W5B Winch
Tractor Make Model and Starting Tractor Serial Number Where Applicable Gear Ratios:
1 = 25.82:1
C
O A C E H K R 2 = 32.27:1
D Fiat-Hitachi/ Caterpillar John Deere Dresser Komatsu Case
E New Holland 3 = 40.33:1
D41E-6 4 = 41.31:1
27 6 8
5 = 66.91:1
6 = 69.92:1
D6M PS 7 = 71.70:1
29 2 5 10
8 = 55.32:1
9 = 88.10:1
D5M PS
10 = 117.00:1
30 2 5 10 11 = 15.56:1
10B JD 750/750B D41A/P 12 = 115.30:1
FL10B w/ Cab 13 = 78.37:1
32 4 7 2 5 10 6 8
*a D4BP 83J3553 & up, 47H1786 & up, 59J2553 & up, 7R926 & up.
All 28X, 51X, 52X, 69X, 71X & 77W
Table 3 - Tractor or Skidder Identification Codes and Available Gear Ratios for W5B Winch (continued on next page)
9
Tractor Make Model and Starting Tractor Serial Number Where Applicable Gear Ratios:
1 = 25.82:1
C
O A C E H K R 2 = 32.27:1
D Fiat-Hitachi/ Caterpillar John Deere Dresser Komatsu Case
E New Holland 3 = 40.33:1
FL10E Challenger 4 = 41.31:1
FD10E
39 4 7
65/75
7 12
5 = 66.91:1
6 = 69.92:1
750C
7 = 71.70:1
45 2 5 10 8 = 55.32:1
D4H PS 9 = 88.10:1
360 I/ II 10 = 117.00:1
2 5 10 11 = 15.56:1
D4H DD 12 = 115.30:1
361 2 5 10 13 = 78.37:1
D4H PS
III/XL/LGP
362 2 5 10
D5H PS
370 2 5 10
D5H DD
371 2 5 10
D6H w/
Young Grapple
380 7 12
D6H w/
Esco Grapple
381 7 12
Table 3 - Tractor or Skidder Identification Codes and Available Gear Ratios for W5B Winch (Cont.)
10
W5B Winch Operation
Operating Procedures
11
1. Power Control Lever
2. Freespool Lever
12
W5B Winch Operation
Power Operation
BRAKE ON position is a neutral position. Neither clutch LINE OUT position applies the LINE OUT clutch and re-
is applied. The brake is fully applied. leases the brake. The winch will unwind the cable at a
speed controlled by the PTO speed of the tractor and the
weight of the load.
LINE IN position applies the LINE IN clutch and releases BRAKE OFF position is a detent position. The clutches
the brake. The winch will wind the cable at a speed con- are released and the oil pressure has released the brake.
trolled by the PTO speed of the tractor. This position will permit the cable to unwind from the winch
against the friction of the clutches, brake, and gear train
as the tractor moves away from the load.
13
Inching is used for a fine control of the winch speed. When
the power control lever is slowly moved to a position be-
tween BRAKE ON and LINE IN or between BRAKE ON
and LINE OUT, inching occurs. The normal adjustment of
inching for LINE IN is different from the adjustment for
LINE OUT. These adjustments can be modified by chang-
ing the overlap pressures of the modulator valves. This
change is necessary for some customer operations. The
Inching (LINE OUT). This operation will release the brake
following paragraphs describe the normal adjustments for
before the LINE OUT clutch is applied. This adjustment
inching.
permits the weight of the load to unwind cable from the
winch drum against the resistance of the brake. The op-
NOTE: Excessive inching will accelerate clutch &
erator controls the resistance of the brake by the position
brake wear.
of the power control lever. The LINE OUT clutch is not
applied until the operator moves the power control lever
more toward the LINE OUT position. When the power
control lever is moved so that the LINE OUT clutch is en-
gaged, the speed that the drum unwinds is controlled by
the rpm of the tractor PTO.
15
FREESPOOL Drag Adjustment for AW5B-1291 and Checks Before Operation
Above with Exterior Drag Adjust
Check that the cable and hook are not worn or damaged.
The preload on the bearings of the intermediate shaft con- Check that the periodic inspection and maintenance have
trols the resistance to rotation of the drum during the been done at the recommended operating hours. See
FREESPOOL operation. The resistance to rotation is cor- the Maintenance Schedule for the W5C winch on page
rect when the drum can be rotated by hand, but the drum 18.
will not rotate more than one-half revolution freely.
Checks During Operation
An adjusting screw is located in the center of the bearing
retainer for the intermediate shaft; please refer to figure 5. The following Troubleshooting Chart can be used by the
This screw can be tightened or loosened to adjust the operator to identify a problem with the winch operation. A
preload on the intermediate shaft. The jam nut will main- trained service person is needed for additional trouble-
tain the FREESPOOL setting. shooting and repair that requires disassembly of parts of
the winch.
1. Adjusting Nut
2. Jam Nut
17
PROBLEM POSSIBLE CAUSE CORRECTION
Winch brake does not Brake is worn or needs adjustment. See the Service Manual for additional troubleshooting.
apply or release correctly.
Low oil pressure.
Clutch does not apply Worn or damaged clutch. See the Service Manual for additional troubleshooting,
correctly. checks and adjustments.
Control valve or control cable needs adjustment.
Low oil pressure.
Clutch does not apply Accumulator not charged. Check accumulator.
correctly at low PTO rpm.
PTO speed stalled (0 rpm). Increase tractor rpm.
FREESPOOL does not See the Service Manual for additional troubleshooting,
operate correctly. checks and adjustments.
Winch engine stops Not enough engine torque. Increase engine rpm.
during shift when engine
speed is low. Low accumulator pressure. See the Service Manual for additional troubleshooting,
checks and adjustments.
Table 4 - Troubleshooting Analysis Chart (cont.)
18
W5B Winch Maintenance
Maintenance
The Maintenance Schedule is a program that includes on the hour meter of the tractor to find the maintenance
periodic inspection and lubrication. Use the operating time time for the winch.
20
W5B Winch Maintenance
Control Cable Adjustment
There are three configurations of operator controls nor- detent. Install the cover when the adjustments are com-
mally used on the W5B winch. Adjustments of the three plete.
configurations are described in the following paragraphs.
Check the operation of the power control lever to make
1. Freespool Control Lever
sure it moves smoothly and will return to the BRAKE ON
2. Power Control Lever
position. The power control lever will stay in BRAKE OFF
3. Freespool Control Cable
when pushed into DETENT position. Make sure the con-
4. U-Bolt
trol lever does not hit the handlever housing at the
5. Power Control Cable
end of its travel.
6. Lock Nut
A. See Figure 8. Make sure the positions of the power
control lever (Item 2) are the same as the position indica-
tors on the control housing. Remove the two capscrews
and raise the cover. Loosen the U-bolt (Item 4) that holds
the power control cable (Item 5) in the housing to adjust
the hand lever.
Check that the positions of the power control lever are the
same as the position indicators on the decal. Loosen the
U-bolt (Item 6) that holds the power control cable (Item 8)
in the housing to adjust the control lever. Make sure the
control lever does not hit the housing at the end of its
travel. Check the operation of the FREESPOOL lever (Item
2) for smooth operation. Each of the two positions has 1. Power Control Lever
detent. 2. Freespool Control Lever
3. Housing
Make sure the positions of the FREESPOOL lever are 4. Locknut
the same as the position indicators on the decal. Loosen 6. U-Bolt
the U-bolt that holds the freespool control cable (Item 7) 7. Freespool Control Cable
in the housing to adjust the control lever. The linkage and 8. Power Control Cable
cable must be adjusted so that the FREESPOOL shifter 9. Spacer
mechanism will slide the drum pinion gear to both posi- 10. Pivot Pin
tions. Both positions have a detent.
Figure 10 - Control Cable Adjustments
23
W6F, W8L & W12E Winches
W6F, W8L & W12E Winch Description
The W6F, W8L and W12E are similar in design. They are The W8L winch has a maximum line pull capacity of
winches with power forward (LINE IN) and power reverse 355,480 N (80,000 lbf) when there is one layer or less of
(LINE OUT) functions used on tractors with a unidirec- cable on the drum.
tional PTO.
The W12E winch has a maximum line pull capacity of
On most of the available gear ratios, the LINE IN function 533,760 N (120,000 lbf) when there is one layer or less of
has a greater gear reduction to provide more power for cable on the drum.
the line pull. The LINE OUT function has less gear reduc-
tion so the cable can be unwound from the drum at a faster
rate.
24
W6F, W8L & W12E Winch
25
Optional Equipment
The W6F, W8L and W12E winches may be equipped with integral arch
the following options: fairlead assembly
alternate diameter drum
NOTE: Not all optional equipment listed is available for alternate gear ratio
each model of tractor. freespool function
1. Integral Arch
2. Fairlead Assembly
Figure 12 - Optional Equipment
26
W6F, W8L & W12E Winch
Cable Diameter Capacity For Capacity For
254 mm (10 in) 178 mm (7 in)
Drum Diameter Drum Diameter
27
Cable Diameter Capacity For Capacity For
355 mm (14 in) 235 mm (9.5 in)
Drum Diameter Drum Diameter
The nameplate with the serial number code is found on 4 = Gear ratio codes (See Table 7, 8 and 9)
the left front corner of the winch case. A serial number 5 = Internal Options
indicates the following information: (F = Freespool)
(G = Freespool without automatic brakes)
A W6F P 1 F 1995 H42 (H = Freespool with automatic brakes)
1 2 3 4 5 6 7 (N = Non-freespool)
6 = Sequence number of manufacture
Where: 7 = Application code for the model of tractor (please re-
fer to Tables 8, 9 and 10)
1 = Manufacturer (A is Allied Systems Company, while a
blank indicates Hyster) NOTE: Circled numbers in tables indicate available gear
2 = Winch model ratios
3 = Type of winch drive
(P is Power Controlled Winch)
(X is Direct Drive - Gear Drive)
28
W6F, W8L & W12E Winch
Tractor Make Model and Starting Tractor Serial Number Where Available
C
O A C E H K M R
D Caterpillar John Deere
Fiat-Hitachi Dresser Komatsu MF JI Case
E
750/750B
w/Cab
32 3 4 6 8
527
40 1 2
6 8 9
Table 8 - Tractor or Skidder Identification Codes and Available Gear Ratios for W6F Winch
29
Tractor Make Model and Starting Tractor Serial Number Where Available
C
O A C E H K M R
D Caterpillar John Deere
Fiat-Hitachi Dresser Komatsu MF JI Case
E
14B 14C DD 977 (S/N 46H, 750C TD15E DD D65E-8
45 FD14 DD
1 2 3
11K)
1 2 4 6 8
1 2
D68-1
4 6 8 1 2
14C FL14C
FD14 977L 850C D65EX-12
46 1 2 3
1 2 4 2 6 8 9 1 2
6 8 9
10C PS
D61EX-12
47 1 2 3
6 8 9 1 2
FD14E
1 2
48
6 8 9
D6H/D6R PS
480 1
6
2
8
4
9
D6H DD
481 1 2 4
6 8 9
Table 8 - Tractor or Skidder Identification Codes and Available Gear Ratios for W6F Winch (Cont.)
Gear Ratios
Code = Fwd Ratio/Rev Ratio 3 = 64.90:1 / 28.1:1 6 = 106.40:1 / 45.9:1 9 = 55.6:1 / 45.9:1
1 = 45.10:1 / 19.47:1 4 = 81.00:1 / 35.0:1 7 = 27.90:1 / 12.1:1
2 = 56.40:1 / 24.3:1 5 = 44.00:1 / 19.0:1 8 = 85.20:1 / 36.8:1
30
W6F, W8L & W12E Winch
Tractor Make Model and Starting Tractor Serial Number Where Applicable Gear Ratios
C Code = Forward Ratio/Reverse Ratio
O A C G H K M 1 = 49.8:1/19.9:1
D Fiat Hitachi/ Caterpillar Terex Dresser Komatsu MF 2 = 71.6:1/38.6:1
E New Holland
3 = 94.0:1/37.6:1
16B PS D7F/G PS D700A TD20E/G PS D80A-12 D700C 4 = 84.0:1/33.6:1 (No Longer Available)
S/N 10301 & UP *a
51 1 2 1 2 3 7 1 2 3 1 2 3 7 2 1
5 = 90.1:1/36.0:1 (No Longer Available)
6 = 68.8:1/27.5:1
16B DD D7F/G DD D85A-12 7 = 47.1:1/31.1:1
S/N 10301 & UP *b
52 2 2 3 1 2 *a Caterpillar D7 PS S/N 92V, 93E1752 &
AB/BD 20 PS 572 D85E/P-18 UP, 94N5660 & UP, 65V
20B FL20 *c D85A E/P-18 *b Caterpillar D7 DD S/N 91V, 93N, 64V &
53 2 1 2 3 1 2 3 7
45W
*c Caterpillar 572 40U & 6J
20 DD 983-38K D85E/P-21 *d Caterpillar prior to D8N S/N 5TJ0001,
D7H D7R PS same as C56 for AW8L-2293 & up
54 2 1 2 3 7 1 2 3 7 *e Caterpillar D8N S/N 5TJ0001 & UP
*f Komatsu D85ESS-2 Gear Ratio 1 & 5
FD/FL20 D8N D83-1 are both 90.1:1
FP60 *d D85ESS-1
55 1 2 3 7 3 2 3 7
D85ESS-2
*f
57 1 5 6
Table 9 - Tractor or Skidder Identification Codes and Available Gear Ratios for W8L Winch
31
Tractor Make Model and Starting Tractor Serial Number Where Applicable Gear Ratios
C
1 = 46.10:1
O A C G H K 3 = 60.40:1
D Fiat-Hitachi/ Caterpillar Terex Dresser Komatsu 4 = 83.60:1
E New Holland
D275A
60 4
21-C
3 D8K PS D750A TD25C PS D155A-1 & 2
61 FD30
1 3 4 3 4 3
3 4 3 4
64 1 3 4 1 3 4 3 4 1
D10N D10R
66 4
Table 10 - Tractor or Skidder Identification Codes and Available Gear Ratios for W12E Winch
32
W6F, W8L & W12E Winch Operation
Operating Procedures
The control lever assembly has a power control lever for The BRAKE ON position is a neutral position. No hydrau-
the winch control. If the winch has the FREESPOOL func- lic pressure is applied to the brake or the clutches. Springs
tion, a second control lever is added. Both control levers apply the brake so that the winch drum will not rotate.
are connected to the winch through control cables. The
power control lever is connected to the spool in the con- The BRAKE OFF position has a detent and is a neutral
trol valve. This lever is used to select one of the following position for the clutches. Hydraulic pressure is applied to
operations: release the brake. The winch will not rotate easily because
of friction in the clutches, brake and gear train. Cable can-
BRAKE OFF not be pulled from the winch by hand. The BRAKE OFF
LINE OUT position is different from the FREESPOOL position where
BRAKE ON the drum is disengaged from the gear train. The BRAKE
LINE IN OFF position is used when the operator has a load on the
winch cable. The operator can move the tractor forward
Except for the BRAKE OFF position, the power control without moving the load.
lever will return to the BRAKE ON position when the con-
trol lever is released. A spring arrangement on the spool A second control lever engages and disengages a sliding
of the control valve returns the spool and control lever to sleeve to control the FREESPOOL operation. The
the BRAKE ON position. A ball and detent arrangement FREESPOOL control lever has two positions: POWER and
will hold the spool and control lever in the BRAKE OFF FREESPOOL. The FREESPOOL control lever disengages
position. The operator must pull the control lever from the the gear train so the cable can be pulled from the winch
BRAKE OFF position. by hand.
33
1
34
W6F, W8L & W12E Winch Operation
Power Operation
BRAKE ON position is a neutral position. Neither clutch LINE OUT position applies the LINE OUT clutch and re-
is applied. The brake is fully applied. leases the brake. The winch will unwind the cable at a
speed controlled by the PTO speed of the tractor and the
weight of the load.
LINE IN position applies the LINE IN clutch and releases BRAKE OFF position is a detent position. The clutches
the brake. The winch will wind the cable at a speed con- are released and the oil pressure has released the brake.
trolled by the PTO speed of the tractor. This position will permit the cable to unwind from the winch
against the friction of the clutches, brake, and gear train
as the tractor moves away from the load.
35
Inching is used for a fine control of the winch speed. When
the power control lever is slowly moved to a position be-
tween BRAKE ON and LINE IN or between BRAKE ON
and LINE OUT, inching occurs. The normal adjustment of
inching for LINE IN is different from the adjustment for
LINE OUT. These adjustments can be modified by chang-
ing the overlap pressures of the modulator valves. This
change is necessary for some customer operations. The
Inching (LINE OUT). This operation will release the brake
following paragraphs describe the normal adjustments for
before the LINE OUT clutch is applied. This adjustment
inching.
permits the weight of the load to unwind cable from the
winch drum against the resistance of the brake. The op-
NOTE: Excessive inching will accelerate clutch &
erator controls the resistance of the brake by the position
brake wear.
of the power control lever. The LINE OUT clutch is not
applied until the operator moves the power control lever
more toward the LINE OUT position. When the power
control lever is moved so that the LINE OUT clutch is en-
gaged, the speed that the drum unwinds is controlled by
the rpm of the tractor PTO.
The control lever normally cannot be moved to the The preload on the bearings of the intermediate shaft con-
FREESPOOL position if there is a load on the cable. trols the resistance to rotation of the drum during the
If enough force is used to disengage the gear train for FREESPOOL operation. The resistance to rotation is cor-
the FREESPOOL operation, an uncontrolled release rect when the drum can be rotated by hand, but the drum
of the load will occur. Loss of the load can result in will not rotate more than one-half revolution freely.
injury and damage.
The addition or removal of shims for the preload on the
The power control lever must be in the BRAKE ON or bearings of the intermediate shaft requires the removal of
BRAKE OFF positions to operate the FREESPOOL con- the cover for the intermediate shaft. This adjustment is
trol lever. When the FREESPOOL control lever is moved normally only necessary if the winch has had an over-
to the FREESPOOL position, the winch drum is disen- haul. See the Service Manual if this adjustment is required.
gaged from the gear train. The FREESPOOL operation
permits the cable to be pulled from the winch drum by
hand.
37
FREESPOOL Drag Adjustment for AW6F-4062 and Checks Before Operation
above, and AW8L-2033 and above with Exterior Drag
Adjust Check that the cable and hook are not worn or damaged.
Check that the periodic inspection and maintenance have
The preload on the bearings of the intermediate shaft con- been done at the recommended operating hours. See
trols the resistance to rotation of the drum during the the Maintenance Schedule for the W6F, W8L and W12E
FREESPOOL operation. The resistance to rotation is cor- winches.
rect when the drum can be rotated by hand, but the drum
will not rotate more than one-half revolution freely. Checks During Operation
On W6F winches S/N 4062 and above, and W8L winches The following Troubleshooting Chart can be used by the
S/N 2033 and above, an adjusting screw is located in the operator to identify a problem with the winch operation. A
center of the bearing retainer for the intermediate shaft; trained service person is needed for additional trouble-
please refer to figure 13. This screw can be tightened or shooting and repair that requires disassembly of parts of
loosened to adjust the preload on the intermediate shaft. the winch.
The jam nut will maintain the FREESPOOL setting.
1. Adjusting Nut
2. Jam Nut
39
PROBLEM POSSIBLE CAUSE CORRECTION
Winch brake does not Brake is worn or needs adjustment. See the Service Manual for additional troubleshooting.
apply or release correctly.
Low oil pressure.
Clutch does not apply Worn or damaged clutch. See the Service Manual for additional troubleshooting,
correctly. checks and adjustments.
Control valve or control cable needs adjustment.
Low oil pressure.
Clutch does not apply Accumulator not charged. Check accumulator.
correctly at low PTO rpm.
PTO speed stalled (0 rpm). Increase tractor rpm.
FREESPOOL does not See the Service Manual for additional troubleshooting,
operate correctly. checks and adjustments.
Winch engine stops Not enough engine torque. Increase engine rpm.
during shift when engine
speed is low. Low accumulator pressure. See the Service Manual for additional troubleshooting,
checks and adjustments.
Table 11 - Troubleshooting Analysis Chart (Cont.)
40
W6F, W8L & W12E Winch Maintenance
Maintenance
The Maintenance Schedule is a program that includes on the hour meter of the tractor to find the maintenance
periodic inspection and lubrication. Use the operating time time for the winch.
42
W6F, W8L & W12E Winch Maintenance
Control Cable Adjustment
5 6
7 1. Freespool Lever
2. Power Control Lever
3. Clevis
4. Jam Nut
5. U-Bolt
6. Power Control Cable
7. Freespool Cable
Check that the positions of the power control lever are the
same as the position indicators on the control housing
(Item 3). Loosen the U-bolt (Item 6) that holds the power
control cable (Item 8) in the housing to adjust the control
lever. Make sure the control lever does not hit the hous-
ing at the end of its travel. Check the operation of the
FREESPOOL lever (Item 2) for smooth operation. Each 1. Power Control Lever
of the two positions has detent. 2. Freespool Control Lever
3. Housing
Make sure the positions of the FREESPOOL lever are 4. Locknut
the same as the position indicators on the control hous- 6. U-Bolt
ing. Loosen the U-bolt that holds the freespool control cable 7. Freespool Control Cable
(Item 7) in the housing to adjust the control lever. The link- 8. Power Control Cable
age and cable must be adjusted so that the FREESPOOL 9. Spacer
shifter mechanism will slide the drum pinion gear to both 10. Pivot Pin
positions. Both positions have a detent.
Figure 19 - Control Cable Adjustments
46
Operating Techniques
Operating Techniques
Tractor or Skidder Operation
Step 1. The tractor or skidder is moved to an area Step 2. A load (logs) is connected to the cable. The
where a load will be connected. The operator moves operator moves the FREESPOOL control lever to
the control lever to the LINE OUT or the the NORMAL OPERATION position.
FREESPOOL control lever into FREESPOOL posi-
tion so that the cable can be pulled from the winch
drum.
47
Step 3. The operator can move the control lever to Step 4. If the tractor or skidder must travel through
the LINE IN position. If the load is less than approxi- an area with bad traction conditions, the operator can
mately 75% of the maximum line pull, the operator move the control lever to the BRAKE OFF (DETENT)
can begin traveling with the vehicle at the same time. position. This procedure will permit the vehicle to
The winch will wind the load toward the vehicle as it move through the bad traction area without pulling
travels. If the load is nearly the capacity of the line the load at the same time.
pull, the operator must move the load close to the
vehicle before beginning to travel.
48
Operating Techniques
Step 5. When the vehicle is on firm ground, the Step 6. When the operator wants to disconnect from
operator can move the control lever to LINE IN to the load, the vehicle is stopped and the control le-
pull the load toward the vehicle. vers are moved to the BRAKE OFF (DETENT) or
FREESPOOL positions to loosen the cable. The
cable is then disconnected from the load.
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How to Move a Disabled Vehicle
A. A tractor or skidder often travels in areas where trac- 4. If the vehicle travels faster than the winch winds the
tion conditions are bad. A vehicle equipped with a winch cable, disengage the transmission until the winch
can be used to remove itself from mud or other areas where cable is tightened again.
it cannot move using only the drive wheels or tracks. See
Figure 18. Use the following procedure: * NOTE: If the tracks or drive wheels on the vehicle
stop turning, the torque converter in the transmission
1. Fasten the winch cable to a structure, tow bar of an- has stalled and the winch will stop also. If this hap-
other vehicle, or a tree that has enough strength for pens, put the vehicle in neutral to operate the winch.
the line pull. The cable must be in a direction that is
approximately parallel to the direction of travel of the
vehicle.
52
Operating Techniques
B. Moving up the slope: Other Equipment is Down the Slope (See Figure 21).
1. Set the throttle on the tractor for the required engine In this operation, the tractor and winch are on stable ground
speed. and other equipment is working on a steep slope. The
winch is used to give additional control to the equipment
2. Use the LINE IN control lever to tighten the winch working on the steep slope. A winch with a fairlead option
cable. When the winch cable is tight, put the tractor is recommended for this operation if alignment of the other
transmission in the FIRST speed range and RE- equipment with the winch and tractor is a problem.
VERSE and engage the tracks or drive wheels. At
the same time, move the control lever on the winch Make sure the tractor and winch are on stable ground and
to LINE IN. will not slide when the load is applied. Align the tractor
and winch with the load. Apply the parking brake on the
3. Use the steering on the tractor to keep the travel of tractor.
the tractor in line with the winch cable.
1. Set the throttle on the tractor for the required engine 1. Set the throttle on the tractor for the required engine
speed. Operator experience is required for this op- speed. Operator experience is required for this op-
eration so that the load is carefully controlled. eration so that the load is carefully controlled.
2. Keep the winch cable tightened between the tractor 2. Keep the winch cable tightened between the tractor
and the equipment being lowered down the slope. and the equipment being lowered down the slope.
Use the control lever in the LINE OUT position to Use the control lever in the LINE IN position to con-
control the lowering of the equipment down the slope. trol the lowering of the equipment down the slope.
3. Move the control lever between LINE OUT and 3. Move the control lever between LINE IN and BRAKE
BRAKE ON if inching is required. Use minimum inch- ON if inching is required. Use minimal inching to
ing to prevent additional heat and wear. prevent additional heat and wear.
54
Notes
55
Notes
56
Notes
57
Notes
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A Product of Allied Systems Company 599000W 9/00
Sherwood, Oregon USA Printed in USA