Terex Cranes Germany GmbH

AC 100/4L serial no. 10352 12.01.2015 Side 1 of 8

Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
1.0 Capacity Charts

1.1 Serial Scope

No. of
Combination Outrigger Base Counterweight [t] Identity No.
Pages
HA, over rear 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8 502 440 12_1 1
HA 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 441 12_1 126
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
HA 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 442 12_1 126
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
HA 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 10,1; 502 443 12_1 119
9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
HA 8,10 x 3,52 m 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0 502 444 12_1 61
HA on wheels 13,8; 10,6; 10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 502 445 12_1 24
2,2; 0,7; 0,0
HAV 10 m 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 446 12 378
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
HAV 10 m 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 447 12 378
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
HAV 10 m 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 10,1; 502 448 12 313
9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2
HAV 19 m 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 449 12 378
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
HAV 19 m 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 450 12 335
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2
HAV 19 m 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 10,1; 502 451 12 230
9,1; 8,6; 6,9
HAV-VA 27 m 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 455 12 78
10,1; 9,1; 8,6; 6,9; 5,4
HAV-VA 27 m 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 456 12 54
10,1
HAV-VA 27 m 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6 502 457 12 24
HAV-VA 27-27 m 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 504 810 12 90
10,1; 9,1; 8,6; 6,9; 5,4
HAV-VA 27-27 m 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 504 811 12 61
10,1
HAV-VA 27-27 m 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6 504 812 12 27

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AC 100/4L serial no. 10352 12.01.2015 Side 2 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1

HAV-VA 27-19 m 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 504 807 12 103
10,1; 9,1; 8,6; 6,9; 5,4
HAV-VA 27-19 m 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 504 808 12 70
10,1
HAV-VA 27-19 m 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6 504 809 12 31
MS 8,10 x 7,20 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 461 12_1 126
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
MS 8,10 x 6,00 m 26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 502 462 12_1 126
10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
MS 8,10 x 4,72 m 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 10,1; 502 463 12_1 119
9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0
MS 8,10 x 3,52 m 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2; 0,7; 0,0 502 464 12_1 58
MS on wheels 13,8; 10,6; 10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 502 465 12_1 24
2,2; 0,7; 0,0
Abbreviations: HA: main boom
HAV: swing-away jib
HAV-VA: variable extension with swing-away jib
MS: runner

1.2 Delivery Scope

HAV [m]
MS
10,1 19,0 27,0
--- --- --- ---
= included in delivery
--- = not included in delivery

Counterweight EG[t]
26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2 ;0,7; 0,0
21,3; 19,8; 16,6; 15,1; 13,8; 10,6; 10,1; 9,1; 8,6; 6,9; 5,4; 4,7; 3,9; 2,2 ;0,7; 0,0

Counterweight NEG [t]

26,1; 24,6; 21,3; 19,8; 16,6; 15,1; 10,6; 9,1; 5,4; 3,9; 2,2 ;0,7; 0,0
21,3; 19,8; 16,6; 15,1; 10,6; 9,1; 5,4; 3,9; 2,2 ;0,7; 0,0

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AC 100/4L serial no. 10352 12.01.2015 Side 3 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
2.0 Instructions for Crane Operation
2.1 General instructions
The crane driver must be certain that the values for load and radius which are given in the load
capacity table are in no way exceeded.
The loads are given in metric tons.
The radius of the crane is measured from the slewing centre.
The capacity charts also include capacities for horizontal boom position. Thereby, the angle of
main boom head has to be not less than 2 degrees. Attention: For main boom angels lower than 10
degrees, only an even number of rope lines is permissible.
Two hook operation is not monitored by the load limit device.Two hook operation can lead to
overloading and tipping of the crane.
Before operations are commenced, the load limit device must be set to the current configuration of
the crane.
When the crane is supported on outriggers, all wheels must be lifted from the ground completely.
Only the values given in the capacity chart are permissible for the outrigger support area.
The loads apply to the crane when it is supported on outriggers in a horizontal position. Before
commencing work, position the crane horizontally and monitor constantly during operation.
Even without load, the boom may only be moved within the areas for which load values are
specified.
The supporting surface shall be sufficiently firm
max. outrigger load: front 422 kN (43 t)
rear: 598 kN (61 t)
All capacities are valid for pinned telescopes.

2.2 Free on wheels lifts, travelling with loads

Before starting operation the suspension cylinders on all axles must be fully retracted. This position
shall not be modified!
The crane may travel only with superstructure position 0 to the rear.
Prior to travelling with loads, the outrigger beams must be extended while the crane is in unloaded
condition, and the outrigger pads be lowered close to the ground.
The load has to be taken up with the superstructure position 0 as stated.
The load and outrigger pads must be clear of ground while travelling.
Be sure the surface is level, firm, and stable to support the weight of the machine and its load prior
to travelling.
Set the slewing brake before travelling.
Slewing the superstructure out of this position is prohibited!
Keep the load close to the ground.
The load forces in the load capacity table must not be exceeded, even when there is no obvious
danger of the crane overturning (observe permissible tyre and axle loading).
The load must not be allowed to swing when the crane is driven. If necessary secure with rope.
Maximum speed 2 km/h (walking speed)

2.3 Temperature operating limits

Following the instructions given in the operating or lubrication and maintenance instructions, the
crane can be operated at ambient temperatures of between -20 C and + 40 C.
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AC 100/4L serial no. 10352 12.01.2015 Side 4 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
3.0 Weights of Hook Blocks
Weights of hook blocks and lifting tackles shall be substracted from the listed ratings

Type possible Capacity No. of Sheaves Weight max. No. of

[t] [kg] Hoist Lines
100 80,0 7 750 13
80 70,6 5 650 11
50 45,9 3 550 7
20 20,0 1 350 3
8 6,8 (hook suspension) 170 1

4.0 Reeving

4.1 Max. permissible capacity of pulley:

No. of Hoist Lines permissible Capacity permissible Capacity
(kN) (t)
1 66 6,8
2 132 13,4
3 197 20,0
4 261 26,6
5 325 33,1
6 388 39,5
7 450 45,9
8 512 52,1
9 573 58,4
10 633 64,5
11* 693 70,6
12* 752 76,7
13* 785 80,0
* only with heavy duty attachment

For operating with rooster sheave, shift rope reeving to 1, max. capacity see above.

4.2 Min. no. of hoist lines

In case there are no different instructions, the no. of hoist lines given in the capacity chart must not be
lower than 2. Nevertheless, if the situation requires a no. of hoist lines of 1, the capacities given in the
capacity chart will have to be reduced by 20 per cent; this also applies to capacities lower than the
maximum single line pull of 6,8 t!

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AC 100/4L serial no. 10352 12.01.2015 Side 5 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
5.0 Wind speeds
5.1 Crane in wind, with load
max. permissible wind speed: 9.8 m/s
5.2 Crane in wind, without load
see operation manual
5.3 Wind speeds - dynamic wind pressures (calculation)
The wind causes to blown areas a dynamic wind pressure q. This dynamic wind pressure is calculated by:
q = v / 1,6 v = wind speed [m/s]
q = dynamic wind pressure [N/m]
also see diagram on this.
The permissible dynamic wind pressure can be calculated into a wind speed by converting the
formula: v = q 1,6
Attention! The gust speed acting in the maximum height is measured by the anemometer of
the crane. This gust speed must not exceed the permissble wind speed for the crane
in operation.
The resulting wind force Fw on the load is then calculated by :
Fw = cw q A A = wind area of the load [m]
cw = drag coefficient
Attention! The drag coefficient cw is not a constant. The loads can also have differing cw values!
aerodynamical coefficients can be taken from e. g. DIN 1055 / part 4.
Provided that there are no different instructions given, the following asssumptions will be taken into
account for calculating the capacities
wind speed v = 9,8 m/s
dynamic wind pressure q = 9,8 / 1,6 = 60 N/m
wind area of the load A = 1,0 m per ton of capacity, but at least 2 m
drag coefficient cw = 1,2

Example 1: Capacity = 40 t A = 40 m, cw = 1,2

The wind force on the load taken into account is then calculated by:
Fw = cw q A = 1,2 60 40,0 = 2880 N
Attention! Major wind areas of the load or higher cw values endanger the safety of the
crane. In this case, reduce the permissible wind speed according to the following
examples. Please contact the manufacturer in special cases!

Example 2: Capacity= 40 t determined wind area of the load A = 40 m, cw = 1,2

wind force on the load = 2880 N bei v = 9,8 m/s (see example 1).
If the existing wind area of the load is 150 m and cw = 1,4, the permissible dynamic
wind pressure will be calculated by converting the formula for Fw :
zul q = Fw / (cw, vorh A vorh) = 2880 / (1,4 150) = 13,7 N/m
The permissible wind speed is then:
zul v = zul q 1,6 zul v = 13,7 1,6 = 4,7 m/s

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AC 100/4L serial no. 10352 12.01.2015 Side 6 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
Example 3: Simplifying, you can reduce the permissible wind speed by means of the following
formula:
cw v 2 A 1,2 9,82 40
zul v = = = 4,7 m/s
c w, vorh A vorh 1,4 150

Attention! If the lifted load is less than the capacity, this load must be used in the wind speed
calculation.
Example 4: Lifted load = 30 t determined wind area A = 30 m, cw = 1,2
existing wind area A = 150 m, cw = 1,4

cw v 2 A 1,2 9,82 30
zul v = = = 4,1 m/s
c w, vorh A vorh 1,4 150
Diagram :

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AC 100/4L serial no. 10352 12.01.2015 Side 7 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
6.0 Interpolation of capacities for intermediate radii

The cranes capacity on a radius between two values given by the capacity chart can be calculated
according to the following formula.

P = P1 (R R1) * (P1 P2) / (R2 R1)

R = intermediate radius
P = capacity at intermediate radius
R1 = next radius in the chart before the intermediate radius
P1 = capacity in the chart at radius R1
R2 = next radius in the chart after the intermediate radius
P2 = capacity in the chart at radius R2

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AC 100/4L serial no. 10352 12.01.2015 Side 8 of 8
Notes on Crane Operation according to
EN 13000 / ISO 4301, Crane Group A1
7.0 Loads to be deducted from the capacities

Loads (t) to be deducted from the capacities of main boom in case of swing-away jib fitted in
transport position.

Main Boom Swing-Away Jib Swing-Away Jib

[m] 10,1 m 19.0 m
12,0 0,7 1,0
16,7 0,5 0,7
16,3 0,5 0,7
21,0 0,4 0,6
20,5 0,4 0,6
21,3 0,4 0,5
25,3 0,3 0,5
24,8 0,3 0,5
25,6 0,3 0,5
29,5 0,3 0,4
29,1 0,3 0,4
30,9 0,3 0,4
33,8 0,3 0,3
33,4 0,3 0,3
35,2 0,2 0,3
37,6 0,2 0,3
38,1 0,2 0,3
37,6 0,2 0,3
40,4 0,2 0,3
41,9 0,2 0,3
42,3 0,2 0,3
41,9 0,2 0,3
44,7 0,2 0,3
46,2 0,2 0,3
46,6 0,2 0,2
46,2 0,2 0,3
49,9 0,2 0,2
50,4 0,2 0,2
50,9 0,2 0,2
54,6 0,2 0,2
54,7 0,2 0,2
59,4 0,1 0,2

8.0 Outrigger Loadings

see charts on CD

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